WO2021215219A1 - リパッカー包装システム、当該システムの制御方法、および、当該システムによる製品製造方法 - Google Patents

リパッカー包装システム、当該システムの制御方法、および、当該システムによる製品製造方法 Download PDF

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Publication number
WO2021215219A1
WO2021215219A1 PCT/JP2021/014197 JP2021014197W WO2021215219A1 WO 2021215219 A1 WO2021215219 A1 WO 2021215219A1 JP 2021014197 W JP2021014197 W JP 2021014197W WO 2021215219 A1 WO2021215219 A1 WO 2021215219A1
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WO
WIPO (PCT)
Prior art keywords
repacker
setting
unit
settings
packaging system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2021/014197
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English (en)
French (fr)
Japanese (ja)
Inventor
隆彦 南部
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nabel Co Ltd
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Nabel Co Ltd
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Filing date
Publication date
Application filed by Nabel Co Ltd filed Critical Nabel Co Ltd
Priority to JP2022516928A priority Critical patent/JP7554495B2/ja
Publication of WO2021215219A1 publication Critical patent/WO2021215219A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B23/00—Packaging fragile or shock-sensitive articles other than bottles; Unpacking eggs
    • B65B23/02—Packaging or unpacking eggs
    • G—PHYSICS
    • G05—CONTROLLING; REGULATING
    • G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00—Program-control systems
    • G05B19/02—Program-control systems electric
    • G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the present invention relates to an egg repacker packaging system, a control method of the system, and a product manufacturing method by the system.
  • Patent Document 1 Japanese Unexamined Patent Publication No. 2016-97989 discloses a sorting and packaging system of a GP center (grading and packing center) that collects and packs and ships chicken eggs. This sorting and packaging system improves manual cooperation between workers when switching production items (products), and improves work efficiency that depends on workers.
  • Patent Document 2 Japanese Patent Laid-Open No. 2000-335515
  • Patent Document 3 Japanese Patent Laid-Open No. 2017-109821 disclose a repacker packaging system for minimizing loss due to machine stoppage.
  • the sorting device and the packaging device are separated by a temporary storage device (automated warehouse or the like).
  • FIG. 7 is a diagram showing a specific configuration of a conventional repacker packaging system.
  • the repacker device B is arranged on the downstream side of the storage device A.
  • many devices such as an inspection device C, a label shooter D, a bean sealer E, a tape sealer F, a sorting machine G, a case destacker H, a case packer I, and a case palletizer J are conveyors. Etc. are arranged via a transport portion K such as. Then, the product is shipped from Case Palletizer J.
  • the eggs sorted by the sorting device are sorted by size such as S, M, L, and by color such as white and red, and stored in a tray.
  • the shipping product "E1 Egg” is set in a pack of 10 eggs with a variety of egg A size L and a white color (egg shell color), with a label attached, a bean sticker attached, and an egg distribution cart. Be stuffed.
  • the setting of "E2 egg” is a pack of 10 eggs with a variety of egg A size M and a white color, and the label is put in and packed in a container.
  • Patent Document 1 Note that the technology described in Patent Document 1 cannot be applied when the settings of these devices are changed automatically at once.
  • the eggs sorted by the sorting device are temporarily stored in the temporary storage device, and then packaged and shipped in the repacker device. Therefore, the order of the eggs sorted by the sorting device and the temporary storage device The order of the eggs that come out of the eggs is different, and the storage in the temporary storage device may span days. Therefore, the contents to be instructed by the sorting device (grader) and the packaging device (repacker) are different, and the control technology described in Patent Document 1 in which the sorting device and the packaging device are integrated is applied to the repacker packaging system in which the sorting device and the packaging device are separated. It cannot be applied.
  • the purpose of this disclosure is to improve the work efficiency by hand in the egg repacker packaging system.
  • a repacker packaging system comprises a repacker device for storing eggs in a container and a plurality of devices located downstream of the repacker device for packing and shipping egg products contained in the container.
