WO2022083321A1 - 显示基板及其制作方法、显示装置 - Google Patents
显示基板及其制作方法、显示装置 Download PDFInfo
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- WO2022083321A1 WO2022083321A1 PCT/CN2021/116522 CN2021116522W WO2022083321A1 WO 2022083321 A1 WO2022083321 A1 WO 2022083321A1 CN 2021116522 W CN2021116522 W CN 2021116522W WO 2022083321 A1 WO2022083321 A1 WO 2022083321A1
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- layer
- insulating layer
- display area
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- display
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- 239000000758 substrate Substances 0.000 title claims abstract description 182
- 238000004519 manufacturing process Methods 0.000 title claims description 22
- 239000010410 layer Substances 0.000 claims description 375
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- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
- H10K59/1315—Interconnections, e.g. wiring lines or terminals comprising structures specially adapted for lowering the resistance
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K77/00—Constructional details of devices covered by this subclass and not covered by groups H10K10/80, H10K30/80, H10K50/80 or H10K59/80
- H10K77/10—Substrates, e.g. flexible substrates
- H10K77/111—Flexible substrates
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/10—OLEDs or polymer light-emitting diodes [PLED]
- H10K50/11—OLEDs or polymer light-emitting diodes [PLED] characterised by the electroluminescent [EL] layers
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K50/00—Organic light-emitting devices
- H10K50/80—Constructional details
- H10K50/805—Electrodes
- H10K50/82—Cathodes
- H10K50/822—Cathodes characterised by their shape
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/1201—Manufacture or treatment
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/124—Insulating layers formed between TFT elements and OLED elements
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/10—OLED displays
- H10K59/12—Active-matrix OLED [AMOLED] displays
- H10K59/131—Interconnections, e.g. wiring lines or terminals
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/805—Electrodes
- H10K59/8052—Cathodes
- H10K59/80521—Cathodes characterised by their shape
-
- H—ELECTRICITY
- H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10K—ORGANIC ELECTRIC SOLID-STATE DEVICES
- H10K59/00—Integrated devices, or assemblies of multiple devices, comprising at least one organic light-emitting element covered by group H10K50/00
- H10K59/80—Constructional details
- H10K59/87—Passivation; Containers; Encapsulations
- H10K59/873—Encapsulations
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
- Y02E10/549—Organic PV cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- the present disclosure relates to the field of display technology, and in particular, to a display substrate, a manufacturing method thereof, and a display device.
- a display device such as an AMOLED (Active-matrix organic light-emitting diode) display device, has the advantages of being able to individually control each sub-pixel for display, high contrast, and bright colors.
- AMOLED Active-matrix organic light-emitting diode
- a display substrate has a display area and a non-display area adjacent to the display area.
- the display substrate includes: a flexible substrate, the flexible substrate includes at least one stretchable area, the stretchable area extends from the display area to the non-display area, and the stretchable area is provided a plurality of openings arranged in an array; a cathode layer located on the first side of the flexible substrate, the cathode layer extends from the display area to the non-display area, and the edge of the cathode layer is located in the a non-display area; at least one insulating layer between the flexible substrate and the cathode layer, the at least one insulating layer configured to expose the plurality of openings, and the at least one insulating layer
- the layer is provided with at least one isolation slot, the isolation slot is disposed around the opening, and the isolation slot is configured to isolate the cathode layer.
- the display substrate further includes: a light-emitting functional layer located between the cathode layer and the at least one insulating layer, the light-emitting functional layer extending from the display area to the non-display area , the edge of the light-emitting functional layer is located between the edge of the cathode layer and the display area; wherein at least part of the blocking groove simultaneously blocks the cathode layer and the light-emitting functional layer.
- the cross section obtained by cutting the blocking groove along the radial direction of the opening is substantially an inverted T shape.
- the at least one insulating layer includes a first inorganic insulating layer and a first organic insulating layer that are separated from the cathode layer in sequence; the isolation groove passes through the first inorganic insulating layer and at least part of the the first organic insulating layer.
- the display substrate further includes: at least one signal line disposed on the first side of the flexible substrate and located in the non-display area, the signal line having at least one first escape opening , the first escape opening is configured to expose the opening.
- the at least one insulating layer covers the sidewall of the first escape opening; or, the at least one insulating layer covers the sidewall of the first escape opening and the signal line is far away from the flexible substrate A part of the surface of the surface close to the first escape opening.
- the signal line includes a first metal layer and a second metal layer that are sequentially away from the flexible substrate;
- the at least one insulating layer includes a first organic insulating layer that is sequentially adjacent to the flexible substrate and a second organic insulating layer;
- the second organic insulating layer covers the side of the first metal layer close to the opening and a part of the surface of the first metal layer away from the flexible substrate;
- the second metal layer layer is in electrical contact with the first metal layer, and the second metal layer covers the side of the second organic insulating layer away from the opening and a part of the surface of the second organic insulating layer away from the flexible substrate ;
- the first organic insulating layer covers the side surface of the second metal layer close to the opening and a part of the surface of the second metal layer away from the flexible substrate.
- the at least one insulating layer further includes a first inorganic insulating layer and a second inorganic insulating layer; the second inorganic insulating layer is located on the second organic insulating layer, the first metal layer, between the second metal layer and the flexible substrate; the first inorganic insulating layer covers at least part of the surface of the first organic insulating layer away from the flexible substrate, and the first organic insulating layer is close to the flexible substrate.
