WO2021213047A1 - Lower cylinder, needle cylinder, and circular weft knitting machine - Google Patents

Lower cylinder, needle cylinder, and circular weft knitting machine Download PDF

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Publication number
WO2021213047A1
WO2021213047A1 PCT/CN2021/079925 CN2021079925W WO2021213047A1 WO 2021213047 A1 WO2021213047 A1 WO 2021213047A1 CN 2021079925 W CN2021079925 W CN 2021079925W WO 2021213047 A1 WO2021213047 A1 WO 2021213047A1
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WO
WIPO (PCT)
Prior art keywords
knitting
hook
needle
cylinder
plate assembly
Prior art date
Application number
PCT/CN2021/079925
Other languages
French (fr)
Chinese (zh)
Inventor
黄小龙
徐峰
张育翔
Original Assignee
江阴市鑫富精密机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 江阴市鑫富精密机械有限公司 filed Critical 江阴市鑫富精密机械有限公司
Publication of WO2021213047A1 publication Critical patent/WO2021213047A1/en
Priority to ZA2022/11141A priority Critical patent/ZA202211141B/en

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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02Pile fabrics or articles having similar surface features
    • D04B1/025Pile fabrics or articles having similar surface features incorporating loose fibres, e.g. high-pile fabrics or artificial fur
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • D04B1/102Patterned fabrics or articles with stitch pattern

Definitions

  • the present invention relates to the technical field of circular weft knitting machines, in particular to a seed cylinder, needle cylinder and circular knitting machine.
  • the first object of the present invention is to provide a lower cylinder of the circular knitting machine needle cylinder, which has the effect of convenient and rapid weaving of double-sided cloth with cut loop pile.
  • a lower cylinder of a circular knitting machine needle cylinder comprising:
  • the barrel which has a cylindrical structure
  • a plurality of vertical plates are evenly arranged on the side wall of the cylinder body around the axis of the cylinder, and a vertical notch is formed between two adjacent vertical plates;
  • At least one of the vertical slots is provided with a first through groove that penetrates the thickness of the cylinder, the first through groove penetrates the top edge of the cylinder, and the longitudinal depth of the first through groove is greater than zero and less than the cylinder. Vertical height.
  • the present invention can be further configured as: at least two first through grooves are provided, and at least two vertical plates are provided between two adjacent first through grooves.
  • the present invention can be further configured such that the longitudinal depth of the first through groove is greater than zero and less than or equal to the longitudinal length of the vertical plate.
  • the present invention can be further configured as: 2n vertical plates are arranged between two adjacent first through grooves, where 0 ⁇ n ⁇ 10, and n is an integer.
  • the second object of the present invention is to provide a circular knitting machine needle cylinder, which has the effect of convenient and rapid weaving of double-sided cloth with cut loop pile.
  • a needle cylinder of a circular weft knitting machine includes an upper plate and a lower cylinder as described above, which is arranged under the upper plate.
  • the present invention can be further configured as: the upper disk includes an annular disk body and a transverse plate member, the annular disk body has a circular ring structure, and the longitudinal direction of the transverse plate member is along the radial direction of the annular disk body.
  • a plurality of said transverse plates are arranged on the upper surface of the annular plate body around the axis of the annular plate body, and a transverse notch is formed between two adjacent transverse plates.
  • the second object of the present invention is to provide a circular weft machine, which has the effect of conveniently and quickly weaving double-sided cloth with cut loop pile.
  • a circular knitting machine comprising the needle cylinder of the circular knitting machine as described above, and further comprising a hair blowing device,
  • a lower knitting needle is provided in the vertical slot without the first through groove, and the lower knitting needle moves up and down in the vertical slot;
  • a lower knife hook assembly is provided in the vertical slot with the first through groove.
  • the lower knife hook assembly includes at least one lower knitting hook and a lower knitting knife. Both the lower knitting hook and the lower knitting knife can be installed in Move up and down in the vertical slot;
  • An upper knitting needle arranged in the radial direction of the upper disk is provided in the transverse slot, and the upper knitting needle can reciprocate in the radial direction of the upper disk;
  • the blowing device drives the cut loop pile into the cylinder body through the first through groove.
  • the present invention can be further configured as: the lower knife hook assembly includes two overlapping lower knitting hooks and a lower knitting knife arranged between the two lower knitting hooks, the lower knitting knife can be Move up and down between the two lower knitting hooks, and the lower knife hook assembly can move up and down in the vertical slot.
  • the present invention may be further configured as: the hair blowing device includes an air nozzle and an air source for supplying air to the air nozzle, and the air nozzle opening is arranged in a direction toward the first through groove.
  • the present invention can be further configured as follows: the air source is a negative pressure air source, the air nozzle is arranged in the barrel, and the air nozzle is aligned with the first through groove to suck the cut loop pile into the barrel.
  • the present invention can be further configured as: the air source is a positive pressure air source, the air nozzle is arranged outside the barrel, and the air nozzle is aligned with the first through groove to blow the cut loop pile into the barrel. .
  • the present invention includes at least one of the following beneficial technical effects:
  • the circular weft machine of the present application can quickly and conveniently weave a double-sided cloth with cut loop pile on one side, avoiding the use of glue to bond in the past
  • the method not only reduces the glue bonding process, in addition, since glue bonding is not used, the double-sided fabric is also
  • Figure 1 is a schematic diagram of the structure of the syringe in Example 1;
  • Figure 2 is a partial schematic diagram of Figure 1 in Embodiment 1;
  • Figure 3 is a schematic view of the structure of the lower knife hook assembly in embodiment 1;
  • FIG. 4 is a schematic diagram of the structure of the upper knitting needle or the lower knitting needle in embodiment 1;
  • Figure 5 is a schematic diagram of the action of the lower knitting needles eating the bottom yarn and the wool yarn and the lower knife hook assembly eating the wool yarn in the first embodiment
  • Figure 6 is a schematic diagram of the action of stretching the wool yarn by the lower knife hook assembly in the first embodiment
  • FIG. 7 and 8 are schematic diagrams of the action of knitting the second cloth layer by the lower knitting needles in Embodiment 1;
  • Figure 9 is a schematic diagram of the action of the lower knives cutting the yarn loop in embodiment 1;
  • 10 is a schematic diagram of the structure of the double-sided fabric with cut loop pile in embodiment 1;
  • Example 11 is a schematic diagram of the steps of weaving a double-sided fabric with cut loop pile in Example 1;
  • FIG. 12 is a flowchart of the present invention.
  • Figure 13 is a schematic diagram of the components of the syringe
  • Figure 14 is a schematic diagram of the movement displacement track of the present invention.
  • Figure 15 is a schematic diagram of the movement and displacement trajectory of the knitting needle
  • Figure 16 is a schematic diagram of the movement and displacement trajectories of the first knitting hook and the second knitting hook;
  • Figure 17 is a schematic diagram of the movement and displacement trajectory of the knives
  • Figure 18 is a schematic diagram of the structure of the knitting needle
  • Figure 19 is a schematic diagram of the structure of the first knitting hook and the second knitting hook
  • Figure 20 is a schematic diagram of the structure of the knives
  • Figure 21 is a schematic diagram of the structure of the triangle seat
  • Figure 22 is a schematic diagram of the structure of the bottom plate assembly
  • Fig. 23 is a summary table of various parameters of Example 3 to Example 5.
  • the upper disc 1 includes an annular disc body 11 and a transverse plate 12.
  • the annular disc body 11 has a circular ring structure.
  • the longitudinal direction of the transverse plate 12 is arranged along the radial direction of the annular disc body 11, and a plurality of transverse plates 12 surround the annular disc body.
  • the axis 11 is arranged on the upper surface of the annular disc body 11, and a transverse notch 13 is formed between two adjacent transverse plates 12.
  • the transverse plate 12 can be welded to the upper plate 1, and a transverse notch 13 is formed between the two transverse plates 12; it can also be formed by milling a transverse notch 13 on the upper plate 1 to form a transverse plate. 12.
  • An upper knitting needle 4 arranged in the radial direction of the upper disk 1 is provided in the transverse slot 13, the upper knitting needle 4 has a needle tongue, and the upper knitting needle 4 can reciprocate along the radial direction of the upper disk 1.
  • the upper knitting needle 4 is driven by the cam seat above the needle cylinder to knit the first cloth layer 81.
  • the lower cylinder 2 includes a cylinder body 21 and a plurality of vertical plates 22.
  • the cylinder body 21 has a cylindrical structure.
  • a vertical slot 23 is formed between the vertical plates 22.
  • the vertical plate 22 can be welded to the cylinder 21; it can also be formed by milling a vertical slot 23 in the cylinder 21, in this case, the vertical plate 22 It is an integral structure with the barrel 21.
  • the first through grooves 24 are provided in the spaced vertical slots 23, and the lower knife hook assembly 6 is provided in the vertical notches 23 with the first through grooves 24.
  • the lower knitting needle 5 is arranged in the notch 23.
  • the lower knife hook assembly 6 adopts two combinations, one is a combination of a lower knitting knife 61 and a lower knitting hook 62, and the other is a combination of two lower knitting hooks 62 and a lower knitting knife 61, of which the lower knitting knife 61 and In the lower knitting hook 62 combination, it is only necessary to place the lower knitting knife 61 and the lower knitting hook 62 in the same vertical slot 23, and the lower knitting knife 61 and the lower knitting hook 62 can go up and down in the vertical slot 23 Movement, if the combination of two lower knitting hooks 62 and a lower knitting knife 61 is used, the lower knitting knife 61 is arranged between the two lower knitting hooks 62, the two lower knitting hooks 62 are welded together at the tail, and the two lower knitting hooks 62 Welded together at the tail, the lower knitting knife 61 is located between the two lower knitting hooks 62 and can move up and down.
  • the circular knitting machine also includes a cam seat, on which a corresponding path is provided, and the lower knitting needle 5, the lower knitting knife 61 and the lower knitting hook 62 all move along the set path of the corresponding cam seat.
  • the first through groove 24 starts from the top edge of the lower cylinder 2 and extends downward, and the first through groove 24 penetrates the thickness of the cylinder 21, so the depth of the first through groove 24 must be greater than zero, because the depth of the first through groove 24 and The length of the cut loop pile 84 is related, so the depth of the first through groove 24 can be set according to the actual situation.
  • the deepest depth of the first through groove 24 can be close to the longitudinal height of the cylinder 21.
  • the depth of the through groove 24 is less than or equal to the length of the vertical plate 22.
  • the number of the first through grooves 24 provided in the lower tube 2 is related to the density of the cut loop pile 84. At least one first through groove 24 can be provided in a lower tube 2, but this cannot form an effective pile coverage.
  • n vertical plates 22 may also be provided between two adjacent first through grooves 24, where 1 ⁇ n ⁇ 40, and n is an integer.
  • the vertical notches 23 are provided with first through grooves 24 at intervals, that is, one vertical notch 23 without the first through grooves 24 is provided between every two first through grooves 24.
