WO2022036704A1 - 一种投料装置及生产设备 - Google Patents

一种投料装置及生产设备 Download PDF

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Publication number
WO2022036704A1
WO2022036704A1 PCT/CN2020/110570 CN2020110570W WO2022036704A1 WO 2022036704 A1 WO2022036704 A1 WO 2022036704A1 CN 2020110570 W CN2020110570 W CN 2020110570W WO 2022036704 A1 WO2022036704 A1 WO 2022036704A1
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channel
feeding
baffle
feeding device
vertical
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PCT/CN2020/110570
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English (en)
French (fr)
Inventor
张恒
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南京溧水高新创业投资管理有限公司
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Priority to PCT/CN2020/110570 priority Critical patent/WO2022036704A1/zh
Publication of WO2022036704A1 publication Critical patent/WO2022036704A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/04Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices according to size
    • B07B13/07Apparatus in which aggregates or articles are moved along or past openings which increase in size in the direction of movement
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07BSEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
    • B07B13/00Grading or sorting solid materials by dry methods, not otherwise provided for; Sorting articles otherwise than by indirectly controlled devices
    • B07B13/14Details or accessories
    • B07B13/16Feed or discharge arrangements

Definitions

  • the invention belongs to the technical field of automatic conveying of materials, and in particular relates to a feeding device and production equipment.
  • Material conveying is one of the important components in the production and processing process, and its conveying efficiency and effectiveness directly affect the production efficiency and yield of products.
  • the method adopted by the current feeding device is to use a relatively complex mechanism to realize the unified feeding of materials, which is inefficient and has a high error rate, which seriously restricts the production capacity of the enterprise.
  • the technical problem to be solved by the present invention is to provide a feeding device and production equipment, which can quickly and uniformly feed materials, greatly improve the efficiency and accuracy, and help increase the production capacity.
  • a feeding device includes an inclined channel, the top of the inclined channel is open and the bottom is closed, and a plurality of vertical channels are arranged in sequence along the lower part of the inclined channel;
  • the top of the straight channel is communicated with the inclined channel, and the bottom of the straight channel is open;
  • a first baffle plate is provided at the communication place between the inclined channel and each vertical channel, and the first baffle plate is provided with a second baffle plate on the plate surface.
  • the first baffle is driven by the first cylinder to move back and forth between the first position and the second position, when the first baffle is in its first position, the material passes through the first falling The material opening falls into the vertical channel below, and when the first baffle is in its second position, the material slides to a lower position in the inclined channel through the non-opening part of the first baffle;
  • a material catcher is provided below each vertical channel, and the top and bottom of the material catcher are both open, and a second baffle is arranged below all the material catchers, and the second baffle is provided on the board surface.
  • a number of second blanking ports corresponding to the material catcher are provided; the second baffle is driven by a second cylinder to move back and forth between the first position and the second position, and the second baffle When it is in its first position, the material falls through the second material opening, and when the second baffle is in its second position, the material is blocked by the non-opening part of the second baffle and stays in the connection. in the feeder.
  • the open end of the inclined channel is also connected with a feed channel, and the feed channel is arranged vertically and its top is opened.
  • a feeding hopper is provided at the top of the feeding channel, and the top opening area of the feeding hopper is larger than the bottom opening area thereof.
