WO2022088193A1 - 一种生物有机肥生产用造粒机 - Google Patents

一种生物有机肥生产用造粒机 Download PDF

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Publication number
WO2022088193A1
WO2022088193A1 PCT/CN2020/125971 CN2020125971W WO2022088193A1 WO 2022088193 A1 WO2022088193 A1 WO 2022088193A1 CN 2020125971 W CN2020125971 W CN 2020125971W WO 2022088193 A1 WO2022088193 A1 WO 2022088193A1
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Prior art keywords
fixing plate
organic fertilizer
bracket
bio
casing
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PCT/CN2020/125971
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English (en)
French (fr)
Inventor
刘恩城
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山东百花生物集团有限公司
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Publication of WO2022088193A1 publication Critical patent/WO2022088193A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2/00Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic
    • B01J2/22Processes or devices for granulating materials, e.g. fertilisers in general; Rendering particulate materials free flowing in general, e.g. making them hydrophobic by pressing in moulds or between rollers

Definitions

  • the invention relates to the technical field of organic fertilizer production machinery, in particular to a granulator for biological organic fertilizer production.
  • Bio-organic fertilizer has complete nutrient elements, can improve the soil, provide a variety of nutrients or stimulant substances for crops between or indirectly, promote and regulate Crop growth, in order to ensure the effectiveness of the fertilizer as soon as possible when using bio-organic fertilizer, bio-organic fertilizer is often made into granules. At this time, it is necessary to use a granulator in the process of making bio-organic fertilizer.
  • the structure of the granulation mold is very simple, so that the bio-organic fertilizer is easily adhered to the inside of the granulation mold after the granulation is completed, which is conducive to the continuous production of the device.
  • the existing treatment method is to use scraping
  • the scraper directly scrapes off the bio-organic fertilizer on the wall, and the scraper damages the inner wall of the device greatly, and because the position of the scraper is fixed, when the scraper is used for a long time, due to the wear of the parts, the connection between the scraper and the rotating shaft It is easy to break at the place, making the scraping effect worse and worse.
  • the purpose of the present invention is to provide a granulator for bio-organic fertilizer production to solve the problems raised in the above background technology.
  • a granulator for bio-organic fertilizer production comprising a base, a fixed plate A is installed on one side of the top of the base, and a side of the top of the base away from the fixed plate A
  • a fixed plate B is installed, and two sets of bearing grooves are opened on the side of the fixed plate A away from the fixed plate B.
  • Bearings are installed inside the bearing grooves, and pressure rollers are installed inside the bearings.
  • the outer side of the pressing roller is evenly provided with a pelletizing die, the side of the pelletizing die close to the pressing roller is provided with a chute, and the interior of the chute is provided with a slider, and the fixing plate B is far from the fixing plate A.
  • a bracket C is installed on one side of the bracket C, and two groups of drive motors B are installed on the top of the bracket C.
  • the output ends of the drive motors B all pass through the fixing plate B, and the output ends of the fixing plate B are all connected with the pressing roller.
  • the top of the base is provided with a collection box at the position facing the pressing roller, the top of the base is installed with a bracket A, the inner side of the bracket A is installed with a shell, one end of the top of the shell is installed with a feeding port, and the top of the shell is installed with a feeding port.
  • a motor box is installed at the central position of the motor box, a drive motor A is installed on the top of the inside of the motor box, a fixed shaft extending to the inside of the casing is installed at the output end of the drive motor A, and a screw is installed on the outer side of the bottom end of the fixed shaft.
  • brackets B are installed on the end of the fixed shaft close to the feeding port, the inner side of the bracket B is installed with a fixed rod, the outer side of the fixed rod is installed with a scraper, and the top and bottom of the outer side of the fixed rod are installed
  • a coil spring is installed at both ends, one end of the coil spring is connected to the bracket B, the end of the coil spring away from the bracket B is connected to the scraper, an electric heating tube is installed on the outer side of the casing, and the casing is close to the fixed
  • a control panel is installed at the top of one side of the plate B, a screen is installed inside the casing, a discharge port is opened at the bottom end of the inside of the casing, a baffle is installed at the bottom end of the casing, and the control panel is installed at the bottom end of the casing.
