WO2022242083A1 - 一种石膏建材的边缘加工系统及控制系统 - Google Patents

一种石膏建材的边缘加工系统及控制系统 Download PDF

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Publication number
WO2022242083A1
WO2022242083A1 PCT/CN2021/132623 CN2021132623W WO2022242083A1 WO 2022242083 A1 WO2022242083 A1 WO 2022242083A1 CN 2021132623 W CN2021132623 W CN 2021132623W WO 2022242083 A1 WO2022242083 A1 WO 2022242083A1
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Prior art keywords
film cutting
adjustment platform
film
slide rail
adjustment
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PCT/CN2021/132623
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English (en)
French (fr)
Inventor
杨小东
王兵
杨正波
汪艳林
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中建材创新科技研究院有限公司
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Publication of WO2022242083A1 publication Critical patent/WO2022242083A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/005—Computer numerical control means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/02—Means for moving the cutting member into its operative position for cutting
    • B26D5/06—Means for moving the cutting member into its operative position for cutting by electrical means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1854—Means for removing cut-out material or waste by non mechanical means by air under pressure
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2614—Means for mounting the cutting member
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
    • B26D7/2628—Means for adjusting the position of the cutting member

Definitions

  • the invention relates to the technical field of gypsum building materials processing, in particular to an edge processing system and a control system for gypsum building materials.
  • Gypsum building material coating takes gypsum board as an example.
  • the coated gypsum board uses a special high-strength paper-faced gypsum board as the substrate. It adopts a special process to stick and press high-quality film on the surface, so that the surface of the coated gypsum board has various textures. , the visual effect is unique, which can fully meet the needs of personalized decoration. And it has the characteristics of health and environmental protection, durable, no dust, moisture-proof, mildew-proof, anti-sag, easy to clean and easy to maintain.
  • a plurality of gypsum boards are conveyed by the conveying roller table at intervals through the film coating device for film coating, and then the film is cut by the chasing shear device at the gap between the multiple gypsum boards connected by the film, thus forming multiple independent gypsum boards.
  • the coated gypsum board, and then, the coated gypsum board is cut by a four-corner film cutting machine to cut the excess film at the four corners to form a finished coated gypsum board.
  • the four film cutting devices in the four-corner film cutting device are independently arranged on the conveying roller table, which makes it inconvenient to disassemble and assemble the four-corner film cutting device.
  • the purpose of the present invention is to provide a gypsum building material edge processing system and control system to solve the problem in the prior art that the four corner film cutting devices are inconvenient to disassemble because the four film cutting devices are independently arranged on the conveying roller table question.
  • the present invention specifically provides the following technical solutions:
  • An edge processing system for gypsum building materials comprising a control module and a film cutting frame, the four corners of the film cutting frame are provided with a film cutting device, and the film cutting device is arranged on the cutting frame through a sliding mechanism.
  • the control module controls each of the sliding mechanisms to move the corresponding film cutting device to a corresponding set position on the film cutting frame according to the input position information.
  • the sliding mechanism includes an electric slide rail and an adaptive lifting assembly, and the two sides of the film cutting frame are installed with the electric slide rails arranged along its length direction and parallel to each other,
  • the self-adaptive lifting assembly is installed on the sliding blocks of the electric slide rails on both sides, and the film cutting device is installed on the sliding blocks of the electric sliding rails through the self-adaptive lifting assembly.
  • the electric slide rail is installed on the film cutting frame through a laterally moving cylinder, and the horizontally moving cylinder adjusts the distance between the electric slide rails on both sides The spacing of the film cutting device.
  • the self-adaptive lifting assembly includes a vertically arranged guide rod and an adjustment platform vertically slidably installed on the guide rod, and the adjustment platform is installed with a The thickness is used to adjust the height adjustment device of the height of the adjustment platform, and the film cutting device is vertically slid and installed on the sliding block of the electric slide rail through the adjustment platform and the guide rod;
  • the adjustment platform is provided with a guide hole that is slidably matched with the guide rod, and the side of the adjustment platform is slidably mounted on the guide rod through the guide hole, and the film cutting device is supported and installed on the adjustment platform relative to inside of the guide hole.
  • the height adjustment device includes an inclined driven top plate and a booster hydraulic push rod, the inclined driven top plate is installed on the front end of the adjustment platform, and the inclined driven top plate is opposite to The front end of the adjustment platform is inclined upward, and the rear end of the bottom surface of the inclined driven top plate is transitionally connected with the bottom surface of the adjustment platform;
  • the adjustment platform is connected with the sliding block of the electric slide rail through the booster hydraulic push rod, the booster hydraulic push rod is parallel to the guide rod, and the adjustment platform is connected through the booster hydraulic push rod Supported on the sliding block of the electric slide rail.
  • the adjustment platform is provided with a mounting hole through which the booster hydraulic push rod is plugged and installed in the mounting hole, and the mounting hole is located at the position where the guide hole is opposite to the cut film
  • a threaded hole communicating with the installation hole is opened on the side of the adjustment platform, and a fixing bolt for supporting the booster hydraulic push rod is installed in the threaded hole.
  • a pressure sensor connected to the control module is installed on the sliding block of the electric slide rail, and the booster hydraulic push rod is supported on the sliding block of the electric slide rail through the pressure sensor.
