WO2021248277A1 - 药皮焊条的制造装置及其制造方法 - Google Patents

药皮焊条的制造装置及其制造方法 Download PDF

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Publication number
WO2021248277A1
WO2021248277A1 PCT/CN2020/094937 CN2020094937W WO2021248277A1 WO 2021248277 A1 WO2021248277 A1 WO 2021248277A1 CN 2020094937 W CN2020094937 W CN 2020094937W WO 2021248277 A1 WO2021248277 A1 WO 2021248277A1
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WIPO (PCT)
Prior art keywords
electrode
flux
coated electrode
manufacturing
heating
Prior art date
Application number
PCT/CN2020/094937
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English (en)
French (fr)
Inventor
龙伟民
钟素娟
董宏伟
张雷
裴夤崟
张冠星
程亚芳
朱坤
Original Assignee
郑州机械研究所有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by 郑州机械研究所有限公司 filed Critical 郑州机械研究所有限公司
Priority to CN202080001448.9A priority Critical patent/CN111867780B/zh
Priority to PCT/CN2020/094937 priority patent/WO2021248277A1/zh
Priority to US16/978,051 priority patent/US11660709B2/en
Publication of WO2021248277A1 publication Critical patent/WO2021248277A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • B23K35/406Filled tubular wire or rods
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/22Rods, electrodes, materials, or media, for use in soldering, welding, or cutting characterised by the composition or nature of the material
    • B23K35/36Selection of non-metallic compositions, e.g. coatings, fluxes; Selection of soldering or welding materials, conjoint with selection of non-metallic compositions, both selections being of interest
    • B23K35/365Selection of non-metallic compositions of coating materials either alone or conjoint with selection of soldering or welding materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1039Recovery of excess liquid or other fluent material; Controlling means therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C13/00Means for manipulating or holding work, e.g. for separate articles
    • B05C13/02Means for manipulating or holding work, e.g. for separate articles for particular articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C3/00Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
    • B05C3/02Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
    • B05C3/09Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/14Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation involving heating or cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K35/00Rods, electrodes, materials, or media, for use in soldering, welding, or cutting
    • B23K35/40Making wire or rods for soldering or welding
    • B23K35/404Coated rods; Coated electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

Definitions

  • This application relates to the technical field of welding rod manufacturing, and specifically to a manufacturing device and a manufacturing method of a coated welding rod.
  • the brazing filler metal is widely used in aerospace, electrical machinery, automobiles, electronic information, refrigeration home appliances and other fields, and it can be called the industrial "universal glue".
  • an organic binder to the solder to form a viscous paste, which is then coated on the surface of the solder electrode.
  • the organic binder will release toxic and harmful gases during the manufacture of the coating brazing filler metal and the brazing brazing filler used in welding, which will pollute the environment and endanger the health of personnel.
  • the organic binder will be incomplete during welding. Decomposition, some organic residues will remain in the weld, causing welding defects, and seriously affecting the effectiveness, reliability and service life of the weld.
  • the present application provides a manufacturing device and a manufacturing method of a coated welding rod, so as to at least alleviate the release of toxic and harmful gases from organic binders in the manufacturing and welding processes of the coated brazing filler metal in the prior art, which will pollute the environment, and The organic binder is not completely decomposed during welding, and some organic residues will remain in the weld, causing welding defects, one of the technical problems that affect the effectiveness, reliability of the weld and the service life of the workpiece.
  • the embodiment of the present application provides a device for manufacturing a coated electrode, including: a grasping device, a heating device, and a flux storage device;
  • the grabbing device is configured to grab a single electrode, the heating device is located at the grabbing end of the grabbing device, and the heating device is configured to heat the electrode in the grabbing device;
  • the flux storage device stores granular flux
  • the grabbing device is configured to transport the heated electrode into the flux storage device
  • the heated electrode is configured to transfer the flux around the electrode Heating is in a viscous glass state, so that the flux in a viscous glass state adheres to the surface of the electrode.
  • the grasping device includes a driving mechanism, a rotating mechanism, and a grasping mechanism
  • the driving mechanism is in transmission connection with the rotation mechanism, the driving mechanism is configured to drive the rotation mechanism to rotate around the driving mechanism, and one end of the rotation mechanism away from the driving mechanism is connected to the grasping mechanism ,
  • the grabbing mechanism is configured to grab the welding rod.
  • it further includes a first conveying device and a second conveying device;
  • the first conveying device and the second conveying device are arranged symmetrically in the horizontal direction with the driving mechanism as the center, the flux storage device is located below the driving mechanism, and the driving mechanism is configured to drive the The rotating mechanism rotates in a direction from the first conveying device to the second conveying device, so that the grasping end of the grasping mechanism is immersed in the flux storage device.
  • one end of the rotating rod is connected to the driving mechanism in transmission, the other end of the rotating rod is connected to the grasping mechanism, and the length of the rotating rod is connected to the driving mechanism and the first conveying mechanism.
  • the distances between the devices are equal, and they are configured to enable the driving mechanism to grab the original welding rod on the first conveying device through the grabbing mechanism.
  • a plurality of said rotating rods are provided, and the plurality of said rotating rods are evenly arranged along the circumferential direction of said driving mechanism, and each of said rotating rods is drivingly connected with said driving mechanism.
  • the first conveying device includes a first conveyor belt
  • the second conveying device includes a second conveyor belt
  • a plurality of first placement parts configured to store initial welding rods are arranged at equal intervals on the first conveyor belt, and a plurality of second placement parts configured to store coated welding rods are arranged at equal intervals on the second conveyor belt.
  • it also includes a flux recovery mechanism
  • the flux recovery mechanism is located below the second transmission belt, and is configured to recover the flux dropped from the coated electrode.
  • it also includes a vibration mechanism
  • the vibration mechanism is located on the second transmission belt, and the vibration mechanism is connected to the second transmission belt.
  • the vibration mechanism is configured to vibrate and clean the coated electrode placed on the second transmission belt, and is configured to The flux not adhering to the coated electrode is shaken down into the flux recovery mechanism.
  • the heating device includes an electrode tip and a power source
  • the electrode tip is located in the grasping mechanism, the electrode tip is electrically connected to the power source, and the power source is configured to power and heat the electrode tip.
  • the grasping mechanism includes a first driving part, a second driving part, and a symmetrically arranged first arc section and a second arc section;
  • the first arc-shaped section and the second arc-shaped section are respectively hinged to the rotating mechanism, the first driving part is in transmission connection with the first arc-shaped section, and the second driving part is connected to the first arc section.
  • the two arc-shaped segments are in transmission connection, and the first driving portion and the second driving portion are configured to drive the first arc-shaped segment and the second arc-shaped segment to move in opposite or away from each other, so that the The clamping channel formed between the first arc-shaped segment and the second arc-shaped segment grabs or loosens the welding rod.
  • it further includes a control device, a temperature detection device, a first speed detection device, a second speed detection device, and a third speed detection device;
  • the control device is electrically signal connected to the temperature detection device, the first speed detection device, the second speed detection device, and the third speed detection device.
  • the temperature detection device is provided on the heating device and is configured to detect The temperature information of the heating device, and transmitting the temperature information to the control device, the control device is preset with a threshold value range, and correspondingly controls the heating power of the heating device;
  • the first speed detection device is configured to detect first transmission speed information of the first conveying device
  • the second speed detection device is configured to detect second transmission speed information of the second conveying device
  • the third The speed detection device is configured to detect the third rotation speed information of the rotation mechanism
  • the control device is configured to receive the first transmission speed information, the second transmission speed information, and the third rotation speed information, and correspondingly control the first transmission speed information.
  • the running speeds of the conveying device, the second conveying device and the driving mechanism are matched.
  • it further includes an angle detection device
  • the angle detection device is provided on the rotation mechanism, and the angle detection device is configured to detect the rotation angle information of the rotation mechanism, and transmit the angle information to the control device, which is based on the rotation
  • the angle information correspondingly controls the opening and closing of the heating device, and is configured to stop the heating of the welding rod that has completed the adhesion of the flux.
  • This application provides a manufacturing method based on the coated electrode, including the following steps:
  • the step of producing the initial brazing electrode further includes the following steps:
  • the extruded wire is drawn to the target diameter
  • the step of heating the initial electrode further includes the following steps:
  • the grabbing device sequentially grabs and fixes the single initial welding rod on the first conveying device
  • the heating temperature range of the electrode is: 200°C-400°C.
  • the step of heating and coating the granular flux on the surface of the initial electrode further includes the following steps:
  • the outer surface of the heated initial electrode is surrounded by granular flux, and the flux around the electrode melts to form a viscous glass state, which adheres to the surface of the electrode to form a coated electrode.
  • the vibrating mechanism on the second conveying device is used to shake the flux with low or unmelted adhesion at the periphery of the coated electrode into the flux recovery mechanism.
