WO2022222677A1 - 一种用于制帽自动化产线设备上的精准定位机构 - Google Patents

一种用于制帽自动化产线设备上的精准定位机构 Download PDF

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Publication number
WO2022222677A1
WO2022222677A1 PCT/CN2022/082582 CN2022082582W WO2022222677A1 WO 2022222677 A1 WO2022222677 A1 WO 2022222677A1 CN 2022082582 W CN2022082582 W CN 2022082582W WO 2022222677 A1 WO2022222677 A1 WO 2022222677A1
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WO
WIPO (PCT)
Prior art keywords
pick
production line
platform
bolts
place platform
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PCT/CN2022/082582
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English (en)
French (fr)
Inventor
王爱美
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青岛前丰国际帽艺股份有限公司
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Application filed by 青岛前丰国际帽艺股份有限公司 filed Critical 青岛前丰国际帽艺股份有限公司
Priority to US18/009,979 priority Critical patent/US20230228019A1/en
Publication of WO2022222677A1 publication Critical patent/WO2022222677A1/zh

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    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B3/00—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing
    • D05B3/06—Sewing apparatus or machines with mechanism for lateral movement of the needle or the work or both for making ornamental pattern seams, for sewing buttonholes, for reinforcing openings, or for fastening articles, e.g. buttons, by sewing for sewing buttonholes
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B23/00—Sewing apparatus or machines not otherwise provided for
    • D05B23/002—Hat hemming sewing machines
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B35/00—Work-feeding or -handling elements not otherwise provided for
    • D—TEXTILES; PAPER
    • D05—SEWING; EMBROIDERING; TUFTING
    • D05B—SEWING
    • D05B35/00—Work-feeding or -handling elements not otherwise provided for
    • D05B35/12—Indicators for positioning work, e.g. with graduated scales
    • D—TEXTILES; PAPER
    • D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2501/00—Wearing apparel
    • D10B2501/04—Outerwear; Protective garments
    • D10B2501/042—Headwear

Definitions

  • the invention belongs to the technical field of cap making, and in particular relates to a precise positioning mechanism used on equipment of an automatic cap making production line.
  • buttonshole In the process of hat sewing, there is a process of buttonhole, whether the buttonhole position is accurate, directly affects the beauty of the hat and the comfort of the customer wearing it.
  • the current hat sewing process lacks a positioning mechanism that can help personnel or equipment to accurately position the buttonhole processing, and lacks components that can accurately adjust the working height of the processing platform when processing fabrics of different thicknesses. To this end, we propose a precise positioning mechanism for cap-making automation production line equipment.
  • the purpose of the present invention is to provide a precise positioning mechanism for automatic cap-making production line equipment, so as to solve the problems raised in the above-mentioned background art.
  • a precise positioning mechanism for automatic hat-making production line equipment including a frame, a mounting seat, a jack and a positioning column, and also a pick-and-place platform, a support column , a guide rod and an infrared ranging sensor, the pick-and-place platform is located on the top of one side of the rack, the bottom of the pick-and-place platform is respectively equipped with mounting seats through the two sides, and the bottom of the mounting seat of the pick-and-place platform is respectively
  • the jacks are installed by bolts, and positioning columns corresponding to the jacks are inserted on both sides of the top of the pick-and-place platform, and the output ends of the jacks are connected with the bottom of the positioning columns by bolts.
  • guide rods are respectively installed on the bottom periphery of the pick-and-place platform through bolts
  • support columns are respectively installed at both ends of the rack through bolts
  • the top of the support columns and the top of the rack are respectively provided with guide rods corresponding to the guide rods. guide hole.
  • an installation groove is provided on the top of the support column, an infrared ranging sensor is installed in the installation groove through bolts, and a cloth is placed on the pick-and-place platform at the positioning column.
  • a screw rod is provided at the bottom of the pick-and-place platform, a corresponding screw block is provided on the screw rod, the bottom end of the screw rod is provided with a servo motor, and the drive shaft on the top of the servo motor is elastically provided.
  • the coupling is installed and connected to the rotating shaft of the lead screw, the top of the lead screw is rotatably connected to the bottom of the pick-and-place platform through a bearing, and the servo motor and the lead block are respectively fixed and connected to the frame through bolts.
  • the jack is a pneumatic push rod or a hydraulic push rod.
