WO2022230652A1 - 発電素子、エンコーダ、磁性部材の製造方法および信号取得方法 - Google Patents

発電素子、エンコーダ、磁性部材の製造方法および信号取得方法 Download PDF

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Publication number
WO2022230652A1
WO2022230652A1 PCT/JP2022/017528 JP2022017528W WO2022230652A1 WO 2022230652 A1 WO2022230652 A1 WO 2022230652A1 JP 2022017528 W JP2022017528 W JP 2022017528W WO 2022230652 A1 WO2022230652 A1 WO 2022230652A1
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WIPO (PCT)
Prior art keywords
magnetic
magnetic member
power generation
sensitive portion
generation element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
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PCT/JP2022/017528
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English (en)
French (fr)
Japanese (ja)
Inventor
慎一 堤
慶一郎 額田
智行 村西
彰彦 渡辺
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Panasonic Intellectual Property Management Co Ltd
Original Assignee
Panasonic Intellectual Property Management Co Ltd
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Filing date
Publication date
Application filed by Panasonic Intellectual Property Management Co Ltd filed Critical Panasonic Intellectual Property Management Co Ltd
Priority to CN202280030061.5A priority Critical patent/CN117203502A/zh
Priority to JP2023517420A priority patent/JPWO2022230652A1/ja
Priority to DE112022002326.0T priority patent/DE112022002326T5/de
Priority to US18/555,516 priority patent/US20240200987A1/en
Publication of WO2022230652A1 publication Critical patent/WO2022230652A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R33/00—Arrangements or instruments for measuring magnetic variables
    • G01R33/02—Measuring direction or magnitude of magnetic fields or magnetic flux
    • G01R33/028—Electrodynamic magnetometers
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
    • G01D5/245—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains using a variable number of pulses in a train
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01P—MEASURING LINEAR OR ANGULAR SPEED, ACCELERATION, DECELERATION, OR SHOCK; INDICATING PRESENCE, ABSENCE, OR DIRECTION, OF MOVEMENT
    • G01P3/00—Measuring linear or angular speed; Measuring differences of linear or angular speeds
    • G01P3/42—Devices characterised by the use of electric or magnetic means
    • G01P3/44—Devices characterised by the use of electric or magnetic means for measuring angular speed
    • G01P3/48—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage
    • G01P3/481—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals
    • G01P3/4815—Devices characterised by the use of electric or magnetic means for measuring angular speed by measuring frequency of generated current or voltage of pulse signals using a pulse wire sensor, e.g. Wiegand wire
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/24—Magnetic cores
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00—Details of transformers or inductances, in general
    • H01F27/28—Coils; Windings; Conductive connections
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00—Coils
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D2205/00—Indexing scheme relating to details of means for transferring or converting the output of a sensing member
    • G01D2205/20—Detecting rotary movement
    • G01D2205/26—Details of encoders or position sensors specially adapted to detect rotation beyond a full turn of 360°, e.g. multi-rotation
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/14—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage
    • G01D5/142—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices
    • G01D5/145—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing the magnitude of a current or voltage using Hall-effect devices influenced by the relative movement between the Hall device and magnetic fields
    • G—PHYSICS
    • G01—MEASURING; TESTING
    • G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D5/00—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable
    • G01D5/12—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means
    • G01D5/244—Mechanical means for transferring the output of a sensing member; Means for converting the output of a sensing member to another variable where the form or nature of the sensing member does not constrain the means for converting; Transducers not specially adapted for a specific variable using electric or magnetic means influencing characteristics of pulses or pulse trains; generating pulses or pulse trains
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F3/00—Cores, Yokes, or armatures
    • H01F3/10—Composite arrangements of magnetic circuits
    • H01F2003/106—Magnetic circuits using combinations of different magnetic materials

Definitions

  • the present disclosure relates to a power generation element, an encoder, a magnetic member manufacturing method, and a signal acquisition method, and more particularly to a power generation element, an encoder, a magnetic member manufacturing method, and a signal acquisition method using the large Barkhausen effect.
  • the present disclosure has been made to solve such problems, and aims to provide a power generation element, an encoder, a magnetic member manufacturing method, and a signal acquisition method that can reduce variations in generated power.
  • a power generation element includes a magnetic member that produces a large Barkhausen effect due to changes in an external magnetic field, and a coil wound around the magnetic member.
  • the magnetic member has a first magnetically sensitive portion and a second magnetically sensitive portion having softer magnetism than the first magnetically sensitive portion.
  • the first magnetically sensitive portion is magnetized in the winding axis direction of the coil, and the magnetization direction does not change with changes in the direction of the external magnetic field.
  • a power generation element includes a magnetic member that produces a large Barkhausen effect due to changes in an external magnetic field, and a coil wound around the magnetic member.
  • the magnetic member has a structure in which three or more magneto-sensitive layers are laminated. The coercive force of each of the three or more magnetically sensitive layers increases in the order in which they are arranged in the stacking direction.
  • a power generation element includes a magnetic member that produces a large Barkhausen effect due to changes in an external magnetic field, and a coil wound around the magnetic member.
  • the magnetic member includes a first magnetism-sensitive portion extending in the winding axis direction of the coil, and a magnetism that is softer than that of the first magnetism-sensitivity portion and in the winding axis direction of the first magnetism-sensitive portion and the coil. and a second magneto-sensitive portion arranged in a direction intersecting with.
  • the first magnetism-sensitive portion has a cross-sectional area when cut in a direction orthogonal to the winding axis direction of the coil, which increases from both ends toward the center in the winding axis direction of the coil.
  • a power generation element includes a magnetic member that produces a large Barkhausen effect due to changes in an external magnetic field, and a coil wound around the magnetic member.
  • the magnetic member includes a wire-shaped or film-shaped first magnetism-sensitive portion, and a non-magnetic portion that covers the first magnetism-sensitive portion in a direction intersecting the winding axis direction of the coil and is not magnetized by the external magnetic field. and a second magnetism-sensitive portion covering the non-magnetic portion from a side opposite to the first magnetism-sensitive portion side of the non-magnetic portion and having a magnetic characteristic different from that of the first magnetism-sensitive portion.
  • an encoder is any of the above aspects in which an electric signal is generated by a magnet that rotates together with a rotating shaft and a change in a magnetic field formed by the magnet due to the rotation of the magnet. and a power generation element according to
  • a method for manufacturing a magnetic member according to another aspect of the present disclosure is a method for manufacturing a magnetic member that is used in a power generation element and produces a large Barkhausen effect, wherein a plurality of thin films made of the same magnetic material are laminated by sequentially forming films while raising or lowering the temperature for each film formation, and a step of cooling the laminated thin films.
  • a method for manufacturing a magnetic member according to another aspect of the present disclosure is a method for manufacturing a magnetic member that is used in a power generation element and produces a large Barkhausen effect, comprising preparing a wire-shaped or film-shaped magnetic body. and doping the surface of the magnetic material with an element that increases the coercive force of the magnetic material.
  • a signal acquisition method obtains an electric signal generated by a power generation element including a magnetic member that produces a large Barkhausen effect due to changes in an external magnetic field and a coil wound around the magnetic member.
