WO2022062359A1 - 一种光伏组件引线折弯贴条码机 - Google Patents

一种光伏组件引线折弯贴条码机 Download PDF

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Publication number
WO2022062359A1
WO2022062359A1 PCT/CN2021/085272 CN2021085272W WO2022062359A1 WO 2022062359 A1 WO2022062359 A1 WO 2022062359A1 CN 2021085272 W CN2021085272 W CN 2021085272W WO 2022062359 A1 WO2022062359 A1 WO 2022062359A1
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WO
WIPO (PCT)
Prior art keywords
barcode
plate
frame
sticking
bending
Prior art date
Application number
PCT/CN2021/085272
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English (en)
French (fr)
Inventor
彭增义
卜强
Original Assignee
苏州晟成光伏设备有限公司
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Application filed by 苏州晟成光伏设备有限公司 filed Critical 苏州晟成光伏设备有限公司
Publication of WO2022062359A1 publication Critical patent/WO2022062359A1/zh

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21F—WORKING OR PROCESSING OF METAL WIRE
    • B21F1/00—Bending wire other than coiling; Straightening wire
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/08—Label feeding
    • B65C9/12—Removing separate labels from stacks
    • B65C9/14—Removing separate labels from stacks by vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/26—Devices for applying labels
    • B65C9/30—Rollers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65C—LABELLING OR TAGGING MACHINES, APPARATUS, OR PROCESSES
    • B65C9/00—Details of labelling machines or apparatus
    • B65C9/46—Applying date marks, code marks, or the like, to the label during labelling

Definitions

  • the invention relates to the technical field of photovoltaic assembly production, in particular to a photovoltaic assembly lead bending and sticking barcode machine.
  • the main technical problem to be solved by the present invention is to provide a photovoltaic module lead wire bending and sticking barcode machine, which has a compact structure, stable operation, can transport and position photovoltaic modules, bend the lead wires and flatten the bent leads, so as to avoid back
  • the board is bulged to prevent the lead wires from warping, and the barcode can be attached according to the angle requirements, and the barcode can be rolled to ensure smooth and tight attachment.
  • a technical solution adopted by the present invention is to provide a photovoltaic module lead wire bending and sticking barcode machine, which includes a frame, a conveying line, a positioning mechanism, a lead wire bending machine Mechanism, barcode sticking mechanism, CCD vision device, the rack worktable is provided with a conveyor line for photovoltaic module support and inflow and outflow, and a positioning mechanism for four-side positioning of photovoltaic modules is set around the conveyor line.
  • the frame is provided with a lead bending mechanism and a bar code sticking mechanism, and the lifting frame of the lead bending mechanism is provided with a CCD vision device for detecting the lead wire.
  • the frame of the machine is equipped with a coding gun with adjustable up and down positions, and an electric control box is arranged in the frame.
  • the positioning mechanism is composed of a long-side guide and a short-side guide
  • the long-side guide includes a synchronous pulley, a toothed belt, a servo motor, a guide moving plate, a linear slide, a tug and a step guide Positive pulley, two synchronous pulleys are connected by a toothed belt, the servo motor drives the synchronous pulley to rotate, the two sides of the toothed belt are connected with a normal moving plate through a belt pressure plate, and the bottom of the normal moving plate is connected to the frame table through a linear slide rail
  • Connecting and adjusting the moving plate is equipped with a tug for holding the bottom surface of the glass and a step adjusting wheel for adjusting the frame of the photovoltaic module. The setting of the tug prevents the glass from sagging.
  • the short-side alignment includes a short-side bracket, a short-side pulley, a first belt, a connecting shaft, a motor, a driving pulley, a moving frame, a short-side slide rail, a jacking cylinder and a alignment wheel, and the two short-side
  • the bracket is arranged on the rack worktable, the short-side pulley is inserted at both ends of the short-side bracket, the short-side pulley is connected by the first belt, the connecting shaft is inserted between the two short-side brackets, the connecting shaft is driven by the motor, and the connecting shaft
  • a driving pulley is installed on it, the driving pulley is engaged with the first belt, the first belt is connected to the moving frame through the belt pressing plate, the moving frame is connected with the short side bracket through the short side slide rail, and the lifting cylinder is installed on the moving frame.
  • a regular wheel is installed on the piston rod.
  • the lead bending mechanism includes a single-axis manipulator, a servo lifting module, a lifting frame, a buffer assembly before folding, a bending execution assembly, a flattening assembly after folding, a solenoid valve group and an electrical relay box.
  • a vertical servo lifting module is installed on the sliding block of the manipulator. The servo lifting module drives the lifting frame to move up and down.
  • the lower bottom plate of the lifting frame is installed with a bending execution component
  • the front side plate of the lifting frame is installed with a front-folding buffer component.
  • the vertical plate of the lifting frame is also installed with a solenoid valve group for controlling the cylinder and an electrical relay box for centralizing and transmitting the signal cables;
  • the buffering assembly before folding includes a bracket and a buffer suction cup,
  • the bracket is provided with a waist-shaped mounting hole for height adjustment.
  • the bracket is fixed on the front side plate of the lifting frame by screws.
  • Two buffer suction cups are installed on the horizontal bending part of the bottom of the bracket. The buffer suction cups first contact the back of the photovoltaic module to prevent lead wires The inner panel bulges during bending.
