WO2021229737A1 - 水栓 - Google Patents
水栓 Download PDFInfo
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- WO2021229737A1 WO2021229737A1 PCT/JP2020/019201 JP2020019201W WO2021229737A1 WO 2021229737 A1 WO2021229737 A1 WO 2021229737A1 JP 2020019201 W JP2020019201 W JP 2020019201W WO 2021229737 A1 WO2021229737 A1 WO 2021229737A1
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- WIPO (PCT)
- Prior art keywords
- water
- hole
- lever
- seal
- seal member
- Prior art date
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K11/00—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves
- F16K11/02—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit
- F16K11/06—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements
- F16K11/078—Multiple-way valves, e.g. mixing valves; Pipe fittings incorporating such valves with all movable sealing faces moving as one unit comprising only sliding valves, i.e. sliding closure elements with pivoted and linearly movable closure members
Definitions
- This disclosure relates to faucets. More specifically, the present disclosure relates to faucets with disc valves.
- the disc valve of the faucet has a fixed valve body and a movable valve body that slides on the fixed valve body.
- This disc valve is used, for example, in a single faucet and a hot water mixing faucet.
- the disc valve switches between spouting and stopping, and adjusts the amount of spouting. In the case of a hot water mixing tap, the temperature of the discharged water can be adjusted in addition to the amount of the discharged water.
- Japanese Unexamined Patent Publication No. 2012-017791 includes a leak collecting means for guiding hot water leaking from the hot water side seal portion, water leaking from the water side seal portion, and mixed hot water leaking from the mixed hot water side seal portion to the downstream side of the mixed hot water. Disclose a single lever faucet.
- this leak collecting means an easy communication portion provided in an integrated seal portion in which a hot water side seal portion, a water side seal portion, and a mixed hot water side seal portion are integrated is disclosed.
- WO2020 / 039532 discloses a hot water mixing faucet having an upper seal member that seals between the upper case and the faucet body and a lever seal member that seals between the lever interlocking portion and the upper case.
- the disk (movable valve body or fixed valve body) of this hot water mixing tap is provided with a release flow path that allows the discharge hole and the outside of the sliding mating surface to communicate with each other when water is stopped and is closed by the sliding mating surface when water is discharged. ing.
- the easy communication site of JP2012-017791A is a notch provided in a part of the integrated seal portion.
- This phenomenon is premised on the fact that the entire integrated seal portion is uniformly deteriorated, but the entire integrated seal portion is not always uniformly deteriorated.
- this technique cannot deal with water leaks outside the flow path, for example, cannot deal with water leaks between disks.
- the present disclosure relates to a faucet capable of discharging leaked water outside the flow path from a spout.
- the faucet includes a faucet body including a housing portion, a lever handle for adjusting a discharge amount, and a valve assembly housed in the accommodating portion of the housing portion.
- the housing portion has a housing bottom portion that comprises a bottom portion of the housing portion and is provided with a bottom introduction hole and a bottom discharge hole connected to the valve assembly.
- the valve assembly has an inclined lever interlocked with the lever handle, a fixed valve body having a supply hole and a discharge hole, and a flow path forming recess, and is interlocked with the inclined lever on the fixed valve body.
- a movable valve body that moves with a lever, a lower case that is arranged under the fixed valve body and has an introduction hole and a discharge hole, and a lower case that is fixed to the lower case and constitutes the outer surface of the valve assembly together with the lower case.
- An inner seal member that seals between the fixed valve body and the lower case, a bottom seal member that seals between the lower case and the bottom of the housing, and a lever interlocking with the tilt lever. It has a lever seal member that seals between the portion and the upper case.
- the faucet further has an upper seal member that seals between the upper case and the housing portion.
- the inner seal member has an inner water supply side sealing portion that seals between the supply hole and the introduction hole, and an inner water discharge side sealing portion that seals between the discharge hole and the discharge hole. ..
- the bottom seal member has a bottom water supply side seal portion that seals between the introduction hole and the bottom introduction hole, and a bottom water discharge side seal portion that seals between the discharge hole and the bottom discharge hole. ing.
- the pressure resistance performance from the outside to the inside of the water discharge side seal portion is the pressure resistance performance of the upper seal member and the lever seal member. Smaller than.
- FIG. 1 is a perspective view of a faucet (hot water mixing faucet) according to the first embodiment.
- 2 (a) and 2 (b) are perspective views of the valve assembly used in the faucet of FIG.
- the tilt lever In FIG. 2A, the tilt lever is in the water stop position.
- FIG. 2B the tilt lever is in the maximum water discharge position.
- 3A is a side view of the housing portion in which the valve assembly of FIG. 2A is housed
- FIG. 3B is a cross-sectional view taken along the line bb of FIG. 3A.
- 3 (c) is a cross-sectional view taken along the line cc of FIG. 3 (a).
- 4 (a) is a side view of the housing portion in which the valve assembly of FIG. 2 (b) is housed
- FIG. 4 (b) is a cross-sectional view taken along the line bb of FIG. 4 (a).
- 4 (c) is a cross-sectional view taken along the line cc of FIG. 4 (a).
- FIG. 5 is an exploded perspective view of the valve assembly.
- 6 (a) and 6 (b) are perspective views of the lever cap.
- FIG. 6A is a perspective view seen from diagonally above
- FIG. 6B is a perspective view seen from diagonally below.
- FIG. 7 is a perspective view of the click rotating body.
- 8 (a) and 8 (b) are perspective views of the metal member constituting the click rotating body.
- FIG. 8A is a perspective view seen from diagonally above
- FIG. 8B is a perspective view seen from diagonally below.
- FIG. 8A is a perspective view seen from diagonally above
- FIG. 8B is a perspective view seen from diagonally below.
- FIG. 8A is a perspective view seen from diagonally above
- FIG. 8B is
- FIG. 9A is a cross-sectional view showing a state in which the valve assembly is arranged in the accommodating portion
- FIG. 9B is a cross-sectional view showing a state in which the valve assembly is separated from the accommodating portion.
- 10 (a) is a perspective view of the lower member of the movable valve body as viewed from above
- FIG. 10 (b) is a perspective view of the lower member as viewed from below
- FIG. 10 (c) is a perspective view. It is a plan view of this lower member
- FIG. 10 (d) is a bottom view of this lower member.
- 11 (a) is a perspective view of the fixed valve body viewed from above
- FIG. 11 (b) is a perspective view of the fixed valve body viewed from below
- FIG. 11 (c) is the fixed valve body.
- 11 (d) is a bottom view of the fixed valve body.
- FIG. 12A is a perspective view of the lower case according to the first embodiment as viewed from above, and FIG. 12B is a plan view of the lower case.
- FIG. 13 (a) is a perspective view of the lower case according to the first embodiment in which the inner seal member is attached, and
- FIG. 13 (b) is a plan view of the lower case with the inner seal member. ..
- FIG. 14A is a perspective view of the lower case according to the second embodiment as viewed from above, and FIG. 14B is a plan view of the lower case.
- FIG. 15A is a perspective view of the lower case according to the second embodiment in which the inner seal member is attached, and FIG.
- FIG. 15B is a plan view of the lower case with the inner seal member.
- FIG. 16A is a perspective view of the lower case according to the third embodiment as viewed from above, and FIG. 16B is a plan view of the lower case.
- FIG. 17A is a perspective view of the lower case according to the third embodiment with the inner seal member attached, and FIG. 17B is a plan view of the lower case with the inner seal member.
- FIG. 18A is a perspective view of the lower case according to the fourth embodiment as viewed from below, and FIG. 18B is a bottom view of the lower case.
- FIG. 19A is a perspective view of the lower case of the fourth embodiment with the bottom seal member attached, and FIG. 19B is a bottom view of the lower case with the bottom seal member. be.
- water and “hot water” are used. From the viewpoint of distinguishing the liquid from the hot water supply hole and the liquid from the water supply hole, “hot water” and “water” are used properly as needed. On the other hand, there is also a description that the liquid from the hot water supply hole and the liquid from the water supply hole are collectively referred to as "water”.
- the attitude of the faucet can change depending on the usage conditions, the specifications of the faucet, the specifications of the equipment to which the faucet is attached, and so on. Further, depending on the model of the faucet, the center line of the housing portion may be horizontally oriented under normal use conditions. In such a case, the above wording is interpreted according to the usage state of the faucet. Therefore, in the faucet of the present disclosure, for example, the movable valve body does not have to be above the fixed valve body. Unless otherwise specified, the "circumferential direction" in the present application means the circumferential direction of the upper case.
- FIG. 1 is a perspective view of the faucet 10 according to the embodiment.
- the faucet 10 is a single lever faucet.
- the faucet 10 has a faucet main body 11 having a housing portion, a lever handle 14, a discharge portion 16, an introduction pipe 17, a discharge pipe 22, and a water discharge port 23.
- the introduction pipe 17 has a hot water introduction pipe 18 and a water introduction pipe 20.
- the discharge unit 16 has a head 24.
- the head 24 has a spout 23 and a switching lever 26. By operating the switching lever 26, it is possible to switch between shower discharge and normal discharge.
- the faucet 10 is used, for example, in a kitchen, a washbasin, or the like.
- the faucet 10 of the present embodiment is a hot water mixing faucet.
- the faucet 10 may be, for example, a single faucet. In a single faucet, the introduction pipe 17 is one.
- the head 24 has a switching button 28 and a display unit 30.
- a water purification cartridge (not shown) is built in the discharge unit 16.
- the switching button 28 switches between a purified water flow path through which water purified by the water purification cartridge passes and a raw water flow path through which water not purified by the water purification cartridge passes. When switched to the purified water flow path, purified water is discharged. When switched to the raw water flow path, the raw water is discharged.
- the display unit 30 displays a display that can determine whether the discharged water is purified water or raw water.
- the discharge amount is adjusted by rotating the lever handle 14 back and forth (rotating up and down).
- the discharge amount increases as the lever handle 14 is moved upward, and the water is stopped when the lever handle 14 is moved to the lowermost side. Regardless of the left and right positions of the lever, when the lever handle 14 is on the lowermost side, the water is stopped. On the contrary, the discharge amount may increase as the lever handle 14 is moved downward.
- the left-right rotation of the lever handle 14 changes the mixing ratio of hot water and water.
- the water discharge temperature is adjusted by the left and right position of the lever.
- the movement of the lever handle 14 when adjusting the discharge amount is a vertical rotation rather than a front-back rotation.
- the rotation of the lever handle 14 is referred to as a front-back rotation.
- the faucet 10 is a single faucet, the water discharge temperature is not adjusted and the discharge amount is adjusted.
- the discharge amount may be adjusted by rotating the lever handle 14 left and right, or the discharge amount may be adjusted by rotating the lever handle 14 back and forth.
- FIG. 2 (a) and 2 (b) are perspective views of the valve assembly 38.
- FIG. 2A is a perspective view in a water stop state
- FIG. 2B is a perspective view in a water discharge state.
- FIG. 2B shows a state in which the amount of water discharged is maximum (maximum water discharge state).
- FIG. 3A is a side view of the valve assembly 38 and its vicinity in a still water state.
- FIG. 3B is a cross-sectional view taken along the line bb of FIG. 3A.
- FIG. 3 (c) is a cross-sectional view taken along the line cc of FIG. 3 (a).
- FIG. 4A is a side view of the valve assembly 38 and its vicinity in the water discharge state (maximum water discharge state).
- FIG. 4B is a cross-sectional view taken along the line bb of FIG. 4A.
- FIG. 4 (c) is a cross-sectional view taken along the line cc of FIG. 4 (a).
- the valve assembly 38 is built in the housing portion 12 of the faucet main body 11.
- the housing portion 12 has a side wall portion 12a and a housing bottom portion 12b.
- the housing portion 12 constitutes an accommodating portion 13 for accommodating the valve assembly 38.
- the housing portion 13 is formed by the side wall portion 12a and the housing bottom portion 12b.
- the housing portion 12 has a valve fixing member 12c that presses the valve assembly 38 from above.
- the valve fixing member 12c has a screw portion (male screw), and this screw portion is screw-coupled to a screw portion (female screw) provided on the inner surface of the side wall portion 12a. By tightening this screw connection, the valve fixing member 12c can press the valve assembly 38 from above.
- the valve assembly 38 is fixed to the accommodating portion 13 by the valve fixing member 12c.
- the crushing allowance (described later) of the inner seal member 64 can be adjusted by the degree of tightening of the valve fixing member 12c.
- the housing portion 12 may be integrally molded with the other portion of the faucet main body 11, or may be molded separately from the other portion of the faucet main body 11.
- FIG. 5 is an exploded perspective view of the valve assembly 38.
- the valve assembly 38 has an upper seal member 40, an upper case 42, a rotating body 44, an inclined lever 46, and a lever seal member 48.
- the tilt lever 46 has a lever shaft 46a and a lever cap 46b.
- the lever shaft 46a has an upper portion 50, a spherical portion 52, and a lower portion 54.
- the spherical surface portion 52 is located between the upper portion 50 and the lower portion 54.
- a lever handle 14 is attached to the upper portion 50.
- a lever cap 46b is interposed between the upper portion 50 and the lever handle 14.
- a set screw 53 is used to fix the lever handle 14 to the tilt lever 46 (see FIG. 3 (b)).
- the lever handle 14 is provided with a lever insertion portion and a screw hole having a shape corresponding to the upper portion 50 of the tilt lever 46.
- the set screw 53 With the tilt lever 46 (upper part 50) inserted in the lever insertion portion, the set screw 53 is screwed into the screw hole.
- the tip of the set screw 53 presses the tilt lever 46 by the axial force F1 of the set screw 53.
- the lever handle 14 is fixed to the tilt lever 46.
- the pressing of the set screw 53 also contributes to fixing the lever cap 46b to the lever shaft 46a.
- the set screw 53 presses the lever shaft 46a via the cover portion 144 of the lever cap 46b.
- the lever cap 46b is strongly pressed against the lever shaft 46a at the portion pressed by the set screw 53.
- the fixing force of the lever cap 46b with respect to the lever shaft 46a is increased.
- valve assembly 38 has a click rotating body 56.
- the click rotating body 56 is placed on the upper portion of the upper case 42 (small diameter cylindrical portion 120 described later).
- valve assembly 38 has a ratchet plate 58.
