WO2022111289A1 - 一种耐烧蚀硅硼氮橡胶及其制备方法 - Google Patents

一种耐烧蚀硅硼氮橡胶及其制备方法 Download PDF

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WO2022111289A1
WO2022111289A1 PCT/CN2021/129958 CN2021129958W WO2022111289A1 WO 2022111289 A1 WO2022111289 A1 WO 2022111289A1 CN 2021129958 W CN2021129958 W CN 2021129958W WO 2022111289 A1 WO2022111289 A1 WO 2022111289A1
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rubber
titanium dioxide
nano
boron nitride
ablation
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French (fr)
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王国辉
张兵
付继伟
姜利
陈红波
董瑞涛
赵继亮
林三春
徐西宝
杨若丽
吕静
廖锡广
王筱宇
孙逸轩
孟伟鹏
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北京宇航系统工程研究所
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    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/02Ingredients treated with inorganic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2237Oxides; Hydroxides of metals of titanium
    • C08K2003/2241Titanium dioxide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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  • the invention relates to an ablation-resistant silicon boron nitrogen rubber and a preparation method thereof, belonging to the field of rubber materials and also to the field of high-temperature thermal protection materials.
  • Rubber refers to a highly elastic polymer material with reversible deformation, which is elastic at room temperature, can produce large deformation under the action of a small external force, and can return to its original shape after removing the external force.
  • Rubber is divided into natural rubber and synthetic rubber. Natural rubber is made by extracting colloid from rubber trees, rubber grass and other plants after processing; synthetic rubber is obtained by polymerization of various monomers. At present, the main market is synthetic rubber. Under the action of high temperature or thermal oxygen for a long time, the molecular chain of the rubber is destroyed or further cross-linked, and the rubber will soften or become embrittled and lose its use value.
  • the heat resistance of rubber depends on the molecular structure and bonding strength.
  • the durability temperature of commonly used heat-resistant rubber can be summarized as: chloroprene rubber and chlorohydrin rubber have a heat-resistant temperature of 100-130 °C, EPDM rafter rubber and chlorosulfonated polyethylene rubber have a heat-resistant temperature of 130-150 °C, Acrylate rubber and hydrogenated nitrile rubber are 150 ⁇ 180°C, silicone rubber and fluororubber are 180 ⁇ 200°C, and the heat resistance temperature of fluorosilicone rubber and perfluoroether rubber is 250 ⁇ 350°C; 2.
  • the vulcanization system with the best heat-resistant crosslinking structure is as follows: natural rubber nitrile rubber with magnesium oxide vulcanization system or peroxide vulcanization system, EPDM rubber with peroxide (dicumyl peroxide) vulcanization system 3.
  • Use high-efficiency heat-resistant antioxidants commonly used anti-aging agents of p-phenylenediamine and anti-aging agents of ketone amine condensates.
  • white carbon black, zinc oxide and magnesium oxide should be used. When it must be reinforced with carbon black, channel carbon black should be used.
  • the best temperature resistance is fluorosilicone rubber and perfluoroether rubber, and the heat resistance temperature is 250-350°C.
  • the technical solution of the present invention is to overcome the deficiencies of the prior art, and to propose an ablation-resistant silicon boron nitride rubber and a preparation method thereof.
  • the rubber has more excellent tensile strength and temperature resistance, and the preparation method is simple. Easy to implement.
  • a preparation method of ablation-resistant silicon boron nitride rubber is used to treat nano-titanium dioxide, and many polar functional groups are formed on the surface of nano-titanium dioxide. These functional groups can promote the direct formation of polar bonds between titanium dioxide and rubber. It was added to silaboronic rubber, and the influence of the strength and heat resistance of silaborazine rubber after addition was tested. The strength and heat resistance of silaboazine are improved by supercritical treatment of nano-titanium dioxide.
  • the steps of the method include:
  • Titanium dioxide is used as a reinforcing agent to reinforce vinyl silaborazine rubber, specifically: treating nano-titanium dioxide with supercritical water, dispersing the treated nano-titanium dioxide powder in vinyl silaborazane by mechanical stirring, and then using Dibutyltin dilaurate is used as a catalyst to vulcanize vinylsilaborazane into vinylsilaborazine rubber. Finally, the mechanical properties and heat resistance of vinylsilaborazine rubber are tested.