  • the bending execution assembly includes a forward-stretching cylinder, a connecting frame, an opening and closing air gripper, a bending blade and a sidewall pressing plate, the forward-stretching cylinder is fixed on the bottom of the lifting frame, and the sliding table of the forward-stretching cylinder is installed with a connection
  • the vertical plate of the connecting frame is equipped with an opening and closing air claw, the two clamping arms of the opening and closing air claw are installed with a bending blade, and the bottom of the vertical plate of the connecting frame is installed with two sidewall pressing plates located below the bending blade .
  • the folding and flattening assembly includes a lifting cylinder vertically fixed on the front side plate of the lifting frame, and a pressing block that moves up and down is driven by the lifting cylinder, the pressing block is made of elastic material, and the pressing block is pressed down to bend The back lead is flattened to prevent warping, and the pressing distance is controllable.
  • the barcode sticking mechanism includes a barcode feeding assembly arranged on the rack, a three-axis conveying robotic arm that is docked with the barcode feeding assembly, a barcode sticking gripper driven by the three-axis conveying robotic arm, and a gripper fixed on the
  • the bar code roller pressing assembly on the bar code gripper, the bar code feeding assembly is composed of a bar code printer and a feeding plate, etc.
  • the output end of the barcode printer is provided with a feeding plate, and the feeding plate is provided with a detection hole, and the feeding
  • the barcode printer above the board is provided with an optical fiber sensor for detecting the presence or absence of barcodes to detect the presence or absence of barcodes.
  • the barcode printer can communicate with the MES system, and the printer can print barcodes according to the content transmitted by the MES to realize automatic barcode feeding.
  • the barcode sticker includes a rotating cylinder, a rotating plate, a spring column, a suction block and a vacuum suction cup.
  • the rotating cylinder is arranged at the output end of the three-axis handling mechanical arm, and a rotating plate is installed on the turntable of the rotating cylinder, and the rotating plate extends out.
  • the end is elastically connected with a suction block through a spring column, and a vacuum suction cup is installed at the bottom of the suction block.
  • the bar code rolling assembly includes a push-pull cylinder, a roll-press mounting plate, a roll-press lift cylinder, a lift plate, a guide rod, a guide bush, a roller bracket and a roller, and the push-pull cylinder is horizontally arranged on the rotating plate through the bracket
  • the push-pull cylinder is set on the rotating plate through a bracket
  • the piston rod of the push-pull cylinder is installed with a roller-pressing mounting plate
  • the roller-pressing mounting plate is mounted with a roller-pressing lift cylinder
  • the piston rod of the roller-pressing lift cylinder is mounted with a lifter
  • the CCD vision device detects the bracket, the upper light source, the CCD camera, the side bar light source and the side camera, the detection bracket is fixed on the lifting frame, and the upper light source and the CCD camera with the opening facing downward are installed on the detection bracket.
  • a strip light source and a side camera are installed at the bottom of the detection bracket to detect whether the lead of the incoming component is normal, guide the manipulator to locate the lead position, and detect whether the bent lead is qualified.
  • the setting of the lead bending mechanism can bend the lead and flatten the bent lead to prevent the lead from warping;
  • the setting of the buffer component before folding ensures that the buffer suction cup first touches the back of the photovoltaic module to prevent the inner plate from bulging when the lead is bent;
  • the three leads are bent at the same time, and the rhythm is fast;
  • the setting of the bar code sticking mechanism can carry out the bar code sticking according to the angle requirements, and roll the bar code to ensure the smooth and tight sticking.
  • FIG. 1 is a schematic structural diagram of a photovoltaic module lead wire bending and sticking barcode machine.
  • FIG. 2 is a top view of a photovoltaic module lead wire bending and sticking barcode machine.
  • FIG. 3 is a schematic structural diagram of a positioning mechanism of a photovoltaic module lead wire bending and sticking barcode machine.
  • FIG. 4 is a schematic structural diagram of a lead bending mechanism of a photovoltaic module lead wire bending and sticking barcode machine.
  • FIG. 5 is a schematic diagram of a partial structure of a lead bending mechanism of a photovoltaic module lead bending and sticking barcode machine.
  • FIG. 6 is a schematic structural diagram of a bending execution component of a photovoltaic module lead wire bending and sticking barcode machine.
  • FIG. 7 is a schematic structural diagram of a barcode sticking mechanism of a photovoltaic module lead wire bending sticking barcode machine.
  • FIG. 8 is a partial enlarged view A of FIG. 7 .
  • FIG. 9 is a schematic diagram of part of the structure of a barcode sticking mechanism of a photovoltaic module lead wire bending sticking barcode machine.
  • FIG. 10 is a schematic structural diagram of a CCD vision device of a photovoltaic module lead wire bending and sticking barcode machine.
  • the embodiments of the present invention include:
  • a photovoltaic module lead wire bending and sticking barcode machine comprises a frame 1, a conveying line 2, a positioning mechanism 3, a lead wire bending mechanism 4, a barcode sticking mechanism 5, and a CCD vision device 6,
  • the working table of the rack 1 is provided with a conveyor line 2 for supporting and inflow and outflow of photovoltaic modules, a positioning mechanism 3 for four-side positioning of photovoltaic modules is arranged around the conveyor line 2, and the rack 1 above the conveyor line 2 is provided with a
  • the lead wire bending mechanism 4 and the bar code sticking mechanism 5, the lifting frame 43 of the lead wire bending mechanism 4 is provided with a CCD vision device 6 for detecting the lead wire, and the two sides of the shield of the frame 1 are provided with double doors 11, which is convenient for maintenance ,
  • the lower part of the double door 11 and the lower part of the barcode printer 511 of the bar code sticking mechanism 5 are provided with an access control switch.
