CN112746373B - Method for weaving double-sided cloth with two-sided cut loop by circular weft knitting machine - Google Patents

Method for weaving double-sided cloth with two-sided cut loop by circular weft knitting machine Download PDF

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Publication number
CN112746373B
CN112746373B CN202110260133.2A CN202110260133A CN112746373B CN 112746373 B CN112746373 B CN 112746373B CN 202110260133 A CN202110260133 A CN 202110260133A CN 112746373 B CN112746373 B CN 112746373B
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knitting
hook
needle
cut
weaving
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CN112746373A (en
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黄小龙
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Jiangyin Xinfu Precision Machinery Co ltd
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Jiangyin Xinfu Precision Machinery Co ltd
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02Pile fabrics or articles having similar surface features
    • D04B1/025Pile fabrics or articles having similar surface features incorporating loose fibres, e.g. high-pile fabrics or artificial fur
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B1/00Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10Patterned fabrics or articles
    • D04B1/102Patterned fabrics or articles with stitch pattern

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Knitting Machines (AREA)

Abstract

The invention relates to the technical field of knitting, in particular to a method for knitting double-sided cloth with two cut loops by a circular knitting machine, which comprises the following steps: the knitting mechanism comprises a first knitting mechanism, a first cloth layer, a bottom yarn tissue, a loop, a cutter and a loop cutting machine, wherein a knitting hook on the first knitting mechanism feeds wool yarns, then a knitting needle on the first knitting mechanism simultaneously feeds the wool yarns and the bottom yarns, the knitting needle weaves the first cloth layer, namely the bottom yarn tissue, forms the loop connected with the bottom yarns through the knitting hook and drives the cutter on the first knitting mechanism to cut the yarn on the loop to form loop cutting velvet connected with the bottom yarn tissue, and the velvet of the loop cutting velvet is driven to pass through a through groove on a needle bed of the first knitting mechanism through gas to enter the needle bed. The invention has the effect of conveniently weaving the double-sided cloth with double-sided cut loop velvet.