  • a transmission control unit that determines the production plan of egg products based on the order information and transmits the settings of each device on the downstream side of the repacker device when switching products based on the determined production plan, and each device are provided.
  • a reception control unit that receives a setting from the transmission control unit and changes the setting of each device to the received setting.
  • a repacker packaging comprising a repacker device for storing eggs in a container and a plurality of devices arranged downstream of the repacker device for packing and shipping the egg products contained in the container. It is a system control method that determines the production plan of egg products based on the order information, and when switching products based on the determined production plan, transmits the settings of each device on the downstream side of the repacker device. It includes receiving the settings of each device and changing the settings of each device to the received settings.
  • a repacker packaging comprising a repacker device for storing eggs in a container and a plurality of devices arranged downstream of the repacker device for packing and shipping the egg products contained in the container. It is a manufacturing method of shipped products using the system, the production plan of egg products is decided based on the order information, and when switching the products based on the decided production plan, the setting of each device on the downstream side of the repacker device is set. The shipped product is produced by transmitting and receiving the setting of each device and changing the setting of each device to the received setting.
  • the repacker packaging system includes a repacker device 1 for storing eggs in a container (pack) and a plurality of devices arranged on the downstream side of the repacker device 1 for packing and shipping egg products stored in the container.
  • the plurality of devices arranged on the downstream side of the repacker device 1 are an inspection device 2, a label shooter 3, a bean sealer 4, a case packer 5, a case destacker 6, and a case palletizer 7.
  • the storage device 8 is provided on the upstream side of the repacker device 1 to form a repacker packaging system. Each of these devices is connected via a transport unit K as shown in FIG. 7.
  • eggs sorted by the sorting device are stored in trays or the like, sorted by size such as S, M, L, and by color such as white and red.
  • Examples of the storage device 8 include the “automated warehouse” described in Patent Document 3 (Japanese Unexamined Patent Publication No. 2017-109821).
  • Examples of the repacker device 1 include the "packaging device” described in Patent Document 3.
  • the repacker device 1 transfers eggs from a temporary container such as a tray to a container for distribution such as a pack.
  • the egg-containing pack after being transferred to the container is transported to each device on the downstream side by the transport unit K.
  • the inspection device 2 inspects the egg-containing pack transported by the transport unit K.
  • the inspection device 2 inspects the state of the egg (for example, cracked egg, dirty egg, missing content, leaked content, presence / absence of egg).
  • the inspection device 2 inspects using the captured image.
  • the inspection device 2 inspects the egg-containing pack transported by the transport unit K.
  • the inspection device 2 inspects the egg pack from below, from the side, from above, or a combination thereof.
  • the state of the label for example, the presence / absence of the label, the correctness of the label, the placement location of the label in the pack, the correctness of printing on the label
  • the inspection device 2 may be dispersedly arranged at a plurality of locations.
  • the label shooter 3 puts the label into the pack conveyed by the conveying unit K.
  • the label may be inserted between the eggs, or the label may be inserted into the lid.
  • the label shooter 3 may have a function of printing on a label, or may send out a pre-printed label.
  • the printed contents include, for example, the expiration date and the production date.
  • the bean sticker 4 attaches a small sticker label (bean sticker) to the upper surface of the egg.
  • the bean sticker 4 has a function of printing on the bean sticker.
  • the printed contents include, for example, the expiration date and the production date.
  • the case packer 5 packs a predetermined number of egg packs with closed lids into the case.
  • the case packer 5 is configured by using, for example, a conventional articulated robot in which the head portion operates arbitrarily.
  • the head portion includes a holding portion for temporarily holding and transferring the egg-containing pack.
  • the case is carried on a conveyor for the case, which is different from the conveyor on which the egg pack is carried.
  • the case may be box-shaped (eg, cardboard box, container, etc.) or trolley (eg, egg distribution cart, etc.).
  • the case destacker 6 is an example of the case supply unit of the case packer 5, and the stacked containers are transferred one by one to the conveyor for the case.
