WO2022183716A1 - 一种床垫套袋机 - Google Patents

一种床垫套袋机 Download PDF

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Publication number
WO2022183716A1
WO2022183716A1 PCT/CN2021/119813 CN2021119813W WO2022183716A1 WO 2022183716 A1 WO2022183716 A1 WO 2022183716A1 CN 2021119813 W CN2021119813 W CN 2021119813W WO 2022183716 A1 WO2022183716 A1 WO 2022183716A1
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WIPO (PCT)
Prior art keywords
mattress
bagging machine
mounting frame
belt
plate
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PCT/CN2021/119813
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English (en)
French (fr)
Inventor
郭树均
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浙江雅博自动化设备有限公司
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Publication of WO2022183716A1 publication Critical patent/WO2022183716A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B5/00—Packaging individual articles in containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, jars
    • B65B5/04—Packaging single articles
    • B65B5/045—Packaging single articles in bags
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/10—Feeding, e.g. conveying, single articles
    • B65B35/24—Feeding, e.g. conveying, single articles by endless belts or chains
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00—Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/56—Orientating, i.e. changing the attitude of, articles, e.g. of non-uniform cross-section
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention belongs to the field of mechanical automation and relates to a mattress bagging machine.
  • Mattress is an item between the human body and the bed used to ensure consumers get a healthy and comfortable sleep.
  • people are paying more and more attention to the production line.
  • the bagging and packaging process of the finished mattress at the end of the line still adopts the traditional manual bagging production process, which affects the processing and production efficiency of the mattress production line. and increased labor costs.
  • the purpose of the present invention is to provide a mattress bagging machine with a high degree of automation and reducing labor costs in view of the above problems in the prior art.
  • a mattress bagging machine comprising a mattress bagging machine body, characterized in that the mattress bagging body is conveyed by a belt conveyor, which can align the finished mattress.
  • the centering device in the middle is composed of a spreading unit that spreads the bag.
  • the mattress bagging machine is provided with a mounting frame for installing the belt conveying device, the centering device and the spreading unit.
  • the mounting frame is provided with a useful In order to support the movable air frame of the spreading unit, a plurality of auxiliary rollers are fixedly installed on the two sides of the belt conveying device on the installation frame, and a laser altimeter for measuring the height of the finished mattress is installed on the air frame. .
  • the belt conveying device is composed of a belt and a driving motor that drives the belt to move, and the driving motor is fixedly installed on the mounting frame.
  • the centering device consists of two straightening plates arranged on the mounting frame and used for centering the mattress, a driving mechanism for driving the straightening plates to move relatively, and a
  • the driving mechanism is composed of a servo motor, a gear arranged on the transmission shaft of the servo motor and a rack meshing with the gear, and the servo motor is installed on the installation
  • the connecting mechanism consists of a moving plate fixedly installed on both ends of the rack and a joint plate for fixedly connecting the straightening plate and the moving plate, and the joint plates are all fixed by fixing The bolts are connected to the straightening plate and the moving plate.
  • the expansion unit is composed of an upper support plate, a lower support plate and a driving structure for controlling the movement of the upper support plate and the lower support plate
  • the driving structure is composed of a fixed
  • the servo motor on the airframe, the pulley transmission structure arranged on the top of the airframe, and the lift rod are composed of a moving rod fixedly connected to one end of the lift rod, and sliding guide rails are arranged on the pillars on both sides of the airframe. , the two ends of the moving rod are slidably connected with the sliding guide rail.
  • the upper support plate is connected to the moving rod through a sliding module
  • the bottom of the moving rod is provided with two sliding guide rails
  • the bottom of the lower support plate is provided with a longitudinally movable
  • the sliding base is provided with a sliding guide rail 3 for the longitudinal movement of the sliding base
  • the sliding base is provided with a fixing rod, and the fixing runs through several joint plates
  • the sliding base A column is arranged on the column, and the column is sleeved with a connecting part connected to the upper support plate.
  • the mounting frame is provided with four sliding guide rails
  • the moving plate is provided with a sliding module slidably connected with the four sliding guide rails.
  • the mattress bagging machine Compared with the prior art, the mattress bagging machine has the advantages of simple structure, reasonable design, high intelligence and greatly reduced labor cost.
  • Figure 1 is a schematic diagram of the overall three-dimensional structure of the mattress bagging machine.