  • the hair blowing device drives the cut loop pile 84 into the barrel 21 through the first through groove 24.
  • the hair blowing device includes an air nozzle 3 and an air source for supplying air to the air nozzle 3.
  • the air source can be a negative pressure air source or a positive pressure air source. If the air source is a negative pressure air source, the air nozzle 3 is arranged in the cylinder 21, and the air nozzle 3 is aligned with the first through groove 24 to cut loops. 84 is sucked into the barrel 21; if the air source is a positive pressure air source, the air nozzle 3 is arranged outside the barrel 21, and the air nozzle 3 is aligned with the first through groove 24 to blow the cut loop pile 84 into the barrel 21.
  • the blowing device blows the cut loop pile 84 into the cylinder 21, the lower knife hook assembly 6 moves downward in the vertical slot 23 to expose the first through groove 24 to facilitate blowing the cut loop pile 84 into the cylinder 21.
  • the air source is a positive pressure air source. If a negative pressure air source is used, the air nozzle 3 is provided in the cylinder 21.
  • the process of knitting the first cloth layer 81 the upper knitting needle 4 in the upper plate 1 knits the first cloth layer 81 with the aid of the corresponding triangle seat, and the pattern of the first cloth layer 81 can be appropriately adjusted according to the implementation requirements.
  • the process of knitting the second cloth layer 82 and the pile layer 86 (the pile layer 86 is composed of multiple cut loop piles 84): the lower knife hook assembly 6 first feeds the wool yarn 71, and then the lower knitting needle 5 eats the wool yarn 71 and the bottom at the same time Yarn 72;
  • the lower knife hook assembly 6 After the lower knife hook assembly 6 feeds the wool yarn 71, the lower knife hook assembly 6 moves down in the vertical direction, and the lower knitting hook 62 stretches the wool yarn 71 to the lowest point so that the linear distance from the top edge of the cylinder 21 is the cutting Length of loop pile 84;
  • the lower knitting needle 5 After the lower knitting needle 5 eats the wool yarn 71 and the bottom yarn 72, the second cloth layer 82 is knitted out, and the wool yarn 71 pulled by the lower knitting hook 62 forms a yarn loop 85 connected to the second cloth layer 82, forming After the yarn loop 85, the lower weaving knife 61 is driven to cut the yarn loop 85 to form the cut loop pile 84 connected to the bottom yarn structure.
  • the air nozzle 4 blows the cut loop pile 84 so that the cut loop pile 84 passes through the first through groove 24 enters the cylinder 51.
  • Interlacing step the upper knitting needles 4 in the upper plate 1 and the lower knitting needles 5 in the lower plate are matched, and the first cloth layer 81 and the second cloth layer 82 are connected by the connecting yarn 73.
  • the knitting needle, knife hook assembly, cam seat, and mechanism for controlling the cam seat referred to in this application are conventional structures on the circular knitting machine. Those skilled in the art can already understand their use by nouns. It should be noted that the knife hook assembly in this sentence is the aforementioned lower knife hook assembly 6, and the knitting needles in this sentence are the collective term for the aforementioned upper knitting needle 4 and lower knitting needle 5.
  • Fig. 12 is a flow chart of the present invention
  • Fig. 13 is a schematic diagram of the components of the syringe
  • Fig. 14 is a schematic diagram of the movement displacement trajectory of the present invention.
  • a knitting process for a circular knitting knitting machine in which a jersey is laminated to a cut fleece includes a circular knitting machine and a knitting action.
  • the circular knitting machine includes a knitting mechanism.
  • the knitting mechanism includes an upper plate assembly and a lower plate assembly.
  • both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole.
  • the distance between the mouth of the barrel and the spring is l 5 .
  • the syringe 100 has a gap. The depth of the gap is l 8 .
  • the notch penetrates the barrel of the needle cylinder 100, and the notch is used for inserting the first knitting hook 300 and the second knitting hook 400.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the stroke of the needle tongue 202 is l 1 .
  • the distance from the needle 201 to the first step 204 down from the needle 201 is 14 mm.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the distance between the first hook 303 and the second hook 403 is l 2 .
  • the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is l 3 .
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • Fig. 15 is a schematic diagram of the movement displacement trajectory of the knitting needle
  • Fig. 16 is a schematic diagram of the movement displacement trajectory of the first knitting hook and the second knitting hook
  • Fig. 17 is a schematic diagram of the movement displacement trajectory of the knitting knife.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm to cut the loop on the hook. X ⁇ l 3 .
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y ⁇ l 2 .
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of l 1 from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the upper plate assembly and the lower plate assembly work independently in the fifth way.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the sixth section 606.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the lowest point where the first knitting hook 300 or the second knitting hook 400 sinks is the distance Zmm between the first hook head 301 or the second hook head 401 and the spring of the needle cylinder.
  • l 8 ⁇ W so that the wool yarn cut by the knives 500 can reach the back position of the needle cylinder 100.
  • Figure 21 is a schematic diagram of the structure of the bottom plate assembly.
  • the knitting mechanism also includes a cam, an upper cam seat and a lower cam seat.
  • the triangle of the upper triangle seat has two needle paths.
  • the movement of the first needle section and the second needle section of the upper plate assembly is controlled by the triangle on the upper cam seat, which can control the knitting needle 200 of the upper plate assembly to start or float the needle in the first needle section or the second needle section.
  • Four triangles are installed on the lower triangle seat.
  • the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly move in the four triangles correspondingly.
  • Both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the specification of the knitting needle 200 is 150 mm
  • the specification of the first knitting hook 300 is 72 mm
  • the specification of the second knitting hook 400 is 108.5 mm
  • the specification of the knitting knife 500 is 22.63 m.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knitting knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ l 3 , that is, X ⁇ 4mm, and the loop on the hook is cut off.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the needle cylinder mouth is Ymm, and Y ⁇ l 2 that is, Y ⁇ 31mm.
  • Y 16mm.
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ 5mm, to cut the loop on the hook.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the eighth way starting the needle, starting the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the second knitting hook 400 of the bottom plate assembly is hooked.
  • the ninth way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y ⁇ l 2 that is, Y ⁇ 33mm.
  • Y 13.5mm.
  • the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn.
  • both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder.
  • the eleventh road hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the twelfth way the second hanging of the bottom yarn.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • Both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the specification of the knitting needle 200 is 152 mm
  • the specification of the first knitting hook 300 is 74 mm
  • the specification of the second knitting hook 400 is 110.5 mm
  • the specification of the knitting knife 500 is 22.63 mm.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knitting knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ l 3 , that is, X ⁇ 5mm, and the loop on the hook is cut off.
  • X 5mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 5 mm to cut the loop on the hook.
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y ⁇ l 2 that is, Y ⁇ 33mm.
  • Y 18mm.
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ 5mm, to cut the loop on the hook.
  • X 5mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 5 mm to cut the loop on the hook.
  • the eighth way starting the needle, starting the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the second knitting hook 400 of the bottom plate assembly is hooked.
  • the ninth way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y ⁇ l 2 that is, Y ⁇ 33mm.
  • Y 18mm.
  • the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn.
  • both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder.
  • the eleventh road hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the twelfth way the second hanging of the bottom yarn.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • Both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the specification of the knitting needle 200 is 154 mm
  • the specification of the first knitting hook 300 is 76 mm
  • the specification of the second knitting hook 400 is 112.5 mm
  • the specification of the knitting knife 500 is 22.63 mm.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knitting knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ l 3 , that is, X ⁇ 4mm, and the loop on the hook is cut off.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the second section 602. As shown in FIG.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y ⁇ l 2 that is, Y ⁇ 35mm.
  • Y 18mm.
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a half-needle to form a pair of pulls, and play the role of connecting the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ 4mm, to cut the loop on the hook.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the eighth way starting the needle, starting the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the second knitting hook 400 of the bottom plate assembly is hooked.
  • the ninth way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y ⁇ l 2 that is, Y ⁇ 35mm.
  • Y 18mm.
  • the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn.
  • both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder.
  • the eleventh road hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the twelfth way the second hanging of the bottom yarn.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • Figure 23 is a summary table of the parameters of the implementation: 3 to Example 5.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The present invention relates to the technical field of circular weft knitting machines, and in particular to a lower cylinder of a needle cylinder of a circular weft knitting machine. The lower cylinder comprises: a cylinder body, which is of a cylindrical structure; and a plurality of vertical plate members, which are evenly arranged on an outer side wall of the cylinder body around the axis of the cylinder body, with a vertical slot being provided between every two adjacent vertical plate members, wherein at least one vertical slot is internally provided with a first through groove penetrating the cylinder body in the thickness direction; the first through groove penetrates the top edge of the cylinder body; and the longitudinal depth of the first through groove is larger than zero and smaller than the longitudinal height of the cylinder body. The present invention has the effect of conveniently and quickly weaving double-faced cloth having cut loop piles. The invention relates to the technical field of circular weft knitting machines, and in particular to a needle cylinder of a circular weft knitting machine. The invention relates to the technical field of circular weft knitting machines, and in particular to a circular weft knitting machine.

Description

一种下筒、针筒以及圆纬机Lower cylinder, needle cylinder and circular weft machine 技术领域Technical field
本发明涉及圆纬机的技术领域,尤其是涉及一种种下筒、针筒以及圆纬机。The present invention relates to the technical field of circular weft knitting machines, in particular to a seed cylinder, needle cylinder and circular knitting machine.
背景技术Background technique
当今以圆纬机织成布料具有割圈绒的布料均仅具有单面,导致从业者如欲增加布料的丰厚感、保暖性或组织多样性,便需以黏合另一单面布料的方式,才可完成需求。Nowadays, the fabrics woven with circular knitting machines with cut loop piles have only one side. As a result, if practitioners want to increase the richness, warmth, or organization diversity of the fabric, they need to adhere to another single-sided fabric. Only then can the demand be fulfilled.
发明内容Summary of the invention
针对现有技术存在的不足,本发明的目的一是提供一种圆纬机针筒下筒,其具有方便快速织出具有割圈绒的双面布的效果。In view of the shortcomings of the prior art, the first object of the present invention is to provide a lower cylinder of the circular knitting machine needle cylinder, which has the effect of convenient and rapid weaving of double-sided cloth with cut loop pile.
本发明的上述发明目的是通过以下技术方案得以实现的:The above-mentioned object of the present invention is achieved through the following technical solutions:
一种圆纬机针筒下筒,包括:A lower cylinder of a circular knitting machine needle cylinder, comprising:
筒体,其具有圆筒形结构;The barrel, which has a cylindrical structure;
多个竖直板件,多个所述竖直板件均匀环绕筒体轴线设置在筒体外侧壁上,相邻两个所述竖直板件之间形成竖直槽口;A plurality of vertical plates, the plurality of vertical plates are evenly arranged on the side wall of the cylinder body around the axis of the cylinder, and a vertical notch is formed between two adjacent vertical plates;
其中至少一个所述竖直槽口内设有贯通筒体厚度的第一贯通槽,所述第一贯通槽贯通所述筒体顶边,所述第一贯通槽纵向深度大于零且小于筒体纵向高度。At least one of the vertical slots is provided with a first through groove that penetrates the thickness of the cylinder, the first through groove penetrates the top edge of the cylinder, and the longitudinal depth of the first through groove is greater than zero and less than the cylinder. Vertical height.