  • a detection device for detecting whether the material passes through is provided on the vertical channel.
  • bottoms of all vertical channels are located at the same height, and all the feeders are located at the same height.
  • a third baffle for preventing the material from sliding down is also provided at the first blanking port of the first baffle.
  • the top opening area of the feeder is larger than the bottom opening area.
  • the present invention also provides a production equipment, comprising a first conveying device, a second conveying device and a feeding device, wherein the feeding device is the above-mentioned feeding device; the first conveying device is used for conveying materials to the In the inclined channel of the feeding device, the second conveying device is used for conveying the product receiving the material; the feeding device is used for conveying the material to the products below it through the vertical channel in sequence.
  • the feeding device is the above-mentioned feeding device
  • the first conveying device is used for conveying materials to the In the inclined channel of the feeding device
  • the second conveying device is used for conveying the product receiving the material
  • the feeding device is used for conveying the material to the products below it through the vertical channel in sequence.
  • the inclination angle of the inclined channel is used to make the material slide down by itself under the action of gravity, and fall into the feeder at the corresponding first blanking port, and then wait until all feeders are filled with materials.
  • the detection device is used to detect whether there is material passing through each vertical channel in turn, and the previous vertical channel is closed after the material falls so that the material falls into the second vertical channel. Repeating this process can make the material fall into the second vertical channel. The material falls into the feeder one by one.
  • Fig. 1 is the structural perspective view of the feeding device in the present invention
  • Fig. 2 is the structural front view of the feeding device shown in Fig. 1;
  • Fig. 3 is a structural cross-sectional view of the feeding device shown in Fig. 1;
  • Fig. 4 is the structural perspective view of the first baffle plate in the feeding device shown in Fig. 1;
  • Fig. 5 is the structural perspective view of the second baffle plate in the feeding device shown in Fig. 1;
  • FIG. 6 is a structural perspective view of the production equipment in the present invention.
  • a feeding device includes an inclined channel 1.
  • the top of the inclined channel 1 is open and the bottom is closed.
  • the purpose of this design is that the material can enter from the top, and then slide all the way along the inner wall from the fall. into the corresponding vertical channel 4 without sliding out from the bottom.
  • the top of the vertical channel 4 communicates with the inclined channel 1, and its bottom is open, so that the material can enter from the top of the vertical channel 4 and then fall down and finally be discharged from the vertical channel 4.
  • a first baffle plate 2 is provided at the connection between the inclined channel 1 and each vertical channel 4 , and the first baffle plate 2 is inserted horizontally so as to be able to move linearly in a direction parallel to the horizontal plane.
  • a first blanking port 2.1 is provided on the plate surface of the first baffle 2; the first baffle 2 is driven by the first cylinder 10 to reciprocate between the first position and the second position, and the first When a baffle 2 is in its first position, the material falls into the vertical channel 4 below through the first blanking port 2.1, and when the first baffle 2 is in its second position, the material passes through the The opening portion slides lower in the inclined channel 1 .
  • a material catcher 7 is provided below each vertical channel 4 , and the top and bottom of the material catcher 7 are both open, and a second baffle 8 is arranged below all the material catchers 7 .
  • the second baffles 8 are also located in Move in a straight line parallel to the horizontal plane. The purpose of this design is to make the materials stay in the feeder 7 uniformly after falling, and then feed them uniformly as needed.
  • a plurality of second blanking ports 8.1 corresponding to the receivers 7 one-to-one are arranged on the surface of the second baffle plate 8 .
