WO2022088753A1 - 电池包和具有其的车辆 - Google Patents
电池包和具有其的车辆 Download PDFInfo
- Publication number
- WO2022088753A1 WO2022088753A1 PCT/CN2021/105761 CN2021105761W WO2022088753A1 WO 2022088753 A1 WO2022088753 A1 WO 2022088753A1 CN 2021105761 W CN2021105761 W CN 2021105761W WO 2022088753 A1 WO2022088753 A1 WO 2022088753A1
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- WIPO (PCT)
- Prior art keywords
- battery pack
- sleeve
- top plate
- bottom plate
- mounting
- Prior art date
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/262—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with fastening means, e.g. locks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/244—Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6554—Rods or plates
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/233—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions
- H01M50/242—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by physical properties of casings or racks, e.g. dimensions adapted for protecting batteries against vibrations, collision impact or swelling
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/289—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs
- H01M50/291—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders characterised by spacing elements or positioning means within frames, racks or packs characterised by their shape
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60K—ARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
- B60K1/00—Arrangement or mounting of electrical propulsion units
- B60K1/04—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion
- B60K2001/0405—Arrangement or mounting of electrical propulsion units of the electric storage means for propulsion characterised by their position
- B60K2001/0438—Arrangement under the floor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/60—Heating or cooling; Temperature control
- H01M10/65—Means for temperature control structurally associated with the cells
- H01M10/655—Solid structures for heat exchange or heat conduction
- H01M10/6556—Solid parts with flow channel passages or pipes for heat exchange
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Definitions
- the present application relates to the technical field of battery packs, and in particular, to a battery pack and a vehicle having the same.
- the battery pack in the related art is fixed on the vehicle body through a connecting device, wherein the battery pack includes a mounting beam and a bottom plate, the mounting beam is connected above the bottom plate and is connected with the connecting device, and the battery cell is supported on the bottom plate.
- a downward force will be applied to the bottom plate; however, since the mounting beam above the bottom plate is subjected to the upward force provided by the connecting device, and the bottom plate is subjected to the downward force of the cell, the mounting beam and the The problem with the backplane connection failure.
- the present application aims to solve at least one of the technical problems existing in the prior art. To this end, the present application proposes a battery pack, which can improve the problem of separation between the mounting beam and the bottom plate.
- the present application also proposes a vehicle having the above-mentioned battery pack.
- the battery pack according to the embodiment of the first aspect of the present application includes: a battery cell; a bottom plate, the bottom plate is arranged below the battery core to support the battery core; a top plate, the top plate is arranged above the battery core;
- An installation beam the installation beam includes a main beam portion and a bottom beam portion, the main beam portion is located between the bottom plate and the top plate, the bottom beam portion is connected to the lower end of the main beam portion, and is supported on below the bottom plate; and a connecting assembly for installing the battery pack to a mounting point in an application scenario, the connecting assembly cooperates with the mounting beam to install the battery pack to the application An upward force is provided to the mounting beam when the mounting point is in the scene.
- the mounting beam is not completely located above the bottom plate, but includes a bottom beam portion located below the bottom plate, the point where the mounting beam exerts force on the bottom plate is not located above the bottom plate, but is located on the bottom plate Therefore, under the gravity of the battery core, the bottom plate will only be more closely connected with the mounting beam, and will not be separated from the mounting beam, thereby improving the reliability and effectiveness of the mounting beam supporting the bottom plate, and improving the relationship between the mounting beam and the mounting beam.
- the firmness and stability of the bottom plate fit.
- the connecting assemblies are multiple and spaced apart along the length of the mounting beam.
- connection assembly includes: a sleeve, the sleeve includes a sleeve part and a bottom edge part, the sleeve part passes through the mounting beam in an up-down direction, and the bottom edge part The bottom part is connected to the lower end of the sleeve part and supported under the bottom beam part.
- the connecting assembly further includes: a connecting piece, the connecting piece includes a head portion and a rod portion, and the head portion is connected to the lower end of the rod portion , the head is supported under the boss, the rod part penetrates the sleeve and the top plate, and the upper end of the rod part is located above the top plate.
- connection assembly further includes: a first seal, the sleeve includes a connection part, the connection part is connected to the upper end of the sleeve part and penetrates the top plate, the sleeve The outer diameter of the cylindrical portion is larger than the outer diameter of the connecting portion, and the first sealing member is sleeved outside the connecting portion and sandwiched between the sleeve portion and the top plate.
- connection assembly further includes a nut, an outer peripheral surface of at least a portion of the connection portion located above the top plate has an external thread, the nut is located above the top plate and is threadedly socketed outside the connection.
- connection assembly further includes a second seal located on top of the nut and surrounding the inner hole of the nut.
- the top of the nut has a shielding portion, and the shielding portion is annular and located above the connecting portion, so as to shield the threaded engagement between the connecting portion and the nut.
- connection assembly further includes a third sealing member, the third sealing member is sleeved outside the rod portion and sandwiched between the head portion and the boss.
- the bottom beam portion includes a central portion and an outer peripheral portion, the outer peripheral portion is disposed around the central portion, the thickness of the central portion is greater than that of the outer peripheral portion, and the bottom rim portion supported below the central portion.
- the bottom beam portion further includes a transition portion, the transition portion is connected between the central portion and the peripheral portion, and the transition portion has a thickness from the central portion to the outer peripheral portion.
- the direction of the outer peripheral portion gradually decreases, the top surface of the central portion is flush with the top surface of the outer peripheral portion, and the bottom surface of the central portion and the bottom surface of the outer peripheral portion are connected by a smooth transition through the bottom surface of the transition portion. .
- the outer edge top wall of the bottom beam portion has a sink groove, the outer side surface of the sink groove is open, and the bottom plate is overlapped and fixed on the inner wall of the sink groove.
- the battery cells are respectively provided on both sides of the mounting beam in the width direction.
- the battery pack includes a plurality of side beams arranged around the bottom plate, the plurality of side beams are connected with the bottom plate to form a tray, the plurality of side beams are surrounded to form a frame, and the Both the cell and the mounting beam are arranged in the frame.
- the battery cells are adhered to the bottom plate.
- the top plate is a cold plate and is bonded to the cell.
- the mounting beam is a hollow beam, and a reinforcing rib is arranged in the hollow beam, the reinforcing rib extends along the length direction of the mounting beam, and there are multiple reinforcing ribs along the length of the mounting beam.
- the upper and lower directions are spaced apart in the main beam portion.
- the outer edge top wall of the bottom beam portion has a sink groove, the outer side surface of the sink groove is open, and the bottom plate is overlapped and fixed on the inner wall of the sink groove.