- the sides of the opening and the second organic insulating layer are adjacent to the sides of the opening, and the first inorganic insulating layer is connected to the second inorganic insulating layer.
- the signal lines include voltage signal lines disposed around the display area.
- the display substrate further includes: a cathode overlap layer located in the non-display area, including a first part and a second part connected to each other, the first part is electrically connected to the surface of the cathode layer close to the flexible substrate, the second part is electrically connected to the surface of the voltage signal line away from the flexible substrate; the cathode bonding layer has at least one second escape opening configured to expose the hole.
- the at least one insulating layer covers the side wall of the second escape opening; or, the at least one insulating layer covers the side wall of the second escape opening and the cathode overlap layer is far away from the flexible A part of the surface of the substrate close to the second escape opening.
- the display substrate further includes: a first blocking dam disposed on a first side of the flexible substrate, the first blocking dam is located in the non-display area and disposed around the display area, the The first barrier dam covers at least the side of the voltage signal line away from the display area and the side of the cathode bonding layer away from the display area, and the first barrier dam has at least one third escape opening, so The third escape opening is configured to expose the opening; a second blocking dam is disposed on the first side of the flexible substrate, the second blocking dam is located in the non-display area and is disposed around the display area , the second barrier dam is located on the surface of the second part of the cathode overlap layer away from the flexible substrate, the second barrier dam has at least one fourth escape opening, and the fourth escape opening is configured to expose the opening, the first escape opening and the second escape opening; an encapsulation layer disposed on the first side of the flexible substrate, the encapsulation layer covering the cathode layer, the first escape opening A blocking dam and the second blocking
- the display substrate is substantially rectangular, the number of the stretchable regions is four, and the four stretchable regions are respectively located at four corner positions of the display substrate; The number of the stretchable regions is one, and one stretchable region covers all the display areas and all the non-display areas.
- the plurality of openings arranged in the array include: first openings extending in a first direction; and second openings extending in a second direction crossing the first direction; wherein, In the first direction and the second direction, the first openings and the second openings are alternately arranged.
- a display device in another aspect, includes: the display substrate according to any one of the above embodiments.
- a method for manufacturing a display substrate includes: forming at least one layer on a first side of a flexible substrate an insulating layer; a plurality of openings arranged in an array are formed in the stretchable area of the flexible substrate, and at least part of the openings pass through the at least one insulating layer; wherein the stretchable area extends from the display area extending to the non-display area; forming at least one isolation groove on the at least one insulating layer, and the isolation groove is arranged around the opening; forming the cathode on the flexible substrate formed with the at least one insulating layer layer, the cathode layer extends from the display area to the non-display area, the edge of the cathode layer is located in the non-display area, and the cathode layer is cut off by the blocking groove.
- the method before forming the cathode layer, further includes: forming a light-emitting functional layer on the first side of the flexible substrate, the light-emitting functional layer extending from the display area to the non-display area, The edge of the light-emitting functional layer is located between the edge of the cathode layer and the display area; wherein at least part of the blocking groove blocks the cathode layer and the light-emitting functional layer at the same time.
- the at least one insulating layer includes a first inorganic insulating layer and a first organic insulating layer that are separated from the cathode layer in sequence; the at least one isolation groove is formed in the at least one insulating layer, including : etching the first inorganic insulating layer and at least part of the first organic insulating layer through an etching process to form the at least one isolation groove.
- FIG. 1 is a structural diagram of a display substrate according to some embodiments.
- FIG. 2 is a partial structural diagram showing the substrate in the stretchable area A in FIG. 1;
- Fig. 3 is a kind of sectional structure diagram along the BB' position in the stretchable area A in Fig. 2;
- Fig. 4 is another cross-sectional structural view along the BB' position in the stretchable region A in Fig. 2;
- FIG. 5A is a relative positional relationship diagram of the first to fifth escape openings and the opening 3 according to some embodiments
- FIG. 5B is another relative positional relationship diagram of the first to fifth escape openings and the opening 3 according to some embodiments.
- 6A is a cross-sectional structural diagram of a display substrate taken along a direction perpendicular to a boundary of a display area according to some embodiments;
- 6B is a cross-sectional structural view of the display substrate taken along a direction parallel to the boundary of the display area according to some embodiments;
- FIG. 7 is a block diagram of a display device according to some embodiments.
- FIG. 8 is a flowchart of a method of fabricating a display substrate according to some embodiments.
- first and second are only used for descriptive purposes, and should not be construed as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Thus, a feature defined as “first” or “second” may expressly or implicitly include one or more of that feature.
- plural means two or more.
- Exemplary embodiments are described herein with reference to cross-sectional and/or plan views that are idealized exemplary drawings.
- the thickness of layers and regions are exaggerated for clarity. Accordingly, variations from the shapes of the drawings due to, for example, manufacturing techniques and/or tolerances, are contemplated.
- example embodiments should not be construed as limited to the shapes of the regions shown herein, but to include deviations in shapes due, for example, to manufacturing. For example, an etched area shown as a rectangle will typically have curved features.
- the regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of example embodiments.
- some embodiments of the present disclosure provide a display substrate 100 having a display area Q 1 and a non-display area Q 2 adjacent to the display area Q 1 , wherein the non-display area Q 2 It may be located only on one or more sides of the display area Q1, or according to the example shown in FIG. 1 , the non-display area Q2 may be arranged in a circle around the display area Q1.
- the display substrate 100 includes a flexible substrate 1 , a cathode layer 21 located on a first side of the flexible substrate 1 , and at least one insulating layer 4 located between the flexible substrate 1 and the cathode layer 21 .