本发明在一较佳示例中可以进一步配置为:所述第一贯通槽至少设有两个,相邻两个所述第一贯通槽之间至少设有两个竖直板件。In a preferred example, the present invention can be further configured as: at least two first through grooves are provided, and at least two vertical plates are provided between two adjacent first through grooves.
本发明在一较佳示例中可以进一步配置为:所述第一贯通槽纵向深度大于零且小于或等于竖直板件的纵向长度。In a preferred example, the present invention can be further configured such that the longitudinal depth of the first through groove is greater than zero and less than or equal to the longitudinal length of the vertical plate.
本发明在一较佳示例中可以进一步配置为:相邻两个所述第一贯通槽之间设有2n个竖直板件,其中0<n<10,且n为整数。In a preferred example, the present invention can be further configured as: 2n vertical plates are arranged between two adjacent first through grooves, where 0<n<10, and n is an integer.
本发明的目的二是提供一种圆纬机针筒,其具有方便快速织出具有割圈绒的双面布的效果。The second object of the present invention is to provide a circular knitting machine needle cylinder, which has the effect of convenient and rapid weaving of double-sided cloth with cut loop pile.
本发明的上述发明目的是通过以下技术方案得以实现的:The above-mentioned object of the present invention is achieved through the following technical solutions:
一种圆纬机针筒,包括上盘和设置在上盘下方如上述的下筒。A needle cylinder of a circular weft knitting machine includes an upper plate and a lower cylinder as described above, which is arranged under the upper plate.
本发明在一较佳示例中可以进一步配置为:所述上盘包括环形盘体和横向板件,所述环形盘体具有圆环形结构,所述横向板件长度方向沿环形盘体径向方向设置,多个所述横向板件环绕环形盘体轴线设置在环形盘体上表面,相邻两个所述横向板件之间形成横向槽口。In a preferred example, the present invention can be further configured as: the upper disk includes an annular disk body and a transverse plate member, the annular disk body has a circular ring structure, and the longitudinal direction of the transverse plate member is along the radial direction of the annular disk body. A plurality of said transverse plates are arranged on the upper surface of the annular plate body around the axis of the annular plate body, and a transverse notch is formed between two adjacent transverse plates.
本发明的目的二是提供一种圆纬机,其具有方便快速织出具有割圈绒的双面布的效果。The second object of the present invention is to provide a circular weft machine, which has the effect of conveniently and quickly weaving double-sided cloth with cut loop pile.
本发明的上述发明目的是通过以下技术方案得以实现的:The above-mentioned object of the present invention is achieved through the following technical solutions:
一种圆纬机,包括如上述的圆纬机针筒,还包括吹毛装置,A circular knitting machine, comprising the needle cylinder of the circular knitting machine as described above, and further comprising a hair blowing device,
不具有所述第一贯通槽的竖直槽口内设有一下部织针,所述下部织针在所述竖直槽口内上下运动;A lower knitting needle is provided in the vertical slot without the first through groove, and the lower knitting needle moves up and down in the vertical slot;
具有所述第一贯通槽的竖直槽口内设有一下部刀钩组件,所述下部刀钩组件包括至少一个下部织钩和一个下部织刀,所述下部织钩和下部织刀均可在竖直槽口内上下运动;A lower knife hook assembly is provided in the vertical slot with the first through groove. The lower knife hook assembly includes at least one lower knitting hook and a lower knitting knife. Both the lower knitting hook and the lower knitting knife can be installed in Move up and down in the vertical slot;
所述横向槽口内设有沿上盘径向方向设置的上部织针,所述上部织针可沿上盘径向方向往复运动;An upper knitting needle arranged in the radial direction of the upper disk is provided in the transverse slot, and the upper knitting needle can reciprocate in the radial direction of the upper disk;
所述吹毛装置驱使割圈绒通过第一贯通槽进入筒体内。The blowing device drives the cut loop pile into the cylinder body through the first through groove.
本发明在一较佳示例中可以进一步配置为:所述下部刀钩组件包括两个重合叠放的下部织钩和设置在两个下部织钩之间的下部织刀,所述下部织刀可在两个下部织钩之间上下运动,所述下部刀钩组件可在竖直槽口内上下运动。In a preferred example, the present invention can be further configured as: the lower knife hook assembly includes two overlapping lower knitting hooks and a lower knitting knife arranged between the two lower knitting hooks, the lower knitting knife can be Move up and down between the two lower knitting hooks, and the lower knife hook assembly can move up and down in the vertical slot.
本发明在一较佳示例中可以进一步配置为:所述吹毛装置包括气嘴和为气嘴供气的气源,所述气嘴嘴口朝向第一贯通槽方向设置。In a preferred example, the present invention may be further configured as: the hair blowing device includes an air nozzle and an air source for supplying air to the air nozzle, and the air nozzle opening is arranged in a direction toward the first through groove.
本发明在一较佳示例中可以进一步配置为:所述气源为负压气源,所述气嘴设置在筒体内,所述气嘴对准第一贯通槽将割圈绒吸入筒体内。In a preferred example, the present invention can be further configured as follows: the air source is a negative pressure air source, the air nozzle is arranged in the barrel, and the air nozzle is aligned with the first through groove to suck the cut loop pile into the barrel.
本发明在一较佳示例中可以进一步配置为:所述气源为正压气源,所述气嘴设置在筒体外,所述气嘴对准第一贯通槽将割圈绒吹入筒体内。In a preferred example, the present invention can be further configured as: the air source is a positive pressure air source, the air nozzle is arranged outside the barrel, and the air nozzle is aligned with the first through groove to blow the cut loop pile into the barrel. .
综上所述,本发明包括以下至少一种有益技术效果:In summary, the present invention includes at least one of the following beneficial technical effects:
本申请的圆纬机可以方便快速织出一面具有割圈绒的双面布,避免以往采用胶水黏合The circular weft machine of the present application can quickly and conveniently weave a double-sided cloth with cut loop pile on one side, avoiding the use of glue to bond in the past
的方式,不仅减少了胶水黏合这一道工序,此外,由于不采用胶水黏合,该双面布也The method not only reduces the glue bonding process, in addition, since glue bonding is not used, the double-sided fabric is also
更加卫生。More hygienic.
附图说明Description of the drawings
图1是实施例1中针筒的结构示意图;Figure 1 is a schematic diagram of the structure of the syringe in Example 1;
图2是实施例1中图1的局部示意图;Figure 2 is a partial schematic diagram of Figure 1 in Embodiment 1;
图3是实施例1中下部刀钩组件的结构示意图;Figure 3 is a schematic view of the structure of the lower knife hook assembly in embodiment 1;
图4是实施例1中上部织针或下部织针的结构示意图;4 is a schematic diagram of the structure of the upper knitting needle or the lower knitting needle in embodiment 1;
图5是实施例1中下部织针吃入底纱和毛纱以及下部刀钩组件吃入毛纱的动作示意图;Figure 5 is a schematic diagram of the action of the lower knitting needles eating the bottom yarn and the wool yarn and the lower knife hook assembly eating the wool yarn in the first embodiment;
图6是实施例1中下部刀钩组件拉伸毛纱的动作示意图;Figure 6 is a schematic diagram of the action of stretching the wool yarn by the lower knife hook assembly in the first embodiment;
图7和图8是实施例1中下部织针编织第二布层的动作示意图;7 and 8 are schematic diagrams of the action of knitting the second cloth layer by the lower knitting needles in Embodiment 1;
图9是实施例1中下部织刀切割纱圈的动作示意图;Figure 9 is a schematic diagram of the action of the lower knives cutting the yarn loop in embodiment 1;
图10是实施例1中具有割圈绒双面布的结构示意图;10 is a schematic diagram of the structure of the double-sided fabric with cut loop pile in embodiment 1;
图11是实施例1中编织具有割圈绒双面布的步骤示意图;11 is a schematic diagram of the steps of weaving a double-sided fabric with cut loop pile in Example 1;
图12为本发明的流程图;Figure 12 is a flowchart of the present invention;
图13为针筒的组件示意图;Figure 13 is a schematic diagram of the components of the syringe;
图14为本发明的运动位移轨迹示意图;Figure 14 is a schematic diagram of the movement displacement track of the present invention;
图15为织针的运动位移轨迹示意图;Figure 15 is a schematic diagram of the movement and displacement trajectory of the knitting needle;
图16为第一织钩和第二织钩的运动位移轨迹示意图;Figure 16 is a schematic diagram of the movement and displacement trajectories of the first knitting hook and the second knitting hook;
图17为织刀的运动位移轨迹示意图;Figure 17 is a schematic diagram of the movement and displacement trajectory of the knives;
图18为织针的结构示意图;Figure 18 is a schematic diagram of the structure of the knitting needle;
图19为第一织钩和第二织钩的结构示意图;Figure 19 is a schematic diagram of the structure of the first knitting hook and the second knitting hook;
图20为织刀的结构示意图;Figure 20 is a schematic diagram of the structure of the knives;
图21为三角座的结构示意图;Figure 21 is a schematic diagram of the structure of the triangle seat;
图22为下盘组件的结构示意图;Figure 22 is a schematic diagram of the structure of the bottom plate assembly;
图23为实施例3~实施例5各参数汇总表。Fig. 23 is a summary table of various parameters of Example 3 to Example 5.
图中,1、上盘;11、环形盘体;12、横向板件;13、横向槽口;2、下筒;21、筒体;22、竖直板件;23、竖直槽口;24、第一贯通槽;3、气嘴;4、上部织针;5、下部织针;6、下部刀钩组件;61、下部织刀;62、下部织钩;71、毛纱;72;底纱;73、连接纱;81、第一布层;82、第二布层;83、连接层;84、割圈绒;85、纱圈;86、绒毛层;100、针筒;101、上体;102、下体;103、插片;104、护齿;200、织针;201、针头;202、针舌;203、针脚;300、第一织钩;301、第一钩头;302、第一钩杆;303、第一钩脚;400、第二织钩;401、第二钩头;402、第二钩杆;403、第二钩脚;500、织刀;501、刀头;502、刀杆;601、第一段;602、第二段;603、第三段;604、第四段;605、第五段;606、第六段。In the figure, 1. upper plate; 11, annular plate body; 12, transverse plate; 13, transverse notch; 2. lower cylinder; 21, cylinder body; 22, vertical plate; 23, vertical notch; 24. The first through groove; 3. Air nozzle; 4. Upper knitting needle; 5. Lower knitting needle; 6. Lower knife hook assembly; 61. Lower knitting knife; 62. Lower knitting hook; 71. Wool yarn; 72; Bottom Yarn; 73, connecting yarn; 81, first cloth layer; 82, second cloth layer; 83, connecting layer; 84, cut loop pile; 85, yarn loop; 86, pile layer; 100, needle cylinder; 101, upper Body; 102, lower body; 103, insert; 104, mouthguard; 200, knitting needle; 201, needle; 202, needle tongue; 203, stitch; 300, first knitting hook; 301, first hook head; 302, First hook rod; 303, first hook foot; 400, second knitting hook; 401, second hook head; 402, second hook rod; 403, second hook foot; 500, knitting knife; 501, knife head; 502. Tool bar; 601, the first section; 602, the second section; 603, the third section; 604, the fourth section; 605, the fifth section; 606, the sixth section.