  • the coated electrode is collected and packaged.
  • the control device Through the electrical signal connection of the control device with the first conveying device, the second conveying device, the grabbing device and the heating device, the control device correspondingly controls the transmission speed of the first conveying device, the transmission speed of the second conveying device and the rotation of the grabbing device
  • the speed is suitable;
  • the control device correspondingly controls the rotation angle of the grabbing device to match the opening and closing gap of the heating device.
  • the beneficial effects of the application include at least: the application provides a device for manufacturing a coated electrode, including: a grabbing device, a heating device, and a flux storage device; the grabbing device is configured to grab a single electrode, and the heating device is located in the grabbing device.
  • the heating device is configured to heat the welding rod in the grasping device;
  • the flux storage device stores granular flux, and the grasping device is configured to transport the heated welding rod to the flux storage device ,
  • the heated electrode is configured to heat the flux around the electrode into a viscous glass state, so that the viscous and vitreous flux adheres to the surface of the electrode;
  • the electrode is heated by a heating device, and the heated The welding rod can form the granular flux into a viscous glass state, so that the flux can be directly adhered to the surface of the electrode.
  • the whole process realizes the use of no organic binder, reducing the pollution to the environment, and at least It can alleviate the release of toxic and harmful gases from the organic binder in the manufacturing and welding process of the coating solder in the prior art, which will pollute the environment, and the incomplete decomposition of the organic binder during welding, and some organic residues will remain in the weld. It is one of the technical problems that cause welding defects and affect the effectiveness and reliability of the weld and the service life of the workpiece.
  • Fig. 1 is a schematic diagram of the overall structure of a manufacturing device for a coated electrode provided by an embodiment of the application;
  • FIG. 2 is a schematic diagram of a partial enlarged structure of a manufacturing device for a coated electrode provided by an embodiment of the application;
  • FIG. 3 is a schematic structural diagram of a grasping device of a manufacturing device for a coated electrode provided by an embodiment of the application;
  • FIG. 4 is a flow chart of a method for manufacturing a coated electrode provided by an embodiment of the application.
  • Fig. 5 is a block diagram of the control structure of a method for manufacturing a coated electrode provided by an embodiment of the application.
  • Icon 100-coated electrode; 200-initial electrode; 300-grabbing device; 301-driving mechanism; 302-rotating mechanism; 303-grabbing mechanism; 313-first driving part; 323-second driving part; 333 -First arc section; 343- second arc section; 400- heating device; 500- flux storage device; 600- first conveying device; 700- second conveying device; 800- flux recovery mechanism; 900- Vibration mechanism.
  • orientation or positional relationship indicated by the terms “inner”, “outer”, etc. are based on the orientation or positional relationship shown in the drawings, or are habitually placed when the application product is used.
  • the orientation or positional relationship is only for the convenience of describing the application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the application.
  • the coating solder wraps the solder on the outside of the solder, which can realize the synergistic addition of solder and solder, greatly reduces the amount of solder and solder, improves the traditional soldering process, and has convenient operation and soldering.
  • a series of advantages such as high welding efficiency, stable welding quality, and good welding seam reliability are rare good products that conform to green manufacturing.
  • the most important link in the production process of the coating solder is the flux coating.
  • organic binders Due to the use of organic binders, on the one hand, the organic chemicals in the organic binders will give off a pungent smell, which will affect the life safety and health of the production personnel. At the same time, the organic chemicals are also extremely difficult to clean and remove. Pollution is serious; on the other hand, in the use process of the coated electrode 100 with organic binder, organic chemicals will release toxic and harmful gases at high temperature.
  • an embodiment of the present application provides a device for manufacturing a coated electrode, including: a grabbing device 300, a heating device 400, and a flux storage device 500; the grabbing device 300 is configured as a grabbing device
  • the heating device 400 is located at the grasping end of the grasping device 300.
  • the heating device 400 is configured to heat the welding rod in the grasping device 300;
  • the flux storage device 500 stores granular flux, and the grasping device 300 It is configured to transport the heated electrode into the flux storage device 500, and the heated electrode is configured to heat the flux around the electrode into a viscous glass state, so that the flux in a viscous glass state adheres to the electrode surface.
  • the grasping device 300 may adopt a variety of structures.
  • the grasping device 300 may directly adopt a multi-axis mechanical arm, and use the flexible movement and grasping function of the mechanical arm to grasp and fix a single initial welding rod 200 and move it to In the flux storage device 500; or the grabbing device 300 adopts a turntable structure, wherein the end of the turntable structure is provided with a grabbing end, the grabbing end can be used to grab and fix a single initial welding rod 200, and the turntable can drive the grabbing The end and the initial welding rod 200 move into the flux storage device 500.
  • the heating device 400 can be located at the gripping end of the robotic arm, and can heat the initial welding rod 200.
  • the initial welding rod 200 can treat the particles in the flux storage device 500.
  • the flux is heated to a viscous glass state, the flux undergoes a physical change during the heating process.
  • the viscosity of the viscous vitreous flux is used to adhere to the outer surface of the electrode; further, the grasping device 300 will complete the adhesion
  • the coated electrode 100 is cooled down until it is completely cooled, at which time the coated electrode 100 is manufactured.
  • the heating temperature range of the heating device 400 for the initial electrode 200 is 200° C. to 400° C., wherein the melting temperature of the granular flux for different components is different, and the heating temperature of the initial electrode 200 needs to be higher than the melting temperature of the flux.
  • the temperature in the glass state is preferably higher than the temperature range of 30°C-50°C.
  • the active temperature of different fluxes is generally between 650°C-1000°C, so the initial electrode 200 heated to 200°C-400°C will only achieve physical changes to the flux, making the flux A viscous glass state is formed, and the high temperature activity of the flux will not be affected at this time.
  • the heating device 400 may adopt an electrode tip heating structure, or a structure such as an electric heating wire.
  • the flux storage device 500 can be a flux storage bucket or a flux storage box, etc., and it only needs to be able to hold the granular flux and have an opening at one end to enable the grabbing end of the grabbing device 300 to extend. It is sufficient to enter the flux storage device 500, which will not be repeated here.
  • the beneficial effects of the present application include at least: the present application provides a device for manufacturing a coated electrode, including: a grasping device 300, a heating device 400, and a flux storage device 500; the grasping device 300 is configured to grab a single electrode and heat The device 400 is located at the grasping end of the grasping device 300.
  • the heating device 400 is configured to heat the welding rod in the grasping device 300; the flux storage device 500 stores granular flux, and the grasping device 300 is configured to heat The latter electrode is transported to the flux storage device 500, and the heated electrode is configured to heat the flux around the electrode into a viscous glass state, so that the flux in the viscous glass state adheres to the surface of the electrode; The heating device 400 heats the electrode, and the heated electrode can form the granular flux into a viscous glass state, so that the flux can be directly adhered to the surface of the electrode. The whole process realizes the use of no organic binder.
  • the grasping device 300 includes a driving mechanism 301, a rotating mechanism 302, and a grasping mechanism 303; the driving mechanism 301 is in transmission connection with the rotating mechanism 302, and the driving mechanism 301 is configured to drive the rotating mechanism 302 to The driving mechanism 301 rotates in the center, and the end of the rotating mechanism 302 away from the driving mechanism 301 is connected to the grasping mechanism 303, and the grasping mechanism 303 is configured to grasp the welding rod.
  • the driving mechanism 301 can be driven by a motor to drive a transmission shaft, wherein the output end of the motor is connected to the rotation mechanism 302 through the transmission shaft.
  • the rotation mechanism 302 can be driven to rotate with the output end of the motor;
  • the grasping mechanism 303 is fixedly connected to the rotating mechanism 302.
  • the grasping mechanism 303 can grasp and fix the initial welding rod 200 in one direction. Further, the grasping mechanism 303 can move with the rotating mechanism 302 To the position of the flux storage device 500, the heated initial welding rod 200 is gradually immersed in the granular flux during the rotation, thereby completing the grasping and transferring movement of the welding rod.
  • it further includes a first conveying device 600 and a second conveying device 700; the first conveying device 600 and the second conveying device 700 are arranged symmetrically in the horizontal direction with the driving mechanism 301 as the center, and the flux storage device 500 is located in the driving mechanism Below 301, the driving mechanism 301 is configured to drive the rotation mechanism 302 to rotate in the direction of the first conveying device 600 to the second conveying device 700, so that the grasping end of the grasping mechanism 303 is immersed in the flux storage device 500.
  • one end of the rotating rod is drivingly connected to the driving mechanism 301, and the other end of the rotating rod is connected to the grasping mechanism 303.
  • the length of the rotating rod is equal to the distance between the driving mechanism 301 and the first conveying device 600, and the driving mechanism is configured to 301 uses the grabbing mechanism 303 to grab the original welding rod on the first conveying device 600.