  • a signal acquisition method for acquiring comprising: acquiring an electrical signal generated by the power generating element due to repeated changes in the external magnetic field applied to the power generating element; during or before acquiring the electrical signal, and demagnetizing the magnetic member.
  • FIG. 1 is a diagram showing an example of a schematic BH curve of a magnetic member that produces a large Barkhausen effect.
  • FIG. 2 is a cross-sectional view showing a schematic configuration of the encoder according to Embodiment 1.
  • FIG. 3 is a top view of a magnet in the encoder according to Embodiment 1.
  • FIG. 4 is a cross-sectional view showing a schematic configuration of the power generation element according to Embodiment 1.
  • FIG. FIG. 5 is a diagram showing an example of a schematic BH curve of the magnetic member according to Embodiment 1.
  • FIG. 6 is a cross-sectional view showing a schematic configuration of an encoder according to Modification 1 of Embodiment 1.
  • FIG. 7 is a top view of a magnet in an encoder according to Modification 1 of Embodiment 1.
  • FIG. 8 is a cross-sectional view showing a schematic configuration of a power generation element according to Modification 1 of Embodiment 1.
  • FIG. 9A is a diagram for explaining changes in magnetization behavior of a magnetic member when the power generation element does not include a bias magnet.
  • FIG. 9B is a diagram for explaining a change in magnetization behavior of a magnetic member caused by a bias magnet when the power generation element includes the bias magnet.
  • 10 is a cross-sectional view showing a schematic configuration of a power generation element according to Embodiment 2.
  • FIG. FIG. 11 is a flow chart of a method for manufacturing a magnetic member according to Embodiment 2.
  • FIG. 12A and 12B are a cross-sectional view and a top view showing a schematic configuration of a magnetic member according to Embodiment 3.
  • FIG. 13 is a flow chart of an example of a method for manufacturing a magnetic member according to Embodiment 3.
  • FIG. 14 is a cross-sectional view showing a schematic configuration of a magnetic member according to Embodiment 4.
  • FIG. 15 is a cross-sectional view showing a schematic configuration of a magnetic member according to Embodiment 5.
  • FIG. 16 is a cross-sectional view showing a schematic configuration of an encoder according to Embodiment 6.
  • FIG. 17 is a flowchart of an example of the operation of the encoder according to Embodiment 6.
  • a composite magnetic wire such as a Wiegand wire, whose magnetic properties are different between the central portion and the outer peripheral portion in the radial direction is used.
  • a Wiegand wire is generally manufactured by twisting a wire-shaped magnetic material to apply different stresses to the central portion and the outer peripheral portion. As a result of applying different stresses in this manner, the residual stress differs between the central portion and the peripheral portion, resulting in different magnetic properties between the peripheral portion and the central portion.
  • one of the central portion and the peripheral portion is soft magnetic and the other is hard magnetic.
  • FIG. 1 is a diagram showing an example of a schematic BH curve of a magnetic member that produces a large Barkhausen effect.
  • FIG. 1 shows an example in which a composite magnetic wire, the outer peripheral portion of which is softer in magnetism than the central portion, is used as the magnetic member.
  • FIG. 1 is a diagram in which the direction of the applied magnetic field changes in the longitudinal direction of the wire.
  • (1) to (6) of FIG. 1 schematically show magnetic members whose directions of magnetization are indicated by arrows.
  • the dashed arrow indicates the magnetization direction of the soft magnetic outer peripheral portion, and the solid arrow indicates the magnetization direction of the hard magnetic central portion.
  • the arrows indicating the directions of magnetization indicate only the directions of magnetization, and the directions of magnetization are indicated by arrows of the same magnitude regardless of the magnitude of magnetization.
  • the magnetic flux density of the magnetic member abruptly changes, and electric power (power generation pulse) is generated in the coil wound around the magnetic member.
  • the magnetization direction of the central portion is reversed as shown in FIG. 1(4), and the magnetic member is magnetized in the direction opposite to that of FIG. 1(1).
  • the direction of the magnetic field is changed as shown in (ii) of FIG. , the magnetization direction of the outer peripheral portion is reversed at once.
  • the power generation element can be used as an encoder. In the case of the example shown in FIG. 1, two power generation pulses are generated because the direction of the magnetic field is reversed twice for one reciprocating change in the direction of the magnetic field.
  • the power generated by the power generation pulses may vary. For example, when 5000 power generation pulses are detected, a power generation pulse with a difference of 10 times the standard deviation (so-called 10 ⁇ ) or more from the average value of the power generation may be detected.
  • Patent Document 2 discloses a technique that can reduce variations in generated power by using a magnetic member manufactured by twisting a wire-shaped magnetic material under predetermined conditions as a power generation element.
  • the technique disclosed in Patent Document 2 there is a possibility that variations in generated power cannot be sufficiently reduced depending on the accuracy of control of twisting conditions.
  • the technique disclosed in Patent Document 2 can only reduce variations in generated power caused by variations in the conditions for twisting the magnetic material.
  • the inventors have found that the generated power may vary due to the magnetic flux being biased in the hard magnetic portion of the magnetic member due to the influence of an external magnetic field.
  • the present disclosure provides a power generation element, an encoder, a magnetic member manufacturing method, and a signal acquisition method that can reduce variations in generated power.
  • each figure is a schematic diagram and is not necessarily strictly illustrated. Therefore, scales and the like are not always the same in each drawing. Moreover, in each figure, the same code
  • FIG. 2 is a cross-sectional view showing a schematic configuration of the encoder 1 according to this embodiment.
  • FIG. 3 is a top view of magnet 10 in encoder 1 according to the present embodiment.
  • the magnetic member 110 and the coil 130 housed in the housing 190 of the power generation element 100 are schematically indicated by broken lines.
  • magnet 10, rotating shaft 30, and elements other than magnetic member 110 and coil 130 in power generation element 100 are omitted from FIG. These are also the same for the encoder and magnet diagrams described below.
  • the encoder 1 shown in FIG. 2 is, for example, a rotary encoder used in combination with a motor such as a servomotor. Further, the encoder 1 is, for example, a power-generating absolute encoder. The encoder 1 detects the rotation angle, the amount of rotation, the number of rotations, etc. of a rotating shaft 30 such as a motor based on the electric signal generated by the power generation element 100 .
  • the encoder 1 includes a magnet 10 , a rotating plate 20 , a substrate 40 , a control circuit 50 , a memory 60 and a power generation element 100 . In the encoder 1, the power generation element 100 generates an electric signal by a change in the magnetic field formed by the magnet 10 as the magnet 10 rotates.
  • the rotating plate 20 is a plate-shaped member that rotates together with a rotating shaft 30 such as a motor.
  • a central portion of one main surface of the rotating plate 20 is attached to an end portion of the rotating shaft 30 in the axial direction of the rotating shaft 30 (the direction in which the rotating shaft 30 extends).
  • the rotating plate 20 extends in a direction perpendicular to the axial direction of the rotating shaft 30 .
  • the rotating plate 20 rotates around the rotating shaft 30 .
  • the rotating motion of the rotary shaft 30 is synchronized with the rotating motion of the rotating device.
  • the plan view shape of the rotating plate 20 is, for example, circular.
  • the rotating plate 20 is made of metal, resin, glass, ceramic, or the like, for example.