  • the output end is electrically connected to the input end of the drive motor A, the electric heating tube and the drive motor B respectively through wires.
  • a limiting block is installed at one end of the slider close to the pelletizing die.
  • a reinforcing plate is installed at the bottom end of the bracket C.
  • a handle is installed at one end of the collection box away from the feeding port.
  • the cross-sectional shape of the screen is trapezoidal.
  • a wear-resistant block is installed at one end of the scraper close to the casing.
  • the beneficial effect of the present invention is: the anti-caking type bio-organic fertilizer production granulator is used in cooperation with the bracket B, the scraper and the coil spring.
  • the fixed shaft rotates, it can drive the granulator.
  • the scraper rotates to scrape off the bio-organic fertilizer on the shell.
  • the scraper can always be tightly attached to the inner side of the shell, which ensures the scraping of the shell by the scraper.
  • the sliding inside the chute is The block slides out of the chute under the action of gravity, and the bio-organic fertilizer particles that are not threshed inside the pelletizing die can be pushed out of the pelletizing die to prevent the bio-organic fertilizer particles from remaining in the pelletizing die, which will affect the subsequent granulation.
  • the slider inside the chute falls back to the chute again under the action of gravity, so as to prepare for the next pelletizing, and the device has strong practicability.
  • Fig. 1 is the front sectional schematic diagram of the present invention
  • Fig. 2 is the top sectional schematic diagram of the pressing roller of the present invention
  • FIG. 3 is a schematic front view of the present invention.
  • Fig. 4 is the top view schematic diagram of the spiral stirring blade of the present invention.
  • Fig. 5 is the enlarged schematic diagram of A place of the present invention.
  • FIG. 6 is an enlarged schematic view of B of the present invention.
  • a granulator for bio-organic fertilizer production comprising a base 12, a fixing plate A11 is installed on one side of the top of the base 12, and the top of the base 12 is far away from the fixing plate A11
  • a fixed plate B20 is installed on one side of the fixed plate A11, and two sets of bearing grooves 19 are opened on the side of the fixed plate A11 away from the fixed plate B20.
  • the bearing grooves 19 are all installed with bearings 17, and the inside of the bearings 17 are installed with pressure rollers 18.
  • the outer side of the pressing roller 18 is uniformly provided with a pelletizing die 25, and the side of the pelletizing die 25 close to the pressing roller 18 is provided with a chute 23, and the interior of the chute 23 is provided with a slider 24, and the fixing plate B20 is far away from the fixing plate
  • a bracket C21 is installed on one side of the A11, and two sets of drive motors B22 are installed on the top of the bracket C21.
  • the model of the drive motor B22 can be Y90S-1.
  • the output ends of the drive motor B22 all pass through the fixing plate B20, and the fixing plate B20
  • the output ends are all connected with the pressure roller 18, the top of the base 12 is provided with a collection box 10 at the position facing the pressure roller 18, the top of the base 12 is installed with a bracket A7, the inner side of the bracket A7 is installed with a shell 4, and one end of the top of the shell 4 is installed
  • a motor box 3 is installed at the central position of the top of the shell 4, and a drive motor A2 is installed on the top of the motor box 3.
  • the model of the drive motor A2 can be Y90S-2, and the output end of the drive motor A2 is installed with
  • the fixed shaft 5 extends to the inside of the casing 4.
  • the outer side of the bottom end of the fixed shaft 5 is installed with a spiral stirring blade 28.
  • the end of the fixed shaft 5 close to the feeding port 1 is installed with two sets of brackets B14.
  • the inner side of the bracket B14 is installed with a fixed rod 15.