- the flexible substrate 1 includes at least one stretchable area A, and the stretchable area A extends from the display area Q 1 to the non-display area Q 2 .
- the number of stretchable areas A is four, and the four stretchable areas A are located at four corner positions of the display substrate 100 respectively.
- the number of stretchable areas A is one, and one stretchable area A covers all the display areas Q 1 and all the non-display areas Q 2 at the same time.
- the stretchable area A is provided with a plurality of openings 3 arranged in an array.
- the plurality of openings 3 arranged in the array may include: first openings 31 extending along the first direction X; and extending along the second direction Y crossing the first direction X The second opening 32 .
- the first openings 31 and the second openings 32 are alternately arranged. This arrangement is beneficial to make the flexible substrate 1 have better stretchability.
- the cross arrangement of the second direction Y and the first direction X includes, but is not limited to, the manner in which the first and second directions Y and the first direction X are perpendicular to each other as shown in FIG. 2 , that is, the second direction Y and the first direction X
- the included angle between them is not limited to a right angle, and the included angle may also include an acute angle.
- the plurality of openings 3 can be directly fabricated on the display substrate motherboard, and after that, a single display substrate 100 can be obtained by cutting.
- the corners of the display substrate 100 ie, the position of the triangle dotted frame in FIG. 2
- the corners of the display substrate 100 can also be cut to form rounded corners, which is convenient for use in display devices with rounded corners.
- openings 3 may also be formed on the cut corners.
- the openings 3 are through holes through the flexible substrate 1 .
- the openings 3 are blind holes. It can be understood that when the opening 3 is a blind hole, the opening 3 only has an opening on the first side of the flexible substrate 1 .
- the present disclosure does not limit the depth of the blind hole, that is, the depth of the blind hole can be determined according to the required stretchability. For example, the deeper the blind hole, the greater the stretchability; less stretch.
- the stretchable area A of the flexible substrate 1 extends from the display area Q1 to the non-display area Q2 , and the flexible substrate 1 is provided with a plurality of arrays in the stretchable area A
- the openings 3, therefore, the flexible substrate 1 can be stretched both in at least part of the display area Q1 and at least part of the non-display area Q2 .
- the display device can achieve a curved display effect by stretching the display substrate 100 .
- the cathode layer 21 extends from the display area Q 1 to the non-display area Q 2 , and the edge of the cathode layer 21 is located in the non-display area Q 2 .
- the at least one insulating layer 4 is configured to expose a plurality of openings 3, and the at least one insulating layer 4 is provided with at least one isolating groove 45 disposed around the openings 3 (eg, isolating groove 45 A circle can be provided around the opening 3 ; alternatively, the blocking groove 45 can also be provided only half a circle or a third circle around the opening 3 , etc.), and the blocking groove 45 is configured to block the cathode layer 21 .
- the isolation groove 45 can be provided, for example, in the part of the at least one insulating layer 4 covered by the cathode layer 21 .
- “The part of the at least one insulating layer 4 covered by the cathode layer 21 ” refers to at least part of the at least one insulating layer 4 covered by the design boundary of the cathode layer 21 . It can be understood that in actual production, for example, when the cathode layer 21 is fabricated by an evaporation process, there may be a certain deviation between the actual evaporation boundary of the cathode layer 21 and the design boundary. Therefore, in an actual product, the part of the at least one insulating layer 4 that is not covered by the cathode layer 21 may also be provided with a partition groove 45 .
- the stretchable area A of the flexible substrate 1 is arranged to extend from the display area Q 1 to the non-display area Q 2 , and the stretchable area A of the flexible substrate 1 can be extended from the display area Q 1 to the non-display area Q 2 .
- the stretched area A is provided with a plurality of openings 3 arranged in an array, so that the flexible substrate 1 can be stretched in at least part of the display area Q1 and at least part of the non-display area Q2 .
- the blocking groove 45 is arranged around the opening 3, and the blocking groove 45 is configured to block the cathode layer 21, which can also prevent the water vapor from passing through the blocking groove.
- the side of 45 close to the opening 3 penetrates through the cathode layer 21 to the side of the partition groove 45 far away from the hole 3, so that the opening 3 can be set to achieve a stretchable effect, and the water vapor can easily corrode the cathode layer 21, resulting in display A problem of poor display occurs in the display area of the substrate 100 .
- the display substrate 100 further includes: a light-emitting functional layer 22 (eg, an electron transport layer, an electron injection layer, an organic light-emitting layer) located between the cathode layer 21 and at least one insulating layer 4 , hole injection layer and hole transport layer, etc.), the light emitting functional layer 22 extends from the display area Q 1 to the non-display area Q 2 , and the edge of the light emitting functional layer 22 is located between the edge of the cathode layer 21 and the display area Q 1 .
- a light-emitting functional layer 22 eg, an electron transport layer, an electron injection layer, an organic light-emitting layer located between the cathode layer 21 and at least one insulating layer 4 , hole injection layer and hole transport layer, etc.
- water vapor can also be prevented from infiltrating from the side of the partition groove 45 close to the opening 3 through the light-emitting functional layer 22 to the side of the partition groove 45 far away from the hole 3, so that the opening 3 can be arranged on the side of the opening 3.
- the problem that the light-emitting functional layer 22 and the cathode layer 21 are easily corroded by water vapor is improved, so as to reduce the influence of external water vapor on the display substrate 100 .