  • Figure 2 is a schematic diagram of the internal three-dimensional structure of the mattress bagging machine.
  • Figure 3 is a schematic view of the right side structure of the mattress bagging machine.
  • the mattress bagging machine includes a mattress bagging machine body 1.
  • the mattress bagging body is conveyed by a belt 9 and a conveying device 2, which can center the finished mattress.
  • the device 3 is composed of a spreading unit 4 that spreads the bag.
  • the mattress bagging machine is provided with a mounting frame 5 for the belt 9 conveying device 2, the centering device 3 and the spreading unit 4.
  • the mounting frame 5 is provided with There is an air frame 6 used to support the movement of the spreading unit 4.
  • a number of auxiliary rollers 7 are fixedly installed on the mounting frame 5 on both sides of the conveyor device 2 of the belt 9.
  • the air frame 6 is provided with a laser measuring device for measuring the height of the finished mattress.
  • the finished mattress is transported to the mattress bagging machine through the assembly line.
  • the height is measured by the laser altimeter 8, and then the alignment plate 11 set at both ends of the conveyor 2 of the belt 9 is used for centering and correction.
  • the fixing rod 27 is installed on the outer side of the correction plate 11, one end of the fixing rod 27 is fixedly connected to the sliding base 26 to drive the longitudinal movement of the upper support plate 17 and the lower support plate 18.
  • the method of synchronous centering ensures that the finished mattress can enter the bag accurately.
  • the driving structure set on the aircraft frame 6 is used to realize the realization.
  • the lifting and lowering motion of the upper support plate 17 enables the opening of the bag to enter the mattress accurately, and finally the processing technology of the mattress bag is completed through the conveyor 2 of the belt 9 and the auxiliary roller 7 .
  • the belt 9 conveying device 2 is composed of a belt 9 and a driving motor 10 that drives the movement of the belt 9.
  • the driving motor 10 is fixedly installed on the mounting frame 5, and the finished mattress is driven to move by the driving motor 10 to the movement of the belt 9. .
  • the centering device 3 consists of two straightening plates 11 arranged on the mounting frame 5 and used to center the mattress, a driving mechanism for driving the straightening plates 11 to move relative to each other, and a driving mechanism for connecting the straightening plates 11 and
  • the connecting mechanism of the driving mechanism is formed after the connecting mechanism.
  • the driving mechanism drives the two corrections to move relative to each other to achieve the effect of centering the finished mattress.
  • the driving mechanism consists of a servo motor, a gear 13 arranged on the transmission shaft of the servo motor and meshing with the gear 13.
  • the gear 14 on the main shaft of the servo motor is composed of the rack 14, and the effect of relative movement is achieved by the meshing of the gear 13 on the main shaft of the servo motor and the rack 14, and the servo motor is installed in the mounting frame 5 and located under the conveyor 2 of the belt 9.
  • the connection mechanism is fixedly installed
  • the moving plates 15 on both ends of the rack 14 and the connecting plates 16 for fixedly connecting the straightening plate 11 and the moving plate 15 are composed, and the connecting plates 16 are connected to the straightening plate 11 and the moving plate 15 by fixing bolts.
  • the spreading unit 4 is composed of an upper support plate 17 , a lower support plate 18 and a driving structure for controlling the movement of the upper support plate 17 and the lower support plate 18
  • the driving structure is composed of a servo motor fixed on the aircraft frame 6 .
  • the pulley transmission structure 19 arranged on the top of the air frame 6 is composed of a lift rod 20.
  • One end of the lift rod 20 is fixedly connected with a moving rod 21.
  • the pillars on both sides of the air frame 6 are provided with sliding guide rails 1 22.
  • Both ends of the moving rod 21 It is slidably connected with the sliding guide rail, the two ends of the moving rod 21 are slidably connected with the sliding guide rail through the sliding module, and the moving rod 21 is connected with another sliding guide rail on the side post of the aircraft frame 6 through a reinforcing rib, and one end of the reinforcing rib is fixed to the moving rod 21
  • the other end of the upper part is fixed on the sliding module on the sliding guide rail, which strengthens the stability of the equipment during operation.
  • the upper support plate 17 is connected to the moving rod 21 through the sliding module, and the moving rod 21 is driven up and down by the lifting rod 20, so as to realize the up and down lifting of the upper support plate 17, and the bottom of the moving rod 21 is provided with a sliding guide rail 23 23 , the bottom of the lower support plate 18 is provided with a longitudinally movable sliding base 26, and the mounting frame 5 is provided with a sliding guide rail 24 for the longitudinal movement of the sliding base 26, and the sliding base 26 is provided with a fixed rod 27, and is fixed through several A joint plate 16 is provided, a column 28 is disposed on the sliding base 26 , and a connecting portion 29 connected to the upper support plate 17 is sleeved on the column 28 .
  • the mounting frame 5 is provided with a sliding guide rail 4 25
  • the moving plate 15 is provided with a sliding module slidably connected with the sliding guide rail 4 25 .