具体实施方式Detailed ways
以下结合附图对本发明作进一步详细说明。Hereinafter, the present invention will be further described in detail with reference to the accompanying drawings.
实施例:Examples:
参照图1-11,为本发明公开的一种圆纬机,包括下筒2、设置在下筒2上方的上盘1和吹毛装置。1-11, it is a circular weft knitting machine disclosed in the present invention, which includes a lower barrel 2, an upper plate 1 arranged above the lower barrel 2, and a hair blowing device.
上盘1包括环形盘体11和横向板件12,环形盘体11具有圆环形结构,横向板件12长度方向沿环形盘体11径向方向设置,多个横向板件12环绕环形盘体11轴线设置在环形盘体11上表面,相邻两个横向板件12之间形成横向槽口13。The upper disc 1 includes an annular disc body 11 and a transverse plate 12. The annular disc body 11 has a circular ring structure. The longitudinal direction of the transverse plate 12 is arranged along the radial direction of the annular disc body 11, and a plurality of transverse plates 12 surround the annular disc body. The axis 11 is arranged on the upper surface of the annular disc body 11, and a transverse notch 13 is formed between two adjacent transverse plates 12.
横向板件12可以是焊接在上盘1上的,两个横向板件12之间形成横向槽口13;也可以是通过在上盘1上铣出的横向槽口13,从而形成横向板件12。The transverse plate 12 can be welded to the upper plate 1, and a transverse notch 13 is formed between the two transverse plates 12; it can also be formed by milling a transverse notch 13 on the upper plate 1 to form a transverse plate. 12.
横向槽口13内设有沿上盘1径向方向设置的上部织针4,上部织针4具有针舌,上部织针4可沿上盘1径向方向往复运动。An upper knitting needle 4 arranged in the radial direction of the upper disk 1 is provided in the transverse slot 13, the upper knitting needle 4 has a needle tongue, and the upper knitting needle 4 can reciprocate along the radial direction of the upper disk 1.
上部织针4通过针筒上方的三角座驱动,从而编织第一布层81。The upper knitting needle 4 is driven by the cam seat above the needle cylinder to knit the first cloth layer 81.
下筒2包括筒体21和多个竖直板件22,筒体21具有圆筒形结构,多个竖直板件22均匀环绕筒体21轴线设置在筒体21外侧壁上,相邻两个竖直板件22之间形成竖直槽口23。The lower cylinder 2 includes a cylinder body 21 and a plurality of vertical plates 22. The cylinder body 21 has a cylindrical structure. A vertical slot 23 is formed between the vertical plates 22.
竖直板件22可以是焊接在筒体21上的;也可以是通过在筒体21铣出竖直槽口23,从而形成竖直板件22,在这种情况下,竖直板件22与筒体21是一体式结构。The vertical plate 22 can be welded to the cylinder 21; it can also be formed by milling a vertical slot 23 in the cylinder 21, in this case, the vertical plate 22 It is an integral structure with the barrel 21.
在间隔设置的竖直槽口23内设有第一贯通槽24,在具有第一贯通槽24的竖直槽口23内设置下部刀钩组件6,在不具有第一贯通槽24的竖直槽口23内设置下部织针5。The first through grooves 24 are provided in the spaced vertical slots 23, and the lower knife hook assembly 6 is provided in the vertical notches 23 with the first through grooves 24. The lower knitting needle 5 is arranged in the notch 23.
下部刀钩组件6采用两种组合方式,其一为一下部织刀61和一下部织钩62组合,其二为两下部织钩62和一下部织刀61组合,其中一下部织刀61和一下部织钩62组合中,只需将该下部织刀61和下部织钩62放置于同一个竖直槽口23内,下部织刀61和下部织钩62可在竖直槽口23内上下运动,若采用两个下部织钩62和一个下部织刀61组合,下部织刀61设置两个下部织钩62之间,两个下部织钩62在尾部焊接在一起,两个下部织钩62在尾部焊接在一起,下部织刀61位于两个下部织钩62之间并可上下运动。The lower knife hook assembly 6 adopts two combinations, one is a combination of a lower knitting knife 61 and a lower knitting hook 62, and the other is a combination of two lower knitting hooks 62 and a lower knitting knife 61, of which the lower knitting knife 61 and In the lower knitting hook 62 combination, it is only necessary to place the lower knitting knife 61 and the lower knitting hook 62 in the same vertical slot 23, and the lower knitting knife 61 and the lower knitting hook 62 can go up and down in the vertical slot 23 Movement, if the combination of two lower knitting hooks 62 and a lower knitting knife 61 is used, the lower knitting knife 61 is arranged between the two lower knitting hooks 62, the two lower knitting hooks 62 are welded together at the tail, and the two lower knitting hooks 62 Welded together at the tail, the lower knitting knife 61 is located between the two lower knitting hooks 62 and can move up and down.
圆纬机还包括三角座,三角座上设有相应的路径,下部织针5和下部织刀61和下部织钩62均沿相应三角座的设定路径运动。The circular knitting machine also includes a cam seat, on which a corresponding path is provided, and the lower knitting needle 5, the lower knitting knife 61 and the lower knitting hook 62 all move along the set path of the corresponding cam seat.
为方便图示,图示中仅在示出了一个下部刀钩组件6、一个下部织针5、两个上部织针4,但在实际使用时,根据具体的编织工艺的需求,设置下部刀钩组件6、下部织针5以及上部织针4的数量。For the convenience of illustration, only one lower knife hook assembly 6, one lower knitting needle 5, and two upper knitting needles 4 are shown in the figure. However, in actual use, the lower knife is set according to the requirements of the specific knitting process. The number of hook assembly 6, lower knitting needles 5 and upper knitting needles 4.
第一贯通槽24由下筒2顶部边沿开始向下延伸,并且第一贯通槽24贯通筒体21的厚度,所以第一贯通槽24的深度必然大于零,由于第一贯通槽24的深度与割圈绒84的长度相关联,所以第一贯通槽24的深度可根据实际情况设置,第一贯通槽24的深度最深可接近于筒体21的纵向高度,在本实施中优先采用,第一贯通槽24的深度小于或等于竖直板件22的长度。The first through groove 24 starts from the top edge of the lower cylinder 2 and extends downward, and the first through groove 24 penetrates the thickness of the cylinder 21, so the depth of the first through groove 24 must be greater than zero, because the depth of the first through groove 24 and The length of the cut loop pile 84 is related, so the depth of the first through groove 24 can be set according to the actual situation. The deepest depth of the first through groove 24 can be close to the longitudinal height of the cylinder 21. The depth of the through groove 24 is less than or equal to the length of the vertical plate 22.
下筒2中设置的第一贯通槽24的数量与割圈绒84的疏密程度相关,在一个下筒2中可以最少设置一个第一贯通槽24,但是这样无法形成有效的绒毛覆盖率。此外也可在相邻两个第一贯通槽24之间设有n个竖直板件22,其中1<n<40,且n为整数。在本实施例中优选:竖直槽口23间隔设置第一贯通槽24,即每两个第一贯通槽24之间设置一个不具有第一贯通槽24的竖直槽口23。在说明书附图中,仅展示了优选的实施例方案。The number of the first through grooves 24 provided in the lower tube 2 is related to the density of the cut loop pile 84. At least one first through groove 24 can be provided in a lower tube 2, but this cannot form an effective pile coverage. In addition, n vertical plates 22 may also be provided between two adjacent first through grooves 24, where 1<n<40, and n is an integer. In this embodiment, it is preferable that the vertical notches 23 are provided with first through grooves 24 at intervals, that is, one vertical notch 23 without the first through grooves 24 is provided between every two first through grooves 24. In the drawings of the specification, only the preferred embodiment solutions are shown.
吹毛装置驱使割圈绒84通过第一贯通槽24进入筒体21内,吹毛装置包括气嘴3和为 气嘴3供气的气源,气嘴3嘴口朝向第一贯通槽24方向设置。The hair blowing device drives the cut loop pile 84 into the barrel 21 through the first through groove 24. The hair blowing device includes an air nozzle 3 and an air source for supplying air to the air nozzle 3.
气源可以为负压气源也可以为正压气源,若气源选择负压气源,则气嘴3设置在筒体21内,气嘴3对准第一贯通槽24将割圈绒84吸入筒体21内;若气源选择正压气源,则气嘴3设置在筒体21外,气嘴3对准第一贯通槽24将割圈绒84吹入筒体21外。在吹毛装置将割圈绒84吹入筒体21内时,下部刀钩组件6在竖直槽口23内向下移动,露出第一贯通槽24便于将割圈绒84吹入筒体21内。The air source can be a negative pressure air source or a positive pressure air source. If the air source is a negative pressure air source, the air nozzle 3 is arranged in the cylinder 21, and the air nozzle 3 is aligned with the first through groove 24 to cut loops. 84 is sucked into the barrel 21; if the air source is a positive pressure air source, the air nozzle 3 is arranged outside the barrel 21, and the air nozzle 3 is aligned with the first through groove 24 to blow the cut loop pile 84 into the barrel 21. When the blowing device blows the cut loop pile 84 into the cylinder 21, the lower knife hook assembly 6 moves downward in the vertical slot 23 to expose the first through groove 24 to facilitate blowing the cut loop pile 84 into the cylinder 21.
在图示中,仅展示了气源为正压气源时的图示,若是采用负压气源,则将气嘴3设置在筒体21内。In the figure, only the figure when the air source is a positive pressure air source is shown. If a negative pressure air source is used, the air nozzle 3 is provided in the cylinder 21.
编织流程举例如下:An example of the weaving process is as follows:
编织第一布层81的流程:上盘1内的上部织针4在相应的三角座辅助下编织第一布层81,而该第一布层81的花样可根据实施需求进行适度调整。The process of knitting the first cloth layer 81: the upper knitting needle 4 in the upper plate 1 knits the first cloth layer 81 with the aid of the corresponding triangle seat, and the pattern of the first cloth layer 81 can be appropriately adjusted according to the implementation requirements.