  • the two adjustment platforms distributed front and rear on the same side are connected by linkage telescopic rods, and only the inclined driven top plate is installed on the adjustment platforms on both sides of the front end,
  • the adjustment platform at the rear end follows the corresponding adjustment platform in front of it to go up and down through the linkage telescopic rod.
  • the film cutting device includes a side pushing mechanism installed on the adjustment platform, and an air blowing mechanism and a cutter mechanism installed on the adjustment platform through the side pushing mechanism, Both the cutter mechanism and the air blow mechanism are slidingly matched with the side push mechanism through the vertically connecting slide rails, and both the cutter mechanism and the air blow mechanism are connected to the electric slide rail through a positioning link.
  • the sliding block is connected, the cutter mechanism and the air blowing mechanism are fixedly installed on the sliding block of the electric slide rail through the positioning link, and relatively slide with the side pushing mechanism through the vertical connecting slide rail Cooperate;
  • a wedge-shaped slope iron block is installed on the side push mechanism, and the side push mechanism moves up and down with the adjustment platform to adapt to the thickness of the film-coated substrate, and the side push mechanism moves the positioned film through the slope iron block
  • the film on the substrate is lifted up, the cutter mechanism will cut off the film lifted by the slope iron block, and the air blowing mechanism will blow away the film cut off by the cutter mechanism.
  • the present invention further provides the following technical solutions:
  • a control system of an edge processing system for gypsum building materials including a control module, a pressure sensor, a power-assisted hydraulic push rod and an adjustment platform supported by the power-assisted hydraulic push rod, and the control module uses the data fed back by the pressure sensor to Calculate the total weight of the weight of the adjustment platform and the weight supported by the adjustment platform, and the control module displays the calculated total weight through an external display device connected to it in communication, to select the appropriate parameter for the power-assisted hydraulic support Rod provides data support.
  • the present invention has the following beneficial effects:
  • each film cutting device is installed on the film cutting frame through a sliding mechanism, and the synchronous disassembly and assembly efficiency of multiple film cutting devices is realized through the film cutting frame installed on the conveying roller table, thereby greatly improving the film cutting device. disassembly efficiency.
  • Fig. 1 is the overall structure schematic diagram of the embodiment of the present invention.
  • Fig. 2 is a schematic structural view of a film cutting device according to an embodiment of the present invention.
  • Fig. 3 is a schematic structural diagram of an inclined driven top plate according to an embodiment of the present invention.
  • 1-control module 2-film cutting frame; 3-film cutting device; 4-sliding mechanism; 5-transverse moving cylinder; 6-height adjustment device; 7-guide hole; 8-installation hole; 10-pressure sensor; 11-link telescopic rod;
  • 601- inclined driven top plate 602- power hydraulic push rod;
  • 301-side pushing mechanism 302-air blowing mechanism; 303-cutter mechanism; 304-vertical connecting slide rail; 305-positioning connecting rod; 306-slope iron block.
  • the present invention provides an edge processing system for gypsum building materials, including a control module 1 and a film cutting frame 2, and film cutting devices are provided at the four corners of the film cutting frame 2 3.
  • the film cutting device 3 is set on the film cutting frame 2 through the sliding mechanism 4, and the control module 1 controls each sliding mechanism 4 to move the corresponding film cutting device 3 to the corresponding device on the film cutting frame 2 according to the input position information. fixed position.
  • the control module 1 controls each sliding mechanism 4 to move the corresponding film cutting device 3 to the corresponding device on the film cutting frame 2 according to the input position information. fixed position.
  • it also includes a positioning mechanism that cooperates with the sliding mechanism 4, and the sliding mechanism 4 is positioned by the positioning mechanism after the film cutting device 3 is moved to the set position.
  • the profile of the film cutting frame 2 is a rectangle adapted to the conveying roller table for conveying gypsum building materials such as film-coated substrates, and the film cutting device 3 is driven by the corresponding slide mechanism 4 along the two side tracks of the film cutting frame 2 and The rails at both ends move to adjust the distance between adjacent film cutting devices 3 to meet the processing requirements of film-coated substrates with different lengths and widths.
  • the set position parameters of each film cutting device 3 are input through the control module 1, and each sliding mechanism 4 drives each corresponding film cutting device 3 to move along the film cutting frame 2 to the corresponding setting under the coordinated control of the control module 1. position, so as to achieve the purpose of each film cutting device 3 corresponding to different sizes of film-coated substrates to perform the film cutting action at the corresponding position.
  • the sliding mechanism 4 includes an electric slide rail 401 and an adaptive lifting assembly 402. Both sides of the film cutting frame 2 are equipped with electric slide rails 401 arranged along its length direction and parallel to each other.
  • Adaptive lifting components 402 are installed on the block 4011, and the film cutting device 3 is installed on the sliding block 4011 of the electric slide rail 401 through the adaptive lifting component 402.
  • the function of the electric slide rail 401 is to drive the film cutting device 3 to reciprocate along the length direction of the conveying roller table.
  • the electric slide rail 401 can be any device with equivalent functions such as a rodless cylinder and a screw pair.
  • the film cutting device 3 is installed on the electric slide rail 401 through an adaptive lifting assembly 402 having a lifting function, so that the film cutting device 3 can adapt to the processing of film-coated substrates with different thicknesses.