  • the first conveying device 600 is used to separate and convey the initial welding rod 200. Since the rotating mechanism 302 is rotated around the driving mechanism 301, the first conveying device 600 and the second conveying device 700 are driven in the horizontal direction. 301 is the center and is arranged symmetrically, and the distance between the first conveying device 600 and the driving mechanism 301 is the length of the rotating rod, which can ensure that when the driving mechanism 301 drives the rotating rod to the position of the first conveying device 600, the end of the rotating rod can be used
  • the gripping mechanism 303 of the section grips and fixes the initial welding rod 200 on the first conveying device 600.
  • the operating speed of the first conveying device 600 and the second conveying device 700 are the same, and the driving mechanism 301 is used to drive the rotating mechanism 302 to rotate at a constant speed, so that when the driving mechanism 301 drives the rotating mechanism 302 to rotate, every time
  • the initial welding rod 200 at the end position of the first conveying device 600 at this time can be grasped and fixed, and cyclically reciprocated.
  • a plurality of rotating rods are provided, and the plurality of rotating rods are evenly arranged along the circumferential direction of the driving mechanism 301, and each of the rotating rods is drivingly connected with the driving mechanism 301.
  • the number of rotating rods can be two, four, six, etc.
  • the number of rotating rods is four, and the four rotating rods are arranged vertically.
  • the driving mechanism 301 drives the four rotating rods to perform When rotating, the two rotating rods in the horizontal direction are respectively located at the outlet end of the first conveying device 600 and the inlet end of the second conveying device 700, and then the grasping mechanisms 303 at the positions of the two rotating rods are respectively at grabbing the initial electrode 200, The operation of putting down the coated electrode 100; at the same time, the grasping mechanism 303 at the position of the vertical downward rotating rod immerses the initial electrode 200 into the flux storage device 500; it should be noted that when it is in the position of the first conveying device 600 After the grasping mechanism 303 fixes the initial welding rod 200, the heating device 400 will be turned on to heat the initial welding rod 200. When the coated welding rod 100 is completed, the heating device 400 will stop heating at this time, thereby making the glassy flux The temperature is lowered together with the electrode, and the
  • the first conveying device 600 comprises a first conveying belt
  • the second conveying device 700 comprises a second conveying belt
  • a plurality of first placement parts configured to store the initial welding rod 200 are arranged at equal intervals on the first conveying belt
  • a plurality of second placement portions configured to store the coated welding rod 100 are arranged at equal intervals.
  • the first transmission belt may be a gear belt or belt transmission, etc.
  • the second transmission belt may also be a gear belt or a belt transmission, which will not be repeated here.
  • the flux recovery mechanism 800 is located below the second transmission belt and is configured to recover the flux dropped from the coated electrode 100.
  • the flux recovery mechanism 800 can adopt a flux recovery bucket or a flux recovery box, etc., and only need to ensure that it can be accommodated and dropped.
  • the flux recovery mechanism 800 has an opening at one end, so that the flux outside the coated electrode 100 on the second conveying device 700 can be dropped and recovered, which will not be repeated here.
  • the vibration mechanism 900 further includes a vibration mechanism 900; the vibration mechanism 900 is located on the second transmission belt, and the vibration mechanism 900 is connected to the second transmission belt, and the vibration mechanism 900 is configured to vibrate and clean the coated electrode 100 placed on the second transmission belt, It is configured to vibrate the flux that has not adhered to the coated electrode 100 into the flux recovery mechanism 800.
  • the vibrating mechanism 900 may adopt a vibrator, or may adopt a structure similar to a brush to reciprocate the coating electrode 100 on the second conveying device 700, etc., so that the coating electrode 100 can be moved by the vibrator or the brush.
  • the flux with low external adhesion or unmelted adhesion falls off, and the flux recovery mechanism 800 is used to collect the flux, so as to realize the reuse of flux.
  • the heating device 400 includes an electrode tip and a power source; the electrode tip is located in the grasping mechanism 303, the electrode tip is electrically connected to the power source, and the power source is configured to supply power and heat to the electrode tip.
  • the power source can energize the electrode tip, and the electrode tip passes through the electrode to form a loop under the action of current. According to Joule's law, the initial electrode 200 heats up to 200°C-400°C.
  • the grasping mechanism 303 includes a first driving part 313, a second driving part 323, and a first arc section 333 and a second arc section 343 that are symmetrically arranged; the first arc section 333 and the second arc section 343;
  • the segments 343 are respectively hinged to the rotating mechanism 302, the first driving part 313 is in transmission connection with the first arc-shaped segment 333, the second driving part 323 is in transmission connection with the second arc-shaped segment 343, the first driving part 313 and the second driving part 323 It is configured to drive the first arc-shaped segment 333 and the second arc-shaped segment 343 to move in opposite or away from each other, so that the clamping channel formed between the first arc-shaped segment 333 and the second arc-shaped segment 343 performs the welding rod Grab or release.
  • first arc-shaped section 333 and the second arc-shaped section 343 are respectively hinged to the rotating mechanism 302, and the opening and closing of the first arc-shaped section 333 and the second arc-shaped section 343 can be used on the first conveying device 600.
  • the initial welding rod 200 is clamped and fixed.
  • the first driving part 313 and the second driving part 323 can be hydraulic cylinders or air cylinders.
  • the telescopic end of the hydraulic cylinder is hinged with the first arc section 333 or the second arc section 343, and the extension or retraction of the hydraulic cylinder can control the opening and closing of the first arc section 333 and the second arc section 343, and then
  • the clamping channel formed between the first arc-shaped section 333 and the second arc-shaped section 343 can be used to grab or loosen the welding rod.
  • it further includes a control device, a temperature detection device, a first speed detection device, a second speed detection device, and a third speed detection device; the control device is respectively associated with the temperature detection device, the first speed detection device, and the second speed detection device. It is connected to the third speed detection device with electrical signals.
  • the temperature detection device is set on the heating device 400 and is configured to detect the temperature information of the heating device 400 and transmit the temperature information to the control device.
  • the control device is preset with a threshold range corresponding to Control the heating power of the heating device 400; the first speed detection device is configured to detect the first transmission speed information of the first conveying device 600, the second speed detection device is configured to detect the second transmission speed information of the second conveying device 700, and the third The speed detection device is configured to detect the third rotation speed information of the rotating mechanism 302, and the control device is configured to receive the first transmission speed information, the second transmission speed information, and the third rotation speed information, and correspondingly control the first conveying device 600 and the second conveying device.
  • the operating speeds of the device 700 and the driving mechanism 301 are matched.
  • control device may adopt a computer control system, or MCU (Microcontroller Unit; Microcontroller Unit) or PLC controller, etc.
  • the control device is used to detect the speed of the first conveying device 600 and the speed of the driving mechanism 301 respectively, and each When a rotating mechanism 302 moves to the end of the first conveying device 600, it happens to be able to use the grasping end of the grasping mechanism 303 to grasp and fix an initial welding rod 200.
  • the grabbing end of the grabbing mechanism 303 can be used to grab and fix an initial welding rod 200, so that the grabbing mechanism 303, which automatically controls the position of each rotating mechanism 302, can be used to Each initial welding rod 200 is grasped and fixed.
  • the vibration mechanism 900 and the second speed detection device are respectively connected to the control device by electrical signals, so that the vibration frequency of the vibration mechanism 900 and the like can be controlled according to the operating speed of the second conveying device 700.
  • the angle detection device is arranged on the rotation mechanism 302, and the angle detection device is configured to detect the rotation angle information of the rotation mechanism 302, and transmit the angle information to the control device, and the control device rotates according to the above
  • the angle information correspondingly controls the opening and closing of the heating device 400, and is configured to stop the heating of the welding rod that has completed the adhesion of the flux.
  • each grasping mechanism 303 can turn on the heating device 400 when the initial electrode 200 is caught.
  • the initial welding rod 200 is heated, and when the grabbing mechanism 303 comes out of the flux storage device 500, the heating device 400 is controlled to turn off and enter a cooling state.
  • a temperature detection device may also be provided on the heating device 400, so that the temperature information of the heating device 400 can be monitored in real time, and the heating temperature of the heating device 400 can be controlled.
  • the temperature detection device may use a temperature sensor, and the first speed detection device, the second speed detection device, and the third speed detection device may use speed sensors.
  • the present application provides a method for manufacturing a coated electrode based on the coating, including the following steps: producing an initial solder electrode 200; heating the initial electrode 200, and heating and coating the granular flux on the The surface of the initial electrode 200; the coated electrode 100 is completed.
  • the step of producing the initial brazing electrode 200 further includes the following steps: casting raw materials with well-configured ingredients into an ingot; heating the ingot and extruding into a wire; drawing the extruded wire To the target diameter; straighten the electrode that reaches the target diameter; cut the straightened electrode according to the preset size to complete the initial electrode 200.