  • a scraper 16 is installed on the outer side of the rod 15, a coil spring 27 is installed on the top and bottom ends of the outer side of the fixed rod 15, one end of the coil spring 27 is connected with the bracket B14, and one end of the coil spring 27 away from the bracket B14 is connected with the scraper 16.
  • the outer side of the casing 4 is installed with an electric heating tube 6, the top of the casing 4 close to the fixing plate B20 is installed with a control panel 26, the inside of the casing 4 is installed with a screen 8, and the bottom end of the casing 4 is provided with a discharge port. 13.
  • a baffle plate 9 is installed at the bottom end of the housing 4, and the output end of the control panel 26 is electrically connected to the input ends of the driving motor A2, the electric heating tube 6 and the driving motor B22 respectively through wires.
  • a limit block is installed at one end of the slider 24 close to the pelletizing die 25, which can prevent the slider 24 from slipping out of the chute 23 and increase the safety of the device in use.
  • the bottom end of the bracket C21 is installed with a reinforcing
  • the end of the collecting box 10 away from the feeding port 1 is equipped with a handle, which makes the use of the device more convenient.
  • the cross-sectional shape of the screen 8 is trapezoidal, and the organic fertilizer after stirring is easier to pass through the screen 8.
  • the scraper A wear-resistant block is installed at one end of the 16 close to the casing 4 , which increases the service life of the scraper 16 .
  • the control panel 26 controls the opening of the two groups of driving motors B22, and the output ends of the two groups of driving motors B22 drive the corresponding pressing rollers 18 to rotate relative to each other.