  • the mechanical properties test adopts GB/T528-1998 vulcanized rubber Or the measurement of the tensile stress-strain performance of thermoplastic rubber, the temperature resistance performance is based on the highest temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • the first step is to add nano titanium dioxide to the supercritical water treatment equipment, and use supercritical water (500-600°C, 30-45MPa) to treat for a certain period of time (50-100 minutes);
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane in proportion (25% to 45%), and then stirred evenly at a stirring speed of 80 to 120 rpm for 10 to 20 minutes;
  • the third step adding dibutyltin dilaurate to the silaborazane that is stirred evenly, and stirring for a certain period of time to obtain a mixture, stirring at a speed of 100 to 150 rpm, and stirring for 2 to 6 minutes;
  • the mixture is painted in the mold and then placed in an oven to react for a certain period of time (80-120° C., 10-20 minutes) to obtain a flexible rubber sheet with a thickness of 2 mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step, and then, compared with the changes in performance, the temperature resistance of the silicon boron nitride rubber with nano-titania added after treatment was significantly improved.
  • the present invention has the following beneficial effects:
  • the present invention adopts supercritical method to process nano-titanium dioxide to form a lot of polar functional groups on the surface of nano-titanium dioxide, these functional groups can promote the direct formation of polar bonds between titanium dioxide and rubber, and the treated nano-titanium dioxide is added to the vinyl group according to a specific ratio
  • silaborazane and the influence of the strength and heat resistance of the silicon boron rubber after being added is tested, the test surface shows that the ablation-resistant silicon boron rubber prepared by the present invention has more excellent tensile strength and temperature resistance.
  • nano-titanium dioxide is treated by supercritical method, and then added to vinylsilaborazane to prepare silaborazine rubber, which significantly improves the strength and heat resistance of silaborazine rubber.
  • the tensile strength of the silicon boron nitride rubber of the present invention is 13.6-14.3 MPa, which is much higher than the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide, which is 2.1 MPa, and is also much higher than that of the untreated nano-titanium dioxide.
  • the tensile strength of silicon boron nitrogen rubber is 1.6MPa, which is due to the poor bonding of untreated nano-titanium dioxide and silicon boron nitrogen rubber, which is equivalent to a defect in the rubber, so the performance deteriorates.
  • the temperature resistance of the silicon boron nitride rubber of the present invention is 536 to 555 ° C, which is significantly higher than the temperature resistance of the silicon boron nitride rubber without adding nano-titanium dioxide, which is 403 ° C, and is significantly higher than that of the silicon-boron-nitrogen rubber added with untreated nano-titanium dioxide.
  • the temperature resistance of boron-nitrogen rubber is 407°C, which is also much higher than 250°C of ordinary silicone rubber.
  • the present invention optimizes the design of raw material components, proportions and process conditions in the preparation process of ablation-resistant silicon boron nitride rubber through a large number of tests, so that the prepared silicon boron nitride rubber has more excellent tensile strength and Temperature resistance.
  • Fig. 1 is Fig. 1 of the ablation-resistant silicon boron nitride rubber prepared in Example 1 of the present invention
  • FIG. 2 is FIG. 2 of the ablation-resistant silicon boron nitride rubber prepared in Example 1 of the present invention.
  • the preparation method of vinyl silaborazine rubber is as follows: vulcanizing through a radical type catalyst to form silaborazine rubber. Silicon boron nitrogen rubber, the free radical initiator is benzoyl peroxide, di-tert-butyl peroxide or dibutyltin dilaurate, wherein the vulcanization temperature is 60-120 ° C, the vulcanization time is 5-30min, and the preferred vulcanization temperature is 80 ⁇ 120°C, curing time is 10 ⁇ 20 minutes.
  • the first step is to add nano-titanium dioxide to the supercritical water treatment equipment, and use supercritical water to treat at 500-600 ° C and 30-45 MPa for 50-100 minutes;
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane by mass percentage content of 25% to 45%, and then stirred evenly, and the stirring speed is 80 to 120 r/min, and the stirring is performed for 10 to 20 minutes;
  • the third step is to add dibutyltin dilaurate to the silaborazane that is stirred evenly, and stir for a certain period of time to obtain a mixture, with a stirring speed of 100 to 150 r/min, and stirring for 2 to 6 minutes;
  • the mass of the butyltin catalyst is 0.5%-1.5% of the mass of the vinylsilaborazane body.
  • the fourth step paint the mixture in the mold, and then put it in an oven at 80-120° C. for 10-20 minutes to obtain a flexible rubber sheet with a thickness of 1.8-2.2 mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step.
  • steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide. Then, the changes in performance were also compared.