  • the configured raw materials are smelted in a smelting furnace and cast into ingots; after the ingots are heated, they are placed in an extruder to be extruded into filaments; the extruded filaments are processed according to requirements It is drawn several times to the target diameter; after the welding wire of the target diameter is straightened by the straightening equipment, the target needs to be cut.
  • the step of heating the initial welding rod 200 further includes the following steps: placing the initial welding rod 200 cut to a fixed length on the first conveying device 600 and sorting it into a single arrangement of equal intervals; grabbing The device 300 sequentially grasps and fixes a single initial welding rod 200 on the first conveying device 600; heats the initial welding rod 200 fixed on the grasping device 300; wherein the heating temperature range of the welding rod is 200°C-400°C.
  • the initial welding rod 200 is placed on a single queuing machine and sorted into single rods, and then the single initial welding rod 200 is arranged on the conveyor belt; or, the conveyor belt can also be arranged with interval grooves, and the initial welding rods can be manually The welding rod 200 is placed in the grooves at equal intervals.
  • the active temperature of different fluxes is generally between 650°C and 1000°C. Therefore, the initial electrode 200 heated to 200°C and 400°C will only change the flux physically, causing the flux to form stickiness. Thick glass state, the high temperature activity of the flux will not be affected at this time
  • the step of heating and coating the surface of the initial electrode 200 with the granular flux further includes the following steps: mixing and grinding the flux according to a specified formula into granules; placing the granular flux in the flux storage device 500 And place the flux storage device 500 under the grasping device 300; the grasping device 300 is used to drive the heated initial welding rod 200 to rotate into the flux storage device 500; the outer surface of the heated initial welding rod 200 is presented Surrounded by the granular flux, the flux around the electrode melts to form a viscous glass state, adheres to the surface of the electrode, and forms a coated electrode 100.
  • the method further includes the following steps: using the grasping device 300 to drive the adhered coated electrode 100 to rotate out of the flux storage device 500; stop heating the adhered coated electrode 100, and the flux will follow the glass state The temperature of the coated electrode 100 is reduced together.
  • the method further includes the following steps: using the gripping device 300 to drive the cooled coated electrode 100 to rotate to the second conveying device 700; using the vibration mechanism 900 on the second conveying device 700 to adhere the outer periphery of the coated electrode 100
  • the flux that is weak or not melted and adhered is shaken and falls into the flux recovery mechanism 800.
  • the method further includes the following steps: detecting the coated electrode 100 after vibration; and collecting and packaging the coated electrode 100 after the inspection.
  • control device is respectively connected to the first conveying device 600, the second conveying device 700, the grabbing device 300 and the heating device 400 through electrical signals, and the control device correspondingly controls the transmission speed of the first conveying device 600
  • the transmission speed of the second conveying device 700 and the rotation speed of the grabbing device 300 are suitable; the control device correspondingly controls the rotation angle of the grabbing device 300 to be suitable for the opening and closing gap of the heating device 400.
  • a new method of quickly manufacturing the adhesive-free coated electrode 100 during the production process of the coated electrode 100 is realized, in which the solder casting ⁇ extrusion ⁇ drawing ⁇ cutting ⁇ resistance heating ⁇ bonding brazing Agent ⁇ Packaging.
  • the manufacturing method of the coated electrode 100 provided in this embodiment is simple, fast, and environmentally friendly, and realizes rapid online production, there will be no need to add organic flux to the flux in the traditional process of producing coated solder electrodes.