  • the magnet 10 is a magnetic field generating source that forms an external magnetic field with respect to the power generation element 100 .
  • the magnet 10 is, for example, a plate-shaped magnet.
  • the magnet 10 faces the rotating plate 20 and is positioned on the main surface of the rotating plate 20 on the side opposite to the rotating shaft 30 side.
  • the thickness direction of the rotating plate 20 and the thickness direction of the magnet 10 are the same, and are the axial direction of the rotating shaft 30 .
  • the magnet 10 rotates together with the rotating plate 20 around the rotating shaft 30 .
  • the direction of rotation of the magnet 10 is, for example, both clockwise and counterclockwise, but may be either clockwise or counterclockwise.
  • the planar view shape of the magnet 10 is a circular shape with an open center, but it may be another shape such as a rectangle. Also, the magnet 10 does not have to be open.
  • the magnet 10 may be a magnet having another shape, such as a bar-shaped magnet, as long as it can change the magnetic field applied to the power generation element 100 .
  • the magnet 10 has a plurality of pairs of magnetic poles that are magnetized in the thickness direction, and the plurality of pairs of magnetic poles are arranged in the rotation direction of the magnet 10 .
  • FIG. 3 shows the magnetic poles on the main surface 11 side, which is the surface of the magnet 10 on the power generating element 100 side.
  • Each pair of magnetic poles is magnetized such that the north pole and the south pole are reversed with respect to a pair of magnetic poles adjacent to each other in the rotation direction of the magnet 10 .
  • a plurality of magnetic poles are arranged in the rotation direction on the main surface 11 of the magnet 10 on the power generation element 100 side.
  • the plurality of magnetic poles includes at least one N pole and at least one S pole, and the N poles and S poles are alternately arranged along the direction of rotation.
  • the number of north poles is the same as the number of south poles.
  • a plurality of magnetic poles are arranged so that the N pole and the S pole face each other with the rotating shaft 30 interposed therebetween. That is, the N poles of the plurality of magnetic poles face the S poles with the rotating shaft 30 interposed therebetween, and the S poles of the plurality of magnetic poles face the N poles with the rotating shaft 30 interposed therebetween.
  • the S pole is positioned at a position shifted by 180 degrees from the N pole, and the N pole is positioned at a position shifted by 180 degrees from the S pole in the rotation direction of the magnet 10 .
  • the magnetic poles of the plurality of magnetic poles have the same size.
  • the magnetic field applied to the power generating element 100 changes.
  • the plurality of magnetic poles is two, including one north pole and one south pole. Therefore, when the magnet 10 makes one rotation together with the rotary shaft 30, the direction of the magnetic field applied to the power generation element 100 is reversed twice (one reciprocation).
  • the number of magnetic poles is not particularly limited, and may be four, or six or more. When the magnet 10 rotates once, the direction of the magnetic field applied to the power generation element 100 is reversed the number of times corresponding to the number of magnetic poles.
  • the substrate 40 is positioned on the magnet 10 side of the rotor plate 20 so as to face the rotor plate 20 and the magnets 10 with a gap therebetween. That is, along the axial direction of the rotating shaft 30, the rotating shaft 30, the rotating plate 20, the magnets 10, and the substrate 40 are arranged in this order. Substrate 40 does not rotate with magnet 10 and rotating plate 20 .
  • the substrate 40 has a plate shape whose thickness direction is the axial direction of the rotating shaft 30 .
  • the plan view shape of the substrate 40 is, for example, circular. For example, when viewed from the axial direction of the rotating shaft 30, the respective centers of the rotating shaft 30, the rotating plate 20, the magnet 10 and the substrate 40 are aligned.
  • the substrate 40 is, for example, a wiring substrate on which electronic components such as the power generating element 100, the control circuit 50 and the memory 60 are mounted.
  • the control circuit 50 and the memory 60 are mounted on the main surface of the substrate 40 on the side of the magnet 10
  • the power generation element 100 is mounted on the main surface of the substrate 40 opposite to the magnet 10.
  • the substrate 40 is fixed to, for example, a case (not shown) that constitutes a part of the encoder 1, motor, or the like.
  • the power generation element 100 is located on the main surface of the substrate 40 opposite to the magnet 10 side. Therefore, the substrate 40 side of the power generation element 100 is the magnet 10 side.
  • the power generating element 100 is aligned with the magnet 10 and the rotating plate 20 along the axial direction of the rotating shaft 30 .
  • the direction indicated by the arrow Z in which the magnet 10, the rotor plate 20, and the power generation element 100 are aligned may be referred to as the "alignment direction.”
  • the alignment direction is also the normal direction of the main surface 11 of the magnet 10 .
  • the power generation element 100 does not rotate together with the magnet 10 and the rotating plate 20 .
  • Power generating element 100 is provided so that at least a portion of power generating element 100 faces magnet 10 and rotating plate 20 in the axial direction of rotating shaft 30 . Moreover, the power generation element 100 extends along the main surface of the substrate 40 so as to extend in a direction intersecting (more specifically, perpendicular to) the radial direction of the magnet 10 .
  • the power generating element 100 generates electric power by changing the magnetic field formed by the magnet 10 due to the rotation of the magnet 10, and generates an electric signal.
  • the winding axis direction of the coil 130 of the power generation element 100 (longitudinal direction of the magnetic member 110) is the direction in which the power generation element 100 extends.
  • the winding axis direction of the coil 130 is the direction indicated by the arrow X in the figure. Henceforth, the winding axial direction of the coil 130 shown by the arrow X in a figure may only be called "winding axial direction.”
  • the power generating element 100 includes, for example, a magnetic member 110, a coil 130, a ferrite member 150 shown in the cross-sectional view of FIG. 4 (not shown in FIGS. 2 and 3), terminals 181 and 182, and a housing 190. .
  • the magnetic member 110 is a magnetic member that produces a large Barkhausen effect, and the coil 130 wound around the magnetic member 110 generates a power generation pulse.
  • the arrangement of the power generation element 100 is not particularly limited, and the power generation element 100 is positioned in an area to which the magnetic field generated by the magnet 10 is applied, and generates a power generation pulse according to the change in the magnetic field caused by the rotation of the rotating shaft 30. It should be arranged so that
  • the terminals 181 and 182 are members for electrically connecting the power generation element 100 and the substrate 40 .
  • the terminals 181 and 182 are located at the end of the power generating element 100 on the substrate 40 side.
  • a magnet 10 is arranged on the terminals 181 and 182 side of the power generation element 100 .
  • the terminal 181 is electrically connected to one end of the conductor wire forming the coil 130, and the terminal 182 is electrically connected to the other end of the conductor wire. That is, coil 130 and substrate 40 are electrically connected via terminals 181 and 182 .
  • the housing 190 accommodates and supports the magnetic member 110, the coil 130 and the ferrite member 150. Further, the housing 190 accommodates some of the terminals 181 and 182 .
  • the housing 190 is open on the magnet 10 side of the power generating element 100, for example.
  • the housing 190 is fixed to the substrate 40 by, for example, a fixing member (not shown) or the like.
  • the control circuit 50 is located on the main surface of the substrate 40 on the magnet 10 side.
  • the control circuit 50 is electrically connected to the power generation element 100 .
