WO2022083393A1 - 一种床垫自动打钉机 - Google Patents

一种床垫自动打钉机 Download PDF

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Publication number
WO2022083393A1
WO2022083393A1 PCT/CN2021/119811 CN2021119811W WO2022083393A1 WO 2022083393 A1 WO2022083393 A1 WO 2022083393A1 CN 2021119811 W CN2021119811 W CN 2021119811W WO 2022083393 A1 WO2022083393 A1 WO 2022083393A1
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Prior art keywords
lifting
mattress
gear
ring
helical gear
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PCT/CN2021/119811
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English (en)
French (fr)
Inventor
郭树均
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浙江雅博自动化设备有限公司
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Publication of WO2022083393A1 publication Critical patent/WO2022083393A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C5/00—Manually operated portable stapling tools; Hand-held power-operated stapling tools; Staple feeding devices therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25C—HAND-HELD NAILING OR STAPLING TOOLS; MANUALLY OPERATED PORTABLE STAPLING TOOLS
    • B25C7/00—Accessories for nailing or stapling tools, e.g. supports

Definitions

  • the utility model belongs to the technical field of automatic nailing machines, and relates to an automatic nailing machine for mattresses.
  • the mattresses are nailed with a nail gun, so the manual nailing method greatly affects the nailing efficiency and affects the processing efficiency of the mattress.
  • the purpose of the utility model is to provide a fully automatic mattress automatic nailing machine with improved work efficiency, aiming at the above problems existing in the prior art.
  • an automatic mattress nailing machine which is characterized in that it includes a frame main body formed by connecting and combining several horizontal frames and vertical frames.
  • the main body is provided with a lifting roller mechanism for placing the mattress and driving the mattress to lift.
  • the nail gun mechanism, the top of the frame body is provided with a ring rail conveying mechanism for the nail gun mechanism to move in a circular direction around the outside of the lifting roller mechanism, and the frame body is located on the lifting roller mechanism and the ring rail conveying mechanism.
  • the frame body is provided with a bed that can move back and forth and vertically at the positions of the two opposite sides of the frame body and close to the lifting roller mechanism.
  • the mattress side adjusting mechanism is provided with a mattress adjusting mechanism that can move back and forth and vertically at the positions close to the other two opposite sides of the lifting roller mechanism. The mechanism limits the periphery of the mattress.
  • a middle part of the frame main body formed by connecting and combining a plurality of the horizontal frames and the vertical frames is formed with a loading hole for the lifting roller mechanism to be loaded into.
  • the lifting roller mechanism includes a liftable lifting chassis and a roller line arranged on the lifting chassis and composed of a number of rollers for the mattress input and placement, the roller lines are two, and the two rollers
  • the drum lines are arranged at intervals and are connected with the lifting chassis through the connecting bracket.
  • the lifting chassis is located below the two drum lines and is provided with a servo motor for driving the lifting chassis to rise and fall, and is driven by the servo motor.
  • a helical gear lifting assembly that drives the lifting and lowering of the chassis.
  • the helical gear lifting assembly is composed of a main drive shaft, an auxiliary drive shaft 1, an auxiliary drive shaft 2 and a drive shaft 3.
  • the main drive shaft is located in one of the roller lines. Below, the drive shaft three is located below the other roller line, the two ends of the main drive shaft are connected with a gear one, and the three ends of the drive shaft are connected with a gear two, which is connected with the gear 1.
  • the first gears at both ends of the main drive shaft extend out of the lifting chassis, and the second gears connected to the three ends of the transmission shaft extend out of the lifting chassis.
  • the main drive shaft is also sleeved with a helical gear 1 and a helical gear.
  • the helical gear 1 and helical gear 2 are sleeved on the main drive shaft at intervals, and the drive shaft 3 is also sleeved with helical gear 3 and helical gear 4, and the helical gear 3 and helical gear 4 are sleeved.
  • the two ends of the auxiliary transmission shaft are respectively engaged with the helical gear 1 and the helical gear 3 through the helical gear 5, and the two ends of the auxiliary transmission shaft are respectively driven by the helical gear 6. It meshes with helical gear 2 and helical gear 4.
  • the auxiliary transmission shaft 1 is also sleeved with a gear 3.
  • the motor shaft of the servo motor is connected with a gear 4 meshing with the gear three-phase.
  • Inside and outside the lifting roller mechanism there is a ring-shaped fixed track for the annular drag chain mechanism to be installed and installed. connected rack, and the rack and the annular fixed track are fixedly connected through a clamping bracket.
  • a reducer is also connected to the servo motor.
  • a lifting roller drag chain is also arranged on the lifting chassis.
  • the frame body is provided with a guide sleeve guide column structure that guides the lifting and lowering of the lifting roller mechanism.
  • the nail gun mechanism is composed of a nail gun, an installation base plate for the nail gun to be installed, and a feed base plate below the installation base plate.
  • a linear module for controlling the front and rear movement of the installation bottom plate is arranged between the installation bottom plates, a linear guide rail for the front and rear movement of the installation bottom plate is also arranged between the said installation bottom plate and the feeding bottom plate, and a driving feeder is arranged under the said feeding bottom plate.