  • the electric slide rail 401 is installed on the film cutting frame 2 through the laterally moving cylinder 5, and the laterally moving cylinder 5 adjusts the distance between the electric slide rails 401 on both sides. To adjust the spacing of the film cutting devices 3 on both sides, so that the film cutting device 3 meets the processing requirements for film-coated substrates of different widths.
  • the self-adaptive lifting assembly 402 includes a vertical guide rod 4021 and an adjustment platform 4022 vertically slidably installed on the guide rod 4021, and the adjustment platform 4022 is installed with a height for adjusting the height of the adjustment platform 4022 according to the thickness of the gypsum building material.
  • the adjustment device 6 and the film cutting device 3 are vertically slidably installed on the sliding block 4011 of the electric slide rail 401 through the adjustment platform 4022 and the guide rod 4021 .
  • the adjustment platform 4022 is provided with a guide hole 7 that slides with the guide rod 4021.
  • the adjustment platform 4022 is slidably mounted on the guide rod 4021 through the guide hole 7.
  • the film cutting device 3 is supported and installed on the inner side of the adjustment platform 4022 relative to the guide hole 7.
  • the guide rod 4021 realizes the guidance to the lifting of the adjustment platform 4022 by cooperating with the guide hole 7, the number of the guide rod 4021 and the guide hole 7 and the distribution position on the adjustment platform 4022 are carried out according to the weight distribution on the adjustment platform 4022 optimization.
  • the function of the height adjustment device 6 is to drive the adjustment platform 4022 to rise and fall through active adjustment, such as the control and adjustment by the control module 1, and adjust the film cutting device 3 to adapt to the thickness of the film-coated substrate through the lifting of the adjustment platform 4022 the height of.
  • the height adjustment device 6 includes an oblique driven top plate 601 and a power-assisted hydraulic push rod 602, the oblique driven top plate 601 is installed on the front end of the adjustment platform 4022, and the oblique driven top plate 601 is inclined upward relative to the front end of the adjustment platform 4022 , and the rear end of the bottom surface of the inclined driven top plate 601 is transitionally connected with the bottom surface of the adjustment platform 4022 .
  • the adjustment platform 4022 is connected with the sliding block 4011 of the electric slide rail 401 through the power-assisted hydraulic push rod 602, and the power-assisted hydraulic push rod 602 is parallel to the guide rod 4021, and the adjustment platform 4022 is supported on the electric slide rail 401 through the power-assisted hydraulic push rod 602. on the slider 4011.
  • the film-coated substrate is transported to the inclined driven top plate 601.
  • the film-coated substrate will move the inclined driven top plate 601 upward along the bottom surface of the inclined driven top plate 601. Lift up until the adjustment platform 4022 is supported on the film-coated substrate, so as to achieve the purpose of adjusting the height of the film cutting device 3 on the adjustment platform 4022 to set the initial height according to the thickness of the film-coated substrate.
  • power-assisted hydraulic pressure push rod 602 is to provide the upward thrust that the magnitude is to the gravity summation of all parts that carry out lifting with adjustment platform 4022 including adjustment platform 4022 and film cutting device 3, to avoid due to inclined driven top plate 601
  • the lift-up resistance of the film-coated substrate is too large, so that the film-coated substrate cannot lift the oblique driven top plate 601 and the situation that the film-coated substrate and the conveying device slip occurs.
  • the adjustment platform 4022 is provided with a mounting hole 8 through which the booster hydraulic push rod 602 is plugged and installed in the mounting hole 8.
  • the mounting hole 8 is located outside the guide hole 7 relative to the film cutting device 3.
  • the side of the adjustment platform 4022 is provided with a threaded hole communicating with the mounting hole 8, and a fixing bolt 9 for supporting the hydraulic push rod 602 is installed in the threaded hole.
  • a pressure sensor 10 connected to the control module 1 is installed on the sliding block 4011 of the electric slide rail 401, and the booster hydraulic push rod 602 is supported on the electric drive through the pressure sensor 10.
  • the control module 1 uses the data fed back by the pressure sensor 10 to analyze the sum of the gravity of all components that move up and down with the adjustment platform 4022, including the adjustment platform 4022, so as to facilitate the selection of a power-assisted hydraulic push rod with appropriate parameters 602.
  • the reason why the adjustment platform 4022 at the rear end is not provided with an inclined driven top plate 601 is to avoid secondary obstacles to the conveyance of the film-coated substrate.
  • the adjustment platform 4022 at the front end of the top plate 601 is connected so that the adjustment platform 4022 at the rear end can be lifted and lowered synchronously with the adjustment platform 4022 at the front end, so that multiple film cutting devices 3 can self-adaptively lift and adjust according to the thickness of the film-coated substrate At the same time, it reduces the negative impact on the smooth transportation of film-coated substrates.
  • the working mode of the film cutting device 3 is to scoop up the film at the corners of the film-coated substrate after the film-coated substrate is positioned, and then cut and blow away the scooped-up film.