  • a working method for a precise positioning mechanism on an automatic cap-making production line equipment characterized in that it comprises the following specific steps: Step 1: placing a pick-and-place platform on the frame of the keyhole process equipment of the automatic cap-making production line, Then, the servo motor and the wire block are fixedly installed on the top of the frame by bolts; Step 2: Drive the screw rod to rotate through the servo motor, so that the screw rod can move up and down the thread in the wire block, so as to realize the overall pick-up and release platform.
  • Step 3 Electrically connect the electrical signal output end of the infrared ranging sensor with the control host of the processing line, The jack and the servo motor are electrically controlled by the control host, and the distance measurement value transmitted by the infrared distance measuring sensor is calculated by the control host, and then the number of revolutions of the screw is driven by the servo motor, so that the pick-and-place platform can be accurately Move to the height required for processing;
  • Step 4 Place the fabric to be processed for keyhole processing on the side of the positioning column of the pick-and-place platform. Before the material is discharged, the positioning column is driven by the jack to perform a lifting action to locate the material. The column is lifted up, the fabric is perfectly inserted into the positioning column, and the precise positioning is completed. After the positioning is accurate, the embroidery eye is more accurate.
  • the beneficial effects of the present invention are as follows: 1. Place the pick-and-unload platform on the frame of the keyhole process equipment of the automatic cap-making production line, and then connect the servo motor and the wire block to the top of the frame through bolts. For fixed installation, the lead screw is driven by the servo motor to rotate, so that the lead screw moves up and down in the thread block, so as to realize the adjustment of the use height of the overall pick and place platform, so that the pick and unload platform is suitable for various thicknesses
  • the fabric of the specification is buttonhole processed.
  • the electrical signal output end of the infrared distance measuring sensor is electrically connected to the control host of the processing line, and the control host controls the jack and the servo motor electrically, and the distance measurement conveyed by the infrared distance measuring sensor is measured by the control host.
  • the numerical value is calculated, and then the number of rotations of the screw is driven by the servo motor, so that the pick-and-place platform can be accurately moved to the required processing height.
  • the positioning column is driven to do a jacking action by the jacking device, the positioning column is jacked up, the fabric is perfectly inserted into the positioning column, and the precise positioning is completed, so that after the positioning is accurate, the embroidery eye is more accurate.
  • FIG. 1 is a schematic diagram of the overall structure of a precise positioning mechanism used on an automatic cap-making production line equipment according to the present invention.
  • FIG. 2 is a schematic structural diagram of a pick-and-place platform for a precise positioning mechanism on a cap-making automated production line equipment according to the present invention.
  • FIG. 3 is an enlarged schematic view of FIG. 2A of a precise positioning mechanism used on an automatic cap-making production line equipment according to the present invention.
  • Fig. 4 is a kind of structural schematic diagram of the positioning column used for the precise positioning mechanism on the cap-making automatic production line equipment of the present invention.
  • a precise positioning mechanism for automatic hat-making production line equipment includes a frame 6, a mounting base 2, a jack 3 and a positioning column 4, and also includes a pick-and-place platform 1.
  • the support column 8, the guide rod 7 and the infrared distance measuring sensor 11, the pick-and-place platform 1 is located at the top of one side of the frame 6, and the two sides of the bottom of the pick-and-unload platform 1 are respectively equipped with mounting seats 2 through Luo,
  • the bottom of the mounting base 2 of the pick-and-place platform 1 is respectively equipped with a jack 3 through bolts, and the two sides of the top of the pick-and-unload platform 1 are respectively inserted with positioning columns 4 corresponding to the position of the jack 3.
  • the output end of the jack 3 is connected to the bottom of the positioning column 4 through bolts.
  • guide rods 7 are respectively installed on the bottom periphery of the pick-and-place platform 1 through bolts, and support columns 8 are respectively installed at both ends of the frame 6 through bolts, and the top of the support column 8 and the top of the frame 6 are respectively provided with The guide hole 9 corresponding to the guide rod 7 .
  • the top of the support column 8 is provided with an installation slot 10 , and the infrared distance sensor 11 is installed in the installation slot 10 by bolts.
  • the bottom of the pick-and-place platform 1 is provided with a screw rod 12, the screw rod 12 is threadedly sleeved with a corresponding screw block 13, the bottom end of the screw rod 12 is provided with a servo motor 15, and the servo motor 15
  • the top drive shaft is installed and connected to the rotating shaft of the lead screw 12 through the elastic coupling 14, the top of the lead screw 12 is rotatably connected to the bottom of the pick-and-place platform 1 through a bearing, and the servo motor 15 and the lead block 13 are respectively connected by bolts It is fixedly installed and connected to the rack 6.
