WO2022217565A1 - Dispositif à double serrage permettant le soudage fin de chaînes et machine de soudage de clou incliné à double tête - Google Patents

Dispositif à double serrage permettant le soudage fin de chaînes et machine de soudage de clou incliné à double tête Download PDF

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Publication number
WO2022217565A1
WO2022217565A1 PCT/CN2021/087668 CN2021087668W WO2022217565A1 WO 2022217565 A1 WO2022217565 A1 WO 2022217565A1 CN 2021087668 W CN2021087668 W CN 2021087668W WO 2022217565 A1 WO2022217565 A1 WO 2022217565A1
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WO
WIPO (PCT)
Prior art keywords
clamping
double
welding
chain
nail
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Application number
PCT/CN2021/087668
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English (en)
Chinese (zh)
Inventor
徐征
葛银灿
汪伟丰
Original Assignee
德清集通实业有限公司
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Application filed by 德清集通实业有限公司 filed Critical 德清集通实业有限公司
Priority to PCT/CN2021/087668 priority Critical patent/WO2022217565A1/fr
Publication of WO2022217565A1 publication Critical patent/WO2022217565A1/fr

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/02Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work

Definitions

  • the invention relates to the technical field of chain equipment, in particular to a double-clamping device and a double-head inclined nail welding machine used for a delicate chain.
  • Anti-skid chains are car safety products specially designed for driving safety.
  • the special rough surface of anti-skid chains is used to increase the friction with the road surface.
  • the existing large automobile snow chains generally use welding to weld the cleats to the chain. At this time, the chain needs to be clamped to prevent the chain from loosening and affecting the welding effect.
  • the Chinese invention patent with the patent number of CN201110136523.5 and the application date of 2011-08-31 discloses an automatic welding device for anchor chain rungs.
  • the active guide wheel includes active guide wheel, passive guide wheel, transfer table, bracket, clamping mechanism, welding robot.
  • the active guide wheel and the passive guide wheel are respectively located at the two ends of the transmission table.
  • the active guide wheel drives the anchor chain to move on the transmission table.
  • the transmission table is provided with an opening at a certain distance for the robot welding work position.
  • Each welding station has a welding clamping mechanism
  • the clamping machine 3 and the clamping mechanism are composed of a clamping mechanism support, a clamping body and a clamping driver
  • the clamping body has a fixed clamping head and a sliding clamping
  • the head is formed, and the sliding clamping head can slide on the clamping body along the track, the base of the clamping driver is fixed on the fixed clamping part, the movable sliding rod of the clamping driver is connected with the sliding clamping head, and the clamping driver is
  • the clamping and releasing actions are completed alternately under the driving of the jig, but it takes up a lot of space and the clamping force is not enough.
  • the technical purpose of the present invention is to overcome the deficiencies of the prior art, and to provide a double clamping device and a double-head inclined nail welding machine for chains, which solves the problems in the prior art and is suitable for automatic chain
  • the welding nail machine can clamp the sent chain to facilitate welding, with good clamping firmness, accurate position, and small footprint, which ensures the welding effect of the chain.
  • a double-clamping device for a chain including:
  • the conveying guide rail on the machine base is used to convey the chain
  • clamping mounts arranged on both sides of the conveying guide rail, the clamping mounts are mounted on the machine base;
  • the clamping part is used to clamp the chain under the drive of the hinged link
  • the drive mechanism drives the hinged link to rotate on the clamping mounting seat through the connecting portion.
  • the connecting portion includes a connecting arm fixedly connected with the hinge link and an end shaft provided at the end of the connecting arm for hinged connection with the driving mechanism.
  • the connecting portion includes a gear fixedly connected with the hinge link and a rack meshed with the gear, and the rack is fixedly connected with the driving mechanism.
  • the clamping portion includes a fixed mounting plate fixedly connected with the hinge link and a clamping head fixed on the fixed mounting plate.
  • the driving mechanism includes an air cylinder or an oil cylinder or a linear motor.
  • Double head inclined welding nail machine including double head inclined welding nail device, vibrating hopper, drag chain mechanism for dragging the chain; also including double clamping device for clamping the chain and connecting with the vibrating hopper Nail device.
  • the nail-up device includes a nail-up support, a material storage mechanism provided on the nail-up support, a discharge mechanism, a material receiving mechanism cooperating with the material storage mechanism, and all The sliding block connected by the material receiving mechanism and the conveying mechanism for driving the sliding block to slide.
  • the material storage mechanism includes a material storage block fixed on the upper nail bracket, a material receiving hole provided on the material storage block, and a material communicating with the material receiving hole. Nail channel.
  • the discharge mechanism includes a discharge installation bracket, a discharge cylinder fixed on the discharge support, and a side connected to the material nail channel on the storage block.
  • the lateral passage and the discharging head connected with the discharging cylinder are arranged in the lateral passage.
  • the material receiving mechanism includes a material receiving block fixedly connected with the sliding block, a material receiving hole provided on the material receiving block, and a bottom communicating hole communicating with the material receiving hole Air holes; the bottom surface of the welding head is provided with a welding adsorption hole and a through hole communicating with the welding adsorption hole.
  • the conveying mechanism includes a vertical mounting plate, and a conveying cylinder fixed on the vertical mounting plate and connected to the sliding block.
  • the present invention has the following beneficial effects:
  • the invention is suitable for the automatic chain nail welding machine, which can clamp the sent chain to facilitate welding, has good clamping firmness and accurate position, ensures the welding effect of the chain, and has fast nailing speed and accurate position. Improved production efficiency.
  • Fig. 1 is the schematic diagram of the double clamping device of the present invention on the nail welding machine
  • Embodiment 1 of the double clamping device of the present invention is a schematic structural diagram of Embodiment 1 of the double clamping device of the present invention.
  • FIG. 3 is a schematic structural diagram of the inner side plate in Embodiment 1 of the double clamping device of the present invention.
  • FIG. 4 is a schematic structural diagram of the outer side plate in Embodiment 1 of the double clamping device of the present invention.
  • FIG. 5 is a schematic diagram of the connection between the fixed mounting plate and the clamping head in Embodiment 1 of the double clamping device of the present invention.
