WO2022110674A1 - 一种具有高强度、低翘曲和高热变形温度的玻纤增强pbt/pc合金及其制备方法和应用 - Google Patents
一种具有高强度、低翘曲和高热变形温度的玻纤增强pbt/pc合金及其制备方法和应用 Download PDFInfo
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- WO2022110674A1 WO2022110674A1 PCT/CN2021/093042 CN2021093042W WO2022110674A1 WO 2022110674 A1 WO2022110674 A1 WO 2022110674A1 CN 2021093042 W CN2021093042 W CN 2021093042W WO 2022110674 A1 WO2022110674 A1 WO 2022110674A1
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- pbt
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L67/00—Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
- C08L67/02—Polyesters derived from dicarboxylic acids and dihydroxy compounds
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L69/00—Compositions of polycarbonates; Compositions of derivatives of polycarbonates
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/003—Additives being defined by their diameter
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K2201/00—Specific properties of additives
- C08K2201/002—Physical properties
- C08K2201/004—Additives being defined by their length
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L2201/00—Properties
- C08L2201/08—Stabilised against heat, light or radiation or oxydation
Definitions
- the invention relates to the technical field of polymer materials, and more particularly to a glass fiber reinforced PBT/PC alloy with high strength, low warpage and high thermal deformation temperature, and a preparation method and application thereof.
- PBT resin is a crystalline thermoplastic with fast crystallization speed, chemical resistance and good heat resistance, but it also has disadvantages such as large molding shrinkage and low notched impact strength.
- PC has excellent comprehensive properties, especially high impact strength and good dimensional stability, but PC has poor fluidity, poor solvent resistance, easy wear and high price. Blending PBT and PC can complement each other's strengths to obtain alloy materials with excellent comprehensive properties.
- PC is often added to PBT.
- the transesterification reaction will occur during the extrusion process, which reduces the crystallization temperature of the alloy, prolongs the molding time, reduces the heat distortion temperature, and reduces the heat resistance.
- the transesterification reaction of the two is mainly inhibited by adding transesterification inhibitors.
- polycarbodiimide anhydrous sodium dihydrogen phosphate (AMSP), triphenyl phosphate (TPP), etc.
- AMSP anhydrous sodium dihydrogen phosphate
- TPP triphenyl phosphate
- the purpose of the present invention is to overcome the deficiencies of the prior art and provide a glass fiber reinforced PBT/PC alloy with high strength, low warpage and high heat distortion temperature.
- Another object of the present invention is to provide a preparation method of the PBT/PC alloy.
- Another object of the present invention is to provide applications of the PBT/PC alloy.
- a glass fiber reinforced PBT/PC alloy with high strength and high heat distortion temperature, calculated in parts by weight, comprising the following components:
- Described PBT resin is the PBT resin that terminal carboxyl group content is not higher than 10mmol/kg, and the test method of terminal carboxyl group content is according to GB/T 14190-2017;
- PC resin is PC resin with terminal hydroxyl content not higher than 10ppm;
- the transesterification inhibitor is polycarbodiimide.
- the test method of terminal hydroxyl group content is as follows: use Bruker AVANCE III HD 600MHz nuclear magnetic resonance instrument to test the 31P nuclear magnetic resonance spectrum of PC resin. Cyclohexanol at a concentration of 4.0 mg/mL was used as the internal standard, chromium acetylacetonate at a concentration of 5 mg/mL was used as a relaxant, and 2-chloro-4,4,5,5-tetramethyl-1,3 , 2-dioxaphospholane as a phosphating reagent.
- a (ppm) is the content of terminal hydroxyl groups of PC resin; c is the concentration of the internal standard; 150 ( ⁇ L) is the volume of the internal standard; 100.16 (mmg/mmol) is the molar mass of cyclohexanol; m (mg) is the mass of the PC resin; B 1 is the terminal hydroxyl peak area of the PC resin, and B 2 is the hydroxyl peak area of cyclohexanol.
- the transesterification reaction will occur, which will reduce the mechanical properties and thermal deformation temperature of the material, and the terminal carboxyl group of PBT and the terminal hydroxyl group of PC will aggravate the transesterification reaction.
- PC with low-end hydroxyl content and polycarbodiimide, a transesterification inhibitor can inhibit the transesterification reaction, thereby improving the performance of the material.
- the PBT resin is a PBT resin with a terminal carboxyl group content of 1-10 mmol/Kg.
- the PC resin is a PC resin with a terminal hydroxyl group content of 1-10 ppm.
- the PBT and PC of the present invention can be purchased in the market.