  • the jack 3 is a hydraulic push rod.
  • a working method for a precise positioning mechanism on an automatic cap-making production line equipment characterized in that it includes the following specific steps: Step 1: Place the pick-and-place platform 1 on the rack 6 of the keyhole process equipment of the automatic cap-making production line Then, the servo motor 15 and the wire block 13 are fixedly installed on the top of the frame 6 through bolts; Step 2: The screw rod 12 is driven to rotate by the servo motor 15, so that the screw rod 12 moves up and down the thread in the wire block 13 , so as to adjust the height of use of the overall pick-and-place platform 1, so that the pick-and-place platform 1 is suitable for keyhole processing of fabrics with various thickness specifications; Step 3: Output the electrical signal of the infrared ranging sensor 11 The terminal is electrically connected with the control host of the processing production line, and the control host controls the jack 3 and the servo motor 15 electrically.
  • Step 4 Place the cloth to be processed by the buttonhole on the positioning column 4-1 of the picking and unloading platform 1 On the side, before the material is unloaded, the positioning column 4 is driven by the jacking device 3 to perform a jacking action, the positioning column is jacked up, and the fabric 5 is perfectly inserted into the positioning column 4 to complete the precise positioning, so that after the positioning is accurate, the embroidery eye is more accurate .
  • a precise positioning mechanism for automatic cap-making production line equipment includes a frame 6, a mounting base 2, a jack 3 and a positioning column 4, and also includes a pick-and-place platform 1.
  • the support column 8, the guide rod 7 and the infrared distance measuring sensor 11, the picking and unloading platform 1 is located at the top of one side of the rack 6, and the two sides of the bottom of the picking and unloading platform 1 are respectively equipped with mounting seats 2 through the Luo,
  • the bottom of the mounting base 2 of the pick-and-place platform 1 is respectively equipped with a jack 3 through bolts, and the two sides of the top of the pick-and-unload platform 1 are respectively inserted with positioning columns 4 corresponding to the position of the jack 3.
  • the output end of the jack 3 is connected to the bottom of the positioning column 4 through bolts.
  • guide rods 7 are respectively installed on the bottom periphery of the pick-and-place platform 1 through bolts, and support columns 8 are respectively installed at both ends of the frame 6 through bolts, and the top of the support column 8 and the top of the frame 6 are respectively provided with The guide hole 9 corresponding to the guide rod 7 .
  • the top of the support column 8 is provided with an installation slot 10 , and the infrared distance sensor 11 is installed in the installation slot 10 by bolts.
  • the bottom of the pick-and-place platform 1 is provided with a screw rod 12, the screw rod 12 is threadedly sleeved with a corresponding screw block 13, the bottom end of the screw rod 12 is provided with a servo motor 15, and the servo motor 15
  • the top drive shaft is installed and connected to the rotating shaft of the lead screw 12 through the elastic coupling 14, the top of the lead screw 12 is rotatably connected to the bottom of the pick-and-place platform 1 through a bearing, and the servo motor 15 and the lead block 13 are respectively connected by bolts It is fixedly installed and connected to the rack 6.
  • the jack 3 is a hydraulic push rod.
  • a working method for a precise positioning mechanism on an automatic cap-making production line equipment characterized in that it includes the following specific steps: Step 1: Place the pick-and-place platform 1 on the rack 6 of the keyhole process equipment of the automatic cap-making production line Then, the servo motor 15 and the wire block 13 are fixedly installed on the top of the frame 6 through bolts; Step 2: The screw rod 12 is driven to rotate by the servo motor 15, so that the screw rod 12 moves up and down the thread in the wire block 13 , so as to adjust the use height of the overall pick-and-place platform 1, so that the pick-and-place platform 1 is suitable for keyhole processing of fabrics with various thickness specifications; Step 3: Output the electrical signal of the infrared ranging sensor 11 The terminal is electrically connected to the control host of the processing production line, and the control host controls the jack 3 and the servo motor 15 electrically.
  • Step 4 Place the cloth to be processed by the buttonhole on the positioning column 4-1 of the picking and unloading platform 1 On the side, before the material is unloaded, the positioning column 4 is driven by the jacking device 3 to perform a jacking action, the positioning column is jacked up, and the fabric 5 is perfectly inserted into the positioning column 4 to complete the precise positioning, so that after the positioning is accurate, the embroidery eye is more accurate .