  • the binder makes the flux adhere to the solder electrode, greatly reduces the production process, and can realize green production; avoiding the excessive use of organic binders in the production and use process, the organic matter affects the surrounding ecological environment, Pollution of water and atmosphere and damage to the health of operators.
  • the beneficial effects of the present application include at least: the present application provides a method for manufacturing a coated electrode, which realizes the use of no organic binder in the whole process, greatly reduces environmental pollution, and is a veritable green product; through the heating device 400 Energizing makes the initial electrode 200 heat up rapidly, reaching a state where the flux can be melted into a viscous glass state; the viscous glass state quickly adheres to the surface of the solder, and as the electrode stops energizing, the coating is completed after cooling; vibration mechanism 900 The flux with low peripheral adhesion or unmelted adhesion can be knocked off, and recycled through the flux recovery bucket; the whole process can be controlled by the control device of the computer system, which can realize the best heating of different fluxes Temperature control to achieve the best heating current, time, electrode temperature of the solder with different diameters and compositions, as well as the forward speed of the initial electrode 200, the residence time of the heated initial electrode 200 in the flux storage device 500, and the vibration intensity of the vibration mechanism 900, etc.
  • the manufacturing device and manufacturing method of a coated electrode provided by the embodiments of the present application realize the use of no organic binder in the whole process, reduce environmental pollution, and ensure the effectiveness and reliability of the welding seam. And as well as the service life.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Nonmetallic Welding Materials (AREA)
  • Resistance Welding (AREA)

Abstract

一种药皮焊条(100)的制造装置,包括抓取装置(300)、加热装置(400)和钎剂存储装置(500);加热装置配置成对抓取装置内的焊条加热;钎剂存储装置内存储有呈颗粒状的钎剂,抓取装置配置成将加热后的焊条输送至钎剂存储装置内,加热后的焊条配置成将焊条周围的钎剂加热呈粘稠玻璃态,以使呈粘稠玻璃态的钎剂粘附于焊条的表面。加热后的焊条能够将颗粒状的钎剂形成粘稠玻璃态,从而能够将钎剂直接粘附在焊条的表面,不使用有机粘结剂,减小了对环境的污染,保证焊缝的有效性、可靠性和以及使用寿命。还涉及一种药皮焊条的制造方法。

Description

药皮焊条的制造装置及其制造方法 技术领域
本申请涉及焊条制造的技术领域,具体而言,涉及一种药皮焊条的制造装置及其制造方法。
背景技术
钎料广泛应用于航空航天、电机电气、汽车、电子信息、制冷家电等领域,堪称工业“万能胶”。传统药皮钎料生产中需要在钎剂中加入有机粘结剂形成粘稠的膏状,再涂敷在钎料焊条的表面。一方面,有机粘结剂在药皮钎料制造及药皮钎料在焊接使用的过程中,会释放有毒有害的气体,污染环境,危害人员身体健康,另外,有机粘结剂焊接时不完全分解,部分有机残渣会残留在焊缝中,造成焊接的缺陷,严重影响焊缝的有效性、可靠性和以及工件使用寿命。
申请内容
本申请提供一种药皮焊条的制造装置及其制造方法,以至少能够缓解现有技术中在药皮钎料制造及焊接过程中存在的有机粘结剂释放有毒有害的气体,污染环境,以及有机粘结剂焊接时不完全分解,部分有机残渣会残留在焊缝中,造成焊接的缺陷,影响焊缝的有效性、可靠性以及工件使用寿命的技术问题中一个。
本申请的实施例可以这样实现:
本申请的实施例提供了一种药皮焊条的制造装置,包括:抓取装置、加热装置和钎剂存储装置;
所述抓取装置配置成抓取单根焊条,所述加热装置位于所述抓取装置的抓取端,所述加热装置配置成对所述抓取装置内的焊条加热;
所述钎剂存储装置内存储有呈颗粒状的钎剂,所述抓取装置配置成将加热后的焊条输送至所述钎剂存储装置内,加热后的焊条配置成将焊条周围的钎剂加热呈粘稠玻璃态,以使呈粘稠玻璃态的钎剂粘附于所述焊条的表面。
可选地,所述抓取装置包括驱动机构、转动机构和抓取机构;
所述驱动机构与所述转动机构传动连接,所述驱动机构配置成带动所述转动机构以所述驱动机构为中心转动,所述转动机构远离所述驱动机构的一端与所述抓取机构连接,所述抓取机构配置成抓取所述焊条。
可选地,还包括第一输送装置和第二输送装置;
所述第一输送装置和所述第二输送装置在水平方向以所述驱动机构为中心呈对称布置,所述钎剂存储装置位于所述驱动机构的下方,所述驱动机构配置成带动所述转动机构以所述第一输送装置向所述第二输送装置的方向转动,以使所述抓取机构的抓取端浸入所述钎剂存储装置内。
可选地,所述转动杆的一端与所述驱动机构传动连接,所述转动杆的另一端与所述抓取机构连接,所述转动杆的长度与所述驱动机构和所述第一输送装置的间距相等,配置成使所述驱动机构通过所述抓取机构对所述第一输送装置上的原始焊条进行抓取。
可选地,所述转动杆设置有多个,多个所述转动杆沿着所述驱动机构的圆周方向均匀布置,且每一个所述转动杆均与所述驱动机构传动连接。
可选地,所述第一输送装置包括第一传送带,所述第二输送装置包括第二传送带;
所述第一传送带上等间距布置有多个配置成存放初始焊条的第一放置部,所述第二传送带上等间距布置有多个配置成存放药皮焊条的第二放置部。
可选地,还包括钎剂回收机构;
所述钎剂回收机构位于所述第二传动带的下方,配置成回收药皮焊条掉落的钎剂。
可选地,还包括振动机构;
所述振动机构位于所述第二传动带上,且所述振动机构与所述第二传动带连接,所述振动机构配置成对放置于所述第二传动带上的药皮焊条进行振动清洁,配置成将未粘附于所述药皮焊条的钎剂振落至所述钎剂回收机构内。
可选地,所述加热装置包括电极头和电源;
所述电极头位于所述抓取机构内,所述电极头与所述电源电性连接,所述电源配置成对所述电极头供电加热。
可选地,所述抓取机构包括第一驱动部、第二驱动部和呈对称布置的第一弧形段和第二弧形段;
所述第一弧形段和所述第二弧形段分别与所述转动机构铰接,所述第一驱动部与所述第一弧形段传动连接,所述第二驱动部与所述第二弧形段传动连接,所述第一驱动部和所述第二驱动部配置成分别驱动所述第一弧形段和所述第二弧形段呈相对或背离的方向运动,以使所述第一弧形段和所述第二弧形段之间形成的夹持通道对所述焊条进行抓取或松开。
可选地,还包括控制装置、温度检测装置、第一速度检测装置、第二速度检测装置 和第三速度检测装置;
所述控制装置分别与所述温度检测装置、第一速度检测装置、第二速度检测装置和第三速度检测装置电信号连接,所述温度检测装置设置于所述加热装置上,配置成检测所述加热装置的温度信息,并将此温度信息传送至所述控制装置处,所述控制装置预设有阈值范围,对应控制所述加热装置的加热功率;
所述第一速度检测装置配置成检测所述第一输送装置的第一传输速度信息,所述第二速度检测装置配置成检测所述第二输送装置的第二传输速度信息,所述第三速度检测装置配置成检测所述转动机构的第三转动速度信息,所述控制装置配置成接收所述第一传输速度信息、第二传输速度信息和第三转动速度信息,对应控制所述第一输送装置、第二输送装置和所述驱动机构的运行速度相配适。
可选地,还包括角度检测装置;
所述角度检测装置设置于所述转动机构上,所述角度检测装置配置成检测所述转动机构的转动角度信息,并将此角度信息传输至所述控制装置处,所述控制装置根据上述转动角度信息对应控制所述加热装置的启闭,配置成使完成钎剂粘附的焊条停止加热。