  • the positioning mechanism 3 is composed of a long-side guide 31 and a short-side guide 32.
  • the long-side guide 31 includes a synchronous pulley 311, a toothed belt 312, a servo motor 313, a guide moving plate 314, and a linear slide rail.
  • 315, the tug 316 and the step regular pulley 317, the two synchronous pulleys 311 are connected by a toothed belt 312, the servo motor 313 drives the synchronous pulley 311 to rotate, and the two sides of the toothed belt 312 are connected by a belt pressure plate with a regular moving plate 314,
  • the bottom of the alignment moving plate 314 is connected to the workbench of the rack 1 through the linear slide rails 315.
  • the alignment moving plate 314 is equipped with a tug 316 for holding the bottom surface of the glass and a step alignment wheel for adjusting the frame of the photovoltaic module. 317.
  • the setting of the tug 316 prevents the glass from sagging.
  • the short-side alignment 32 includes a short-side bracket 321, a short-side pulley 322, a first belt 323, a connecting shaft 324, a motor 325, a driving pulley 326, a moving frame 327, a short-side slide rail 328, a jacking cylinder 329, and a gauge.
  • Positive pulley 3210 two short-side brackets 321 are arranged on the workbench of rack 1, short-side pulleys 322 are inserted at both ends of the short-side bracket 321, and the short-side pulleys 322 are connected by the first belt 323, between the two short-side brackets 321 A connecting shaft 324 is inserted, the connecting shaft 324 is driven by a motor 325, a driving pulley 326 is installed on the connecting shaft 324, the driving pulley 326 is engaged with the first belt 323, and the first belt 323 is connected to the moving frame 327 through the belt pressing plate, and the moving frame The 327 is connected with the short side bracket 321 through the short side slide rail 328 , a jacking cylinder 329 is installed on the moving frame 327 , and a regular wheel 3210 is installed on the piston rod of the jacking cylinder 329 .
  • the lead bending mechanism 4 includes a uniaxial manipulator 41, a servo lifting module 42, a lifting frame 43, a buffer assembly 44 before folding, a bending execution assembly 45, a flattening assembly 46 after folding, a solenoid valve group 47 and an electrical relay Box 48, a vertically arranged servo lifting module 42 is installed on the sliding block of the single-axis manipulator 41, the servo lifting module 42 drives the lifting frame 43 to move up and down, and a bending execution assembly 45 is installed on the lower bottom plate of the lifting frame 43 to lift and lower
  • the front side plate of the frame 43 is installed with a front-folded buffer assembly 44 and a rear-folded flattening assembly 46.
  • the vertical plate of the lifting frame 43 is also installed with a solenoid valve group 47 for controlling the air cylinder and an electrical system for centralizing and transmitting signal cables.
  • Relay box 48; the folding front buffer assembly 44 includes a bracket 441 and a buffer suction cup 442, the bracket 441 is provided with a waist-shaped mounting hole for height adjustment, and the bracket 441 is fixed on the front side plate of the lifting frame 43 by screws.
  • Two buffer suction cups 442 are installed on the horizontal bending part at the bottom of 441, and the buffer suction cups 442 first contact the back of the photovoltaic module to prevent the inner plate from bulging when the leads are bent.
  • the bending execution assembly 45 includes a forward-stretching cylinder 451, a connecting frame 452, an opening and closing air gripper 453, a bending blade 454 and a sidewall pressing plate 455.
  • the forward-stretching cylinder 451 is fixed at the bottom of the lifting frame 43, and the sliding A connecting frame 452 is installed on the table, an opening and closing air claw 453 is installed on the vertical plate of the connecting frame 452, a bending blade 454 is installed on the two clamping arms of the opening and closing air claw 453, and the bottom of the vertical plate of the connecting frame 452 is installed There are two sidewall pressing plates 455 located below the bending blade 454 .
  • the folded flattening assembly 46 includes a lifting cylinder 461 vertically fixed on the front side plate of the lifting frame 43, and a pressing block 462 that is driven up and down by the lifting cylinder 461. Press and flatten the bent leads to prevent warping, and the pressing distance is controllable.
  • the barcode sticking mechanism 5 includes a barcode feeding assembly 51 arranged on the rack 1 , a three-axis conveying robotic arm 52 docked with the barcode feeding assembly 51 , and a barcode sticking gripper 53 driven by the three-axis conveying robotic arm 52 . and the barcode roller pressing assembly 54 fixed on the barcode sticking handle 53, the barcode feeding assembly 51 is composed of a barcode printer 511 and a feeding plate 512, etc.
  • the output end of the barcode printer 511 is provided with a feeding plate 512, which is connected to
  • the material plate 512 is provided with a detection hole, and the bar code printer 511 above the material receiving plate 512 is provided with an optical fiber sensor for detecting the presence or absence of a bar code.
  • the MES transmits the content and prints the barcode to realize the automatic feeding of the barcode.
  • the barcode sticker 53 includes a rotating cylinder 531, a rotating plate 532, a spring column 533, a suction block 534 and a vacuum suction cup 535.
  • the rotating cylinder 531 is arranged on the three-axis At the output end of the conveying robot arm 52, a rotating plate 532 is installed on the turntable of the rotating cylinder 531.
  • the extension end of the rotating plate 532 is elastically connected with a suction block 534 through a spring column 533, and a vacuum suction cup 535 and a vacuum suction cup 535 are installed at the bottom of the suction block 534.
  • the external suction equipment can realize the grabbing and handling of the barcode, and the barcode can be rotated 90 degrees and attached.