  • the installation base plate is also provided with a drive motor for controlling the operation of the nail gun, and a transmission gear is arranged under the ring rail translation trolley, and the transmission gear is connected with the ring rail translation trolley through a connecting shaft.
  • a motor part for controlling the rotation of the transmission gear is also arranged between the trolley and the feeding base plate.
  • the ring-rail conveying mechanism includes a fixed ring-rail surrounding the outside of the lifting roller mechanism, and the ring-rail translation trolley can reciprocate circularly along the fixed ring-rail,
  • a ring gear rack is annularly arranged along the inner wall of the fixed ring rail, and the transmission gear is meshed and rolled on the ring gear rack.
  • the annular towline mechanism includes an annular towline structure distributed around the outer side of the annular fixed track, and the annular towline mechanism further includes an induction switch and a telescopic guide rod.
  • the mattress side profile adjustment mechanism is composed of a side mounting base, a side fixing partition arranged above the side mounting base, and a side fixing partition arranged on the side. It consists of a side baffle above the board.
  • the top of the side mounting base is installed with a side translation module that controls the front and rear movement of the side fixed partition.
  • the first guide rail assembly for the front and rear movement of the fixed partition, the top of the side fixed partition is installed with two fixed connecting plates arranged at intervals, and the first fixed connecting plate is installed with a lifting cylinder, through the two lifting cylinders One controls the lifting and lowering of the side baffle.
  • the mattress shape adjustment mechanism is composed of a main installation base, a main fixed partition plate arranged above the main installation base, and a main baffle plate arranged above the main fixed partition plate.
  • a main translation module for controlling the front and rear movement of the main fixed partition is installed on the top of the main installation base, and two guide rail assemblies for the main fixed partition to move back and forth are arranged on both sides of the main translation module.
  • the top of the main fixed baffle is installed with a lifting cylinder two that controls the lifting of the main baffle.
  • the automatic mattress nailing machine realizes fully automatic mattress nailing, reduces manual labor, greatly improves processing efficiency, and provides further convenience for mattress processing and production.
  • Fig. 1 is a three-dimensional schematic diagram of the automatic mattress nailing machine of the present invention.
  • FIG. 2 is a schematic three-dimensional structure diagram of the lifting roller mechanism in the automatic nailing machine for mattresses.
  • FIG. 3 is a three-dimensional structural schematic diagram of the nail gun mechanism in the automatic nailing machine for the mattress.
  • Figure 4 is a schematic structural diagram of the nail gun mechanism in the automatic mattress nailing machine.
  • FIG. 5 is a schematic three-dimensional structure diagram of the mattress side profile adjusting mechanism in the automatic mattress nailing machine.
  • FIG. 6 is a schematic three-dimensional structure diagram of the mattress shaping mechanism in the automatic mattress nailing machine.
  • this mattress automatic nailing machine includes a frame body formed by connecting several horizontal frames and vertical frames.
  • the main body is provided with a lifting roller mechanism for placing the mattress and driving the mattress to rise and fall.
  • the top of the frame body is provided with a nail gun mechanism that can reciprocate along the outer ring of the lifting roller machine and is used to nail the mattress.
  • the top of the frame body is provided with a ring rail conveying mechanism for the nail gun mechanism to reciprocate around the outside of the lifting roller mechanism, and the frame body is located between the lifting roller mechanism and the ring rail conveying mechanism.
  • An annular drag chain mechanism that moves in a circular reciprocating manner.
  • the frame body is provided with a mattress side adjustment mechanism that can move forward and backward and vertically at the positions of the two opposite sides, close to the lifting roller mechanism, close to the lifting roller mechanism.
  • the positions of the other two opposite sides are provided with mattress shape-adjusting mechanisms that can move back and forth and vertically, and the outer periphery of the mattress is limited by the mattress side shape-adjusting mechanism and the mattress shape-adjusting mechanism.
  • the middle part of the frame main body formed by connecting and combining several horizontal frames and the vertical frame is formed with a loading hole for the lifting roller mechanism
  • the lifting roller mechanism includes a liftable lifting chassis and a set of There are several rollers on the lifting chassis to form a roller line for the mattress input and placement. There are two roller lines. The two roller lines are arranged at intervals and are connected to the lifting chassis through the connecting bracket.
  • the lifting chassis There is a servo motor for driving the lifting and lowering of the lifting chassis and a helical gear lifting assembly driven by the servo motor to drive the lifting and lowering of the chassis.
  • the helical gear lifting assembly is driven by the main drive shaft, the auxiliary drive Shaft 1, auxiliary transmission shaft 2 and transmission shaft 3 are composed.