  • the bio-organic fertilizer on the two sets of pressing rollers 18 falls between the two sets of mutually matched pelletizing dies 25, and after being squeezed by the pressing rollers 18, complete bio-organic fertilizer particles are formed.
  • the pelletizing die 25 rotates to the pressing roller 18, the slider 24 inside the chute 23 slides out of the chute 23 under the action of gravity, and the bio-organic fertilizer particles that are not threshed inside the pelletizing die 25 can be pushed out of the pelletizing die 25 to prevent the bio-organic fertilizer particles from sliding out of the chute 23.

Abstract

本发明公开了一种生物有机肥生产用造粒机包括底座,所述底座顶端的一侧安装有固定板A,所述底座顶端远离固定板A的一侧安装有固定板B,所述固定板A内部远离固定板B的一侧开设有两组轴承槽,所述轴承槽的内部皆安装有轴承,所述轴承的内部皆安装有压辊,所述压辊的外侧皆均匀开设有压粒模,所述压粒模靠近压辊的一侧皆开设有滑槽,所述滑槽的内部皆设置有滑块。本发明通过支架B、刮板和卷簧的相互配合使用,当固定轴转动时,可以带动刮板旋转,从而可以将外壳上结壁的生物有机肥刮除,同时由于卷簧的弹性作用,可以使刮板始终紧紧地贴合在外壳的内侧,保障了刮板对外壳的刮除效果。

Description

一种生物有机肥生产用造粒机 技术领域
本发明涉及有机肥料生产机械技术领域,具体为一种生物有机肥生产用造粒机。
背景技术
人们将既具有微生物肥料的作用同时也具有有机肥效应的肥料称为生物有机肥,生物有机肥营养元素齐全,能够改良土壤,之间或间接为作物提供多种营养或刺激性物质,促进和调控作物生长,生物有机肥在使用时为了保证肥料尽快发挥效力,常常将生物有机肥制作成颗粒状,此时就需要在生物有机肥制作的过程中使用造粒机。
现有的生物有机肥造粒机在对生物有机肥进行造粒时,由于造粒模具的结构十分简单,使得生物有机肥在造粒完成后易黏附在造粒模具内部,给装置的连续生产带来影响,传统的生物有机肥造粒机在进行造粒过程中,由于生物有机肥较为潮湿,在对生物有机肥进行搅拌的过程中容易产生结壁现象,现有的处理方式是使用刮板直接刮下结壁的生物有机肥,刮板对装置内侧壁的损害较大,且由于刮板的位置固定,当刮板使用时间较长时,由于零件的磨损,刮板与转轴的连接处容易断裂,使得刮除的效果越来越差。
发明内容
本发明的目的在于提供一种生物有机肥生产用造粒机,以解决上述背景技术中提出的问题。
为实现上述目的,本发明提供如下技术方案:一种生物有机肥生产用造粒机,包括底座,所述底座顶端的一侧安装有固定板A,所述底座顶端远离固定板A的一侧安装有固定板B,所述固定板A内部远离固定板B的一侧开设有两组轴 承槽,所述轴承槽的内部皆安装有轴承,所述轴承的内部皆安装有压辊,所述压辊的外侧皆均匀开设有压粒模,所述压粒模靠近压辊的一侧皆开设有滑槽,所述滑槽的内部皆设置有滑块,所述固定板B远离固定板A的一侧安装有支架C,所述支架C的顶部安装有两组驱动电机B,所述驱动电机B的输出端皆穿过固定板B,且固定板B的输出端皆与压辊连接,所述底座顶端正对压辊位置处设置有收集箱,所述底座的顶端安装有支架A,所述支架A的内侧安装有外壳,所述外壳顶端的一端安装有加料口,所述外壳顶端的中央位置处安装有电机箱,所述电机箱内部的顶部安装有驱动电机A,所述驱动电机A的输出端安装有延伸至外壳内部的固定轴,所述固定轴底端的外侧安装有螺旋搅拌叶,所述固定轴靠近加料口的一端安装有两组支架B,所述支架B的内侧安装有固定杆,所述固定杆的外侧安装有刮板,所述固定杆外侧的顶端和底端皆安装有卷簧,所述卷簧的一端皆与支架B连接,所述卷簧远离支架B的一端皆与刮板连接,所述外壳的外侧安装有电加热管,所述外壳靠近固定板B一侧的顶端安装有控制面板,所述外壳的内部安装有筛网,所述外壳内部的底端开设有卸料口,所述外壳的底端安装有挡板,所述控制面板的输出端通过导线分别与驱动电机A、电加热管和驱动电机B的输入端电性连接。