  • the film cutting device 3 also has the following optimization:
  • the film cutting device 3 includes a side pushing mechanism 301 installed on the adjustment platform 4022, and an air blowing mechanism 302 and a cutter mechanism 303 installed on the adjustment platform 4022 through the side pushing mechanism 301, and the cutter mechanism 303 and the air blowing mechanism 302 pass through
  • the vertically connecting slide rail 304 is slidingly matched with the side push mechanism 301, the cutter mechanism 303 and the air blow mechanism 302 are connected with the sliding block 4011 of the electric slide rail 401 through the positioning link 305, and the cutter mechanism 303 and the air blow mechanism 302 are positioned by
  • the connecting rod 305 is fixedly installed on the sliding block 4011 of the electric sliding rail 401 , and is relatively slidably matched with the side pushing mechanism 301 through the vertically connecting sliding rail 304 .
  • a wedge-shaped slope iron block 306 is installed on the side push mechanism 301.
  • the side push mechanism 301 moves up and down with the adjustment platform 4022 to adapt to the thickness of the film-coated substrate.
  • the cutter mechanism 303 cuts off the film lifted by the slope iron block 306 , and the air blowing mechanism 302 blows away the film cut off by the cutter mechanism 303 .
  • the side pushing mechanism 301 and the slope iron block 306 By installing the side pushing mechanism 301 and the slope iron block 306 for scooping up the coating on the adjustment platform 4022, it can be lifted and lowered synchronously with the adjustment platform 4022 to adapt to the coating on the coating substrate with different thicknesses.
  • Shoveling while the cutter mechanism 303 and the air blowing mechanism 302 are fixedly arranged on the sliding block 4011 of the electric slide rail 401 through the positioning link 305, and are kept in contact with the side pushing mechanism 301 and the adjustment platform 4022 by connecting the slide rail 304 vertically.
  • any one or both of the air blow mechanism 302 and the cutter mechanism 303 can be combined with the side push mechanism 301 moves up and down together with the adjustment platform 4022, and the specific design is selected according to the actual processing requirements and design requirements.
  • the present invention adjusts the height of the film cutting device 3 on the adjustment platform 4022 adaptively according to the thickness of the film-coated substrate through the cooperation of the adjustment platform 4022, the inclined driven top plate 601 and the power-assisted hydraulic push rod 602, which is beneficial to simplify the film cutting