- the ratchet plate 58 is fixed to the upward surface 124a of the upper case 42.
- the ratchet plate 58 is made of metal.
- valve assembly 38 has a movable valve body 60, a fixed valve body 62, an inner seal member 64, a bottom seal member 66, and a lower case 68.
- the inner seal member 64 has an inner hot water hole seal portion 64a, an inner water hole seal portion 64b, and an inner water discharge side seal portion 64c.
- the inner hot water hole sealing portion 64a, the inner water hole sealing portion 64b, and the inner water discharge side sealing portion 64c are not connected to each other.
- the inner hot water hole seal portion 64a, the inner water hole seal portion 64b, and the inner water discharge side seal portion 64c are independent of each other.
- the inner hot water hole seal portion 64a and the inner water hole seal portion 64b are examples of the inner water supply side seal portion 65.
- the inner water discharge side seal portion 64c is not connected to the inner water supply side seal portion 65.
- the inner water discharge side seal portion 64c and the inner water supply side seal portion 65 are independent of each other.
- the faucet 10 is a hot water mixing faucet, and two sealing portions 64a and 64b are provided as inner water supply side sealing portions 65.
- the number of inner water supply side seal portions 65 is one.
- the inner water discharge side seal portion 64c and the inner water supply side seal portion 65 do not have to be independent of each other.
- the inner water discharge side seal portion 64c and the inner water supply side seal portion 65 may be connected to each other.
- the inner hot water hole seal portion 64a, the inner water hole seal portion 64b, and the inner water discharge side seal portion 64c may be connected.
- the inner seal member 64 may be an integral member having three annular portions similar to the bottom seal member 66.
- the lower case 68 has a hot water introduction hole 70 and a water introduction hole 72 as the introduction hole 69. Further, the lower case 68 has a discharge hole 74.
- the faucet 10 of this embodiment is a hot water mixing faucet, and has two introduction holes 69. The number of introduction holes 69 may be one. When the faucet 10 is a single faucet, there is only one introduction hole 69.
- An inner seal member 64 is attached to the upper surface of the lower case 68.
- a bottom seal member 66 is attached to the lower surface of the lower case 68.
- the bottom seal member 66 seals between the holes 70, 72, 74 of the lower case 68 and the holes of the housing bottom 12b.
- the bottom seal member 66 has a bottom hot water hole sealing portion 66a, a bottom water hole sealing portion 66b, and a bottom water discharge side sealing portion 66c.
- the bottom seal member 66 is an integral member.
- the bottom hot water hole seal portion 66a, the bottom water hole seal portion 66b, and the bottom water discharge side seal portion 66c are connected to each other.
- the bottom hot water hole sealing portion 66a and the bottom water hole sealing portion 66b are examples of the bottom water supply side sealing portion 67.
- the faucet 10 is a hot water mixing faucet, and two sealing portions 66a and 66b are provided as a bottom water supply side sealing portion 67.
- the number of bottom water supply side seals 67 is one.
- the bottom seal member 66 is an integral member having three annular portions.
- the first annular portion constitutes the bottom hot water hole sealing portion 66a.
- the second annular portion constitutes the bottom water hole sealing portion 66b.
- the third annular portion constitutes the bottom water discharge side seal portion 66c.
- the bottom seal member 66 has a combined portion 66d that also serves as a bottom water supply side seal portion 67 and a bottom water discharge side seal portion 66c.
- the combined portion 66d is a portion that is both a bottom water supply side seal portion 67 and a bottom water discharge side seal portion 66c.
- the combined portion 66d constitutes a part of the bottom water supply side seal portion 67 and also constitutes a part of the bottom water discharge side seal portion 66c.
- the combined portion 66d is also used as the first combined portion 66ac which is also used for the bottom hot water hole seal portion 66a and the bottom water discharge side seal portion 66c, and the bottom water hole seal portion 66b and the bottom water discharge side seal portion 66c. It has a second combined portion 66bc.
- the first combined portion 66ac constitutes a part of the bottom hot water hole sealing portion 66a and also constitutes a part of the bottom water discharge side sealing portion 66c.
- the second combined portion 66bc constitutes a part of the bottom water hole sealing portion 66b and also constitutes a part of the bottom water discharge side sealing portion 66c.
- the housing bottom portion 12b of the housing portion 12 has a bottom connection hole 210 connected to each of the introduction hole 69 and the discharge hole 74.
- the bottom connection hole 210 has a bottom introduction hole 210a communicating with the introduction hole 69 and a bottom discharge hole 210b communicating with the discharge hole 74 (FIGS. 3 (b), (c) and 4 (b), (c). )reference).
- the bottom introduction hole 210a is connected to the introduction hole 69 and the bottom discharge hole 210b is connected to the discharge hole 74 by the bottom seal member 66.
- the bottom introduction hole 210a is divided into a bottom hot water introduction hole and a bottom water introduction hole.
- the bottom hot water introduction hole is connected to the hot water introduction hole 70, and the bottom water introduction hole is connected to the water introduction hole 72.
- Hot water is supplied from the hot water introduction pipe 18 to the bottom hot water introduction hole.
- Water is supplied from the water introduction pipe 20 to the bottom water introduction hole.
- the water in the bottom discharge hole 210b is discharged from the water discharge port 23 via the discharge pipe 22.
- the fixed valve body 62 is located above the lower case 68.
- the fixed valve body 62 presses and compresses the inner seal member 64 from above.
- the fixed valve body 62 is supported from below by the inner seal member 64.
- the fixed valve body 62 is pressed against the movable valve body 60 by the elastic recovery force of the inner seal member 64.
- the lower case 68 is provided with an engaging convex portion 76 for preventing the rotation of the fixed valve body 62 and an engaging convex portion 77 for fixing the upper case 42 to the lower case 68.
- the fixed valve body 62 is provided with an engaging recess 78 that engages with the engaging protrusion 76.
- the fixed valve body 62 has a hot water supply hole 80 and a water supply hole 82 as a supply hole 79. Further, the fixed valve body 62 has a discharge hole 84.
- the hot water supply hole 80 penetrates the fixed valve body 62.
- the hot water supply hole 80 is connected to the hot water introduction hole 70 of the lower case 68.
- the inner seal member 64 (inner hole sealing portion 64a) ensures the sealing property of this connection.
- the water supply hole 82 penetrates the fixed valve body 62.
- the water supply hole 82 is connected to the water introduction hole 72 of the lower case 68.
- the inner seal member 64 (inner water hole seal portion 64b) ensures the sealing property of this connection.
- the discharge hole 84 penetrates the fixed valve body 62.
- the discharge hole 84 is connected to the discharge hole 74 of the lower case 68.
- the inner seal member 64 (inner water discharge side seal portion 64c) ensures the sealing property of this connection.
- the faucet 10 of this embodiment is a hot water mixing faucet, and has two supply holes 79. The number of supply holes 79 may be one. When the faucet 10 is a single faucet, there is only one supply hole 79.
- the movable valve body 60 has an upper member 86 and a lower member 88.
- the upper member 86 is fixed to the lower member 88. This fixing is achieved by engaging the convex portion 90 of the upper member 86 with the concave portion 92 of the lower member 88.
- the upper member 86 and the lower member 88 are separate members from each other. By using separate members, the optimum material and manufacturing method can be selected for each of the upper member 86 and the lower member 88.
- the movable valve body 60 may be integrally molded as a whole.
- a flow path forming recess 94 is formed on the lower surface of the movable valve body 60 (lower member 88).
- the flow path forming recess 94 opens downward.
- the upper part of the flow path forming recess 94 is closed.
- the bottomed recess formed in the lower member 88 is the flow path forming recess 94, but a through hole may be provided in place of this recess.
- a flow path forming recess can be formed by closing the upper opening of the through hole with the upper member 86 by using a sealing member such as an O-ring.
- a first sliding surface PL1 is provided on the upper surface of the fixed valve body 62.
- the first sliding surface PL1 is a flat surface.
- a second sliding surface PL2 is provided on the lower surface of the lower member 88 (movable valve body 60).
- the sliding mating surface PL3 is formed by the surface contact between the first sliding surface PL1 and the second sliding surface PL2.
- the sliding mating surface PL3 exhibits watertightness.
- a lever engaging recess 98 that engages with the lower portion 54 of the tilting lever 46 (lever shaft 46a) is provided on the upper surface of the upper member 86.
- the lower portion 54 of the tilt lever 46 is inserted into the lever engaging recess 98.
- the lever handle 14 is fixed to the tilt lever 46.
- the tilt lever 46 also rotates back and forth. This forward / backward rotation changes the lever tilt position of the tilt lever 46.
- the tilt lever 46 also rotates left and right.
- This left-right rotation changes the left-right position of the tilt lever 46.
- the movable valve body 60 slides on the fixed valve body 62 in conjunction with the movement of the tilt lever 46.
- the movable valve body 60 rotates in conjunction with the left-right rotation of the tilt lever 46. Therefore, the flow path forming recess 94 of the movable valve body 60 rotates.
- the movable valve body 60 moves in conjunction with the forward / backward rotation of the tilt lever 46. Therefore, the flow path forming recess 94 of the movable valve body 60 moves.
- the water discharge state is achieved by overlapping the flow path forming recess 94 with the hot water supply hole 80 and / or the water supply hole 82 and the discharge hole 84.
- the water discharge state includes a mixed discharge state, a hot water discharge state, and a water discharge state.
- the mixed discharge state is achieved.
- the hot water from the hot water supply hole 80 and the water from the water supply hole 82 are mixed and discharged.
- the hot water discharge state is achieved.
- the hot water discharge state only the hot water from the hot water supply hole 80 is discharged, and the water from the water supply hole 82 is not discharged.
- the water discharge state is achieved.
- the water discharge state only the water from the water supply hole 82 is discharged, and the hot water from the hot water supply hole 80 is not discharged.
- the water stop state is achieved.
- the hot water supply hole 80 does not have a connecting passage leading to the outer edge of the fixed valve body 62.
- the water supply hole 82 does not have a communication passage leading to the outer edge of the fixed valve body 62.
- the discharge hole 84 does not have a communication passage leading to the outer edge of the fixed valve body 62.
- the faucet 10 is a dry sliding type.
- the disc valve of a faucet is classified into an underwater sliding type and a dry sliding type.
- the underwater sliding type is a faucet that is used by submerging the sliding mating surface.
- the underwater sliding type faucet has a water supply path for supplying water to the space around the sliding mating surface.
- the communication passage is an example of this water supply channel.
- the faucet 10 does not have a water supply path for supplying water to the space around the sliding mating surface PL3.
- the sliding mating surface PL3 regulates water leakage to the space around the sliding mating surface PL3.
- the sliding mating surface PL3 is not intentionally submerged.
- the rotating body 44 has a spherical support portion 102, an engaging portion 104, and a circumferential outer surface 105.
- the spherical support portion 102 is a concave surface of a spherical surface, and is in surface contact with the spherical surface portion 52 of the tilt lever 46.
- the engaging portion 104 is slidably attached to the slide engaging portion 106 of the movable valve body 60 (upper member 86).
- the rotating body 44 is supported by the upper case 42 in a state where it can rotate within a predetermined angle range.
- the rotating body 44 is housed inside the upper case 42.
- the entire rotating body 44 is located inside the upper case 42.
- the lever seal member 48 is fixed by being sandwiched between the upper end surface 108 of the rotating body 44 and the upper case 42.
- the spherical portion 52 of the tilt lever 46 is in close contact with the lever seal member 48.
- the tilt lever 46 rotates left and right as the lever handle 14 rotates left and right.
- the rotating body 44 rotates together with the tilt lever 46, and the movable valve body 60 also rotates.
- the lever seal member 48 also rotates.
- the lever seal member 48 rotates together with the spherical surface portion 52 and does not slide with the spherical surface portion 52.
- the lever seal member 48 does not have to rotate as the tilt lever 46 rotates left and right.
- the spherical surface portion 52 is in close contact with the lever seal member 48 at all lever left and right positions.
- the tilt lever 46 rotates back and forth in conjunction with the back and forth rotation of the lever handle 14.
- the tilt of the tilt lever 46 changes.
- the movable valve body 60 slides with respect to the rotating body 44.
- the lever seal member 48 slides with the spherical surface portion 52.
- the tilt of the tilt lever 46 changes due to the forward / backward rotation of the tilt lever 46.
- the position of the tilt lever 46 that changes depending on the tilt of the tilt lever 46 is also referred to as a lever tilt position.
- the lever seal member 48 is in close contact with the spherical surface portion 52 at all lever tilt positions.
- the lever tilt position has a water stop position and a maximum water discharge position.
- the water stop position is the lever tilt position in the water stop state.
- the maximum water discharge position is the lever tilt position in the state where the water discharge amount is maximum.
- the tilt lever 46 has a sealing surface that is in close contact with the lever sealing member 48.
- This sealing surface is a spherical surface portion 52. From the viewpoint of sealing property, it is preferable that the sealing surface in close contact with the lever sealing member 48 is a spherical portion 52.
- This sealing surface does not have to be the spherical surface portion 52.
- the sealing surface may be other than the spherical surface portion.
- the lever seal member 48 is an endless annular member.
- the lever seal member 48 is an annular packing.
- the lever seal member 48 is an X ring.
- the lever seal member 48 has an inner peripheral surface 48a and an outer peripheral surface 48b. Further, the lever seal member 48 has an upper surface 48c and a lower surface 48d.
- the outer peripheral surface 48b has a dent. As shown in FIGS. 3 (b) and 4 (b), the outer peripheral surface 48b is in close contact with the inner surface of the small-diameter cylindrical portion 120 (upper case 42).
- the inner peripheral surface 48a is in close contact with the spherical surface portion 52.
- the upper surface 48c is in close contact with the upper case 42 (seal support portion 126).
- the lower surface 48d is in close contact with the rotating body 44.
- the position of the lever seal member 48 is a position that covers the great circle of the spherical surface portion 52.
- the lever seal member 48 is arranged so that the center of the inner peripheral surface 48a in the width direction coincides with the great circle of the spherical surface portion 52. By adhering to the great circle, the sealing property is improved.
- the lever seal member 48 (X ring) may be in close contact with the spherical portion 52 at a position deviated from the great circle.
- the spherical surface portion 52 is molded with high accuracy. From this point of view, the spherical surface portion 52 is preferably formed on the lever shaft 46a.
