WO2022181461A1 - 電気接続箱 - Google Patents
電気接続箱 Download PDFInfo
- Publication number
- WO2022181461A1 WO2022181461A1 PCT/JP2022/006527 JP2022006527W WO2022181461A1 WO 2022181461 A1 WO2022181461 A1 WO 2022181461A1 JP 2022006527 W JP2022006527 W JP 2022006527W WO 2022181461 A1 WO2022181461 A1 WO 2022181461A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cover
- lid
- open
- bus bar
- connection box
- Prior art date
Links
- 230000002093 peripheral effect Effects 0.000 claims description 19
- 210000000078 claw Anatomy 0.000 description 16
- 238000013459 approach Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000011347 resin Substances 0.000 description 2
- 229920005989 resin Polymers 0.000 description 2
- ZBMRKNMTMPPMMK-UHFFFAOYSA-N 2-amino-4-[hydroxy(methyl)phosphoryl]butanoic acid;azane Chemical compound [NH4+].CP(O)(=O)CCC(N)C([O-])=O ZBMRKNMTMPPMMK-UHFFFAOYSA-N 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
- B60R16/023—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements for transmission of signals between vehicle parts or subsystems
- B60R16/0238—Electrical distribution centers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60R—VEHICLES, VEHICLE FITTINGS, OR VEHICLE PARTS, NOT OTHERWISE PROVIDED FOR
- B60R16/00—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for
- B60R16/02—Electric or fluid circuits specially adapted for vehicles and not otherwise provided for; Arrangement of elements of electric or fluid circuits specially adapted for vehicles and not otherwise provided for electric constitutive elements
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/081—Bases, casings or covers
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/08—Distribution boxes; Connection or junction boxes
- H02G3/16—Distribution boxes; Connection or junction boxes structurally associated with support for line-connecting terminals within the box
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K5/00—Casings, cabinets or drawers for electric apparatus
- H05K5/02—Details
- H05K5/03—Covers
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05K—PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
- H05K7/00—Constructional details common to different types of electric apparatus
- H05K7/02—Arrangements of circuit components or wiring on supporting structure
- H05K7/06—Arrangements of circuit components or wiring on supporting structure on insulating boards, e.g. wiring harnesses
Definitions
- TECHNICAL FIELD The present disclosure relates to electrical junction boxes for vehicles with busbars. This application claims priority based on Japanese Application No. 2021-30255 filed on February 26, 2021, and incorporates all the descriptions described in the Japanese Application.
- Patent Document 1 a housing having a lid that can be opened and closed is provided, and the lid can be opened to attach a bus bar inside the housing. After the bus bar is attached, the lid can be removed.
- An electrical junction box is disclosed that can be closed.
- An electric junction box includes a bus bar whose one surface contacts a terminal exposed through a through hole of a housing, and a cover that covers the terminal and the bus bar from the other surface side of the bus bar.
- FIG. 1 is a perspective view of an electrical connection box according to Embodiment 1.
- FIG. 4 is a partially enlarged view showing a state in which bus bars are connected to terminals of the electric connection box according to Embodiment 1.
- FIG. FIG. 2 is a perspective view showing a state in which the cover is fully opened in the electrical connection box according to Embodiment 1;
- FIG. 2 is a plan view showing a state in which the cover is fully opened in the electrical junction box according to Embodiment 1;
- FIG. 5 is a cross-sectional view taken along line VV of FIG. 4;
- FIG. 2 is a perspective view showing a state in which the cover is closed in the electrical junction box according to Embodiment 1;
- FIG. 5 is a plan view showing a state in which the cover is omitted from FIG. 4;
- FIG. 2 is a perspective view showing a case where the lid body is open in the electric junction box according to Embodiment 1;
- FIG. 9 is a side view of the electrical connection box as seen from the direction of the black arrow in FIG. 8;
- FIG. 11 is a perspective view showing a state in which the cover is fully opened in the electrical junction box according to Embodiment 2;
- FIG. 11 is a perspective view showing a state in which the cover is closed in the electrical junction box according to Embodiment 3;
- FIG. 11 is a perspective view showing a case where the cover is in an open state in the electric junction box according to Embodiment 3;
- the electrical device according to Patent Document 1 does not take into consideration the case where the terminals are exposed through the through-holes of the housing, does not consider such a problem, and cannot solve it.
- An electric connection box includes a bus bar whose one surface contacts a terminal exposed through a through hole of a housing, and a cover that covers the terminal and the bus bar from the other surface side of the bus bar. , wherein the cover is rotatably provided on one wall of the housing, and includes an open holding portion that holds the cover in an open state.
- the open holding portion is provided for holding the cover in the open state, for example, when the operator rotates the cover to open the cover, the open holding portion opens the cover. It remains open.
- the electric connection box according to the embodiment of the present disclosure includes an engaging portion provided on the cover and having a recess that engages with the open holding portion when the cover is in an open state.
- the open holding portion engages with the recess. Therefore, the open state of the cover is maintained.
- the electrical connection box according to the embodiment of the present disclosure includes a swinging piece that can swing in the thickness direction of the one wall, the swinging piece has the open holding portion at an end, and the busbar and It has a projection that abuts.
- the opening holding portion is provided at the end of the swinging piece, and the swinging piece can swing in the thickness direction of the one wall.
- the electrical connection box according to the embodiment of the present disclosure includes a swing piece that can swing in the thickness direction of the one wall, and the bus bar is provided with a projection that abuts on the swing piece.