  • the mechanical mechanism and automatic control method of the system avoid the existing complex mechanical mechanism that uses detection or input parameters to obtain the thickness of the film-coated substrate, and adjusts the height of the film cutting device 3 through automatic control.
  • the drawbacks of high precision requirements and complex automatic control methods are beneficial to reduce the cost of the film cutting system, simplify the operation mode of the film cutting system and improve the stability of the film cutting system.
  • the present invention further provides a control system for an edge processing system of gypsum building materials, including a control module, a pressure sensor, a power-assisted hydraulic push rod and an adjustment platform supported by a power-assisted hydraulic push rod.
  • the control module uses the data fed back by the pressure sensor to The total weight of the weight of the adjustment platform and the weight supported by the adjustment platform is calculated, and the control module displays the calculated total weight through an external display device connected to it through communication, so as to provide data support for selecting a power-assisted hydraulic support rod with appropriate parameters.

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Abstract

本发明公开了一种石膏建材的边缘加工系统及控制系统，包括控制模块和切膜机架，所述切膜机架的四个边角处均设置有切膜装置，所述切膜装置通过滑动机构设置在所述切膜机架上，所述控制模块根据输入的位置信息来控制各个所述滑动机构将相应所述切膜装置移动至所述切膜机架上相应的设定位置上。将各个切膜装置通过滑动机构安装在切膜机架上，通过用于安装在输送辊道上的切膜机架来实现多个切膜装置的同步拆装效率，从而大大提高切膜装置的拆装效率。

Description

一种石膏建材的边缘加工系统及控制系统 技术领域
本发明涉及石膏建材加工技术领域，具体涉及一种石膏建材的边缘加工系统及控制系统。
背景技术
石膏建材覆膜以石膏板覆膜为例，覆膜石膏板是采用特的制高强纸面石膏板为基板，采用特殊工艺，表面粘压优质薄膜，使覆膜石膏板的表面具有多种纹理，视觉效果独特，可充分满足个性化装饰需求。且具有健康环保、经久耐用、无落尘、防潮、防霉、防下陷、易于清洁和便于保养等特点。
多个石膏板在输送辊道的输送下间隔的依次通过覆膜装置进行覆膜，随后，通过追剪装置在由薄膜连接的多个石膏板的间隙处对薄膜进行切断，从而形成多个独立的覆膜石膏板，随后，覆膜石膏板经过四角切膜机对四个边角处多余的薄膜进行切割，以形成覆膜石膏板成品。
通常，四角切膜装置中的四个切膜装置是独立的设置在输送辊道上，导致四角切膜装置拆装不便。
发明内容
本发明的目的在于提供一种石膏建材的边缘加工系统及控制系统，以解决现有技术中，由于四个切膜装置是独立的设置在输送辊道上而导致四角切膜装置拆装不便的技术问题。
为解决上述技术问题，本发明具体提供下述技术方案：
一种石膏建材的边缘加工系统，包括控制模块和切膜机架，所述切膜机架的四个边角处均设置有切膜装置，所述切膜装置通过滑动机构设置在所述切膜机架上，所述控制模块根据输入的位置信息来控制各个所述滑动机构将相应所述切膜装置移动至所述切膜机架上相应的设定位置上。
作为本发明的一种优选方案，所述滑动机构包括电动滑轨和自适应升降组件，所述切膜机架的两侧均安装有沿其长度方向设置且相互平行的所述电 动滑轨，两侧所述电动滑轨的滑动块上均安装有所述自适应升降组件，所述切膜装置通过所述自适应升降组件安装在所述电动滑轨的滑动块上。
作为本发明的一种优选方案，所述电动滑轨通过横向移动气缸安装在所述切膜机架上，所述横向移动气缸通过调节两侧所述电动滑轨的间距来调节两侧所述切膜装置的间距。
作为本发明的一种优选方案，所述自适应升降组件包括竖向设置的导杆和竖向滑动安装在所述导杆上的调节平台，且所述调节平台上安装有用于根据石膏建材的厚度来调节所述调节平台高度的高度调节装置，所述切膜装置通过所述调节平台和所述导杆竖向滑动安装在所述电动滑轨的滑动块上；