- the material of the lever shaft 46a is metal.
- the material of the spherical surface portion 52 can be made of metal. In the case of metal, a high-precision spherical surface can be formed by polishing, and the spherical surface can be a mirror surface.
- the lever seal member 48 seals between the lever interlocking portion interlocked with the tilt lever 46 and the upper case 42.
- the lever interlocking portion is the spherical portion 52.
- the lever interlocking portion sealed to the lever seal member 48 is not limited to the spherical portion 52.
- This lever interlocking portion may be a part of the tilt lever 46 or may be other than the tilt lever 46.
- the lever interlocking portion sealed to the lever seal member 48 may be a rotating body 44. That is, the lever seal member 48 may seal between the upper case 42 and the rotating body 44, and between the rotating body 44 and the upper member 86.
- the upper case 42 has a small-diameter cylindrical portion 120, a large-diameter cylindrical portion 122, and a connecting portion 124.
- the small-diameter cylindrical portion 120 constitutes the upper part of the upper case 42.
- the small-diameter cylindrical portion 120 is located above the large-diameter cylindrical portion 122.
- the connecting portion 124 extends in the radial direction of the upper case 42.
- the connecting portion 124 is located at the boundary between the small-diameter cylindrical portion 120 and the large-diameter cylindrical portion 122.
- the connecting portion 124 connects the small-diameter cylindrical portion 120 and the large-diameter cylindrical portion 122.
- the outer surface of the connecting portion 124 constitutes an upward surface 124a.
- the ratchet plate 58 is arranged on the upward surface 124 of the upper case 42.
- the ratchet plate 58 is an annular member having substantially the same size as the upward surface 124a.
- the ratchet plate 58 has an annular base 58a and pawls 58b extending from a plurality of (five) locations in the circumferential direction.
- the pawl portions 58b are arranged at equal intervals in the circumferential direction.
- Each pawl portion 58b extends diagonally upward from the base portion 58a, the upper end thereof being a free end. All the pawl portions 58b are formed equivalently with respect to the circumferential direction.
- the base portion 58a has an engaging portion 58c (convex portion).
- the ratchet plate 58 is placed on the upward surface 124a in a state where the engaging portion 58c is engaged with the engaging portion 132 (recess) of the upper case 42. This engagement prevents the ratchet plate 58 from rotating with respect to the upper case 42.
- the ratchet plate 58 abuts on the bottom surface of the valve fixing member 12c.
- a ratchet gear is formed on the bottom surface of the valve fixing member 12c.
- the ratchet gear is formed by arranging a large number of teeth protruding downward in the circumferential direction. Each of the teeth has a relatively gentle slope located on one side in the circumferential direction and a relatively steep slope located on the other side in the circumferential direction. These two slopes intersect and terminate at the apex of the tooth.
- the ratchet gear and the ratchet plate 58 form a ratchet mechanism that restricts the rotation direction of the valve fixing member 12c only to the tightening direction.
- the pawl portion 58b engages with the teeth of the ratchet gear, and the rotation is restricted. More specifically, the tip of the pawl portion 58b abuts on the relatively steep slope to restrict the rotation of the valve fixing member 12c in the loosening direction.
- the pawl portion 58b is pushed down by the apex of the tooth, and the rotation is not regulated.
- the valve fixing member 12c has a male screw portion, and this male screw portion is screwed to a female screw portion provided on the inner surface of the side wall portion 12a (FIGS. 3 (b) and FIG. 4 (b)).
- the tightening direction is a direction for tightening the screw connection
- the loosening direction is a direction for loosening the screw connection.
- the upper case 42 has a seal support portion 126.
- the seal support portion 126 is provided on the small diameter cylindrical portion 120.
- the small-diameter cylindrical portion 120 is annular.
- the seal support portion 126 projects from the inner surface of the small-diameter cylindrical portion 120 inward in the radial direction of the small-diameter cylindrical portion 120.
- the upper surface 48c of the lever seal member 48 is in contact with the lower surface of the seal support portion 126.
- the large-diameter cylindrical portion 122 has a seal arrangement portion 128.
- the seal arrangement portion 128 is a peripheral groove.
- the seal arrangement portion 128 is provided on the outer peripheral surface of the large-diameter cylindrical portion 122.
- the seal arrangement portion 128 is provided on the upper portion of the large-diameter cylindrical portion 122.
- the upper seal member 40 is arranged on the seal arrangement portion 128.
- the upper case 42 is fixed to the lower case 68.
- the large diameter cylindrical portion 122 has an engaging hole 130.
- the engaging hole 130 is engaged with the engaging convex portion 77 of the lower case 68. By this engagement, the upper case 42 is fixed to the lower case 68.
- FIG. 6 (a) and 6 (b) are perspective views of the lever cap 46b.
- FIG. 6A is a perspective view seen from an obliquely upper side
- FIG. 6B is a perspective view seen from an obliquely lower side.
- the lever cap 46b is used by being attached to the lever shaft 46a.
- the lever cap 46b has a cap upper part 140 and a cap lower part 142.
- the cap upper portion 140 has a cover portion 144.
- the inside of the cover portion 144 is hollow. As shown in FIGS. 3 (b) and 4 (b), the lever shaft 46a (upper part 50) is inserted inside the cover portion 144.
- the cover portion 144 covers the lever shaft 46a.
- the cross-sectional shape of the inner surface of the cover portion 144 corresponds to the cross-sectional shape of the lever shaft 46a at the portion inserted into the cover portion 144.
- the dimension of the inner surface of the cover portion 144 is (slightly) smaller than the dimension of the lever shaft 46a in the portion inserted into the cover portion 144.
- the lever shaft 46a is press-fitted into the cover portion 144.
- the lever shaft 46a is fitted inside the cover portion 144. By this fitting, the cover portion 144 is fixed to the lever shaft 46a. Further, as described above, the set screw 53 further strengthens the fixing.
- the cap lower portion 142 has a flange portion 150, a bottom surface forming portion 152, and a protruding extending portion 154.
- the flange portion 150 extends in a direction perpendicular to the central axis of the cover portion 144.
- the collar 150 extends outward.
- the flange portion 150 has a side surface 150a and a bottom surface 150b.
- the protruding extension portion 154 extends diagonally downward.
- the protruding extending portion 154 extends in a direction inclined with respect to the central axis of the cover portion 144.
- the protruding extending portion 154 has a side surface 154a and a tip 154b.
- the inside of the lever cap 46b is hollow. This cavity penetrates the upper cap 140 and the lower cap 142. This space is open downward, allowing the lever shaft 46a to be inserted inside the cap upper portion 140.
- FIG. 7 is a perspective view of the click rotating body 56.
- the click rotating body 56 has a base portion 162, a cylinder forming portion 164, a central opening 166, and a downward extending portion 168.
- the base 162 is an annular portion whose central portion is missing due to the central opening 166.
- the central opening 166 constitutes a through hole that penetrates the click rotating body 56 in the vertical direction.
- the tilt lever 46 is inserted through the central opening 166.
- the cylinder forming portion 164 extends downward from the peripheral edge of the base portion 162.
- the cylinder forming portion 164 is partially missing in the circumferential direction thereof.
- the downward extending portion 168 extends downward from the peripheral edge of the base 162.
- the downward extending portion 168 may be a part of the cylinder forming portion 164.
- the downward extending portion 168 is a part of the cylinder forming portion 164.
- the downward extending portion 168 may be provided at a portion where the cylinder forming portion 164 is missing in the circumferential direction. Cylindrical forming portions 164 are missing on both sides of the downward extending portion 168.
- the click rotating body 56 has a click engaging portion 170.
- the click engaging portion 170 is an engaging convex portion that protrudes inward in the radial direction of the cylinder forming portion 164.
- the click engaging portion 170 is provided on the downward extending portion 168.
- the click engaging portion 170 provided on the click rotating body 56 is also referred to as a first click engaging portion.
- the click rotating body 56 has a first lever contact surface 180.
- two first lever contact surfaces 180 are provided.
- the two first lever contact surfaces 180 face the central opening 166.
- the first lever contact surface 180 is located on both sides (right side and left side) of the tilt lever 46.
- the click rotating body 56 has an upward curved surface 182.
- two upward curved surfaces 182 are provided.
- the upward curved surface 182 is located on both sides (right side and left side) of the tilt lever 46.
- the click rotating body 56 has a second lever contact surface 184.
- the second lever contact surface 184 is located at a position different from that of the first lever contact surface 180.
- two second lever contact surfaces 184 are provided.
- the second lever contact surface 184 is located on both sides (right side and left side) of the tilt lever 46.
- the click rotating body 56 is configured by combining a plurality of members.
- the click rotating body 56 has a metal member 190 and a resin member 192.
- the resin member 192 has a right side resin member 192a and a left side resin member 192b.
- the right side resin member 192a and the left side resin member 192b are in a mirror image relationship with each other.
- the click rotating body 56 may be integrally molded as a whole.
- the "right side” and the “left side” are used for the purpose of distinguishing the portions located on both sides of the tilt lever 46 from each other.
- "Right side” and “left side” are used in a relative sense, not in an absolute sense.
- FIG. 8 (a) and 8 (b) are perspective views of the metal member 190.
- FIG. 8A is a perspective view seen from diagonally above
- FIG. 8B is a perspective view seen from diagonally below.
- the metal member 190 is formed of a plate material as a whole.
- the metal member 190 is formed by bending a member punched from a plate material.
- the metal member 190 has the above-mentioned base portion 162 and the cylinder forming portion 164.
- the metal member 190 has a downward extending portion 168.
- the metal member 190 has a first click engaging portion 170.
- the resin member 192 has the above-mentioned first lever contact surface 180, an upward curved surface 182, and a second lever contact surface 184.
- the right resin member 192a has a first lever contact surface 180a on the right side, an upward curved surface 182a on the right side, and a second lever contact surface 184a on the right side.
- the left resin member 192b has a first lever contact surface 180b on the left side, an upward curved surface 182b on the left side, and a second lever contact surface 184b on the left side.
- the right resin member 192a has a slit 193a having an interval in the vertical direction, and the base 162 of the metal member 190 is inserted into this slit 193a. As a result, the base portion 162 of the metal member 190 is sandwiched between the right resin member 192a. Further, the wall portion in the slit 193a is inserted into the engaging convex portion 194 of the metal member 190. Due to these structures, the right resin member 192a is fixed to the metal member 190.
- the left resin member 192b also has a slit 193b with a vertical spacing. The left resin member 192b is also fixed to the metal member 190 in the same manner as the right resin member 192a.
- Such a click rotating body 56 is covered with a cylindrical portion (small diameter cylindrical portion 120) constituting the upper portion of the upper case 42 (FIGS. 2 (a), 2 (b), 3 (b), and FIGS. 4 (b)).
- the base 162 of the click rotating body 56 is placed on the small diameter cylindrical portion 120.
- the cylinder forming portion 164 of the click rotating body 56 is arranged on the outside of the small diameter cylindrical portion 120 along the small diameter cylindrical portion 120.
- the click rotating body 56 rotates by guiding the cylinder forming portion 164 to the small diameter cylindrical portion 120.
- the center of rotation of the click rotating body 56 is equal to the center line of the upper case 42 (small diameter cylindrical portion 120).
- the tilt lever 46 penetrates the central opening 166 of the click rotating body 56.
- a click engaging portion 200 is provided on the outer peripheral surface of the small diameter cylindrical portion 120.
- the click engaging portion 200 provided on the upper case 42 is also referred to as a second click engaging portion.
- the second click engaging portion 200 is a convex portion.
- This elastic deformation is such that the click engaging portion 170 is displaced outward in the radial direction of the cylinder forming portion 164. Further, as the rotation of the click rotating body 56 progresses, the first click engaging portion 170 gets over the second click engaging portion 200. At this time, the elastic deformation of the downward extending portion 168 is eliminated at once, and a click occurs. In this way, a click occurs due to the engagement between the first click engaging portion 170 and the click engaging portion 200.
- This click may be a sound or a sensation (vibration, etc.) transmitted to the hand holding the lever handle 14.
- this click includes sound (click) and vibration.
- the rotation of the click rotating body 56 is caused by the left-right rotation of the tilt lever 46. For this reason, this click is called a left / right click.
- the left / right click informs the user that the left / right lever position is in a specific position.
- the left and right lever positions are not limited when left and right clicks occur.
- the left / right lever position when the left / right click occurs is a position slightly (less than 10 °) on the hot water side of the front position. This left and right click can notify the user whether or not hot water is mixed.
- the two first click engaging portions 170 operate simultaneously at the same lever left and right positions. Therefore, the click sound becomes even louder.
- the valve assembly 38 has a valve body surrounding space S1.
- the valve body peripheral space S1 is a closed space.
- the valve body peripheral space S1 is sealed by a plurality of sealing members.
- the valve body peripheral space S1 includes a space around the sliding mating surface PL3.
- the valve body peripheral space S1 includes a space (gap) around the inner seal member 64.
- the valve body peripheral space S1 includes a space (gap) between the valve assembly 38 and the accommodating portion 13. These spaces are connected by gaps between the members. Leakage water leaked from the sliding mating surface PL3, the inner seal member 64, and the bottom seal member 66 may be stored in the valve body peripheral space S1.
- FIG. 9 (a) is the same cross-sectional view as FIG. 3 (b), and FIG. 9 (b) is a cross-sectional view showing a state in which the valve assembly 38 is separated from the accommodating portion 13 of the housing portion 12.
- the accommodating portion 13 of the housing portion 12 constitutes an accommodating space opened to the upper side.
- the accommodating portion 13 is formed of a housing bottom portion 12b and a side wall portion 12a extending upward from the periphery of the housing bottom portion 12b.
- the bottom portion 12b of the housing is provided with a bottom connection hole 210 connected to each of the introduction hole 69 and the discharge hole 74 of the lower case 68. In the cross-sectional positions of FIGS. 9A and 9B, among these bottom connection holes 210, the bottom discharge hole 210b communicating with the discharge hole 74 is shown.
- the accommodating portion 13 has a vessel shape capable of storing water if the upper side is opened and the bottom connecting hole 210 is closed.
- the bottom seal member 66 seals each of the hot water introduction hole 70, the water introduction hole 72, and the discharge hole 74 so as to be watertightly connected to each of the bottom connection holes 210.