- the opening holding portion is provided at the end of the swinging piece, and the swinging piece can swing in the thickness direction of the one wall.
- the cover has a rectangular cylindrical peripheral wall portion with one wall open, and a lid that opens and closes one end opening of the peripheral wall portion.
- the cover has the rectangular cylindrical peripheral wall portion and the lid body for opening and closing the opening at one end of the peripheral wall portion. It can be opened and closed to check the connection condition of the buster and the terminal.
- the lid is rotatably held and has a spring portion that restricts rotation of the lid over a predetermined angle.
- the lid since the lid has a spring portion that restricts the lid from rotating more than a predetermined angle, for example, when an operator rotates the lid to open it, the lid cannot be rotated more than the predetermined angle.
- the spring prevents further rotation, and the restoring force of the spring urges the lid in the closing direction.
- the swing piece is formed with a recess at a position corresponding to the protrusion of the busbar.
- the protrusion of the busbar is inserted into the recess. That is, the recess guides the positioning of the busbar.
- FIG. 1 is a perspective view of an electrical connection box 100 according to Embodiment 1.
- the electric connection box 100 is a so-called junction box for vehicles, in which various electronic components are mounted.
- "front”, “rear”, “left”, “right”, “upper”, and “lower” of the electric junction box 100 are defined by the front-back, left-right, and up-down directions shown in the drawing. do.
- front/rear, left/right, and up/down directions defined in this way will be used.
- the electrical connection box 100 is attached to the outside of an EV (Electric Vehicle) battery pack, for example.
- the electrical connection box 100 includes a housing 50 in which electrical components such as relays are mounted.
- the housing 50 is made of resin, metal, or the like, for example.
- the housing 50 is substantially rectangular in plan view.
- the housing 50 has flat portions 511 formed by notching the four corners and intermediate portions of both long sides. That is, the housing 50 has flat portions 511 formed at six locations, and a through hole 512 is formed in the central portion of each flat portion 511 .
- the housing 50 (the electric junction box 100) can be attached to the battery pack by inserting a screw through the through hole 512 of the flat portion 511 and screwing it into the screw hole of the EV battery pack. In FIG. 1, only four flat portions 511 are shown.
- the housing 50 has a ceiling plate 30 (one wall), and the outer surface of the ceiling plate 30 is provided with a mounting portion 9 for mounting an electrical component such as a relay at one location.
- a plurality of connecting portions 20 are provided for connection with fuses, connectors, and the like.
- the ceiling plate 30 is formed with two through holes 31 passing through the ceiling plate 30 in the thickness direction, and the terminals 70 are exposed through the through holes 31 .
- a bus bar 40 is fixed on the terminal 70 as will be described later. Terminal 70 is covered with cover 10 . In FIG. 1, illustration of the bus bar 40 is omitted.
- FIG. 2 is a partially enlarged view showing a state in which the busbars 40 are connected to the terminals 70 of the electrical connection box 100 according to the first embodiment.
- the terminal 70 is exposed from the rectangular through hole 31 , the bus bar 40 is placed on the terminal 70 , and one surface of the bus bar 40 is in contact with the terminal 70 .
- a bolt 60 is screwed into a screw hole 72 (see FIG. 5) on the housing 50 side through a through hole (not shown) of the bus bar 40 and a through hole 71 (see FIG. 3) of the terminal 70 .
- the terminals 70 and the busbars 40 are thereby electrically connected.
- the cover 10 is made of an insulating material such as resin, and covers the connecting portions of the busbar 40 and the terminals 70 from the other side of the busbar 40 .
- the cover 10 is rotatably attached to the ceiling plate 30 .
- the cover 10 has a substantially cylindrical peripheral wall portion 1 and a lid body 2 provided at one end opening of the peripheral wall portion 1 .
- FIG. 3 is a perspective view showing a state in which the cover 10 is fully opened in the electrical junction box 100 according to Embodiment 1
- FIG. 4 is a state in which the cover 10 is fully opened in the electrical junction box 100 according to Embodiment 1.
- 5 is a cross-sectional view taken along line VV of FIG. 4
- FIG. 6 is a perspective view showing a state in which the cover 10 is closed in the electric junction box 100 according to Embodiment 1. be. 3 to 6 , illustration of the bus bar 40 is omitted for the sake of convenience.
- the state in which the cover 10 is fully opened will be referred to as the open state
- the state in which the cover 10 is closed will be referred to as the closed state.
- the peripheral wall portion 1 has a rectangular tubular portion 11 surrounding the through hole 31 in the closed state.
- One wall on the front side of the rectangular cylindrical portion 11 is open so that the bus bar 40 can be taken in and out.
- a rib 111 is provided on the inner surface of the rectangular tubular portion 11 at a substantially middle portion in the vertical direction. The rib 111 vertically protrudes from the inner surface of the rectangular cylindrical portion 11 .
- two base portions 12 are connected to one side wall of the side walls adjacent to the one wall while being spaced apart in the front-rear direction.
- the base 12 is provided at one end of the one side wall near the lid 2 and has a housing shape with one side open.
- Two shaft engaging portions 13 that engage with a first rotating shaft 38, which will be described later, protrude from the tip surface of each base portion 12. As shown in FIG.
- Each shaft engaging portion 13 has a recess that follows the first rotating shaft 38 .
- the two shaft engagement portions 13 are separated in the front-rear direction, and are provided in the vertical direction so that the open sides of the respective recesses face opposite sides.
- a cylindrical portion 14 (engagement portion) extending in the front-rear direction is provided between the two base portions 12 in the front-rear direction.