  • FIG. 6 is another structural schematic diagram of the clamping card plate in Embodiment 1 of the double clamping device of the present invention.
  • Fig. 7 is the outline drawing of the double-head inclined nail welding machine of the present invention.
  • Fig. 8 is the structure diagram of the double-head inclined nail welding machine of the present invention.
  • FIG. 9 is a schematic structural diagram of the nailing device of the present invention.
  • Fig. 10 is the structural representation of the material storage block in the present invention.
  • Figure 11 is a schematic structural diagram of a receiving block in the present invention.
  • Figure 13 is a schematic three-dimensional structure diagram of the nailing device in the present invention.
  • Figure 14 is a schematic structural diagram of the drag chain mechanism in the present invention.
  • Fig. 15 is the structural schematic diagram of the drag chain pin in the present invention.
  • Fig. 16 is the structural representation of the ball plunger sleeve in the present invention.
  • Embodiment 2 of the double clamping device of the present invention is a schematic structural diagram of Embodiment 2 of the double clamping device of the present invention.
  • Embodiment 1 As shown in Fig. 1-16, a double clamping device used for the chain's delicate and tough, including the base 1, the conveying guide rail 7 arranged on the machine base 1, for the chain to be conveyed;
  • the hinged connecting rod 3 arranged on the clamping mount 2;
  • clamping part 4 arranged on the hinged link 3, the clamping part 4 is used to clamp the chain under the drive of the hinged link 3;
  • the drive mechanism 6 drives the hinged link 4 to rotate on the clamping mounting base 2 through the connecting portion 5 .
  • the driving mechanism drives the hinged connecting rod to rotate through the connecting rod part, and then drives the clamping head to realize the clamping of the chain.
  • the driving mechanism is used as a power source to provide the force required for clamping.
  • the driving mechanism 6 includes an air cylinder or an oil cylinder or a linear motor, preferably an air cylinder, because the presence of a powerful arm can achieve a larger clamping force with a smaller action. force.
  • the link portion 5 includes a connecting arm 501 fixedly connected with the hinge link 3 and an end shaft 502 provided at the end of the connecting arm 501 for hinged connection with the driving mechanism 6 ,
  • the connecting arm acts as a lever and can rotate with a relatively small force under the driving of the driving mechanism, thereby achieving a better clamping effect.
  • the clamping portion 4 includes a fixed mounting plate 401 fixedly connected to the hinge link 3 and a clamping head 402 fixed on the fixed mounting plate 401 , the fixed mounting plate and the hinge link The connection is fixed, and the clamping head is used to clamp the chain to prevent it from loosening and affecting the welding effect of the welding stud.
  • the fixed mounting plate 401 includes an outer plate 4011 sleeved on the hinged link 3, and the outer plate 4011 is fixed on the inner plate 4012, and the installation holes 4013 provided on the inner measuring plate 4012,
  • the deformation groove 4014 communicated with the installation hole 4013 and the clamping plates 4015 located on both sides of the deformation groove 4014 and screwed to fix the hinge link 3 in the installation hole 4013; the clamping head 402 It is fixed on the outer plate 4011, the outer plate is set on the hinge link through the set, and the inner plate is fixedly connected to the outer plate through screws, located on the inner side of the outer plate, the deformation groove is connected with the installation hole, and penetrates through the inner plate.
  • the surface of the measuring plate has a long slot, so that two clamping plates are formed on both sides of the plate. After the two clamping plates are fixed and connected by screws, the deformation groove is deformed, which in turn deforms the mounting hole and connects the hinged connection.
  • rod clamping is easy to install, and more importantly, it is easy to adjust the position of the clamping head. The angle of the clamping head can be adjusted according to actual needs to adapt to better clamping chains.
  • the clamping head 402 includes a clamping connecting plate 4021 and a clamping card plate 4022 connected to the clamping connecting plate 4021.
  • the clamping plate 4022 is a rectangular plate, and the rectangular plate and the clamping connecting plate 4021 form a right-angle opening space, and the right-angle opening space is used to clamp the chain and clamp the clamping plate.
  • the clamping head can also adopt such a structure, the clamping card plate 4022 is "Y"-shaped, that is, the clamping card plate includes a long clamping plate and a In the short clamping plate, the length of the long clamping plate is greater than the length of the short clamping plate, and the two form a clamping space, and the clamping effect is relatively good.
  • Double head inclined welding nail machine including double head inclined welding nail device 9, vibrating hopper 10, drag chain mechanism 11 for dragging the chain; also including double clamping device for clamping the chain and the vibration Hopper connected nailing device 8.
  • the nail-up device includes a nail-up bracket 81 , a material storage mechanism 82 provided on the upper nail bracket 81 , a material discharge mechanism 83 , a material receiving mechanism 84 cooperating with the material storage mechanism 82 , and the material receiving mechanism 84
  • the connected sliding block 85 , the conveying mechanism 86 for driving the sliding block 85 to slide, and the guiding mechanism 87 matched with the sliding block 85 .
  • the applicant found that the existing nailing method is manual nailing, which is not only inaccurate in position, low in welding efficiency, but also has potential safety hazards. For this reason, the applicant has developed the technical solution of the present application.
  • the nailing bracket is connected to the machine base
  • the storage mechanism is connected with the vibrating hopper to receive and store the welding studs conveyed from the vibrating hopper.
  • the guiding mechanism cooperates to send the welding studs to be welded to the welding position, with fast speed, good safety performance and accurate position.
  • the material storage mechanism 82 includes a material storage block 8201 fixed on the upper nail bracket 81 , a material receiving hole 8202 provided on the material storage block 8201 , and the material receiving hole 8202
  • the material nail channel 8203 in communication, the material receiving hole is preferably a circular structure, the material nail channel and the material receiving hole are connected, the material nail channel is a circular hole, and the welding nails entering from the material receiving hole enter the material receiving hole, and the material is stored.
  • the block and the upper nail bracket 81 are fixed in a known manner such as screwing or welding to achieve a fixed connection, and the material receiving hole can be communicated with the vibrating hopper through the material channel.
  • the discharging mechanism 83 includes a discharging mounting bracket 8301, a discharging cylinder 8302 fixed on the discharging bracket 301, a discharging cylinder 8302 arranged on the discharging block 8201 and the discharging nail channel 8203