- the mounting beam further includes a top beam portion connected to an upper end of the main beam portion and supported below the top plate, and the sleeve portion extends in an up-down direction The upper end of the sleeve portion is supported below the top beam portion.
- a vehicle according to an embodiment of the second aspect of the present application includes a vehicle body and a battery pack, the battery pack is the battery pack according to the embodiment of the first aspect of the present application, and the connecting assembly is connected to the vehicle body.
- the overall performance of the vehicle is improved by arranging the battery pack of the embodiment of the first aspect.
- FIG. 1 is a cross-sectional view of a battery pack according to an embodiment of the present application.
- Fig. 2 is an enlarged view at F1 shown in Fig. 1;
- Figure 3 is a cross-sectional view of the tray shown in Figure 1;
- Figure 4 is an enlarged view at F2 shown in Figure 3;
- FIG. 5 is a cross-sectional view of a battery pack according to another embodiment of the present application.
- Figure 6 is an enlarged view at F3 shown in Figure 5;
- FIG. 7 is a cross-sectional view of a battery pack according to another embodiment of the present application.
- Figure 8 is an enlarged view at F4 shown in Figure 7;
- FIG. 9 is a cross-sectional view of a battery pack according to another embodiment of the present application.
- Figure 10 is an enlarged view at F5 shown in Figure 9;
- FIG 11 is an enlarged view at F6 shown in Figure 9;
- FIG. 12 is an exploded view of a battery pack according to an embodiment of the present application.
- Figure 13 is an assembly view of the battery pack shown in Figure 12;
- FIG. 14 is a schematic diagram of a vehicle according to one embodiment of the present application.
- the battery pack 100 includes a bottom plate 1 , cells 2 and a top plate 3 .
- the cells 2 are arranged above the bottom plate 1
- the top plate 3 is arranged above the cells 2 . That is, the top plate 3 is located above the bottom plate 1
- the cells 2 are located between the top of the bottom plate 1 and the bottom of the top plate 3 .
- the bottom plate 1 is disposed under the battery cells 2 to support the battery cells 2 .
- the terms “up” and “down” described herein are based on the application scenario where the battery pack 100 is installed. For example, when the battery pack 100 is installed on the body 200 of the vehicle 1000, the upper and lower The direction refers to the up-down direction of the vehicle 1000 , that is, the top of the vehicle 1000 is “up”, and the bottom of the vehicle 1000 is "down”.
- the battery pack 100 further includes a mounting beam 4 , the mounting beam 4 includes a main beam portion 41 and a bottom beam portion 42 , the main beam portion 41 is located between the bottom plate 1 and the top plate 3 , and the bottom beam portion 42 is connected The lower end of the main beam portion 41 is supported below the bottom plate 1 .
- the fact that the bottom beam portion 42 is supported below the bottom plate 1 means that the bottom beam portion 42 is located below the bottom plate 1 to directly or indirectly support the bottom plate 1 .
- the one when one "supports" the other, the one may be in contact with the other or may be non-contact, and the one and the other may be in contact with each other. There may or may not be a fixed connection between them.
- the battery pack 100 further includes a connection component 5, and the connection component 5 is used to install the battery pack 100 to the installation point in the application scenario, that is, by setting the connection component 5, the battery pack 100 is connected to the application
- the installation position in the scene for example, when the battery pack 100 is applied to the vehicle 1000 , the connection assembly 5 can be connected to the body 200 of the vehicle 1000 , and at this time, the installation point is located on the body 200 .
- the application scenario of the battery pack 100 is not limited to the vehicle 1000, and can also be applied to application scenarios such as drones and energy storage devices, for example.
- connection assembly 5 cooperates with the mounting beam 4 to provide an upward force to the mounting beam 4 when the battery pack 100 is mounted to the mounting point in the application scene.
- the specific mode of cooperation between the connection assembly 5 and the mounting beam 4 is not limited, as long as the above-mentioned function of "providing an upward force to the mounting beam 4 when the battery pack 100 is installed to the mounting point in the application scenario" can be satisfied. That's it.
- the connection assembly 5 can be snap-connected, plug-connected, overlapped, interference-fitted, screwed, welded, or fixedly connected with a connector, etc., with the mounting beam 4 , etc.
- the relative positions of the connecting assembly 5 to the mounting beam 4, the bottom plate 1, and the top plate 3 are not limited.
- the connecting assembly 5 can be located between the bottom plate 1 and the top plate 3, and can also pass through the bottom plate 1 downward or upward.
- the top plate 3 and the like will not be repeated here.
- the battery pack 100 can be connected to the application scene, so that the battery pack 100 can be installed or the installation stability of the battery pack 100 can be improved.
- the connecting component 5 when the battery pack 100 is installed When the 100 is installed on the vehicle 1000, the connecting component 5 can be connected to the frame of the vehicle body 200. At this time, if the battery pack 100 is also connected to the vehicle body 200 through other mounting structures, the connecting component 5 can be provided to improve the battery pack. The installation stability of the battery pack 100 is improved, and if the battery pack 100 is no longer connected to the vehicle body 200 through other mounting structures, the battery pack 100 can be hoisted by setting the connection assembly 5 .
- the mounting beam 4 since the mounting beam 4 includes the bottom beam portion 42 supported under the bottom plate 1 , the bottom plate 1 is located above the bottom beam portion 42 .
- the connection component 5 provides an upward force to the installation beam 4.
- the installation The beam 4 can provide a supporting force to the bottom plate 1 located above it through the bottom beam portion 42, thereby improving the reliability of the mounting beam 4 supporting the bottom plate 1, improving the firmness and stability of the mounting beam 4 and the bottom plate 1, and avoiding the installation of the beam. 4 is separated from the bottom plate 1.
- the battery cells 2 are bonded to the base plate 1 , for example, by using the structural adhesive 7 shown in FIG. 2 . Therefore, under the downward action of the gravity of the battery core 2, the battery core 2 exerts a downward force on the bottom plate 1, so that the bottom plate 1 and the mounting beam 4 are pressed tightly, so as to ensure the reliability of the matching between the mounting beam 4 and the bottom plate 1. .
- the base plate 1 can reliably support the battery cells 2 through the adhesion of the battery cells 2 and the base plate 1 .
- the top plate 3 is a cold plate and is bonded to the cell 2 , for example, by the thermally conductive adhesive 8 shown in FIG. 2 . Therefore, the temperature of the battery cells 2 can be adjusted through the top plate 3 to ensure the reliable operation of the battery pack 100 . In this way, an upward force is provided to the bottom plate 1 through the mounting beam 4 , thereby effectively avoiding the problem that the battery core 2 is detached downward relative to the top plate 3 , and the problem of bonding failure occurs.