  • the control circuit 50 acquires electrical signals such as power generation pulses generated by the power generation element 100, and detects (calculates) the rotation angle, rotation amount, rotation speed, etc. of the rotating shaft 30 such as a motor based on the acquired electrical signals. do.
  • the control circuit 50 is, for example, an IC (integrated circuit) package or the like.
  • the memory 60 is located on the main surface of the substrate 40 on the magnet 10 side.
  • the memory 60 is connected with the control circuit 50 .
  • the memory 60 is a nonvolatile memory such as a semiconductor memory that stores the results detected by the control circuit 50 .
  • FIG. 4 is a cross-sectional view showing a schematic configuration of the power generating element 100 according to this embodiment.
  • FIG. 4 shows a cross section cut along the alignment direction so as to pass through the winding axis R1 of the coil 130.
  • the terminals 181, 182 and housing 190 are omitted from FIG. These are the same in the drawings of each power generating element described below.
  • the power generation element 100 includes a magnetic member 110, a coil 130, and a ferrite member 150.
  • the magnetic member 110 is a magnetic member that produces a large Barkhausen effect due to changes in the external magnetic field formed by the magnet 10 and the like.
  • the magnetic member 110 has a first magnetically sensitive portion 111 and a second magnetically sensitive portion 112 having magnetic properties different from those of the first magnetically sensitive portion 111 .
  • the second magnetically sensitive portion 112 has a lower coercive force than the first magnetically sensitive portion 111 and is soft magnetic.
  • the magnetic member 110 is, for example, an elongated member whose longitudinal direction is the winding axis direction of the coil 130 .
  • the cross-sectional shape of the magnetic member 110 cut in the radial direction is, for example, circular or elliptical, but may be other shapes such as rectangular or polygonal. In the winding axis direction, the length of the magnetic member 110 is longer than the length of the coil 130, for example.
  • the magnetic member 110 is, for example, a composite magnetic wire, such as a Wiegand wire, which has different magnetic properties between the central portion and the outer peripheral portion in the radial direction.
  • the magnetic member 110 has, for example, a first magnetism-sensitive portion 111 having a high coercive force in the center portion in the radial direction, and a second magnetism-sensitive portion 112 having a low coercive force in the outer peripheral portion in the radial direction.
  • the first magnetically sensitive portion 111 and the second magnetically sensitive portion 112 each extend in the winding axis direction.
  • the first magnetically sensitive portion 111 and the second magnetically sensitive portion 112 are both elongated and extend in the winding axis direction.
  • the first magnetically sensitive portion 111 has a wire shape extending in the direction of the winding axis
  • the second magnetically sensitive portion 112 has a tubular shape extending in the direction of the winding axis.
  • the second magnetism-sensitive portion 112 covers the outer circumference of the first magnetism-sensitive portion 111 when viewed from the winding axis direction, in other words, the surface extending along the winding axis direction.
  • the first magnetically sensitive portion 111 and the second magnetically sensitive portion 112 are arranged in a direction intersecting (for example, perpendicular to) the winding axis direction.
  • the magnetic member 110 is not limited to such a shape, and may be any magnetic member that produces a large Barkhausen effect by having the first magnetically sensitive portion 111 and the second magnetically sensitive portion 112 with different magnetic properties.
  • the central portion may be the second magnetically sensitive portion 112 and the outer peripheral portion may be the first magnetically sensitive portion 111 .
  • the magnetic member 110 may be a magnetic member having a structure in which thin films having different magnetic properties are laminated, for example.
  • the first magneto-sensitive portion 111 is magnetized in the winding axis direction.
  • the magnetization direction of the first magnetically sensitive portion 111 is schematically indicated by an arrow B1.
  • the first magnetically sensitive portion 111 is completely magnetized.
  • the magnetization direction of the first magnetically sensitive portion 111 does not change with changes in the direction of the external magnetic field generated by the magnet 10 or the like.
  • the direction of the arrow B1 may be the opposite direction as long as it is along the direction of the winding axis.
  • the coil 130 is a coil in which a conductive wire forming the coil 130 is wound around the magnetic member 110 . Specifically, the coil 130 is wound along a winding axis R ⁇ b>1 passing through the center of the magnetic member 110 and extending in the longitudinal direction of the magnetic member 110 . Also, the coil 130 is located between the two ferrite members 150 .
  • the ferrite member 150 is provided at the end of the magnetic member 110 so as to be aligned with the coil 130 along the winding axis direction of the coil 130 .
  • two ferrite members 150 are provided on each end of the magnetic member 110 .
  • the two ferrite members 150 face each other across the coil 130 and have symmetrical shapes. Although one of the two ferrite members 150 will be mainly described below, the same description applies to the other.
  • the ferrite member 150 is a plate-shaped member with an opening 153 formed therein, and is, for example, a ferrite bead made of a soft magnetic material.
  • the ferrite member 150 is provided to collect the magnetic flux from the magnet 10, stabilize the magnetic flux in the magnetic member 110, and the like.
  • the shape of the ferrite member 150 when viewed from the winding axis direction is, for example, a circular outer shape, but may be another shape such as a rectangular shape or a polygonal shape.
  • the ferrite member 150 has, for example, softer magnetism than the second magnetism-sensitive portion 112 in the magnetic member 110, that is, has a lower coercive force.
  • the end of the magnetic member 110 is positioned within the opening 153 .
  • the opening 153 is a through hole penetrating the ferrite member 150 along the winding axis direction.
  • FIG. 5 is a diagram showing an example of a schematic BH curve of the magnetic member 110.
  • the direction of magnetization in the magnetic member 110 is indicated by solid and dashed arrows.
  • the arrows indicating the directions of magnetization indicate only the directions of magnetization, and the directions of magnetization are indicated by arrows of the same magnitude regardless of the magnitude of magnetization.
  • the magnetization direction of the first magneto-sensitive portion 111 does not change even if a magnetic field is applied in the direction opposite to the magnetization direction of the first magneto-sensitive portion 111.
  • the first magnetically sensitive portion 111 and the second magnetically sensitive portion 112 are magnetized in opposite directions. Therefore, when the direction of the magnetic field changes as shown in FIG. 5(i), the magnetization direction of the second magnetically sensitive section 112 changes from the magnetization direction of the first magnetically sensitive section 111 as shown in FIG. 5(2). Flip so that they are the same. In this case, a large Barkhausen jump does not occur because the abrupt reversal of the magnetization direction of the second magnetism-sensitive portion 112 is less likely to occur as in the area surrounded by the dashed line Ja in FIG.
  • the first magneto-sensitive portion 111 is completely magnetized and the magnetization direction does not change. A large Barkhausen jump occurs and a single power generation pulse is generated in the coil 130 . Therefore, unlike conventional magnetic members, there is no variation between two power generation pulses due to a change in the direction of the magnetic field in one reciprocation. Therefore, variations in power generated by the power generation element 100 can be reduced. Also, if the first magnetically sensitive portion 111 is not completely magnetized, there may be a region in the first magnetically sensitive portion 111 that is difficult to be magnetized by the external magnetic field generated by the magnet 10 or the like.
  • the power generation element 100 can generate a more stable power generation pulse.
  • FIG. 6 is a cross-sectional view showing a schematic configuration of an encoder 1a according to this modification.
  • FIG. 7 is a top view of the magnet 10a in the encoder 1a according to this modification.