  • the barcode rolling assembly 54 includes a push-pull cylinder 541, a roll-press mounting plate 542, a roll-press lift cylinder 543, a lift plate 454, a guide rod 555, a guide bush 546, a roller bracket 547 and a roller 548.
  • the push-pull cylinder 541 passes through The bracket is horizontally arranged on the rotating plate 532, the push-pull cylinder 541 is arranged on the rotating plate 532 through the bracket, the piston rod of the push-pull cylinder 541 is installed with a rolling mounting plate 542, and the rolling mounting plate 542 is installed with a rolling lifting cylinder 543, a lifting plate 454 is installed on the piston rod of the rolling lift cylinder 543, two guide rods 555 are installed on the lifting plate 454, and a guide bush 546 is installed on the rolling installation plate 542, which cooperates with the guide rod 555, and the guide rod 555 Passing through the guide bush 546, a roller bracket 547 is installed at the bottom of the lifting plate 454, and a roller 548 is inserted on the roller bracket 547 for rolling the attached barcode.
  • the CCD vision device 6 includes a detection bracket 61, an upper light source 62, a CCD camera 63, a side bar light source 64 and a side camera 65.
  • the detection bracket 61 is fixed on the lifting frame 43, and the detection bracket 61 is installed with an opening facing downward.
  • the upper light source 62 and CCD camera 63 of the detection bracket 61 are installed with a bar light source 64 and a side camera 65 to detect whether the lead of the incoming component is normal, guide the robot to locate the lead position, and detect whether the bent lead is qualified.
  • the photovoltaic modules flow into the device through the conveying line 2 and stop at the set position inside the device; the long side alignment 31 and the short side alignment 32 of the positioning mechanism 3 mechanically perform mechanical Positioning, the extension of the piston rod of the jack-up cylinder 329 drives the alignment wheel 3210 to move up, the alignment wheel 3210 blocks the photovoltaic module, and the motor 325 drives the connecting shaft 324 to rotate, thereby driving the alignment wheels 3210 on both sides to move toward each other, which is short for the photovoltaic module.
  • the servo motor 313 drives the synchronous pulley 311 to rotate, thereby driving the adjustment moving plate 314 on the toothed belt 312 to move toward each other, and the tug 316 supports the bottom surface of the glass to prevent the glass from sagging.
  • 317 Normalize the frame of the photovoltaic module, and normalize the long side of the photovoltaic module.
  • the CCD vision device 6 takes pictures of the leads on the photovoltaic modules, detects whether the incoming leads are normal, determines the position of the leads, and sends the PLC.
  • the PLC controls the product to be transported to the NG area; if the incoming lead is normal, the PLC will bend the three leads according to the CCD guiding lead bending mechanism 4, and the single-axis manipulator 41 and the servo lifting module 42 will be linked to lower the bending execution assembly 45.
  • the buffer suction cup 442 of the front buffer assembly 44 contacts the back of the photovoltaic module first, to prevent the back plate from bulging when the lead wire is bent, the sidewall pressing plate 455 contacts the product, and the forward cylinder 451 extends to drive the bending blade 454 is moved to the middle of the two vertical leads to be bent, and the opening and closing air gripper 453 works to drive the two bending blades 454 to move back.
  • the two leads are bent into an inverted eight shape, and the lifting cylinder of the assembly 46 is flattened after folding. 461 drives the pressing block 462 to move down, and the pressing block 462 presses down to flatten the bent lead wire to prevent the lead from warping.
  • the barcode printer 511 automatically prints the barcode, and sends the printed barcode to the feeder plate 512.
  • the barcode sticker 53 driven by the three-axis conveying robot arm 52 picks up the barcode and moves and attaches it to the set position of the photovoltaic module.
  • the barcode can be attached by rotating 90 degrees to meet the requirements of attaching at various angles.
  • the barcode rolling assembly 54 extends to perform the rolling operation on the attached barcode.
  • the photovoltaic module flows out of the device, the fixed scanning The gun 12 scans the barcode on the component and feeds back the result, and the defective product is sent to the NG area.
  • the invention is a photovoltaic module lead bending and sticking barcode machine, which has compact structure and stable operation, and can transport and position photovoltaic modules, bend the leads and flatten the bent leads, so as to prevent the back plate from bulging and the leads from warping. Curved, bar code can be attached according to the angle requirements, and the bar code can be rolled to ensure smooth and tight attachment.