- the glass fibers are glass fibers with an average diameter of 7-17 ⁇ m and an average length of 3-5 mm.
- the types of glass fibers described in the present invention are not limited, and are preferably alkali-free glass fibers.
- the antioxidant of the present invention can be selected from commonly used antioxidants.
- the antioxidant is one or more of hindered phenol antioxidants, phosphite antioxidants, and thioester antioxidants.
- the preparation method of the PBT/PC alloy comprises the following steps:
- the drying conditions are drying at 120-140° C. for 4-6 hours.
- the rotational speed of the twin-screw extruder is 300-400 rpm.
- the post-processing includes cooling, air drying, dicing, packaging and other steps.
- the product is a home appliance product.
- the present invention has the following beneficial effects:
- the PBT/PC alloy of the present invention has better tensile strength, heat distortion temperature, and warpage through the selection of the content of terminal carboxyl groups in PBT and the content of terminal hydroxyl groups in PC, and the tensile strength of the alloy is improved. >130MPa, heat distortion temperature >120°C, warpage ⁇ 3mm, it can be applied to household appliances requiring high heat distortion temperature and low warpage.
- the raw materials without special instructions are all conventional commercial products.
- PBT resin 1 Yizheng GX121J is selected, and the content of terminal carboxyl groups is 8mmol/kg;
- PBT resin 2 Yizheng GX122J is selected, and the content of terminal carboxyl groups is 4mmol/kg;
- PBT resin 3 choose Yizheng GX110, the content of terminal carboxyl group is 24mmol/kg;
- PC resin 1 South Korea's Samyang 3030PJ is selected, and the content of terminal hydroxyl groups is 3ppm;
- PC resin 2 LG, 1300 03 NP are selected, and the content of terminal hydroxyl groups is 8ppm;
- PC resin 3 Idemitsu FN2200 is selected from Japan, and the content of terminal hydroxyl groups is 150ppm;
- Glass fiber choose ECS13-3.0-T436W (alkali-free glass fiber, glass fiber average diameter 13 ⁇ m, average length 3.0mm, Taishan Glass Fiber Co., Ltd.)
- Transesterification inhibitor use Stabilizer 9000 polycarbodiimide (Kunshan Dingfa Chemical);
- Antioxidant RIANOX 1010 and RIANOX 168 (Rianlong) were selected respectively.
- the test method for the content of terminal hydroxyl groups is as follows: The 31P nuclear magnetic resonance spectrum of the PC resin is tested with a Bruker AVANCE III HD 600MHz nuclear magnetic resonance instrument. Cyclohexanol at a concentration of 4.0 mg/mL was used as the internal standard, chromium acetylacetonate at a concentration of 5 mg/mL was used as a relaxant, and 2-chloro-4,4,5,5-tetramethyl-1,3 , 2-dioxaphospholane as a phosphating reagent.
- a (ppm) is the content of terminal hydroxyl groups of PC resin; c is the concentration of the internal standard; 150 ( ⁇ L) is the volume of the internal standard; 100.16 (mmg/mmol) is the molar mass of cyclohexanol; m (mg) is the mass of the PC resin; B 1 is the terminal hydroxyl peak area of the PC resin, and B 2 is the hydroxyl peak area of cyclohexanol.
- the PBT/PC alloy samples to be tested were dried in a dehumidifying drying oven at 120 °C for 4 h, and then related performance tests were carried out.
- Tensile strength test According to the standard ISO 527-2:2016 injection molding tensile splines, test the tensile strength S, the unit is MPa;
- Heat deformation temperature test According to the standard ISO 75-2:2013 injection molding heat deformation spline, measure the heat deformation temperature T of 1.80Mpa, the unit is °C;
- Warpage test inject the PBT/PC alloy into a 100*100*1.5mm square plate, press one corner with a 1kg weight, and measure the height h from the diagonal to the horizontal plane with a vernier caliper, in mm. Examples 1-18 and Comparative Examples 1-6
- Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 PBT resin 1 49.4 / 29.3 64.3 PBT resin 3 / 49.4 / / PC resin 1 / 20 40 5 PC resin 3 20 / / / Fiberglass 1 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30 30
- Example 1 Tensile strength S/MPa Thermal deformation temperature T/°C Warpage h/mm
- Example 1 142 150 2.34
- Example 2 144 132 1.24
- Example 3 140 128 0.64
- Example 4 143 125 0.26
- Example 5 130 125 1.02
- Example 6 144 132 1.24
- Example 7 145 143 1.86
- Example 8 148 150 2.44
- Example 9 134 122 1.26
- Example 10 144 132 1.24
- Example 11 144 140 1.24
- Example 12 142 143 1.26
- Example 13 143 131 1.24
- Example 14 143 133 1.26
- Example 15 141 130 1.28 Comparative Example 1 122 117 1.26 Comparative Example 2 120 115 1.22 Comparative Example 3 124 110 0.18
- Example 2 From the comparison of Example 2 with Comparative Example 1 and Comparative Example 2, it can be seen that when either the terminal carboxyl group content of PBT or the phenolic hydroxyl group content of PC exceeds the stated range, the tensile strength and heat distortion temperature of the product are significantly decreased.