  • the communicating side channel 8303 and the discharging head 8304 arranged in the side channel 8303 and connected to the discharging cylinder 8302, the discharging mounting bracket and the storage block are fixedly connected, and are on the side wall of the storage block. , then there is a lateral channel that communicates with the material nail channel, so that the feeding head can pass through.
  • the feeding head is driven by the feeding cylinder and is located in the material nail channel in the initial position, which can disassemble the upper material nail channel.
  • the rest of the welding studs are blocked, and when the material needs to be discharged, it leaves the feeding nail channel driven by the feeding cylinder, so that the welding nails in the feeding nail channel descend, enter the feeding mechanism, and are transported away to It is welded with the chain, and then the discharge head enters the material nail channel to block the remaining welding nails.
  • the structure of the discharge head can adopt the structure of this embodiment, including the connection head connected to the discharge cylinder and the blocking head. They are all cylindrical. The advantage of this is that there is no need to set up a mechanism to prevent the rotation of the discharge head, and the installation is convenient.
  • the connecting head and the blocking head can also be rectangular or polygonal structures.
  • the side channel needs to be The shape of the connecting head is changed from a circular shape to a structure corresponding to the shape of the connecting head to prevent its rotation from affecting the discharge.
  • the end of the blocking head is rounded.
  • the material receiving mechanism 84 includes a material receiving block 8401 fixedly connected with the sliding block 85 , a material receiving hole 8402 provided on the material receiving block 8401 and communicating with the material receiving hole 8402
  • the material receiving hole is connected with the material nail channel through the pipeline 88.
  • the material receiving mechanism is located below the discharging mechanism to facilitate the material receiving and the discharging mechanism. Under the action of negative pressure, this not only facilitates the entry of welding studs, but also facilitates the fixing of welding studs in the material receiving hole, which is beneficial to transportation and welding.
  • a sensor to sense whether a welding stud is located in the receiving hole; further, in order to better convey the welding stud and facilitate welding, an upper block 8404 is fixed above the receiving block, and the upper block is provided with a through hole , and communicates with the material nail channel. At the same time, there is an opening 8405 at the lower end of the upper block, and an arc guide 8406 is arranged on the side wall of the opening.
  • the radius of the arc guide is equal to the radius of the material receiving hole, which can be guided , in this way, when the welding stud is located in the material receiving hole, it is partially leaked, which is convenient for subsequent process operations; the upper block and the material receiving block are in contact rather than fixedly connected together.
  • the upper The block is connected to the plate on the upper nail bracket, and is screwed by a single screw, which can easily adjust the angle.
  • the conveying mechanism is used for conveying welding studs
  • the conveying mechanism 86 includes a vertical mounting plate 8601, a conveying cylinder 8602 fixed on the vertical mounting plate 8601 and connected to the sliding block 85,
  • the conveying cylinder is fixedly connected to the vertical mounting plate, and the piston rod of the conveying cylinder is connected with the sliding block 85.
  • the guide mechanism 87 includes a sliding guide 8701 fixedly connected to the sliding block 85 and a sliding slot 8702 provided on the vertical mounting plate 8601 and matched with the sliding guide 8701.
  • the card slot is arranged on the vertical mounting plate 8601, the sliding block and the sliding guide rail are integrally formed or assembled separately, and the sliding card slot is a "T"-shaped groove or a dovetail groove.
  • a side plate can also be arranged on the vertical mounting plate, and the sliding card slot can also be arranged on the side plate.
  • the slot structure is used to realize the function of guide pair.
  • the slider slot is arranged laterally, which can improve the utilization rate of space.
  • the drag chain mechanism 11 includes drag chain guide rails 1101, a stepping motor mounting frame 1102, a stepping motor 1103 arranged on the stepping motor mounting frame 1102, and a stepping motor 1103 provided on the stepping motor mounting frame 1102 by the
  • the stepping motor sliding block 1104 driven by the stepping motor 1103, the intermediate fixing block 1105 fixedly connected with the stepping motor sliding block 1104, and the end rotating block 1106 hinged with the intermediate fixing block 1105 are fixed on the end
  • the drag chain pin 1107 and the linear driving part 1108 on the rotating block 1106, the two ends of the linear driving part 1108 are hinged with the end rotating block 1106 and the stepping motor sliding block 1104 respectively;
  • the stepping motor mounting frame is fixed on the welding
  • the stepping motor is connected with the screw rod through the coupling, the nut on the screw rod is connected with the sliding block of the stepping motor, the sliding block of the stepping motor slides on the mounting frame of the stepping motor, and the linear driving part adopts the cylinder , the stepper motor
  • the drag chain pin 1107 is often inserted, pulled and dragged with the connecting rod, it is very easy to be damaged, which affects the working efficiency of the entire equipment. Therefore, in this embodiment, the drag chain pin includes the installation section 11071, The force-bearing section 11072 connected to the installation section 11071 and the tapered guide section 11073 connected to the force-bearing section 11072 are sleeved with a wear-resistant ring 11074 on the force-bearing section 11072, and the force-bearing section 11072 is provided with a wear-resistant ring 11074. There are multiple rows of radial holes 11075, and the number of radial holes in each row is 6. Ball plunger sleeves 11076 are provided in the radial holes for transition fit.
  • steel balls 11077 are arranged in the ball head plunger sleeve, and the inside is filled with grease.
  • the end of the ball head plunger sleeve is provided with a sealing plug 11078, and the connecting column at the end of the sealing plug is provided with a seal
  • the steel ball is in contact with the inner surface of the wear-resistant ring.
  • there is an external thread under the installation section and a limit sleeve 11079 is screwed on the external thread to limit the axial position of the wear-resistant sleeve.
  • the connecting part 5 includes a gear 503 fixedly connected with the hinge link 3 and a rack 504 meshing with the gear 503, the rack (504) ) and the drive mechanism 6 are fixedly connected, and the structure of the gear and rack matching can also be used to realize the swing of the hinged link, and the rest are the same as in Embodiment 1.
  • connecting part and the driving mechanism 6 can also adopt an integrated gear motor structure to drive the hinged link to swing.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Abstract