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  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
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Abstract

本发明公开了一种光伏组件引线折弯贴条码机，该种光伏组件引线折弯贴条码机包括机架、输送线、定位机构、引线折弯机构、贴条码机构、CCD视觉装置，所述机架工作台上设置有用于光伏组件支撑和流入流出的输送线，围绕输送线设置用于光伏组件的四边定位的定位机构，输送线上方的机架上设置有引线折弯机构和贴条码机构，引线折弯机构的升降架上设置有用于检测引线的CCD视觉装置。通过上述方式，本发明结构紧凑，运行平稳，能够输送定位光伏组件，对引线进行折弯以及折弯后的引线进行压平操作，避免背板鼓起，防止引线翘曲，能够根据角度需求进行条码贴附，辊压条码，保证贴附平滑，紧密。

Description

一种光伏组件引线折弯贴条码机 技术领域
本发明涉及光伏组件生产技术领域，特别是涉及一种光伏组件引线折弯贴条码机。
背景技术
随着环境保护的呼吁越来越强烈，国家也在逐渐改变传统的发电模式，增加新能源、清洁能源的发电比例，其中太阳能发电得到了迅猛的发展，因此对于太阳能组件的需求也迅速增长，光伏组件上电池片伸出的竖直的引线需要折弯处理，由原先的竖直状态折弯呈水平贴附产品表面的状态，人工折弯效率低，质量难以保证，产品较大，难以操作，人工在折弯过程中，常出现光伏组件背板鼓起，折弯不到位和引线翘曲等问题，此外引线折弯完成后，常伴随条码贴附这一动作，需要不同设备来完成上述操作，在此过程中需要多次运输和定位，操作繁琐，常出现贴合不到位，条码易掉的问题，在实际贴附过程中，条码贴附位置有不同的角度需求，单一的位置贴合难以满足不同产品需求，适用性差，设备占地大，成本高，基于以上缺陷和不足，有必要对现有的技术予以改进，设计出一种光伏组件引线折弯贴条码机。
发明内容
本发明主要解决的技术问题是提供一种光伏组件引线折弯贴条码机，结构紧凑，运行平稳，能够输送定位光伏组件，对引线进行折弯以及折弯后的引线进行压平操作，避免背板鼓起，防止引线翘曲，能够根据角度需求进行条码贴附，辊压条码，保证贴附平滑，紧密。
为解决上述技术问题，本发明采用的一个技术方案是：提供一种光伏组件引线折弯贴条码机，该种光伏组件引线折弯贴条码机包括机架、输送线、定位机 构、引线折弯机构、贴条码机构、CCD视觉装置，所述机架工作台上设置有用于光伏组件支撑和流入流出的输送线，围绕输送线设置用于光伏组件的四边定位的定位机构，输送线上方的机架上设置有引线折弯机构和贴条码机构，引线折弯机构的升降架上设置有用于检测引线的CCD视觉装置，所述机架的护罩两侧设置有双开门，输送线输出端上方的机架安装有左右上下位置可调的打码枪，机架内设置有电控箱。
优选的是，所述定位机构由长边规正和短边规正组成，所述长边规正包括同步带轮、齿形皮带、伺服电机、规正移动板、直线滑轨、拖轮和台阶规正轮，两同步带轮通过齿形皮带连接，伺服电机驱动同步带轮转动，齿形皮带两侧通过皮带压板连接有规正移动板，规正移动板底部通过直线滑轨与机架工作台连接，规正移动板上插装有用于托住玻璃下底面的拖轮和用于规正光伏组件边框的台阶规正轮，拖轮的设置防止玻璃下垂。
优选的是，所述短边规正包括短边支架、短边皮带轮、第一皮带、连接轴、电机、主动皮带轮、移动架、短边滑轨、顶升气缸和规正轮，两短边支架设置于机架工作台上，短边支架两端插装有短边皮带轮，短边皮带轮通过第一皮带连接，两短边支架之间插装有连接轴，连接轴由电机驱动，连接轴上安装有主动皮带轮，主动皮带轮与第一皮带啮合，第一皮带通过皮带用压板连接移动架，移动架通过短边滑轨与短边支架连接，移动架上安装有顶升气缸，顶升气缸的活塞杆上安装有规正轮。
优选的是，所述引线折弯机构包括单轴机械手、伺服升降模组、升降架、折前缓冲组件、折弯执行组件、折后压平组件、电磁阀组和电气中继盒，单轴机械手的滑动块上安装有竖直设置的伺服升降模组，伺服升降模组驱动升降架上下移动，升降架下底板上安装有折弯执行组件，升降架前侧板上安装有折前缓 冲组件和折后压平组件，升降架的竖直板上还安装有用于控制气缸的电磁阀组和将信号线缆集中后传输的电气中继盒；所述折前缓冲组件包括支架和缓冲吸盘，所述支架上设置有调节高度的腰型安装孔，支架通过螺丝固定于升降架前侧板上，支架底部的水平折弯部安装有两缓冲吸盘，缓冲吸盘先接触到光伏组件背面，防止引线折弯时内板鼓起。
优选的是，所述折弯执行组件包括前伸气缸、连接架、开合气爪、折弯刀片和挡边压板，前伸气缸固定于升降架底部，前伸气缸的滑台上安装有连接架，连接架的竖直板上安装有开合气爪，开合气爪的两夹臂上安装有折弯刀片，连接架的竖直板底部安装有两位于折弯刀片下方的挡边压板。
优选的是，所述折后压平组件包括竖直固定于升降架前侧板上的升降气缸，由升降气缸驱动上下移动的压块，所述压块采用弹性材质，压块下压对折弯后的引线进行压平操作，防止翘曲，下压距离可控。