编织第二布层82和绒毛层86(绒毛层86即由多根割圈绒84构成)的流程:下部刀钩组件6首先喂入毛纱71,而后下部织针5同时吃入毛纱71和底纱72;The process of knitting the second cloth layer 82 and the pile layer 86 (the pile layer 86 is composed of multiple cut loop piles 84): the lower knife hook assembly 6 first feeds the wool yarn 71, and then the lower knitting needle 5 eats the wool yarn 71 and the bottom at the same time Yarn 72;
下部刀钩组件6喂入毛纱71后,下部刀钩组件6沿竖直方向向下移动,下部织钩62将毛纱71拉伸至最低点使其距离筒体21顶部边沿的直线距离即为割圈绒84的长度;After the lower knife hook assembly 6 feeds the wool yarn 71, the lower knife hook assembly 6 moves down in the vertical direction, and the lower knitting hook 62 stretches the wool yarn 71 to the lowest point so that the linear distance from the top edge of the cylinder 21 is the cutting Length of loop pile 84;
下部织针5吃入毛纱71和底纱72后,织出第二布层82即底纱组织,下部织钩62牵拉的毛纱71形成连接在第二布层82上的纱圈85,形成纱圈85后,通过驱动下部织刀61对纱圈85进行切纱,形成连接底纱组织的割圈绒84,气嘴4吹起割圈绒84,使得割圈绒84通过第一贯通槽24进入到筒体51内。After the lower knitting needle 5 eats the wool yarn 71 and the bottom yarn 72, the second cloth layer 82 is knitted out, and the wool yarn 71 pulled by the lower knitting hook 62 forms a yarn loop 85 connected to the second cloth layer 82, forming After the yarn loop 85, the lower weaving knife 61 is driven to cut the yarn loop 85 to form the cut loop pile 84 connected to the bottom yarn structure. The air nozzle 4 blows the cut loop pile 84 so that the cut loop pile 84 passes through the first through groove 24 enters the cylinder 51.
交织步骤:上盘1内的上部织针4和下盘内下部织针5配合,通过连接纱73将第一布层81与第二布层82连接在一起。Interlacing step: the upper knitting needles 4 in the upper plate 1 and the lower knitting needles 5 in the lower plate are matched, and the first cloth layer 81 and the second cloth layer 82 are connected by the connecting yarn 73.
本申请前述所指织针、刀钩组件、三角座、控制三角座的机构为该圆纬机上的常规结构,该领域通常技术人员已可由名词了解其用途,本文于此不于赘述,此外需要说明的是,本句中的刀钩组件即为前述的下部刀钩组件6,本句中的织针即为前述的上部织针4和下部织针5的统称。The knitting needle, knife hook assembly, cam seat, and mechanism for controlling the cam seat referred to in this application are conventional structures on the circular knitting machine. Those skilled in the art can already understand their use by nouns. It should be noted that the knife hook assembly in this sentence is the aforementioned lower knife hook assembly 6, and the knitting needles in this sentence are the collective term for the aforementioned upper knitting needle 4 and lower knitting needle 5.
实施例2:Example 2:
图12为本发明的流程图,图13为针筒的组件示意图,图14为本发明的运动位移轨迹示意图。结合图12、图13和图14,一种汗布贴合割绒布的针织圆纬机用针织工艺,包括针织圆纬机和编织动作。针织圆纬机包括编织机构。编织机构包括上盘组件和下盘组件。Fig. 12 is a flow chart of the present invention, Fig. 13 is a schematic diagram of the components of the syringe, and Fig. 14 is a schematic diagram of the movement displacement trajectory of the present invention. Combining Fig. 12, Fig. 13 and Fig. 14, a knitting process for a circular knitting knitting machine in which a jersey is laminated to a cut fleece includes a circular knitting machine and a knitting action. The circular knitting machine includes a knitting mechanism. The knitting mechanism includes an upper plate assembly and a lower plate assembly.
图18为织针的结构示意图,图19为第一织钩和第二织钩的结构示意图,图20为织刀的结构示意图,图21为三角座的结构示意图。结合图18~图21,上盘组件和下盘组件均包 括针筒100。针筒100包括一体成型的上体101和下体102。针筒100开设埋置弹簧用孔,孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。针筒100开设缺口。缺口的深度为l 8。缺口贯穿针筒100的筒体,缺口用于插入第一织钩300和第二织钩400。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1。针头201到从针头201往下第一个的第一台阶204的距离为l 4mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm,第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距离为l 7mm,并且,l 6=l 7。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。初始工作状态时,第一钩脚303和第二钩脚403之间的距离为l 2。初始工作状态时,第一钩头301或第二钩头401和刀头501之间的距离为l 3。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。 18 is a schematic diagram of the structure of the knitting needle, FIG. 19 is a schematic diagram of the structure of the first knitting hook and the second hook, FIG. 20 is a schematic diagram of the structure of the knitting knife, and FIG. 21 is a schematic diagram of the structure of the triangle seat. With reference to FIGS. 18-21, both the upper disc assembly and the lower disc assembly include a syringe 100. The syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed. The syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole. The distance between the mouth of the barrel and the spring is l 5 . The syringe 100 has a gap. The depth of the gap is l 8 . The notch penetrates the barrel of the needle cylinder 100, and the notch is used for inserting the first knitting hook 300 and the second knitting hook 400. The lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103. The upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400. The knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203. A plurality of first steps 204 are provided between the needle tongue 202 and the needle 203. The stroke of the needle tongue 202 is l 1 . The distance from the needle 201 to the first step 204 down from the needle 201 is 14 mm. The first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303. A plurality of second steps 304 are provided on the first hook rod 302. The distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm, and the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403. A plurality of third steps 404 are provided on the second hook rod 402. The distance from the second hook head 401 to the first third step 404 down from the second hook head 401 is l 7 mm, and l 6 =l 7 . Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove. The weaving knife 500 includes a knife head 501 and a knife shaft 502. In the initial working state, the distance between the first hook 303 and the second hook 403 is l 2 . In the initial working state, the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is l 3 . The movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment. The movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
图15为织针的运动位移轨迹示意图,图16为第一织钩和第二织钩的运动位移轨迹示意图,图17为织刀的运动位移轨迹示意图。结合图15~图17,编织机构包括以下动作步骤:Fig. 15 is a schematic diagram of the movement displacement trajectory of the knitting needle, Fig. 16 is a schematic diagram of the movement displacement trajectory of the first knitting hook and the second knitting hook, and Fig. 17 is a schematic diagram of the movement displacement trajectory of the knitting knife. With reference to Figures 15-17, the knitting mechanism includes the following action steps:
第一路:起半针,起刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉,起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm,切断钩上的线圈。X≥l 3The first way: start a half stitch, start a knife. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601. The knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch. At the same time, the knitting knife 500 of the bottom plate assembly is raised Xmm to cut the loop on the hook. X≥l 3 .
第二路:起针,起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。The second way: start the needle, start the hook. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602. The knitting needle 200 of the bottom plate assembly starts. The first knitting hook 300 of the bottom plate assembly is hooked.
第三路:收针,收钩,挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时,最高点和针筒口之间的垂直距离为Ymm,Y≤l 2。此时,下盘组件的织针200和第一织钩300同时挂毛纱。此时,下盘组件的第二织钩400和织刀500均处在不工作的状态。 The third way: narrowing the needle, closing the hook, and hanging the wool yarn. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603. When the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y≤l 2 . At this time, the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
第四路:下盘完成挂毛纱,针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮 线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为l 1时,下盘组件的织针200开始平移。同时,下盘组件的第一织钩300继续收钩,第一织钩300下沉且到达最低点。 The fourth way: the yarn hanging on the lower plate is completed, and the needle does not fall off the loop. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604. When the knitting needle 200 of the bottom plate assembly reaches a distance of l 1 from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation. At the same time, the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
第五路:上盘挂纱,下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针,挂好纱后收针,完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时,下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时,下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后,收针脱圈。此时,下盘组件的的第二织钩400和织刀500均处在不工作的状态。上盘组件和下盘组件在第五路时为单独工作。Fifth way: hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate. The needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state. When the first knitting hook 300 of the bottom plate assembly reaches the lowest point, the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state. The upper plate assembly and the lower plate assembly work independently in the fifth way.
第六路:下盘第二次挂底纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第六段606。下盘组件的织针200第二次挂一根底纱,可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针,完成绑毛纱。此时,上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。Sixth way: hang the bottom yarn for the second time on the bottom plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the sixth section 606. The knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn. The knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed. At this time, the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
第七路:第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环,上盘组件和下盘组件的工作十二路为一个工作循环。Seventh way: the first knitting hook 300 is replaced with the second knitting hook 400. The second knitting hook 400 circulates according to the first path→the sixth path of the first knitting hook 300. The first knitting hook 300 circulates according to the first path→the sixth path of the second knitting hook 400. The other parts of the upper plate assembly and the lower plate assembly follow the first → sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
在第四路或第十路中,第一织钩300或第二织钩400下沉的最低点为第一钩头301或第二钩头401距针筒的弹簧的距离Zmm,计算公式如下:Z=l 4-Y-W-N,式中,W为第一织钩300或第二织钩400不工作时,第一钩头301或第二钩头401和针筒口之间的距离,N为针筒100的弹簧宽度。同时,l 8≤W,使织刀500割断的毛纱可以达到针筒100的背面位置。 In the fourth or tenth path, the lowest point where the first knitting hook 300 or the second knitting hook 400 sinks is the distance Zmm between the first hook head 301 or the second hook head 401 and the spring of the needle cylinder. The calculation formula is as follows : Z = l 4- YWN, where W is the distance between the first hook head 301 or the second hook head 401 and the mouth of the needle cylinder when the first knitting hook 300 or the second knitting hook 400 is not working, and N is the needle The spring width of the barrel 100. At the same time, l 8 ≤W, so that the wool yarn cut by the knives 500 can reach the back position of the needle cylinder 100.
图21为下盘组件的结构示意图。如图21所示,编织机构还包括三角、上三角座和下三角座。上三角座的三角有两条针道。上盘组件的第一针段和第二针段运动由上三角座上的三角控制,可控制上盘组件的织针200在第一针段或第二针段起针或浮针。下三角座上安装四个三角。下盘组件的织针200、第一织钩300、第二织钩400和织刀500对应在四个三角内运动。Figure 21 is a schematic diagram of the structure of the bottom plate assembly. As shown in Figure 21, the knitting mechanism also includes a cam, an upper cam seat and a lower cam seat. The triangle of the upper triangle seat has two needle paths. The movement of the first needle section and the second needle section of the upper plate assembly is controlled by the triangle on the upper cam seat, which can control the knitting needle 200 of the upper plate assembly to start or float the needle in the first needle section or the second needle section. Four triangles are installed on the lower triangle seat. The knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly move in the four triangles correspondingly.