Abstract

一种床垫套袋机，包括床垫套袋机本体（1），床垫套袋机本体（1）由皮带输送装置（2）、能将成品床垫进行对中的对中装置（3）和将套袋撑开的撑开单元（4）组成，该床垫套袋机设置有供皮带输送装置（2）、对中装置（3）和撑开单元（4）安装的安装架（5），安装架（5）上设置有用于支撑撑开单元（4）活动的航架（6），安装架（5）上位于皮带输送装置（2）两侧上固定安装有若干个辅助滚筒（7），航架（6）上设置有用于测量成品床垫高度的激光测高仪（8）。该床垫套袋机具有结构简单、设计合理、智能化程度高以及极大减少了人工劳动成本的优点。

Description

一种床垫套袋机 技术领域
本发明属于机械自动化领域，涉及一种床垫套袋机。
背景技术
床垫是保证消费者获得健康而又舒适的睡眠而使用的一种介于人体和床之间的物品，现有技术的中国床垫智能制造流水线的加工生产上，人们越来越重视生产流水线上的生产效率，在现有床垫生产加工流水线上，在流水线末端上的对成品床垫进行套袋包装工序依旧采用传统的人工套袋的生产工艺，影响了床垫流水线上的加工生产效率和增加了人工劳动力成本。
发明内容
本发明的目的是针对现有技术中存在的上述问题，提供了一种自动化程度高且能减少人工劳动成本的床垫套袋机。
本发明的目的可通过下列技术方案来实现：一种床垫套袋机，包括床垫套袋机本体，其特征在于，该床垫套袋机体由皮带输送装置、能将成品床垫进行对中的对中装置和将套袋撑开的撑开单元组成，该床垫套袋机设置有供皮带输送装置、对中装置和撑开单元安装的安装架，所述的安装架上设置有用于支撑撑开单元活动的航架，所述的安装架上位于皮带输送装置两侧上固定安装有若干个辅助滚筒，所述的航架上设置有用于测量成品床垫高度的激光测高仪。
在上述一种床垫套袋机中，所述的皮带输送装置由皮带和带动皮带运动的驱动电机组成，所述的驱动电机固定安装于安装架上。
在上述一种床垫套袋机中，所述的对中装置由设置于安装架上且用于将床垫对中的两个矫正板、用于带动矫正板进行相对移动的驱动机构和用于连接矫正板和驱动机构的连接机构后组成，所述的驱动机构由伺服电机、设置于伺服电机传动轴上的齿轮和与齿轮相啮合的齿条组成，且所述的伺服电机安装于安装架内且位于皮带输送装置下方，所述的连接机构由固定安装于齿条两端上的移动板和用于固定连接矫正板与移动板的接合板组成，且所述的接合板均通过固定螺栓连接于矫正板和移动板上。
在上述一种床垫套袋机中，所述的撑开单元由上撑板、下撑板以及用于控制上撑板和下撑板运动的驱动结构组成，且所述的驱动结构由固定于航架上的伺服电机、设置于航架顶部上的皮带轮传动结构和升降杆组成，所述的升降杆一端固定连接有移动杆，所述的航架两侧柱子上均设置有滑动导轨一，所述的移动杆两端与滑动导轨滑动连接。
在上述一种床垫套袋机中，所述的上撑板通过滑动模块连接于移动杆，所述的移动杆底部设置有滑动导轨二，所述的下撑板底部设置有可纵向移动的滑动底座，且所述的安装架上设置有用于滑动底座纵向移动的滑动导轨三，所述的滑动底座上设置有固定杆，且所述的固定贯穿于若干个接合板，所述的滑动底座上设置有立柱，且所述的立柱上套设有与上撑板连接的连接部。
在上述一种床垫套袋机中，所述的安装架上设置有滑动导轨四，所述的移动板上设置有与滑动导轨四滑动连接的滑动模块。
与现有技术相比，本床垫套袋机具有结构简单、设计合理、智能化程度高以及极大减少了人工劳动成本的优点。
附图说明
图1是本床垫套袋机的整体立体结构示意图。
图2是本床垫套袋机的内部立体结构示意图。
图3是本床垫套袋机的右视结构示意图。
图中，1、床垫套袋机本体；2、皮带输送装置；3、对中装置；4、撑开单元；5、安装架；6、航架；7、辅助滚筒；8、激光测高仪；9、皮带；10、驱动电机；11、矫正板；12、伺服电机；13、齿轮；14、齿条；15、移动板；16、接合板；17、上撑板；18、下撑板；19、皮带轮传动结构；20、升降杆；21、移动杆；22、滑动导轨一；23、滑动导轨二；24、滑动导轨三；25、滑动导轨四；26、滑动底座；27、固定杆；28、立柱；29、连接部。