  • the first step is to add nano titanium dioxide to the supercritical water treatment equipment, and use supercritical water (500, 30MPa) to treat for a certain time (50 minutes);
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane in proportion (25%), and then stirred evenly at a stirring speed of 80 rpm for 10 minutes;
  • the third step adding dibutyltin dilaurate to the silaborazane that is stirred evenly, and stirring for a certain period of time to obtain a mixture, stirring at a speed of 100 rpm, and stirring for 2 minutes; the quality of the added dibutyltin dilaurate catalyst It is 1% of the mass of vinylsilaborazane.
  • the fourth step paint the mixture in the mold, and then put it in an oven to react for a certain time (80 ° C, 10 minutes) to obtain a flexible rubber sheet with a thickness of 2 mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 Determination of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the highest temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step, in addition, steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide, and then, the changes in performance were also compared.
  • the test results show that the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide is 2.1MPa, and the tensile strength of the silicon boron nitride rubber with untreated nano-titanium dioxide is 1.6MPa. This is because the untreated nano-titanium dioxide and silicon Boron-nitrogen rubber is poorly bonded and is equivalent to a defect in rubber. Therefore, resulting in poor performance.
  • the tensile strength of the treated nano-titania added silicon boron nitride rubber is 13.7MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of silicon boron nitride rubber; while the temperature resistance of silicon boron nitride rubber with treated nano-titanium dioxide is 536 °C.
  • Figures 1 and 2 are diagrams of the ablation-resistant silicon boron nitride rubber prepared in Example 1 of the present invention.
  • the first step is to add nano titanium dioxide to the supercritical water treatment equipment, and use supercritical water (500, 30MPa) to treat for a certain time (50 minutes);
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane in proportion (25%), and then stirred evenly at a stirring speed of 80 rpm for 10 minutes;
  • the 3rd step adds dibutyltin dilaurate to the silaborazane that stirs, and stirs to obtain mixture after a certain time, stirring speed 100 rev/min, stirs 2 minutes;
  • the fourth step paint the mixture in the mold, and then put it in an oven to react for a certain time (80°C, 10 minutes) to obtain a flexible rubber sheet with a thickness of 2mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step.
  • steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide. Then, the changes in performance were also compared.
  • the test results show that the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide is 2.1MPa, and the tensile strength of the silicon boron nitride rubber with untreated nano-titanium dioxide is 1.6MPa. This is because the untreated nano-titanium dioxide and silicon Boron-nitrogen rubber is poorly bonded and is equivalent to a defect in rubber. Therefore, resulting in poor performance.
  • the tensile strength of the silicon boron nitride rubber treated with nano-titania after treatment in this example is 13.7 MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of the silicon boron nitride rubber; while the temperature resistance of the silicon boron nitride rubber added with the treated nano-titanium dioxide in this example is 536 °C.
  • the first step is to add nano-titanium dioxide to the supercritical water treatment equipment, and use supercritical water (600 ° C, 45 MPa) to treat for a certain time (100 minutes);
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane in proportion (45%), and then stirred evenly, at a stirring speed of 120 rpm, and stirred for 20 minutes;
  • the third step adding dibutyltin dilaurate to the silaborazane stirred evenly, and stirring for a certain period of time to obtain a mixture, stirring at a speed of 150 rpm, and stirring for 6 minutes;
  • the fourth step paint the mixture in the mold, and then put it in an oven to react for a certain time (120° C., 20 minutes) to obtain a flexible rubber sheet with a thickness of 2 mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step.
  • steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide. Then, the changes in performance were also compared.
  • the test results show that the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide is 2.1MPa, and the tensile strength of the silicon boron nitride rubber with untreated nano-titanium dioxide is 1.6MPa. This is because the untreated nano-titanium dioxide and silicon Boron-nitrogen rubber is poorly bonded and is equivalent to a defect in rubber. Therefore, the tensile strength is deteriorated.
  • the tensile strength of the silicon boron nitride rubber treated with nano-titania after treatment in this example is 13.8 MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of the silicon boron nitride rubber; and the temperature resistance of the silicon boron nitride rubber added with the treated nano-titanium dioxide in this example is 555 °C.
  • the first step is to add nano-titanium dioxide to the supercritical water treatment equipment, and use supercritical water (520 ° C, 33 MPa) to treat for a certain period of time (60 minutes);
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane in proportion (28%), and then stirred evenly at a stirring speed of 90 rpm for 12 minutes;
  • the third step adding dibutyltin dilaurate to the silaborazane stirred evenly, and stirring for a certain period of time to obtain a mixture, stirring at a speed of 110 rpm, and stirring for 3 minutes;
  • the fourth step paint the mixture in the mold, and then put it in an oven to react for a certain time (90°C, 12 minutes) to obtain a flexible rubber sheet with a thickness of 2mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step.
  • steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide. Then, the changes in performance were also compared.
  • the test results show that the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide is 2.1MPa, and the tensile strength of the silicon boron nitride rubber with untreated nano-titanium dioxide is 1.6MPa. This is because the untreated nano-titanium dioxide and silicon Boron-nitrogen rubber is poorly bonded and is equivalent to a defect in rubber. Therefore, resulting in poor performance.
  • the tensile strength of the silicon boron nitride rubber treated with nano-titania after treatment in this example is 13.6 MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of the silicon boron nitride rubber; while the temperature resistance of the silicon boron nitride rubber added with the treated nano-titanium dioxide in this example is 539 °C.
  • the first step is to add nano-titanium dioxide into the supercritical water treatment equipment, and use supercritical water (540 ° C, 35 MPa) to treat for a certain time (70 minutes);
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane in proportion (30%), and then stirred evenly, at a stirring speed of 100 rpm, and stirred for 14 minutes;
  • the third step adding dibutyltin dilaurate to the silaborazane that is stirred evenly, and stirring for a certain period of time to obtain a mixture, stirring at a speed of 120 rpm, and stirring for 4 minutes;
  • the fourth step paint the mixture in the mold, and then put it in an oven to react for a certain time (100 ° C, 14 minutes) to obtain a flexible rubber sheet with a thickness of 2 mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step.
  • steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide. Then, the changes in performance were also compared.
  • the test results show that the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide is 2.1MPa, and the tensile strength of the silicon boron nitride rubber with untreated nano-titanium dioxide is 1.6MPa. This is because the untreated nano-titanium dioxide and silicon Boron-nitrogen rubber is poorly bonded and is equivalent to a defect in rubber. Therefore, resulting in poor performance.
  • the tensile strength of the silicon boron nitride rubber treated with nano-titania after treatment in this example is 14.3 MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of the silicon boron nitride rubber; while the temperature resistance of the silicon boron nitride rubber with the treated nano-titanium dioxide added in this example is 546 °C.
  • the first step is to add nano-titanium dioxide into the supercritical water treatment equipment, and use supercritical water (560 ° C, 40 MPa) to treat for a certain period of time (80 minutes);
  • the nano-titanium dioxide treated with supercritical water is added to the silaborazane in proportion (35%), and then stirred evenly, at a stirring speed of 110 rpm, and stirred for 16 minutes;
  • the third step adding dibutyltin dilaurate to the silaborazane stirred evenly, and stirring for a certain time to obtain a mixture, stirring at a speed of 130 rpm, and stirring for 5 minutes;
  • the fourth step paint the mixture in the mold, and then put it in an oven to react for a certain time (110 ° C, 16 minutes) to obtain a flexible rubber sheet with a thickness of 2 mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step.
  • steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide. Then, the changes in performance were also compared.
  • the test results show that the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide is 2.1MPa, and the tensile strength of the silicon boron nitride rubber with untreated nano-titanium dioxide is 1.6MPa. This is because the untreated nano-titanium dioxide and silicon Boron-nitrogen rubber is poorly bonded and is equivalent to a defect in rubber. Therefore, resulting in poor performance.
  • the tensile strength of the silicon boron nitride rubber treated with nano-titania after treatment in this example is 14.1 MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of the silicon boron nitride rubber; while the temperature resistance of the silicon boron nitride rubber added with the treated nano-titanium dioxide in this example is 551 ° C.
  • the first step is to add nano-titanium dioxide into the supercritical water treatment equipment, and use supercritical water (580 ° C, 42 MPa) to treat for a certain period of time (90 minutes);
  • the nano-titanium dioxide treated with supercritical water was added to the silaborazane in proportion (43%), and then stirred evenly at a stirring speed of 115 rpm for 19 minutes;
  • the third step adding dibutyltin dilaurate to the silaborazane stirred evenly, and stirring for a certain period of time to obtain a mixture, stirring at a speed of 145 rpm, and stirring for 6 minutes;
  • the fourth step paint the mixture in the mold, and then put it in an oven to react for a certain period of time (115 ° C, 19 minutes) to obtain a flexible rubber sheet with a thickness of 2 mm;
  • the fifth step the mechanical properties test adopts GB/T528-1998 measurement of tensile stress-strain properties of vulcanized rubber or thermoplastic rubber.
  • the temperature resistance is the maximum temperature when the tensile strength begins to decrease as the upper limit of temperature use.
  • no nano-titanium dioxide is added.
  • the silicon boron nitride rubber was also tested in the fifth step.