  • the pick-and-place platform 1 is placed on the frame 6 of the keyhole process equipment of the automatic cap-making production line, and then the servo motor 15 and the wire block 13 are fixed to the inner top of the frame 6 by bolts.
  • the screw rod 12 is driven to rotate by the servo motor 15, so that the screw rod 12 moves up and down the thread in the screw block 13, so as to realize the adjustment of the use height of the overall pick-up and unload platform 1, so that the pick-and-unload platform 1 is suitable for Buttonhole processing is performed on fabrics of various thickness specifications;
  • the electrical signal output end of the infrared ranging sensor 11 is electrically connected to the control host of the processing line, and the control host electrically conducts electrical power to the jack 3 and the servo motor 15.
  • Control by controlling the host computer to calculate the distance measurement value delivered by the infrared distance measurement sensor 11, and then drive the rotation number of the screw rod 12 through the servo motor 15, so that the picking and unloading platform 1 can be accurately moved to the required processing height;
  • the fabric to be processed with buttonhole is placed on the side of the positioning column 4 of the pick-and-place platform 1.
  • the positioning column 4 is driven by the jack 3 to perform a jacking action, the positioning column is lifted, and the fabric 5 is perfect. Insert it into the positioning column 4 to complete the precise positioning, so that after the positioning is accurate, the embroidered eye is more accurate.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

一种用于制帽自动化产线设备上的精准定位机构，包括机架(6)、安装座(2)、顶升器(3)、定位柱(4)、取放料平台(1)、支撑柱(8)、导向杆(7)和红外测距传感器(11)，所述取放料平台位于机架一侧顶部，所述取放料平台底部两侧分别安装有安装座，安装座底部分别通过螺栓安装有顶升器，所述取放料平台顶部两侧分别插设有与顶升器对应设置的定位柱，所述顶升器的输出端与定位柱底部通过螺栓安装连接。还公开了一种用于制帽自动化产线设备上的精准定位机构的工作方法，将所需进行锁眼加工的布料(5)放置于取放料平台的定位柱一侧，在放料前，通过顶升器带动定位柱做顶升动作，定位柱顶起，布料完美地插入到定位柱中，完成精准定位，使得定位精准后，绣眼更加精准。取放料平台的使用高度能够调整，可以适用于多种厚度规格的布料的锁眼加工。