- the display substrate further includes an anode layer including a plurality of anodes 23 corresponding to the plurality of sub-pixels.
- the anode 23 fabricated above the isolation groove 45 may be attached to the inner wall of the isolation groove 45 .
- the cross section obtained by cutting off the partition groove 45 along the radial direction Z of the opening 3 is approximately an inverted T shape.
- Such a design helps to isolate the light-emitting functional layer 22 and the cathode layer 21 when the light-emitting functional layer 22 and the cathode layer 21 are fabricated.
- the material of the cathode layer 21 is deposited at the bottom of the isolation groove 45 , so that both the light-emitting functional layer 22 and the cathode layer 21 can be disconnected at the isolation groove 45 , thereby facilitating the subsequent packaging layers to achieve good encapsulation.
- being roughly inverted T-shaped may refer to the stated shape (ie, inverted T-shaped), or it may also refer to a shape similar to the stated shape, such as a curved edge or a jagged edge. Inverted T, etc.
- the at least one insulating layer 4 includes a first inorganic insulating layer 41 and a first organic insulating layer 42 that are sequentially away from the cathode layer.
- the blocking groove 45 passes through the first inorganic insulating layer 41 and at least part of the first organic insulating layer 42 . It is worth noting that, in some examples, by directly etching the stacked first inorganic insulating layer 41 and the first organic insulating layer 42, the above-mentioned isolation groove with a substantially inverted T-shaped cross section can be obtained. At this time, it also has the advantages of simple process and convenient manufacture.
- the display substrate 100 further includes: at least one signal line 5 disposed on the first side of the flexible substrate 1 and located in the non-display area Q 2 , the signal line 5 There is at least one first escape opening 51 configured to expose the opening 3 .
- each of the first escape openings 51 may expose one opening 3 .
- the first escape port 51 may also be set to expose two or more openings 3 , which is not limited in the present disclosure.
- the side wall of the first avoidance port 51 may be a closed ring as shown in FIG. 5A (for example, the sidewall of the first avoidance port 51 may be arranged around the opening 3);
- the side wall can also be a partial annular shape with an opening as shown in FIG. 5B (for example, the side wall of the first escape opening 51 can also be provided with a half circle, a third circle, etc. around the opening 3 ).
- the at least one layer of insulating layer 4 covers the side wall of the first escape opening 51; or, the at least one layer of insulating layer 4 covers the side wall of the first escape opening 51 and the signal line 5 is close to the surface of the flexible substrate 1 away from the side wall. Part of the surface of the first escape opening 51 .
- the at least one insulating layer 4 can be used to protect the side wall of the signal line 5 close to the opening 3 (that is, the side wall of the first escape opening 51 ), or the at least one insulating layer 4 can be used.
- the side wall of the signal line 5 close to the opening 3 ie the side wall of the first escape opening 51
- the part of the surface of the signal line 5 away from the flexible substrate 1 close to the first escape opening 51 are protected.
- the material of the signal line 5 can usually include metal ions such as Al (aluminum), and by providing the at least one insulating layer 4, on the one hand, water vapor can be blocked from infiltrating from the opening 3 to the signal line 5, thereby preventing Problems such as Al corrosion occur in the signal line 5 .
- metal ions such as Al (aluminum)
- the at least one insulating layer 4 by providing the at least one insulating layer 4, on the one hand, water vapor can be blocked from infiltrating from the opening 3 to the signal line 5, thereby preventing Problems such as Al corrosion occur in the signal line 5 .
- substitution reaction between Al ions in the signal line 5 and Ag (silver) ions in the etching solution can also be prevented. Therefore, the signal line 5 can be effectively protected by providing the at least one insulating layer 4 .
- the signal line 5 includes a first metal layer 52 and a second metal layer 53 that are separated from the flexible substrate 1 in sequence. This arrangement is beneficial to reduce the resistance on the signal line 5 and improve the signal transmission efficiency.
- the at least one insulating layer 4 may include a first organic insulating layer 42 and a second organic insulating layer 43 adjacent to the flexible substrate 1 in sequence.
- the second organic insulating layer 43 covers the side surface of the first metal layer 52 close to the opening 3 and a part of the surface of the first metal layer 52 away from the flexible substrate 1 .
- the second metal layer 53 is in electrical contact with the first metal layer 52 and covers the side of the second organic insulating layer 43 away from the hole 3 and a part of the surface of the second organic insulating layer 43 away from the flexible substrate 1 .
- the first organic insulating layer 42 covers the side surface of the second metal layer 53 close to the opening 3 and a part of the surface of the second metal layer 53 away from the flexible substrate 1 .
- the first metal layer 22 and the second metal layer 23 of the signal line 2 can be effectively protected by the first organic insulating layer 41 and the second organic insulating layer 42 .
- the at least one insulating layer 4 may further include a first inorganic insulating layer 41 and a second inorganic insulating layer 44 .
- the second inorganic insulating layer 44 is located between the second organic insulating layer 43 , the first metal layer 52 , the second metal layer 53 and the flexible substrate 1 .
- the first inorganic insulating layer 41 covers at least part of the surface of the first organic insulating layer 42 away from the flexible substrate 1, the side of the first organic insulating layer 42 close to the opening 3 and the side of the second organic insulating layer 42 close to the opening 3, and
- the first inorganic insulating layer 41 is connected to the second inorganic insulating layer 44 .