  • the second baffle plate 8 is driven by the second air cylinder 9 to reciprocate between the first position and the second position.
  • the material falls through the second blanking port 8.1, and the second baffle plate 8 is in its first position.
  • the plate 8 is in its second position, the material is blocked by the non-open portion of the second baffle 8 and stays in the feeder 7 .
  • the open end of the inclined channel 1 is further connected with a feed channel 5, and the feed channel 5 is arranged vertically and its top is opened.
  • the top of the feeding channel 5 is provided with a feeding hopper 6, and the opening area of the top of the feeding hopper 6 is larger than the opening area of the bottom.
  • the purpose of this design is to better receive the material, so that the material can be smoothly put into the feeding channel 5 to complete the entire feeding process.
  • the vertical channel 4 is provided with a detection device 3 for detecting whether the material passes through.
  • the detection device 3 is preferably an infrared probe. When the object passes through, it will block infrared rays, so that the probe cannot receive infrared rays and generate signals, thereby realizing the detection function in turn.
  • the function of the detection device 3 is to detect whether there is material passing through the vertical channel 4 in time, and accordingly control the action of the corresponding first baffle 2 to ensure whether the material needs to continue to slide down to the next first blanking port 2.1, and finally All vertical channels 4 are allowed to pass through.
  • the bottoms of all vertical channels 4 are located at the same height, and all the feeders 7 are located at the same height.
  • the purpose of this setting is to enable the material in the feeder 7 to fall into the container below at the same time, thereby greatly improving the accuracy of feeding.
  • the first blanking port 2.1 of the first baffle plate 2 is further provided with a third baffle plate 2.2 for preventing the material from sliding down.
  • the function of the third baffle 2.2 is that when the first baffle 2 is in its first position, when the material slides down the inner wall of the inclined channel 1, it will not cross the first blanking opening 2.1, but will be blocked by the third baffle 2.2. The bottom falls from the first blanking port 2.1 to reduce feeding errors.
  • the top opening area of the feeder 7 is larger than the bottom opening area.
  • the present invention also provides a production equipment, including a first conveying device 11, a second conveying device 14 and a feeding device, the feeding device is the above-mentioned feeding device; the first conveying device 11 is used for feeding The material is conveyed into the inclined channel 5 of the feeding device, and the second conveying device 14 is used for conveying the product receiving the material; the feeding device is used for conveying the material to the products below it through the vertical channel 4 in turn.
  • the first conveying device 11 and the second conveying device 14 are both conveying belts, wherein the belt surface of the first conveying device 11 is provided with a plurality of equally spaced partitions 11.1.
  • the material 12 is placed between two adjacent partitions 11.1.
  • the materials 12 are continuously conveyed to the belt of the first conveying device 11, fall into the feeding hopper 6 one by one under the belt conveying, and then fall into the inclined channel 1 under the action of gravity.
  • the material continues to slide.
  • the baffle is in the first position, and the material falls into the vertical channel 4 below through the first blanking port 2.1 and triggers the detection device in the channel. 3.
  • the action of the first air cylinder 10 here pushes the first baffle 2 to the second position, and finally falls into the feeder 7. At this time, it stays in the receiving part under the obstruction of the non-opening part of the second baffle 8. in feeder 7.
  • next material 12 will pass through the highest first baffle 2 to the next first blanking port 2.1 and fall into the second vertical channel 4 until all vertical channels have materials 12 is passed, at this time all the material receivers 7 have material 12.
  • the second air cylinder 9 works to adjust the second baffle 8 to the first position. At this time, the material 12 in the feeder 7 falls into the container 13 at the same time to complete one feeding.