实施例3:Example 3:
上盘组件和下盘组件均包括针筒100。针筒100包括一体成型的上体101和下体102。针筒100开设埋置弹簧用孔,孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。本实施例中, l 5=28mm。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。 Both the upper disc assembly and the lower disc assembly include a syringe 100. The syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed. The syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole. The distance between the mouth of the barrel and the spring is l 5 . In this embodiment, l 5 =28mm. The lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103. The upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
织针200的规格为150mm,第一织钩300的规格为72mm,第二织钩400的规格为108.5mm,织刀500的规格为22.63m。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1=6mm。针头201到从针头201往下第一个的第一台阶204的距离为l 4=50mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm,第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距离为l 7mm,并且,l 6=l 7=46mm。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。初始工作状态时,第一钩脚303和第二钩脚403之间的距离为l 2=31mm。初始工作状态时,第一钩头301或第二钩头401和刀头501之间的距离为l 3=4mm。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。 The specification of the knitting needle 200 is 150 mm, the specification of the first knitting hook 300 is 72 mm, the specification of the second knitting hook 400 is 108.5 mm, and the specification of the knitting knife 500 is 22.63 m. The knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203. A plurality of first steps 204 are provided between the needle tongue 202 and the needle 203. The stroke of the needle tongue 202 is l 1 =6 mm. The distance from the needle 201 to the first step 204 down from the needle 201 is l 4 =50 mm. The first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303. A plurality of second steps 304 are provided on the first hook rod 302. The distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm, and the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403. A plurality of third steps 404 are provided on the second hook rod 402. The distance from the second hook head 401 to the first third step 404 down from the second hook head 401 is l 7 mm, and l 6 =l 7 =46 mm. Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove. The weaving knife 500 includes a knife head 501 and a knife shaft 502. In the initial working state, the distance between the first hook 303 and the second hook 403 is l 2 =31 mm. In the initial working state, the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is l 3 =4 mm. The movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment. The movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
编织机构包括以下动作步骤:The knitting mechanism includes the following action steps:
第一路:起半针,起织刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉,起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm,X≥l 3,即X≥4mm,切断钩上的线圈。本实施例中优选,X=4mm。即盘组件的织刀500向上挺4mm,切断钩上的线圈。 The first way: start a half stitch, start a knitting knife. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601. The knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch. At the same time, the knitting knife 500 of the bottom plate assembly is raised Xmm, X≥l 3 , that is, X≥4mm, and the loop on the hook is cut off. Preferably in this embodiment, X=4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
第二路:起针,起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。The second way: start the needle, start the hook. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602. The knitting needle 200 of the bottom plate assembly starts. The first knitting hook 300 of the bottom plate assembly is hooked.
第三路:收针,收钩,挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时,最高点和针筒口之间的垂直距离为Ymm,Y≤l 2即Y≤31mm。本实施例中优选,Y=16mm。此时,下盘组件的织针200和第一织钩300同时挂毛纱。此时,下盘组件的第二织钩400和织刀500均处在不工作的状态。 The third way: narrowing the needle, closing the hook, and hanging the wool yarn. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603. When the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the needle cylinder mouth is Ymm, and Y≤l 2 that is, Y≤31mm. Preferably in this embodiment, Y=16mm. At this time, the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
第四路:下盘完成挂毛纱,针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的 位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为4mm时,下盘组件的织针200开始平移。同时,下盘组件的第一织钩300继续收钩,第一织钩300下沉且到达最低点。第一织钩300下沉的最低点为第一钩头301距针筒的弹簧的距离Zmm,计算公式如下:Z=l 4-Y-W-N,式中,W为第一织钩300或第二织钩400不工作时,第一钩头301或第二钩头401和针筒口之间的距离,N为针筒100的弹簧宽度。本实施例中,W=20mm,N=4mm,Z=50-16-20-4=10mm。 The fourth way: the yarn hanging on the lower plate is completed, and the needle does not fall off the loop. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604. When the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation. At the same time, the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point. The lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder. The calculation formula is as follows: Z=1 4 -YWN, where W is the first knitting hook 300 or the second knitting hook 300 When the hook 400 is not working, the distance between the first hook head 301 or the second hook head 401 and the mouth of the needle cylinder, N is the spring width of the needle cylinder 100. In this embodiment, W=20mm, N=4mm, and Z=50-16-20-4=10mm.
第五路:上盘挂纱,下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针,挂好纱后收针,完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时,下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时,下盘组件的织针200挂一根底纱。下盘组件第一次挂底纱完成后,收针脱圈。此时,下盘组件的的第二织钩400和织刀500均处在不工作的状态。Fifth way: hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate. The needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state. When the first knitting hook 300 of the bottom plate assembly reaches the lowest point, the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
第六路:下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱,可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针,完成绑毛纱。此时,上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。Sixth way: hang the bottom yarn for the second time on the bottom plate. The knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn. The knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed. At this time, the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
第七路:第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环,上盘组件和下盘组件的工作十二路为一个工作循环。Seventh way: the first knitting hook 300 is replaced with the second knitting hook 400. The second knitting hook 400 circulates according to the first path→the sixth path of the first knitting hook 300. The first knitting hook 300 circulates according to the first path→the sixth path of the second knitting hook 400. The other parts of the upper plate assembly and the lower plate assembly follow the first → sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
具体地,下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉,起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm,X≥5mm,切断钩上的线圈。本实施例中优选,X=4mm。即盘组件的织刀500向上挺4mm,切断钩上的线圈。Specifically, the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601. The knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch. At the same time, the knitting knife 500 of the bottom plate assembly is raised Xmm, X≥5mm, to cut the loop on the hook. Preferably in this embodiment, X=4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
第八路:起针,起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第二织钩400起钩。The eighth way: starting the needle, starting the hook. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602. The knitting needle 200 of the bottom plate assembly starts. The second knitting hook 400 of the bottom plate assembly is hooked.
第九路:收针,收钩,挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时,最高点和针筒口之间的垂直距离为Ymm,Y≤l 2即Y≤33mm。本实施例 中优选,Y=13.5mm。此时,下盘组件的织针200和第二织钩400同时挂毛纱。此时,下盘组件的第一织钩300和织刀500均处在不工作的状态。 The ninth way: narrowing the needle, closing the hook, and hanging the wool yarn. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603. When the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y≤l 2 that is, Y≤33mm. Preferably in this embodiment, Y=13.5mm. At this time, the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
第十路中,下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。第二织钩400下沉的最低点为第二钩头401距针筒的弹簧的距离Zmm,计算公式如下:Z=l 4-Y-W-N,式中,W为第一织钩300或第二织钩400不工作时,第一钩头301或第二钩头401和针筒口之间的距离,N为针筒100的弹簧宽度。本实施例中,W=20mm,N=4mm,Z=50-16-20-4=10mm。 In the tenth path, the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604. The lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder. The calculation formula is as follows: Z = l 4 -YWN, where W is the first knitting hook 300 or the second knitting hook 300 When the hook 400 is not working, the distance between the first hook head 301 or the second hook head 401 and the mouth of the needle cylinder, N is the spring width of the needle cylinder 100. In this embodiment, W=20mm, N=4mm, and Z=50-16-20-4=10mm.
第十一路:上盘挂纱,下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针,挂好纱后收针,完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时,下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第二织钩400到达最低点时,下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后,收针脱圈。此时,下盘组件的的第一织钩300和织刀500均处在不工作的状态。The eleventh road: hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate. The needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state. When the second knitting hook 400 of the bottom plate assembly reaches the lowest point, the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
第十二路:下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱,可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针,完成绑毛纱。此时,上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。The twelfth way: the second hanging of the bottom yarn. The knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn. The knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed. At this time, the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
实施例4:Example 4:
上盘组件和下盘组件均包括针筒100。针筒100包括一体成型的上体101和下体102。针筒100开设埋置弹簧用孔,孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。本实施例中,l 5=30mm。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。 Both the upper disc assembly and the lower disc assembly include a syringe 100. The syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed. The syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole. The distance between the mouth of the barrel and the spring is l 5 . In this embodiment, l 5 =30 mm. The lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103. The upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
织针200的规格为152mm,第一织钩300的规格为74mm,第二织钩400的规格为110.5mm,织刀500的规格为22.63mm。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1=8mm。针头201到从针头201往下第一个的第一台阶204的距离为l 4=52mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm,第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距离为l 7mm,并且,l 6=l 7=48mm。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。 初始工作状态时,第一钩脚303和第二钩脚403之间的距离为l 2=33mm。初始工作状态时,第一钩头301或第二钩头401和刀头501之间的距离为l 3=5mm。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。 The specification of the knitting needle 200 is 152 mm, the specification of the first knitting hook 300 is 74 mm, the specification of the second knitting hook 400 is 110.5 mm, and the specification of the knitting knife 500 is 22.63 mm. The knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203. A plurality of first steps 204 are provided between the needle tongue 202 and the needle 203. The stroke of the needle tongue 202 is l 1 =8 mm. The distance from the needle 201 to the first step 204 down from the needle 201 is l 4 =52 mm. The first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303. A plurality of second steps 304 are provided on the first hook rod 302. The distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm, and the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403. A plurality of third steps 404 are provided on the second hook rod 402. The distance from the second hook head 401 to the first third step 404 down from the second hook head 401 is l 7 mm, and l 6 =l 7 =48 mm. Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove. The weaving knife 500 includes a knife head 501 and a knife shaft 502. In the initial working state, the distance between the first hook 303 and the second hook 403 is l 2 =33 mm. In the initial working state, the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is l 3 =5 mm. The movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment. The movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
编织机构包括以下动作步骤:The knitting mechanism includes the following action steps:
第一路:起半针,起织刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉,起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm,X≥l 3,即X≥5mm,切断钩上的线圈。本实施例中优选,X=5mm。即盘组件的织刀500向上挺5mm,切断钩上的线圈。 The first way: start a half stitch, start a knitting knife. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601. The knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch. At the same time, the knitting knife 500 of the bottom plate assembly is raised Xmm, X≥l 3 , that is, X≥5mm, and the loop on the hook is cut off. Preferably in this embodiment, X=5mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 5 mm to cut the loop on the hook.
第二路:起针,起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。The second way: start the needle, start the hook. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602. The knitting needle 200 of the bottom plate assembly starts. The first knitting hook 300 of the bottom plate assembly is hooked.
第三路:收针,收钩,挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时,最高点和针筒口之间的垂直距离为Ymm,Y≤l 2即Y≤33mm。本实施例中优选,Y=18mm。此时,下盘组件的织针200和第一织钩300同时挂毛纱。此时,下盘组件的第二织钩400和织刀500均处在不工作的状态。 The third way: narrowing the needle, closing the hook, and hanging the wool yarn. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603. When the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y≤l 2 that is, Y≤33mm. Preferably in this embodiment, Y=18mm. At this time, the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
第四路:下盘完成挂毛纱,针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为4mm时,下盘组件的织针200开始平移。同时,下盘组件的第一织钩300继续收钩,第一织钩300下沉且到达最低点。第一织钩300下沉的最低点为第一钩头301距针筒的弹簧的距离Zmm,计算公式如下:Z=l 4-Y-W-N,式中,W为第一织钩300或第二织钩400不工作时,第一钩头301或第二钩头401和针筒口之间的距离,N为针筒100的弹簧宽度。本实施例中,W=20mm,N=4mm,Z=52-18-20-4=10mm。 The fourth way: the yarn hanging on the lower plate is completed, and the needle does not fall off the loop. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604. When the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation. At the same time, the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point. The lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder. The calculation formula is as follows: Z=1 4 -YWN, where W is the first knitting hook 300 or the second knitting hook 300 When the hook 400 is not working, the distance between the first hook head 301 or the second hook head 401 and the mouth of the needle cylinder, N is the spring width of the needle cylinder 100. In this embodiment, W=20mm, N=4mm, and Z=52-18-20-4=10mm.