- the connecting device for connecting with the vehicle body is directly fixed on the top plate, and under the action of the self-weight of the cell, the cell transmits the downward force
- the connecting device will provide an upward force to the top plate, which will cause the glue between the top plate and the battery core to fail, and the problem of the battery core falling off relative to the top plate occurs.
- some other battery packs in the related art are provided with mounting beams, but the mounting beams are all located above the bottom plate and are fixedly connected to the bottom plate by welding or bonding.
- the mounting beam 4 is not completely located above the bottom plate 1 , but includes a bottom beam portion 42 located below the bottom plate 1 , the action point where the mounting beam 4 exerts force on the bottom plate 1 is not located at the bottom plate 1 .
- the bottom plate 1 is above the bottom plate 1, but is located below the bottom plate 1, so that the bottom plate 1 will only be more closely connected with the mounting beam 4 under the downward action of the gravity of the cell 2, and will not be separated from the mounting beam 4, thereby improving the
- the reliability and effectiveness of the mounting beam 4 supporting the base plate 1 improve the firmness and stability of the mounting beam 4 and the base plate 1 in cooperation.
- the connection assembly 5 includes a sleeve 51 , the sleeve 51 includes a sleeve portion 511 and a bottom edge portion 512 , and the sleeve portion 511 penetrates the mounting beam 4 in the up-down direction.
- the bottom edge portion 512 is connected to the lower end of the sleeve portion 511 and supported below the bottom beam portion 42 .
- the fact that the bottom edge portion 512 is supported below the bottom beam portion 42 means that the bottom edge portion 512 is located below the bottom beam portion 42 to directly or indirectly support the mounting beam 4 .
- connection assembly 5 can simply and effectively realize the cooperation with the mounting beam 4 and provide an upward force to the mounting beam 4 .
- the sleeve 51 includes the bottom edge portion 512 supported under the mounting beam 4, the reliability of the connecting assembly 5 providing upward force to the mounting beam 4 can be improved, and the upward movement of the connecting assembly 5 relative to the mounting beam 4 can be avoided. The problem of detachment from the mounting beam 4 occurs, improving the working reliability and effectiveness of the connecting assembly 5 .
- the relative positional relationship between the sleeve 51 and the top plate 3 is not limited.
- the upper end of the sleeve 51 may be located below the top plate 3, or, for example, the upper end of the sleeve 51 may pass through the The top plate 3 is located above the top plate 3 .
- the sleeve 51 can be directly connected to the installation point in the application scene, so that the battery pack 100 is installed to the installation point in the application scene. Connecting, welding, or connecting with the installation point in the application scene by means of connection, welding, or fixed connection with a connector, in this case, the connector 52 described later can be omitted.
- a boss 513 is provided in the sleeve 51
- the connecting assembly 5 further includes a connecting piece 52 .
- the connecting piece 52 includes a head 521 and a rod 522 , and the head 521 is connected to the The lower end of the rod 522, the head 521 is supported under the boss 513, the rod 522 penetrates the sleeve 51 and the top plate 3 and the upper end of the rod 522 is located above the top plate 3, that is, the rod 522 passes upward through the sleeve 51 and top plate 3. Therefore, the upper end of the rod portion 522 can be connected to the installation point such as the vehicle body, so that the connection component 5 can be connected to the installation point in the application scene simply and effectively, so that the connection component 5 can provide upward force to the installation beam 4 .
- the specific selection of the connector 52 is not limited, for example, it may be a bolt, a rivet, a pin, or the like.
- the specific structure of the boss 513 is not limited.
- a second-stage stepped hole may be formed in the sleeve 51 , the second-stage stepped hole includes an upper hole and a lower hole, the diameter of the upper hole is smaller than that of the lower hole, and the lower end of the upper hole and the lower hole The stepped surface formed between the upper ends of the studs constitutes the lower surface of the boss 513 .
- annular boss may also be formed in the sleeve 51, and an upper hole located above the annular boss, a lower hole located below the annular boss, And the annular hole defined by the inner ring of the annular boss, the diameter of the upper hole and the diameter of the lower hole are both larger than the diameter of the annular hole, and the lower end surface of the annular boss constitutes the lower surface of the boss 513 .
- the head portion 521 provides upward force to the sleeve 51 through the boss 513 .
- the sleeve 51 transmits the upward force to the bottom beam portion 42 of the mounting beam 4 through the bottom edge portion 512, and the mounting beam 4 transmits the upward force to the bottom plate 1 through the bottom beam portion 42.
- the bottom plate 1 is used to support the battery cell 2. The gravity of the battery cell 2 and the upward force provided by the mounting beam 4 to the bottom plate 1 make the connection between the bottom plate 1 and the mounting beam 4 pressed tightly.
- the acting force is from bottom to top, and the acting force is provided from the bottom of the battery pack 100, rather than providing upward lifting force to the battery pack 100 from above the battery pack 100, and the top plate 3 is not subjected to the upward lifting force, avoiding the top plate 3 Between the glue and the cell 2, the stress is concentrated in the local area, and the problem of separation of the top plate 3 and the cell 2 occurs.
- the connector 52 is mainly used to connect the battery pack 100 to the installation point in the application scenario, such as connecting to the frame in the vehicle body, so as to realize the connection and fixation of the battery pack 100 and the whole vehicle. It is located outside the sleeve 51, and there may be no other connection relationship with other components of the battery pack 100.
- the battery pack 100 does not need to carry the connector 52 when it is shipped separately, and the presence or absence of the connector 52 does not affect the battery.
- the sealing of the battery pack 100 improves the sealing and reliability of the battery pack 100 .
- the connecting assemblies 5 may be multiple and spaced along the length direction of the mounting beam 4 . In this way, the stress can be dispersed, and the stress of each connecting assembly 5 can be reduced, thereby further improving the working reliability of the connecting assembly 5 .
- the mounting beam 4 may be provided with a plurality of mounting holes 40 spaced apart along its length direction, each mounting hole 40 penetrates the mounting beam 4 in the up-down direction, and each mounting hole 40 are respectively equipped with a connecting assembly 5, so that a plurality of connecting assemblies 5 can be assembled simply and effectively, and the position of each connecting assembly 5 is guaranteed to be reliable and effective. Assembly efficiency and work reliability.
- the mounting beam 4 in order to achieve weight reduction, can be set as a hollow beam, and reinforcing ribs 44 can be set in the hollow beam, so that not only can The weight reduction can also ensure the structural reliability of the mounting beam 4 .