  • the main transmission shaft is located under one of the roller lines, and the transmission shaft 3 is located under the other roller line. Both ends are matched with the second gear, the first gear connected with the two ends of the main drive shaft extends out of the lifting chassis, and the second gear connected with the three ends of the transmission shaft extends out of the lifting chassis, and the main drive shaft is also sleeved with a Helical gear 1 and helical gear 2, helical gear 1 and helical gear 2 are sleeved on the main drive shaft at intervals, and helical gear 3 and helical gear 4 are also sleeved on the transmission shaft 3, and helical gear 3 and helical gear 4 are sleeved at intervals On the third transmission shaft, both ends of the auxiliary transmission shaft mesh with the helical gear 1 and the helical gear 3 respectively through the helical gear 5, and both ends of the auxiliary transmission shaft mesh with the helical gear 2 and the helical gear 4 through the helical gear 6 respectively.
  • Gear 3 is also sleeved on the auxiliary transmission shaft 1, and the motor shaft of the servo motor is connected with a gear 4 that meshes with the three-phase gear. It is installed in the hole and is located outside the lifting roller mechanism.
  • a ring-shaped fixed track is installed and is in the shape of a ring.
  • the inner wall of the ring-shaped fixed track is equipped with a number of racks that are respectively matched and connected with the corresponding gear 1 and the corresponding gear 2, and the rack and the ring-shaped fixed track are fixedly connected by clamping brackets.
  • the servo motor drives the gear 4 to rotate, and the gear that meshes with the gear 4 rotates, thereby driving the auxiliary transmission shaft 1 to rotate, and the helical gear 1 and the helical gear 3 drive the main transmission shaft and the transmission shaft to rotate 3. Therefore, the auxiliary transmission shaft 2 also has a transmission , the two gears one and the two gears both rotate. Since the annular fixed track is fixed, the clamping bracket and the rack are also fixed, and the two gears one and two gears rotate upwards along the corresponding gears. Or the trajectory of downward rotation, thereby driving the entire lifting roller mechanism to rise and fall, thereby driving the mattress to rise and fall, and to facilitate the input, output and processing of the mattress, and a reducer is also connected to the servo motor.
  • the gear 4 sleeved on the motor shaft of the servo motor is located outside the reducer. There is also a lifting roller drag chain on the lifting chassis.
  • the main body of the frame is provided with a guide sleeve that guides the lifting of the lifting roller mechanism. column structure.
  • the nail gun mechanism is composed of a nail gun, an installation base plate for the nail gun to be installed, and a feed base plate located under the installation base plate.
  • a linear module is arranged between the top of the feed base plate and the installation base plate to control the front and rear movement of the installation base plate.
  • the translation trolley, the ring rail translation trolley is provided with a towline slot and a telescopic towline matched with the towline slot, and a drive motor for controlling the operation of the nail gun is also arranged on the installation bottom plate.
  • the gear is connected with the ring rail translation trolley through the connecting shaft, and a motor part for controlling the rotation of the transmission gear is also arranged between the ring rail translation trolley and the feed base plate.
  • the linear module drives the installation base plate to move forward and backward under the guiding motion of the linear guide rail. Adjust the position of the nail gun, move the nail gun forward when you need to drive the nail, then move it backward to reset, and then move the nail forward to achieve a smooth nailing command.
  • the ring reciprocates and is used to nail each perimeter of the mattress.
  • the ring rail conveying mechanism includes a fixed ring rail that surrounds the outside of the lifting roller mechanism.
  • the ring rail translation trolley can reciprocate circularly along the fixed ring rail, and a ring-shaped rack is annularly arranged along the inner wall of the fixed ring rail.
  • the gear is meshed and rolled on the ring rack, the motor part drives the transmission gear to rotate, the transmission gear meshes on the ring rack and rolls along the ring rack, thereby driving the entire nail gun mechanism to reciprocate along the fixed ring rail.
  • the annular towline mechanism includes an annular towline structure distributed around the outer side of the annular fixed track.
  • the annular towline mechanism also includes an induction switch and a telescopic guide rod.
  • the annular towline structure is designed to realize the loop of the nail gun mechanism.
  • the induction switch can sense the position reached by the nail gun mechanism, so that the corresponding mattress side adjustment mechanism and the corresponding mattress adjustment mechanism can be avoided to ensure the stability of the operation of the nail gun mechanism. safety.
  • the side profile adjustment mechanism of the mattress is composed of a side mounting base, a side fixing partition set above the side mounting base, and a side baffle set above the side fixing partition.
  • a side translation module is installed on the top of the base to control the front and rear movement of the side fixed partition, and a guide rail assembly for the side fixed partition to move back and forth is arranged on both sides of the side translation module.
  • the top of the side fixed partition is installed There are two fixed connecting plates arranged at intervals, and a lifting cylinder is installed on the fixed connecting plate, and the lifting and lowering of the side baffle is controlled by the two lifting cylinders;
  • the mattress type adjustment mechanism is composed of a main installation base, a main fixed partition set above the main installation base, and a main baffle set above the main fixed partition.
  • the main translation module located on both sides of the main translation module, is provided with the second guide rail assembly for the main fixed baffle to move back and forth, and the top of the main fixed baffle is installed with the second lifting cylinder that controls the lifting of the main baffle, and the side of the mattress is adjusted.
  • Both the mechanism and the mattress adjustment mechanism play a role in limiting the mattress to prevent the mattress from shifting and falling off during the process of being nailed.