- a concave portion 141 is formed in the middle portion of the cylindrical portion 14 in the front-rear direction.
- the recess 141 has a rectangular opening. When the cover 10 is closed, the cylindrical portion 14 is provided such that the concave portion 141 faces straight up.
- the cylindrical portion 14 is provided at a predetermined distance from the one side wall of the rectangular cylindrical portion 11 .
- the base portions 12 are arranged on both front and rear sides of the columnar portion 14, and the columnar portion 14 is arranged away from the one side wall of the square tube portion 11.
- a space 18 surrounded by the one side wall of the base portion 12 and the rectangular tubular portion 11 is formed.
- the space 18 is rectangular.
- the columnar portion 14, the shaft engaging portion 13, the base portion 12 and the rectangular tube portion 11 are integrally formed.
- cylindrical portion 14 is provided with a locking recess 142 formed by cutting out the peripheral surface and extending in the front-rear direction (see FIGS. 4 and 5).
- the engaging recess 142 is open toward the space 18 and engages an engaging claw 25, which will be described later.
- Each shaft support portion 16 for supporting a second rotating shaft 27, which will be described later, are continuously provided on the other side wall of the rectangular tubular portion 11 that faces the one side wall.
- the four shaft support portions 16 are provided at one end portion of the other side wall near the lid body 2, and are provided in pairs spaced apart in the front-rear direction.
- Each shaft support portion 16 has a recess that follows the second rotation shaft 27 .
- the pair of shaft support portions 16 are spaced apart in the front-rear direction, and are provided so as to be spaced apart in the up-down direction so that the open sides of the respective recesses face opposite sides.
- an engaging claw 15 that engages with an engaged portion 35, which will be described later, is provided at the center of the other end portion of the other side wall.
- the engaging claw 15 has a triangular shape when viewed in longitudinal section, and the dimension in the left-right direction increases as it approaches one end of the other side wall.
- two guide ribs 17 for guiding engagement between the engaged portion 35 and the engaging claw 15 are provided between the pair of shaft supporting portions 16 and the engaging claw 15 in the front-rear direction. is projected.
- a guide rib 17 extends from the other end of the other side wall toward one end.
- two rectangular parallelepiped support bases 36 are protruding near the one side wall of the rectangular tubular portion 11. As shown in FIG. The two support bases 36 are spaced apart in the front-rear direction. Such an interval is larger than the dimension of the cylindrical portion 14 in the front-rear direction.
- Two support protrusions 37 for supporting the first rotation shaft 38 are provided on the tip surface of each support base 36 .
- the two support projections 37 are spaced apart in the front-rear direction and support both ends of the first rotating shaft 38 .
- the first rotating shaft 38 has a substantially round bar shape elongated in the front-rear direction.
- the first rotating shaft 38 is horizontally spanned between the pair of support projections 37 . That is, each support base 36 is provided with a pair of support protrusions 37 , and the pair of support protrusions 37 support one first rotating shaft 38 .
- the support projection 37 and the first rotating shaft 38 are integrally formed.
- the shaft engaging portion 13 of the rectangular tubular portion 11 is engaged with the first rotating shaft 38 .
- one first rotating shaft 38 is engaged with two shaft engaging portions 13 .
- each base 12 is provided with two shaft engaging portions 13, and the two shaft engaging portions 13 are vertically separated so that the open sides of the respective recesses face opposite sides. is provided.
- the first rotating shaft 38 is interposed between the two shaft engaging portions 13 and rotatably sandwiched between the two shaft engaging portions 13 . Therefore, the cover 10 (square tube portion 11) rotates around the first rotation shaft 38 to open and close the connecting portion between the terminal 70 and the bus bar 40. As shown in FIG.
- the lid body 2 is rotatably provided on the rectangular cylindrical portion 11 , and one end opening of the peripheral wall portion 1 is opened and closed by rotating the lid body 2 .
- the state in which the lid 2 is closed will be referred to as the closed state
- the state in which the lid 2 is not closed will be referred to as the open state.
- the lid 2 has a rectangular stopper plate 21 .
- the plug plate 21 has a size approximately equal to the one end opening of the peripheral wall portion 1 .
- a guide rib 22 protrudes from the inner surface of the plug plate 21 .
- the guide ribs 22 are spaced apart from the edge of the plug plate 21, and are inscribed in the square tubular portion 11 when the lid body 2 is closed. That is, it guides the positioning of the plug plate 21 when the lid body 2 is closed.
- one edge near the other side wall of the rectangular cylindrical portion 11 is connected to a spring portion 26 that restricts the rotation of the lid body 2 (plug plate 21) beyond a predetermined angle. is set.
- the spring portion 26 extends from the one side edge of the plug plate 21 and has a rectangular parallelepiped base portion 262 extending in the front-rear direction, and a spring 263 connected to the tip end surface of the base portion 262 .
- the spring 263 rises vertically from the tip surface of the base portion 262, and the tip portion is curved toward the plug plate 21 side.
- a through hole 261 is formed in the central portion of the spring 263 .
- holding ribs 28 for holding the second rotating shaft 27 are continuously provided at both ends of the one side edge of the plug plate 21 .
- Each holding rib 28 extends toward the other end of the other side wall of the rectangular cylindrical portion 11 .
- a second rotating shaft 27 is provided between each holding rib 28 and the base portion 262 of the spring portion 26 .