  • the case destacker 6 is configured by using, for example, a conventional articulated robot in which the head portion operates arbitrarily.
  • the head portion includes a holding portion for temporarily holding and transferring the container.
  • the case palletizer 7 is an example of a case collecting part, and collects containers packed with egg packs.
  • the case palletizer 7 loads a plurality of containers on a pallet or a trolley.
  • the case palletizer 7 is configured by using, for example, a conventional articulated robot in which the head portion operates arbitrarily.
  • the head portion includes a holding portion for temporarily holding and transferring the container.
  • Each device is the same as the conventional one shown in FIG. 7 as a mechanical device, but its control device is different from the conventional one. That is, the repacker packaging system of the present embodiment is different from the conventional one in that it has a transmission control unit 9 and a reception control unit 10.
  • the transmission control unit 9 determines the production plan of the product based on the order information (order data), and transmits the setting (pattern) of each device when switching the product based on the determined production plan.
  • the transmission control unit 9 is composed of a computer information processing device including a CPU (Central Processing Unit), an internal memory, an input / output device, a monitor, and the like.
  • the transmission control unit 9 has a planning unit 11 and a setting information transmission unit 12.
  • the planning department 11 determines the production plan of the product based on the order information (order data).
  • the setting information transmission unit 12 transmits the settings (patterns) of each device based on the production plan determined by the planning unit 11 to the reception control unit 10 of each device.
  • the reception control unit 10 is provided in each device, receives the transmission from the transmission control unit 9, and changes the settings of each device.
  • the reception control unit 10 is composed of a computer information processing device including a CPU, an internal memory, an input / output device, a monitor, and the like.
  • the reception control unit 10 has a setting reception unit 13 and a setting change control unit 14.
  • the setting reception unit 13 receives the signal from the setting information transmission unit 12.
  • the setting change control unit 14 changes the setting of the device to the setting received by the setting reception unit 13.
  • FIG. 2 is a table showing the setting contents of each device, and is a list of the setting contents transmitted from the setting information transmission unit.
  • the setting items shown below are examples, and other setting items may be provided, or any of the setting items may not be provided.
  • the settings of the storage device 8 are the type, size, color and quantity.
  • the settings of the repacker device 1 are the type of container (pack) and the number of production.
  • the setting of the inspection device 2 is a determination level of ON or OFF of the inspection function.
  • the settings of the label shooter 3 are label insertion ON or OFF, print function ON or OFF, print content pattern, print collation function ON or OFF, and the number of labels.
  • the settings of the bean sticker 4 are sticker sticking ON or OFF, printing function ON or OFF, print content pattern, print collation function ON or OFF, and the number of bean stickers.
  • the settings of the case destacker 6 are the supply function ON or OFF, the case type pattern and the number of cases.
  • the settings of the case packer 5 are the boxing function ON or OFF, the arrangement pattern, and the case quantity.
  • the settings of the case palletizer 7 are the transfer function ON or OFF, the arrangement pattern, and the case quantity.
  • FIG. 3 is a detailed view of the transmission control unit 9 and the reception control unit 10 in the configuration diagram of FIG.
  • the planning unit 11 of the transmission control unit 9 includes an order receiving unit 15, an order storage unit 16, a setting information storage unit 17, and a processing unit 18.
  • the order reception unit 15 receives order information, and inputs the product type (product name of the packed product), the expiration date, and the target quantity.
  • the order storage unit 16 stores the order received by the order reception unit 15.
  • the setting information storage unit 17 stores the setting contents of each device shown in FIG.
  • the setting contents are information about setting values for each of a plurality of devices related to packing eggs, and are stored in association with a plurality of types of egg products.
  • the processing unit 18 acquires information on the set value of the setting information storage unit 17 based on the order information of the egg product received by the order receiving unit 15 and sends it to the setting information transmitting unit 12.
  • the processing unit 18 sorts the order information stored in the order storage unit 16 in descending order of priority, formulates a production plan, and sets setting information of each device based on the production plan from the setting information storage unit 17. Search (match).