Abstract

一种投料装置及生产设备,投料装置包括倾斜通道(1),倾斜通道(1)的顶部开口设置,底部闭口设置;倾斜通道(1)的下方沿其延伸方向依次设置有若干个竖直通道(4);竖直通道(4)的顶部与倾斜通道(1)连通,竖直通道(4)的底部开口设置;倾斜通道(1)和每个竖直通道(4)的连通处均设置有第一挡板(2),第一挡板(2)的板面上设置有第一落料口(2.1);第一挡板(2)由第一气缸(10)驱动;每个竖直通道(4)的下方均设置有接料器(7),接料器(7)的顶部和底部均开口设置,所有接料器(7)的下方设置有第二挡板(8),第二挡板(8)的板面上设置有若干个与接料器(7)一一对应的第二落料口(8.1);第二挡板(8)由第二气缸(9)驱动。

Description

一种投料装置及生产设备 技术领域
本发明属于物料自动化输送技术领域,具体涉及一种投料装置及生产设备。
背景技术
物料输送是生产加工过程中的重要组成部分之一,其输送效率及有效性直接影响产品的生产效率和良品率。
在食品加工行业,物料输送至关重要,一些速食产品往往包含不同的内容物,例如方便面,除了面饼外还有调料及餐具。这些种类不同的内容物需要分批次依次投入碗/杯中,最后再进行封口。在投料时
目前的投料装置采取的办法是利用较为复杂的机构来实现物料的统一投放,效率低下且出错率较高,严重制约了企业的产能。
发明内容
本发明所要解决的技术问题是:提供一种投料装置及生产设备,能够快速统一投放物料,极大地提高了效率和准确度,有助于提高产能。
本发明是这样实现的:一种投料装置,包括倾斜通道,所述倾斜通道的顶部开口设置,底部闭口设置,所述倾斜通道的下方沿其延伸发现依次设置有若干竖直通道;所述竖直通道的顶部与所述倾斜通道连通,其底部开口设置;所述倾斜通道和每个竖直通道的连通处均设置有第一挡板,所述第一挡板的板面上设置有第一落料口;所述第一挡板由第一气缸驱动而在第一位置和第二位置之间往复移动,所述第一挡板处于其第一位置时,物料经由所述第一落料口落入下方的竖直通道中,所述第一挡板处于其第二位置时,物料经由所述第一挡板的非开口部分在所述倾斜通道内向低处滑动;
每个竖直通道的下方均设置有接料器,所述接料器的顶部和底部均开口设置,所有接料器的下方设置有第二挡板,所述第二挡板的板面上设置有若干与所述接料器一一对应的第二落料口;所述第二挡板由第二气缸驱动而在第一位置和第二位置之间往复移动,所述第二挡板处于其第一位置时,物料经由所述第二落料口下落,所述第二挡板处于其第二位置时,物料被所述第二挡板的非开口部分阻隔而停留于所述接料器中。
进一步地,所述倾斜通道的开口端还连接有进料通道,所述进料通道竖直设置且其顶部开口设置。
进一步地,所述进料通道的顶部设置有进料斗,所述进料斗的顶部开口面积大于其底部开口面积。
进一步地,所述竖直通道上设置有用于检测物料是否通过的检测装置。
进一步地,所有竖直通道的底部均位于同一高度,所有接料器均位于同一高度。
进一步地,所述第一挡板的第一落料口处还设有用于阻挡物料下滑的第三挡板。
进一步地,所述接料器的的顶部开口面积大于其底部开口面积。
本发明还提供了一种生产设备,包括第一输送装置、第二输送装置和投料装置,所述投料装置为上述的一种投料装置;所述第一输送装置用于将物料输送至所述投料装置的倾斜通道中,所述第二输送装置用于输送接收物料的产品;所述投料装置用于将物料依次通过所述竖直通道分别输送至其下方的产品中。
本发明带来的有益效果是:
1、本发明中利用倾斜通道的倾斜角度使物料在重力作用下自行滑落,并且在相应的第一落料口处掉落到接料器中,待所有接料器中都装有物料后再通过第二落料口同时下落,实现批量投料,整体构造简单,运行高效,极大地提高了投料效率。
2、本发明中利用检测装置来依次检测每个竖直通道是否有物料通过,并且在物料下落后关闭前一个竖直通道从而使物料落入第二个竖直通道,重复这个过程便可以使物料依次落下到接料器中。
附图说明
图1为本发明中的投料装置的结构立体图;
图2为图1所示投料装置的结构主视图;
图3为图1所示投料装置的结构剖视图;
图4为图1所示投料装置中第一挡板的结构立体图;
图5为图1所示投料装置中第二挡板的结构立体图;
图6为本发明中的生产设备的结构立体图。
具体实施方式
下面结合附图对本发明作进一步描述。以下实施例仅用于更加清楚地说明本发明的技术方案,而不能以此来限制本发明的保护范围。