- Each second rotation shaft 27 is in the shape of a substantially round bar elongated in the front-rear direction, and is provided at a predetermined distance from the other side wall of the rectangular cylindrical portion 11 . Both ends of each second rotation shaft 27 are held by the holding rib 28 and the base portion 262 .
- the plug plate 21, the holding rib 28, the second rotating shaft 27 and the spring portion 26 may be integrally formed.
- the second rotating shaft 27 is rotatably held by the shaft support portion 16 of the rectangular tubular portion 11 .
- one second rotation shaft 27 is held by two shaft support portions 16 .
- the pair of shaft support portions 16 are spaced apart in the front-rear direction, and the pair of shaft support portions 16 are spaced apart in the vertical direction so that the open sides of the recesses face opposite sides of each other.
- Each second rotation shaft 27 is interposed between the two shaft support portions 16 and rotatably sandwiched between the two shaft support portions 16 . Accordingly, the lid body 2 (plug plate 21 ) rotates around the second rotation shaft 27 to open and close the one end opening of the peripheral wall portion 1 .
- a fitting spring 24 is provided on the other side edge opposite to the one side edge.
- the fitting spring 24 has a fitting portion 23 that is continuously provided in the middle of the other edge of the plug plate 21 .
- the fitting portion 23 is in the shape of a bent plate and has a U-shape in vertical cross-section.
- a handle 241 is continuously provided at the end of the outer facing portion far from the plug plate 21 of the two facing portions of the fitting portion 23 .
- the handle 241 has a C-shaped cross section.
- a locking claw 25 that is locked to the locking recess 142 of the columnar portion 14 is projected from the central portion of the outer side surface of the outer facing portion of the fitting portion 23 .
- the locking claw 25 has a triangular shape when viewed in longitudinal section, and the dimension in the left-right direction increases as it approaches the handle 241 .
- the fitting spring 24 When the lid body 2 rotates and enters the closed state, the fitting spring 24 is pushed into the space 18 of the rectangular cylindrical portion 11 . At this time, the outer facing portion of the fitting spring 24 faces the cylindrical portion 14 . While being pushed into the space 18 , a reaction force acts on the fitting spring 24 in a direction opposite to the bending direction. Therefore, when the fitting spring 24 is pushed into the space 18 until the locking claw 25 reaches the position of the locking recess 142 , the locking claw 25 is locked in the locking recess 142 . As a result, the lid 2 is closed.
- FIG. 7 is a plan view showing a state in which the cover 10 is removed from FIG. 4.
- FIG. A guide frame 32 protrudes from the ceiling plate 30 so as to surround the edge of the through hole 31 .
- the guide frame 32 has a rectangular tubular shape with one wall open on the front side, similar to the rectangular tubular portion 11 . When the cover 10 is closed, the guide frame 32 is inscribed in the rectangular tubular portion 11 and guides the cover 10 .
- the guide frame 32 has a left side wall 321 inscribed in the one side wall of the rectangular cylindrical portion 11 and has a cutout at the center so as not to interfere with the swinging motion of the swinging piece 33 which will be described later.
- a swing piece 33 that can swing in the thickness direction of the ceiling plate 30 is formed at the edge of the through hole 31 .
- the swinging piece 33 is attached to the edge of the through hole 31 near the opening of the guide frame 32 (hereinafter referred to as the edge near the opening) and the edge of the through hole 31 near the left wall 321 (hereinafter referred to as the edge near the left wall). (referred to as part).
- the rocking piece 33 extends along the edge of the through-hole 31 from the center of the edge near the opening to the center of the edge near the left wall, and extends from the center of the edge near the left wall to the left wall. It is crank-shaped, extending through the notch at 321 . Such a crank-shaped portion is formed by cutting off the edge portion near the opening portion except for the central portion. That is, the swinging piece 33 is connected to the ceiling plate 30 only at the base portion on the central side of the edge portion near the opening portion. Therefore, the swinging piece 33 can swing in the thickness direction of the ceiling plate 30, and the width of the swinging increases as it approaches the tip (see the arrow in FIG. 5).
- a contact projection 331 is provided on the swinging piece 33 at a bent portion near the corner of the through hole 31 .
- the contact protrusion 331 is provided at a position that contacts one surface of the busbar 40 when the busbar 40 is placed on the terminal 70 .
- An open holding portion 332 that holds the cover 10 in the open state is continuously provided at the tip of the swinging piece 33 .
- the open holding portion 332 has a hook shape when viewed in longitudinal section, and the tip thereof extends perpendicularly to the ceiling plate 30 (see FIG. 5).
- the open holding portion 332 is arranged directly below the cylindrical portion 14 in the vertical direction, and the tip of the open holding portion 332 is in elastic contact with the peripheral surface of the cylindrical portion 14 . That is, the open holding portion 332 is biased toward the cylindrical portion 14 side.
- the cylindrical portion 14 is provided so that the concave portion 141 faces directly upward.
- the recess 141 faces straight down.
- the open holding portion 332 is biased toward the cylindrical portion 14 side. Therefore, when the cover 10 is open, the tip of the open holding portion 332 is inserted into the recess 141 and the open holding portion 332 engages with the recess 141 (see FIG. 5). Thus, when the open holding portion 332 is engaged with the recess 141, the rotation of the cover 10 is restricted, so the open state of the cover 10 is held.