  • the setting information of each device devised by the processing unit 18 is transmitted to each device by the setting information transmitting unit 12.
  • the setting information transmitted from the transmission control unit 9 is received by the setting reception unit 13 of the reception control unit 10 provided in each device, and the setting of each device is changed via the setting change control unit 14.
  • FIG. 4 is a flow chart of control based on the configuration diagram of FIG.
  • the control method of the repacker packaging system includes a transmission step SA and a setting switching step SB.
  • the transmission step SA determines the production plan of the product based on the order information (order data), and transmits the setting (pattern) of each device when switching the product based on the determined production plan.
  • the transmission step SA searches the setting information storage unit 17 for setting information using the order data acquisition step S1, the order data recording step S2, the production plan making step S3, and the product name to be produced next as a key.
  • the setting switching step SB receives the transmission from the transmission step SA and changes the settings of each device.
  • the setting switching step SB reaches the planned production number, that is, step S7 for receiving the setting information, step S8 for changing the setting information, step S9 for starting production, and step S10 for determining whether the planned production number has been reached. Then, it has a step S11 for switching production. If it is determined in step S11 that the production is switched, the process leads to step S4 of the transmission step SA.
  • FIG. 2 Taking the product shown in FIG. 2 as an example, a method of manufacturing a shipped product using a repacker packaging system will be described with a flowchart shown in FIG.
  • the manufacturing method of the shipped product using the repacker packaging system includes a transmission step SA and a setting switching step SB.
  • the transmission step SA determines the production plan of the product based on the order information (order data), and transmits the setting (pattern) of each device when switching the product based on the determined production plan.
  • the transmission step SA searches the setting information storage unit 17 for setting information using the order data acquisition step S1, the order data recording step S2, the production plan making step S3, and the product name to be produced next as a key.
  • the setting switching step SB receives the transmission from the transmission step SA and changes the settings of each device.
  • the setting switching step SB reaches the planned production number, that is, step S7 for receiving the setting information, step S8 for changing the setting information, step S9 for starting production, and step S10 for determining whether the planned production number has been reached. Then, it has a step S11 for switching production. If it is determined in step S11 that the production is switched, the process leads to step S4 of the transmission step SA.
  • the order reception unit 15 acquires today's order data (S1). According to FIG. 2, the product names of the order data are "E1 egg”, “E2 egg”, “E3 egg” and the like.
  • the order receiving unit 15 stores this data in the order storage unit 16 (S2).
  • the processing unit 18 formulates a production plan (S3).
  • the processing unit 18 searches for the setting information of each device (S4).
  • the setting information of each device as a result is as follows.
  • the setting of the storage device 8 is that the variety is “egg A”, the size is “L”, the color is “white”, and the quantity is "XXX”.
  • the setting of the repacker device 1 is that the container is a pack of 10 "L-10P” and the production quantity is “XXX”.
  • the settings of the inspection device 2 are the inspection function "ON” and the determination level “Lv4".
  • the label shooter 3 is set to "ON” for label insertion, "OFF” for the printing function, and "XXX” for the number of labels.
  • the setting of the bean sticker 4 is “ON” for sticking a sticker, "OFF” for a printing function, and "XXX” for the number of bean stickers.
  • the setting of the case destacker 6 is that the supply function is "OFF”.
  • the setting of the case packer 5 is that the boxing function is "OFF”.
  • the setting of the case palletizer 7 is that the transfer function is "OFF”.
  • the processing unit 18 displays a confirmation screen for setting information (S5).
  • a confirmation screen of the monitor the processing unit 18 displays, for example, a list of each device and the setting contents corresponding to the result of the search in S4. Then, the setting information transmission unit 12 transmits the setting information to each device (S6).
  • the setting change control unit 14 changes the setting information (S8), and each device starts the production of the "E1 egg” (S9).
  • the setting change control unit 14 determines whether or not the planned production number has been reached (S10), and when the planned production number is reached, the process proceeds to step S11 for switching the production.