- the first inorganic insulating layer 41 and the second inorganic insulating layer 44 it can have better barrier capability, so that four insulating layers (ie, the first inorganic insulating layer 41 and the first organic insulating layer 42) can be used. , the second organic insulating layer 43 and the second inorganic insulating layer 44 ) to more effectively protect the signal line 5 .
- etching may be performed. The process etches the position where the first inorganic insulating layer 41 is in contact with the second inorganic insulating layer 44, and forms an opening 3 (for example, a through hole or a blind hole) passing through the first inorganic insulating layer 41 and the second inorganic insulating layer 44 .
- the above-mentioned signal line 5 may be a voltage signal line 50 located in the non - display area Q2 , and the voltage signal line 50 may be disposed around the display area Q1.
- the display substrate 100 further includes a cathode bonding layer 24 located in the non-display area Q2 , and the cathode bonding layer 24 includes a first part and a second part which are connected to each other. One part is electrically connected to the surface of the cathode layer 21 close to the flexible substrate 1 , and the second part is electrically connected to the surface of the voltage signal line 20 away from the flexible substrate 1 .
- the cathode bonding layer 24 has at least one second escape opening 241 , and the second escape opening 241 is configured to expose the opening 3 .
- the side wall of the second avoidance port 241 may be a closed ring as shown in FIG. 5A (for example, the sidewall of the second avoidance port 241 may be arranged around the opening 3);
- the side wall can also be a partial ring with an opening as shown in FIG. 5B (for example, the side wall of the second escape opening 241 can also be provided with a half circle, a third circle, etc. around the opening 3 ).
- the cathode bonding layer 24 located in the non-display area Q2 can avoid the openings 3, that is, the arrangement of the cathode bonding layer 24 does not affect the arrangement position of the openings 3 in the non-display area Q2 . Therefore, the stretchable region A of the flexible substrate 1 may have substantially uniform stretch performance in the display region Q 1 and the non-display region Q 2 .
- the at least one insulating layer 4 covers the sidewall of the second escape opening 241 .
- the at least one insulating layer 4 can be used to protect the side wall of the cathode bonding layer 24 close to the opening 3 (that is, the side wall of the second escape opening 241 ), thereby preventing the cathode bonding layer 24 from being exposed to water. Oxygen corrosion, and can prevent the metal ions in the cathode overlap layer 24 from the replacement reaction with the metal ions in the etching solution.
- the at least one insulating layer 4 covers the sidewall of the second escape opening 241 and the surface of the cathode bonding layer 24 away from the flexible substrate 1 close to the second escape opening 241 . part of the surface.
- the isolation column 4 can be used to better protect the cathode overlap layer 24 to prevent the cathode overlap layer 24 from being corroded by water and oxygen, and to prevent the metal ions in the cathode overlap layer 24 and the metal ions in the etching solution, etc. A displacement reaction occurs.
- the cathode overlapping layer 24 can be made of the same layer and the same material as the anode 23 . This is beneficial to simplify the manufacturing process of the display substrate 100 .
- the display substrate 100 further includes: a first barrier dam 61 , a second barrier dam 62 and an encapsulation layer 25 .
- the first blocking dam 61 is disposed on the first side of the flexible substrate 1 , the first blocking dam 61 is located in the non-display area Q 2 and is disposed around the display area Q 1 , and the first blocking dam 61 at least covers the voltage signal
- the line 50 is away from the side of the display area Q1 and the cathode bonding layer 24 is away from the side of the display area Q1.
- the first blocking dam 61 has at least one third escape opening 610 , and the third escape opening 610 is configured to expose the opening 3 .
- the side wall of the third escape port 610 may be a closed ring as shown in FIG. 5A (for example, the side wall of the third escape port 610 may be arranged around the opening 3);
- the side wall can also be a partial ring with an opening as shown in FIG. 5B (for example, the side wall of the third escape opening 610 can also be provided with a half circle, a third circle, etc. around the opening 3 ).
- the third escape opening 610 is configured not to penetrate the side of the first barrier dam 61 close to the display area Q1 and the side of the first barrier dam 61 away from the display area Q1 at the same time, so that in the process of fabricating the display substrate 100, The first blocking dam 61 can block the flow of the material on the side close to the display area to the side away from the display area, so that the display substrate 100 can be well packaged.
- the first barrier dam 61 also covers a part of the surface of the voltage signal line 50 away from the flexible substrate 1 (that is, the entire surface of the voltage signal line 50 away from the flexible substrate 1 is close to the first barrier dam.
- Part of the surface of the cathode bonding layer 24 away from the flexible substrate 1 that is, the part of the surface of the entire surface of the cathode bonding layer 24 away from the flexible substrate 1 that is close to the first barrier dam 61).
- the first barrier dam 61 may be a three-layer structure.
- the first layer may be made of the same material as the flat layer 26
- the second layer may be made of the same material as the flat layer 26 .
- the layer can be made of the same material as the pixel definition layer 27
- the third layer can be made of the same material as the filling layer 28 .
- the flat layer 26 may include the above-mentioned first organic insulating layer and/or second organic insulating layer.
- the pixel definition layer 27 extends from the display area Q 1 to the non-display area Q 2 , and the edge of the pixel definition layer 27 is located in the non-display area Q 2 .
- the pixel definition layer 27 has openings for defining a plurality of sub-pixel regions.
- the cathode bonding layer 24 has a plurality of holes 242 distributed in an array, and at least one hole 242 of the plurality of holes 242 penetrates the cathode bonding layer 24 .