- the contact projection 331 is provided on the swinging piece 33 at a position that contacts one surface of the busbar 40 when the busbar 40 is placed on the terminal 70 . Therefore, when the busbar 40 is placed on the terminal 70 and the busbar 40 is screwed to the housing 50 as described above, the contact protrusion 331 is pushed by the busbar 40 . As described above, the swinging piece 33 can swing in the thickness direction of the ceiling plate 30 , so when the contact projection 331 is pushed by the busbar 40 , the swinging piece 33 moves downward, that is, inside the housing 50 .
- the ceiling plate 30 has an engaged portion 35 protruding near the other side wall of the rectangular tubular portion 11 when the cover 10 is in the closed state. Furthermore, the engaged portion 35 protrudes at a position corresponding to the engaging claw 15 .
- the engaged portion 35 has a substantially inverted U shape.
- the engaged portion 35 has a through hole 351 extending through the engaged portion 35 in the left-right direction in the central portion thereof.
- FIG. 8 is a perspective view showing the electrical junction box 100 according to the first embodiment when the lid 2 is open
- FIG. 9 is a side view of the electrical junction box 100 according to the first embodiment.
- 9 is a side view of the electrical connection box 100 viewed from the black arrow direction in FIG. 8.
- the engaging claw 25 is engaged with the engaging recess 142 by the reaction force of the fitting spring 24 (fitting portion 23) in the direction opposite to the bending direction. (See Figure 5).
- the handle 241 of the fitting spring 24 in the bending direction of the fitting portion 23, the locking between the locking pawl 25 and the locking recess 142 is unlocked, and the lid body 2 can be opened. Thereafter, the lid body 2 can be freely rotated.
- the opening angle ⁇ reaches a predetermined value.
- the spring 263 of the spring portion 26 collides with the engaged portion 35 .
- the opening angle ⁇ is the angle between one end of the rectangular tubular portion 11 and the plug plate 21 (see FIG. 9).
- the spring 263 collides with the engaged portion 35 before the opening angle ⁇ reaches 90 degrees, and the lid body 2 can no longer rotate.
- the spring portion 26 restricts the rotation of the lid 2 by 90 degrees or more, that is, the rotation of the lid 2 until the opening angle ⁇ reaches 90 degrees or more.
- the spring portion 26 (spring 263) is bent, and a restoring force acts on the spring 263 to return it to its original shape. That is, when the lid body 2 is rotated by 90 degrees or more, the spring portion 26 biases the lid body 2 in the closing direction.
- the electrical junction box 100 has the cover 10 rotatably provided to open and close the connection portions of the terminals 70 and the busbars 40 . Further, when the cover 10 is in the open state, the open holding portion 332 engages with the concave portion 141 to restrict the rotation of the cover 10 and hold the open state of the cover 10 . Also, for the assembly work of screwing the busbar 40 to the housing 50 by the operator, by placing the busbar 40 on the terminal 70 , the engagement between the open holding portion 332 and the concave portion 141 is released.
- the open state of the cover 10 is maintained until the operator places the busbar 40 on the terminals 70 . Therefore, when the electrical connection box 100 in which the bus bar 40 is not connected to the terminal 70 is transported to the assembly process, the open state of the cover 10 is maintained. Therefore, the operation of opening the cover 10 prior to the assembling work by the operator who performs the assembling work can be omitted. Thereby, the productivity of the electric connection box 100 can be improved.
- the engagement between the open holding portion 332 and the recess 141 is released by placing the bus bar 40 on the terminal 70, so that the operator can turn the cover 10 after the assembling work.
- the engaging claw 15 is fitted to the engaged portion 35 by moving, and the cover 10 is closed.
- the spring portion 26 restricts the lid 2 from rotating more than 90 degrees as described above.
- the spring portion 26 biases the lid body 2 in a closing direction. That is, in the electric connection box 100 according to the first embodiment, when the operator releases the lid after rotating it less than 90 degrees, the lid 2 is closed by its own weight. .
- the lid 2 is closed by the spring portion 26 . In other words, the lid 2 is closed when the operator lets go regardless of the angle by which the operator rotates the lid 2 .
- an operator who checks the connection condition of the terminal 70 and the bus bar 40 opens the lid 2 to perform such checking, and then closes the lid 2 to move the fitting spring 24 into the space as described above.
- the lid 2 is closed by pushing it into 18 .
- the terminals 70 and the busbars 40 remain exposed to the outside, which may cause problems such as electric shock, electric leakage, and short circuit.
- the lid 2 is closed. Since it can be closed, the above problems can be prevented.
- FIG. 10 is a perspective view showing a state in which the cover 10 is fully opened in the electric connection box 100 according to the second embodiment.
- FIG. 10 illustrates the case where the busbar 40A is connected to the terminal 70, and for the sake of convenience, the busbar 40A is shown separated from the terminal 70. As shown in FIG.
- the electric connection box 100 has the terminals 70 exposed through the through holes 31 of the ceiling plate 30, and includes the cover 10 that covers the terminals 70, as in the first embodiment.
- the cover 10 is rotatably provided and has a peripheral wall portion 1 and a lid body 2 .
- the lid body 2 is rotatably provided and opens and closes one end opening of the peripheral wall portion 1 .
- a contact projection 41 having a rectangular cross-section and contacting the swing piece 33 protrudes from one side edge portion of the bus bar 40A. That is, when the busbar 40A is placed on the terminal 70, the contact projection 41 of the busbar 40A contacts the swinging piece 33. As shown in FIG.
- the depression 334 is provided in the swinging piece 33 at a position corresponding to the contact projection 41 of the busbar 40A.
- the recess 334 has a rectangular shape larger than the contact protrusion 41 in plan view.