  • steps 2, 3, 4 and 5 were repeated for the untreated nano-titanium oxide. Then, the changes in performance were also compared.
  • the test results show that the tensile strength of the silicon boron nitride rubber without nano-titanium dioxide is 2.1MPa, and the tensile strength of the silicon boron nitride rubber with untreated nano-titanium dioxide is 1.6MPa. This is because the untreated nano-titanium dioxide and silicon Boron-nitrogen rubber is poorly bonded and is equivalent to a defect in rubber. Therefore, resulting in poor performance.
  • the tensile strength of the silicon boron nitride rubber treated with nano-titania after treatment in this example is 14.0 MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of the silicon boron nitride rubber; and the temperature resistance of the silicon boron nitride rubber added with the treated nano-titanium dioxide in this example is 547 °C.
  • the tensile strength of silicon boron nitride rubber without nano-titania is 2.1MPa
  • the tensile strength of silicon-boron-nitride rubber with untreated nano-titania is 1.6MPa.
  • Silicon boron nitride rubber has poor bonding and is equivalent to a defect in rubber. Therefore, resulting in poor performance.
  • the tensile strength of the treated nano-titanium dioxide-added silicon boron nitride rubber is 13.6-14.3 MPa.
  • the temperature resistance of silicon boron nitride rubber without nano-titanium dioxide is 403°C, which is significantly higher than that of ordinary silicone rubber, which is 250°C; the temperature resistance of silicon boron nitride rubber with untreated nano-titanium dioxide is 407°C.
  • the temperature is relatively close, indicating that the addition of untreated nano-titanium dioxide has almost no effect on the temperature resistance of silicon boron nitride rubber; while the temperature resistance of silicon boron nitride rubber with treated nano-titanium dioxide is 536-555 °C.
  • the stirring speed and time should have a reasonable range. If the stirring is too low, the stirring will not be uniform, and if the stirring is too long or too fast, the performance will not be affected. Therefore, a reasonable range is adopted;
  • reaction temperature If the reaction temperature is too low, it will take a longer time to complete the vulcanization. If the reaction temperature is too high, foaming will occur. Therefore, there is a relatively reasonable range of reaction temperature and time.

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Abstract

一种耐高温硅硼氮橡胶及其制备方法,采用超临界法处理纳米二氧化钛,在纳米二氧化钛表面形成很多极性官能团,这些官能团能促进二氧化钛与橡胶直接形成极性键,将处理后的纳米二氧化钛添加到硅硼氮杂橡胶中,并测试添加后硅硼氮橡胶强度和耐热性的影响。试验表明所制备的耐烧蚀硅硼氮橡胶具有更加优异的拉伸强度和耐温性能,通过超临界法对纳米二氧化钛进行处理,之后再添加到乙烯基硅硼氮烷中制备硅硼氮橡胶,可显著提高硅硼氮杂橡胶的强度和耐热性能。

Description

一种耐烧蚀硅硼氮橡胶及其制备方法
本申请要求于2020年11月30日提交中国专利局、申请号为202011381922.3、发明名称为“一种耐烧蚀硅硼氮橡胶及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及一种耐烧蚀硅硼氮橡胶及其制备方法,属于橡胶材料领域,也属于高温热防护材料领域。
背景技术