- the reinforcing ribs 44 may extend along the length direction of the mounting beam 4 , and a plurality of the reinforcing ribs 44 may be arranged in the main beam portion 41 at intervals in the up-down direction.
- the bottom beam portion 42 includes a central portion 421 and an outer peripheral portion 422 , the outer peripheral portion 422 is disposed around the central portion 421 , and the thickness of the central portion 421 is greater than that of the outer peripheral portion 422 . thickness, the bottom edge portion 512 is supported below the center portion 421 . Therefore, on the one hand, the weight reduction requirements of the mounting beam 4 can be met, and on the other hand, the structural strength and rigidity of the main stress positions of the mounting beam 4 can be improved to avoid the problem of stress deformation of the mounting beam 4 .
- the bottom beam portion 42 further includes a transition portion 423 , the transition portion 423 is connected between the central portion 421 and the outer peripheral portion 422 , and the thickness of the transition portion 423 is from The direction from the central portion 421 to the peripheral portion 422 gradually decreases, the top surface of the central portion 421 is flush with the top surface of the peripheral portion 422 , and the bottom surface of the central portion 421 and the bottom surface of the peripheral portion 422 are connected by a smooth transition through the bottom surface of the transition portion 423 .
- the upper surface of the bottom beam portion 42 is substantially flat, so as to ensure that the plurality of cells 2 above it can be arranged side by side at the same height. Problems such as stress concentration and fracture occur, thereby ensuring the structural reliability of the bottom beam portion 42 .
- the outer edge top wall of the bottom beam portion 42 has a recessed groove 424 , and the outer side of the recessed groove 424 is open, that is, the recessed groove 424 is recessed downward, and the The surface of one side away from the center of the bottom beam portion 42 is open, and the bottom plate 1 is overlapped and fixed on the inner wall of the sink groove 424 .
- the bottom plate 1 is overlapped on the inner wall of the sink groove 424 , which means that a part of the bottom plate 1 is overlapped on the inner wall of the sink groove 424 .
- the fact that the bottom plate 1 is fixed on the inner wall of the sink groove 424 means that there is a fixed connection between the bottom plate 1 and the inner wall of the sink groove 424 , for example, welding or the like.
- the sink groove 424 overlapping with the bottom plate 1 on the outer edge of the bottom beam portion 42, it is beneficial to the welding of the bottom plate 1 and the bottom beam portion 42.
- friction stir welding can be used to ensure that the welding effect will not be opposite.
- the battery pack 100 has adverse effects, for example, no exposed welding seam is generated on the outer edge of the bottom beam portion 42, etc., and the sink groove 424 can be used to achieve the effect of assembling and positioning, that is, before welding, the sink groove 424 can be used to quickly achieve The bottom beam portion 42 is fitted in place with the bottom plate 1 .
- the present application is not limited to this.
- the bottom beam portion 42 may not be provided with the sinker 424. In this case, other methods may also be used to connect the bottom plate 1 and the bottom beam portion 42, which will not be repeated here. .
- the two sides in the width direction of the mounting beam 4 are respectively provided with cells 2 (the F2 direction as shown in FIG. 1 is the width of the mounting beam 4 ). direction), that is, at least one cell 2 is provided on one side of the width of the mounting beam 4 , and at least one cell 2 is also provided on the other side of the width of the mounting beam 4 .
- the mounting beam 4 is not located at the side of the battery pack 100 , so that the connection stability between the non-side position of the battery pack 100 and the installation point in the application scenario can be ensured, and the relative application of the battery pack 100 in the non-side position can be improved. Vibration issues with mount points in the scene.
- the number of the mounting beams 4 is not limited and can be one or more. When the number of mounting beams 4 is one, the number of cells 2 on both sides of the width of the mounting beam 4 can be equal or unequal. When there are multiple installation beams 4 , battery cells 2 are respectively provided on both lateral sides of each mounting beam 4 , so that there are also battery cells 2 between two adjacent mounting beams 4 .
- the battery pack 100 includes a plurality of side beams 6 arranged around the bottom plate 1 , the plurality of side beams 6 are connected with the bottom plate 1 to form a tray 101 , and the plurality of side beams 6 is surrounded by a frame, that is to say, the battery pack 100 includes a tray 101, the tray 101 includes a bottom plate 1 and a plurality of side beams 6 located around the bottom plate 1, the plurality of side beams 6 are surrounded by a frame, the frame is arranged around the bottom plate 1, and the battery cells 2 and the mounting beam 4 are both arranged in the frame.
- the four side beams 6 can enclose a box, the bottom plate 1 is located at the bottom of the box, and the mounting beam 4 is at least one and is located in the box defined by the four peripheral beams 6 Inside.
- the mounting beam 4 is not located at the side of the battery pack 100 , so that the connection stability between the non-side position of the battery pack 100 and the installation point in the application scenario can be ensured, and the relative application of the battery pack 100 in the non-side position can be improved. Vibration issues with mount points in the scene.
- the present application is not limited to this, and the side beams 6 are not limited to four, for example, there may be more than four or less than four.
- the frame surrounded by the side beam 6 is not limited to a square frame, for example, other polygonal frames can also be used. .
- the base plate 1 when there is one mounting beam 4, the base plate 1 may include two sub-boards and the two sub-boards are located on both sides of the width direction of the mounting beam 4, so as to facilitate assembly, when there are multiple mounting beams 4, and
- the base plate 1 may include a plurality of sub-boards that are spaced and arranged along the first direction, and the number of the sub-boards is one more than the number of the mounting beams 4, so that each installation can be guaranteed.
- a sub-board is respectively provided on both sides of the width of the beam 4 , and a sub-board is placed between two adjacent mounting beams 4 .
- the first direction may be the length direction of the battery pack 100 or the width direction of the battery pack 100 .
- the length direction of the mounting beam 4 is the length direction of the battery pack 100 (the F1 direction shown in FIG. 1 is the length direction of the battery pack 100 ),
- the width direction of the mounting beam 4 is the width direction of the battery pack 100 (the F2 direction as shown in FIG. 1 is the width direction of the battery pack 100 ).
- the thickness direction of the mounting beam 4 and the thickness direction of the battery pack 100 are both vertical directions (the F3 direction shown in FIG. 1 ).
- the mounting beam 4 is the central longitudinal beam of the battery pack 100, so that the connection stability between the central position of the battery pack 100 and the installation point in the application scenario can be improved, and the vibration problem of the central position of the battery pack 100 relative to the installation point in the application scenario can be improved, And by setting the mounting beam 4 as the central longitudinal beam, the anti-vibration effect and the overall structural reliability of the battery pack 100 can also be improved.