- the bus bar 40A is assembled to the housing 50 with screws.
- the portion 332 engages with the recess 141 to keep the cover 10 open. Therefore, when the electrical connection box 100 in which the bus bar 40A is not connected to the terminal 70 is transported to the assembly process, the open state of the cover 10 is maintained. Therefore, the operation of opening the cover 10 prior to the assembling work by the operator who performs the assembling work can be omitted, and the productivity of the electrical connection box 100 can be improved.
- the contact projection 41 of the busbar 40A is inserted into the recess 334 of the swinging piece 33, and the swinging piece 33 is pushed by the busbar 40A.
- the swinging piece 33 is lowered downward, that is, inside the housing 50 .
- the open holding portion 332 of the swinging piece 33 is also lowered, so that the engagement between the open holding portion 332 and the concave portion 141 is unlocked. Therefore, after the assembling work, the operator can turn the cover 10 to the closed state.
- the abutment projections 41 of the busbar 40A are inserted into the recesses 334 of the swinging pieces 33, thereby guiding the proper positioning of the busbar 40A.
- the electric connection box 100 according to the second embodiment as in the first embodiment, regardless of the angle at which the operator rotates the lid 2, when the operator releases the lid 2 is closed. Therefore, in the electrical connection box 100 according to the second embodiment, even if the operator forgets to close the lid 2 after opening the lid 2, the operator may release the hand. Since the lid 2 is closed, the terminals 70 and the busbar 40A are not left exposed to the outside, thereby preventing problems such as electric shock, electric leakage and short circuit.
- FIG. 3 11 is a perspective view showing a state in which the cover 10 is closed in the electric junction box 100 according to Embodiment 3
- FIG. 12 is a state in which the lid body 2 is opened in the electric junction box 100 according to Embodiment 3. It is a perspective view showing a case of . 11 and 12, illustration of the bus bar 40 is omitted for the sake of convenience.
- An electrical junction box 100 according to Embodiment 3 has terminals 70 exposed through through holes 31 of a ceiling plate 30 and includes a cover 10 that covers the terminals 70, as in Embodiment 1.
- the cover 10 is rotatably provided and has a peripheral wall portion 1 and a lid body 2 .
- the lid body 2 is rotatably provided and opens and closes one end opening of the peripheral wall portion 1 .
- two holding portions 29 for holding the second rotating shaft 27 are continuously provided on the one side edge of the plug plate 21 .
- the two holding portions 29 are provided between the center and both ends of the one side edge of the plug plate 21, respectively.
- Each holding portion 29 has a substantially right-angled triangular base extending from the one edge along the plug plate 21 .
- the two holding portions 29 are provided so that the oblique sides of each base face each other.
- Each holding portion 29 has a holding bracket 291 that holds the second rotating shaft 27 connected to the outer edge of the base portion.
- a retaining bracket 291 is in the shape of a generally rectangular plate and extends downwardly from the base. Both corners of the short side of the lower end of the holding bracket 291 are chamfered.
- the holding brackets 291 are opposed to each other, and a round bar-shaped second rotating shaft 27 is attached to the outer surface of each holding bracket 291 .
- the second rotating shaft 27 is rotatably supported by a shaft support portion 19, which will be described later.
- the plug plate 21, the holding portion 29 and the second rotating shaft 27 are integrally formed.
- the shaft support portion 19 has a substantially rectangular parallelepiped shape and is provided on the other side wall of the rectangular cylindrical portion 11 .
- the shaft support portions 19 are provided at both ends in the front-rear direction of the other side wall of the rectangular cylindrical portion 11 .
- the shaft support portions 19 are provided from one end of the other side wall of the rectangular tubular portion 11 to the intermediate portion thereof, and the shaft support portions 19 face each other in the front-rear direction.
- Each shaft support portion 19 is formed with notches on the inner surface and the outer surface opposite to the inner surface.
- a notch (hereinafter referred to as an inner notch) formed on the inner surface of the shaft support portion 19 is formed from the upper end to the intermediate portion of the inner surface, and is formed on the outer surface of the shaft support portion 19.
- a notch (hereinafter referred to as an outer notch) is formed from the lower end to the intermediate portion of the outer surface.
- Each shaft support portion 19 is formed with a circular through hole (not shown) penetrating through the bottom of the inner notch and the bottom of the outer notch.
- Each second rotating shaft 27 is inserted into the through-hole from the inner notch side of each shaft support portion 19 and extracted from the outer notch. That is, each second rotating shaft 27 is rotatably fitted in the corresponding through hole of the shaft support portion 19 .
- spring ribs 191 (spring portions) that guide the rotation of the support bracket 291 are provided on the inner surface of each shaft support portion 19 below the inner notch.
- the spring rib 191 extends in the width direction (horizontal direction) of the shaft support portion 19 .
- the spring rib 191 is formed so as to gradually rise upward as it becomes farther from the other side wall of the rectangular cylindrical portion 11 , that is, to approach the support bracket 291 .
- the spring rib 191 is fixed to the shaft support portion 19 only at one end portion on the other side wall side of the rectangular cylindrical portion 11, and the remaining portion is open. Therefore, the remaining portion of the spring rib 191 can swing in the vertical direction, that is, in the contact/separation direction with respect to the support bracket 291 .
- a swing limiting member 39 for limiting the swinging of the spring ribs 191 is projected on the upper surface of the ceiling plate 30 and below the spring ribs 191 of each shaft support portion 19, a swing limiting member 39 for limiting the swinging of the spring ribs 191 is projected.