Description

一种用于制帽自动化产线设备上的精准定位机构 技术领域
本发明属于制帽技术领域，具体涉及一种用于制帽自动化产线设备上的精准定位机构。
背景技术
在帽子缝制的过程中，有一道工序是锁眼，锁眼位置是否精准，直接影响到帽子的美观和客户穿戴的舒适度。
目前的帽子缝制的过程中缺乏能够助于人员或设备进行精确定位锁眼加工的定位机构，且在面对不同厚度布料加工时，缺少能够对加工平台的工作高度进行精确调整的部件。为此，我们提出一种用于制帽自动化产线设备上的精准定位机构。
发明内容
本发明的目的在于提供一种用于制帽自动化产线设备上的精准定位机构，以解决上述背景技术中提出的问题。
为实现上述目的，本发明提供如下技术方案：一种用于制帽自动化产线设备上的精准定位机构，包括机架、安装座、顶升器和定位柱，还包括取放料平台、支撑柱、导向杆和红外测距传感器，所述取放料平台位于机架一侧顶部，所述取放料平台底部两侧分别通过罗安装有安装座，所述取放料平台的安装座底部分别通过螺栓安装有顶升器，所述取放料平台顶部两侧分别插设有与顶升器对应位置的定位柱，所述顶升器的输出端与定位柱底部通过螺栓安装连接。
进一步地，所述取放料平台底部外围分别通过螺栓安装有导向杆，所述机架两端分别通过螺栓安装有支撑柱，所述支撑柱顶部和机架顶部分别开设有与导向杆对应的导向孔。
进一步地，所述支撑柱顶部开设有安装槽，所述安装槽内通过螺栓安装有红外测距传感器，所述取放料平台且位于定位柱处放置有布料。
进一步地，所述取放料平台底部设有丝杆，所述丝杆上螺纹套设有对应的丝块，所述丝杆底端设有伺服电机，所述伺服电机顶部的驱动轴通过弹性联轴器与丝杆的转动轴安装连接，所述丝杆顶部通过轴承与取放料平台底部转动连接，所述伺服电机和丝块分别通过螺栓与机架固定安装连接。
进一步地，所述顶升器为气动推杆或液压推杆。
一种用于制帽自动化产线设备上的精准定位机构的工作方法，其特征在于：包括以下具体步骤：步骤一：将取放料平台置于制帽自动化产线锁眼工序设备的机架上，随后通过螺栓将伺服电机和丝块对机架内顶部进行固定安装；步骤二：通过伺服电机驱动丝杆转动，以使丝杆在丝块内进行螺纹上下移动，从而实现对整体取放料平台的使用高度进行调整，以使取放料平台适用于多种厚度规格的布料进行锁眼加工处理；步骤三：将红外测距传感器的电信号输出端与加工产线的控制主机进行电连接，并由控制主机对顶升器和伺服电机进行电控制，通过控制主机对红外测距传感器输送的测距数值进行运算，而后通过伺服电机驱动丝杆的旋转圈数，使得取放料平台能够精确移动至所需加工的高度；步骤四：将所需进行锁眼加工的布料放置于取放料平台的定位柱一侧，在放料前，通过顶升器带动定位柱做顶升动作，定位柱顶起，布料完美的插入到 定位柱中，完成精准定位，使得定位精准后，绣眼更加精准。
与现有技术相比，本发明的有益效果是：1.将取放料平台置于制帽自动化产线锁眼工序设备的机架上，随后通过螺栓将伺服电机和丝块对机架内顶部进行固定安装，通过伺服电机驱动丝杆转动，以使丝杆在丝块内进行螺纹上下移动，从而实现对整体取放料平台的使用高度进行调整，以使取放料平台适用于多种厚度规格的布料进行锁眼加工处理。
2.通过红外测距传感器的电信号输出端与加工产线的控制主机进行电连接，并由控制主机对顶升器和伺服电机进行电控制，通过控制主机对红外测距传感器输送的测距数值进行运算，而后通过伺服电机驱动丝杆的旋转圈数，使得取放料平台能够精确移动至所需加工的高度，将所需进行锁眼加工的布料放置于取放料平台的定位柱一侧，在放料前，通过顶升器带动定位柱做顶升动作，定位柱顶起，布料完美的插入到定位柱中，完成精准定位，使得定位精准后，绣眼更加精准。
附图说明
图1为本发明一种用于制帽自动化产线设备上的精准定位机构的整体结构示意图。
图2为本发明一种用于制帽自动化产线设备上的精准定位机构的取放料平台结构示意图。
图3为本发明一种用于制帽自动化产线设备上的精准定位机构的图2A处放大示意图。
图4为本发明一种用于制帽自动化产线设备上的精准定位机构的定位柱结 构示意图。
图中：1、取放料平台；2、安装座；3、顶升器；4、定位柱；5、布料；6、机架；7、导向杆；8、支撑柱；9、导向孔；10、安装槽；11、红外测距传感器；12、丝杆；13、丝块；14、弹性联轴器；15、伺服电机。
具体实施方式