第五路:上盘挂纱,下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针,挂好纱后收针,完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时,下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时,下盘组件的织针200挂一根底纱。下盘组件第一次挂底纱完成后, 收针脱圈。此时,下盘组件的的第二织钩400和织刀500均处在不工作的状态。Fifth way: hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate. The needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state. When the first knitting hook 300 of the bottom plate assembly reaches the lowest point, the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
第六路:下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱,可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针,完成绑毛纱。此时,上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。Sixth way: hang the bottom yarn for the second time on the bottom plate. The knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn. The knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed. At this time, the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
第七路:第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环,上盘组件和下盘组件的工作十二路为一个工作循环。Seventh way: the first knitting hook 300 is replaced with the second knitting hook 400. The second knitting hook 400 circulates according to the first path→the sixth path of the first knitting hook 300. The first knitting hook 300 circulates according to the first path→the sixth path of the second knitting hook 400. The other parts of the upper plate assembly and the lower plate assembly follow the first → sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
具体地,下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉,起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm,X≥5mm,切断钩上的线圈。本实施例中优选,X=5mm。即盘组件的织刀500向上挺5mm,切断钩上的线圈。Specifically, the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601. The knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch. At the same time, the knitting knife 500 of the bottom plate assembly is raised Xmm, X≥5mm, to cut the loop on the hook. Preferably in this embodiment, X=5mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 5 mm to cut the loop on the hook.
第八路:起针,起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第二织钩400起钩。The eighth way: starting the needle, starting the hook. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602. The knitting needle 200 of the bottom plate assembly starts. The second knitting hook 400 of the bottom plate assembly is hooked.
第九路:收针,收钩,挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时,最高点和针筒口之间的垂直距离为Ymm,Y≤l 2即Y≤33mm。本实施例中优选,Y=18mm。此时,下盘组件的织针200和第二织钩400同时挂毛纱。此时,下盘组件的第一织钩300和织刀500均处在不工作的状态。 The ninth way: narrowing the needle, closing the hook, and hanging the wool yarn. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603. When the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y≤l 2 that is, Y≤33mm. Preferably in this embodiment, Y=18mm. At this time, the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
第十路中,下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。第二织钩400下沉的最低点为第二钩头401距针筒的弹簧的距离Zmm,计算公式如下:Z=l 4-Y-W-N,式中,W为第一织钩300或第二织钩400不工作时,第一钩头301或第二钩头401和针筒口之间的距离,N为针筒100的弹簧宽度。本实施例中,W=20mm,N=4mm,Z=52-18-20-4=10mm。 In the tenth path, the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604. The lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder. The calculation formula is as follows: Z = l 4 -YWN, where W is the first knitting hook 300 or the second knitting hook 300 When the hook 400 is not working, the distance between the first hook head 301 or the second hook head 401 and the mouth of the needle cylinder, N is the spring width of the needle cylinder 100. In this embodiment, W=20mm, N=4mm, and Z=52-18-20-4=10mm.
第十一路:上盘挂纱,下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针,挂好纱后收针,完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时,下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第 二织钩400到达最低点时,下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后,收针脱圈。此时,下盘组件的的第一织钩300和织刀500均处在不工作的状态。The eleventh road: hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate. The needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state. When the second knitting hook 400 of the bottom plate assembly reaches the lowest point, the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
第十二路:下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱,可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针,完成绑毛纱。此时,上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。The twelfth way: the second hanging of the bottom yarn. The knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn. The knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed. At this time, the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
实施例5:Example 5:
上盘组件和下盘组件均包括针筒100。针筒100包括一体成型的上体101和下体102。针筒100开设埋置弹簧用孔,孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。本实施例中,l 5=32mm。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。 Both the upper disc assembly and the lower disc assembly include a syringe 100. The syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed. The syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole. The distance between the mouth of the barrel and the spring is l 5 . In this embodiment, l 5 =32mm. The lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103. The upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
织针200的规格为154mm,第一织钩300的规格为76mm,第二织钩400的规格为112.5mm,织刀500的规格为22.63mm。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1=8mm。针头201到从针头201往下第一个的第一台阶204的距离为l 4=54mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm,第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距离为l 7mm,并且,l 6=l 7=50mm。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。初始工作状态时,第一钩脚303和第二钩脚403之间的距离为l 2=35mm。初始工作状态时,第一钩头301或第二钩头401和刀头501之间的距离为l 3=4mm。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。 The specification of the knitting needle 200 is 154 mm, the specification of the first knitting hook 300 is 76 mm, the specification of the second knitting hook 400 is 112.5 mm, and the specification of the knitting knife 500 is 22.63 mm. The knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203. A plurality of first steps 204 are provided between the needle tongue 202 and the needle 203. The stroke of the needle tongue 202 is l 1 =8 mm. The distance from the needle 201 to the first step 204 down from the needle 201 is l 4 =54 mm. The first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303. A plurality of second steps 304 are provided on the first hook rod 302. The distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm, and the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403. A plurality of third steps 404 are provided on the second hook rod 402. The distance from the second hook head 401 to the first third step 404 down from the second hook head 401 is l 7 mm, and l 6 =l 7 =50 mm. Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove. The weaving knife 500 includes a knife head 501 and a knife shaft 502. In the initial working state, the distance between the first hook 303 and the second hook 403 is l 2 =35mm. In the initial working state, the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is l 3 =4 mm. The movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment. The movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
编织机构包括以下动作步骤:The knitting mechanism includes the following action steps:
第一路:起半针,起织刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉,起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm,X≥l 3,即X≥4mm,切断钩上的线圈。本实施例中优选,X=4mm。即盘组件的织刀500向上挺4mm,切断钩上的线圈。 The first way: start a half stitch, start a knitting knife. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601. The knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch. At the same time, the knitting knife 500 of the bottom plate assembly is raised Xmm, X≥l 3 , that is, X≥4mm, and the loop on the hook is cut off. Preferably in this embodiment, X=4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
第二路:起针,起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的 织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。The second way: start the needle, start the hook. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the second section 602. As shown in FIG. The knitting needle 200 of the bottom plate assembly starts. The first knitting hook 300 of the bottom plate assembly is hooked.
第三路:收针,收钩,挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时,最高点和针筒口之间的垂直距离为Ymm,Y≤l 2即Y≤35mm。本实施例中优选,Y=18mm。此时,下盘组件的织针200和第一织钩300同时挂毛纱。此时,下盘组件的第二织钩400和织刀500均处在不工作的状态。 The third way: narrowing the needle, closing the hook, and hanging the wool yarn. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603. When the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y≤l 2 that is, Y≤35mm. Preferably in this embodiment, Y=18mm. At this time, the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
第四路:下盘完成挂毛纱,针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为4mm时,下盘组件的织针200开始平移。同时,下盘组件的第一织钩300继续收钩,第一织钩300下沉且到达最低点。第一织钩300下沉的最低点为第一钩头301距针筒的弹簧的距离Zmm,计算公式如下:Z=l 4-Y-W-N,式中,W为第一织钩300或第二织钩400不工作时,第一钩头301或第二钩头401和针筒口之间的距离,N为针筒100的弹簧宽度。本实施例中,W=22mm,N=4mm,Z=54-18-22-4=10mm。 The fourth way: the yarn hanging on the lower plate is completed, and the needle does not fall off the loop. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604. When the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation. At the same time, the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point. The lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder. The calculation formula is as follows: Z=1 4 -YWN, where W is the first knitting hook 300 or the second knitting hook 300 When the hook 400 is not working, the distance between the first hook head 301 or the second hook head 401 and the mouth of the needle cylinder, N is the spring width of the needle cylinder 100. In this embodiment, W=22mm, N=4mm, and Z=54-18-22-4=10mm.
第五路:上盘挂纱,下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针,挂好纱后收针,完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时,下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时,下盘组件的织针200挂一根底纱。下盘组件第一次挂底纱完成后,收针脱圈。此时,下盘组件的的第二织钩400和织刀500均处在不工作的状态。Fifth way: hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate. The needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state. When the first knitting hook 300 of the bottom plate assembly reaches the lowest point, the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
第六路:下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱,可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针,完成绑毛纱。此时,上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。Sixth way: hang the bottom yarn for the second time on the bottom plate. The knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn. The knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed. At this time, the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
第七路:第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环,上盘组件和下盘组件的工作十二路为一个工作循环。Seventh way: the first knitting hook 300 is replaced with the second knitting hook 400. The second knitting hook 400 circulates according to the first path→the sixth path of the first knitting hook 300. The first knitting hook 300 circulates according to the first path→the sixth path of the second knitting hook 400. The other parts of the upper plate assembly and the lower plate assembly follow the first → sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
具体地,下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织 针200起半针形成对拉,起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm,X≥4mm,切断钩上的线圈。本实施例中优选,X=4mm。即盘组件的织刀500向上挺4mm,切断钩上的线圈。Specifically, the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601. The knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a half-needle to form a pair of pulls, and play the role of connecting the upper plate stitch and the lower plate stitch. At the same time, the knitting knife 500 of the bottom plate assembly is raised Xmm, X≥4mm, to cut the loop on the hook. Preferably in this embodiment, X=4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
第八路:起针,起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第二织钩400起钩。The eighth way: starting the needle, starting the hook. The first needle section of the upper plate assembly and the second needle section of the upper plate assembly float. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602. The knitting needle 200 of the bottom plate assembly starts. The second knitting hook 400 of the bottom plate assembly is hooked.
第九路:收针,收钩,挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时,最高点和针筒口之间的垂直距离为Ymm,Y≤l 2即Y≤35mm。本实施例中优选,Y=18mm。此时,下盘组件的织针200和第二织钩400同时挂毛纱。此时,下盘组件的第一织钩300和织刀500均处在不工作的状态。 The ninth way: narrowing the needle, closing the hook, and hanging the wool yarn. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603. When the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y≤l 2 that is, Y≤35mm. Preferably in this embodiment, Y=18mm. At this time, the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
第十路中,下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。第二织钩400下沉的最低点为第二钩头401距针筒的弹簧的距离Zmm,计算公式如下:Z=l 4-Y-W-N,式中,W为第一织钩300或第二织钩400不工作时,第一钩头301或第二钩头401和针筒口之间的距离,N为针筒100的弹簧宽度。本实施例中,W=22mm,N=4mm,Z=54-18-22-4=10mm。 In the tenth path, the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604. The lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder. The calculation formula is as follows: Z = l 4 -YWN, where W is the first knitting hook 300 or the second knitting hook 300 When the hook 400 is not working, the distance between the first hook head 301 or the second hook head 401 and the mouth of the needle cylinder, N is the spring width of the needle cylinder 100. In this embodiment, W=22mm, N=4mm, and Z=54-18-22-4=10mm.