- the swing restricting member 39 has an L shape in plan view.
- a tip surface of the swing restricting member 39 is a horizontal surface.
- the opening angle ⁇ is the angle between one end of the rectangular tubular portion 11 and the plug plate 21 .
- the side surface of the support bracket 291 collides with the spring rib 191, and further rotation of the lid body 2 is impeded (see the dashed circle in FIG. 12). .
- the spring rib 191 restricts the lid 2 from turning more than 90 degrees, that is, from turning the lid 2 until the opening angle ⁇ reaches 90 degrees or more.
- the electric junction box 100 as in the first embodiment, even if the operator forgets to close the lid 2 after opening the lid 2, the operator can release the lid 2, the lid 2 is closed regardless of the magnitude of the rotation angle of the lid 2. Therefore, the terminals 70 and the busbars 40 are not left exposed to the outside, and problems such as electric shock, electric leakage, and short circuits can be prevented from occurring.
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Connection Or Junction Boxes (AREA)
- Casings For Electric Apparatus (AREA)
Abstract
Description
本出願は、2021年2月26日出願の日本出願第2021-30255号に基づく優先権を主張し、前記日本出願に記載された全ての記載内容を援用するものである。
電気接続箱の多くでは、筐体を貫通する貫通孔を介して外側に露出された端子を有しており、前記筐体の外側からバスバーを前記端子に接続させることができる。また、端子が露出されることによる不具合の発生を抑制するために、前記端子を覆うカバーが設けられている。
また、端子及びバスバーの接続具合などを確認する作業者は、カバーを開けて斯かる確認作業を行うが、その後、カバーを閉じることを忘れた場合は、端子が外側に露出されたままになるので、感電、漏電及び短絡等が発生するおそれがある。
本開示によれば、組み込み作業の作業性を高め、かつカバーの閉じ忘れを防止できる電気接続箱を提供できる。
最初に本開示の実施態様を列挙して説明する。また、以下に記載する実施形態の少なくとも一部を任意に組み合わせてもよい。
本開示の実施形態に係る電気接続箱を、以下に図面を参照しつつ説明する。なお、本発明はこれらの例示に限定されるものではなく、請求の範囲によって示され、請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。
図1は、実施形態1に係る電気接続箱100の斜視図である。電気接続箱100は各種の電子部品が装着された、いわゆる車両用のジャンクションボックスである。
本実施形態では、便宜上、図に示す前後、左右、上下の各方向により、電気接続箱100の「前」、「後」、「左」、「右」、「上」、「下」を定義する。以下では、このように定義される前後、左右、上下の各方向を用いて説明する。
矩形の貫通孔31から端子70が露出され、バスバー40が端子70上に載置されてバスバー40の一面が端子70と接触している。ボルト60がバスバー40の貫通孔(図示せず)及び端子70の貫通孔71(図3参照)を通して筐体50側のネジ孔72(図5参照)に螺合している。これによって、端子70及びバスバー40が電気的に接続されている。
即ち、各支持台36には一対の支持突起37が設けられており、一対の支持突起37が一本の第1回動軸38を支持している。支持突起37及び第1回動軸38は一体形成されている。
上述の如く、各基部12には2つの軸係合部13が設けられており、2つの軸係合部13はそれぞれの凹部の開放側が互いに反対側を向くように、上下方向に隔てられて設けられている。第1回動軸38は2つの軸係合部13の間に介在しており、2つの軸係合部13に回動可能に挟持されている。よって、カバー10(四角筒部11)が第1回動軸38周りを回動し、端子70及びバスバー40の接続部を開閉する。
バネ部26は、栓板21の前記一辺縁から延設され、前後方向に延びる直方体形状の基部262と、基部262の先端面に連設されたバネ263とを有する。バネ263は基部262の先端面から垂直に立ち上がり、先端部が栓板21側に湾曲している。バネ263の中央部には貫通孔261が形成されている。
上述の如く、軸支持部16は、一対ずつ前後方向に隔てて設けられており、一対の軸支持部16はそれぞれの凹部の開放側が互いに反対側を向くように、上下方向に隔てられて設けられている。各第2回動軸27は2つの軸支持部16の間に介在しており、2つの軸支持部16に回動可能に挟持されている。よって、蓋体2(栓板21)が第2回動軸27周りを回動し、周壁部1の一端開口を開閉する。
天井板30には、貫通孔31の縁を取り囲むように、案内枠32が突設されている。案内枠32は、四角筒部11と同様、前側の一壁が開放された四角筒形状をなしている。案内枠32は、カバー10が閉状態になる際、四角筒部11に内接してカバー10を案内する。また、案内枠32は、後述する搖動片33の搖動の妨げにならないよう、四角筒部11の前記一側壁と内接する左側壁321の中央部が切り欠かれている。
よって、カバー10が開状態である場合、凹部141内に開保持部332の先端部が挿入され、開保持部332が凹部141と係合する(図5参照)。このように、開保持部332が凹部141と係合した場合、カバー10の回動が制限されるので、カバー10の開状態が保持される。
即ち、実施形態1に係る電気接続箱100においては、作業者が蓋体2を90度未満に回動させた後に手を放した場合は、蓋体2の自重により、蓋体2が閉じられる。一方、作業者が蓋体2を90度以上に回動させた後に手を放した場合は、バネ部26により蓋体2が閉じられる。換言すれば、作業者が蓋体2を回動させた角度の大きさに関係なく、作業者が手を放した場合、蓋体2が閉じられる。
図10は、実施形態2に係る電気接続箱100において、カバー10を全開した状態を示す斜視図である。図10においては、端子70にバスバー40Aが接続される場合を例示しており、便宜上、バスバー40Aが端子70から分離された状態を図示している。