橡胶是指具有可逆形变的高弹性聚合物材料,在室温下富有弹性,在很小的外力作用下能产生较大形变,除去外力后能恢复原状。橡胶分为天然橡胶与合成橡胶二种。天然橡胶是从橡胶树、橡胶草等植物中提取胶质后加工制成;合成橡胶则由各种单体经聚合反应而得。目前主要市面上主要是合成橡胶,合成橡胶在高温或热氧长时间作用下,橡胶分子链被破坏或进一步交联,则发生橡胶软化或脆化而失去使用价值。提高合成橡胶的耐热性能有以下三个方面:1、选择耐热性的生胶,橡胶的耐热稳定性决定于分子结构及键合强度。常用耐热橡胶的耐用温度可归纳为,氯丁橡胶及氯醇橡胶,耐热温度为100~130℃,三元乙丙椽胶及氯磺化聚乙烯橡胶耐热温度为130~150℃,丙烯酸酯橡胶、氢化丁睛橡胶为150~180℃,硅橡胶、氟橡胶为180~200℃,氟硅橡胶、全氟醚橡胶的耐热温度在250~350℃;2、改善橡胶的硫化体系,具有最佳耐热交联结构的硫化体系如下:天然橡胶丁腈橡胶用氧化镁硫化体系或过氧化物硫化体系,三元乙丙橡胶用过氧化物(过氧化二异丙苯)硫化体系;3、采用高效耐热型防老剂,常用对苯二胺类的抗老化及及酮胺缩合物类的抗老化剂等。其次填充剂中,宜用白炭黑、氧化锌、氧化镁。必须用炭黑补强时,宜用槽法炭黑。
采用上述三种方法的一种或两种以上制备的合成橡胶,耐温性最好的就是氟硅橡胶、全氟醚橡胶,耐热温度在250~350℃。
发明内容
本发明的技术解决问题是:克服现有技术的不足,提出一种耐烧蚀硅硼氮橡胶及其制备方法,该橡胶具有更加优异的拉伸强度和耐温性能,并且制备方法过程简单,易于实现。
本发明的技术解决方案是:
一种耐烧蚀硅硼氮橡胶的制备方法,采用超临界法处理纳米二氧化钛,在纳米二氧化钛表面形成很多极性官能团,这些官能团能促进二氧化钛与橡胶直接形成极性键,将处理后的纳米二氧化钛添加到硅硼氮杂橡胶中,并测试添加后硅硼氮橡胶强度和耐热性的影响。通过超临界法处理纳米二氧化钛处理,提高硅硼氮杂橡胶的强度和耐热性能。
该方法的步骤包括:
采用二氧化钛作为补强剂补强乙烯基硅硼氮橡胶,具体为:采用超临界水处理纳米二氧化钛,并将处理后的纳米二氧化钛粉体通过机械搅拌分散在乙烯基硅硼氮烷中,然后用二月桂酸二丁基锡作为催化剂将乙烯基硅硼氮烷硫化成乙烯基硅硼氮橡胶,最后,测试乙烯基硅硼氮橡胶的力学性能和耐热性能,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限。
在当前发明中,所有比例均为质量比,并且本发明采用下述技术流程:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(500~600℃,30~45MPa)处理一定时间(50~100分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(25%~45%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度80~120转/分钟,搅拌10~20分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度100~150转/分钟,搅拌2~6分钟;
第四步,把混合物涂刷在模具中后放入烘箱中反应一定时间(80~120℃,10~20分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,然后,对比性能的变化,添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能明显提高。
本发明与现有技术相比具有如下有益效果:
(1)、本发明采用超临界法处理纳米二氧化钛,在纳米二氧化钛表面形成很多极性官能团,这些官能团能促进二氧化钛与橡胶直接形成极性键,将处理后的纳米二氧化钛按照特定比例添加到乙烯基硅硼氮烷中,并测试添加后硅硼氮橡胶强度和耐热性的影响,试验表面本发明制备的耐烧蚀硅硼氮橡胶具有更加优异的拉伸强度和耐温性能。
(2)、本发明通过超临界法对纳米二氧化钛进行处理,之后再添加到乙烯基硅硼氮烷中制备硅硼氮橡胶,显著提高硅硼氮杂橡胶的强度和耐热性能。
(3)、本发明硅硼氮橡胶的拉伸强度为13.6~14.3MPa,远高于没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度2.1MPa,也远高于添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度1.6MPa,这是由于没有处理的纳米二氧化钛与硅硼氮橡胶结合较差,在橡胶中相当于缺陷,所以,导致性能变差。
(4)、本发明硅硼氮橡胶的耐温性能为536~555℃,明显高于没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能403℃,明显高于添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,也远高于普通硅橡胶的250℃。
(5)、本发明通过大量试验对耐烧蚀硅硼氮橡胶制备过程中的原料组分和配比及工艺条件进行优化设计,使得制备得到的硅硼氮橡胶具有更加优异的拉伸强度和耐温性能。
附图说明
图1为本发明实施例1中制备得到的耐烧蚀硅硼氮橡胶图1;
图2为本发明实施例1中制备得到的耐烧蚀硅硼氮橡胶图2。
具体实施方式
下面通过附图和具体实施例对本发明做进一步说明,本发明的应用不局限于所举的实施例。
本发明中乙烯基硅硼氮橡胶的制备方法为:通过自由基型催化剂硫化形成硅硼氮橡胶,具体方法为:以乙烯基硅硼氮烷为原料,采用自由基引发剂进行硫化,得到乙烯基硅硼氮橡胶,自由基引发剂为过氧化苯甲酰、过氧化二叔丁基或二月桂酸二丁基锡,其中硫化温度为60-120℃,硫化时间为5-30min,优选硫化温度为80~120℃,硫化时间为10~20分钟。
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水在500~600℃,30~45MPa下处理50~100分钟;
第二步,超临界水处理后的纳米二氧化钛按质量百分比含量25%~45%添加到硅硼氮烷中,然后搅拌均匀,搅拌速度80~120转/分钟,搅拌10~20分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度100~150转/分钟,搅拌2~6分钟;添加的二月桂酸二丁基锡催化剂的质量为乙烯基硅硼氮烷基体质量的0.5%-1.5%。
第四步:把混合物涂刷在模具中,然后,放入烘箱中在80~120℃下,反应10~20分钟,得到1.8~2.2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外,未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
本发明一可选实施例如下:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(500,30MPa)处理一定时间(50分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(25%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度80转/分钟,搅拌10分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度100转/分钟,搅拌2分钟;添加的二月桂酸二丁基锡催化剂的质量为乙烯基硅硼氮烷基体质量的1%。