- the orthographic projection of at least some of the holes 242 on the flexible substrate 1 is within the range of the orthographic projection of the planar layer 26 on the flexible substrate 1 . In this way, in the process of manufacturing the display substrate 100 , the gas generated in the film layer (such as the flat layer 26 ) under the cathode overlap layer 24 can be released, thereby improving the reliability of the display substrate.
- the above-described filling layer 28 may be used to fill the holes 242 on the cathode bonding layer 24 .
- the upper surface of the cathode bonding layer 24 can be flattened, which facilitates the fabrication of other film layers on the cathode bonding layer 24 .
- the cathode layer 21 and the cathode bonding layer 24 are overlapped, the area actually electrically connected is grid-shaped, and the filling layer material is filled in the middle, which is non-conductive.
- the second barrier dam 62 is disposed on the first side of the flexible substrate 1 , the second barrier dam 62 is located in the non-display area Q2 and is disposed around the display area Q1, and the second barrier dam 62 is located in the cathode overlap
- the second barrier dam 62 has at least one fourth escape opening 620, and the fourth escape opening 620 is configured to expose the opening 3, the first escape opening 51 and the The second escape opening 241 .
- the side wall of the fourth escape port 620 may be a closed ring as shown in FIG. 5A (for example, the side wall of the fourth escape port 620 may be arranged around the opening 3 in a circle);
- the side wall can also be a partial ring with an opening as shown in FIG. 5B (for example, the side wall of the fourth escape opening 620 can also be provided with a half circle, a third circle, etc. around the opening 3 ).
- the fourth escape opening 620 is configured not to penetrate the side of the second barrier dam 62 close to the display area Q1 and the side of the second barrier dam 62 away from the display area Q1 at the same time, so that in the process of fabricating the display substrate 100 , The second blocking dam 62 can block the flow of the material on the side close to the display area Q 1 to the side away from the display area Q 1 , so that the display substrate 100 can be well packaged.
- the second barrier dam 62 may be a two-layer structure.
- the first layer may be made of the same material as the pixel definition layer 27
- the second layer may be made of the same material as the pixel definition layer 27
- Layer 28 is made of the same material as the layer.
- the encapsulation layer 25 is disposed on the first side of the flexible substrate 1, the encapsulation layer 25 covers the cathode layer 21, the first barrier dam 61 and the second barrier dam 62, and the encapsulation layer 55 has at least one fifth
- the escape port 251 and the fifth escape port 251 are configured to expose at least the opening 3 .
- the side wall of the fifth escape port 251 may be a closed ring as shown in FIG. 5A (for example, the side wall of the fifth escape port 251 may be arranged around the opening 3);
- the side wall can also be a partial ring with an opening as shown in FIG. 5B (for example, the side wall of the fifth escape opening 251 can also be provided with a half circle, a third circle, etc. around the opening 3 ).
- the display substrate 100 may further include a buffer layer 11 on the first side surface of the flexible substrate 1 .
- the buffer layer 11 extends from the display area Q 1 to the non-display area Q 2 , and the edge of the buffer layer 11 is located on the side of the first barrier dam 61 away from the display area Q 1 .
- the buffer layer 11 has openings exposing the openings 3 .
- FIGS. 3 , 4 , 6A and 6B only the cross-sectional structural schematic diagrams of the display substrate are shown in FIGS. 3 , 4 , 6A and 6B, not In the figures, the connection relationship other than the cross-sectional parts is shown), therefore, it can be understood that at least two parts separated in each figure can be substantially connected together.
- the portion of the buffer layer 11 extending to the side of the first barrier dam 61 away from the display area Q 1 is formed with at least one groove 110 , and the groove 110 is arranged around the first barrier dam 61 .
- the grooves 110 can block the inward expansion of the outer cracks to affect the display region Q 1 , so that the reliability of the display substrate 100 can be improved.
- a third blocking dam 63 may also be provided on the side of the groove 110 away from the substrate.
- the third blocking dam 63 can achieve a better effect of blocking the extension of cracks.
- Some embodiments of the present disclosure provide a display device 200 , as shown in FIG. 7 , the display device 200 includes the display substrate described in any of the foregoing embodiments.
- the display device 200 may be, for example, any product or component with a display function, such as a mobile phone, a tablet computer, a television, a monitor, a notebook computer, a digital photo frame, and a navigator.
- a display function such as a mobile phone, a tablet computer, a television, a monitor, a notebook computer, a digital photo frame, and a navigator.
- Some embodiments of the present disclosure further provide a method for fabricating a display substrate.
- the display substrate 100 has a display area Q 1 and a non-display area Q 2 adjacent to the display area Q 1 .
- the manufacturing method includes:
- At least one insulating layer 4 (eg, a first inorganic insulating layer 41 , a first organic insulating layer 42 , a second organic insulating layer 43 and a second inorganic insulating layer 44 ) is formed on the first side of the flexible substrate 1 .
- a plurality of openings 3 arranged in an array are formed in the stretchable area A of the flexible substrate 1, and at least part of the openings 3 pass through at least one insulating layer 4; wherein, the stretchable area A extends from the display area Q 1 extends to the non-display area Q 2 .
- At least one isolation groove 45 is formed on the at least one insulating layer 4, and the isolation groove 45 is arranged around the opening 3 (for example, the isolation groove 45 can be arranged around the opening 3 once; alternatively, the isolation groove 45 can also only surround the opening 3 Hole 3 is set half circle or one third circle, etc.).
- the isolation groove 45 may be provided, for example, in the part of the at least one insulating layer 4 covered by the cathode layer 21 .