优选的,所述滑块靠近压粒模的一端皆安装有限位块。
优选的,所述支架C的底端安装有加强板。
优选的,所述收集箱远离加料口的一端安装有把手。
优选的,所述筛网的截面形状为梯形。
优选的,所述刮板靠近外壳的一端安装有耐磨块。
与现有技术相比,本发明的有益效果是:该防结壁型生物有机肥生产用造粒机,通过支架B、刮板和卷簧的相互配合使用,当固定轴转动时,可以带动刮 板旋转,从而可以将外壳上结壁的生物有机肥刮除,同时由于卷簧的弹性作用,可以使刮板始终紧紧地贴合在外壳的内侧,保障了刮板对外壳的刮除效果,通过压辊、压粒模、滑块和滑槽的相互配合使用,当压辊完成生物有机肥的压粒操作后,压粒模旋转至压辊下方时,此时滑槽内部的滑块受重力作用滑出滑槽内部,可以将压粒模内部没有脱粒的生物有机肥颗粒顶出压粒模,防止生物有机肥颗粒残留在压粒模内部,对后续的造粒产生影响,当压粒模旋转至压辊上方时,滑槽内部的滑块受重力作用重新落回滑槽内部,为下次的造粒做好准备,装置的实用性强。
附图说明
图1为本发明的主视剖视示意图;
图2为本发明的压辊俯视剖视示意图;
图3为本发明的主视示意图;
图4为本发明的螺旋搅拌叶俯视示意图;
图5为本发明的A处放大示意图;
图6为本发明的B处放大示意图。
图中:1、加料口;2、驱动电机A;3、电机箱;4、外壳;5、固定轴;6、电加热管;7、支架A;8、筛网;9、挡板;10、收集箱;11、固定板A;12、底座;13、卸料口;14、支架B;15、固定杆;16、刮板;17、轴承;18、压辊;19、轴承槽;20、固定板B;21、支架C;22、驱动电机B;23、滑槽;24、滑块;25、压粒模;26、控制面板;27、卷簧;28、螺旋搅拌叶。
具体实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是 全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
请参阅图1-6,本发明提供的一种实施例:一种生物有机肥生产用造粒机,包括底座12,底座12顶端的一侧安装有固定板A11,底座12顶端远离固定板A11的一侧安装有固定板B20,固定板A11内部远离固定板B20的一侧开设有两组轴承槽19,轴承槽19的内部皆安装有轴承17,轴承17的内部皆安装有压辊18,压辊18的外侧皆均匀开设有压粒模25,压粒模25靠近压辊18的一侧皆开设有滑槽23,滑槽23的内部皆设置有滑块24,固定板B20远离固定板A11的一侧安装有支架C21,支架C21的顶部安装有两组驱动电机B22,该驱动电机B22的型号可为Y90S-1,驱动电机B22的输出端皆穿过固定板B20,且固定板B20的输出端皆与压辊18连接,底座12顶端正对压辊18位置处设置有收集箱10,底座12的顶端安装有支架A7,支架A7的内侧安装有外壳4,外壳4顶端的一端安装有加料口1,外壳4顶端的中央位置处安装有电机箱3,电机箱3内部的顶部安装有驱动电机A2,该驱动电机A2的型号可为Y90S-2,驱动电机A2的输出端安装有延伸至外壳4内部的固定轴5,固定轴5底端的外侧安装有螺旋搅拌叶28,固定轴5靠近加料口1的一端安装有两组支架B14,支架B14的内侧安装有固定杆15,固定杆15的外侧安装有刮板16,固定杆15外侧的顶端和底端皆安装有卷簧27,卷簧27的一端皆与支架B14连接,卷簧27远离支架B14的一端皆与刮板16连接,外壳4的外侧安装有电加热管6,外壳4靠近固定板B20一侧的顶端安装有控制面板26,外壳4的内部安装有筛网8,外壳4内部的底端开设有卸料口13,外壳4的底端安装有挡板9,控制面板26的输出端通过导线分别与驱动电机A2、电加热管6和驱动电机B22的输入端电性连接。
在本实施中:滑块24靠近压粒模25的一端皆安装有限位块,可以防止滑 块24从滑槽23中滑出,增加装置使用时的安全性,支架C21的底端安装有加强板,增加支架C21的强度,收集箱10远离加料口1的一端安装有把手,使装置的使用更加便捷,筛网8的截面形状为梯形,搅拌后的有机肥料更易通过筛网8,刮板16靠近外壳4的一端安装有耐磨块,增加了刮板16的使用寿命。