第四步:把混合物涂刷在模具中,然后,放入烘箱中反应一定时间(80℃,10分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外,未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
测试结果表明:没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。所以,导致性能变差。而处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是13.7MPa。
没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是536℃。
如图1、2所示为本发明实施例1中制备得到的耐烧蚀硅硼氮橡胶图。
实施例1:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(500,30MPa)处理一定时间(50分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(25%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度80转/分钟,搅拌10分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定 的时间后得到混合物,搅拌速度100转/分钟,搅拌2分钟;
第四步:把混合物涂刷在模具中,然后,放入烘箱中反应一定时间(80℃,10分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外,未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
测试结果表明:没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。所以,导致性能变差。而本实施例处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是13.7MPa。
没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而本实施例添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是536℃。
实施例2:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(600℃,45MPa)处理一定时间(100分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(45%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度120转/分钟,搅拌20分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度150转/分钟,搅拌6分钟;
第四步:把混合物涂刷在模具中,然后,放入烘箱中反应一定时间(120℃, 20分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外,未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
测试结果表明:没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。所以,导致拉伸强度变差。而本实施例处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是13.8MPa。
没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而本实施例添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是555℃。
实施例3:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(520℃,33MPa)处理一定时间(60分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(28%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度90转/分钟,搅拌12分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度110转/分钟,搅拌3分钟;
第四步:把混合物涂刷在模具中,然后,放入烘箱中反应一定时间(90℃,12分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应 力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外,未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
测试结果表明:没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。所以,导致性能变差。而本实施例处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是13.6MPa。
没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而本实施例添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是539℃。
实施例4:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(540℃,35MPa)处理一定时间(70分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(30%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度100转/分钟,搅拌14分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度120转/分钟,搅拌4分钟;
第四步:把混合物涂刷在模具中,然后,放入烘箱中反应一定时间(100℃,14分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外, 未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
测试结果表明:没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。所以,导致性能变差。而本实施例处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是14.3MPa。
没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而本实施例添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是546℃。