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1如图1-4所示，一种用于制帽自动化产线设备上的精准定位机构，包括机架6、安装座2、顶升器3和定位柱4，还包括取放料平台1、支撑柱8、导向杆7和红外测距传感器11，所述取放料平台1位于机架6一侧顶部，所述取放料平台1底部两侧分别通过罗安装有安装座2，所述取放料平台1的安装座2底部分别通过螺栓安装有顶升器3，所述取放料平台1顶部两侧分别插设有与顶升器3对应位置的定位柱4，所述顶升器3的输出端与定位柱4底部通过螺栓安装连接。
其中，所述取放料平台1底部外围分别通过螺栓安装有导向杆7，所述机架6两端分别通过螺栓安装有支撑柱8，所述支撑柱8顶部和机架6顶部分别开设有与导向杆7对应的导向孔9。
其中，所述支撑柱8顶部开设有安装槽10，所述安装槽10内通过螺栓安装有红外测距传感器11，所述取放料平台1且位于定位柱4处放置有布料5。
其中，所述取放料平台1底部设有丝杆12，所述丝杆12上螺纹套设有对应的丝块13，所述丝杆12底端设有伺服电机15，所述伺服电机15顶部的驱动轴通过弹性联轴器14与丝杆12的转动轴安装连接，所述丝杆12顶部通过轴承与取放料平台1底部转动连接，所述伺服电机15和丝块13分别通过螺栓与机架6固定安装连接。
其中，所述顶升器3为液压推杆。
一种用于制帽自动化产线设备上的精准定位机构的工作方法，其特征在于：包括以下具体步骤：步骤一：将取放料平台1置于制帽自动化产线锁眼工序设备的机架6上，随后通过螺栓将伺服电机15和丝块13对机架6内顶部进行固定安装；步骤二：通过伺服电机15驱动丝杆12转动，以使丝杆12在丝块13内进行螺纹上下移动，从而实现对整体取放料平台1的使用高度进行调整，以使取放料平台1适用于多种厚度规格的布料进行锁眼加工处理；步骤三：将红外测距传感器11的电信号输出端与加工产线的控制主机进行电连接，并由控制主机对顶升器3和伺服电机15进行电控制，通过控制主机对红外测距传感器11输送的测距数值进行运算，而后通过伺服电机15驱动丝杆12的旋转圈数，使得取放料平台1能够精确移动至所需加工的高度；步骤四：将所需进行锁眼加工的布料放置于取放料平台1的定位柱4一侧，在放料前，通过顶升器3带动定位柱4做顶升动作，定位柱顶起，布料5完美的插入到定位柱4中，完成精准定位，使得定位精准后，绣眼更加精准。
实施例2如图1-4所示，一种用于制帽自动化产线设备上的精准定位机构，包括机架6、安装座2、顶升器3和定位柱4，还包括取放料平台1、支撑柱8、导向杆7和红外测距传感器11，所述取放料平台1位于机架6一侧顶部， 所述取放料平台1底部两侧分别通过罗安装有安装座2，所述取放料平台1的安装座2底部分别通过螺栓安装有顶升器3，所述取放料平台1顶部两侧分别插设有与顶升器3对应位置的定位柱4，所述顶升器3的输出端与定位柱4底部通过螺栓安装连接。
其中，所述取放料平台1底部外围分别通过螺栓安装有导向杆7，所述机架6两端分别通过螺栓安装有支撑柱8，所述支撑柱8顶部和机架6顶部分别开设有与导向杆7对应的导向孔9。
其中，所述支撑柱8顶部开设有安装槽10，所述安装槽10内通过螺栓安装有红外测距传感器11，所述取放料平台1且位于定位柱4处放置有布料5。
其中，所述取放料平台1底部设有丝杆12，所述丝杆12上螺纹套设有对应的丝块13，所述丝杆12底端设有伺服电机15，所述伺服电机15顶部的驱动轴通过弹性联轴器14与丝杆12的转动轴安装连接，所述丝杆12顶部通过轴承与取放料平台1底部转动连接，所述伺服电机15和丝块13分别通过螺栓与机架6固定安装连接。
其中，所述顶升器3为液压推杆。
一种用于制帽自动化产线设备上的精准定位机构的工作方法，其特征在于：包括以下具体步骤：步骤一：将取放料平台1置于制帽自动化产线锁眼工序设备的机架6上，随后通过螺栓将伺服电机15和丝块13对机架6内顶部进行固定安装；步骤二：通过伺服电机15驱动丝杆12转动，以使丝杆12在丝块13内进行螺纹上下移动，从而实现对整体取放料平台1的使用高度进行调整，以使取放料平台1适用于多种厚度规格的布料进行锁眼加工处理；步骤三：将 红外测距传感器11的电信号输出端与加工产线的控制主机进行电连接，并由控制主机对顶升器3和伺服电机15进行电控制，通过控制主机对红外测距传感器11输送的测距数值进行运算，而后通过伺服电机15驱动丝杆12的旋转圈数，使得取放料平台1能够精确移动至所需加工的高度；步骤四：将所需进行锁眼加工的布料放置于取放料平台1的定位柱4一侧，在放料前，通过顶升器3带动定位柱4做顶升动作，定位柱顶起，布料5完美的插入到定位柱4中，完成精准定位，使得定位精准后，绣眼更加精准。