  • the two opposite sides of the mattress are limited at the position, and the other two pairs of sides of the mattress are limited by the forward and upward movement of the two main baffles to reach the corresponding positions.
  • the induction switch senses and drives the corresponding mattress adjusting mechanism and the corresponding mattress side adjusting mechanism to move back to ensure the nail gun.
  • the smooth passage of the agency senses and drives the corresponding mattress adjusting mechanism and the corresponding mattress
  • the mattress is input to the roller line, the lifting roller mechanism rises to the corresponding position, then the mattress adjusting mechanism and the mattress side adjusting mechanism move inward to limit the mattress, and the nail gun mechanism conveys the mechanism along the ring rail Make a circle around the mattress and automatically nail one side of the mattress.
  • the mattress adjusting mechanism and the mattress side adjusting mechanism are reset, the lifting roller mechanism is reset to the initial state, and the mattress is moved out of the mattress Outside the automatic nailing machine, the mattress is turned over to the other side through the equipment.
  • the side of the automatic mattress nailing machine is also equipped with an automatic mattress nailing machine with the same functions and operating steps, and through the automatic nailing machine The nailing machine goes to the other side of the mattress for nailing.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
  • Portable Nailing Machines And Staplers (AREA)

Abstract

一种床垫（60）自动打钉机，包括由若干根横架和立架相互连接组合而成的机架主体（1），机架主体（1）上设有升降辊筒机构（2），机架主体（1）顶部设有用于对床垫（60）进行打钉的钉枪机构（3），机架主体（1）顶部围绕升降辊筒机构（2）外部设置有环轨输送机构（4），机架主体（1）上位于升降辊筒机构（2）与环轨输送机构（4）之间设置有环形拖链机构（5），机架主体（1）上且靠近升降辊筒机构（2）其中两对边的位置处均设有床垫侧边调型机构（6），靠近升降辊筒机构（2）另外两对边的位置处均设有床垫调型机构（7）。

Description

一种床垫自动打钉机 技术领域
本实用新型属于自动打钉机技术领域，涉及一种床垫自动打钉机。
背景技术
目前生产加工床垫过程中会通过打钉枪对床垫进行打钉，这样人工打钉的方式十分影响打钉效率，影响床垫的加工效率。
发明内容
本实用新型的目的是针对现有技术中存在的上述问题，提供了一种全自动化、提高工作效率的床垫自动打钉机。