如图1至6所示,一种投料装置,包括倾斜通道1,倾斜通道1的顶部开口设置,底部闭口设置,这样设计的目的是物料可以从顶部进入,然后沿着内壁一路下滑后从落入相应的竖直通道4中而不至于从底部滑出。倾斜通道1的下方沿其延伸发现依次设置有若干竖直通道4,竖直通道4可以等间距设置。竖直通道4的顶部与倾斜通道1连通,其底部开口设置,这样设计的目的是物料能够从竖直通道4顶部进入然后一直下落并最 终从竖直通道4中排出。倾斜通道1和每个竖直通道4的连通处均设置有第一挡板2,第一挡板2横插设置从而能够在平行于水平面的方向直线移动。
如图4所示,第一挡板2的板面上设置有第一落料口2.1;第一挡板2由第一气缸10驱动而在第一位置和第二位置之间往复移动,第一挡板2处于其第一位置时,物料经由第一落料口2.1落入下方的竖直通道4中,第一挡板2处于其第二位置时,物料经由第一挡板2的非开口部分在倾斜通道1内向低处滑动。
每个竖直通道4的下方均设置有接料器7,接料器7的顶部和底部均开口设置,所有接料器7的下方设置有第二挡板8,第二挡板8同样在平行于水平面的方向直线移动。这样设计的目的是使物料在下落后统一停留在接料器7中,然后根据需要再统一投料。如图5所示,第二挡板8的板面上设置有若干与接料器7一一对应的第二落料口8.1。第二挡板8由第二气缸9驱动而在第一位置和第二位置之间往复移动,第二挡板8处于其第一位置时,物料经由第二落料口8.1下落,第二挡板8处于其第二位置时,物料被第二挡板8的非开口部分阻隔而停留于接料器7中。
作为优选例,倾斜通道1的开口端还连接有进料通道5,进料通道5竖直设置且其顶部开口设置。
作为优选例,进料通道5的顶部设置有进料斗6,进料斗6的顶部开口面积大于其底部开口面积。这样设计的目的是能够更好地接收物料,使物料能够顺利的投入进料通道5中而完成整个投料过程。
作为优选例,竖直通道4上设置有用于检测物料是否通过的检测装置3。检测装置3优选为红外探头,当物体通过时会阻断红外线,从而令探头无法接收红外线而产生信号,依次来实现检测功能。检测装置3的作用在于能够及时检测竖直通道4内是否有物料通过,并据此来控制对应的第一挡板2动作来确保物料是否需要继续向下一个第一落料口2.1滑落,最终使所有竖直通道4均有物料通过。
作为优选例,所有竖直通道4的底部均位于同一高度,所有接料器7均位于同一高度。这样设置的目的是能够使接料器7中的物料能够同时落入下方的容器中,大大提高投料的准确性。
作为优选例,第一挡板2的第一落料口2.1处还设有用于阻挡物料下滑的第三挡板2.2。第三挡板2.2的作用是在第一挡板2处于其第一位置时,物料沿倾斜通道1的内壁滑落时不会越过第一落料口2.1,而是在第三挡板2.2的阻挡下从第一落料口2.1下落,降低投料失误。
作为优选例,接料器7的的顶部开口面积大于其底部开口面积。
如图6所示,本发明还提供了一种生产设备,包括第一输送装置11、第二输送装置14和投料装置,投料装置为上述的一种投料装置;第一输送装置11用于将物料输送至投料装置的倾斜通道5中,第二输送装置14用于输送接收物料的产品;投料装置用于将物料依次通过竖直通道4分别输送至其下方的产品中。第一输送装置11和第二输送装置14均为输送带,其中第一输送装置11的皮带表面设有若干等距分布的隔板11.1。两个相邻的隔板11.1之间放置物料12。
生产设备的工作过程及原理如下
物料12被连续地输送到第一输送装置11的皮带上,在皮带输送下逐个落入进料斗6中,然后在重力作用下落到倾斜通道1中。物料继续滑行,当来到最高的一个第一挡板2时,该挡板处于第一位置,物料通过第一落料口2.1落入下方的竖直通道4中同时触发该通道中的检测装置3,然后此处的第一气缸10动作将第一挡板2推到第二位置,最终落入接料器7中,此时在第二挡板8的非开口部分的阻隔下停留在接料器7中。
然后下一个物料12在滑行时会经过最高处的第一挡板2而来到下一个第一落料口2.1处并下落到第二个竖直通道4中,直至所有竖直通道均有物料12通过,此时所有接料器7中均有物料12。当其下方的恰好有一排容器13经过时,第二气缸9工作将第二挡板8调节至第一位置,此时接料器7中的物料12同时落入容器13中完成一次投料。
应当说明的是,在一排容器13投料结束到下一排容器13来到接料器7下方以接收物料12的过程中,物料12均全部落入每个接料器7中,从而完成同一次的投料。
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。