- the present application is not limited thereto.
- the length direction of the mounting beam 4 is the width direction of the battery pack 100
- the width direction of the mounting beam 4 is the length direction of the battery pack 100
- the mounting beam 4 is located in the battery pack 100 .
- the center position in the longitudinal direction of the bag 100 . Therefore, the mounting beam 4 is the central beam of the battery pack 100, so that the connection stability between the central position of the battery pack 100 and the installation point in the application scene can be improved, and the vibration problem of the central position of the battery pack 100 relative to the installation point in the application scene can be improved, and
- the mounting beam 4 is a central beam, so that the connection stability between the central position of the battery pack 100 and the installation point in the application scene can be improved, and the vibration problem of the central position of the battery pack 100 relative to the installation point in the application scene can be improved, and
- the mounting beam 4 is a central beam, the anti-vibration effect and overall structural reliability of the battery pack 100 can also be improved.
- the battery pack in the related art is generally fixed to the frame of the vehicle through the lifting lugs on the side beams on both sides of the battery pack in the length or width direction.
- the middle of the lower battery pack is prone to vibrate up and down, that is, the farther away from the fixed point, the greater the vibration amplitude, which can easily lead to structural damage or noise.
- the mounting beam 4 is arranged at the center of the width of the battery pack 100 and extends along the length direction of the battery pack 100 , and the mounting beam 4 is spaced along the length direction of the mounting beam 4 .
- a plurality of connecting components 5 are distributed, so that the central part of the battery pack 100 is connected to the frame of the vehicle body, so that the strength of the battery pack 100 and the whole vehicle can be effectively improved.
- the whole vehicle uses the battery pack 100 to improve the anti-extrusion resistance of the frame.
- the battery pack 100 utilizes the frame to improve the vibration mode of the pack body, avoiding the disadvantage of large vibration amplitude in the middle of the battery pack 100 .
- connection assembly 5 may further include: a nut 53 , a first sealing member 54 , a second sealing member 55 , a third sealing member 56 , etc., which will not be repeated here.
- the assembling steps of the battery pack 100 according to the embodiment of the first aspect of the present application can also be performed with reference to the assembling steps of the battery pack 100 according to the embodiment of the second aspect described later, which will not be repeated here.
- the battery pack 100 includes a bottom plate 1 , cells 2 and a top plate 3 .
- the cells 2 are arranged above the bottom plate 1
- the top plate 3 is arranged above the cells 2 . That is, the top plate 3 is located above the bottom plate 1 , and the cells 2 are located between the top of the bottom plate 1 and the bottom of the top plate 3 .
- the bottom plate 1 is disposed under the battery cells 2 to support the battery cells 2 .
- the terms “up” and “down” described herein are based on the application scenario where the battery pack 100 is installed. For example, when the battery pack 100 is installed on the body 200 of the vehicle 1000, the upper and lower The direction refers to the up-down direction of the vehicle 1000 , that is, the top of the vehicle 1000 is “up”, and the bottom of the vehicle 1000 is "down”.
- the battery pack 100 may further include a connection component 5 , and the connection component 5 is used to install the battery pack 100 to an installation point in an application scenario, that is, to connect by setting Component 5, which connects the battery pack 100 to the installation position in the application scenario.
- the connection component 5 can be connected to the body 200 of the vehicle 1000.
- the installation point is located on the body 200.
- the application scenario of the battery pack 100 is not limited to the vehicle 1000, and can also be applied to application scenarios such as drones and energy storage devices, for example.
- the battery pack 100 can be connected to the application scene, so that the battery pack 100 can be installed or the installation stability of the battery pack 100 can be improved.
- the connecting component 5 when the battery pack 100 is installed When the 100 is installed on the vehicle 1000, the connecting component 5 can be connected to the frame of the vehicle body 200. At this time, if the battery pack 100 is also connected to the vehicle body 200 through other mounting structures, the connecting component 5 can be provided to improve the battery pack. The installation stability of the battery pack 100 is improved, and if the battery pack 100 is no longer connected to the vehicle body 200 through other mounting structures, the battery pack 100 can be hoisted by setting the connection assembly 5 .
- the connecting assembly 5 includes a sleeve 51 and a nut 53 , the sleeve 51 includes a sleeve portion 511 and a connecting portion 514 , and the sleeve portion 511 extends in the up-down direction (may be vertically extending in the up-down direction).
- the top plate 3 is moved upward relative to the top plate 3, and the connecting portion 514 is connected to the upper end of the sleeve portion 511 and penetrates the top plate 3, that is, at least part of the connecting portion 514 is located above the top plate 3. It can be understood that with reference to FIG. 8, the top plate 3 has The escape hole 30 that allows the connecting portion 514 to pass through.
- the outer peripheral surface of at least the portion of the connecting portion 514 located above the top plate 3 has external threads, and the nut 53 is located above the top plate 3 and is threaded outside the connecting portion 514 to restrict the sleeve 51 Move downward relative to the top plate 3 .
- the inner peripheral surface of the nut 53 has an inner thread, and through the cooperation of the inner thread and the outer thread, the nut 53 can be threadedly sleeved on the outer peripheral wall of the connecting portion 514, so that the nut 53 and the outer thread can be easily and effectively realized.
- the cooperation of the connecting portion 514 and the contact of the nut 53 against the top of the top plate 3 can prevent the sleeve 51 from moving downward relative to the top plate 3 .
- the connecting portion 514 protrudes above the top plate 3 and has external threads on the outer peripheral surface, when the nut 53 is installed, the visualization is strong, which can be simple and fast , Complete the assembly of the nut 53 accurately.
- the sleeve as a whole is located below the top plate, and an internal thread is provided, and a locking bolt with an external thread is used to penetrate downward from the top plate to cooperate with the internal thread of the sleeve to prevent the sleeve from moving down relative to the top plate.
- a locking bolt with an external thread is used to penetrate downward from the top plate to cooperate with the internal thread of the sleeve to prevent the sleeve from moving down relative to the top plate.
- the assembly efficiency is low, and the internal thread on the upper end of the sleeve is easily damaged, resulting in structural failure.
- the sleeve 51 has the connecting portion 514 extending above the top plate 3 , and the outer peripheral surface of the connecting portion 514 has external threads, when the nut 53 is installed, the visualization is strong, and the The assembly of the nut 53 is completed simply, quickly and accurately.