本申请提供一种基于所述的药皮焊条的制造方法,包括以下步骤:
生产钎料初始焊条;
对初始焊条进行加热,将颗粒状钎剂加热包覆于初始焊条的表面;
完成药皮焊条。
可选地,所述生产钎料初始焊条的步骤还包括以下步骤:
将配置好成分的原材料浇铸成铸锭;
将铸锭加热后,进行挤压成丝材;
将挤压的丝材经拉拔至目标直径;
将达到目标直径的焊条进行校直;
将校直后的焊条按照预设尺寸进行切断,完成初始焊条。
可选地,所述对初始焊条进行加热的步骤还包括以下步骤:
将剪断成固定长度的初始焊条放置于第一输送装置上,并将其分拣成等间距的单根布置;
抓取装置依次对第一输送装置上的单根初始焊条进行抓取固定;
将抓取装置上固定的初始焊条进行加热;
其中,焊条加热的温度范围为:200℃-400℃。
可选地,所述将颗粒状钎剂加热包覆于初始焊条的表面的步骤还包括以下步骤:
将钎剂按照指定配方混合研磨成颗粒状;
将颗粒状的钎剂放置于钎剂存储装置内,并将钎剂存储装置放置于抓取装置的下方;
利用抓取装置带动加热后的初始焊条旋转至钎剂存储装置内;
加热后的初始焊条的外表面被呈颗粒状的钎剂包围,焊条周围的钎剂熔化形成粘稠玻璃态,粘附在焊条表面,形成药皮焊条。
可选地,还包括以下步骤:
利用抓取装置带动完成粘附的药皮焊条从钎剂存储装置旋转出;
对完成粘附的药皮焊条停止加热,呈玻璃态钎剂随药皮焊条一同降温。
可选地,还包括以下步骤:
利用抓取装置带动降温后的药皮焊条旋转至第二输送装置上;
利用第二输送装置上的振动机构将药皮焊条外围粘附力较小或未熔化粘附的钎剂震落至钎剂回收机构内。
可选地,还包括以下步骤;
将震动完成的药皮焊条进行检测;
检测完成后的药皮焊条进行收集包装。
可选地,还包括以下步骤;
通过控制装置分别与第一输送装置、第二输送装置、抓取装置和加热装置电信号连接,控制装置对应控制第一输送装置的传输速度、第二输送装置的传输速度以及抓取装置的转动速度相配适;
控制装置对应控制抓取装置的转动角度与加热装置的启闭间隙相配适。
本申请的有益效果至少包括:本申请提供一种药皮焊条的制造装置,包括:抓取装置、加热装置和钎剂存储装置;抓取装置配置成抓取单根焊条,加热装置位于抓取装置的抓取端,加热装置配置成对抓取装置内的焊条加热;钎剂存储装置内存储有呈颗粒状的钎剂,抓取装置配置成将加热后的焊条输送至钎剂存储装置内,加热后的焊条配置成将焊条周围的钎剂加热呈粘稠玻璃态,以使呈粘稠玻璃态的钎剂粘附于焊条的表面;通过利用加热装置对焊条进行加热,并且加热后的焊条能够将颗粒状的钎剂形成粘稠玻璃态,从而能够将钎剂直接粘附在焊条的表面,全流程实现了不使用有机粘结剂的使用,减小了对环境的污染,以至少能够缓解现有技术中在药皮钎料制造及焊接过程中存在的 有机粘结剂释放有毒有害的气体,污染环境,以及有机粘结剂焊接时不完全分解,部分有机残渣会残留在焊缝中,造成焊接的缺陷,影响焊缝的有效性、可靠性以及工件使用寿命的技术问题中一个。
附图说明
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本申请的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。
图1为本申请实施例提供的药皮焊条的制造装置的整体结构示意图;
图2为本申请实施例提供的药皮焊条的制造装置的局部放大结构示意图;
图3为本申请实施例提供的药皮焊条的制造装置的抓取装置的结构示意图;
图4为本申请实施例提供的药皮焊条的制造方法的流程框图;
图5为本申请实施例提供的药皮焊条的制造方法的控制结构框图。
图标:100-药皮焊条;200-初始焊条;300-抓取装置;301-驱动机构;302-转动机构;303-抓取机构;313-第一驱动部;323-第二驱动部;333-第一弧形段;343-第二弧形段;400-加热装置;500-钎剂存储装置;600-第一输送装置;700-第二输送装置;800-钎剂回收机构;900-振动机构。
具体实施方式
为使本申请实施例的目的、技术方案和优点更加清楚,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。通常在此处附图中描述和示出的本申请实施例的组件可以以各种不同的配置来布置和设计。
因此,以下对在附图中提供的本申请的实施例的详细描述并非旨在限制要求保护的本申请的范围,而是仅仅表示本申请的选定实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。
应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步定义和解释。
在本申请的描述中,需要说明的是,术语“内”、“外”等指示的方位或位置关系为 基于附图所示的方位或位置关系,或者是该申请产品使用时惯常摆放的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。
在本申请的描述中,还需要说明的是,除非另有明确的规定和限定,术语“设置”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请中的具体含义。
需要说明的是,在焊接工艺中,需要在焊条的药皮中分别添加钎料和钎剂,添加药皮的过程中存在工艺操作复杂、经验依赖度高、焊后钎剂残留多等难题,进而会影响钎焊连接的稳定性和工件使用可靠性。其中,药皮钎料将钎剂包裹于钎料外面,可实现钎料钎剂协同添加,大幅度减少了钎料、钎剂的用量,改善了传统钎焊的工艺方法,具有操作方便、钎焊效率高、焊接质量稳定、焊缝可靠性好等一系列优点是难得的符合绿色制造的好产品。但是,药皮钎料在生产过程中最重要的环节是钎剂涂覆,传统药皮钎料生产中需要将钎剂中加入有机粘结剂使其形成粘稠的膏状,再将其涂敷在钎料焊条的表面。由于有机粘结剂的使用,一方面有机粘结剂中的有机化学物质会发出刺鼻味道,会影响生产人员的生命安全和身体健康,同时有机化学物质也极难清洗去除,对水体、土地污染严重;另一方面,具有有机粘结剂的药皮焊条100在使用过程中,有机化学物质在高温状态下,会释放有毒有害气体,有机物碳化会形成黑烟释放到空气中,进而会造成环境的污染,同时有机化学物质残渣也会残留在焊缝中,造成焊接缺陷,严重影响焊缝的有效性、可靠性和长寿命,残留的有机物对焊缝有不良影响,也需要更多的清洗工序,严重影响企业生产效率和产品质量。
如图1-图5所示,本申请实施例提供了一种药皮焊条的制造装置,包括:抓取装置300、加热装置400和钎剂存储装置500;抓取装置300配置成抓取单根焊条,加热装置400位于抓取装置300的抓取端,加热装置400配置成对抓取装置300内的焊条加热;钎剂存储装置500内存储有呈颗粒状的钎剂,抓取装置300配置成将加热后的焊条输送至钎剂存储装置500内,加热后的焊条配置成将焊条周围的钎剂加热呈粘稠玻璃态,以使呈粘稠玻璃态的钎剂粘附于焊条的表面。
可选地,抓取装置300可以采用多种结构,例如抓取装置300可以直接采用多轴机械臂,利用机械臂的灵活运动和抓取功能,将单个的初始焊条200抓取固定并且运动至 钎剂存储装置500内;或者利用抓取装置300采用转盘结构,其中转盘结构的端部设置有抓取端,利用抓取端能够将单个的初始焊条200抓取固定,并且转盘能够带动抓取端以及初始焊条200运动至钎剂存储装置500内。进一步地,加热装置400可以位于机械臂的抓取端位置,能够对初始焊条200进行加热,当初始焊条200加热至预定温度后,初始焊条200能够对钎剂存储装置500内的呈颗粒状的钎剂加热至粘稠玻璃态,钎剂在加热的过程中发生了物理变化,利用粘稠玻璃态的钎剂的粘性附着于焊条的外表面;进一步地,抓取装置300将完成粘附的药皮焊条100拿出钎剂存储装置500后进行冷却降温,直至完全冷却,此时药皮焊条100完成制造。
可选地,加热装置400对初始焊条200的加热温度范围为200℃-400℃,其中,针对不同组分的颗粒状钎剂的熔化温度不同,初始焊条200的加热温度需要高于钎剂熔化成玻璃态时的温度,优选地,高于的温度数值范围为30℃-50℃最佳。
另外,需要说明的是,不同的钎剂活性温度总体约在650℃-1000℃之间,因此加热至200℃-400℃的初始焊条200只会对钎剂实现物理上的变化,使得钎剂形成粘稠玻璃态,此时钎剂的高温活性不会受到影响。
可选地,加热装置400可以采用电极头加热结构,也可以采用电热丝等结构。
可选地,钎剂存储装置500可以采用钎剂存储桶或者钎剂存储箱等,只需要能够保证容置颗粒状的钎剂,并且具有一端开口,能够使得抓取装置300的抓取端伸入至钎剂存储装置500内部即可,此处将不再赘述。
本申请的有益效果至少包括:本申请提供一种药皮焊条的制造装置,包括:抓取装置300、加热装置400和钎剂存储装置500;抓取装置300配置成抓取单根焊条,加热装置400位于抓取装置300的抓取端,加热装置400配置成对抓取装置300内的焊条加热;钎剂存储装置500内存储有呈颗粒状的钎剂,抓取装置300配置成将加热后的焊条输送至钎剂存储装置500内,加热后的焊条配置成将焊条周围的钎剂加热呈粘稠玻璃态,以使呈粘稠玻璃态的钎剂粘附于焊条的表面;通过利用加热装置400对焊条进行加热,并且加热后的焊条能够将颗粒状的钎剂形成粘稠玻璃态,从而能够将钎剂直接粘附在焊条的表面,全流程实现了不使用有机粘结剂的使用,减小了对环境的污染,以至少能够缓解现有技术中在药皮钎料制造及焊接过程中存在的有机粘结剂释放有毒有害的气体,污染环境,以及有机粘结剂焊接时不完全分解,部分有机残渣会残留在焊缝中,造成焊接的缺陷,影响焊缝的有效性、可靠性以及工件使用寿命的技术问题中一个。
在上述实施例的基础上,可选地,抓取装置300包括驱动机构301、转动机构302 和抓取机构303;驱动机构301与转动机构302传动连接,驱动机构301配置成带动转动机构302以驱动机构301为中心转动,转动机构302远离驱动机构301的一端与抓取机构303连接,抓取机构303配置成抓取焊条。
其中,驱动机构301可以采用电机带动传动轴进行驱动,其中电机的输出端通过传动轴与转动机构302传动连接,当电机开启时,能够带动转动机构302以电机的输出端进行转动;同时,将抓取机构303与转动机构302固定连接,当转动机构302进行转动时,抓取机构303能够对一个方向的初始焊条200进行抓取固定,进一步地,抓取机构303能够随着转动机构302运动至钎剂存储装置500位置,在转动的过程中逐渐将加热后的初始焊条200浸入颗粒状的钎剂内,进而完成焊条的抓取以及传输运动。