  • encoder 1a differs from encoder 1 in that magnet 10a is provided instead of magnet 10 and power generation element 100a is provided instead of power generation element 100.
  • the power generation element 100a is a power generation element that uses the magnetic member 110, and generates one power generation pulse for one reciprocating change in the direction of the magnetic field.
  • the number of magnetic poles in the magnet 10a is equal to the number of power generation pulses generated when using a power generation element that generates two power generation pulses for one reciprocating change in the direction of the magnetic field. is increasing.
  • the magnet 10a has the same configuration as the magnet 10, except that the number of magnetic poles aligned in the rotational direction on the main surface 11a of the magnet 10 differs from the number of magnetic poles aligned in the rotational direction on the main surface 11 of the magnet 10.
  • the number of magnetic poles in the magnet 10a is four.
  • the plurality of magnetic poles includes two N poles and two S poles, and the N poles and S poles are alternately arranged along the direction of rotation. Therefore, when the magnet 10a makes one rotation together with the rotating shaft 30, the direction of the magnetic field applied to the power generation element 100a is reversed four times (two reciprocations). Therefore, even if the number of generated power pulses is reduced to one due to one reciprocating change in the direction of the magnetic field, one rotation of the magnet 10a generates two power pulses. When viewed from the axial direction of the rotating shaft 30, the magnetic poles of the plurality of magnetic poles have the same size.
  • FIG. 8 is a cross-sectional view showing a schematic configuration of a power generating element 100a according to this modified example.
  • the power generation element 100 a further includes a bias magnet 170 in addition to the configuration of the power generation element 100 .
  • the bias magnet 170 is a magnet that applies a magnetic field in the same direction as the magnetization direction of the first magnetically sensitive portion 111 to the magnetic member 110 .
  • Bias magnet 170 is arranged opposite to magnetic member 110 and coil 130 on the opposite side of magnetic member 110 and coil 130 from the magnet 10 side.
  • the magnetic member 110, the coil 130 and the bias magnet 170 are aligned along the alignment direction indicated by the arrow Z. As shown in FIG.
  • the bias magnet 170 is magnetized, for example, in the winding axis direction.
  • the magnetization direction of the bias magnet 170 is schematically indicated by an arrow B2.
  • the lines of magnetic flux generated by the bias magnet 170 are indicated by dashed arrows.
  • the magnetization direction of the bias magnet 170 is opposite to the magnetization direction of the first magnetically sensitive portion 111 . Since the magnetic flux around the outside of the bias magnet 170 is opposite to the magnetization direction of the bias magnet 170 , a magnetic field in the same direction as the magnetization direction of the first magneto-sensitive portion 111 is applied to the magnetic member 110 .
  • FIG. 9A shows an example of a schematic BH curve of the magnetic member 110 when the power generation element 100a does not include the bias magnet 170
  • FIG. 4 shows an example of a typical BH curve.
  • the number of the plurality of magnetic poles in the magnet 10a is four, which is larger than the number of the plurality of magnetic poles in the magnet 10.
  • FIG. 9A When the magnet 10 and the magnet 10a have the same size, the magnet 10a has a larger number of magnetic poles, so the size of each magnetic pole is smaller, and the magnetic field applied to the magnetic member 110 is reduced. size becomes smaller. Therefore, the change range of the magnetic field in the encoder 1a indicated by the white arrow in FIG. 9A is smaller than the change range of the magnetic field in the encoder 1 described with reference to FIG.
  • the magnetic flux of the magnetic member 110 is unlikely to increase, and the change in the magnetic flux density of the magnetic member 110 is likely to be small at the large Barkhausen jump J0. Therefore, the amount of power generated by the coil 130 is reduced.
  • the power generation element 100a with a bias magnet, as shown in FIG. , to the direction in which the magnetic field is applied to the magnetic member 110 by the bias magnet 170 (negative direction in FIG. 9B). Therefore, it is possible to apply a sufficiently large magnetic field to the magnetic member 110 before the large Barkhausen jump J1 that occurs when the magnetic field changes in the direction (ii) occurs. As a result, the change in magnetic flux density at the large Barkhausen jump J1 is greater than the change in magnetic flux density at the large Barkhausen jump J0. Therefore, the amount of power generated in coil 130 is greater than when bias magnet 170 is not provided.
  • the power generation element 100a can generate a more stable power generation pulse.
  • Such a power generation element 100a is particularly useful when used in an encoder 1a having a magnet 10a with a large number of magnetic poles. Note that the power generation element 100 a may be used instead of the power generation element 100 of the encoder 1 .
  • Embodiment 2 Next, Embodiment 2 will be described. In the following description of the present embodiment, differences from the first embodiment will be mainly described, and descriptions of common points will be omitted or simplified.
  • FIG. 10 is a cross-sectional view showing a schematic configuration of the power generation element 200 according to this embodiment.
  • the encoder according to this embodiment includes, for example, a power generation element 200 instead of the power generation element 100 of the encoder 1 according to the first embodiment.
  • the power generation element 200 differs from the power generation element 100 in that it includes a magnetic member 210 instead of the magnetic member 110 .
  • the magnetic member 210 has a first magnetically sensitive portion 211 and a second magnetically sensitive portion 212 having magnetic properties different from those of the first magnetically sensitive portion 211 .
  • the second magnetically sensitive portion 212 has a higher coercive force than the first magnetically sensitive portion 211 and is hard magnetic.
  • the magnetic member 210 is a magnetic member that produces a large Barkhausen effect in response to changes in an external magnetic field.
  • the shape and arrangement of the first magnetically sensitive portion 211 and the second magnetically sensitive portion 212 are, for example, the same as those of the first magnetically sensitive portion 111 and the second magnetically sensitive portion 112 described above.
  • the magnetic member 210 used for the power generation element 200 is a magnetic member manufactured by the following manufacturing method.
  • FIG. 11 is a flow chart of the method for manufacturing the magnetic member 210 .
  • a wire-shaped or film-shaped magnetic body is prepared (step S11).
  • the first magneto-sensitive portion 211 and the second magneto-sensitive portion 212 are formed on a wire-like or film-like magnetic body.
  • the surface of the wire-shaped or film-shaped magnetic body is doped with an element that increases the coercive force of the magnetic body (step S12).
  • an element is doped on the outer surface of the magnetic body.
  • the coercive force is increased only in the vicinity of the surface of the magnetic material due to grain boundary diffusion of elements from the surface of the magnetic material.
  • the first magneto-sensitive portion 211 is formed in the central portion of the magnetic body, and the second magneto-sensitive portion 212 is formed near the surface of the magnetic body.
  • a method of doping an element for example, a method of burying a fine powder containing a doping element in a magnetic material and exposing it to a high temperature to diffuse the doping element into the magnetic material can be used.
  • Elements that increase the coercive force include Nd, Pr, Dy, Tb, Ho, T, Al, Cu, Co, Ga, Ti, V, Zr, Nb, and Mo.
  • the second magnetism-sensitive portion 212 is formed on the surface side of the magnetic member 210 and is hard magnetism, and is on the center side of the magnetic member 210 and is soft magnetism.
  • a first magneto-sensitive portion 211 is formed.
  • the magnetic material is film-like, for example, at least one main surface of the magnetic material is doped with an element.