- the upper seal member 40 seals the gap between the side wall portion 12a and the upper case 42.
- the upper side of the valve body surrounding space S1 is sealed by the lever seal member 48 and the upper seal member 40.
- the upper seal member 40 seals between the upper case 42 and the housing portion 12. In the present embodiment, the upper seal member 40 seals between the inner surface of the accommodating portion 13 and the upper case 42.
- the upper seal member 40 seals between the upper case 42 (large diameter cylindrical portion 122) and the side wall portion 12a.
- the lever seal member 48 seals between the lever interlocking portion (spherical surface portion 52) and the upper case 42.
- the upper seal member 40 and the lever seal member 48 are located above the sliding mating surface PL3.
- the lever seal member 48 located inside the valve assembly 38 and the upper seal member 40 located outside the valve assembly 38 realize sealing on the upper side of the valve body surrounding space S1.
- the lower side of the valve body surrounding space S1 is sealed with a bottom seal member 66.
- the bottom seal member 66 seals between the lower case 68 and the housing portion 12.
- the bottom seal member 66 seals between the inner surface of the accommodating portion 13 and the lower case 68.
- the bottom seal member 66 seals between the lower case 68 and the housing bottom portion 12b.
- the bottom seal member 66 is located below the sliding mating surface PL3.
- the bottom seal member 66 located below the upper seal member 40 realizes the sealing of the lower side of the valve body peripheral space S1.
- valve assembly 38 and the accommodating portion 13 of the housing portion 12 are sealed by the upper seal member 40 on the upper side and by the bottom seal member 66 on the lower side. Further, the lever interlocking portion is sealed by the lever seal member 48. Further, the fixed valve body 62 and the lower case 68 are sealed with an inner seal member 64. The valve body peripheral space S1 is sealed by these sealing members.
- the valve body peripheral space S1 is not sealed. Therefore, the leaked water overflows to the outside of the housing portion 12 after filling the valve body peripheral space S1. The overflowing leaked water flows down along the outer wall of the faucet 10 and collects at the base of the faucet.
- the faucet root portion means a boundary portion between the housing portion 12 and the faucet installation portion (sink or the like). The accumulated water corrodes the base of this faucet.
- the space around the valve body S1 is sealed. Therefore, the leaked water from the sliding mating surface PL3 and the like does not flow out to the outside.
- the pressure in the sealed valve body surrounding space S1 increases.
- the pressure difference between the inside and the outside of the seal member becomes small due to this pressure, water leakage is suppressed. Further, when this pressure becomes the same as the pressure inside the seal member, the pressure difference between the inside and the outside of the seal member disappears, and water leakage does not occur. Further, when the pressure in the valve body peripheral space S1 increases, the sealing member is pressed from the inside and the outside to become thin and tends to extend in the vertical direction, so that the sealing pressure increases. Regarding water leakage from the sliding mating surface PL3, if the pressure in the valve body surrounding space S1 becomes the same as the leak water pressure, water leakage is prevented. In this way, the structure in which the valve body peripheral space S1 is sealed can suppress water leakage due to an increase in internal pressure.
- the shape of the upper seal member 40 is not limited.
- the upper sealing member 40 is preferably annular.
- this annular seal include an O-ring and a lip packing. In the above embodiment, an O-ring is used.
- the shape of the lever seal member 48 is not limited.
- the lever seal member 48 is preferably annular.
- the shape of the inner seal member 64 is not limited. As described above, the inner seal member 64 may be three annular seals as in the above embodiment, or may have three annular portions and are integrated. If three separate annular seals are used, each annular seal may be cylindrical. Also in the above embodiment, the inner hole sealing portion 64a, the inner water hole sealing portion 64b, and the inner water discharge side sealing portion 64c have a cylindrical shape (see FIG. 4).
- the inner seal member 64 is used by being compressed between the fixed valve body 62 and the lower case 68. Due to the presence of the inner seal member 64, a gap is secured between the fixed valve body 62 and the lower case 68. The inner seal member 64 presses the fixed valve body 62 upward (movable valve body 60 side) while maintaining this gap. This pressing force increases the contact pressure on the sliding mating surface PL3 and suppresses water leakage from the sliding mating surface PL3.
- the height Hs of the inner seal member 64 is preferably 4.05 mm or more. 4.20 mm or more is more preferable, and 4.35 mm or more is more preferable. From the viewpoint of adjustability of the pressure resistance performance A described later (easiness of inward tilting, etc.), it is preferable that the height Hs of the inner water discharge side sealing portion 64c is large.
- the height Hs is preferably 4.95 mm or less, more preferably 4.80 mm or less, and even more preferably 4.65 mm or less.
- the height Hs is measured in a state where the inner seal member 64 is not compressed and deformed.
- the height Hs is measured along the vertical direction in a state where the inner seal member 64 is allowed to stand on a horizontal plane.
- the height Hs of the inner hot water hole sealing portion 64a is Hs1
- the height Hs of the inner water hole sealing portion 64b is Hs2
- the height Hs of the inner water discharge side sealing portion 64c is Hs3.
- the height Hs3 is the same as the height Hs1 and the height Hs2.
- the crushing allowance of the inner seal member 64 is preferably 0.3 mm or more. 0.35 mm or more is more preferable, and 0.4 mm or more is more preferable. From the viewpoint of suppressing the operating load of the lever handle 14 from becoming excessive, the crushing allowance of the inner seal member 64 (inner hot water hole seal portion 64a, inner water hole seal portion 64b, and inner water discharge side seal portion 64c) is 0. 7 mm or less is preferable, 0.65 mm or less is more preferable, and 0.6 mm or less is more preferable.
- the shape of the bottom seal member 66 is not limited.
- the bottom seal member 66 may be three annular seals, or may have three annular portions and are integrated as in the above embodiment.
- the click rotating body 56 rotates (rotates left and right) by the rotational force applied from the tilt lever 46.
- the tilt lever 46 directly contacts the click rotating body 56, and a rotational force is applied by this contact. Therefore, it is not necessary to rotate the click rotating body 56 by the rotating body 44. Since it is not necessary to expose the rotating body 44 to the upper side, the degree of freedom in designing the valve assembly 38 is improved. As a result, for example, a sealed structure using the upper seal member 40 becomes possible.
- the click rotating body 56 is exposed in the valve assembly 38. That is, as shown in FIGS. 2A and 2B, in the valve assembly 38, the click rotating body 56 constituting the click mechanism is exposed. For this reason, the click sound that reaches the ear becomes louder, and the clarity of the left and right clicks increases.
- the above sealed structure has high sound insulation. Even if the click mechanism is provided in this sealed structure, the click sound is shielded and the click sound becomes small. In the above embodiment, the click mechanism is exposed while adopting a closed structure. Therefore, the click sound can be increased.
- the tilt lever 46 not the rotating body 44, transmits the rotation to the click rotating body 56. Therefore, the click rotating body 56 related to the left and right clicks can be exposed without exposing the rotating body 44.
- the rotation (left-right rotation) of the tilt lever 46 is transmitted by the two contact portions. That is, the tilt lever 46 is the second contact portion 214 that transmits the rotational force to the click rotating body 56 and the second contact portion 214 that transmits the rotational force to the click rotating body 56 at a position different from the first contact portion 214. It has a contact portion 216.
- the first contact portion 214 directly contacts the click rotating body 56 and transmits a rotational force to the click rotating body 56.
- the second contact portion 216 directly contacts the click rotating body 56 and transmits the rotational force to the click rotating body 56.
- the first contact portion 214 is the side surface 154a of the protruding extending portion 154 (see FIGS. 2 (a) and 2 (b)).
- the first contact portion 214 abuts on the first lever contact surface 180 (see FIG. 7) and transmits a rotational force to the click rotating body 56.
- the second contact portion 216 is a side surface 150a of the flange portion 150 (see FIGS. 2A and 2B).
- the second contact portion 216 abuts on the second lever contact surface 184 (see FIG. 7) and transmits a rotational force to the click rotating body 56.
- the two contact portions ensure that the rotational force is transmitted to the click rotating body 56 to the tilt lever 46.
- the rotation transmission is achieved in any rotation direction.
- the surface of the click rotating body 56 that receives the rotational force is the contact surface between the first lever contact surface 180a on the right side and the second lever contact surface on the left side.
- the surface is 184b.
- the surfaces of the click rotating body 56 that receive the rotational force are the first lever contact surface 180b on the left side and the second lever contact surface 184a on the right side.
- the valve assembly 38 has a closed structure. As shown in FIGS. 3 (b) and 4 (b), the rotating body 44 is located below the lever seal member 48. The rotating body 44 is not exposed in the valve assembly 38. The rotating body 44 is located inside the sealed portion. As described above, in the present embodiment, the tilt lever 46 transmits the rotation to the click rotating body 56. Therefore, it is not necessary to transmit the rotation to the click rotating body 56 by the rotating body 44. Therefore, it is not necessary to expose the rotating body 44 to the upper side, and a closed structure can be easily constructed.
- the click rotating body 56 is mounted on the small diameter cylindrical portion 120.
- the click rotating body 56 is guided by the small-diameter cylindrical portion 120 and rotates, but it is merely mounted and not fixed.
- This non-fixed state facilitates minute vibration of the click rotating body 56 in addition to the rotation of the click rotating body 56.
- This minute vibration increases the sound pressure of the generated click sound.
- the click rotating body 56 is in a state where it can easily come off from the small-diameter cylindrical portion 120 and fall off.
- the click rotating body 56 is effectively prevented from coming off.
- the tilting lever 46 (lever cap 46b) has a flange portion 150 and a bottom surface forming portion 152. At least a part of these portions is located above the click rotating body 56 (upward curved surface 182) (see FIGS. 2 (a), 2 (b), 3 (c) and 4 (c). ).
- any portion of the tilt lever 46 (lever cap 46b) is located above the click rotating body 56. That is, the tilt lever 46 (lever cap 46b) has a click retaining portion 220 located on the upper side of the click rotating body 56 regardless of the lever tilt position.
- the flange portion 150 and the bottom surface forming portion 152 are click retaining portions 220 (see FIGS. 3 (c), 4 (c), and 6 (b)).
- the bottom surface forming portion 152 which is the click retaining portion 220, is located above the upward curved surface 182.
- the bottom surface forming portion 152 has a curved surface along the upward curved surface 182 (see FIGS. 3 (c) and 4 (c)).
- the vertical distance of the gap between the bottom surface forming portion 152 and the upward curved surface 182 is constant regardless of the lever tilt position.
- a (slight) gap is provided between the click retaining portion 220 and the upper surface (upward curved surface 182, etc.) of the click rotating body 56. Therefore, the click retaining portion 220 does not come into contact with the click rotating body 56, and the click retaining portion 220 does not increase the lever operating force. When the click rotating body 56 is displaced upward for some reason, the click rotating body 56 hits the click retaining portion 220, and the click rotating body 56 is prevented from coming off.
- the lever cap 46b tilt lever 46
- the lever cap 46b has a protruding extension portion 154.
- the protruding extending portion 154 is in contact with the upper case 42 (small diameter cylindrical portion 120). More specifically, the tip 154b of the protruding extension portion 154 is in contact with the upper case 42 (small diameter cylindrical portion 120). This contact prevents the tilt lever 46 from being excessively tilted.
- the water stop position is the limit of the lever tilt position.
- the protruding extension portion 154 is an overturn prevention portion 222 that abuts on the upper case 42 at the limit of the lever tilt position.
- the limit of the lever tilt position is the water stop position and the maximum water discharge position.
- the fall prevention portion 222 abuts on the upper case 42.
- the upper case 42 has an inner corner portion 42b.
- the inner corner portion 42b is a corner portion formed by intersecting the upper surface of the seal support portion 126 and the inner peripheral surface of the small-diameter cylindrical portion 120.
- the tip (tip 154b) of the fall prevention portion 222 abuts on the inner corner portion 42b.
- the inner corner portion 42b stably supports the fall prevention portion 222.
- the fall prevention unit 222 functions at all lever left and right positions. As shown in FIG. 5, the inner corner portion 42b extends in a predetermined range in the circumferential direction. The inner corner portion 42b may abut on the overturn prevention portion 222 at any lever left / right position.
- the upper case 42 abuts on the tilt lever 46 (lever shaft 46a) (see FIG. 4 (b)).
- the upper case 42 has an overturn prevention contact surface 42a that abuts on the tilt lever 46 (lever shaft 46a) at the limit of the lever tilt position. This contact prevents the tilt lever 46 from being excessively tilted.
- the overturning prevention contact surface 42a is oriented (tilted) so as to be in surface contact with the tilt lever 46 at the maximum water discharge position.
- the overturning prevention contact surface 42a functions at any lever left and right positions. As shown in FIG. 5, the overturning prevention contact surface 42a extends within a predetermined range in the circumferential direction. The overturning prevention contact surface 42a can abut on the tilt lever 46 (lever shaft 46a) at any lever left / right position.
- the tilt lever 46 may be integrally molded as a whole.
- the tilt lever 46 is configured by combining the lever shaft 46a and the lever cap 46b.
- the optimum material and manufacturing method can be selected for each of the lever shaft 46a and the lever cap 46b.
- the lever cap 46b made of resin, even a complicated shape can be easily formed. Therefore, the lever cap 46b having the first contact portion 214, the second contact portion 216, the click retaining portion 220, and the fall prevention portion 222 can be easily formed. From this point of view, it is preferable that the lever cap 46b has a first contact portion 214 and a second contact portion 216. From this point of view, it is preferable that the lever cap 46b has a click retaining portion 220. From this point of view, it is preferable that the lever cap 46b has a fall prevention portion 222.
- the manufacturing method (assembly step) of the valve assembly 38 may include the following first step and second step. (1) The first step of passing the central opening 166 of the click rotating body 56 from below through the lever shaft 46a in the state where the lever cap 46b is not attached. (2) The second step of attaching the lever cap 46b from the upper side to the lever shaft 46a projecting to the upper side of the central opening 166 by the first step.
- the lever cap 46b can be arranged on the upper side of the click rotating body 56 without passing the lever cap 46b through the central opening 166. Further, the lever cap 46b can be attached to the lever shaft 46a from above. Therefore, a configuration in which the click retaining portion 220 is located on the upper side of the click rotating body 56 can be easily realized. From this viewpoint as well, it is preferable that the lever cap 46b has a click retaining portion 220.