- the connecting assembly 5 further includes: a first sealing member 54 , the outer diameter of the sleeve portion 511 is larger than that of the connecting portion 514 , and the first sealing member 54 It is sleeved outside the connecting portion 514 and sandwiched between the sleeve portion 511 and the top plate 3, that is to say, the first sealing member 54 is located between (the upper end of) the sleeve portion 511 and the top plate 3, and surrounds the connecting portion. 514.
- the first sealing member 54 By providing the first sealing member 54, the airtightness of the battery pack 100 can be improved.
- the top plate 3 needs to have an escape hole 30 so that the battery pack 100 is not sealed.
- the first sealing member 54 between the battery packs 100 can be reliably sealed at the avoidance hole 30 when the battery pack 100 is shipped (ie, when the battery pack 100 is not installed on the vehicle).
- the top plate 3 can be pressed against the first sealing member 54, thereby ensuring the sealing effect.
- the top of the nut 53 has a shielding portion 531 , and the shielding portion 531 is annular and located above the connecting portion 514 to shield the thread between the connecting portion 514 and the nut 53 . Therefore, the shielding portion 531 can be used to cover the threaded joint of the nut 53 and the connecting portion 514, as well as the first sealing member 54, etc., to form protection to prevent external water droplets from dripping into the threaded fitting of the nut 53 and the connecting portion 514. , and flows into the first sealing member 54 to form accumulated water, so as to protect the battery pack 100 more effectively.
- the outside of the battery pack 100 is generally in a salt spray environment, the accumulated water is corrosive, and the first sealing member 54 is in contact with the accumulated water for a long time, which will reduce the life of the first sealing member 54 and affect the sealing of the battery pack 100 . .
- the connecting assembly 5 when the outer diameter of the sleeve portion 511 is larger than the outer diameter of the connecting portion 514 , the connecting assembly 5 further includes a first sealing member 54 , and the first sealing member 54 is sleeved on the When the connection part 514 is outside and is sandwiched between the upper end of the sleeve part 511 and the bottom surface of the top plate 3, when the nut 53 and the top plate 3 abut, there is a gap between the bottom surface of the shielding part 531 and the top surface of the connection part 514 S.
- the compression amount of the first sealing member 54 can be ensured, so as to prevent the first sealing member 54 from being compressed to an appropriate level, and the bottom surface of the shielding portion 531 and the top surface of the connecting portion 514 come into contact and abut against each other, resulting in the first sealing member If the compression amount of 54 is too small, the problem of insufficient sealing level is caused, thereby improving the sealing effect. That is, after the nut 53 is tightened, there is still a gap S between the shielding portion 531 of the nut 53 and the top surface of the sleeve 51, so as to ensure that the tightening surface of the nut 53 is kept in contact between the bottom surface of the nut 53 and the top surface of the top plate 3. Therefore, after the nut 53 is pressed against the top plate 3 , the top plate 3 is pressed down against the first sealing member 54 to realize the sealing between the top plate 3 and the sleeve 51 .
- the battery pack 100 further includes a mounting beam 4
- the mounting beam 4 includes a main beam portion 41 and a top beam portion 43
- the main beam portion 41 and the top beam portion 43 Both are located between the bottom plate 1 and the top plate 3
- the top beam portion 43 is connected to the upper end of the main beam portion 41, and is supported under the top plate 3
- the top beam portion 43 has a matching hole 431
- the sleeve portion 511 extends in the up-down direction and Passing through the mounting beam 4
- the upper end of the sleeve portion 511 is supported below the top beam portion 43
- the connecting portion 514 penetrates the fitting hole 431
- the first sealing member 54 is fitted in the fitting hole 431 , and has an initial thickness greater than that of the top beam portion 43 .
- Thickness that is, when assembled, a part of the first sealing member 54 is located in the matching hole 431 and the rest is beyond the matching hole 431 .
- the compression amount of the first sealing member 54 can be ensured, so as to prevent the first sealing member 54 from being compressed to an appropriate level, the top surface of the sleeve portion 511 and the bottom surface of the top beam portion 43 abut against each other, resulting in the first sealing member If the compression amount of 54 is too small, the problem of insufficient sealing level is caused, and when the first sealing member 54 is compressed to an appropriate level, the top surface of the sleeve part 511 and the bottom surface of the top beam part 43 can be used to prevent the first sealing Excessive compression of the member 54 causes permanent deformation of the first sealing member 54, and even causes the first sealing member 54 to crack, causing problems such as sealing failure.
- the initial thickness of the first sealing member 54 in the free state should be greater than the thickness of the top beam portion 43 .
- the thickness of the first sealing member 54 after being stressed is equal to the thickness of the top beam portion 43 .
- the compressed thickness of the first sealing member 54 can be controlled.
- the first sealing member 54 The compression amount of the first seal 54 has a great correlation with the sealing performance of the first seal 54. If the compression ratio of the first seal 54 is too small, the seal will fail. If the compression ratio of the first seal 54 is too large, the first seal The member 54 may form cracks and fail, or reduce the service life of the first sealing member 54 .
- the nut 53 in order to ensure an appropriate amount of compression of the first sealing member 54, the nut 53 is locked to the connecting portion 514 of the sleeve 51, and the top plate 3 is pressed down through the nut 53, and the top plate 3 is in contact with the mounting beam 4, The mounting beam 4 and the sleeve 51 are welded into a whole. Before the nut 53 is not tightened, the abutment surface between the upper end surface of the sleeve part 511 and the bottom surface of the first seal 54 is lower than the height of the top beam part 43 .
- the bottom surface, the height difference between the two surfaces can ensure the compression of the first seal 54, so as to avoid the excessive compression of the first seal 54 causing the permanent change of the first seal 54 (even causing the first seal 54 to crack, causing seal failure), and also avoids the problem of unsatisfactory sealing level caused by too small compression of the first sealing member 54 .
- connection assembly 5 further includes: a second sealing member 55 .
- the second sealing member 55 is located on the top of the nut 53 and surrounds the inner hole of the nut 53 , so as to realize the battery pack The mating seal between the 100 and the corresponding mounting point in the application scenario.
- the second sealing member 55 may be located on the top of the shielding portion 531 .
- a groove may be provided on the top of the nut 53, for example, in the example shown in FIG.
- the top wall of 531 is provided with a groove, so that a part of the second sealing member 55 is embedded in the groove, so that the compression amount of the second sealing member 55 can be limited by defining the groove depth of the groove.
- the battery pack in the related art can only achieve self-sealing, but fails to achieve the connection sealing between the battery pack and the vehicle frame. Since threaded through holes need to be opened on the frame of the whole vehicle to connect with the fixing holes of the battery pack, the opening of threaded through holes on the frame will cause the sealing failure of the body here.