本实用新型的目的可通过下列技术方案来实现：一种床垫自动打钉机，其特征在于，包括由若干根横架和立架相互连接组合而成的机架主体，所述的机架主体上设有供床垫放置并可带动床垫升降的升降辊筒机构，所述的机架主体顶部设有可沿升降辊筒机外部环向往复移动且用于对床垫进行打钉的钉枪机构，所述的机架主体顶部围绕升降辊筒机构外部设置有供钉枪机构环向往复移动的环轨输送机构，所述的机架主体上位于升降辊筒机构与环轨输送机构之间设置有用于实现钉枪机构环向往复移动的环形拖链机构，所述的机架主体上且靠近升降辊筒机构其中两对边的位置处均设有可前后及竖直移动的床垫侧边调型机构，靠近升降辊筒机构另外两对边的位置处均设有可前后及竖直移动的床垫调型机构，通过所述床垫侧边调型机构和床垫调型机构对床垫外围周边进行限位。
在上述的一种床垫自动打钉机中，若干根所述横架和所述立架相互连接组合而成的机架主体中部形成有供升降辊筒机构装入的装入孔，所述的升降辊筒机构包括可升降的升降底架和设置于升降底架上由若干个辊筒组成供床垫输入放置的辊筒线，所述的辊筒线为两个，两个所述辊筒线间隔设置且均通过连接支架与升降底架相连接，所述的升降底架内位于两辊筒线的下方设有一个用于驱动升降底架升降的伺服电机和由该伺服电机驱动从而带动升降底架升降的斜齿轮升降组件，所述的斜齿轮升降组件由主传动轴、副传动轴一、副传动轴二和传动轴三组成，所述的主传动轴位于其中一个辊筒线下方，所述的传动轴三位于另一个辊筒线下方，所述的主传动轴两端均配合连接有齿轮一，所述的传动轴三两端均配合连接有齿轮二，配合连接在所述主传动轴两端的齿轮一伸出升降底架外，配合连接在所述传动轴三两端的齿轮二伸出升降底架外，所述的主传动轴上还套设有斜齿轮一和斜齿轮二，所述的斜齿轮一和斜齿轮二间隔套设于主传动轴上，所述的传动轴三上还套设有斜齿轮三和斜齿轮四，所述的斜齿轮三和斜齿轮四间隔套设于传动轴三上，所述的副传动轴一两端均通过斜齿轮五分别与斜齿轮一和斜齿轮三啮合传动，所述的副传动轴二两端均通过斜齿轮六分别与斜齿轮二和斜齿轮四啮合传动，所述的副传动轴一上还套设有齿轮三，所述伺服电机的电机轴连接有与齿轮三相啮合的齿轮四，所述的装入孔内且位于升降辊筒机构外部设有供环形拖链机构套设安装且呈环形状的环形固定轨道，所述的环形固定轨道内壁安装有若干个分别与相对应齿轮一和相对应齿轮二配合连接的齿条，且该齿条与 环形固定轨道通过夹合支架固定连接。
在上述的一种床垫自动打钉机中，所述的伺服电机上还连接有减速器。
在上述的一种床垫自动打钉机中，所述的升降底架上还设置有升降辊筒拖链。
在上述的一种床垫自动打钉机中，所述的机架主体内设置有给升降辊筒机构的升降起到导向作用的导套导柱结构。
在上述的一种床垫自动打钉机中，所述的钉枪机构由钉枪、供钉枪安装的安装底板和位于安装底板下方的进给底板组成，所述的进给底板顶部且与安装底板之间设置有控制安装底板前后移动的直线模组，所述的安装底板和进给底板之间还设置有供安装底板前后移动的直线导轨，所述的进给底板下方设置有带动进给底板、安装底板以及钉枪围绕升降辊筒机构外部环向往复移动的环轨平移小车，所述的环轨平移小车上设置有拖链槽以及与拖链槽相配合的伸缩拖链，所述的安装底板上还设置有控制钉枪工作的驱动电机，所述的环轨平移小车下方设置有传动齿轮，所述的传动齿轮通过连接轴与环轨平移小车连接，所述的环轨平移小车与进给底板之间还设置有用于控制该传动齿轮转动的电机部。
在上述的一种床垫自动打钉机中，所述的环轨输送机构包括环绕于升降辊筒机构外部的固定环轨，所述的环轨平移小车可沿该固定环轨环形往复运动，沿所述固定环轨的内壁环形设置有一圈环形齿条，所述的传动齿轮啮合滚动安装于环形齿条上。
在上述的一种床垫自动打钉机中，所述的环形拖链机构包括环绕分布于环形固定轨道外侧的环形拖链结构，该环形拖链机构还包括感应开关及伸缩导杆。
在上述的一种床垫自动打钉机中，所述的床垫侧边调型机构均由侧边安装底座、设置于侧边安装底座上方的侧边固定隔板和设置于侧边固定隔板上方的侧边挡板组成，所述的侧边安装底座顶部安装有控制侧边固定隔板前后移动的侧边平移模组，位于所述侧边平移模组的两侧设置有供侧边固定隔板前后移动的导轨组件一，所述的侧边固定隔板顶部安装有两个间隔设置的固定连接板，所述的固定连接板上均安装有升降气缸一，通过两所述升降气缸一控制侧边挡板的升降。
在上述的一种床垫自动打钉机中，所述的床垫调型机构均由主安装底座、设置于主安装底座上方的主固定隔板和设置于主固定隔板上方的主挡板组成，所述的主安装底座顶部安装有控制主固定隔板前后移动的主平移模组，位于所述主平移模组的两侧设置有供主固定隔板前后移动的导轨组件二，所述的主固定隔板顶部安装有控制主挡板升降的升降气缸二。
与现有技术相比，本床垫自动打钉机实现全自动化的床垫打钉，降低人工劳动力，大大提高了加工效率，为床垫加工生产提供进一步的便利。
附图说明
图1是本床垫自动打钉机中的立体结构示意图。
图2是本床垫自动打钉机中升降辊筒机构的立体结构示意图。
图3是本床垫自动打钉机中钉枪机构的立体结构示意图。
图4是本床垫自动打钉机中钉枪机构的结构示意图。