- FIG. 10 (a) is a perspective view of the lower member 88 of the movable valve body 60 as viewed from above
- FIG. 10 (b) is a perspective view of the lower member 88 as viewed from below
- FIG. 10 (c). ) Is a plan view of the lower member 88
- FIG. 10 (d) is a bottom view of the lower member 88.
- the flow path forming recess 94 is formed on the lower surface of the lower member 88.
- a second sliding surface PL2 is formed on the lower surface of the lower member 88.
- a second sliding surface PL2 is provided in a portion where the flow path forming recess 94 does not exist.
- the second sliding surface PL2 is a flat surface.
- the flow path forming recess 94 is surrounded by the second sliding surface PL2.
- FIG. 11 (a) is a perspective view of the fixed valve body 62 as viewed from above
- FIG. 11 (b) is a perspective view of the fixed valve body 62 as viewed from below
- FIG. 11 (c) is a fixed valve body.
- 62 is a plan view
- FIG. 11D is a bottom view of the fixed valve body 62.
- the first sliding surface PL1 is provided on the upper surface of the fixed valve body 62.
- the first sliding surface PL1 is a flat surface.
- the first sliding surface PL1 is formed in a portion where the hot water supply hole 80, the water supply hole 82, and the discharge hole 84 do not exist.
- the sliding mating surface PL3 is formed by the surface contact between the first sliding surface PL1 and the second sliding surface PL2 of the movable valve body 60.
- a bottom surface PL4 is provided on the lower surface of the fixed valve body 62.
- the bottom surface PL4 is a flat surface.
- the bottom surface PL4 constitutes the lower end surface of the fixed valve body 62.
- the bottom surface PL4 is parallel to the first sliding surface PL1.
- the lower surface of the fixed valve body 62 has a recess 85 for receiving the protrusion 251 (described later) of the lower case 68.
- FIG. 12 (a) is a perspective view of the lower case 68 as viewed from above, and FIG. 12 (b) is a plan view of the lower case 68.
- 13 (a) is a perspective view of the lower case 68 to which the inner seal member 64 is mounted, and FIG. 13 (b) is a plan view of the lower case 68 to which the inner seal member 64 is mounted.
- the lower case 68 has a hot water introduction hole 70, a water introduction hole 72, and a discharge hole 74.
- the upper surface of the lower case 68 has a high surface 224, a step forming surface 226, and a low surface 228.
- the low surface 228 is located below the high surface 224.
- the step forming surface 226 is located at the boundary between the high surface 224 and the low surface 228, and connects the high surface 224 and the low surface 228.
- the step forming surface 226 is formed around the hot water introduction hole 70.
- the lower surface 228 is formed between the step forming surface 226 and the hot water introduction hole 70.
- the step forming surface 226 is formed around the water introduction hole 72.
- the lower surface 228 is formed between the step forming surface 226 and the water introduction hole 72.
- the step forming surface 226 is formed around the discharge hole 74.
- the lower surface 228 is formed between the step forming surface 226 and the discharge hole 74.
- the lower case 68 has a hot water hole seal arranging portion 230, a water hole seal arranging portion 232, and a discharge hole seal arranging portion 234.
- the hot water hole seal arrangement portion 230 is located between the step forming surface 226 and the hot water introduction hole 70.
- the inner hole seal portion 64a is arranged in the hole seal arrangement portion 230.
- the water hole seal arrangement portion 232 is located between the step forming surface 226 and the water introduction hole 72.
- An inner water hole seal portion 64b is arranged in the water hole seal arrangement portion 232.
- the discharge hole seal arrangement portion 234 is located between the step forming surface 226 and the discharge hole 74.
- An inner water discharge side seal portion 64c is arranged in the discharge hole seal arrangement portion 234.
- the lower case 68 has a hot water hole seal inner support portion 240, a water hole seal inner support portion 242, and a discharge hole seal inner support portion 244.
- the hot water seal inner support portion 240 is provided around the hot water introduction hole 70.
- the hot water seal inner support portion 240 is composed of a wall portion erected on the lower surface 228.
- the water hole seal inner support portion 242 is provided around the water introduction hole 72.
- the water hole seal inner support portion 242 is composed of a wall portion erected on the lower surface 228.
- the discharge hole seal inner support portion 244 is provided around the discharge hole 74.
- the discharge hole seal inner support portion 244 is composed of a wall portion erected on the lower surface 228.
- the discharge hole seal inner support portion 244 is also collectively referred to simply as a seal inner support portion together with the discharge hole seal inner support portion 272 described later.
- the lower case 68 has a hot water hole seal outer support portion 250, a water hole seal outer support portion 252, and a discharge hole seal outer support portion 254.
- the hot water seal outer support portion 250 is composed of a step forming surface 226. Further, the hot water seal outer support portion 250 is composed of a protruding portion 251 erected on the high surface 224. A gap is formed between the hole seal outer support portion 250 and the hole seal inner support portion 240.
- the water hole seal outer support portion 252 is composed of a step forming surface 226. Further, the water hole seal outer support portion 252 is composed of a protruding portion 251 erected on the high surface 224. A gap is formed between the water hole seal outer support portion 252 and the water hole seal inner support portion 242.
- the discharge hole seal outer support portion 254 is composed of a step forming surface 226. Further, the discharge hole seal outer support portion 254 is composed of a protrusion 251 erected on the high surface 224. A gap is formed between the discharge hole seal outer support portion 254 and the discharge hole seal inner support portion 244.
- the hot water hole seal arranging portion 230 is formed between the hot water hole seal inner support portion 240 and the hot water hole seal outer support portion 250.
- the water hole seal arranging portion 232 is formed between the water hole seal inner support portion 242 and the water hole seal outer support portion 252.
- the discharge hole seal arranging portion 234 is formed between the discharge hole seal inner support portion 244 and the discharge hole seal outer support portion 254.
- the inner hole seal portion 64a arranged in the hole seal arrangement portion 230 is in close contact with the bottom surface PL4 of the fixed valve body 62 while being compressed and deformed.
- the upper edge of the inner hole seal portion 64a is in close contact with the bottom surface PL4, and the lower edge of the inner hole seal portion 64a is in close contact with the bottom surface (lower surface 228) of the hole seal arrangement portion 230. Due to these close contact, a watertight connection between the hot water supply hole 80 and the hot water introduction hole 70 is achieved.
- the inner water hole seal portion 64b arranged in the water hole seal arrangement portion 232 is in close contact with the bottom surface PL4 of the fixed valve body 62 while being compressed and deformed.
- the upper edge of the inner water hole seal portion 64b is in close contact with the bottom surface PL4, and the lower edge of the inner water hole seal portion 64b is in close contact with the bottom surface (lower surface 228) of the water hole seal arrangement portion 232. Due to these close contact, a watertight connection between the water supply hole 82 and the water introduction hole 72 is achieved.
- the inner water discharge side seal portion 64c arranged in the discharge hole seal arrangement portion 234 is in close contact with the bottom surface PL4 of the fixed valve body 62 while being compressed and deformed.
- the upper edge of the inner water discharge side seal portion 64c is in close contact with the bottom surface PL4, and the lower edge of the inner water discharge side seal portion 64c is in close contact with the bottom surface (lower surface 228) of the discharge hole seal arrangement portion 234. Due to these close contact, a watertight connection between the discharge hole 84 and the discharge hole 74 is achieved.
- the amount of compression deformation of the inner seal member 64 and the bottom seal member 66 is also referred to as a crushing allowance.
- the crushing allowance can be measured along the vertical direction. This vertical direction is a direction perpendicular to the first sliding surface PL1.
- the crushing allowance is the difference between the height of the seal portion (Hs) in the state where no external force is applied and the height of the seal portion when compressed in the use state.
- a gap is formed between the high surface 224 of the lower case 68 and the bottom surface PL4 of the fixed valve body 62. This gap is maintained by the elastic recovery force of the inner seal member 64 that is compression-deformed.
- the protrusion 251 is received in the recess 85 of the fixed valve body 62 and does not interfere with the compression deformation of the inner seal member 64.
- the flow path including the discharge hole 84 and the discharge hole 74 is also referred to as a water discharge system flow path
- the flow path including the supply hole 79 and the introduction hole 69 is also referred to as a water supply system flow path.
- the inner water discharge side seal portion 64c and the bottom water discharge side seal portion 66c are collectively referred to as a water discharge side seal portion.
- the inner water supply side seal portion 65 and the bottom water supply side seal portion 67 are collectively referred to as a water supply side seal portion.
- Water pressure is always acting on the water supply system flow path. Dynamic water pressure acts on the water supply system flow path when water is discharged, and hydrostatic pressure acts when water is stopped. On the other hand, water pressure does not act on the water discharge system channel when the water is stopped. The water discharge system channel has an atmospheric pressure when the water is stopped. At the time of spouting, hydrodynamic pressure acts on the spouting system flow path.
- Water leakage may occur in the sliding mating surface PL3, the inner seal member 64, and the bottom seal member 66 due to wear, deterioration over time, and the like. Water leakage is likely to occur in areas where water pressure is applied. Therefore, in the inner seal member 64, water leakage is likely to occur in the inner water supply side seal portion 65 (inner hot water hole seal portion 64a, inner water hole seal portion 64b) that seals the water supply system flow path. In the bottom seal member 66, water leakage is likely to occur in the bottom water supply side seal portion 67 (bottom hot water hole seal portion 66a, bottom water hole seal portion 66b). The leaked water flows out to the space around the valve body S1. As described above, the space around the valve body S1 is sealed so that the leaked water does not flow out.
- This relationship X is a concept including the following relationship Y and relationship Z. [Relationship X]: The pressure resistance performance of the upper seal member 40 and the lever seal member 48 is higher than the pressure resistance performance from the outside to the inside of the water discharge side seal portions 64c and 66c.
- the following relationship Z may be established.
- the leaked water collected in the valve body peripheral space S1 passes through the seal surface of the bottom water discharge side seal portion 66c, flows into the water discharge system flow path, and is discharged from the water discharge port 23.
- the pressure resistance performance of the upper seal member 40 and the lever seal member 48, and the pressure resistance performance from the outside to the inside in the inner water discharge side seal portion 64c are the pressure resistance performance from the outside to the inside in the bottom water discharge side seal portion 66c. Higher than.
- the pressure resistance performance from the outside to the inside is, in other words, the pressure resistance performance from the outside of the flow path to the flow path.
- This pressure resistance performance is the pressure resistance performance when water pressure acts on the outside (valve body peripheral space S1 outside the flow path) of the water discharge side seal portions 64c and 66c and the inside (water discharge system flow path) is at atmospheric pressure. .. That is, this pressure resistance performance is the pressure resistance performance when the water discharge system flow path is at atmospheric pressure, and is the pressure resistance performance when the water is stopped.
- This pressure resistance is measured by the actual faucet 10.
- This withstand voltage performance can be measured as a concrete numerical value. This measured value is the water pressure outside the water discharge side sealing portions 64c and 66c when the sealing property is broken.
- the water discharge system channel has an atmospheric pressure when the water is stopped.
- the pressure resistance performance from the outside to the inside of the water discharge side seal portions 64c and 66c
- the leaked water in the valve body surrounding space S1 can flow to the water discharge system flow path. Therefore, the leaked water is discharged from the spout 23, and the leaked water is prevented from overflowing from the lower side of the lever handle 14. Further, by discharging the leaked water from the spout 23, it is possible to promote the user's awareness of the water leak.
- water pressure is acting on the water supply system flow path. Therefore, the sealing properties of the water supply side sealing portions 65 and 67 do not collapse and water does not leak into the water supply system flow path.
- the water supply side seal portions 65 and 67 are supported from the inside by the water pressure in the water supply system flow path. Due to this water pressure, the pressure resistance performance from the outside to the inside of the water supply side seal portions 65 and 67 is high.
- the pressure resistance performance from the outside to the inside of the water supply side seal portions 65 and 67 is higher than the pressure resistance performance from the outside to the inside of the water discharge side seal portions 64c and 66c.
- the pressure resistance performance from the inside (flow path) to the outside (outside the flow path) can be measured.
- the pressure at the time of stopping the water is atmospheric pressure, but the pressure at the time of water discharge is the hydrodynamic pressure. Therefore, at the time of water discharge, the inner side (flow path) of the water discharge side seal portions 64c and 66c may have a higher pressure than the outer side (outside the flow path). If the pressure resistance from the inside to the outside is low in the water discharge side seal portions 64c and 66c, water leakage from the flow path to the outside of the flow path may occur.
- the withstand voltage performance from the outside to the inside is also referred to as the withstand voltage performance A
- the withstand voltage performance from the inside to the outside is also referred to as the withstand voltage performance B.
- the pressure resistance performance A is lower than the pressure resistance performance B.
- the configuration for adjusting the pressure resistance performance A to a low level is not limited. Further, the pressure resistance performance A may be lowered in the inner water discharge side seal portion 64c or may be lowered in the bottom water discharge side seal portion 66c. In the present embodiment, the height Hs of the inner seal member 64 is larger than the height of the bottom seal member 66. Therefore, the inner seal member 64 has a higher degree of freedom in the method of adjusting the pressure resistance performance, and the pressure resistance performance A can be easily adjusted. Further, as described above, there is a gap formed by the inner seal member 64 between the fixed valve body 62 and the lower case 68, and leaked water can be collected through this gap as a passage.
- the inner seal member 64 is closer to the sliding mating surface PL3 where water leakage occurs than the bottom seal member 66, which is advantageous for collecting leaked water. From these viewpoints, it is preferable that the pressure resistance performance A is lowered in the inner water discharge side sealing portion 64c.
- the seal inner support portion 244 has a chipped portion M1.
- the chipped portion M1 is a portion where a part of the seal inner support portion 244 is missing.
- the chipped portion M1 is formed by partially lowering the height of the discharge hole seal inner support portion 244.
- the chipped portion M1 of the present embodiment is formed by making the height of the discharge hole seal inner support portion 244 zero.
- the chipped portion M1 is formed in a notch shape. In the seal inner support portion 244, chipped portions M1 are provided at two locations.