第十一路:上盘挂纱,下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针,挂好纱后收针,完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时,下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第二织钩400到达最低点时,下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后,收针脱圈。此时,下盘组件的的第一织钩300和织刀500均处在不工作的状态。The eleventh road: hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate. The needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate. The position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state. When the second knitting hook 400 of the bottom plate assembly reaches the lowest point, the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
第十二路:下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱,可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针,完成绑毛纱。此时,上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。The twelfth way: the second hanging of the bottom yarn. The knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn. The knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed. At this time, the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
图23为实施:3~实施例5各参数汇总表,l 1、l 2、l 3、l 4、l 5、l 6、l 7、X、Y和W的数值均为变量,N为定量,满足Z=l 4-Y-W-N=10mm即可。 Figure 23 is a summary table of the parameters of the implementation: 3 to Example 5. The values of l 1 , l 2 , l 3 , l 4 , l 5 , l 6 , l 7 , X, Y and W are all variables, and N is quantitative , Satisfying Z=1 4 -YWN=10mm.
本具体实施方式的实施例均为本发明的较佳实施例,并非依此限制本发明的保护范围,故:凡依本发明的结构、形状、原理所做的等效变化,均应涵盖于本发明的保护范围之内。The examples of this specific implementation manner are all preferred examples of the present invention, and do not limit the scope of protection of the present invention accordingly. Therefore: all equivalent changes made in accordance with the structure, shape, and principle of the present invention should be covered in Within the protection scope of the present invention.

Claims (11)

  1. 一种圆纬机针筒下筒(2),其特征在于:包括:A lower cylinder (2) of a circular knitting machine needle cylinder, which is characterized in that it comprises:
    筒体(21),其具有圆筒形结构;The barrel (21), which has a cylindrical structure;
    多个竖直板件(22),多个所述竖直板件(22)均匀环绕筒体(21)轴线设置在筒体(21)外侧壁上,相邻两个所述竖直板件(22)之间形成竖直槽口(23);A plurality of vertical plates (22), the plurality of vertical plates (22) are evenly arranged on the outer side wall of the cylinder (21) around the axis of the cylinder (21), and two adjacent vertical plates (22) (22) A vertical notch (23) is formed between (22);
    其中至少一个所述竖直槽口(23)内设有贯通筒体(21)厚度的第一贯通槽(24),所述第一贯通槽(24)贯通所述筒体(21)顶边,所述第一贯通槽(24)纵向深度大于零且小于筒体(21)纵向高度。At least one of the vertical slots (23) is provided with a first through groove (24) penetrating the thickness of the cylinder (21), and the first through groove (24) penetrates the top edge of the cylinder (21) , The longitudinal depth of the first through groove (24) is greater than zero and less than the longitudinal height of the cylinder (21).
  2. 根据权利要求1所述的一种圆纬机针筒下筒(2),其特征在于:所述第一贯通槽(24)至少设有两个,相邻两个所述第一贯通槽(24)之间至少设有两个竖直板件(22)。The lower cylinder (2) of a circular knitting machine needle cylinder according to claim 1, wherein at least two first through grooves (24) are provided, and two adjacent first through grooves ( At least two vertical plates (22) are arranged between 24).
  3. 根据权利要求1所述的一种圆纬机针筒下筒(2),其特征在于:所述第一贯通槽(24)纵向深度大于零且小于或等于竖直板件(22)的纵向长度。The lower cylinder (2) of a circular weft machine needle cylinder according to claim 1, wherein the longitudinal depth of the first through groove (24) is greater than zero and less than or equal to the longitudinal direction of the vertical plate (22). length.
  4. 根据权利要求1所述的一种圆纬机针筒下筒(2),其特征在于:相邻两个所述第一贯通槽(24)之间设有n个竖直板件(22),其中1<n<40,且n为整数。The lower cylinder (2) of a circular knitting machine needle cylinder according to claim 1, characterized in that: n vertical plates (22) are provided between two adjacent first through grooves (24) , Where 1<n<40, and n is an integer.
  5. 一种圆纬机针筒,其特征在于:包括上盘(1)和设置在上盘(1)下方如权利要求1或2或3或4所述的下筒(2)。A circular knitting machine needle cylinder, which is characterized in that it comprises an upper plate (1) and a lower cylinder (2) arranged below the upper plate (1) as claimed in claim 1 or 2 or 3 or 4.
  6. 根据权利要求5所述的一种圆纬机针筒,其特征在于:所述上盘(1)包括环形盘体(11)和横向板件(12),所述环形盘体(11)具有圆环形结构,所述横向板件(12)长度方向沿环形盘体(11)径向方向设置,多个所述横向板件(12)环绕环形盘体(11)轴线设置在环形盘体(11)上表面,相邻两个所述横向板件(12)之间形成横向槽口(13)。The needle cylinder of a circular knitting machine according to claim 5, characterized in that: the upper plate (1) comprises an annular plate body (11) and a transverse plate (12), and the annular plate body (11) has Circular ring structure, the longitudinal direction of the transverse plate (12) is arranged along the radial direction of the annular disc body (11), and a plurality of the transverse plate (12) is arranged on the annular disc body (11) around the axis of the annular disc body (11) (11) On the upper surface, a transverse notch (13) is formed between two adjacent transverse plates (12).
  7. 一种圆纬机,其特征在于:包括如权利要求5或6所述的圆纬机针筒,还包括吹毛装置,A circular knitting machine, characterized in that it comprises the circular knitting machine needle cylinder according to claim 5 or 6, and further comprises a blowing device,
    不具有所述第一贯通槽(24)的竖直槽口(23)内设有一下部织针(5),所述下部织针(5)在所述竖直槽口(23)内上下运动;A lower knitting needle (5) is provided in the vertical slot (23) without the first through groove (24), and the lower knitting needle (5) moves up and down in the vertical slot (23) ;
    具有所述第一贯通槽(24)的竖直槽口(23)内设有一下部刀钩组件(6),所述下部刀钩组件(6)包括至少一个下部织钩(62)和一个下部织刀(61),所述下部织钩(62)和下部织刀(61)均可在竖直槽口(23)内上下运动;A lower knife hook assembly (6) is provided in the vertical slot (23) having the first through groove (24), and the lower knife hook assembly (6) includes at least one lower knitting hook (62) and a lower part Knitting knife (61), the lower knitting hook (62) and the lower knitting knife (61) can move up and down in the vertical slot (23);
    所述横向槽口(13)内设有沿上盘(1)径向方向设置的上部织针(4),所述上部织针(4)可沿上盘(1)径向方向往复运动;An upper knitting needle (4) arranged along the radial direction of the upper disc (1) is provided in the transverse slot (13), and the upper knitting needle (4) can reciprocate along the radial direction of the upper disc (1);
    所述吹毛装置驱使割圈绒(84)通过第一贯通槽(24)进入筒体(21)内。The blowing device drives the cut loop pile (84) into the cylinder (21) through the first through groove (24).
  8. 根据权利要求7所述的一种圆纬机,其特征在于:所述下部刀钩组件(6)包括两个重合叠放的下部织钩(62)和设置在两个下部织钩(62)之间的下部织刀(61),所述下部 织刀(61)可在两个下部织钩(62)之间上下运动,所述下部刀钩组件(6)可在竖直槽口(23)内上下运动。A circular weft machine according to claim 7, characterized in that: the lower knife hook assembly (6) comprises two overlapping lower knitting hooks (62) and two lower knitting hooks (62) arranged on top of each other. Between the lower knitting knife (61), the lower knitting knife (61) can move up and down between the two lower knitting hooks (62), the lower knife hook assembly (6) can be in the vertical slot (23) ) Move up and down within.
  9. 根据权利要求7或8所述的一种圆纬机,其特征在于:所述吹毛装置包括气嘴(3)和为气嘴(3)供气的气源,所述气嘴(3)嘴口朝向第一贯通槽(24)方向设置。A circular weft knitting machine according to claim 7 or 8, characterized in that: the blowing device comprises an air nozzle (3) and an air source for supplying air to the air nozzle (3), the air nozzle (3) The opening is arranged in the direction of the first through groove (24).
  10. 根据权利要求9所述的一种圆纬机,其特征在于:所述气源为负压气源,所述气嘴(3)设置在筒体(21)内,所述气嘴(3)对准第一贯通槽(24)将割圈绒(84)吸入筒体(21)内。The circular weft knitting machine according to claim 9, characterized in that: the air source is a negative pressure air source, the air nozzle (3) is arranged in the cylinder (21), and the air nozzle (3) Align the first through groove (24) to suck the cut loop pile (84) into the cylinder (21).
  11. 根据权利要求9所述的一种圆纬机,其特征在于:所述气源为正压气源,所述气嘴(3)设置在筒体(21)外,所述气嘴(3)对准第一贯通槽(24)将割圈绒(84)吹入筒体(21)内。The circular weft knitting machine according to claim 9, characterized in that: the air source is a positive pressure air source, the air nozzle (3) is arranged outside the cylinder (21), and the air nozzle (3) Align the first through groove (24) to blow the cut loop pile (84) into the cylinder (21).
PCT/CN2021/079925 2020-04-24 2021-03-10 Lower cylinder, needle cylinder, and circular weft knitting machine WO2021213047A1 (en)

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CN202010332584.8 2020-04-24

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PCT/CN2021/079910 WO2021213044A1 (en) 2020-04-24 2021-03-10 Upper disc, needle cylinder and circular weft knitting machine
PCT/CN2021/079925 WO2021213047A1 (en) 2020-04-24 2021-03-10 Lower cylinder, needle cylinder, and circular weft knitting machine

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PCT/CN2021/079910 WO2021213044A1 (en) 2020-04-24 2021-03-10 Upper disc, needle cylinder and circular weft knitting machine

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CN111350014A (en) * 2020-04-24 2020-06-30 江阴市鑫富精密机械有限公司 Knitting process for circular knitting machine for attaching single jersey to cut flannelette
CN111778625B (en) * 2020-07-15 2024-04-26 泉州领布机械科技有限公司 Single-sided jacquard plush machine and knitting process thereof
CN114351337B (en) * 2022-01-11 2022-09-06 泉州领布机械科技有限公司 Single-sided and double-sided plush interchanging integrated machine
CN114351338B (en) * 2022-01-11 2022-09-06 泉州领布机械科技有限公司 Double-sided plush weaving process
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CN114351339B (en) * 2022-01-11 2022-09-06 泉州领布机械科技有限公司 Single-side and double-side plush interchange weaving process
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