具体实施方式
以下是本发明的具体实施例并结合附图，对本发明的技术方案作进一步的描述，但本发明并不限于这些实施例。
如图1图2图3所示，本床垫套袋机，包括床垫套袋机本体1，该床垫套袋机体由皮带9输送装置2、能将成品床垫进行对中的对中装置3和将套袋撑开的撑开单元4组成，该床垫套袋机设置有供皮带9输送装置2、对中装置3和撑开单元4安装的安装架5，安装架5上设置有用于支撑撑开单元4活动的航架6，安装架5上位于皮带9输送装置2两侧上固定安装有若干个辅助滚筒7，航架6上设置有用于测量成品床垫高度的激光测高仪8。
工作原理
成品床垫通过流水线输送到床垫套袋机，当成品床垫到位后，通过激光测高仪8进行高度测量，然后通过设置于皮带9输送装置2两端的矫正板11进行对中矫正，在进行对中矫正时候，同时通过安装与矫正板11外侧上的固定杆27，该固定杆27一端固定连接于滑动底座26上，来带动其上撑板17和下撑板18的纵向移动，通过同步对中的方式，来保证成品床垫精准的进入套袋内，对中到位后，根据航架6上的激光测高仪8测量的高度，通过设置于航架6上的驱动结构来实现对上撑板17的升降运动，使得套袋口子能够精准的进入床垫，最后通过皮带9输送装置2和辅助滚筒7来完成床垫套袋的加工工艺。
进一步细说，皮带9输送装置2由皮带9和带动皮带9运动的驱动电机10组成，驱动电机10固定安装于安装架5上，通过驱动电机10到你皮带9运动从而实现带动成品床垫移动。
进一步细说，对中装置3由设置于安装架5上且用于将床垫对中的两个矫正板11、用于带动矫正板11进行相对移动的驱动机构和用于连接矫正板11和驱动机构的连接机构后组成，通过驱动机构带动两个矫正进行相对移动从而达到成品床垫对中的效果，驱动机构由伺服电机、设置于伺服电机传动轴上的齿轮13和与齿轮13相啮合的齿条14组成，通过伺服电机主轴上的齿轮13与齿条14相互啮合来实现相对移动的效果，且伺服电机安装于安 装架5内且位于皮带9输送装置2下方，连接机构由固定安装于齿条14两端上的移动板15和用于固定连接矫正板11与移动板15的接合板16组成，且接合板16均通过固定螺栓连接于矫正板11和移动板15上。
进一步细说，撑开单元4由上撑板17、下撑板18以及用于控制上撑板17和下撑板18运动的驱动结构组成，且驱动结构由固定于航架6上的伺服电机、设置于航架6顶部上的皮带轮传动结构19和升降杆20组成，升降杆20一端固定连接有移动杆21，航架6两侧柱子上均设置有滑动导轨一22，移动杆21两端与滑动导轨滑动连接，移动杆21的两端通过滑动模块与滑动导轨滑动连接，且移动杆21与航架6侧柱上另一个滑动导轨通过加强筋相连接，加强筋一端固定于移动杆21上另一端固定于滑动导轨上滑动模块上，加强了该设备在运转的时候的稳定性能。
进一步细说，上撑板17通过滑动模块连接于移动杆21，通过升降杆20来带动移动杆21上下升降，从而实现了上撑板17的上下升降，移动杆21底部设置有滑动导轨二23，下撑板18底部设置有可纵向移动的滑动底座26，且安装架5上设置有用于滑动底座26纵向移动的滑动导轨三24，滑动底座26上设置有固定杆27，且固定贯穿于若干个接合板16，滑动底座26上设置有立柱28，且立柱28上套设有与上撑板17连接的连接部29。
进一步细说，安装架5上设置有滑动导轨四25，移动板15上设置有与滑动导轨四25滑动连接的滑动模块。增强了该设备的运行稳定性能
本文中所描述的具体实施例仅仅是对本发明精神作举例说明。本发明所属技术领域的技术人员可以对所描述的具体实施例做各种各样的修改或补充或采用类似的方式替代，但并不会偏离本发明的精神或者超越所附权利要求书所定义的范围。