可选地,还包括第一输送装置600和第二输送装置700;第一输送装置600和第二输送装置700在水平方向以驱动机构301为中心呈对称布置,钎剂存储装置500位于驱动机构301的下方,驱动机构301配置成带动转动机构302以第一输送装置600向第二输送装置700的方向转动,以使抓取机构303的抓取端浸入钎剂存储装置500内。
可选地,转动杆的一端与驱动机构301传动连接,转动杆的另一端与抓取机构303连接,转动杆的长度与驱动机构301和第一输送装置600的间距相等,配置成使驱动机构301通过抓取机构303对第一输送装置600上的原始焊条进行抓取。
其中,第一输送装置600用于对初始焊条200进行分根进行输送,由于转动机构302以驱动机构301为中心进行转动,因此第一输送装置600和第二输送装置700在水平方向以驱动机构301为中心呈对称布置,并且第一输送装置600距离驱动机构301的距离为转动杆的长度,进而能够保证当驱动机构301带动转动杆运行到第一输送装置600位置时,能够利用转动杆端部的抓取机构303对第一输送装置600上的初始焊条200进行抓取固定。
可选地,第一输送装置600和第二输送装置700的运行速度相同,同时利用驱动机构301带动转动机构302进行等速度转动,进而使得当驱动机构301带动转动机构302进行转动时,每一次运行到第一输送装置600上,能够将此时处于第一输送装置600端部位置的初始焊条200进行抓取固定,循环往复。
可选地,转动杆设置有多个,多个转动杆沿着驱动机构301的圆周方向均匀布置,且每一个转动杆均与驱动机构301传动连接。
可选地,转动杆的数量可以为两个、四个、六个等,优选地,转动杆的数量为四个,四个转动杆分别呈垂直设置,当驱动机构301带动四个转动杆进行转动时,处于水平方 向的两个转动杆分别位于第一输送装置600的出口端和第二输送装置700的入口端,进而两个转动杆位置的抓取机构303分别处于抓取初始焊条200,放下药皮焊条100的操作;同时,处于竖直向下的转动杆位置的抓取机构303将初始焊条200浸入钎剂存储装置500内;需要说明的是,当位于第一输送装置600位置的抓取机构303将初始焊条200固定后,此时加热装置400会开启对初始焊条200进行加热,当完成药皮焊条100完成后,此时加热装置400会停止加热,进而使得玻璃态的钎剂随焊条一同降温,完成药皮焊条100的制造。
可选地,第一输送装置600包括第一传送带,第二输送装置700包括第二传送带;第一传送带上等间距布置有多个配置成存放初始焊条200的第一放置部,第二传送带上等间距布置有多个配置成存放药皮焊条100的第二放置部。
可选地,第一传动带可以采用齿轮带,也可以采用皮带传动等,第二传动带也可以采用齿轮带或者皮带传动,此处将不再赘述。
可选地,还包括钎剂回收机构800;钎剂回收机构800位于第二传动带的下方,配置成回收药皮焊条100掉落的钎剂。
其中,当药皮焊条100外围存在粘附力较小或未熔化粘附的钎剂时,钎剂回收机构800可以采用钎剂回收桶或者钎剂回收箱等,只需要保证能够容置掉落的钎剂,通过利用钎剂回收机构800具有一端开口,能够使得第二输送装置700上的药皮焊条100外部的钎剂进行掉落回收即可,此处将不再赘述。
可选地,还包括振动机构900;振动机构900位于第二传动带上,且振动机构900与第二传动带连接,振动机构900配置成对放置于第二传动带上的药皮焊条100进行振动清洁,配置成将未粘附于药皮焊条100的钎剂振落至钎剂回收机构800内。
其中,振动机构900可以采用振动器,也可以采用类似于毛刷等结构对第二输送装置700上的药皮焊条100往复刷动等,进而能够在振动器或者毛刷的作用将药皮焊条100外部粘附力较小或未熔化粘附的钎剂脱落,进而利用钎剂回收机构800进行收集,从而实现钎剂的重复利用。
可选地,加热装置400包括电极头和电源;电极头位于抓取机构303内,电极头与电源电性连接,电源配置成对电极头供电加热。
本实施例中,电源能够向电极头通电,电极头在电流的作用下从焊条中经过形成回路,根据焦耳定律,使得初始焊条200自身发热升温至200℃-400℃。
可选地,抓取机构303包括第一驱动部313、第二驱动部323和呈对称布置的第一 弧形段333和第二弧形段343;第一弧形段333和第二弧形段343分别与转动机构302铰接,第一驱动部313与第一弧形段333传动连接,第二驱动部323与第二弧形段343传动连接,第一驱动部313和第二驱动部323配置成分别驱动第一弧形段333和第二弧形段343呈相对或背离的方向运动,以使第一弧形段333和第二弧形段343之间形成的夹持通道对焊条进行抓取或松开。
本实施例中,第一弧形段333和第二弧形段343分别与转动机构302铰接,利用第一弧形段333和第二弧形段343的开合能够对第一输送装置600上的初始焊条200进行夹取固定,另外,第一驱动部313和第二驱动部323可以采用液压缸或者气缸等,当采用液压缸时,此时液压缸的固定端与转动机构302固定连接,液压缸的伸缩端与第一弧形段333或者第二弧形段343铰接,利用液压缸的伸出或收回能够控制第一弧形段333和和第二弧形段343的开合,进而能够使得第一弧形段333和第二弧形段343之间形成的夹持通道对焊条进行抓取或松开。
可选地,还包括控制装置、温度检测装置、第一速度检测装置、第二速度检测装置和第三速度检测装置;控制装置分别与温度检测装置、第一速度检测装置、第二速度检测装置和第三速度检测装置电信号连接,温度检测装置设置于加热装置400上,配置成检测加热装置400的温度信息,并将此温度信息传送至控制装置处,控制装置预设有阈值范围,对应控制加热装置400的加热功率;第一速度检测装置配置成检测第一输送装置600的第一传输速度信息,第二速度检测装置配置成检测第二输送装置700的第二传输速度信息,第三速度检测装置配置成检测转动机构302的第三转动速度信息,控制装置配置成接收第一传输速度信息、第二传输速度信息和第三转动速度信息,对应控制第一输送装置600、第二输送装置700和驱动机构301的运行速度相配适。
可选地,控制装置可以采用计算机控制系统,或者MCU(Microcontroller Unit;微控制单元)或者PLC控制器等,利用控制装置分别对第一输送装置600的速度和驱动机构301速度的检测,利用每一个转动机构302运动到第一输送装置600的端部时,恰好能够利用抓取机构303的抓取端对一个初始焊条200进行抓取固定,当下一个转动机构302运动至第一输送装置600的端部时,又能够恰好利用抓取机构303的抓取端对一个初始焊条200进行抓取固定,进而能够实现自动控制每一个转动机构302位置的抓取机构303对第一输送装置600上的每一个初始焊条200进行抓取固定。
可选地,利用振动机构900和第二速度检测装置分别与控制装置电信号连接,从而能够根据第二输送装置700的运行速度控制振动机构900的振动频率等。
可选地,还包括角度检测装置;角度检测装置设置于转动机构302上,角度检测装置配置成检测转动机构302的转动角度信息,并将此角度信息传输至控制装置处,控制装置根据上述转动角度信息对应控制加热装置400的启闭,配置成使完成钎剂粘附的焊条停止加热。
另外,通过预先设定转动机构302的数量,进而能够得出每一个转动机构302转动角度,利用的角度的变化能够自动控制,每一个抓取机构303在抓到初始焊条200加热装置400开启对初始焊条200进行加热,当抓取机构303从钎剂存储装置500内出来时,控制加热装置400关闭,进入冷却状态。
可选地,也可以在加热装置400上设置有温度检测装置,从而能够实时监测加热装置400的温度信息,进而能够控制加热装置400的加热温度。
本实施例中,温度检测装置可以采用温度传感器,第一速度检测装置、第二速度检测装置和第三速度检测装置可以采用速度传感器。
如图1-图5所示,本申请提供一种基于的药皮焊条的制造方法,包括以下步骤:生产钎料初始焊条200;对初始焊条200进行加热,将颗粒状钎剂加热包覆于初始焊条200的表面;完成药皮焊条100。
可选地,生产钎料初始焊条200的步骤还包括以下步骤:将配置好成分的原材料浇铸成铸锭;将铸锭加热后,进行挤压成丝材;将挤压的丝材经拉拔至目标直径;将达到目标直径的焊条进行校直;将校直后的焊条按照预设尺寸进行切断,完成初始焊条200。
其中,将配置好成分的原材料置于冶炼炉中冶炼,并浇铸成铸锭;将铸锭加热后,置于挤压机中进行挤压成丝材;将挤压的丝材,按照要求经多次拉拔至目标直径;目标直径的焊丝经校直设备校直后,可目标需要进行切断。
可选地,对初始焊条200进行加热的步骤还包括以下步骤:将剪断成固定长度的初始焊条200放置于第一输送装置600上,并将其分拣成等间距的单根布置;抓取装置300依次对第一输送装置600上的单根初始焊条200进行抓取固定;将抓取装置300上固定的初始焊条200进行加热;其中,焊条加热的温度范围为:200℃-400℃。
其中,将初始焊条200置于单根排队机上,分拣成单根,再将单根初始焊条200布置于传送带上;或者,也可以在传送带上布置有间隔凹槽,利用人工逐根将初始焊条200放置在等间距的凹槽内。
需要说明的是,不同的钎剂活性温度总体约在650℃-1000℃之间,因此加热至200℃-400℃的初始焊条200只会对钎剂实现物理上的变化,使得钎剂形成粘稠玻璃态,此时 钎剂的高温活性不会受到影响
可选地,将颗粒状钎剂加热包覆于初始焊条200的表面的步骤还包括以下步骤:将钎剂按照指定配方混合研磨成颗粒状;将颗粒状的钎剂放置于钎剂存储装置500内,并将钎剂存储装置500放置于抓取装置300的下方;利用抓取装置300带动加热后的初始焊条200旋转至钎剂存储装置500内;加热后的初始焊条200的外表面被呈颗粒状的钎剂包围,焊条周围的钎剂熔化形成粘稠玻璃态,粘附在焊条表面,形成药皮焊条100。
可选地,还包括以下步骤:利用抓取装置300带动完成粘附的药皮焊条100从钎剂存储装置500旋转出;对完成粘附的药皮焊条100停止加热,呈玻璃态钎剂随药皮焊条100一同降温。