- the connection and sealing between the top of the battery pack 100 and the frame is achieved by adding a second sealing member 55 in the area where the battery pack 100 and the frame are attached.
- the second sealing member 55 on the top of the nut 53 can be compressed and bonded during the locking and bonding process between the vehicle frame and the battery pack 100, so as to realize the battery The seal between the top of the bag 100 and the frame.
- the top surface of the nut 53 is higher than the top surface of the top plate 3 . It can be understood that when the nut 53 includes the shielding portion 531 , the top surface of the shielding portion 531 is the nut 53 top surface. Therefore, when the battery pack 100 is locked with the vehicle frame, the relative distance between the top plate 3 and the vehicle frame can be limited by at least part of the nut 53 being higher than (ie, protruding outward from) the top plate 3 . The problem that the frame of the whole vehicle is pressed against the top plate 3 and the deformation of the top plate 3 is avoided, so that the battery pack 100 can be effectively protected.
- the sleeve 51 has a boss 513 therein
- the connecting assembly 5 further includes: a connecting piece 52
- the connecting piece 52 includes a head 521 and a rod 522 .
- the part 521 is connected to the lower end of the rod part 522, the head part 521 is supported under the boss 513, the rod part 522 passes upward through the sleeve 51, the top plate 3 and the nut 53, that is to say, the rod part 522 penetrates the sleeve 51, the top plate 3 and the nut 53, and the upper end of the rod portion 522 is located above the nut 53.
- the upper end of the rod portion 522 can be connected to the installation point such as the vehicle body, so that the connection component 5 can be connected to the installation point in the application scene simply and effectively, and the downward action of the self-gravity of the battery cell 2 can be guaranteed.
- the connecting assembly 5 provides an upward force to the mounting beam 4 .
- the specific selection of the connector 52 is not limited, for example, it may be a bolt, a rivet, a pin, or the like.
- the connecting assembly 5 may further include: a third sealing member 56 , the third sealing member 56 is sleeved outside the rod portion 522 and sandwiched between the head portion 521 and the convex portion 522 . Between the platforms 513 , that is, the third sealing member 56 is located between the head 521 (the upper end) and the boss 513 (the lower end), and surrounds the rod portion 522 .
- the third sealing member 56 may be embedded in the boss 513 or the head 521 .
- the sealing performance of the joint between the connecting member 52 and the sleeve 51 can be improved, and water can be prevented from being poured into the interior of the vehicle body from the cylindrical cavity 510 of the sleeve 51 upwards.
- the second sealing member 55 and the third sealing member 56 the complete sealing of the battery pack 100 after being connected to the vehicle is achieved, and the failure of the body seal after the threaded hole is opened in the frame of the vehicle and the connection of the battery pack 100 is avoided. , to avoid the water flow into the body when the vehicle is wading.
- the mounting beam 4 may further include a bottom beam portion 42 .
- the bottom beam portion 42 is connected to the lower end of the main beam portion 41 and supported on the bottom plate.
- the sleeve 51 further includes a bottom edge portion 512 connected to the lower end of the sleeve portion 511 and supported under the mounting beam 4 to constrain the sleeve portion 511 below the top plate 3 . Therefore, since the mounting beam 4 is not completely located above the bottom plate 1, but includes the bottom beam portion 42 located below the bottom plate 1, the action point of the mounting beam 4 exerting force on the bottom plate 1 is not located above the bottom plate 1, but is located at the bottom plate 1.
- the sleeve 51 since the sleeve 51 includes the bottom edge 512 supported under the mounting beam 4 , the sleeve 51 can be simply and effectively matched with the mounting beam 4 , and the upward action of the connecting assembly 5 to the mounting beam 4 can be improved. The reliability of the force can avoid the problem that the connecting assembly 5 moves upward relative to the mounting beam 4 and is separated from the mounting beam 4 . Furthermore, by providing the bottom beam portion 42 and the bottom edge portion 512 , the sleeve portion 511 can be restrained below the top plate 3 simply and reliably. Of course, the present application is not limited to this, and the sleeve portion 511 can also be restricted under the top plate 3 in other ways. For example, the upper end surface of the sleeve portion 511 can be used to stop under the bottom surface of the top plate 3, etc., which will not be repeated here. .
- the length direction of the mounting beam 4 is the length direction of the battery pack 100 (the F1 direction shown in FIG. 12 is the battery pack 100 ).
- the width direction of the mounting beam 4 is the width direction of the battery pack 100 (the F2 direction as shown in FIG. 12 is the width direction of the battery pack 100 )
- the mounting beam 4 is located in the width direction of the battery pack 100 central location.
- the thickness direction of the mounting beam 4 and the thickness direction of the battery pack 100 are both vertical directions (the F3 direction shown in FIG. 12 is the thickness direction of the battery pack 100 ).
- the mounting beam 4 is the central longitudinal beam of the battery pack 100, so that the connection stability between the central position of the battery pack 100 and the installation point in the application scenario can be improved, and the vibration problem of the central position of the battery pack 100 relative to the installation point in the application scenario can be improved, And by setting the mounting beam 4 as the central longitudinal beam, the anti-vibration effect and the overall structural reliability of the battery pack 100 can also be improved.
- the tray 101 includes the side beam 6 and the bottom plate 1, first install the mounting beam 4 on the tray 101, and then assemble the sleeve 51 with the mounting beam 4 from bottom to top, in conjunction with FIG. 2
- the bottom edge portion 512 of the bottom of the sleeve 51 and the bottom beam portion 42 of the mounting beam 4 are sealed by arc welding, but it is not limited to this, for example, it can also be sealed by gluing.
- cover the first sealing member 54 on the top of the sleeve 51 cover the structural glue 7 to the bottom of the cell 2 , and then load it into the tray 101 from top to bottom.
- the top of the battery core 2 is coated with thermally conductive adhesive 8, and with reference to Figure 12, the top of the surrounding side beams 6 is coated with annular sealant 9 to achieve edge sealing between the tray 101 and the top plate 3, and then assemble the top plate 3 to the battery.
- the top plate 3 and the battery core 2 are bonded by the thermally conductive adhesive 8. Referring to FIG. 13, the surrounding edges of the top plate 3 and the surrounding beams 6 of the tray 101 are fixed by rivets 61.
- the vehicle 1000 includes: a vehicle body 200 and a battery pack 100 .
- the battery pack 100 is the battery pack 100 according to the embodiment of the first aspect or the second aspect of the present application, and the battery pack 100 is connected to the vehicle body through the connecting assembly 5 200, for example, a frame and the like connected to the vehicle body 200 can be understood.