工作原理:首先装置外接电源,将需要进行造粒的生物有机肥通过加料口1加入到外壳4内部,通过控制面板26控制开启驱动电机A2,此时驱动电机A2的输出端带动固定轴5旋转,固定轴5带动螺旋搅拌叶28旋转,可以对加入到外壳4内部的生物有机肥进行搅拌,使生物有机肥混合均匀,在螺旋搅拌叶28对外壳4内部的生物有机肥在进行搅拌的时,可以通过筛网8对生物有机肥进行筛分,可以得到更加优质形态的生物有机肥,增加了装置的实用性,当固定轴5旋转时,会带动支架B14一起旋转,卷簧27在自身弹性作用力下将刮板16紧紧地压向外壳4的侧壁,可以使刮板16对外壳4内侧结壁上的生物有机肥进行刮除,通过控制面板26控制开启电加热管6,可以对外壳4底部进行加热,使外壳4的内部保持干燥,避免原料凝固结壁,通过两种方式的组合使用,装置的使用效果好,外壳4内部经过筛分后的生物有机肥穿过卸料口13落入到压辊18上,此时通过控制面板26分别控制开启两组驱动电机B22,并使两组驱动电机B22的输出端带动相对应的压辊18相对旋转,此时落到两组压辊18上的生物有机肥落到两组相互配合的压粒模25之间,并经过压辊18的挤压后形成完整的生物有机肥颗粒,当压粒模25旋转至压辊18下方时,此时滑槽23内部的滑块24受重力作用滑出滑槽23内部,可以将压粒模25内部没有脱粒的生物有机肥颗粒顶出压粒模25,防止生物有机肥颗粒残留在压粒模25内部,对后续的造粒产生影响,当压粒模25旋转至压辊18上方时,滑槽23内部的滑块24受重力作用重新落回滑槽23内部,为下次的造粒做好准备,装置的造粒过程简 单实用,防粘附效果好,颗粒完整度高,最终从压粒模25上脱落的生物有机肥颗粒掉落到收集箱10内部被收集。
尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (6)

  1. 一种生物有机肥生产用造粒机,包括底座(12),其特征在于:所述底座(12)顶端的一侧安装有固定板A(11),所述底座(12)顶端远离固定板A(11)的一侧安装有固定板B(20),所述固定板A(11)内部远离固定板B(20)的一侧开设有两组轴承槽(19),所述轴承槽(19)的内部皆安装有轴承(17),所述轴承(17)的内部皆安装有压辊(18),所述压辊(18)的外侧皆均匀开设有压粒模(25),所述压粒模(25)靠近压辊(18)的一侧皆开设有滑槽(23),所述滑槽(23)的内部皆设置有滑块(24),所述固定板B(20)远离固定板A(11)的一侧安装有支架C(21),所述支架C(21)的顶部安装有两组驱动电机B(22),所述驱动电机B(22)的输出端皆穿过固定板B(20),且固定板B(20)的输出端皆与压辊(18)连接,所述底座(12)顶端正对压辊(18)位置处设置有收集箱(10),所述底座(12)的顶端安装有支架A(7),所述支架A(7)的内侧安装有外壳(4),所述外壳(4)顶端的一端安装有加料口(1),所述外壳(4)顶端的中央位置处安装有电机箱(3),所述电机箱(3)内部的顶部安装有驱动电机A(2),所述驱动电机A(2)的输出端安装有延伸至外壳(4)内部的固定轴(5),所述固定轴(5)底端的外侧安装有螺旋搅拌叶(28),所述固定轴(5)靠近加料口(1)的一端安装有两组支架B(14),所述支架B(14)的内侧安装有固定杆(15),所述固定杆(15)的外侧安装有刮板(16),所述固定杆(15)外侧的顶端和底端皆安装有卷簧(27),所述卷簧(27)的一端皆与支架B(14)连接,所述卷簧(27)远离支架B(14)的一端皆与刮板(16)连接,所述外壳(4)的外侧安装有电加热管(6),所述外壳(4)靠近固定板B(20)一侧的顶端安装有控制面板(26),所述外壳(4)的内部安装有筛网(8),所述外壳(4)内部的底端开设有卸料口(13),所述外壳(4)的底端安装有挡板(9),所述控制面板(26)的输出端通过导线分别与驱动电机A(2)、电加热 管(6)和驱动电机B(22)的输入端电性连接。
  2. 根据权利要求1所述的一种生物有机肥生产用造粒机,其特征在于:所述滑块(24)靠近压粒模(25)的一端皆安装有限位块。
  3. 根据权利要求1所述的一种生物有机肥生产用造粒机,其特征在于:所述支架C(21)的底端安装有加强板。
  4. 根据权利要求1所述的一种生物有机肥生产用造粒机,其特征在于:所述收集箱(10)远离加料口(1)的一端安装有把手。
  5. 根据权利要求1所述的一种生物有机肥生产用造粒机,其特征在于:所述筛网(8)的截面形状为梯形。
  6. 根据权利要求1所述的一种生物有机肥生产用造粒机,其特征在于:所述刮板(16)靠近外壳(4)的一端安装有耐磨块。
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