  • the magnetic member 210 By forming the magnetic member 210 by such a manufacturing method, it is possible to precisely control the coercive force and thickness of the formed second magnetically sensitive portion 212 by controlling the doping conditions. Therefore, the amount of change in the magnetic flux density of the magnetic member 210 in a large Barkhausen jump is stabilized. Therefore, variations in power generated by the power generation element 200 can be reduced.
  • Embodiment 3 Next, Embodiment 3 will be described. In the following description of the present embodiment, differences from the first and second embodiments will be mainly described, and descriptions of common points will be omitted or simplified.
  • FIG. 12A and 12B are a cross-sectional view and a top view showing a schematic configuration of a magnetic member 310 according to this embodiment.
  • FIG. 12(a) is a cross-sectional view of the magnetic member 310
  • FIG. 12(b) is a top view of the magnetic member 310 viewed from above in FIG. 12(a).
  • FIG. 12(a) shows a cross section at the position indicated by the XIVa-XIVa line in FIG. 12(b).
  • the encoder according to the present embodiment includes, for example, a power generating element using a magnetic member 310 instead of the power generating element 100 of the encoder 1 according to the first embodiment.
  • the power generation element according to this embodiment includes, for example, a magnetic member 310 instead of the magnetic member 110 according to the first embodiment.
  • the magnetic member 310 is a magnetic member that produces a large Barkhausen effect due to changes in the external magnetic field.
  • the magnetic member 310 is used for the power generating element.
  • the magnetic member 310 has a structure in which three or more magnetic sensitive layers 311, 312, 313, and 314 are laminated.
  • the shape of the magnetic member 310 when viewed from the stacking direction is an elongated rectangle.
  • the longitudinal direction of the magnetic member 310 is the same direction as the winding axis direction.
  • the longitudinal direction of the magnetic members 310 is, for example, a direction perpendicular to the arrangement direction.
  • the length of the magnetic member 310 in the longitudinal direction is, for example, twice or more the length of the magnetic member 310 in the lateral direction.
  • the number of three or more magneto-sensitive layers 311, 312, 313, and 314 is four, but may be three or five or more.
  • the three or more magneto-sensitive layers 311, 312, 313, and 314 are laminated along a direction intersecting (for example, perpendicular to) the winding axis direction indicated by the arrow X.
  • three or more magnetically sensitive layers 311, 312, 313, 314 are stacked along the alignment direction indicated by arrow Z.
  • the coercive force of each of the three or more magnetically sensitive layers 311, 312, 313, and 314 increases in the order in which they are arranged in the stacking direction. For example, among the three or more magnetically sensitive layers 311, 312, 313, and 314, the magnetically sensitive layer 311 has the highest coercive force and the magnetically sensitive layer 314 has the lowest coercive force.
  • Each of the three or more magneto-sensitive layers 311, 312, 313, 314 is made of a magnetic material, for example, the same magnetic material.
  • Each of the three or more magneto-sensitive layers 311, 312, 313, and 314 has, for example, a different residual stress, so that the coercive forces have the above-described relationship. Since each of the three or more magnetically sensitive layers 311, 312, 313, and 314 is made of the same magnetic material, each magnetically sensitive layer can be manufactured without changing the magnetic material, thereby simplifying the manufacturing process.
  • Magnetic materials include, for example, Vicaloy such as V--Fe--Co and amorphous materials such as Co--Fe--Si--B, Fe--Si--B, Fe--Ni, Fe--Si and Fe--Si--Al. There are materials that exhibit large Barkhausen jumps with different stresses.
  • Each of the three or more magneto-sensitive layers 311, 312, 313, and 314 may be made of different magnetic materials such that the coercive force has the above relationship.
  • the difference in coercive force between adjacent magnetically sensitive layers among the three or more magnetically sensitive layers 311, 312, 313, and 314 is, for example, the same in any combination of adjacent magnetically sensitive layers.
  • the magnetic member 310 includes three or more magneto-sensitive layers 311, 312, 313, and 314 laminated in this way, the coercive force changes along the lamination direction, and the magnetic flux interaction in each magneto-sensitive layer is reduced. can be stabilized. As a result, the amount of change in the magnetic flux density of the magnetic member 310 in a large Barkhausen jump is stabilized. Therefore, variations in the power generated by the power generating element using the magnetic member 310 can be reduced.
  • FIG. 13 is a flow chart of an example of a method for manufacturing the magnetic member 310. As shown in FIG. 13
  • a plurality of thin films made of the same magnetic material are laminated by successively forming the thin films while raising the temperature for each thin film formation (step S21).
  • a substrate for film formation is prepared, and a plurality of thin films are formed on the substrate.
  • a plurality of thin films are formed by, for example, a sputtering method, an ion plating method, a vacuum deposition method, or the like.
  • a plurality of thin films may be formed sequentially while lowering the temperature for each thin film formation.
  • the laminated thin films are cooled (step S22).
  • the plurality of thin films are, for example, cooled from the temperature at which the last thin film of the plurality of thin films was formed to room temperature (eg, about 23° C.).
  • room temperature eg, about 23° C.
  • the plurality of thin films has a higher temperature at the time of film formation in the order in which they are laminated, so the residual stress generated when the plurality of thin films is cooled becomes greater in the later laminated thin films. Since the larger the residual stress, the lower the coercive force, the later the thin film is laminated, the smaller the coercive force of each of the plurality of thin films due to the difference in residual stress.
  • the magnetic member 310 having a laminated structure in which the coercive force of each of the three or more magnetically sensitive layers 311, 312, 313, and 314 increases in the order of arrangement in the lamination direction is formed.
  • step S21 when a plurality of thin films are formed sequentially while lowering the temperature for each thin film formation, the coercive force of each of the three or more magnetically sensitive layers 311, 312, 313, and 314 is laminated. Lower in order of direction.
  • the method of manufacturing the magnetic member 310 is not limited to the above example, and the magnetic member 310 may be formed by, for example, laminating a plurality of thin films under different film forming conditions for each thin film. At this time, each thin film is formed by changing the film forming conditions, such as the degree of vacuum or the film forming speed, in one direction.
  • Embodiment 4 Next, Embodiment 4 will be described. In the following description of the present embodiment, differences from Embodiments 1 to 3 will be mainly described, and descriptions of common points will be omitted or simplified.
  • FIG. 14 is a cross-sectional view showing a schematic configuration of the magnetic member 410 according to this embodiment.
  • the encoder according to the present embodiment includes, for example, a power generation element using a magnetic member 410 instead of the power generation element 100 of the encoder 1 according to the first embodiment.
  • the power generation element according to the present embodiment includes, for example, a magnetic member 410 instead of the magnetic member 110 according to the first embodiment.
  • the magnetic member 410 is a magnetic member that produces a large Barkhausen effect due to changes in the external magnetic field.
  • the magnetic member 410 has a first magnetically sensitive portion 411 and a second magnetically sensitive portion 412 having magnetic properties different from those of the first magnetically sensitive portion 411 .
  • the second magnetically sensitive portion 412 has a lower coercive force than the first magnetically sensitive portion 411 and is soft magnetic.
  • the magnetic member 410 is, for example, an elongated member whose longitudinal direction is the winding axis direction.