可选地,还包括以下步骤:利用抓取装置300带动降温后的药皮焊条100旋转至第二输送装置700上;利用第二输送装置700上的振动机构900将药皮焊条100外围粘附力较小或未熔化粘附的钎剂震落至钎剂回收机构800内。
可选地,还包括以下步骤;将震动完成的药皮焊条100进行检测;检测完成后的药皮焊条100进行收集包装。
可选地,还包括以下步骤;通过控制装置分别与第一输送装置600、第二输送装置700、抓取装置300和加热装置400电信号连接,控制装置对应控制第一输送装置600的传输速度、第二输送装置700的传输速度以及抓取装置300的转动速度相配适;控制装置对应控制抓取装置300的转动角度与加热装置400的启闭间隙相配适。
本实施例中,实现了药皮焊条100生产过程中,快速在线制造无粘结剂药皮焊条100的新方法,其中,钎料浇铸→挤压→拉拔→裁剪→电阻加热→粘结钎剂→包装,由于本实施例提供的药皮焊条100的制作方法工艺简单、制造迅速、绿色环保,实现在线快速生产,不会出现传统生产药皮钎料焊条工艺中需要在钎剂中增加有机粘结剂,使钎剂粘附在钎料焊条外,大幅度减少生产流程,能够实现绿色生产制造;避免了过多使用有机粘结剂造成的生产及使用过程中,有机物对周围生态环境、水体大气的污染和对操作人员身体健康的损害。
本申请的有益效果至少包括:本申请提供一种药皮焊条的制造方法,全流程实现了无有机粘结剂的使用,大幅度减少对环境的污染,是名副其实的绿色产品;通过加热装置400通电使初始焊条200迅速升温,达到能使钎剂熔化成粘稠玻璃态的状态;粘稠玻璃态迅速粘附在钎料表面,并随着焊条停止通电,降温后完成包覆;振动机构900可将外围粘附力较小或未熔化粘附的钎剂打落,并通过钎剂回收桶回收重复利用;整个流程 可以由计算机系统的控制装置进行控制,可以实现对不同钎料最佳加热温度的控制,实现不同直径、成分钎料最佳加热电流、时间、焊条温度、以及初始焊条200前进速度、加热后的初始焊条200在钎剂存储装置500中停留时间、振动机构900振动强度等关键工艺参数控制,生产出不同规格的药皮钎料焊条,满足不同客户、不同设备的需求,为节能环保、增效、提质、降成本效果明显。
以上仅为本申请的优选实施例而已,并不配置成限制本申请,对于本领域的技术人员来说,本申请可以有各种更改和变化。凡在本申请的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本申请的保护范围之内。
工业实用性
本申请实施例提供的一种药皮焊条的制造装置及其制造方法,全流程实现了不使用有机粘结剂的使用,减小了对环境的污染,能够保证焊缝的有效性、可靠性和以及使用寿命。

Claims (20)

  1. 一种药皮焊条的制造装置,其特征在于,包括:抓取装置、加热装置和钎剂存储装置;
    所述抓取装置配置成抓取单根焊条,所述加热装置位于所述抓取装置的抓取端,所述加热装置配置成对所述抓取装置内的焊条加热;
    所述钎剂存储装置内存储有呈颗粒状的钎剂,所述抓取装置配置成将加热后的焊条输送至所述钎剂存储装置内,加热后的焊条配置成将焊条周围的钎剂加热呈粘稠玻璃态,以使呈粘稠玻璃态的钎剂粘附于所述焊条的表面。
  2. 根据权利要求1所述的药皮焊条的制造装置,其特征在于,所述抓取装置包括驱动机构、转动机构和抓取机构;
    所述驱动机构与所述转动机构传动连接,所述驱动机构配置成带动所述转动机构以所述驱动机构为中心转动,所述转动机构远离所述驱动机构的一端与所述抓取机构连接,所述抓取机构配置成抓取所述焊条。
  3. 根据权利要求2所述的药皮焊条的制造装置,其特征在于,还包括第一输送装置和第二输送装置;
    所述第一输送装置和所述第二输送装置在水平方向以所述驱动机构为中心呈对称布置,所述钎剂存储装置位于所述驱动机构的下方,所述驱动机构配置成带动所述转动机构以所述第一输送装置向所述第二输送装置的方向转动,以使所述抓取机构的抓取端浸入所述钎剂存储装置内。
  4. 根据权利要求3所述的药皮焊条的制造装置,其特征在于,所述转动机构包括转动杆;
    所述转动杆的一端与所述驱动机构传动连接,所述转动杆的另一端与所述抓取机构连接,所述转动杆的长度与所述驱动机构和所述第一输送装置的间距相等,配置成使所述驱动机构通过所述抓取机构对所述第一输送装置上的原始焊条进行抓取。
  5. 根据权利要求4所述的药皮焊条的制造装置,其特征在于,所述转动杆设置有多个,多个所述转动杆沿着所述驱动机构的圆周方向均匀布置,且每一个所述转动杆均与所述驱动机构传动连接。
  6. 根据权利要求3-5任一项所述的药皮焊条的制造装置,其特征在于,所述第一输送装置包括第一传送带,所述第二输送装置包括第二传送带;
    所述第一传送带上等间距布置有多个配置成存放初始焊条的第一放置部,所述第二 传送带上等间距布置有多个配置成存放药皮焊条的第二放置部。
  7. 根据权利要求6所述的药皮焊条的制造装置,其特征在于,还包括钎剂回收机构;
    所述钎剂回收机构位于所述第二传动带的下方,配置成回收药皮焊条掉落的钎剂。
  8. 根据权利要求7所述的药皮焊条的制造装置,其特征在于,还包括振动机构;
    所述振动机构位于所述第二传动带上,且所述振动机构与所述第二传动带连接,所述振动机构配置成对放置于所述第二传动带上的药皮焊条进行振动清洁,配置成将未粘附于所述药皮焊条的钎剂振落至所述钎剂回收机构内。
  9. 根据权利要求2-8任一项所述的药皮焊条的制造装置,其特征在于,所述加热装置包括电极头和电源;
    所述电极头位于所述抓取机构内,所述电极头与所述电源电性连接,所述电源配置成对所述电极头供电加热。
  10. 根据权利要求2-9任一项所述的药皮焊条的制造装置,其特征在于,所述抓取机构包括第一驱动部、第二驱动部和呈对称布置的第一弧形段和第二弧形段;
    所述第一弧形段和所述第二弧形段分别与所述转动机构铰接,所述第一驱动部与所述第一弧形段传动连接,所述第二驱动部与所述第二弧形段传动连接,所述第一驱动部和所述第二驱动部配置成分别驱动所述第一弧形段和所述第二弧形段呈相对或背离的方向运动,以使所述第一弧形段和所述第二弧形段之间形成的夹持通道对所述焊条进行抓取或松开。
  11. 根据权利要求3-10任一项所述的药皮焊条的制造装置,其特征在于,还包括控制装置、温度检测装置、第一速度检测装置、第二速度检测装置和第三速度检测装置;
    所述控制装置分别与所述温度检测装置、第一速度检测装置、第二速度检测装置和第三速度检测装置电信号连接,所述温度检测装置设置于所述加热装置上,配置成检测所述加热装置的温度信息,并将此温度信息传送至所述控制装置处,所述控制装置预设有阈值范围,对应控制所述加热装置的加热功率;
    所述第一速度检测装置配置成检测所述第一输送装置的第一传输速度信息,所述第二速度检测装置配置成检测所述第二输送装置的第二传输速度信息,所述第三速度检测装置配置成检测所述转动机构的第三转动速度信息,所述控制装置配置成接收所述第一传输速度信息、第二传输速度信息和第三转动速度信息,对应控制所述第一输送装置、第二输送装置和所述驱动机构的运行速度相配适。
  12. 根据权利要求11所述的药皮焊条的制造装置,其特征在于,还包括角度检测装 置;
    所述角度检测装置设置于所述转动机构上,所述角度检测装置配置成检测所述转动机构的转动角度信息,并将此角度信息传输至所述控制装置处,所述控制装置根据上述转动角度信息对应控制所述加热装置的启闭,配置成使完成钎剂粘附的焊条停止加热。
  13. 一种基于如权利要求1-12任一项所述的药皮焊条的制造方法,其特征在于,包括以下步骤:
    生产钎料初始焊条;
    对初始焊条进行加热,将颗粒状钎剂加热包覆于初始焊条的表面;
    完成药皮焊条。
  14. 根据权利要求13所述的药皮焊条的制造方法,其特征在于,所述生产钎料初始焊条的步骤还包括以下步骤:
    将配置好成分的原材料浇铸成铸锭;
    将铸锭加热后,进行挤压成丝材;
    将挤压的丝材经拉拔至目标直径;
    将达到目标直径的焊条进行校直;
    将校直后的焊条按照预设尺寸进行切断,完成初始焊条。
  15. 根据权利要求14所述的药皮焊条的制造方法,其特征在于,所述对初始焊条进行加热的步骤还包括以下步骤:
    将剪断成固定长度的初始焊条放置于第一输送装置上,并将其分拣成等间距的单根布置;
    抓取装置依次对第一输送装置上的单根初始焊条进行抓取固定;
    将抓取装置上固定的初始焊条进行加热;
    其中,焊条加热的温度范围为:200℃-400℃。
  16. 根据权利要求15所述的药皮焊条的制造方法,其特征在于,所述将颗粒状钎剂加热包覆于初始焊条的表面的步骤还包括以下步骤:
    将钎剂按照指定配方混合研磨成颗粒状;
    将颗粒状的钎剂放置于钎剂存储装置内,并将钎剂存储装置放置于抓取装置的下方;
    利用抓取装置带动加热后的初始焊条旋转至钎剂存储装置内;
    加热后的初始焊条的外表面被呈颗粒状的钎剂包围,焊条周围的钎剂熔化形成粘稠 玻璃态,粘附在焊条表面,形成药皮焊条。
  17. 根据权利要求13-16任一项所述的药皮焊条的制造方法,其特征在于,还包括以下步骤:
    利用抓取装置带动完成粘附的药皮焊条从钎剂存储装置旋转出;
    对完成粘附的药皮焊条停止加热,呈玻璃态钎剂随药皮焊条一同降温。
  18. 根据权利要求17所述的药皮焊条的制造方法,其特征在于,还包括以下步骤:
    利用抓取装置带动降温后的药皮焊条旋转至第二输送装置上;
    利用第二输送装置上的振动机构将药皮焊条外围粘附力较小或未熔化粘附的钎剂震落至钎剂回收机构内。
  19. 根据权利要求18所述的药皮焊条的制造方法,其特征在于,还包括以下步骤;
    将震动完成的药皮焊条进行检测;
    检测完成后的药皮焊条进行收集包装。
  20. 根据权利要求13-19任一项所述的药皮焊条的制造方法,其特征在于,还包括以下步骤;
    通过控制装置分别与第一输送装置、第二输送装置、抓取装置和加热装置电信号连接,控制装置对应控制第一输送装置的传输速度、第二输送装置的传输速度以及抓取装置的转动速度相配适;
    控制装置对应控制抓取装置的转动角度与加热装置的启闭间隙相配适。
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