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- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Compositions Of Macromolecular Compounds (AREA)
- Reinforced Plastic Materials (AREA)
Abstract
Description
| 对比例1 | 对比例2 | 对比例3 | 对比例4 | |
| PBT树脂1 | 49.4 | / | 29.3 | 64.3 |
| PBT树脂3 | / | 49.4 | / | / |
| PC树脂1 | / | 20 | 40 | 5 |
| PC树脂3 | 20 | / | / | / |
| 玻璃纤维1 | 30 | 30 | 30 | 30 |
| 聚碳化二亚胺 | 0.5 | 0.5 | 0.5 | 0.5 |
| 抗氧剂1010 | 0.2 | 0.2 | 0.2 | 0.2 |
| 拉伸强度S/MPa | 热变形温度T/℃ | 翘曲度h/mm | |
| 实施例1 | 142 | 150 | 2.34 |
| 实施例2 | 144 | 132 | 1.24 |
| 实施例3 | 140 | 128 | 0.64 |
| 实施例4 | 143 | 125 | 0.26 |
| 实施例5 | 130 | 125 | 1.02 |
| 实施例6 | 144 | 132 | 1.24 |
| 实施例7 | 145 | 143 | 1.86 |
| 实施例8 | 148 | 150 | 2.44 |
| 实施例9 | 134 | 122 | 1.26 |
| 实施例10 | 144 | 132 | 1.24 |
| 实施例11 | 144 | 140 | 1.24 |
| 实施例12 | 142 | 143 | 1.26 |
| 实施例13 | 143 | 131 | 1.24 |
| 实施例14 | 143 | 133 | 1.26 |
| 实施例15 | 141 | 130 | 1.28 |
| 对比例1 | 122 | 117 | 1.26 |
| 对比例2 | 120 | 115 | 1.22 |
| 对比例3 | 124 | 110 | 0.18 |
| 对比例4 | 142 | 178 | 3.46 |
Claims (10)
- 一种高强度、高热变形温度的玻纤增强PBT/PC合金,其特征在于,按重量份计算,包括如下组分:PBT树脂 37.3~64.6%;PC树脂 10~37.3%;玻璃纤维 25~40%;酯交换抑制剂 0.2~1.5%;抗氧剂 0.2~0.5%;所述PBT树脂为端羧基含量不高于10mmol/kg的PBT树脂,端羧基含量测试方法根据GB/T 14190-2017;所述PC树脂是端羟基含量不高于10ppm的PC树脂;所述酯交换抑制剂为聚碳化二亚胺。
- 根据权利要求1所述PBT/PC合金,其特征在于,所述PBT树脂为端羧基含量为1~10mmol/kg。
- 根据权利要求1所述PBT/PC合金,其特征在于,所述PC树脂是端羟基含量为1~10ppm。
- 根据权利要求1所述PBT/PC合金,其特征在于,所述玻璃纤维为平均直径为7~17μm,平均长度为3~5mm的玻璃纤维。
- 根据权利要求1或4所述PBT/PC合金,其特征在于,所述玻璃纤维为无碱玻璃纤维。
- 根据权利要求1所述PBT/PC合金,其特征在于,所述抗氧剂为受阻酚类抗氧剂、亚磷酸酯类抗氧剂、硫代酯类抗氧剂中的一种或几种。
- 根据权利要求1~6任一项所述PBT/PC合金的制备方法,其特征在于,包括如下步骤:S1.PBT树脂、PC树脂进行烘干;S2.将S1.烘干后的PBT树脂、PC树脂与聚碳化二亚胺,抗氧剂混合,从双螺杆挤出机的主喂料口喂料,玻璃纤维从双螺杆挤出机的侧喂料口喂料;S3.设置双螺杆挤出机各区的温度为220~250℃,进行挤出;S4.挤出后进行后处理,得到所述PBT/PC合金。
- 根据权利要求7所述的制备方法,其特征在于,S3.中,双螺杆挤出机的转速 为300-400rpm。
- 权利要求1~6任一项所述PBT/PC合金在制备兼具高强度、高热变形温度、低翘曲性能的产品中的应用。
- 根据权利要求9应用,其特征在于,所述产品为家电产品。
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011340933.7A CN112625404B (zh) | 2020-11-25 | 2020-11-25 | 一种具有高强度、低翘曲和高热变形温度的玻纤增强pbt/pc合金及其制备方法和应用 |
| CN202011340933.7 | 2020-11-25 |
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| WO2022110674A1 true WO2022110674A1 (zh) | 2022-06-02 |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114874596A (zh) * | 2022-06-16 | 2022-08-09 | 四川朗迪新材料有限公司 | 一种超韧阻燃pbt/pc合金材料及其制备方法 |