  • the magnetic member 410 is wire-shaped, for example.
  • the cross-sectional shape of the magnetic member 410 cut in the radial direction is, for example, circular or elliptical, but may be other shapes such as rectangular or polygonal.
  • the first magnetically sensitive portion 411 constitutes the central portion of the magnetic member 410 and the second magnetically sensitive portion 412 constitutes the outer peripheral portion of the magnetic member 410 in the radial direction.
  • the central portion is the first magnetically sensitive portion 411 with high coercive force
  • the outer peripheral portion is the second magnetically sensitive portion 412 with low coercive force.
  • the first magnetically sensitive portion 411 and the second magnetically sensitive portion 412 each extend in the winding axis direction.
  • the first magnetically sensitive portion 411 and the second magnetically sensitive portion 412 are, for example, each elongated in the winding axis direction.
  • the first magnetically sensitive portion 411 has a wire shape extending in the direction of the winding axis
  • the second magnetically sensitive portion 412 has a tubular shape extending in the direction of the winding axis.
  • the second magnetism-sensitive portion 412 covers the outer periphery of the first magnetism-sensitive portion 411 when viewed from the winding axis direction.
  • the first magnetically sensitive portion 411 and the second magnetically sensitive portion 412 are arranged in a direction intersecting (for example, perpendicular to) the winding axis direction.
  • the magnetic member 410 is not limited to such a shape, and may be any magnetic member that produces a large Barkhausen effect by having the first magnetically sensitive portion 411 and the second magnetically sensitive portion 412 with different magnetic properties.
  • the central portion may be the second magnetically sensitive portion 412 and the outer peripheral portion may be the first magnetically sensitive portion 411 .
  • the magnetic member 410 may be a magnetic member having a structure in which thin films having different magnetic properties are laminated, for example.
  • the cross-sectional area of the first magnetically sensitive portion 411 when cut in the direction perpendicular to the winding axis direction increases from each end toward the center in the winding axis direction.
  • the diameter of the first magnetically sensitive portion 411 increases from both ends toward the center in the direction of the winding axis.
  • the central portion has the largest diameter and the largest cross-sectional area in the winding axis direction.
  • a material for forming the first magnetically sensitive portion 411 for example, a magnetic material having a coercive force of 60 Oe or more can be used.
  • the second magnetically sensitive portion 412 has a larger cross-sectional area when cut in a direction perpendicular to the winding axis direction from both ends toward the center in the winding axis direction.
  • the thickness of the second magnetically sensitive portion 412 increases from both ends toward the center in the direction of the winding axis.
  • the ratio is constant at any position.
  • a material forming the second magnetically sensitive portion 412 for example, a magnetic material having a coercive force of 20 Oe or less can be used.
  • the cross-sectional area of the first magnetically sensitive portion 411 which is hard magnetic, is large as described above in the central portion of the magnetic member 410, which is easily affected by the external magnetic field.
  • the influence of the external magnetic field tends to remain on the first magneto-sensitive portion 411, which is hard magnetism.
  • the magnetic flux inside the first magneto-sensitive portion 411 will be biased. Therefore, as shown in FIG. 1, two large Barkhausen jumps would normally cause the same level of change in the magnetic flux density.
  • the magnetization state of the magnetic portion 412 before reversal also changes between the two large Barkhausen jumps, and the amount of change in the magnetic flux density differs between the two large Barkhausen jumps.
  • the electric power generated in the coil wound around the magnetic member 410 varies. Even when a strong magnetic field is applied to the magnetic member 410, the first magnetically sensitive portion 411, which is hard magnetic, is thickened in the central portion of the magnetic member 410, thereby increasing the resistance of the first magnetically sensitive portion 411 to the magnetic field. , the influence of the external magnetic field is less likely to remain on the first magneto-sensitive portion 411 . Therefore, the difference in the amount of change in the magnetic flux density between the two large Barkhausen jumps becomes small. Therefore, variations in the power generated by the power generation element using the magnetic member 410 can be reduced.
  • Embodiment 5 Next, Embodiment 5 will be described. In the following description of the present embodiment, differences from Embodiments 1 to 4 will be mainly described, and descriptions of common points will be omitted or simplified.
  • FIG. 15 is a cross-sectional view showing a schematic configuration of the magnetic member 510 according to this embodiment.
  • the encoder according to this embodiment includes, for example, a power generation element using a magnetic member 510 instead of the power generation element 100 of the encoder 1 according to the first embodiment.
  • the power generation element according to this embodiment includes, for example, a magnetic member 510 instead of the magnetic member 110 according to the first embodiment.
  • the magnetic member 510 is a magnetic member that produces a large Barkhausen effect due to changes in the external magnetic field.
  • the magnetic member 510 has a first magnetically sensitive portion 511, a second magnetically sensitive portion 512 having magnetic properties different from those of the first magnetically sensitive portion 511, and a non-magnetic portion 513 that is not substantially magnetized by an external magnetic field.
  • the magnetic member 510 is, for example, an elongated member whose longitudinal direction is the winding axis direction.
  • the magnetic member 510 is wire-shaped or film-shaped, for example.
  • FIG. 15 shows an example in which the magnetic member 510 is wire-shaped.
  • the cross-sectional shape of the magnetic member 510 cut in the radial direction is, for example, circular or elliptical, but may be other shapes such as rectangular or polygonal.
  • the first magneto-sensitive portion 511 is wire-shaped or film-shaped, for example.
  • FIG. 15 shows an example in which the first magnetically sensitive portion 511 is wire-shaped extending in the winding axis direction.
  • the first magneto-sensitive portion 511 extends in the winding axis direction.
  • the second magnetically sensitive portion 512 covers the nonmagnetic portion 513 from the opposite side of the nonmagnetic portion 513 to the first magnetically sensitive portion 511 side.
  • the second magneto-sensitive portion 512 has, for example, a film shape or a tubular shape.
  • FIG. 15 shows an example in which the second magneto-sensitive portion 512 has a tubular shape extending in the winding axis direction.
  • the second magneto-sensitive portion 512 extends in the winding axis direction.
  • the second magnetically sensitive portion 512 includes, for example, the first magnetically sensitive portion 511 and the non-magnetic portion 513 .
  • the first magnetically sensitive portion 511 and the second magnetically sensitive portion 512 are separated from each other with the non-magnetic portion 513 interposed therebetween.
  • the first magnetically sensitive portion 511 and the second magnetically sensitive portion 512 are a hard magnetic portion having a higher coercive force than the other, and the other is a soft magnetic portion.
  • the first magnetically sensitive portion 511 may be a hard magnetic portion
  • the second magnetically sensitive portion 512 may be a hard magnetic portion.
  • a material forming the hard magnetic portion for example, a magnetic material having a coercive force of 60 Oe or more can be used.
  • a material forming the soft magnetic portion for example, a magnetic material having a coercive force of 20 Oe or less can be used.
  • the non-magnetic portion 513 covers the first magneto-sensitive portion 511 from a direction intersecting (for example, perpendicular to) the winding axis direction.
  • the non-magnetic portion 513 is, for example, film-like or cylindrical.
  • FIG. 15 shows an example in which the non-magnetic portion 513 has a cylindrical shape extending in the winding axis direction.