Claims (6)

  1. 一种床垫套袋机，包括床垫套袋机本体(1)，其特征在于，该床垫套袋机体由皮带(9)输送装置(2)、能将成品床垫进行对中的对中装置(3)和将套袋撑开的撑开单元(4)组成，该床垫套袋机设置有供皮带(9)输送装置(2)、对中装置(3)和撑开单元(4)安装的安装架(5)，所述的安装架(5)上设置有用于支撑撑开单元(4)活动的航架(6)，所述的安装架(5)上位于皮带(9)输送装置(2)两侧上固定安装有若干个辅助滚筒(7)，所述的航架(6)上设置有用于测量成品床垫高度的激光测高仪(8)。
  2. 根据权利要求1所述的一种床垫套袋机，其特征在于，所述的皮带(9)输送装置(2)由皮带(9)和带动皮带(9)运动的驱动电机(10)组成，所述的驱动电机(10)固定安装于安装架(5)上。
  3. 根据权利要求1所述的一种床垫套袋机，其特征在于，所述的对中装置(3)由设置于安装架(5)上且用于将床垫对中的两个矫正板(11)、用于带动矫正板(11)进行相对移动的驱动机构和用于连接矫正板(11)和驱动机构的连接机构后组成，所述的驱动机构由伺服电机、设置于伺服电机传动轴上的齿轮(13)和与齿轮(13)相啮合的齿条(14)组成，且所述的伺服电机安装于安装架(5)内且位于皮带(9)输送装置(2)下方，所述的连接机构由固定安装于齿条(14)两端上的移动板(15)和用于固定连接矫正板(11)与移动板(15)的接合板(16)组成，且所述的接合板(16)均通过固定螺栓连接于矫正板(11)和移动板(15)上。
  4. 根据权利要求1所述的一种床垫套袋机，其特征在于，所述的撑开单元(4)由上撑板(17)、下撑板(18)以及用于控制上撑板(17)和下撑板(18)运动的驱动结构组成，且所述的驱动结构由固定于航架(6)上的伺服电机、设置于航架(6)顶部上的皮带轮传动结构(19)和升降杆(20)组成，所述的升降杆(20)一端固定连接有移动杆(21)，所述的航架(6)两侧柱子上均设置有滑动导轨一(22)，所述的移动杆(21)两端与滑动导轨滑动连接。
  5. 根据权利要求4所述的一种床垫套袋机，其特征在于，所述的上撑板(17)通过滑动模块连接于移动杆(21)，所述的移动杆(21)底部设置有滑动导轨二(23)，所述的下撑板(18)底部设置有可纵向移动的滑动底座(26)，且所述的安装架(5)上设置有用于滑动底座(26)纵向移动的滑动导轨三(24)，所述的滑动底座(26)上设置有固定杆(27)，且所述的固定贯穿于若干个接合板(16)，所述的滑动底座(26)上设置有立柱(28)，且所述的立柱(28)上套设有与上撑板(17)连接的连接部(29)。
  6. 根据权利要求1所述的一种床垫套袋机，其特征在于，所述的安装架(5)上设置有滑动导轨四(25)，所述的移动板(15)上设置有与滑动导轨四(25)滑动连接的滑动模块。
PCT/CN2021/119813 2021-03-01 2021-09-23 一种床垫套袋机 WO2022183716A1 (zh)

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