优选的是，所述贴条码机构包括设置于机架上的条码供料组件、与条码供料组件对接设置的三轴搬运机械臂、由三轴搬运机械臂驱动的贴条码抓手和固定于贴条码抓手上的条码辊压组件，所述条码供料组件由条码打印机和接料板等组成，所述条码打印机输出端设置有接料板，接料板上设置有检测孔，接料板上方的条码打印机上设置有用于检测有无条码的光纤传感器，检测有无条码，所述条码打印机可与MES系统进行通讯，打印机可按照MES传输内容打印条码，实现条码的自动供料，所述贴条码抓手包括旋转气缸、旋转板、弹簧柱、吸块和真空吸盘，所述旋转气缸设置于三轴搬运机械臂的输出端，旋转气缸的转台上安装有旋转板，旋转板伸出端通过弹簧柱弹性连接有吸块，吸块底部安装有真空吸盘，真空吸盘外接吸气设备，实现对条码的抓取和搬运，可对条码进行旋转度贴附。
优选的是，所述条码辊压组件包括推拉气缸、辊压安装板、辊压升降气缸、升降板、导向杆、导向衬套、滚轮支架和滚轮，所述推拉气缸通过支架水平设置于旋转板上，所述推拉气缸通过支架设置于旋转板上，推拉气缸的活塞杆上安装有辊压安装板，辊压安装板上安装有辊压升降气缸，辊压升降气缸的活塞杆上安装有升降板，升降板上安装有两导向杆，辊压安装板上安装有与导向杆配合的导向衬套，导向杆穿过导向衬套，升降板底部安装有滚轮支架，滚轮支架上插装有滚轮，用于对贴附后的条码进行辊压操作。
优选的是，所述CCD视觉装置检测支架、上部光源、CCD相机、侧面条形光源和侧面相机，所述检测支架固定于升降架上，检测支架上安装有开口朝下的上部光源和CCD相机，检测支架底部安装有条形光源和侧面相机，检测来料组件引线是否正常，引导机械手定位引线位置，检测折弯后的引线是否合格。
与现有技术相比，本发明的有益效果是：
结构紧凑，运行平稳，能够输送定位光伏组件；
引线折弯机构的设置能够对引线进行折弯以及折弯后的引线进行压平操作，防止引线翘曲；
折前缓冲组件的设置保证缓冲吸盘先接触到光伏组件背面，防止引线折弯时内板鼓起；
三处引线同时折弯，节拍快；
贴条码机构的设置能够根据角度需求进行条码贴附，辊压条码，保证贴附平滑，紧密。
附图说明
图1为一种光伏组件引线折弯贴条码机的结构示意图。
图2为一种光伏组件引线折弯贴条码机的俯视图。
图3为一种光伏组件引线折弯贴条码机的定位机构结构示意图。
图4为一种光伏组件引线折弯贴条码机的引线折弯机构结构示意图。
图5为一种光伏组件引线折弯贴条码机的引线折弯机构部分结构示意图。
图6为一种光伏组件引线折弯贴条码机的折弯执行组件结构示意图。
图7为一种光伏组件引线折弯贴条码机的贴条码机构结构示意图。
图8为图7局部放大图A。
图9为一种光伏组件引线折弯贴条码机的贴条码机构部分结构示意图。
图10为一种光伏组件引线折弯贴条码机的CCD视觉装置结构示意图。
具体实施方式
下面结合附图对本发明较佳实施例进行详细阐述，以使发明的优点和特征能更易于被本领域技术人员理解，从而对本发明的保护范围做出更为清楚明确的界定。
请参阅图1至图10，本发明实施例包括：
一种光伏组件引线折弯贴条码机，该种光伏组件引线折弯贴条码机包括机架1、输送线2、定位机构3、引线折弯机构4、贴条码机构5、CCD视觉装置6，所述机架1工作台上设置有用于光伏组件支撑和流入流出的输送线2，围绕输送线2设置用于光伏组件的四边定位的定位机构3，输送线2上方的机架1上设置有引线折弯机构4和贴条码机构5，引线折弯机构4的升降架43上设置有用于检测引线的CCD视觉装置6，所述机架1的护罩两侧设置有双开门11，便于维修，双开门11下部和贴条码机构5的条码打印机511下部设置有门禁开关，门打开的时候，设备无法动作的，安全防护高，护罩和双开门11上采用可视化有机玻璃,输送线2输出端上方的机架1安装有左右上下位置可调的打码枪12，机架1内设置有电控箱。
所述定位机构3由长边规正31和短边规正32组成，所述长边规正31包括同步带轮311、齿形皮带312、伺服电机313、规正移动板314、直线滑轨315、拖轮316和台阶规正轮317，两同步带轮311通过齿形皮带312连接，伺服电机313驱动同步带轮311转动，齿形皮带312两侧通过皮带压板连接有规正移动板314，规正移动板314底部通过直线滑轨315与机架1工作台连接，规正移动板314上插装有用于托住玻璃下底面的拖轮316和用于规正光伏组件边框的台阶规正轮317，拖轮316的设置防止玻璃下垂。
所述短边规正32包括短边支架321、短边皮带轮322、第一皮带323、连接轴324、电机325、主动皮带轮326、移动架327、短边滑轨328、顶升气缸329和规正轮3210，两短边支架321设置于机架1工作台上，短边支架321两端插装有短边皮带轮322，短边皮带轮322通过第一皮带323连接，两短边支架321之间插装有连接轴324，连接轴324由电机325驱动，连接轴324上安装有主动皮带轮326，主动皮带轮326与第一皮带323啮合，第一皮带323通过皮带用压板连接移动架327，移动架327通过短边滑轨328与短边支架321连接，移动架327上安装有顶升气缸329，顶升气缸329的活塞杆上安装有规正轮3210。