  • the non-magnetic portion 513 extends in the winding axis direction.
  • the non-magnetic portion 513 includes, for example, the first magnetically sensitive portion 511 .
  • the nonmagnetic portion 513 is positioned between the first magnetically sensitive portion 511 and the second magnetically sensitive portion 512 . Examples of materials forming the non-magnetic portion 513 include Ag, Cu, and Au.
  • first magnetically sensitive portion 511, the second magnetically sensitive portion 512, and the non-magnetic portion 513 are film-like, for example, the first magnetically sensitive portion 511, the non-magnetic The portion 513 and the second magneto-sensitive portion 512 are laminated in this order.
  • the magnetic member 510 is manufactured, for example, as follows. First, a wire-like or film-like magnetic material that will be the first magneto-sensitive portion 511 is prepared. Next, the non-magnetic portion 513 is coated on the first magneto-sensitive portion 511 by PVD, CVD, plating, or the like. Then, the non-magnetic portion 513 covering the first magnetically sensitive portion 511 is covered with the second magnetically sensitive portion 512 by PVD, CVD, plating, or the like.
  • the magnetic member 510 has the non-magnetic portion 513 positioned between the first magnetically sensitive portion 511 and the second magnetically sensitive portion 512 . If the non-magnetic portion 513 does not exist, the vicinity of the interface between the first magnetically sensitive portion 511 and the second magnetically sensitive portion 512 will be in a magnetized state between the first magnetically sensitive portion 511 and the second magnetically sensitive portion 512. An intermediate layer whose state is unstable may occur. Variations in the magnetization state of the intermediate layer may also cause variations in the amount of change in the magnetic flux density of the magnetic member in the large Barkhausen jump.
  • the presence of the non-magnetic portion 513 separates the first magnetically sensitive portion 511 and the second magnetically sensitive portion 512, making it difficult for an intermediate layer to occur. fluctuation can be suppressed. Therefore, variations in the power generated by the power generation element using the magnetic member 510 can be reduced.
  • Embodiment 6 Next, Embodiment 6 will be described. In the following description of the present embodiment, differences from Embodiments 1 to 5 will be mainly described, and descriptions of common points will be omitted or simplified.
  • FIG. 16 is a cross-sectional view showing a schematic configuration of an encoder 1b according to this embodiment.
  • the encoder 1b differs from the encoder 1 in that the power generation element 100b is provided instead of the power generation element 100 and the demagnetization circuit 70 is further provided.
  • the power generation element 100b has the same configuration as the power generation element 100, except that the magnetic member 110b is provided instead of the magnetic member 110 of the power generation element 100.
  • the magnetic member 110b is a magnetic member that has a soft magnetic portion and a hard magnetic portion and produces a large Barkhausen effect, and is, for example, a composite magnetic wire such as a Wiegand wire. Further, the magnetic member according to any one of Embodiments 2 to 5 may be used for the magnetic member 110b.
  • the demagnetizing circuit 70 is a circuit for supplying an alternating current to the coil 130 for demagnetizing the magnetic member 110b.
  • the demagnetizing circuit 70 is electrically connected to the coil 130 via the substrate 40, which is a wiring substrate, for example.
  • the demagnetizing circuit 70 demagnetizes the magnetic member 110b by applying a gradually attenuating alternating current to the coil 130 .
  • the demagnetizing circuit 70 may be a circuit that allows a gradually attenuating alternating current to flow, or a circuit that allows a gradually attenuating direct current inversion current to flow.
  • the demagnetizing circuit 70 demagnetizes the magnetic member 110b under the control of the control circuit 50, for example.
  • the demagnetization circuit 70 may demagnetize the magnetic member 110b by receiving the operation of the user of the encoder 1b by an operation reception unit such as a switch, for example.
  • the demagnetizing circuit 70 is fixed to, for example, a case (not shown) forming a part of the encoder 1 or the motor.
  • the demagnetizing circuit 70 may be mounted on the substrate 40 .
  • the operation example of the encoder 1b is an operation example of a signal acquisition method for acquiring an electric signal generated by the power generation element 100b due to changes in the external magnetic field.
  • FIG. 17 is a flow chart of an operation example of the encoder 1b.
  • the control circuit 50 acquires an electrical signal generated by the power generating element 100b (step S31).
  • the control circuit 50 acquires, as an electric signal, a power generation pulse generated by the power generation element 100b by repeatedly changing the external magnetic field applied to the power generation element 100b.
  • the external magnetic field applied to the power generating element 100b changes repeatedly as the magnet 10 rotates together with the rotating shaft 30 such as a motor.
  • the control circuit 50 causes the demagnetizing circuit 70 to demagnetize the magnetic member 110b (step S32). For example, after starting to acquire the electrical signal generated by the power generating element 100b, the control circuit 50 switches the electrical connection with the coil 130 at a predetermined timing, and uses the demagnetizing circuit 70 to attenuate the coil 130. By passing an alternating current, the magnetic member 110b is demagnetized. For example, the control circuit 50 repeats acquiring the electric signal and demagnetizing the magnetic member 110b for a predetermined period until the rotation of the rotating shaft 30 is completed.
  • the hard magnetic portion of the magnetic member 110b having a high coercive force is exposed to the external magnetic field. May have residual effects. For example, if the influence of the external magnetic field remains, the magnetic flux inside the hard magnetic portion will be biased. Therefore, originally, as shown in FIG. 1, two large Barkhausen jumps cause the same degree of change in the magnetic flux density. The magnetization state of also changes between the two large Barkhausen jumps, and there is a difference in the amount of change in the magnetic flux density between the two large Barkhausen jumps. Therefore, the electric power generated in the coil 130 will vary.
  • the magnetic properties of the magnetic member 110b (especially the hard magnetic portion) can be returned to the initial state without bias, and the magnetic flux between two large Barkhausen jumps can be restored.
  • the amount of change in density can be returned to the same extent. Therefore, variations in power generated by the power generation element 100b can be reduced.
  • step S32 may be performed before the electrical signal is acquired in step S31.
  • the magnetic member 110b is demagnetized. It is possible to obtain an electrical signal generated in a state where there is no difference in density variation.
  • a rotary encoder used in combination with a motor has been described as an example, but the present invention is not limited to this.
  • the technology of the present disclosure can also be applied to linear encoders.
  • the power generation element, encoder, and the like according to the present disclosure are useful for equipment and devices that rotate or move linearly, such as motors.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Transmission And Conversion Of Sensor Element Output (AREA)
PCT/JP2022/017528 2021-04-26 2022-04-11 発電素子、エンコーダ、磁性部材の製造方法および信号取得方法 Ceased WO2022230652A1 (ja)

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CN202280030061.5A CN117203502A (zh) 2021-04-26 2022-04-11 发电元件、编码器、磁性构件的制造方法以及信号获取方法
JP2023517420A JPWO2022230652A1 (https=) 2021-04-26 2022-04-11
DE112022002326.0T DE112022002326T5 (de) 2021-04-26 2022-04-11 Leistungserzeugungselement, encoder, verfahren zum herstellen eines magnetischen elements und signalerfassungsverfahren
US18/555,516 US20240200987A1 (en) 2021-04-26 2022-04-11 Power generation element, encoder, method for manufacturing magnetic member, and signal acquisition method

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