- “The part of the at least one insulating layer 4 covered by the cathode layer 21 ” refers to at least part of the at least one insulating layer 4 covered by the design boundary of the cathode layer 21 . It can be understood that in actual production, for example, when the cathode layer 21 is fabricated by an evaporation process, there may be a certain deviation between the actual evaporation boundary of the cathode layer 21 and the design boundary. Therefore, in an actual product, the part of the at least one insulating layer 4 that is not covered by the cathode layer 21 may also be provided with a partition groove 45 .
- a cathode layer 21 is formed on the flexible substrate 1 on which the at least one insulating layer 4 is formed.
- the cathode layer 21 extends from the display area Q 1 to the non-display area Q 2 , and the edge of the cathode layer 21 is located in the non-display area Q 2 , and the cathode layer 21 is cut off by the cut-off groove 45 .
- the manufacturing method further includes: forming a light-emitting functional layer 22 (eg, an electron transport layer, an electron injection layer, etc.) on the first side of the flexible substrate 1 , organic light-emitting layer, hole injection layer and hole transport layer, etc.), the light-emitting functional layer 22 extends from the display area Q 1 to the non-display area Q 2 , and the edge of the light-emitting functional layer 22 is located at the edge of the cathode layer 21 and the display area Q 2 1 ; wherein, at least part of the blocking groove 45 blocks the cathode layer 21 and the light-emitting functional layer 22 at the same time.
- a light-emitting functional layer 22 eg, an electron transport layer, an electron injection layer, etc.
- the formed display substrate 100 after the formed display substrate 100 is encapsulated, it can also prevent water vapor from infiltrating from the side of the partition groove 45 close to the opening 3 through the light-emitting functional layer 22 to the side of the partition groove 45 far away from the hole 3, so that the When the openings 3 are provided, the problem that the light-emitting functional layer 22 and the cathode layer 21 are easily corroded by water vapor is improved, so as to reduce the influence of external water vapor on the display substrate 100 .
- the at least one insulating layer 4 includes a first inorganic insulating layer 41 and a first organic insulating layer 42 that are sequentially away from the cathode layer 21 .
- the forming at least one isolation groove 45 on the at least one insulating layer 4 includes: etching the first inorganic insulating layer 41 and at least part of the first organic insulating layer 42 through an etching process to form at least one isolation groove 45 .
- Such a design is beneficial to simplify the manufacturing process, thereby facilitating the rapid processing of the above-mentioned blocking groove 45 .
- the manufacturing method of the display substrate provided by some embodiments of the present disclosure is used to manufacture the display substrate 100 in any of the above-mentioned embodiments. Therefore, the manufactured display substrate 100 has the above-mentioned characteristics All the beneficial effects will not be repeated here.