所述引线折弯机构4包括单轴机械手41、伺服升降模组42、升降架43、折前缓冲组件44、折弯执行组件45、折后压平组件46、电磁阀组47和电气中继盒48，单轴机械手41的滑动块上安装有竖直设置的伺服升降模组42，伺服升降模组42驱动升降架43上下移动，升降架43下底板上安装有折弯执行组件45，升降架43前侧板上安装有折前缓冲组件44和折后压平组件46，升降架43的竖直板上还安装有用于控制气缸的电磁阀组47和将信号线缆集中后传输的电气中继盒48；所述折前缓冲组件44包括支架441和缓冲吸盘442，所述支架441上设置有调节高度的腰型安装孔，支架441通过螺丝固定于升降架43前侧板上， 支架441底部的水平折弯部安装有两缓冲吸盘442，缓冲吸盘442先接触到光伏组件背面，防止引线折弯时内板鼓起。
所述折弯执行组件45包括前伸气缸451、连接架452、开合气爪453、折弯刀片454和挡边压板455，前伸气缸451固定于升降架43底部，前伸气缸451的滑台上安装有连接架452，连接架452的竖直板上安装有开合气爪453，开合气爪453的两夹臂上安装有折弯刀片454，连接架452的竖直板底部安装有两位于折弯刀片454下方的挡边压板455。
所述折后压平组件46包括竖直固定于升降架43前侧板上的升降气缸461，由升降气缸461驱动上下移动的压块462，所述压块462采用弹性材质，压块462下压对折弯后的引线进行压平操作，防止翘曲，下压距离可控。
所述贴条码机构5包括设置于机架1上的条码供料组件51、与条码供料组件51对接设置的三轴搬运机械臂52、由三轴搬运机械臂52驱动的贴条码抓手53和固定于贴条码抓手53上的条码辊压组件54，所述条码供料组件51由条码打印机511和接料板512等组成，所述条码打印机511输出端设置有接料板512，接料板512上设置有检测孔，接料板512上方的条码打印机511上设置有用于检测有无条码的光纤传感器，检测有无条码，所述条码打印机511可与MES系统进行通讯，打印机可按照MES传输内容打印条码，实现条码的自动供料，所述贴条码抓手53包括旋转气缸531、旋转板532、弹簧柱533、吸块534和真空吸盘535，所述旋转气缸531设置于三轴搬运机械臂52的输出端，旋转气缸531的转台上安装有旋转板532，旋转板532伸出端通过弹簧柱533弹性连接有吸块534，吸块534底部安装有真空吸盘535，真空吸盘535外接吸气设备，实现对条码的抓取和搬运，可对条码进行旋转90度贴附。
所述条码辊压组件54包括推拉气缸541、辊压安装板542、辊压升降气缸 543、升降板454、导向杆555、导向衬套546、滚轮支架547和滚轮548，所述推拉气缸541通过支架水平设置于旋转板532上，所述推拉气缸541通过支架设置于旋转板532上，推拉气缸541的活塞杆上安装有辊压安装板542，辊压安装板542上安装有辊压升降气缸543，辊压升降气缸543的活塞杆上安装有升降板454，升降板454上安装有两导向杆555，辊压安装板542上安装有与导向杆555配合的导向衬套546，导向杆555穿过导向衬套546，升降板454底部安装有滚轮支架547，滚轮支架547上插装有滚轮548，用于对贴附后的条码进行辊压操作。
所述CCD视觉装置6包括检测支架61、上部光源62、CCD相机63、侧面条形光源64和侧面相机65，所述检测支架61固定于升降架43上，检测支架61上安装有开口朝下的上部光源62和CCD相机63，检测支架61底部安装有条形光源64和侧面相机65，检测来料组件引线是否正常，引导机械手定位引线位置，检测折弯后的引线是否合格。
本发明一种光伏组件引线折弯贴条码机工作时，光伏组件通过输送线2流入到设备内部设定位置停止；定位机构3的长边规正31和短边规正32对光伏组件进行机械定位，顶升气缸329的活塞杆伸展带动规正轮3210上移，规正轮3210阻挡光伏组件，电机325驱动连接轴324转动，从而带动两侧的规正轮3210相向移动，对光伏组件短边进行规正，与此同时，伺服电机313驱动同步带轮311转动，从而带动齿形皮带312上规正移动板314相向移动，拖轮316托住玻璃下底面，防止玻璃下垂，台阶规正轮317规正光伏组件边框，对光伏组件长边进行规正，CCD视觉装置6对光伏组件上引线拍照，检测来料引线是否正常，判定引线的位置，发送PLC，对于来料引线不良的产品，PLC控制产品输送至NG区域；来料引线正常的话，PLC根据CCD引导引线折弯机构4对三处引线进行 折弯操作，单轴机械手41和伺服升降模组42联动将折弯执行组件45下降接近光伏组件引线处，折前缓冲组件44的缓冲吸盘442先接触到光伏组件背面，防止引线折弯时背板鼓起，挡边压板455接触到产品，前伸气缸451伸出带动折弯刀片454移至两竖直的待折弯引线中间，开合气爪453工作带动两折弯刀片454背向移动，此时两引线被折弯呈倒八型，折后压平组件46的升降气缸461驱动压块462下移，压块462下压对折弯后的引线进行压平操作，防止引线翘曲，引线折弯后，CCD视觉装置6再对引线拍一次照，检测判定折弯后的引线是否合格；条码打印机511自动打印条码，将打印条码输送至接料板512上，三轴搬运机械臂52驱动的贴条码抓手53吸取条码，移动贴附到光伏组件的设定位置，满足各种角度贴附要求，可将条码旋转90度贴附，贴附完成后，条码辊压组件54伸出对贴附后的条码进行辊压操作，光伏组件从设备流出时，固定式扫码枪12扫描组件上的条码并反馈结果，不良品输送至NG区域。