| CN115627063A (zh) * | 2022-11-07 | 2023-01-20 | 金发科技股份有限公司 | 一种阻燃pbt/pc合金材料及其制备方法和应用 |
| CN115895224A (zh) * | 2022-10-19 | 2023-04-04 | 湖北合聚新材料有限公司 | 一种pbt/pc合金及其制备方法和装置 |
| CN116675957A (zh) * | 2023-06-06 | 2023-09-01 | 金发科技股份有限公司 | 一种pbt/pc复合材料及其制备方法和应用 |
| CN118772612A (zh) * | 2024-07-16 | 2024-10-15 | 深圳市鑫昌龙新材料研究所有限公司 | 一种pbt/pc塑胶合金材料及其制备方法 |
| CN119752129A (zh) * | 2024-12-31 | 2025-04-04 | 上海普利特复合材料股份有限公司 | 一种阻燃pbt/pc合金材料及其制备方法 |
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| CN121086498A (zh) * | 2025-11-07 | 2025-12-09 | 上海聚威新材料股份有限公司 | 一种透光增强型激光焊接pc/pbt复合材料及其制备方法 |
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| CN112625404B (zh) * | 2020-11-25 | 2022-03-01 | 金发科技股份有限公司 | 一种具有高强度、低翘曲和高热变形温度的玻纤增强pbt/pc合金及其制备方法和应用 |
| CN115232449B (zh) * | 2022-08-08 | 2023-08-25 | 湖北合聚高分子材料有限公司 | 一种耐双85的pbt材料及其制备方法 |
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| CN112625404A (zh) * | 2020-11-25 | 2021-04-09 | 金发科技股份有限公司 | 一种具有高强度、低翘曲和高热变形温度的玻纤增强pbt/pc合金及其制备方法和应用 |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114874596A (zh) * | 2022-06-16 | 2022-08-09 | 四川朗迪新材料有限公司 | 一种超韧阻燃pbt/pc合金材料及其制备方法 |
| CN115895224A (zh) * | 2022-10-19 | 2023-04-04 | 湖北合聚新材料有限公司 | 一种pbt/pc合金及其制备方法和装置 |
| CN115627063A (zh) * | 2022-11-07 | 2023-01-20 | 金发科技股份有限公司 | 一种阻燃pbt/pc合金材料及其制备方法和应用 |
| CN115627063B (zh) * | 2022-11-07 | 2024-03-22 | 金发科技股份有限公司 | 一种阻燃pbt/pc合金材料及其制备方法和应用 |
| CN116675957A (zh) * | 2023-06-06 | 2023-09-01 | 金发科技股份有限公司 | 一种pbt/pc复合材料及其制备方法和应用 |
| CN118772612A (zh) * | 2024-07-16 | 2024-10-15 | 深圳市鑫昌龙新材料研究所有限公司 | 一种pbt/pc塑胶合金材料及其制备方法 |
| CN119752129A (zh) * | 2024-12-31 | 2025-04-04 | 上海普利特复合材料股份有限公司 | 一种阻燃pbt/pc合金材料及其制备方法 |
| CN121045792A (zh) * | 2025-11-03 | 2025-12-02 | 厦门颜盛塑化科技有限公司 | 一种低翘曲复合pc增强材料及其制备方法 |
| CN121045792B (zh) * | 2025-11-03 | 2026-03-06 | 厦门颜盛塑化科技有限公司 | 一种低翘曲复合pc增强材料及其制备方法 |
| CN121086498A (zh) * | 2025-11-07 | 2025-12-09 | 上海聚威新材料股份有限公司 | 一种透光增强型激光焊接pc/pbt复合材料及其制备方法 |
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| CN112625404B (zh) | 2022-03-01 |
| CN112625404A (zh) | 2021-04-09 |
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