Dispositif à double serrage permettant le soudage fin de chaînes et une machine de soudage de goujon incliné à double tête. Le dispositif à double serrage permettant le soudage fin de chaînes comprend : une piste de transport disposée sur une base de machine et utilisée pour transporter des chaînes ; des supports de serrage disposés sur deux côtés de la piste de transport, les supports de serrage étant montés sur la base de machine ; des leviers de liaison articulés disposés sur les supports de serrage ; des parties de serrage prévues sur les leviers de liaison articulés, les parties de serrage étant utilisées pour serrer des chaînes sous l'entraînement des leviers de liaison articulés ; et des mécanismes d'entraînement pour entraîner les leviers de liaison articulés en rotation sur les supports de serrage au moyen de parties de liaison. Le dispositif à double serrage est approprié pour une machine de soudage à goujons à chaîne automatique, peut serrer des chaînes transportées pour faciliter le soudage, et peut obtenir à la fois un serrage ferme et une position précise, ce qui permet d'assurer un effet de soudage de chaîne et de réaliser une fourniture de goujon rapide et précise, ce qui permet d'améliorer l'efficacité de production.
PCT/CN2021/087668 2021-04-16 2021-04-16 Dispositif à double serrage permettant le soudage fin de chaînes et machine de soudage de clou incliné à double tête WO2022217565A1 (fr)