本发明一种光伏组件引线折弯贴条码机，结构紧凑，运行平稳，能够输送定位光伏组件，对引线进行折弯以及折弯后的引线进行压平操作，避免背板鼓起，防止引线翘曲，能够根据角度需求进行条码贴附，辊压条码，保证贴附平滑，紧密。
以上所述仅为本发明的实施例，并非因此限制本发明的专利范围，凡是利用本发明说明书及附图内容所作的等效结构或等效流程变换，或直接或间接运用在其他相关的技术领域，均同理包括在本发明的专利保护范围内。

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  1. 一种光伏组件引线折弯贴条码机，其特征在于：该种光伏组件引线折弯贴条码机包括机架、输送线、定位机构、引线折弯机构、贴条码机构、CCD视觉装置，所述机架工作台上设置有用于光伏组件支撑和流入流出的输送线，围绕输送线设置用于光伏组件的四边定位的定位机构，输送线上方的机架上设置有引线折弯机构和贴条码机构，引线折弯机构的升降架上设置有用于检测引线的CCD视觉装置，所述机架的护罩两侧设置有双开门，输送线输出端上方的机架安装有左右上下位置可调的打码枪，机架内设置有电控箱。
  2. 根据权利要求1所述的一种光伏组件引线折弯贴条码机，其特征在于：所述定位机构由长边规正和短边规正组成，所述长边规正包括同步带轮、齿形皮带、伺服电机、规正移动板、直线滑轨、拖轮和台阶规正轮，两同步带轮通过齿形皮带连接，伺服电机驱动同步带轮转动，齿形皮带两侧通过皮带压板连接有规正移动板，规正移动板底部通过直线滑轨与机架工作台连接，规正移动板上插装有用于托住玻璃下底面的拖轮和用于规正光伏组件边框的台阶规正轮。
  3. 根据权利要求2所述的一种光伏组件引线折弯贴条码机，其特征在于：所述短边规正包括短边支架、短边皮带轮、第一皮带、连接轴、电机、主动皮带轮、移动架、短边滑轨、顶升气缸和规正轮，两短边支架设置于机架工作台上，短边支架两端插装有短边皮带轮，短边皮带轮通过第一皮带连接，两短边支架之间插装有连接轴，连接轴由电机驱动，连接轴上安装有主动皮带轮，主动皮带轮与第一皮带啮合，第一皮带通过皮带用压板连接移动架，移动架通过短边滑轨与短边支架连接，移动架上安装有顶升气缸，顶升气缸的活塞杆上安装有规正轮。
  4. 根据权利要求1所述的一种光伏组件引线折弯贴条码机，其特征在于： 所述引线折弯机构包括单轴机械手、伺服升降模组、升降架、折前缓冲组件、折弯执行组件、折后压平组件、电磁阀组和电气中继盒，单轴机械手的滑动块上安装有竖直设置的伺服升降模组，伺服升降模组驱动升降架上下移动，升降架下底板上安装有折弯执行组件，升降架前侧板上安装有折前缓冲组件和折后压平组件，升降架的竖直板上还安装有用于控制气缸的电磁阀组和将信号线缆集中后传输的电气中继盒；所述折前缓冲组件包括支架和缓冲吸盘，所述支架上设置有调节高度的腰型安装孔，支架通过螺丝固定于升降架前侧板上，支架底部的水平折弯部安装有两缓冲吸盘。
  5. 根据权利要求4所述的一种光伏组件引线折弯贴条码机，其特征在于：所述折弯执行组件包括前伸气缸、连接架、开合气爪、折弯刀片和挡边压板，前伸气缸固定于升降架底部，前伸气缸的滑台上安装有连接架，连接架的竖直板上安装有开合气爪，开合气爪的两夹臂上安装有折弯刀片，连接架的竖直板底部安装有两位于折弯刀片下方的挡边压板。
  6. 根据权利要求4所述的一种光伏组件引线折弯贴条码机，其特征在于：所述折后压平组件包括竖直固定于升降架前侧板上的升降气缸，由升降气缸驱动上下移动的压块，所述压块采用弹性材质。
  7. 根据权利要求1所述的一种光伏组件引线折弯贴条码机，其特征在于：所述贴条码机构包括设置于机架上的条码供料组件、与条码供料组件对接设置的三轴搬运机械臂、由三轴搬运机械臂驱动的贴条码抓手和固定于贴条码抓手上的条码辊压组件，所述条码供料组件由条码打印机和接料板等组成，所述贴条码抓手包括旋转气缸、旋转板、弹簧柱、吸块和真空吸盘，所述旋转气缸设置于三轴搬运机械臂的输出端，旋转气缸的转台上安装有旋转板，旋转板伸出端通过弹簧柱弹性连接有吸块，吸块底部安装有真空吸盘，真空吸盘外接吸气 设备。
  8. 根据权利要求7所述的一种光伏组件引线折弯贴条码机，其特征在于：所述条码辊压组件包括推拉气缸、辊压安装板、辊压升降气缸、升降板、导向杆、导向衬套、滚轮支架和滚轮，所述推拉气缸通过支架水平设置于旋转板上，所述推拉气缸通过支架设置于旋转板上，推拉气缸的活塞杆上安装有辊压安装板，辊压安装板上安装有辊压升降气缸，辊压升降气缸的活塞杆上安装有升降板，升降板上安装有两导向杆，辊压安装板上安装有与导向杆配合的导向衬套，导向杆穿过导向衬套，升降板底部安装有滚轮支架，滚轮支架上插装有滚轮。
  9. 根据权利要求1所述的一种光伏组件引线折弯贴条码机，其特征在于：所述CCD视觉装置检测支架、上部光源、CCD相机、侧面条形光源和侧面相机，所述检测支架固定于升降架上，检测支架上安装有开口朝下的上部光源和CCD相机，检测支架底部安装有条形光源和侧面相机。
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