所述调节平台上开设有与所述导杆滑动配合导孔，所述调节平台侧通过所述导孔滑动安装在所述导杆上，所述切膜装置支撑安装在所述调节平台相对于所述导孔的内侧。
作为本发明的一种优选方案，所述高度调节装置包括斜置从动顶板和助力液压推杆，所述斜置从动顶板安装在所述调节平台的前端，所述斜置从动顶板相对于所述调节平台的前端向上倾斜设置，且所述斜置从动顶板的底面的后端与所述调节平台的底面过渡连接；
所述调节平台与所述电动滑轨的滑动块之间通过所述助力液压推杆进行连接，所述助力液压推杆与所述导杆相平行，所述调节平台通过所述助力液压推杆支撑在所述电动滑轨的滑动块上。
作为本发明的一种优选方案，所述调节平台贯穿开设有安装孔，所述助力液压推杆插接安装在所述安装孔中，所述安装孔位于所述导孔相对于所述切膜装置的外侧，所述调节平台的侧面开设有连通所述安装孔的螺纹孔，所述螺纹孔内安装有用于所述助力液压推杆进行支撑的固定螺栓。
作为本发明的一种优选方案，所述电动滑轨的滑动块上安装有连接所述控制模块的压力传感器，所述助力液压推杆通过所述压力传感器支撑在电动滑轨的滑动块上。
作为本发明的一种优选方案，同侧前后分布的两个所述调节平台之间通 过联动伸缩杆进行连接，仅位于前端的两侧所述调节平台上安装有所述斜置从动顶板，后端所述调节平台通过所述联动伸缩杆来跟随其前方相应所述调节平台进行升降。
作为本发明的一种优选方案，所述切膜装置包括安装在所述调节平台上的侧推机构，以及通过所述侧推机构安装在所述调节平台上的气吹机构和切刀机构，所述切刀机构和所述气吹机构均通过竖向连接滑轨与所述侧推机构滑动配合，所述切刀机构和所述气吹机构均通过定位连杆与所述电动滑轨的滑动块相连接，所述切刀机构和所述气吹机构通过定位连杆固定安装在所述电动滑轨的滑动块上，并通过所述竖向连接滑轨与所述侧推机构相对滑动配合；
所述侧推机构上安装有呈楔形的斜坡铁块，所述侧推机构随所述调节平台适应覆膜基板的厚度进行升降，所述侧推机构通过所述斜坡铁块将定位的覆膜基板上的覆膜顶起，所述切刀机构将被所述斜坡铁块顶起的覆膜切下，所述气吹机构将被所述切刀机构切下的覆膜吹走。
为解决上述技术问题，本发明还进一步提供下述技术方案：
一种石膏建材的边缘加工系统的控制系统，包括控制模块、压力传感器、助力液压推杆和由所述助力液压推杆进行支撑的调节平台，所述控制模块通过所述压力传感器反馈的数据来计算所述调节平台的重量与所述调节平台所支撑重量的总重量，且所述控制模块将计算的总重量通过与其通信连接的外部显示设备进行显现，为选择合适参数的所述助力液压支撑杆提供数据支持。
本发明与现有技术相比较具有如下有益效果：
本发明将各个切膜装置通过滑动机构安装在切膜机架上，通过用于安装在输送辊道上的切膜机架来实现多个切膜装置的同步拆装效率，从而大大提高切膜装置的拆装效率。
附图说明
为了更清楚地说明本发明的实施方式或现有技术中的技术方案，下面将 对实施方式或现有技术描述中所需要使用的附图作简单地介绍。显而易见地，下面描述中的附图仅仅是示例性的，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图引伸获得其它的实施附图。
图1为本发明实施例的整体结构示意图；
图2为本发明实施例的切膜装置结构示意图；
图3为本发明实施例的斜置从动顶板结构示意图。
图中的标号分别表示如下：
1-控制模块；2-切膜机架；3-切膜装置；4-滑动机构；5-横向移动气缸；6-高度调节装置；7-导孔；8-安装孔；9-固定螺栓；10-压力传感器；11-联动伸缩杆；
401-电动滑轨；402-自适应升降组件；
4011-滑动块；
4021-导杆；4022-调节平台；
601-斜置从动顶板；602-助力液压推杆；
301-侧推机构；302-气吹机构；303-切刀机构；304-竖向连接滑轨；305-定位连杆；306-斜坡铁块。
本发明的较佳实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1至图3所示，本发明提供了一种石膏建材的边缘加工系统，包括控制模块1和切膜机架2，切膜机架2的四个边角处均设置有切膜装置3，切膜装置3通过滑动机构4设置在切膜机架2上，控制模块1根据输入的位置信息来控制各个滑动机构4将相应切膜装置3移动至切膜机架2上相应的设定位置上。另外，还包括与滑动机构4相配合的定位机构，滑动机构4在将 切膜装置3移动至设定位置上后通过定位机构进行定位。
切膜机架2的外形与用于输送石膏建材例如覆膜基板的输送辊道相适应的矩形，切膜装置3在相应的滑动机构4的驱动下沿切膜机架2的两侧轨道以及两端轨道进行运动，从而实现相邻切膜装置3之间间距的调整，以适应不同长宽尺寸的覆膜基板的加工要求。而各个切膜装置3的设定位置参数通过控制模块1进行输入，各个滑动机构4在控制模块1的协调控制下，驱动相应的各个切膜装置3沿切膜机架2运动至相应的设定位置上，从而达到各个切膜装置3对应不同尺寸的覆膜基板而在相应的位置上执行切膜动作的目的。
其中，滑动机构4包括电动滑轨401和自适应升降组件402，切膜机架2的两侧均安装有沿其长度方向设置且相互平行的电动滑轨401，两侧电动滑轨401的滑动块4011上均安装有自适应升降组件402，切膜装置3通过自适应升降组件402安装在电动滑轨401的滑动块4011上。
电动滑轨401的功能是驱动切膜装置3沿例如输送辊道的长度方向进行往复运动，电动滑轨401可以是无杆气缸、丝杠副等任意一种具有同等功能的装置。并且，切膜装置3通过具有升降功能的自适应升降组件402安装在电动滑轨401上，使切膜装置3适应不同厚度的覆膜基材的加工。
而为实现切膜装置3对不同宽度的覆膜基材的加工，电动滑轨401通过横向移动气缸5安装在切膜机架2上，横向移动气缸5通过调节两侧电动滑轨401的间距来调节两侧切膜装置3的间距，使切膜装置3满足了对不同宽度的覆膜基材的加工要求。