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Abstract
Description
Claims (15)
- 一种显示基板,具有显示区和与所述显示区邻接的非显示区;所述显示基板包括:柔性衬底,所述柔性衬底包括至少一个可拉伸区域,所述可拉伸区域从所述显示区延伸至所述非显示区,所述可拉伸区域内设置有阵列排布的多个开孔;位于所述柔性衬底第一侧的阴极层,所述阴极层从所述显示区延伸至所述非显示区,且所述阴极层的边缘位于所述非显示区;位于所述柔性衬底与所述阴极层之间的至少一层绝缘层,所述至少一层绝缘层被配置为暴露出所述多个开孔,并且所述至少一层绝缘层设置有至少一个隔断槽,隔断槽围绕开孔设置,且隔断槽被配置为隔断所述阴极层。
- 根据权利要求1所述的显示基板,还包括:位于所述阴极层与所述至少一层绝缘层之间的发光功能层,所述发光功能层从所述显示区延伸至所述非显示区,所述发光功能层的边缘位于所述阴极层的边缘和所述显示区之间;其中,至少部分所述隔断槽同时隔断所述阴极层和所述发光功能层。
- 根据权利要求1或2所述的显示基板,其中,沿所述开孔的径向方向截断所述隔断槽后得到的横截面大致呈倒T型。
- 根据权利要求1~3中任一项所述的显示基板,其中,所述至少一层绝缘层包括依次远离所述阴极层的第一无机绝缘层和第一有机绝缘层;所述隔断槽穿过所述第一无机绝缘层和至少部分所述第一有机绝缘层。
- 根据权利要求1~4中任一项所述的显示基板,还包括:设置于所述柔性衬底的第一侧、且位于所述非显示区的至少一条信号线,所述信号线上具有至少一个第一避让口,所述第一避让口被配置为暴露出所述开孔;其中,所述至少一层绝缘层覆盖所述第一避让口的侧壁;或者,所述至少一层绝缘层覆盖所述第一避让口的侧壁和所述信号线远离所述柔性衬底的表面中靠近所述第一避让口的部分表面。
- 根据权利要求5所述的显示基板,其中,所述信号线包括依次远离所述柔性衬底的第一金属层和第二金属层;所述至少一层绝缘层包括依次靠近所述柔性衬底的第一有机绝缘层和第二有机绝缘层;所述第二有机绝缘层覆盖所述第一金属层靠近所述开孔的侧面和所述第一金属层远离所述柔性衬底的部分表面;所述第二金属层与所述第一金属层电接触,且所述第二金属层覆盖所述第二有机绝缘层远离所述开孔的侧面和所述第二有机绝缘层远离所述柔性衬底的部分表面;所述第一有机绝缘层覆盖所述第二金属层靠近所述开孔的侧面和所述第二金属层远离所述柔性衬底的部分表面。
- 根据权利要求6所述的显示基板,其中,所述至少一层绝缘层还包括第一无机绝缘层和第二无机绝缘层;所述第二无机绝缘层位于所述第二有机绝缘层、所述第一金属层、第二金属层和所述柔性衬底四者之间;所述第一无机绝缘层覆盖所述第一有机绝缘层远离所述柔性衬底的至少部分表面、所述第一有机绝缘层靠近所述开孔的侧面和所述第二有机绝缘层靠近所述开孔的侧面,并且所述第一无机绝缘层连接至所述第二无机绝缘层。
- 根据权利要求5~7中任一项所述的显示基板,其中,所述信号线包括电压信号线,所述电压信号线围绕所述显示区设置;所述显示基板还包括:位于所述非显示区的阴极搭接层,包括彼此相连的第一部分和第二部分,所述第一部分与所述阴极层靠近所述柔性衬底的表面电连接,所述第二部分与所述电压信号线远离所述柔性衬底的表面电连接;所述阴极搭接层上具有至少一个第二避让口,所述第二避让口被配置为暴露出所述开孔;其中,所述至少一层绝缘层覆盖所述第二避让口的侧壁;或者,所述至少一层绝缘层覆盖所述第二避让口的侧壁和所述阴极搭接层远离所述柔性衬底的表面中靠近所述第二避让口的部分表面。
- 根据权利要求8所述的显示基板,还包括:设置于所述柔性衬底第一侧的第一阻挡坝,所述第一阻挡坝位于所述非显示区且围绕所述显示区设置,所述第一阻挡坝至少覆盖所述电压信号线远离所述显示区的侧面和所述阴极搭接层远离所述显示区的侧面,所述第一阻挡坝上具有至少一个第三避让口,所述第三避让口被配置为暴露出所述开孔;设置于所述柔性衬底第一侧的第二阻挡坝,所述第二阻挡坝位于所述非显示区且围绕所述显示区设置,所述第二阻挡坝位于所述阴极搭接层的第二部分远离所述柔性衬底的表面上,所述第二阻挡坝上具有至少一个第四避让口,所述第四避让口被配置为暴露出所述开孔、所述第一避让口和所述第二避让口;设置于所述柔性衬底第一侧的封装层,所述封装层覆盖所述阴极层、所述第一阻挡坝和所述第二阻挡坝,所述封装层上具有至少一个第五避让口,所述第五避让口被配置为至少暴露出所述开孔。
- 根据权利要求1~9中任一项所述的显示基板,其中,所述显示基板大致呈矩形,所述可拉伸区域的数量为四个,四个所述可拉伸区域分别位于所述显示基板的四个角位置处;或者,所述可拉伸区域的数量为一个,一个所述可拉伸区域覆盖全部所述显示区和全部所述非显示区。
- 根据权利要求1~10中任一项所述的显示基板,其中,所述阵列排布的多个开孔包括:沿第一方向延伸的第一开孔;和,沿与第一方向交叉的第二方向延伸的第二开孔;其中,在所述第一方向和所述第二方向上,所述第一开孔与所述第二开孔均交替排布。
- 一种显示装置,包括:如权利要求1~11中任一项所述的显示基板。
- 一种显示基板的制作方法,所述显示基板具有显示区和与所述显示区邻接的非显示区;所述制作方法包括:在柔性衬底的第一侧形成至少一层绝缘层;在柔性衬底的可拉伸区域内形成阵列排布的多个开孔,至少部分开孔穿过所述至少一层绝缘层;其中,所述可拉伸区域从所述显示区延伸至所述非显示区;在所述至少一层绝缘层形成至少一个隔断槽,隔断槽围绕开孔设置;在形成有所述至少一层绝缘层的所述柔性衬底上形成阴极层,所述阴极层从所述显示区延伸至所述非显示区,所述阴极层的边缘位于所述非显示区,且所述阴极层被所述隔断槽所隔断。
- 根据权利要求13所述的制作方法,在形成所述阴极层之前,还包括:在所述柔性衬底的第一侧形成发光功能层,所述发光功能层从所述显示区延伸至所述非显示区,所述发光功能层的边缘位于所述阴极层的边缘和所述显示区之间;其中,至少部分所述隔断槽同时隔断所述阴极层和所述发光功能层。
- 根据权利要求13或14所述的制作方法,其中,所述至少一层绝缘层包括依次远离所述阴极层的第一无机绝缘层和第一有机绝缘层;所述在所述至少一层绝缘层形成至少一个隔断槽,包括:通过刻蚀工艺刻蚀所述第一无机绝缘层和至少部分所述第一有机绝缘层,以形成所述至少一个隔断槽。
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CN114464643A (zh) * | 2020-10-22 | 2022-05-10 | 京东方科技集团股份有限公司 | 显示基板及其制作方法、显示装置 |
CN113193028A (zh) * | 2021-04-28 | 2021-07-30 | 京东方科技集团股份有限公司 | 显示装置及其显示面板 |
CN113206137A (zh) * | 2021-04-29 | 2021-08-03 | 京东方科技集团股份有限公司 | Oled显示装置及其制备方法 |
CN113241422A (zh) * | 2021-06-17 | 2021-08-10 | 京东方科技集团股份有限公司 | 显示基板和显示装置 |
CN114170902B (zh) * | 2021-12-02 | 2023-11-10 | 京东方科技集团股份有限公司 | 柔性显示面板和滑卷显示装置 |
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