- the connecting assembly 5 200 for example, a frame and the like connected to the vehicle body 200 can be understood.
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Abstract
Description
Claims (20)
- 一种电池包(100),其特征在于,包括:电芯(2);底板(1),所述底板(1)设于所述电芯(2)下方,以支撑所述电芯(2);顶板(3),所述顶板(3)设于所述电芯(2)上方;安装梁(4),所述安装梁(4)包括主梁部(41)和底梁部(42),所述主梁部(41)位于所述底板(1)和所述顶板(3)之间,所述底梁部(42)连接在所述主梁部(41)的下端,且支撑在所述底板(1)的下方;以及连接组件(5),所述连接组件(5)用于将所述电池包(100)安装至应用场景中的安装点,所述连接组件(5)与所述安装梁(4)配合,以在所述电池包(100)安装至应用场景中的安装点时向所述安装梁(4)提供向上的作用力。
- 根据权利要求1所述的电池包(100),其特征在于,所述连接组件(5)为多个且沿所述安装梁(4)的长度方向间隔开设置。
- 根据权利要求1或2所述的电池包(100),其特征在于,所述连接组件(5)包括:套筒(51),所述套筒(51)包括套筒部(511)和底沿部(512),所述套筒部(511)沿上下方向穿设于所述安装梁(4),所述底沿部(512)连接在所述套筒部(511)的下端,且支撑在所述底梁部(42)的下方。
- 根据权利要求3所述的电池包(100),其特征在于,所述套筒(51)内具有凸台(513),所述连接组件(5)还包括:连接件(52),所述连接件(52)包括头部(521)和杆部(522),所述头部(521)连接在所述杆部(522)的下端,所述头部(521)支撑在所述凸台(513)的下方,所述杆部(522)贯穿所述套筒(51)和所述顶板(3)且所述杆部(522)的上端位于所述顶板(3)上方。
- 根据权利要求3所述的电池包(100),其特征在于,所述连接组件(5)还包括:第一密封件(54),所述套筒(51)包括连接部(514),所述连接部(514)连接在所述套筒部(511)的上端且贯穿所述顶板(3),所述套筒部(511)的外径大于所述连接部(514)的外径,所述第一密封件(54)套设于所述连接部(514)外且夹设在所述套筒部(511)与所述顶板(3)之间。
- 根据权利要求5所述的电池包(100),其特征在于,所述连接组件(5)还包括螺母(53),所述连接部(514)的至少位于所述顶板(3)上方的部分的外周面上具有外螺纹,所述螺母(53)位于所述顶板(3)的上方且螺纹套接于所述连接部(514)外。
- 根据权利要求6所述的电池包(100),其特征在于,所述连接组件(5)还包括第二密封件(55),所述第二密封件(55)位于所述螺母(53)的顶部且环绕所述螺母(53)的内孔。
- 根据权利要求6所述的电池包(100),其特征在于,所述螺母(53)的顶部具有遮挡部(531),所述遮挡部(531)为环形且位于所述连接部(514)的上方,以遮挡所述连接部(514)与所述螺母(53)的螺纹配合处。
- 根据权利要求4所述的电池包(100),其特征在于,所述连接组件(5)还包括第三密封件(56),所述第三密封件(56)套设于所述杆部(522)外且夹设在所述头部(521)与所述凸台(513)之间。
- 根据权利要求3所述的电池包(100),其特征在于,所述底梁部(42)包括中心部(421)和外周部(422),所述外周部(422)环绕所述中心部(421)设置,所述中心部(421)的厚度大于所述外周部(422)的厚度,所述底沿部(512)支撑在所述中心部(421)的下方。
- 根据权利要求10所述的电池包(100),其特征在于,所述底梁部(42)还包括过渡部(423),所述过渡部(423)连接在所述中心部(421)和所述外周部(422)之间,且所述过渡部(423)的厚度从所述中心部(421)到所述外周部(422)的方向逐渐减小,所述中心 部(421)的顶面与所述外周部(422)的顶面平齐,所述中心部(421)的底面与所述外周部(422)的底面通过所述过渡部(423)的底面平滑过渡相连。
- 根据权利要求1-11中任一项所述的电池包(100),其特征在于,所述底梁部(42)的外缘顶壁具有沉槽(424),所述沉槽(424)的外侧面敞开,所述底板(1)搭接并固定于所述沉槽(424)的内壁上。
- 根据权利要求1-12中任一项所述的电池包(100),其特征在于,所述安装梁(4)的宽度方向上的两侧分别设有所述电芯(2)。
- 根据权利要求13所述的电池包(100),其特征在于,所述电池包(100)包括围绕所述底板(1)设置的多个边梁(6),所述多个边梁(6)与所述底板(1)连接形成托盘(101),所述多个边梁(6)环绕成边框,所述电芯(2)和所述安装梁(4)均设于所述边框内。
- 根据权利要求1-14中任一项所述的电池包(100),其特征在于,所述电芯(2)粘接在所述底板(1)上。
- 根据权利要求1-15中任一项所述的电池包(100),其特征在于,所述顶板(3)为冷板且与所述电芯(2)粘接。
- 根据权利要求1-16中任一项所述的电池包(100),其特征在于,所述安装梁(4)为空心梁,所述空心梁内设有加强筋(44),所述加强筋(44)沿所述安装梁(4)的长度方向延伸,且所述加强筋(44)为多条且沿上下方向间隔开地布置在所述主梁部(41)内。
- 根据权利要求1-17中任一项所述的电池包(100),其特征在于,所述底梁部(42)的外缘顶壁具有沉槽(424),所述沉槽(424)的外侧面敞开,所述底板(1)搭接并固定于所述沉槽(424)的内壁上。
- 根据权利要求3-11中任一项所述的电池包(100),其特征在于,所述安装梁(4)还包括顶梁部(43),所述顶梁部(43)连接在所述主梁部(41)的上端且支撑在所述顶板(3)的下方,所述套筒部(511)沿上下方向延伸且穿设于所述安装梁(4),所述套筒部(511)的上端支撑在所述顶梁部(43)的下方。
- 一种车辆(1000),其特征在于,包括:车体(200)和电池包(100),所述电池包(100)为根据权利要求1-19中任一项所述的电池包(100),所述连接组件(5)连接至所述车体(200)。
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CA3197040A CA3197040A1 (en) | 2020-10-30 | 2021-07-12 | Battery pack and vehicle having same |
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CA3197040A1 (en) | 2022-05-05 |
US20230261305A1 (en) | 2023-08-17 |
JP2023547653A (ja) | 2023-11-13 |
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