  • the setting information transmission unit 12 transmits the setting of the new product (S6) at the same time or one type when the repacker device is stopped after all the production is completed to the downstream side for one type. Can be individually transmitted at the timing when the production is completed in order from the device on the upstream side.
  • the processing unit 18 can transmit the setting information (expiration date information) to each device when it is time to send it to each device based on the expiration date information in the order.
  • the processing unit 18 can transmit the setting information (target quantity information) to each device when it is time to send it to each device based on the target quantity information in the order. Depending on the device, the final target number and the number processed by each device are different. Therefore, the processing unit 18 may calculate the number processed by each device to create the target number and then transmit the number.
  • FIG. 5 is a diagram showing another embodiment of the present invention.
  • the configuration of the planning unit 11 of the transmission control unit 9 is different from that of the above-described embodiment, and the other configurations are the same.
  • the planning unit 11 in this embodiment has a batch setting reception unit 19 for inputting a search (matching) result between order information and setting (pattern) information of each device.
  • the batch setting reception unit 19 searches for the setting information of each device based on the order information, and inputs the information according to the drafted production plan.
  • FIG. 6 is a flow of control of the device shown in FIG.
  • the point that the transmission step SA and the setting switching step SB are provided is the same as that of the embodiment, except that in the transmission step SA, the production plan is drafted by a human being.
  • the batch setting reception unit 19 starts from step S14 for receiving the setting related to the next product to be produced, and the subsequent steps (S15 to S21) are the same as the steps (S5 to S11) shown in FIG. The description thereof will be omitted.
  • top-pasting sealing machine attaches a label to the pack conveyed by the conveying unit K.
  • the settings of the top sticker sticker are the sticker sticker ON or OFF, the print function ON or OFF, the print content pattern, the print collation function ON or OFF, and the number of sticker stickers. It should be noted that there may be other setting items, or any setting item may not be provided.
  • the storage device on the upstream side of the repacker device is not limited to an example having a reception control unit such as an automated warehouse, and may be a storage place for open storage. In this case, the egg is manually supplied to the repacker device.
  • the present invention may be an example in which at least the settings of each device on the downstream side of the repacker device can be automatically set.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • General Factory Administration (AREA)
  • Wrapping Of Specific Fragile Articles (AREA)
PCT/JP2021/014197 2020-04-24 2021-04-01 リパッカー包装システム、当該システムの制御方法、および、当該システムによる製品製造方法 Ceased WO2021215219A1 (ja)

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JP2022516928A JP7554495B2 (ja) 2020-04-24 2021-04-01 リパッカー包装システム、当該システムの制御方法、および、当該システムによる製品製造方法

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55154506U (https=) * 1979-04-19 1980-11-07
JPH05193629A (ja) * 1991-10-23 1993-08-03 Toyo Jidoki Co Ltd 給袋式自動包装装置
JPH09301327A (ja) * 1996-05-08 1997-11-25 Ishida Co Ltd 生産ラインの管理方法並びに管理装置
JP2016097989A (ja) * 2014-11-19 2016-05-30 共和機械株式会社 選別包装システムおよび選別包装システムの切替作業管理装置
JP2017109821A (ja) * 2015-12-15 2017-06-22 株式会社ナベル 自動倉庫の制御装置

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5536112U (https=) * 1978-08-30 1980-03-08

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS55154506U (https=) * 1979-04-19 1980-11-07
JPH05193629A (ja) * 1991-10-23 1993-08-03 Toyo Jidoki Co Ltd 給袋式自動包装装置
JPH09301327A (ja) * 1996-05-08 1997-11-25 Ishida Co Ltd 生産ラインの管理方法並びに管理装置
JP2016097989A (ja) * 2014-11-19 2016-05-30 共和機械株式会社 選別包装システムおよび選別包装システムの切替作業管理装置
JP2017109821A (ja) * 2015-12-15 2017-06-22 株式会社ナベル 自動倉庫の制御装置

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