- the inner water discharge side seal portion 64c is not supported from the inside. Therefore, the inner water discharge side seal portion 64c is likely to fall inward. Inward tilting means that the seal portion is deformed so as to tilt inward (toward the flow path side). Due to the presence of the chipped portion M1, the inner water discharge side sealing portion 64c is formed with an inwardly falling easily portion E1 whose inside is not supported. An inwardly falling easy portion E1 is formed at a position corresponding to the chipped portion M1. The inwardly falling easily portion E1 is more likely to fall inward (on the discharge hole 74 side) than the other parts of the inner water discharge side sealing portion 64c.
- the inwardly falling easily portion E1 can be tilted inward.
- the pressure resistance performance A is lowered.
- the chipped portion M1 can be easily and accurately formed by, for example, a mold. By adjusting the withstand voltage performance A by the chipped portion M1, the withstand voltage performance A can be easily adjusted with high accuracy and at low cost.
- the inside of the inwardly falling easy part E1 is not supported, but the outside of the inwardly falling easy part E1 is supported by the discharge hole seal outer support part 254 (see FIG. 12A). Therefore, the portion E1 that easily falls inward tends to fall inward (toward the discharge hole 74), but does not easily fall outward. Further, when water pressure is applied to the water discharge system flow path and water can leak from the inside to the outside, the inwardly falling easy portion E1 that has fallen inward returns to the original state, and the inwardly falling can be eliminated.
- This configuration contributes to making the withstand voltage performance B higher than the withstand voltage performance A.
- the inner water discharge side seal portion 64c is not provided with a notch or the like. If the inner water discharge side sealing portion 64c itself is provided with a portion that weakens the sealing property, not only the pressure resistance performance A but also the pressure resistance performance B is lowered, and water leakage is likely to occur. The inner water discharge side sealing portion 64c does not have an element that partially deteriorates the sealing property.
- the chipped portion M1 increases the cross-sectional area of the water discharge system flow path.
- the chipped portion M1 contributes to an increase in the flow rate.
- the hole seal inner support portion 240 and the water hole seal inner support portion 242 are also provided with a chipped portion. Since water pressure always acts on the water supply system flow path, these missing portions can be ignored from the viewpoint of pressure resistance performance A. In terms of flow rate, these chips also contribute to the increase in flow rate.
- the double-headed arrow Ts3 indicates the thickness of the inner water discharge side seal portion 64c.
- the ratio (Hs3 / Ts3) of the height Hs3 to the thickness Ts3 is preferably 2 or more, more preferably 2.5 or more, and more preferably 3 or more. If the thickness Ts3 is too small, the pressure resistance performance B becomes too small, and the supportability to the fixed valve body 62 is lowered. From these viewpoints, the ratio (Hs3 / Ts3) is preferably 7 or less, more preferably 6 or less, and even more preferably 5 or less.
- the thickness Ts3 is measured in a natural state in which no external force acts on the inner water discharge side seal portion 64c.
- FIG. 14A is a perspective view of the lower case 681 according to the second embodiment as viewed from above, and FIG. 14B is a plan view of the lower case 681.
- FIG. 15A is a perspective view of the lower case 681 to which the inner seal member 64 is mounted, and FIG. 15B is a plan view of the lower case 681 to which the inner seal member 64 is mounted.
- the lower case 681 is the same as the lower case 68 of the first embodiment, except that the seal inner support portion 244 is not provided with the chipped portion M1. Since the chipped portion M1 is not provided, the inner water discharge side sealing portion 64c is not formed with the inwardly falling easily portion E1 (see FIG. 15A).
- the above relationship Y can be established.
- the above relationship Y can be established by softening the material of the discharge hole seal inner support portion 244.
- the above relationship Y can be established by reducing the crushing allowance of the inner water discharge side seal portion 64c. Therefore, the lower case 681 without the chipped portion M1 can also be an embodiment in which the above relationship Y (the above relationship X) is established.
- FIG. 16A is a perspective view of the lower case 682 according to the third embodiment as viewed from above, and FIG. 16B is a plan view of the lower case 682.
- FIG. 17A is a perspective view of the lower case 682 on which the inner seal member 64 is mounted, and FIG. 17B is a plan view of the lower case 682 on which the inner seal member 64 is mounted.
- the lower case 682 is the same as the lower case 68 of the first embodiment except that the height of the chipped portion M1 is different.
- the chipped portion M1 is formed over the entire height of the seal inner support portion 244. In other words, the chipped portion M1 is formed so that the height of the discharge hole seal inner support portion 244 becomes zero.
- the chipped portion M1 is formed at a part of the height of the seal inner support portion 244. In other words, below the chipped portion M1, there is a discharge hole seal inner support portion 244 lower than the other portions.
- the height of the chipped portion M1 is small, the easiness of inward tilting of the inwardly liable portion E1 is reduced. In this way, for example, by changing the height of the chipped portion M1, it is possible to adjust the easiness of inward tilting of the inwardly liable portion E1.
- the pressure resistance performance A can be easily adjusted accurately and at low cost.
- the chipped portion M1 easily realizes a configuration in which the above-mentioned relationship Y (the above-mentioned relationship X) is established.
- FIG. 18A is a perspective view of the lower case 683 according to the fourth embodiment as viewed from below, and FIG. 18B is a bottom view of the lower case 683.
- FIG. 19A is a perspective view of the lower case 683 mounted with the bottom seal member 66 from below, and FIG. 19B is a bottom view of the lower case 683 mounted with the bottom seal member 66. ..
- the lower surface of the lower case 683 has a bottom seal arrangement portion 260.
- the bottom seal arrangement portion 260 is formed by a groove.
- the shape of the bottom seal arrangement portion 260 corresponds to the bottom seal member 66.
- the bottom seal member 66 is fitted in the bottom seal arrangement portion 260.
- the bottom seal arranging portion 260 has a hot water hole seal arranging portion 262, a water hole seal arranging portion 264, and a discharge hole seal arranging portion 266.
- a bottom hole seal portion 66a is arranged in the hole seal arrangement portion 262.
- a bottom water hole seal portion 66b is arranged in the water hole seal arrangement portion 264.
- a bottom water discharge side seal portion 66c is arranged in the discharge hole seal arrangement portion 266.
- the lower case 683 has a hot water hole seal inner support portion 268, a water hole seal inner support portion 270, and a discharge hole seal inner support portion 272.
- the first side surface of the groove constituting the bottom seal arrangement portion 260 constitutes the inner support portion 268, 270, 272.
- the lower case 683 has a hot water hole seal outer support portion 274, a water hole seal outer support portion 276, and a discharge hole seal outer support portion 278.
- the second side surface of the groove constituting the bottom seal arrangement portion 260 constitutes the outer support portion 274, 276, 278.
- the discharge hole seal inner support portion 272 is also collectively referred to simply as a seal inner support portion together with the discharge hole seal inner support portion 244 described above.
- the lower edge of the bottom seal member 66 is in close contact with the upper surface of the housing bottom portion 12b.
- the upper edge of the bottom seal member 66 is in close contact with the bottom seal arrangement portion 260 (bottom surface of the groove). Due to these close contact, a watertight connection between each hole of the lower case 683 and each hole of the housing bottom portion 12b is achieved.
- the discharge hole seal inner support portion 272 has a chipped portion M2.
- the chipped portion M2 is a portion where a part of the seal inner support portion 272 is missing.
- the seal inner support portion 272 is provided with chipped portions M2 at two locations.
- the bottom water discharge side seal portion 66c In the chipped portion M2, the bottom water discharge side seal portion 66c is not supported from the inside. Therefore, the bottom water discharge side seal portion 66c tends to fall inward. Due to the presence of the chipped portion M2, the bottom water discharge side sealing portion 66c is formed with an inwardly falling easily portion E2 whose inside is not supported. An inwardly falling portion E2 is formed at a position corresponding to the chipped portion M2. The inwardly falling easily portion E2 is more likely to fall inward (on the discharge hole 74 side) than the other parts of the bottom water discharge side seal portion 66c. When the bottom water discharge side seal portion 66c falls inward, the pressure resistance performance A deteriorates. By changing the width, height, number, position, etc. of the inwardly falling easy portion E2, the inwardly falling easiness of the bottom water discharge side sealing portion 66c can be adjusted. With the chipped portion M2, the pressure resistance performance A can be easily adjusted with high accuracy and at low cost.
- the inside of the inwardly falling easy part E2 is not supported, but the outside of the inwardly falling easy part E2 is supported by the discharge hole seal outer support part 278. Therefore, the portion E2 that easily falls inward tends to fall inward, but does not easily fall outward. Further, when water pressure is applied to the water discharge system flow path and water can leak from the inside to the outside, the inwardly falling easy portion E2 that has fallen inward returns to the original state, and the inwardly falling can be eliminated.
- This configuration contributes to making the withstand voltage performance B higher than the withstand voltage performance A.
- the inwardly falling easily portion E2 is formed in a portion other than the combined portion 66d. That is, the inwardly falling easily portion E2 is provided at a position facing the outside of the flow path (valve body peripheral space S1). Therefore, the water leaking out of the flow path can be guided to the water discharge system flow path. Further, when the inwardly falling easily portion E2 is provided in the combined portion 66d, the combined portion 66d is tilted inward (toward the discharge hole 74). This means that at the same time, the water supply side sealing portion 67 (bottom hot water hole sealing portion 66a, bottom water hole sealing portion 66b) falls outward. In this case, water leakage is likely to occur from the water supply system flow path. From these viewpoints, it is preferable that the inwardly falling portion E2 is formed in a portion other than the combined portion 66d.
- the above relationship Z is established.
- the leaked water collected in the valve body peripheral space S1 passes through the seal surface of the bottom discharge side seal portion 66c, flows into the water discharge system flow path, and is discharged from the water discharge port 23.
- the shape of the upper surface of the lower case 683 can be the shape without the chipped portion M1 shown in FIGS. 14 and 15. Since there is no chipped portion M1, the pressure resistance performance A of the inner water discharge side sealing portion 64c is enhanced, and the relationship Z is easily achieved.
- the form of the lower surface of the lower case 68 of the first embodiment may be a form in which the lower case 683 does not have a chipped portion M2. Since there is no chipped portion M2, the pressure resistance performance A of the bottom water discharge side sealing portion 66c is enhanced, and the relationship Y is easily achieved.
- the pressure resistance performance A of the inner water discharge side seal portion 64c is lowered, or the pressure resistance performance of the bottom water discharge side seal portion 66c is reduced. It is preferable to reduce A. In order to achieve the above relationship Y, it is preferable to reduce the pressure resistance performance A of the inner water discharge side sealing portion 64c. In order to achieve the above relationship Z, it is preferable to reduce the pressure resistance performance A of the bottom water discharge side sealing portion 66c.
- the following configurations Y1 to Y5 are exemplified as configurations for achieving the above relationship Y.
- a chipped portion M1 is provided in the seal inner support portion 244 that supports the inner water discharge side seal portion 64c from the inside.
- the crushing allowance of the inner water discharge side sealing portion 64c is smaller than the crushing allowance of the inner hot water hole sealing portion 64a and smaller than the crushing allowance of the inner water hole sealing portion 64b.
- the hardness of the inner water discharge side sealing portion 64c is lower than the hardness of the inner hot water hole sealing portion 64a and lower than the hardness of the inner water hole sealing portion 64b.
- the faucet of the present disclosure may be a single faucet.
- the hole on the water supply side does not have to be divided into a hot water hole and a water hole.
- the following configurations Y6 and Y7 are exemplified as configurations for achieving the relationship Y.
- Configuration Y6 is a concept including configuration Y2.
- Configuration Y7 is a concept including configuration Y3.
- the hardness of the inner water discharge side seal portion 64c is lower than the hardness of the inner water supply side seal portion 65.
- the height Hs3 of the inner water discharge side sealing portion 64c is made lower than the height Hs1 of the inner hot water hole sealing portion 64a and lower than the height Hs2 of the inner water hole sealing portion 64b. Can be achieved.
- the faucet of the present disclosure may be a single faucet.
- the hole on the water supply side does not have to be divided into a hot water hole and a water hole.
- Configuration Z6 and Z7 are exemplified as configurations for achieving the relationship Z.
- Configuration Z6 is a concept including configuration Z2.
- Configuration Z7 is a concept including configuration Z3.
- the hardness of the bottom water discharge side seal portion 66c is lower than the hardness of the bottom water supply side seal portion 67.
- Configuration Z2 can be achieved, for example, by making the height of the bottom water discharge side seal portion 66c lower than the height of the bottom hot water hole seal portion 66a and lower than the height of the bottom water hole seal portion 66b.
- the hardness of the seal member may be the durometer hardness measured by a type A durometer based on JIS K6253: 2012. In this hardness measurement, a test piece made of the same material as the seal member to be measured is used. Even if it is an integrated member such as the bottom seal member 66, it is possible to partially change the material by performing compression molding, for example. Further, similarly to the inner seal member 64, the bottom seal member 66 may be composed of three independent seal members.
- the material (base material) of the inner seal member 64 and the bottom seal member 66 is rubber, silicone rubber, EPDM (ethylene propylene diene rubber), NBR (acrylonitrile butadiene rubber) and CR (chloroprene rubber) are exemplified as the rubber.
- NS Hardness can be adjusted by using these materials properly. Further, when the material is a rubber composition, the hardness can be adjusted by changing the blending amount of the filler, the plasticizer, the cross-linking agent, the cross-linking aid and the like.
- the inner hot water hole sealing portion 64a, the inner water hole sealing portion 64b, and the inner water discharge side sealing portion 64c are made of the same material (base rubber is EPDM). Further, the bottom hot water hole sealing portion 66a, the bottom water hole sealing portion 66b, and the bottom water discharge side sealing portion 66c were made of the same material (base rubber is EPDM).
- test 1 and test 2 for confirming the withstand voltage performance were carried out.
- Test 1 the water resistance of the upper seal member 40 and the lever seal member 48 was confirmed.
- the portion where the inner water discharge side seal portion 64c and the bottom water discharge side seal portion 66c are installed is forcibly closed.