本发明的工作原理及使用流程：将取放料平台1置于制帽自动化产线锁眼工序设备的机架6上，随后通过螺栓将伺服电机15和丝块13对机架6内顶部进行固定安装；通过伺服电机15驱动丝杆12转动，以使丝杆12在丝块13内进行螺纹上下移动，从而实现对整体取放料平台1的使用高度进行调整，以使取放料平台1适用于多种厚度规格的布料进行锁眼加工处理；将红外测距传感器11的电信号输出端与加工产线的控制主机进行电连接，并由控制主机对顶升器3和伺服电机15进行电控制，通过控制主机对红外测距传感器11输送的测距数值进行运算，而后通过伺服电机15驱动丝杆12的旋转圈数，使得取放料平台1能够精确移动至所需加工的高度；将所需进行锁眼加工的布料放置于取放料平台1的定位柱4一侧，在放料前，通过顶升器3带动定位柱4做顶升动作，定位柱顶起，布料5完美的插入到定位柱4中，完成精准定位，使得定位精准后，绣眼更加精准。
尽管已经示出和描述了本发明的实施例，对于本领域的普通技术人员而言，可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型，本发明的范围由所附权利要求及其等同物限定。

Claims (6)

  1. 一种用于制帽自动化产线设备上的精准定位机构，包括机架(6)、安装座(2)、顶升器(3)和定位柱(4)，其特征在于，还包括取放料平台(1)、支撑柱(8)、导向杆(7)和红外测距传感器(11)，所述取放料平台(1)位于机架(6)一侧顶部，所述取放料平台(1)底部两侧分别通过罗安装有安装座(2)，所述取放料平台(1)的安装座(2)底部分别通过螺栓安装有顶升器(3)，所述取放料平台(1)顶部两侧分别插设有与顶升器(3)对应位置的定位柱(4)，所述顶升器(3)的输出端与定位柱(4)底部通过螺栓安装连接。
  2. 根据权利要求1所述的一种用于制帽自动化产线设备上的精准定位机构，其特征在于：所述取放料平台(1)底部外围分别通过螺栓安装有导向杆(7)，所述机架(6)两端分别通过螺栓安装有支撑柱(8)，所述支撑柱(8)顶部和机架(6)顶部分别开设有与导向杆(7)对应的导向孔(9)。
  3. 根据权利要求1所述的一种用于制帽自动化产线设备上的精准定位机构，其特征在于：所述支撑柱(8)顶部开设有安装槽(10)，所述安装槽(10)内通过螺栓安装有红外测距传感器(11)，所述取放料平台(1)且位于定位柱(4)处放置有布料(5)。
  4. 根据权利要求1所述的一种用于制帽自动化产线设备上的精准定位机构，其特征在于：所述取放料平台(1)底部设有丝杆(12)，所述丝杆(12)上螺纹套设有对应的丝块(13)，所述丝杆(12)底端设有伺服电机(15)，所述伺服电机(15)顶部的驱动轴通过弹性联轴器(14)与丝杆(12)的转动轴安装连接，所述丝杆(12)顶部通过轴承与取放料平台(1)底部转动连接，所述伺服电机(15)和丝块(13)分别通过螺栓与机架(6)固定安装连接。
  5. 根据权利要求1所述的一种用于制帽自动化产线设备上的精准定位机构，其特征在于：所述顶升器(3)为气动推杆或液压推杆。
  6. 基于权利要求1-5所述的一种用于制帽自动化产线设备上的精准定位机构的工作方法，其特征在于：包括以下具体步骤：步骤一：将取放料平台(1) 置于制帽自动化产线锁眼工序设备的机架(6)上，随后通过螺栓将伺服电机(15)和丝块(13)对机架(6)内顶部进行固定安装；步骤二：通过伺服电机(15)驱动丝杆(12)转动，以使丝杆(12)在丝块(13)内进行螺纹上下移动，从而实现对整体取放料平台(1)的使用高度进行调整，以使取放料平台(1)适用于多种厚度规格的布料进行锁眼加工处理；步骤三：将红外测距传感器(11)的电信号输出端与加工产线的控制主机进行电连接，并由控制主机对顶升器(3)和伺服电机(15)进行电控制，通过控制主机对红外测距传感器(11)输送的测距数值进行运算，而后通过伺服电机(15)驱动丝杆(12)的旋转圈数，使得取放料平台(1)能够精确移动至所需加工的高度；步骤四：将所需进行锁眼加工的布料放置于取放料平台(1)的定位柱(4)一侧，在放料前，通过顶升器(3)带动定位柱(4)做顶升动作，定位柱顶起，布料(5)完美的插入到定位柱(4)中，完成精准定位，使得定位精准后，绣眼更加精准。
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