实施例5:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(560℃,40MPa)处理一定时间(80分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(35%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度110转/分钟,搅拌16分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度130转/分钟,搅拌5分钟;
第四步:把混合物涂刷在模具中,然后,放入烘箱中反应一定时间(110℃,16分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外,未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
测试结果表明:没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是 2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。所以,导致性能变差。而本实施例处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是14.1MPa。
没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而本实施例添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是551℃。
实施例6:
第一步,将纳米二氧化钛添加到超临界水处理设备中,采用超临界水(580℃,42MPa)处理一定时间(90分钟);
第二步,超临界水处理后的纳米二氧化钛按比例(43%)添加到硅硼氮烷中,然后搅拌均匀,搅拌速度115转/分钟,搅拌19分钟;
第三步,添加二月桂酸二丁基锡到搅拌均匀的硅硼氮烷中,并且搅拌一定的时间后得到混合物,搅拌速度145转/分钟,搅拌6分钟;
第四步:把混合物涂刷在模具中,然后,放入烘箱中反应一定时间(115℃,19分钟)后得到2mm厚的柔性橡胶片;
第五步,力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限,为了对比,没有添加纳米二氧化钛的硅硼氮橡胶也进行第五步测试,此外,未经处理的纳米氧化钛重复2、3、4和5步,然后,也对比性能的变化。
测试结果表明:没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。 所以,导致性能变差。而本实施例处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是14.0MPa。
没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而本实施例添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是547℃。
综上所述,没有添加纳米二氧化钛的硅硼氮橡胶的拉伸强度是2.1MPa,添加未处理的纳米二氧化钛的硅硼氮橡胶的拉伸强度为1.6MPa,这是因为没有处理的纳米二氧化钛与硅硼氮橡胶结合很差,在橡胶中相当于缺陷。所以,导致性能变差。而处理后的纳米二氧化钛添加的硅硼氮橡胶的拉伸强度是13.6~14.3MPa。没有添加纳米二氧化钛的硅硼氮橡胶的耐温性能是403℃,这明显高于普通硅橡胶的250℃;添加未处理的纳米二氧化钛的硅硼氮橡胶的耐温性能是407℃,这两者温度较近,说明添加未处理纳米二氧化钛对硅硼氮橡胶的耐温性几乎没有任何影响;而添加处理后纳米二氧化钛的硅硼氮橡胶的耐温性能是536~555℃。
另外,超临界处理时温度低和处理时间太短导致处理效果差,温度过和处理时间长导致纳米二氧化钛粉体更细,分散到橡胶中的时候容易团聚导致最终综合性能反而降低;
添加纳米二氧化钛比例太低,补强效果不佳;添加比例太高,因为粉体自身团聚导致最终综合性能变弱;搅拌速度低和搅拌时间短导致搅拌不够均匀,搅拌速度过快和搅拌时间过长对性能影响不大,但是,从工业化生产角度来看,应该控制合理范围内;
为了使催化剂和硅硼氮烷较好混合,搅拌速度和时间有个合理范围,过低搅拌不够均匀,过长过快对性能影响不大,所以,采用合理范围;
反应温度过低需要更长的时间才能硫化完成,反应温度过高导致起泡产生, 所以,反应温度和时间存在一个比较合理的范围。

Claims (13)

  1. 一种耐烧蚀硅硼氮橡胶,其特征在于:该硅硼氮橡胶是以乙烯基硅硼氮烷作为基体,以二氧化钛作为补强剂。
  2. 根据权利要求1所述的一种耐烧蚀硅硼氮橡胶,其特征在于:二氧化钛采用超临界水处理。
  3. 根据权利要求1或2所述的一种耐烧蚀硅硼氮橡胶,其特征在于:二氧化钛为纳米二氧化钛。
  4. 根据权利要求1所述的一种耐烧蚀硅硼氮橡胶,其特征在于:在使用二氧化钛补强乙烯基硅硼氮烷时,采用二月桂酸二丁基锡作为催化剂。
  5. 根据权利要求1或4所述的一种耐烧蚀硅硼氮橡胶,其特征在于:加入的补强剂的质量为乙烯基硅硼氮烷基体质量的25%~45%。
  6. 根据权利要求4所述的一种耐烧蚀硅硼氮橡胶,其特征在于:二月桂酸二丁基锡催化剂的质量为乙烯基硅硼氮烷基体质量的0.5%-1.5%。
  7. 一种耐烧蚀硅硼氮橡胶的制备方法,其特征在于:采用超临界水处理纳米二氧化钛,并将处理后的纳米二氧化钛粉体通过机械搅拌分散在乙烯基硅硼氮烷中,然后用二月桂酸二丁基锡作为催化剂将乙烯基硅硼氮烷硫化成乙烯基硅硼氮橡胶。
  8. 根据权利要求7所述的一种耐烧蚀硅硼氮橡胶的制备方法,其特征在于:采用超临界水处理纳米二氧化钛的方法为:将纳米二氧化钛添加到超临界水处理设备中,采用超临界水在500~600℃,30~45MPa下处理50~100分钟。
  9. 根据权利要求8所述的一种耐烧蚀硅硼氮橡胶的制备方法,其特征在于:超临界水处理后的纳米二氧化钛添加到乙烯基硅硼氮烷中,然后搅拌均匀,搅拌速度80~120转/分钟,搅拌10~20分钟。
  10. 根据权利要求9所述的一种耐烧蚀硅硼氮橡胶的制备方法,其特征在于:添加二月桂酸二丁基锡到搅拌均匀的乙烯基硅硼氮烷中,并且搅拌2~6分 钟,搅拌速度100~150转/分钟,得到混合物。
  11. 根据权利要求10所述的一种耐烧蚀硅硼氮橡胶的制备方法,其特征在于:把得到的混合物涂刷在模具中后放入烘箱中在80~120℃下反应10~20分钟,得到胶片。
  12. 根据权利要求11所述的一种耐烧蚀硅硼氮橡胶的制备方法,其特征在于:得到的胶片的力学性能测试采用GB/T528-1998硫化橡胶或热塑性橡胶拉伸应力应变性能的测定,耐温性能以拉伸强度开始降低时的最高温度为温度使用上限。
  13. 一种耐烧蚀硅硼氮橡胶,其特征在于:采用权利要求7~12之一所述的制备方法得到。
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