图5是本床垫自动打钉机中床垫侧边调型机构的立体结构示意图。
图6是本床垫自动打钉机中床垫调型机构的立体结构示意图。
图中，1、机架主体；2、升降辊筒机构；3、钉枪机构；4、环轨输送机构；5、环形拖链机构；6、床垫侧边调型机构；7、床垫调型机构；8、升降底架；9、辊筒线；10、连接支架；11、伺服电机；12、主传动轴；13、副传动轴一；14、副传动轴二；15、传动轴三；16、齿轮一；17、齿轮二；18、斜齿轮一；19、斜齿轮二；20、斜齿轮三；21、斜齿轮四；22、斜齿轮五；23、斜齿轮六；24、齿轮三；25、齿轮四；26、环形固定轨道；27、齿条；28、夹合支架；29、减速器；30、升降辊筒拖链；31、导套导柱结构；32、钉枪；33、安装底板；34、进给底板；35、直线模组；36、直线导轨；37、环轨平移小车；38、拖链槽；39、伸缩拖链；40、驱动电机；41、传动齿轮；42、连接轴；43、电机部；44、固定环轨；45、环形齿条；46、环形拖链结构；47、侧边安装底座；48、侧边固定隔板；49、侧边挡板；50、侧边平移模组；51、导轨组件一；52、固定连接板；53、升降气缸一；54、主安装底座；55、主固定隔板；56、主挡板；57、主平移模组；58、导轨组件二；59、升降气缸二；60、床垫。
具体实施方式
以下是本实用新型的具体实施例并结合附图，对本实用新型的技术方案作进一步的描述，但本实用新型并不限于这些实施例。
如图1、图2、图3、图4、图5、图6所示，本床垫自动打钉机，包括由若干根横架和立架相互连接组合而成的机架主体，机架主体上设有供床垫放置并可带动床垫升降的升降辊筒机构，机架主体顶部设有可沿升降辊筒机外部环向往复移动且用于对床垫进行打钉的钉枪机构，机架主体顶部围绕升降辊筒机构外部设置有供钉枪机构环向往复移动的环轨输送机构，机架主体上位于升降辊筒机构与环轨输送机构之间设置有用于实现钉枪机构环向往复移动的环形拖链机构，机架主体上且靠近升降辊筒机构其中两对边的位置处均设有可前后及竖直移动的床垫侧边调型机构，靠近升降辊筒机构另外两对边的位置处均设有可前后及竖直移动的床垫调型机构，通过床垫侧边调型机构和床垫调型机构对床垫外围周边进行限位。
进一步细说，若干根横架和所述立架相互连接组合而成的机架主体中部形成有供升降辊筒机构装入的装入孔，升降辊筒机构包括可升降的升降底架和设置于升降底架上由若干个辊筒组成供床垫输入放置的辊筒线，辊筒线为两个，两个辊筒线间隔设置且均通过连接支架与升降底架相连接，升降底架内位于两辊筒线的下方设有一个用于驱动升降底架升降的伺服电机和由该伺服电机驱动从而带动升降底架升降的斜齿轮升降组件，斜齿轮升降组件由主传动轴、副传动轴一、副传动轴二和传动轴三组成，主传动轴位于其中一个辊筒线下方，传动轴三位于另一个辊筒线下方，主传动轴两端均配合连接有齿轮一，传动轴三两端均配合连接有齿轮二，配合连接在主传动轴两端的齿轮一伸出升降底架外，配合连接在传动轴三两端的齿轮二伸出升降底架外，主传动轴上还套设有斜齿轮一和斜齿轮二，斜齿轮一和斜齿轮二间隔套设于主传动轴上，传动轴三上还套设有斜齿轮三和斜齿轮四，斜齿轮三和斜齿轮四间隔套设于传动轴三上，副传动轴一两端均通过斜齿轮五分别与斜齿轮一和斜齿轮三啮合传动，副传动轴二两端均通过斜齿轮六分别与斜齿轮二和斜齿轮四啮合传动，副传动轴一上还套设有齿轮三，伺服电机的电机轴连接有与齿轮三相啮合的齿轮四，装入孔内且位于升降辊筒机构外部设有供环形拖链机构套设安装且呈环形状的环形固定轨道，环形固定轨道内壁安装有若干个分别与相对应齿轮一和相对应齿轮二配合连接的齿条，且该齿条与环形固定轨道通过夹合支架固定连接，伺服电机驱动齿轮四转动，与齿轮四 啮合的齿轮三转动，从而带动副传动轴一转动，通过斜齿轮一和斜齿轮三带动主传动轴和传动轴三转动，副传动轴二也因此附带传动，两个齿轮一和两个齿轮二均转动，由于环形固定轨道是固定的，那么夹合支架和齿条也是固定的，两个齿轮一和两个齿轮二便沿相对应的齿轮做向上转动或向下转动的运动轨迹，从而带动整个升降辊筒机构升降，从而带动床垫的升降，方便床垫的输入、输出和加工，伺服电机上还连接有减速器。伺服电机的电机轴上套设的齿轮四位于减速器外，升降底架上还设置有升降辊筒拖链，机架主体内设置有给升降辊筒机构的升降起到导向作用的导套导柱结构。
进一步细说，钉枪机构由钉枪、供钉枪安装的安装底板和位于安装底板下方的进给底板组成，进给底板顶部且与安装底板之间设置有控制安装底板前后移动的直线模组，安装底板和进给底板之间还设置有供安装底板前后移动的直线导轨，进给底板下方设置有带动进给底板、安装底板以及钉枪围绕升降辊筒机构外部环向往复移动的环轨平移小车，环轨平移小车上设置有拖链槽以及与拖链槽相配合的伸缩拖链，安装底板上还设置有控制钉枪工作的驱动电机，环轨平移小车下方设置有传动齿轮，传动齿轮通过连接轴与环轨平移小车连接，环轨平移小车与进给底板之间还设置有用于控制该传动齿轮转动的电机部，直线模组驱动安装底板在直线导轨的导向运动下前后移动，使钉枪的位置得到调节，需要打钉时就向前移动钉枪，之后向后移进行复位，再前移打钉，实现顺畅的打钉命令，环轨平移小车围绕整个升降辊筒机构外部环向往复移动，用于对床垫的各周边进行打钉。