其中，自适应升降组件402包括竖向设置导杆4021和竖向滑动安装在导杆4021上的调节平台4022，且调节平台4022上安装有用于根据石膏建材的厚度来调节调节平台4022高度的高度调节装置6，切膜装置3通过调节平台4022和导杆4021竖向滑动安装在电动滑轨401的滑动块4011上。调节平台4022上开设有与导杆4021滑动配合导孔7，调节平台4022侧通过导孔7滑动安装在导杆4021上，切膜装置3支撑安装在调节平台4022相对于导孔7 的内侧。
具体的，导杆4021通过与导孔7的配合来实现对调节平台4022升降的导向，导杆4021和导孔7的数量以及在调节平台4022上的分布位置根据调节平台4022上的重量分布进行优化。而高度调节装置6的作用则通过主动调节例如由控制模块1进行控制调节的方式来驱动调节平台4022进行升降，通过调节平台4022的升降将切膜装置3调节至与覆膜基板的厚度相适应的高度。
或者，高度调节装置6包括斜置从动顶板601和助力液压推杆602，斜置从动顶板601安装在调节平台4022的前端，斜置从动顶板601相对于调节平台4022的前端向上倾斜设置，且斜置从动顶板601的底面的后端与调节平台4022的底面过渡连接。
调节平台4022与电动滑轨401的滑动块4011之间通过助力液压推杆602进行连接，助力液压推杆602与导杆4021相平行，调节平台4022通过助力液压推杆602支撑在电动滑轨401的滑动块4011上。
将覆膜基板被向斜置从动顶板601进行输送，当覆膜基板经过斜置从动顶板601时，覆膜基板沿斜置从动顶板601倾斜向上的底面将斜置从动顶板601向上顶起，直至调节平台4022支撑在覆膜基板上，从而达到调节平台4022上以设定初始高度的切膜装置3根据覆膜基板的厚度自适应的进行高度调整的目的。而助力液压推杆602的作用在于提供大小为对包括调节平台4022和切膜装置3在内的随调节平台4022进行升降的所有部件的重力总和的向上推力，以避免由于斜置从动顶板601的顶起阻力过大而导致覆膜基板无法将斜置从动顶板601顶起以及造成覆膜基板与输送装置发生打滑的情况的发生。
在上述实施例上进一步优化的是，调节平台4022贯穿开设有安装孔8，助力液压推杆602插接安装在安装孔8中，安装孔8位于导孔7相对于切膜装置3的外侧，调节平台4022的侧面开设有连通安装孔8的螺纹孔，螺纹孔内安装有用于助力液压推杆602进行支撑的固定螺栓9。
通过将助力液压推杆602贯穿设置在调节平台4022上，并通过固定螺栓9进行固定，有利于降低调节平台4022相对于电动滑轨401的滑动块4011的高度，从而有利于切膜装置3对安装有切膜机架2的输送辊道上的覆膜基板上的多余覆膜进行切断。
并且，为了便于确定助力液压推杆602所需要提供向上推力的大小，电动滑轨401的滑动块4011上安装有连接控制模块1的压力传感器10，助力液压推杆602通过压力传感器10支撑在电动滑轨401的滑动块4011上，控制模块1通过压力传感器10反馈的数据来分析包括调节平台4022在内的随调节平台4022进行升降的所有部件的重力总和，便于选择合适参数的助力液压推杆602。
在上述实施例上进一步优化的是，同侧前后分布的两个调节平台4022之间通过联动伸缩杆11进行连接，仅位于前端的两侧调节平台4022上安装有斜置从动顶板601，后端调节平台4022通过联动伸缩杆11来跟随其前方相应调节平台4022进行升降。
后端的调节平台4022不设置斜置从动顶板601的原因是避免对覆膜基板的输送造成二次阻碍，因此，将后端的调节平台4022通过可伸缩的联动伸缩杆11与具有斜置从动顶板601的前端的调节平台4022进行连接，以实现后端的调节平台4022随前端的调节平台4022同步地进行升降，从而在实现多个切膜装置3根据覆膜基板的厚度自适应的进行升降调节的同时，减少对覆膜基板流畅输送造成的负面影响。
通常，切膜装置3的工作方式为，在覆膜基板被定位后，将覆膜基板边角处的覆膜铲起，随后，将铲起的覆膜进行切断并吹走。而结合上述的调节平台4022通过斜置从动顶板601与助力液压推杆602的配合自适应的随覆膜基板的厚度进行升降的功能，对切膜装置3还具有以下优化：
切膜装置3包括安装在调节平台4022上的侧推机构301，以及通过侧推机构301安装在调节平台4022上的气吹机构302和切刀机构303，切刀机构303和气吹机构302均通过竖向连接滑轨304与侧推机构301滑动配合，切 刀机构303和气吹机构302均通过定位连杆305与电动滑轨401的滑动块4011相连接，切刀机构303和气吹机构302通过定位连杆305固定安装在电动滑轨401的滑动块4011上，并通过竖向连接滑轨304与侧推机构301相对滑动配合。
侧推机构301上安装有呈楔形的斜坡铁块306，侧推机构301随调节平台4022适应覆膜基板的厚度进行升降，侧推机构301通过斜坡铁块306将定位的覆膜基板上的覆膜顶起，切刀机构303将被斜坡铁块306顶起的覆膜切下，气吹机构302将被切刀机构303切下的覆膜吹走。
通过将用于将覆膜铲起的侧推机构301及斜坡铁块306安装在调节平台4022上，使之与调节平台4022同步地进行升降，以适应将不同厚度的覆膜基板上的覆膜铲起，而切刀机构303和气吹机构302则通过定位连杆305固定设置在电动滑轨401的滑动块4011上，并通过竖向连接滑轨304来保持与侧推机构301和调节平台4022在水平方向上的联动，以及与侧推机构301和调节平台4022在竖直方向上的相对滑动。有利于保持非必要进行升降的气吹机构302和切刀机构303的稳定性和精度，当然，也可使气吹机构302和切刀机构303中的任意一者或而二者与侧推机构301一同随调节平台4022进行升降，具体设计根据实际加工要求和设计要求进行选择。
本发明通过调节平台4022、斜置从动顶板601和助力液压推杆602的配合来实现根据覆膜基板的厚度来自适应地调节调节平台4022上的切膜装置3的高度，有利于简化切膜系统的机械机构以及自动化控制的方式，避免了现有的采用检测或输入参数的方式来获取覆膜基板的厚度，并通过自动化控制的方式来调节切膜装置3的高度而存在的机械机构复杂、精度要求高以及自动化控制方式复杂的弊端，有利于降低切膜系统的成本、简化切膜系统的操作方式和提高切膜系统的稳定性。