Claims (8)

  1. 一种投料装置,其特征在于:包括倾斜通道(1),所述倾斜通道(1)的顶部开口设置,底部闭口设置,所述倾斜通道(1)的下方沿其延伸发现依次设置有若干竖直通道(4);所述竖直通道(4)的顶部与所述倾斜通道(1)连通,其底部开口设置;所述倾斜通道(1)和每个竖直通道(4)的连通处均设置有第一挡板(2),所述第一挡板(2)的板面上设置有第一落料口(2.1);所述第一挡板(2)由第一气缸(10)驱动而在第一位置和第二位置之间往复移动,所述第一挡板(2)处于其第一位置时,物料经由所述第一落料口(2.1)落入下方的竖直通道(4)中,所述第一挡板(2)处于其第二位置时,物料经由所述第一挡板(2)的非开口部分在所述倾斜通道(1)内向低处滑动;
    每个竖直通道(4)的下方均设置有接料器(7),所述接料器(7)的顶部和底部均开口设置,所有接料器(7)的下方设置有第二挡板(8),所述第二挡板(8)的板面上设置有若干与所述接料器(7)一一对应的第二落料口(8.1);所述第二挡板(8)由第二气缸(9)驱动而在第一位置和第二位置之间往复移动,所述第二挡板(8)处于其第一位置时,物料经由所述第二落料口(8.1)下落,所述第二挡板(8)处于其第二位置时,物料被所述第二挡板(8)的非开口部分阻隔而停留于所述接料器(7)中。
  2. 根据权利要求1所述的一种投料装置,其特征在于:所述倾斜通道(1)的开口端还连接有进料通道(5),所述进料通道(5)竖直设置且其顶部开口设置。
  3. 根据权利要求2所述的一种投料装置,其特征在于:所述进料通道(5)的顶部设置有进料斗(6),所述进料斗(6)的顶部开口面积大于其底部开口面积。
  4. 根据权利要求1所述的一种投料装置,其特征在于:所述竖直通道(4)上设置有用于检测物料是否通过的检测装置(3)。
  5. 根据权利要求1所述的一种投料装置,其特征在于:所有竖直通道(4)的底部均位于同一高度,所有接料器(7)均位于同一高度。
  6. 根据权利要求1所述的一种投料装置,其特征在于:所述第一挡板(2)的第一落料口(2.1)处还设有用于阻挡物料下滑的第三挡板(2.2)。
  7. 根据权利要求1所述的一种投料装置,其特征在于:所述接料器(7)的的顶部开口面积大于其底部开口面积。
  8. 一种生产设备,其特征在于:包括第一输送装置(11)、第二输送装置(14)和投料装置,所述投料装置为如权利要求1所述的一种投料装置;所述第一输送装置(11)用于将物料输送至所述投料装置的倾斜通道(5)中,所述第二输送装置(14)用于输送接收物料的产品;所述投料装置用于将物料依次通过所述竖直通道(4)分别输送至其下方的产品中。
PCT/CN2020/110570 2020-08-21 2020-08-21 一种投料装置及生产设备 WO2022036704A1 (zh)

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