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PCT/CN2021/087668 WO2022217565A1 (fr) 2021-04-16 2021-04-16 Dispositif à double serrage permettant le soudage fin de chaînes et machine de soudage de clou incliné à double tête

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PCT/CN2021/087668 WO2022217565A1 (fr) 2021-04-16 2021-04-16 Dispositif à double serrage permettant le soudage fin de chaînes et machine de soudage de clou incliné à double tête

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115383367A (zh) * 2022-10-27 2022-11-25 中运锚链(江苏)有限公司 一种锚链的焊接设备及焊接方法
CN117506210A (zh) * 2024-01-04 2024-02-06 武汉江南锚链有限公司 一种船舶锚链自动焊接设备
CN118143559A (zh) * 2024-05-11 2024-06-07 富奥鑫创新能源电池有限公司 一种铝合金电池壳体自动焊接装置

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SU1000198A1 (ru) * 1981-04-07 1983-02-28 Ростовский-на-Дону научно-исследовательский институт технологии машиностроения Автомат дл сборки и сварки кронштейна со звеном цепи
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CN208099699U (zh) * 2018-02-11 2018-11-16 德清集通实业有限公司 一种采用组合式夹具的焊接链生产固定装置
CN109365720A (zh) * 2018-11-23 2019-02-22 东莞市诚大机械科技有限公司 一种垫圈送料装置及送料方法
CN112296566A (zh) * 2020-10-26 2021-02-02 安徽鼎聚焊接科技有限公司 一种防滑链自动焊机

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SU1000198A1 (ru) * 1981-04-07 1983-02-28 Ростовский-на-Дону научно-исследовательский институт технологии машиностроения Автомат дл сборки и сварки кронштейна со звеном цепи
CN102166699A (zh) * 2011-05-25 2011-08-31 上海大学 锚链横档自动焊接装置
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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115383367A (zh) * 2022-10-27 2022-11-25 中运锚链(江苏)有限公司 一种锚链的焊接设备及焊接方法
CN117506210A (zh) * 2024-01-04 2024-02-06 武汉江南锚链有限公司 一种船舶锚链自动焊接设备
CN117506210B (zh) * 2024-01-04 2024-03-19 武汉江南锚链有限公司 一种船舶锚链自动焊接设备
CN118143559A (zh) * 2024-05-11 2024-06-07 富奥鑫创新能源电池有限公司 一种铝合金电池壳体自动焊接装置

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