进一步细说，环轨输送机构包括环绕于升降辊筒机构外部的固定环轨，环轨平移小车可沿该固定环轨环形往复运动，沿固定环轨的内壁环形设置有一圈环形齿条，传动齿轮啮合滚动安装于环形齿条上，电机部驱动传动齿轮转动，传动齿轮啮合在环形齿条上并沿该环形齿条环向滚动，从而带动整个钉枪机构沿固定环轨环向往复移动。
进一步细说，环形拖链机构包括环绕分布于环形固定轨道外侧的环形拖链结构，该环形拖链机构还包括感应开关及伸缩导杆，环形拖链结构的设计用于实现钉枪机构的环向往复移动，感应开关能够感应钉枪机构所到达的位置，从而使相对应的床垫侧边调型机构和相对应的床垫调型机构做出避让，保证钉枪机构运行的稳定性和安全性。
进一步细说，床垫侧边调型机构均由侧边安装底座、设置于侧边安装底座上方的侧边固定隔板和设置于侧边固定隔板上方的侧边挡板组成，侧边安装底座顶部安装有控制侧边固定隔板前后移动的侧边平移模组，位于侧边平移模组的两侧设置有供侧边固定隔板前后移动的导轨组件一，侧边固定隔板顶部安装有两个间隔设置的固定连接板，固定连接板上均安装有升降气缸一，通过两升降气缸一控制侧边挡板的升降；
床垫调型机构均由主安装底座、设置于主安装底座上方的主固定隔板和设置于主固定隔板上方的主挡板组成，主安装底座顶部安装有控制主固定隔板前后移动的主平移模组，位于主平移模组的两侧设置有供主固定隔板前后移动的导轨组件二，主固定隔板顶部安装有控制主挡板升降的升降气缸二，床垫侧边调型机构和床垫调型机构均起到对床垫的限位作用，防止床垫在被打钉的过程中移位脱落，通过两个侧边挡板的前移和上移使其到达相应的位置处将床垫的其中两对边限位，通过两个主挡板的前移和上移使其到达相应的位置处将床垫的另外两对边限位，当钉枪机构运行至相对应床垫调型机构或床垫侧边调型机构的位置处时，感应开关感应，并驱使相对应的床垫调型机构和相对应的床垫侧边调型机构后移，保证钉枪机构的顺利通过。
床垫输入至辊筒线上，升降辊筒机构上升至相应位置处，之后床垫调型机构和床垫侧边调型机构往内靠拢将床垫限位，钉枪机构沿环轨输送机构绕床垫一圈，并给床垫其中一面进行自动打钉，完成后，床垫调型机构和床垫侧边调型机构复位，升降辊筒机构复位至初始状态，床垫移出本床垫自动打钉机外，并通过设备将床垫翻转到另一面，在本床垫自动打钉机的侧部还配备有功能及操作步骤均相同的床垫自动打钉机，并通过该自动打钉机去床垫的另外一面进行打钉。
本文中所描述的具体实施例仅仅是对本实用新型精神作举例说明。本实用新型所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本实用新型的精神或者超越所附权利要求书所定义的范围。

Claims (10)

  1. 一种床垫自动打钉机，其特征在于，包括由若干根横架和立架相互连接组合而成的机架主体(1)，所述的机架主体(1)上设有供床垫(60)放置并可带动床垫(60)升降的升降辊筒机构(2)，所述的机架主体(1)顶部设有可沿升降辊筒机外部环向往复移动且用于对床垫(60)进行打钉的钉枪机构(3)，所述的机架主体(1)顶部围绕升降辊筒机构(2)外部设置有供钉枪机构(3)环向往复移动的环轨输送机构(4)，所述的机架主体(1)上位于升降辊筒机构(2)与环轨输送机构(4)之间设置有用于实现钉枪机构(3)环向往复移动的环形拖链机构(5)，所述的机架主体(1)上且靠近升降辊筒机构(2)其中两对边的位置处均设有可前后及竖直移动的床垫侧边调型机构(6)，靠近升降辊筒机构(2)另外两对边的位置处均设有可前后及竖直移动的床垫调型机构(7)，通过所述床垫侧边调型机构(6)和床垫调型机构(7)对床垫(60)外围周边进行限位。
  2. 根据权利要求1所述的一种床垫自动打钉机，其特征在于，若干根所述横架和所述立架相互连接组合而成的机架主体(1)中部形成有供升降辊筒机构(2)装入的装入孔，所述的升降辊筒机构(2)包括可升降的升降底架(8)和设置于升降底架(8)上由若干个辊筒组成供床垫(60)输入放置的辊筒线(9)，所述的辊筒线(9)为两个，两个所述辊筒线(9)间隔设置且均通过连接支架(10)与升降底架(8)相连接，所述的升降底架(8)内位于两辊筒线(9)的下方设有一个用于驱动升降底架(8)升降的伺服电机(11)和由该伺服电机(11)驱动从而带动升降底架(8)升降的斜齿轮升降组件，所述的斜齿轮升降组件由主传动轴(12)、副传动轴一(13)、副传动轴二(14)和传动轴三(15)组成，所述的主传动轴(12)位于其中一个辊筒线(9)下方，所述的传动轴三(15)位于另一个辊筒线(9)下方，所述的主传动轴(12)两端均配合连接有齿轮一(16)，所述的传动轴三(15)两端均配合连接