よって、実施形態2に係る電気接続箱100においては、たとえ、作業者が蓋体2を開けた後、蓋体2を閉じることを忘れた場合であっても、作業者が手を放した場合、蓋体2が閉じられるので、端子70及びバスバー40Aが外側に露出されたままになることがなく、感電、漏電及び短絡等の不具合が発生することを未然に防止できる。
図11は、実施形態3に係る電気接続箱100において、カバー10が閉じられた状態を示す斜視図であり、図12は、実施形態3に係る電気接続箱100において、蓋体2が開状態である場合を示す斜視図である。図11及び図12では、便宜上、バスバー40の図示を省略している。
例えば、栓板21、保持部29及び第2回動軸27は一体形成されている。
2 蓋体
9 装着部
10 カバー
11 四角筒部
12 基部
13 軸係合部
14 円柱部
15 係合爪
16 軸支持部
17 案内リブ
18 空間
19 軸支持部
20 接続部
21 栓板
22 ガイドリブ
23 嵌合部
24 嵌合バネ
25 係止爪
26 バネ部
27 第2回動軸
28 保持リブ
29 保持部
30 天井板
31 貫通孔
32 案内枠
33 搖動片
35 被係合部
36 支持台
37 支持突起
38 第1回動軸
39 搖動制限部材
40,40A バスバー
41 当接突起
50 筐体
60 ボルト
70 端子
71 貫通孔
72 ネジ孔
100 電気接続箱
111 リブ
141 凹部
142 係止凹部
191 バネリブ
241 取っ手
261 貫通孔
262 基部
263 バネ
321 左側壁
331 接触突起
332 開保持部
334 窪み
351 貫通孔
511 平坦部
512 貫通孔
Claims (7)
- 筐体の貫通孔から露出された端子に一面が接触されるバスバーと、前記バスバーの他面側から前記端子及び前記バスバーを覆うカバーとを備える車両用の電気接続箱であって、 前記カバーは回動可能に前記筐体の一壁に設けられており、
前記カバーを開状態に保持する開保持部を備える電気接続箱。 - 前記カバーに設けられ、前記カバーが開状態時に前記開保持部と係合する凹部を有する係合部を備える請求項1に記載の電気接続箱。
- 前記一壁の厚み方向に搖動可能である搖動片を備え、
前記搖動片は、端部に前記開保持部を有し、前記バスバーと当接する突起を有している請求項1又は2に記載の電気接続箱。 - 前記一壁の厚み方向に搖動可能である搖動片を備え、
前記バスバーには前記搖動片と当接する突起が設けられている請求項1又は2に記載の電気接続箱。 - 前記カバーは、
一壁が開放された角筒形状の周壁部と、
該周壁部の一端開口を開閉する蓋体とを有する請求項1から4のいずれか一項に記載の電気接続箱。 - 前記蓋体は、
回動可能に保持されており、
前記蓋体の所定角度以上の回動を制限するバネ部を有する請求項5に記載の電気接続箱。 - 前記搖動片には、前記バスバーの前記突起に対応する位置に窪みが形成されている請求項4に記載の電気接続箱。
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CN202280013702.6A CN116802952A (zh) | 2021-02-26 | 2022-02-18 | 电连接箱 |
US18/547,184 US20240322537A1 (en) | 2021-02-26 | 2022-02-18 | Electrical junction box |
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JP2021030255A JP2022131353A (ja) | 2021-02-26 | 2021-02-26 | 電気接続箱 |
JP2021-030255 | 2021-02-26 |
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JP (1) | JP2022131353A (ja) |
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Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2012191711A (ja) * | 2011-03-09 | 2012-10-04 | Sumitomo Wiring Syst Ltd | 電気接続箱 |
JP2012205329A (ja) * | 2011-03-24 | 2012-10-22 | Sumitomo Wiring Syst Ltd | 電気接続箱 |
US20210050563A1 (en) * | 2019-08-16 | 2021-02-18 | Ford Global Technologies, Llc | Battery terminal covering assembly and terminal covering method |
JP2021197772A (ja) * | 2020-06-10 | 2021-12-27 | 矢崎総業株式会社 | 電気接続箱 |
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JP6527896B2 (ja) * | 2017-02-14 | 2019-06-05 | 矢崎総業株式会社 | 電気接続箱、及び、ワイヤハーネス |
JP7406531B2 (ja) * | 2021-11-11 | 2023-12-27 | 住友電装株式会社 | 電気接続箱 |
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- 2021-02-26 JP JP2021030255A patent/JP2022131353A/ja active Pending
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2022
- 2022-02-18 WO PCT/JP2022/006527 patent/WO2022181461A1/ja active Application Filing
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
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JP2012191711A (ja) * | 2011-03-09 | 2012-10-04 | Sumitomo Wiring Syst Ltd | 電気接続箱 |
JP2012205329A (ja) * | 2011-03-24 | 2012-10-22 | Sumitomo Wiring Syst Ltd | 電気接続箱 |
US20210050563A1 (en) * | 2019-08-16 | 2021-02-18 | Ford Global Technologies, Llc | Battery terminal covering assembly and terminal covering method |
JP2021197772A (ja) * | 2020-06-10 | 2021-12-27 | 矢崎総業株式会社 | 電気接続箱 |
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