- a groove is provided in the sliding mating surface PL3 and a notch is provided in the inner water supply side seal portion 65 to forcibly cause water leakage to the valve body peripheral space S1. Due to this water leakage, the internal pressure of the valve body surrounding space S1 was increased. The internal pressure was increased until a water leak occurred, and the internal pressure at the time of the water leak was measured. As a result, when the internal pressure was 5.4 MPa, water leakage occurred due to the breakage of the upper case 42. No water leakage occurred in the upper seal member 40 and the lever seal member 48 until the upper case 42 was damaged. Therefore, it was confirmed that the pressure resistance performance of the upper seal member 40 and the lever seal member 48 was 5.4 MPa or more.
- Test 2 the pressure resistance performance A of the water discharge side sealing portions 64c and 66c was confirmed.
- a groove is provided in the sliding mating surface PL3 and a notch is provided in the inner water supply side seal portion 65 to forcibly cause water leakage to the valve body surrounding space S1. .. Due to this water leakage, the internal pressure of the valve body surrounding space S1 was increased. The internal pressure was increased until water leaked to the outside. As a result, it was confirmed that the leaked water was discharged from the spout 23. Upon investigation, it was confirmed that the leaked water in the valve body surrounding space S1 flowed from the seal surface of the inner water discharge side seal portion 64c to the water discharge system flow path.
- the internal pressure when the leaked water was discharged from the spout 23 was 1.6 MPa. That is, the pressure resistance performance (pressure resistance performance A) from the outside to the inside of the inner water discharge side seal portion 64c was 1.6 MPa. Further, no water leakage occurred except for the inner water discharge side seal portion 64c, and the above relations X and Y were achieved.
- the pressure resistance of the upper seal member 40 and the lever seal member 48 is P1 (MPa).
- the pressure resistance performance P1 means the lower of the pressure resistance performance of the upper seal member 40 and the pressure resistance performance of the lever seal member 48.
- the pressure resistance performance (pressure resistance performance A) from the outside to the inside of the water discharge side seal portions 64c and 66c is P2 (MPa).
- the pressure resistance performance P2 means the lower of the pressure resistance performance A of the inner water discharge side seal portion 64c and the pressure resistance performance A of the bottom water discharge side seal portion 66c.
- the pressure resistance performance P1 is larger than the pressure resistance performance P2. That is, the ratio (P1 / P2) is greater than 1.
- the withstand voltage performance P1 was 5.4 MPa or more, and the withstand voltage performance P2 was 1.6 MPa. That is, the ratio (P1 / P2) was 3.38 or more.
- the withstand voltage performance P1 is preferably 2.0 MPa or more, more preferably 2.2 MPa or more, and even more preferably 2.4 MPa or more. Excessive sealing increases costs. From this viewpoint, the pressure resistance performance P1 is preferably 6.0 MPa or less, more preferably 5.8 MPa or less, and even more preferably 5.6 MPa or less.
- the withstand voltage performance P2 is preferably 1.95 MPa or less, more preferably 1.8 MPa or less, and even more preferably 1.65 MPa or less. If the pressure resistance performance P2 is too small, it may be difficult to secure the pressure resistance performance B (pressure resistance performance from the inside to the outside) that can withstand the hydrodynamic pressure acting on the water discharge system flow path. In addition, when water hammer occurs when the water is stopped, the inertial energy of the flowing water may draw in the air in the water discharge system flow path, causing inward collapse. If the amount of deformation of this inward tilt is excessive, the deformation cannot be restored and water leakage may occur at the time of water discharge. From these viewpoints, the pressure resistance performance P2 is preferably 0.45 MPa or more, more preferably 0.6 MPa or more, and even more preferably 0.75 MPa or more.
- the ratio (P1 / P2) is preferably greater than 1.0, more preferably 2.1 or more, and even more preferably 3.2 or more.
- the ratio (P1 / P2) is preferably 12.9 or less, more preferably 9.3 or less, and even more preferably 7.2 or less.
- the pressure resistance performance (pressure resistance performance B) from the inside to the outside of the water discharge side seal portions 64c and 66c is P3 (MPa).
- the pressure resistance performance P3 means the lower of the pressure resistance performance B of the inner water discharge side seal portion 64c and the pressure resistance performance B of the bottom water discharge side seal portion 66c.
- the pressure resistance performance P3 is preferably 1.6 MPa or more, more preferably 1.8 MPa or more, and even more preferably 2.0 MPa or more. From the viewpoint of suppressing water leakage, the higher the pressure resistance performance P3, the more preferable.
- the pressure resistance performance P3 is preferably 3.4 MPa or less, more preferably 3.2 MPa or less, and even more preferably 3.0 MPa or less.
- the pressure resistance performance (pressure resistance performance A) from the outside to the inside of the inner water discharge side seal portion 64c is P4 (MPa).
- the withstand voltage performance P4 is preferably 1.95 MPa or less, more preferably 1.8 MPa or less, and even more preferably 1.65 MPa or less. If the pressure resistance performance P4 is too small, it may be difficult to secure the pressure resistance performance B that can withstand the hydrodynamic pressure acting on the water discharge system flow path. In addition, when water hammer occurs when the water is stopped, the inertial energy of the flowing water may draw in the air in the water discharge system flow path, causing inward collapse.
- the pressure resistance performance P4 is preferably 0.45 MPa or more, more preferably 0.6 MPa or more, and even more preferably 0.75 MPa or more.
- the ratio (P1 / P4) is preferably greater than 1.0, more preferably 2.1 or more, and even more preferably 3.2 or more.
- the ratio (P1 / P4) is preferably 12.9 or less, more preferably 9.3 or less, and even more preferably 7.2 or less.
- the pressure resistance performance (pressure resistance performance B) from the inside to the outside of the inner water discharge side seal portion 64c is P5 (MPa).
- the pressure resistance performance P5 is preferably 1.6 MPa or more, more preferably 1.8 MPa or more, and even more preferably 2.0 MPa or more. From the viewpoint of suppressing water leakage, the higher the pressure resistance performance P5, the more preferable. However, if the withstand voltage performance P5 is excessive, it may be difficult to reduce the withstand voltage performance P4. From this viewpoint, the pressure resistance performance P5 is preferably 3.4 MPa or less, more preferably 3.2 MPa or less, and even more preferably 3.0 MPa or less.
- the pressure resistance performance (pressure resistance performance A) from the outside to the inside of the bottom water discharge side seal portion 66c is P6 (MPa).
- the withstand voltage performance P6 is preferably 1.95 MPa or less, more preferably 1.8 MPa or less, and even more preferably 1.65 MPa or less. If the pressure resistance performance P6 is too small, it may be difficult to secure the pressure resistance performance B that can withstand the hydrodynamic pressure acting on the water discharge system flow path. In addition, when water hammer occurs when the water is stopped, the inertial energy of the flowing water may draw in the air in the water discharge system flow path, causing inward collapse.
- the pressure resistance performance P6 is preferably 0.45 MPa or more, more preferably 0.6 MPa or more, and even more preferably 0.75 MPa or more.
- the ratio (P1 / P6) is preferably greater than 1.0, more preferably 2.1 or more, and even more preferably 3.2 or more.
- the ratio (P1 / P6) is preferably 12.9 or less, more preferably 9.3 or less, and even more preferably 7.2 or less.
- the pressure resistance performance (pressure resistance performance B) from the inside to the outside of the bottom water discharge side seal portion 66c is P7 (MPa).
- the pressure resistance performance P7 is preferably 1.6 MPa or more, more preferably 1.8 MPa or more, and even more preferably 2.0 MPa or more. From the viewpoint of suppressing water leakage, the higher the pressure resistance performance P7, the more preferable. However, if the withstand voltage performance P7 is excessive, it may be difficult to reduce the withstand voltage performance P6. From this viewpoint, the pressure resistance performance P7 is preferably 3.4 MPa or less, more preferably 3.2 MPa or less, and even more preferably 3.0 MPa or less.
- Curve 280 is a simple closed curve.
- the length of this curve 280 is the inner peripheral length of the inner water discharge side seal portion 64c. This circumference is L1.
- the length of the portion 282 formed by the inwardly falling easily portion E1 is L2.
- the portion 282 is a portion that is not in contact with the discharge hole seal inner support portion 244.
- the ratio (L2 / L1) is preferably 0.05 or more, more preferably 0.10 or more, and even more preferably 0.15 or more. From the viewpoint of flow rate, it is preferable that the ratio (L2 / L1) is large. From the viewpoint of suppressing excessive deformation of the inner water discharge side seal portion 64c, the ratio (L2 / L1) is preferably 0.35 or less, more preferably 0.30 or less, and even more preferably 0.25 or less.
- Curve 284 is a simple closed curve.
- the length of this curve 284 is the inner peripheral length of the bottom water discharge side seal portion 66c. This circumference is L3.
- the length of the portion 286 formed by the inwardly falling easily portion E2 is L4.
- the portion 286 is a portion that is not in contact with the discharge hole seal inner support portion 272.
- the ratio (L4 / L3) is preferably 0.05 or more, more preferably 0.10 or more, and even more preferably 0.15 or more. From the viewpoint of flow rate, it is preferable that the ratio (L4 / L3) is large. From the viewpoint of suppressing excessive deformation of the bottom water discharge side seal portion 66c, the ratio (L4 / L3) is preferably 0.35 or less, more preferably 0.30 or less, and even more preferably 0.25 or less.
- Examples of the material of the housing portion 12 include resin (including fiber reinforced resin) and metal. Strength is required for the housing portion 12 to which the introduction pipe 17 and the discharge pipe 22 are connected and the valve assembly 38 is fixed. In addition, resistance to changes in the temperature of hot water is also required. From these points of view, metal is preferable. Among the metals, brass is preferable from the viewpoint of chlorine resistance and less lead leaching. From the viewpoint of moldability, it can also be made of resin. In the case of a resin, PPO (polyphenylene sulfide) and PPS (polyphenylene sulfide) are particularly preferable from the viewpoints of rigidity against water hammer and the like, chlorine resistance, chemical resistance and the like.
- Examples of the material of the upper case 42 include resin (including fiber reinforced resin) and metal. Resin is preferable from the viewpoint of moldability. From the viewpoint of utilizing the pressure resistance performance of the upper seal member 40 and from the viewpoint of withstanding the pressing force of the valve fixing member, a material having high rigidity and strength is preferable. From this point of view, PPO (polyphenylene sulfide) and PPS (polyphenylene sulfide) are particularly preferable.
- Examples of the material of the lever cap 46b include resin (including fiber reinforced resin) and metal. From the viewpoint of moldability for thin-walled portions, resin is preferable, and PP (polypropylene) is particularly preferable.
- lever shaft 46a examples include resin (including fiber reinforced resin), metal and ceramic. Metals are preferred from the standpoint of strength against operating force. Since the lever shaft is in a position where it is exposed to water, stainless steel is more preferable in consideration of rust.
- Examples of the material of the lever seal member 48 include resin and rubber (elastic rubber). Rubber is preferable from the viewpoint of adhesion to the spherical surface portion 52. Preferred rubbers include silicone rubber, acrylonitrile butadiene rubber (NBR) and ethylene propylene diene rubber (EPDM).
- NBR acrylonitrile butadiene rubber
- EPDM ethylene propylene diene rubber
- resin and rubber are exemplified. Rubber is preferable from the viewpoint of sealing property.
- Preferred rubbers include silicone rubber, acrylonitrile butadiene rubber (NBR) and ethylene propylene diene rubber (EPDM).
- Examples of the material of the inner seal member 64 include resin and rubber (elastic rubber). Rubber is preferable from the viewpoint of sealing property. An example of this rubber is as described above.
- Examples of the material of the bottom seal member 66 include resin and rubber (elastic rubber). Rubber is preferable from the viewpoint of sealing property. An example of this rubber is as described above.
- the faucet body including the housing and A lever handle that adjusts the discharge amount and
- the housing portion has a housing bottom portion that comprises a bottom portion of the housing portion and is provided with a bottom introduction hole and a bottom discharge hole connected to the valve assembly.
- the valve assembly An inclined lever linked to the lever handle and A fixed valve body with supply holes and discharge holes, A movable valve body that has a flow path forming recess and moves on the fixed valve body in conjunction with the tilt lever.
- the upper case which is fixed to the lower case and constitutes the outer surface of the valve assembly together with the lower case
- An inner seal member that seals between the fixed valve body and the lower case A bottom seal member that seals between the lower case and the bottom of the housing, A lever seal member that seals between the lever interlocking portion interlocked with the tilt lever and the upper case, Have and Further, it has an upper seal member for sealing between the upper case and the housing portion.
- the inner seal member has an inner water supply side seal portion that seals between the supply hole and the introduction hole, and an inner water discharge side seal portion that seals between the discharge hole and the discharge hole.
- the bottom seal member has a bottom water supply side seal portion that seals between the introduction hole and the bottom introduction hole, and a bottom water discharge side seal portion that seals between the discharge hole and the bottom discharge hole. And When the inner water discharge side seal portion and the bottom water discharge side seal portion are the water discharge side seal portions, the pressure resistance performance from the outside to the inside of the water discharge side seal portion is the pressure resistance performance of the upper seal member and the lever seal member. Smaller faucet.
- the lower case has a seal inner support portion that supports the water discharge side seal portion from the inside.
- the seal inner support portion has a chipped portion in which a part thereof is missing.
- the faucet according to Appendix 1 wherein the water discharge side seal portion is formed with an inwardly falling portion whose inside is not supported by the chipped portion.
- Appendix 3 The faucet according to Appendix 1 or 2, wherein the pressure resistance performance from the outside to the inside of the inner water discharge side seal portion is smaller than the pressure resistance performance of the upper seal member and the lever seal member.
- Appendix 4 The faucet according to Appendix 3, wherein the pressure resistance performance from the outside to the inside of the inner water discharge side seal portion is smaller than the pressure resistance performance from the inside to the outside of the inner water discharge side seal portion.
- [Appendix 5] The faucet according to any one of Supplementary note 1 to 4, wherein the crushing allowance of the inner water discharge side seal portion is smaller than the crushing allowance of the inner water supply side seal portion.
- [Appendix 6] The faucet according to any one of Supplementary note 1 to 5, wherein the hardness of the inner water discharge side seal portion is lower than the hardness of the inner water supply side seal portion.
- [Appendix 7] The supply hole of the fixed valve body has a hot water supply hole and a water supply hole.
- the introduction hole of the lower case has a hot water introduction hole and a water introduction hole.