本发明还进一步提供了一种石膏建材的边缘加工系统的控制系统，包括控制模块、压力传感器、助力液压推杆和由助力液压推杆进行支撑的调节平台，控制模块通过压力传感器反馈的数据来计算调节平台的重量与调节平台 所支撑重量的总重量，且控制模块将计算的总重量通过与其通信连接的外部显示设备进行显现，为选择合适参数的助力液压支撑杆提供数据支持。
以上实施例仅为本申请的示例性实施例，不用于限制本申请，本申请的保护范围由权利要求书限定。本领域技术人员可以在本申请的实质和保护范围内，对本申请做出各种修改或等同替换，这种修改或等同替换也应视为落在本申请的保护范围内。

Claims (10)

  1. 一种石膏建材的边缘加工系统，其特征在于，包括控制模块(1)和切膜机架(2)，所述切膜机架(2)的四个边角处均设置有切膜装置(3)，所述切膜装置(3)通过滑动机构(4)设置在所述切膜机架(2)上，所述控制模块(1)根据输入的位置信息来控制各个所述滑动机构(4)将相应所述切膜装置(3)移动至所述切膜机架(2)上相应的设定位置上。
  2. 根据权利要求1所述的一种石膏建材的边缘加工系统，其特征在于，所述滑动机构(4)包括电动滑轨(401)和自适应升降组件(402)，所述切膜机架(2)的两侧均安装有沿其长度方向设置且相互平行的所述电动滑轨(401)，两侧所述电动滑轨(401)的滑动块上均安装有所述自适应升降组件(402)，所述切膜装置(3)通过所述自适应升降组件(402)安装在所述电动滑轨(401)的滑动块上。
  3. 根据权利要求2所述的一种石膏建材的边缘加工系统，其特征在于，所述电动滑轨(401)通过横向移动气缸(5)安装在所述切膜机架(2)上，所述横向移动气缸(5)通过调节两侧所述电动滑轨(401)的间距来调节两侧所述切膜装置(3)的间距。
  4. 根据权利要求2所述的一种石膏建材的边缘加工系统，其特征在于，所述自适应升降组件(402)包括竖向设置的导杆(4021)和竖向滑动安装在所述导杆(4021)上的调节平台(4022)，且所述调节平台(4022)上安装有用于根据石膏建材的厚度来调节所述调节平台(4022)高度的高度调节装置(6)，所述切膜装置(3)通过所述调节平台(4022)和所述导杆(4021)竖向滑动安装在所述电动滑轨(401)的滑动块上；
    所述调节平台(4022)上开设有与所述导杆(4021)滑动配合导孔(7)，所述调节平台(4022)侧通过所述导孔(7)滑动安装在所述导杆(4021)上，所述切膜装置(3)支撑安装在所述调节平台(4022)相对于所述导孔(7)的内侧。
  5. 根据权利要求4所述的一种石膏建材的边缘加工系统，其特征在于， 所述高度调节装置(6)包括斜置从动顶板(601)和助力液压推杆(602)，所述斜置从动顶板(601)安装在所述调节平台(4022)的前端，所述斜置从动顶板(601)相对于所述调节平台(4022)的前端向上倾斜设置，且所述斜置从动顶板(601)的底面的后端与所述调节平台(4022)的底面过渡连接；
    所述调节平台(4022)与所述电动滑轨(401)的滑动块之间通过所述助力液压推杆(602)进行连接，所述助力液压推杆(602)与所述导杆(4021)相平行，所述调节平台(4022)通过所述助力液压推杆(602)支撑在所述电动滑轨(401)的滑动块上。
  6. 根据权利要求5所述的一种石膏建材的边缘加工系统，其特征在于，所述调节平台(4022)贯穿开设有安装孔(8)，所述助力液压推杆(602)插接安装在所述安装孔(8)中，所述安装孔(8)位于所述导孔(7)相对于所述切膜装置(3)的外侧，所述调节平台(4022)的侧面开设有连通所述安装孔(8)的螺纹孔，所述螺纹孔内安装有用于所述助力液压推杆(602)进行支撑的固定螺栓(9)。
  7. 根据权利要求5所述的一种石膏建材的边缘加工系统，其特征在于，所述电动滑轨(401)的滑动块上安装有连接所述控制模块(1)的压力传感器(10)，所述助力液压推杆(602)通过所述压力传感器(10)支撑在电动滑轨(401)的滑动块上。
  8. 根据权利要求4所述的一种石膏建材的边缘加工系统，其特征在于，同侧前后分布的两个所述调节平台(4022)之间通过联动伸缩杆(11)进行连接，仅位于前端的两侧所述调节平台(4022)上安装有所述斜置从动顶板(601)，后端所述调节平台(4022)通过所述联动伸缩杆(11)来跟随其前方相应所述调节平台(4022)进行升降。
  9. 根据权利要求4所述的一种石膏建材的边缘加工系统，其特征在于，所述切膜装置(3)包括安装在所述调节平台(4022)上的侧推机构(301)，以及通过所述侧推机构(301)安装在所述调节平台(4022)上的气吹机构(302)和切刀机构(303)，所述切刀机构(303)和所述气吹机构(302)均通过竖 向连接滑轨(304)与所述侧推机构(301)滑动配合，所述切刀机构(303)和所述气吹机构(302)均通过定位连杆(305)与所述电动滑轨(401)的滑动块相连接，所述切刀机构(303)和所述气吹机构(302)通过定位连杆(305)固定安装在所述电动滑轨(401)的滑动块上，并通过所述竖向连接滑轨(304)与所述侧推机构(301)相对滑动配合；
    所述侧推机构(301)上安装有呈楔形的斜坡铁块(306)，所述侧推机构(301)随所述调节平台(4022)适应覆膜基板的厚度进行升降，所述侧推机构(301)通过所述斜坡铁块(306)将定位的覆膜基板上的覆膜顶起，所述切刀机构(303)将被所述斜坡铁块(306)顶起的覆膜切下，所述气吹机构(302)将被所述切刀机构(303)切下的覆膜吹走。
  10. 一种用于权利要求1-9任意一项的石膏建材的边缘加工系统的控制系统，其特征在于，包括控制模块、压力传感器、助力液压推杆和由所述助力液压推杆进行支撑的调节平台，所述控制模块通过所述压力传感器反馈的数据来计算所述调节平台的重量与所述调节平台所支撑重量的总重量，且所述控制模块将计算的总重量通过与其通信连接的外部显示设备进行显现，为选择合适参数的所述助力液压支撑杆提供数据支持。
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