有齿轮二(17)，配合连接在所述主传动轴(12)两端的齿轮一(16)伸出升降底架(8)外，配合连接在所述传动轴三(15)两端的齿轮二(17)伸出升降底架(8)外，所述的主传动轴(12)上还套设有斜齿轮一(18)和斜齿轮二(19)，所述的斜齿轮一(18)和斜齿轮二(19)间隔套设于主传动轴(12)上，所述的传动轴三(15)上还套设有斜齿轮三(20)和斜齿轮四(21)，所述的斜齿轮三(20)和斜齿轮四(21)间隔套设于传动轴三(15)上，所述的副传动轴一(13)两端均通过斜齿轮五(22)分别与斜齿轮一(18)和斜齿轮三(20)啮合传动，所述的副传动轴二(14)两端均通过斜齿轮六(23)分别与斜齿轮二(19)和斜齿轮四(21)啮合传动，所述的副传动轴一(13)上还套设有齿轮三(24)，所述伺服电机(11)的电机轴连接有与齿轮三(24)相啮合的齿轮四(25)，所述的装入孔内且位于升降辊筒机构(2)外部设有供环形拖链机构(5)套设安装且呈环形状的环形固定轨道(26)，所述的环形固定轨道(26)内壁安装有若干个分别与相对应齿轮一(16)和相对应齿轮二(17)配合连接的齿条(27)，且该齿条(27)与环形固定轨道(26)通过夹合支架(28)固定连接。
  3. 根据权利要求2所述的一种床垫自动打钉机，其特征在于，所述的伺服电机(11)上还连接有减速器(29)。
  4. 根据权利要求2所述的一种床垫自动打钉机，其特征在于，所述的升降底架(8)上还设置有升降辊筒拖链(30)。
  5. 根据权利要求2所述的一种床垫自动打钉机，其特征在于，所述的机架主体(1)内设置有给升降辊筒机构(2)的升降起到导向作用的导套导柱结构(31)。
  6. 根据权利要求1所述的一种床垫自动打钉机，其特征在于，所述的钉枪机构(3)由钉 枪(32)、供钉枪(32)安装的安装底板(33)和位于安装底板(33)下方的进给底板(34)组成，所述的进给底板(34)顶部且与安装底板(33)之间设置有控制安装底板(33)前后移动的直线模组(35)，所述的安装底板(33)和进给底板(34)之间还设置有供安装底板(33)前后移动的直线导轨(36)，所述的进给底板(34)下方设置有带动进给底板(34)、安装底板(33)以及钉枪(32)围绕升降辊筒机构(2)外部环向往复移动的环轨平移小车(37)，所述的环轨平移小车(37)上设置有拖链槽(38)以及与拖链槽(38)相配合的伸缩拖链(39)，所述的安装底板(33)上还设置有控制钉枪(32)工作的驱动电机(40)，所述的环轨平移小车(37)下方设置有传动齿轮(41)，所述的传动齿轮(41)通过连接轴(42)与环轨平移小车(37)连接，所述的环轨平移小车(37)与进给底板(34)之间还设置有用于控制该传动齿轮(41)转动的电机部(43)。
  7. 根据权利要求6所述的一种床垫自动打钉机，其特征在于，所述的环轨输送机构(4)包括环绕于升降辊筒机构(2)外部的固定环轨(44)，所述的环轨平移小车(37)可沿该固定环轨(44)环形往复运动，沿所述固定环轨(44)的内壁环形设置有一圈环形齿条(45)，所述的传动齿轮(41)啮合滚动安装于环形齿条(45)上。
  8. 根据权利要求2所述的一种床垫自动打钉机，其特征在于，所述的环形拖链机构(5)包括环绕分布于环形固定轨道(26)外侧的环形拖链结构(46)，该环形拖链机构(5)还包括感应开关及伸缩导杆。
  9. 根据权利要求1所述的一种床垫自动打钉机，其特征在于，所述的床垫侧边调型机构(6)均由侧边安装底座(47)、设置于侧边安装底座(47)上方的侧边固定隔板(48)和设置于侧边固定隔板(48)上方的侧边挡板(49)组成，所述的侧边安装底座(47)顶部安装有控制侧边固定隔板(48)前后移动的侧边平移模组(50)，位于所述侧边平移模组(50)的两侧设置有供侧边固定隔板(48)前后移动的导轨组件一(51)，所述的侧边固定隔板(48)顶部安装有两个间隔设置的固定连接板(52)，所述的固定连接板(52)上均安装有升降气缸一(53)，通过两所述升降气缸一(53)控制侧边挡板(49)的升降。
  10. 根据权利要求1所述的一种床垫自动打钉机，其特征在于，所述的床垫调型机构(7)均由主安装底座(54)、设置于主安装底座(54)上方的主固定隔板(55)和设置于主固定隔板(55)上方的主挡板(56)组成，所述的主安装底座(54)顶部安装有控制主固定隔板(55)前后移动的主平移模组(57)，位于所述主平移模组(57)的两侧设置有供主固定隔板(55)前后移动的导轨组件二(58)，所述的主固定隔板(55)顶部安装有控制主挡板(56)升降的升降气缸二(59)。
PCT/CN2021/119811 2020-10-21 2021-09-23 一种床垫自动打钉机 WO2022083393A1 (zh)

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