- the inner seal member includes an inner hot water hole sealing portion that seals between the hot water supply hole and the hot water introduction hole, and an inner water hole sealing portion that seals between the water supply hole and the water introduction hole. It has the inner water discharge side seal portion and
- Movable Valve body 62 ⁇ ⁇ ⁇ Fixed valve body 64 ⁇ ⁇ ⁇ Inner seal member 64a ⁇ ⁇ ⁇ Inner hot water hole seal part (hot water hole seal part) 64b ⁇ ⁇ ⁇ Inner water hole seal part (water hole seal part) 64c ⁇ ⁇ ⁇ Inner water discharge side seal part (water discharge side seal part) 65 ⁇ ⁇ ⁇ Inner water supply side seal part 66 ⁇ ⁇ ⁇ Bottom seal member 66a ⁇ ⁇ ⁇ Bottom hot water hole seal part (hot water hole seal part) 66b ⁇ ⁇ ⁇ Bottom water hole seal part (water hole seal part) 66c ⁇ ⁇ ⁇ Bottom water discharge side seal part (water discharge side seal part) 67 ... Bottom water supply side seal 68 ...
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Abstract
Description
(1)レバーキャップ46bが取り付けられていない状態のレバー軸46aに、クリック回転体56の中央開口166を下方から通過させる第1工程。
(2)前記第1工程により前記中央開口166の上側に突出したレバー軸46aに、上側からレバーキャップ46bを取り付ける第2工程。
[関係X]:上シール部材40及びレバーシール部材48の耐圧性能が、吐水側シール部64c、66cにおける外側から内側への耐圧性能よりも高い。
[関係Y]:上シール部材40及びレバーシール部材48の耐圧性能、並びに、ボトム吐水側シール部66cにおける外側から内側への耐圧性能が、インナー吐水側シール部64cにおける外側から内側への耐圧性能よりも高い。
[関係Z]:上シール部材40及びレバーシール部材48の耐圧性能、並びに、インナー吐水側シール部64cにおける外側から内側への耐圧性能が、ボトム吐水側シール部66cにおける外側から内側への耐圧性能よりも高い。
湯孔シール配置部262に、ボトム湯孔シール部66aが配置されている。水孔シール配置部264に、ボトム水孔シール部66bが配置されている。吐出孔シール配置部266に、ボトム吐水側シール部66cが配置されている。
[構成Y1]:インナー吐水側シール部64cを内側から支持するシール内側支持部244に欠け部M1を設ける。
[構成Y2]:インナー吐水側シール部64cのつぶし代が、インナー湯孔シール部64aのつぶし代よりも小さく、且つ、インナー水孔シール部64bのつぶし代よりも小さい。
[構成Y3]:インナー吐水側シール部64cの硬さが、インナー湯孔シール部64aの硬さよりも低く、且つ、インナー水孔シール部64bの硬さよりも低い。
[構成Y4]:インナー吐水側シール部64cの硬さが、上シール部材40の硬さよりも低い。
[構成Y5]:インナー吐水側シール部64cの硬さが、レバーシール部材48の硬さよりも低い。
[構成Y6]:インナー吐水側シール部64cのつぶし代が、インナー給水側シール部65のつぶし代よりも小さい。
[構成Y7]:インナー吐水側シール部64cの硬さが、インナー給水側シール部65の硬さよりも低い。
[構成Z1]:ボトム吐水側シール部66cを内側から支持するシール内側支持部272に欠け部M2を設ける。
[構成Z2]:ボトム吐水側シール部66cのつぶし代が、ボトム湯孔シール部66aのつぶし代よりも小さく、且つ、ボトム水孔シール部66bのつぶし代よりも小さい。
[構成Z3]:ボトム吐水側シール部66cの硬さが、ボトム湯孔シール部66aの硬さよりも低く、且つ、ボトム水孔シール部66bの硬さよりも低い。
[構成Z4]:ボトム吐水側シール部66cの硬さが、上シール部材40の硬さよりも低い。
[構成Z5]:ボトム吐水側シール部66cの硬さが、レバーシール部材48の硬さよりも低い。
[構成Z6]:ボトム吐水側シール部66cのつぶし代が、ボトム給水側シール部67のつぶし代よりも小さい。
[構成Z7]:ボトム吐水側シール部66cの硬さが、ボトム給水側シール部67の硬さよりも低い。
テスト1では、上シール部材40及びレバーシール部材48の耐水性能が確認された。第1実施形態のバルブ組立体38において、インナー吐水側シール部64c及びボトム吐水側シール部66cが設置された部分を強制的に塞いだ。更に、摺動合わせ面PL3に溝を設けると共にインナー給水側シール部65に切り欠きを設けて、弁体周囲空間S1への水漏れを強制的に生じさせた。この水漏れにより、弁体周囲空間S1の内圧を上昇させた。外部への水漏れが発生するまで内圧を上昇させ、水漏れが発生したときの内圧が測定された。結果は、内圧が5.4MPaのとき、上ケース42の破損により水漏れが発生した。上ケース42が破損するまで、上シール部材40及びレバーシール部材48では水漏れが生じなかった。よって、上シール部材40及びレバーシール部材48の耐圧性能は、5.4MPa以上であることが確認された。
テスト2では、吐水側シール部64c、66cの耐圧性能Aが確認された。第1実施形態のバルブ組立体38において、摺動合わせ面PL3に溝を設けると共にインナー給水側シール部65に切り欠きを設けて、弁体周囲空間S1への水漏れを強制的に生じさせた。この水漏れにより、弁体周囲空間S1の内圧を上昇させた。外部への水漏れが生ずるまで、内圧を上昇させた。この結果、吐水口23から漏れ水が排出されることが確認された。調査すると、弁体周囲空間S1内の漏れ水は、インナー吐水側シール部64cのシール面から吐水系流路に流れたことが確認された。吐水口23から漏れ水が排出されたときの内圧は、1.6MPaであった。すなわち、インナー吐水側シール部64cの外側から内側への耐圧性能(耐圧性能A)が1.6MPaであった。また、インナー吐水側シール部64c以外では水漏れは生じず、上記関係X及び関係Yが達成された。
[付記1]
ハウジング部を含む水栓本体と、
吐出量を調整するレバーハンドルと、
前記ハウジング部の収容部に収容されるバルブ組立体と、
を備えており、
前記ハウジング部が、前記収容部の底部を構成し前記バルブ組立体に接続される底部導入孔及び底部吐出孔を備えたハウジング底部を有しており、
前記バルブ組立体が、
前記レバーハンドルに連動する傾斜レバーと、
供給孔及び排出孔を有する固定弁体と、
流路形成凹部を有しており、前記傾斜レバーに連動して前記固定弁体上で動く可動弁体と、
前記固定弁体の下側に配置され、導入孔及び吐出孔を有する下ケースと、
前記下ケースに固定されており、前記下ケースと共に前記バルブ組立体の外面を構成する上ケースと、
前記固定弁体と前記下ケースとの間をシールするインナーシール部材と、
前記下ケースと前記ハウジング底部との間をシールするボトムシール部材と、
前記傾斜レバーに連動するレバー連動部と前記上ケースとの間をシールするレバーシール部材と、
を有しており、
前記上ケースと前記ハウジング部との間をシールする上シール部材を更に有しており、
前記インナーシール部材が、前記供給孔と前記導入孔との間をシールするインナー給水側シール部と、前記排出孔と前記吐出孔との間をシールするインナー吐水側シール部とを有しており、
前記ボトムシール部材が、前記導入孔と前記底部導入孔との間をシールするボトム給水側シール部と、前記吐出孔と前記底部吐出孔との間をシールするボトム吐水側シール部とを有しており、
前記インナー吐水側シール部及び前記ボトム吐水側シール部が吐水側シール部とされるとき、前記吐水側シール部における外側から内側への耐圧性能が、前記上シール部材及び前記レバーシール部材の耐圧性能よりも小さい水栓。
[付記2]
前記下ケースが、前記吐水側シール部を内側から支持するシール内側支持部を有しており、
前記シール内側支持部が、その一部が欠落した欠け部を有しており、
前記欠け部により、前記吐水側シール部に、その内側が支持されていない内倒れ容易部が形成されている付記1に記載の水栓。
[付記3]
前記インナー吐水側シール部における外側から内側への耐圧性能が、前記上シール部材及び前記レバーシール部材の耐圧性能よりも小さい付記1又は2に記載の水栓。
[付記4]
前記インナー吐水側シール部における外側から内側への耐圧性能が、前記インナー吐水側シール部における内側から外側への耐圧性能よりも小さい付記3に記載の水栓。
[付記5]
前記インナー吐水側シール部のつぶし代が、前記インナー給水側シール部のつぶし代よりも小さい付記1から4のいずれか1項に記載の水栓。
[付記6]
前記インナー吐水側シール部の硬さが、前記インナー給水側シール部の硬さよりも低い付記1から5のいずれか1項に記載の水栓。
[付記7]
前記固定弁体の前記供給孔が、湯供給孔と水供給孔とを有しており、
前記下ケースの前記導入孔が、湯導入孔と水導入孔とを有しており、
前記インナーシール部材が、前記湯供給孔と前記湯導入孔との間をシールするインナー湯孔シール部と、前記水供給孔と前記水導入孔とを間をシールするインナー水孔シール部と、前記インナー吐水側シール部とを有しており、
前記インナー湯孔シール部と、前記インナー水孔シール部と、前記インナー吐水側シール部とが、それぞれ独立している付記1から6のいずれか1項に記載の水栓。
12・・・ハウジング部
14・・・レバーハンドル
16・・・吐出部
18・・・湯導入管
20・・・水導入管
22・・・吐出管
38・・・バルブ組立体
40・・・上シール部材
42・・・上ケース
44・・・回動体
46・・・傾斜レバー
46a・・・レバー軸
46b・・・レバーキャップ
48・・・レバーシール部材
60・・・可動弁体
62・・・固定弁体
64・・・インナーシール部材
64a・・・インナー湯孔シール部(湯孔シール部)
64b・・・インナー水孔シール部(水孔シール部)
64c・・・インナー吐水側シール部(吐水側シール部)
65・・・インナー給水側シール部
66・・・ボトムシール部材
66a・・・ボトム湯孔シール部(湯孔シール部)
66b・・・ボトム水孔シール部(水孔シール部)
66c・・・ボトム吐水側シール部(吐水側シール部)
67・・・ボトム給水側シール部
68・・・下ケース
69・・・導入孔
70・・・湯導入孔
72・・・水導入孔
74・・・吐出孔
79・・・供給孔
80・・・湯供給孔
82・・・水供給孔
84・・・排出孔
210・・・底部接続孔
210a・・・底部導入孔
210b・・・底部吐出孔
244・・・インナー吐水側シール部を支持するシール内側支持部(シール内側支持部)
272・・・ボトム吐水側シール部を支持するシール内側支持部(シール内側支持部)
M1、M2・・・欠け部
E1、E2・・・内倒れ容易部
S1・・・弁体周囲空間
PL1・・・第1摺動面
PL2・・・第2摺動面
PL3・・・摺動合わせ面
Claims (7)
- ハウジング部を含む水栓本体と、
吐出量を調整するレバーハンドルと、
前記ハウジング部の収容部に収容されるバルブ組立体と、
を備えており、
前記ハウジング部が、前記収容部の底部を構成し前記バルブ組立体に接続される底部導入孔及び底部吐出孔を備えたハウジング底部を有しており、
前記バルブ組立体が、
前記レバーハンドルに連動する傾斜レバーと、
供給孔及び排出孔を有する固定弁体と、
流路形成凹部を有しており、前記傾斜レバーに連動して前記固定弁体上で動く可動弁体と、
前記固定弁体の下側に配置され、導入孔及び吐出孔を有する下ケースと、
前記下ケースに固定されており、前記下ケースと共に前記バルブ組立体の外面を構成する上ケースと、
前記固定弁体と前記下ケースとの間をシールするインナーシール部材と、
前記下ケースと前記ハウジング底部との間をシールするボトムシール部材と、
前記傾斜レバーに連動するレバー連動部と前記上ケースとの間をシールするレバーシール部材と、
を有しており、
前記上ケースと前記ハウジング部との間をシールする上シール部材を更に有しており、
前記インナーシール部材が、前記供給孔と前記導入孔との間をシールするインナー給水側シール部と、前記排出孔と前記吐出孔との間をシールするインナー吐水側シール部とを有しており、
前記ボトムシール部材が、前記導入孔と前記底部導入孔との間をシールするボトム給水側シール部と、前記吐出孔と前記底部吐出孔との間をシールするボトム吐水側シール部とを有しており、
前記インナー吐水側シール部及び前記ボトム吐水側シール部が吐水側シール部とされるとき、前記吐水側シール部における外側から内側への耐圧性能が、前記上シール部材及び前記レバーシール部材の耐圧性能よりも小さい水栓。 - 前記下ケースが、前記吐水側シール部を内側から支持するシール内側支持部を有しており、
前記シール内側支持部が、その一部が欠落した欠け部を有しており、
前記欠け部により、前記吐水側シール部に、その内側が支持されていない内倒れ容易部が形成されている請求項1に記載の水栓。 - 前記インナー吐水側シール部における外側から内側への耐圧性能が、前記上シール部材及び前記レバーシール部材の耐圧性能よりも小さい請求項1又は2に記載の水栓。
- 前記インナー吐水側シール部における外側から内側への耐圧性能が、前記インナー吐水側シール部における内側から外側への耐圧性能よりも小さい請求項3に記載の水栓。
- 前記インナー吐水側シール部のつぶし代が、前記インナー給水側シール部のつぶし代よりも小さい請求項1から4のいずれか1項に記載の水栓。
- 前記インナー吐水側シール部の硬さが、前記インナー給水側シール部の硬さよりも低い請求項1から5のいずれか1項に記載の水栓。
- 前記固定弁体の前記供給孔が、湯供給孔と水供給孔とを有しており、
前記下ケースの前記導入孔が、湯導入孔と水導入孔とを有しており、
前記インナーシール部材が、前記湯供給孔と前記湯導入孔との間をシールするインナー湯孔シール部と、前記水供給孔と前記水導入孔とを間をシールするインナー水孔シール部と、前記インナー吐水側シール部とを有しており、
前記インナー湯孔シール部と、前記インナー水孔シール部と、前記インナー吐水側シール部とが、それぞれ独立している請求項1から6のいずれか1項に記載の水栓。
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