Description

Method for weaving double-sided cloth with two-sided cut loop by circular weft knitting machine
Technical Field
The invention relates to the technical field of knitting, in particular to a method for knitting double-sided cloth with two cut loops by a circular knitting machine.
Background
At present, the cloth woven by a circular knitting machine and having cut loop pile only has a single surface, so that a practitioner needs to adhere another single-surface cloth to meet the requirement if the practitioner wants to increase the fullness, warmth retention or tissue diversity of the cloth.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a method for weaving a double-sided cloth with double-sided cut loop pile by using a circular knitting machine, which has the effect of conveniently weaving the double-sided cloth with the double-sided cut loop pile.
The above object of the present invention is achieved by the following technical solutions:
a method for weaving a double-sided cloth with two cut loops by a circular knitting machine, wherein the double-sided cloth with the cut loops consists of a first cloth layer and a second cloth layer connected with the first cloth layer, a plurality of cut loops are formed on the opposite sides of the first cloth layer and the second cloth layer, the circular knitting machine is provided with a first weaving mechanism and a second weaving mechanism which are correspondingly arranged, and the method comprises the following steps:
knitting a first cloth layer: feeding wool yarns by a knitting hook on the first knitting mechanism, simultaneously feeding the wool yarns and the ground yarns by a knitting needle on the first knitting mechanism, knitting a first cloth layer, namely ground yarn tissue by the knitting needle, forming a loop connected with the ground yarns by the knitting hook, driving a knitting knife on the first knitting mechanism to cut the yarn on the loop to form cut loop velvet connected with the ground yarn tissue, and driving the velvet of the cut loop velvet to pass through a through groove on a needle bed of the first knitting mechanism and enter the needle bed by gas;
knitting a second cloth layer: feeding wool yarns by a knitting hook on the second knitting mechanism, simultaneously feeding the wool yarns and the ground yarns by a knitting needle on the second knitting mechanism, knitting a second cloth layer, namely ground yarn tissue by the knitting needle, forming a loop connected with the ground yarns by the knitting hook, driving a knitting knife on the second knitting mechanism to cut the yarn on the loop to form cut loop velvet connected with the ground yarn tissue, and driving the velvet of the cut loop velvet to pass through a through groove on a needle bed of the second knitting mechanism by gas to enter the needle bed; and
an interweaving step: knitting the double-faced fabric with cut loop pile by simultaneously interweaving the knitting needles of the first knitting mechanism and the second knitting mechanism and connecting the first fabric layer and the second fabric layer by a plurality of connecting yarns;
the first knitting mechanism comprises a needle bed, a plurality of air blowing devices, a plurality of knitting needles arranged on the needle bed, a plurality of knitting hooks and a plurality of knitting knives, wherein a through groove is formed in part of notches on the needle bed, the through groove is arranged to enable fluff of the cut loop fluff to be driven into the needle bed by the air blowing devices when the knitting knives cut loops to form cut loop fluff, and the assembly of the knitting hooks and the knitting knives needs to be assembled in the notches with the through grooves during assembly, and the knitting needles are assembled in the notches without the through grooves;
the second knitting mechanism also comprises a needle bed, a plurality of air blowing devices, a plurality of knitting needles arranged on the needle bed, a plurality of knitting hooks and a plurality of knitting knives, wherein a through groove is formed in part of the notches on the needle bed, the through groove is arranged to enable fluff of the cut loop fluff to be driven into the needle bed by the air blowing devices when the knitting knives cut loops to form cut loop fluff, and the assembly of the knitting hooks and the knitting knives needs to be assembled in the notches with the through grooves, and the knitting needles are assembled in the notches without the through grooves.
In summary, the invention includes at least one of the following beneficial technical effects:
the method of the invention leads the double-sided cloth with the cut loop velvet to be directly woven by the circular weft knitting machine, thereby simplifying the production procedure of the double-sided cloth with the cut loop velvet. In addition, the double-sided cloth with the cut loop pile does not need to use glue to adhere the two cloth layers, so that the health hazard of glue residual substances to a human body is avoided.
Drawings
FIG. 1 is a schematic structural diagram of a double-sided cloth with cut loop pile in the embodiment;
FIG. 2 is a schematic view showing the structure of a cylinder in the embodiment;
FIG. 3 is a partial schematic view of FIG. 1 in an embodiment;
FIG. 4 is a schematic structural view of a knife and hook assembly according to an embodiment;
FIG. 5 is a schematic view showing the operation of the knitting needle inserting the ground yarn and the wool yarn and the operation of the knife and hook assembly inserting the wool yarn in the embodiment;
FIG. 6 is a schematic view showing the operation of the knife and hook assembly for stretching wool yarn in the embodiment;
FIGS. 7 and 8 are schematic views showing the operation of knitting needles for knitting the first fabric layer or the second fabric layer in the embodiment;
FIG. 9 is a schematic diagram of the operation of the cutting of the loop by the weaving knife in the embodiment;
FIG. 10 is a schematic view showing a step of weaving a double-sided cloth having cut loop pile in the embodiment;
FIG. 11 is a flow chart of the present invention;
FIG. 12 is a schematic view of the components of the syringe;
FIG. 13 is a schematic diagram of the motion displacement trajectory of the present invention;
FIG. 14 is a schematic view of the movement displacement trajectory of the knitting needle;
FIG. 15 is a schematic view of the displacement path of the movement of the first and second hooks;
FIG. 16 is a schematic diagram showing the movement displacement trajectory of the weaving knife;
FIG. 17 is a schematic view of the structure of the knitting needle;
FIG. 18 is a schematic view of the construction of a first hook and a second hook;
FIG. 19 is a schematic view of the structure of the weaving knife;
FIG. 20 is a schematic view of a triangular base;
FIG. 21 is a schematic structural view of the lower plate assembly;
FIG. 22 is a summary table of parameters of examples 3 to 5.
In the figure, 1, a first knitting mechanism; 11. a needle bed; 111. a notch; 112. a through groove; 12. knitting needles; 13. weaving a knife; 14. weaving hooks; 15. a blowing device; 2. a second knitting mechanism; 21. a needle bed; 211. a notch; 212. a through groove; 22. knitting needles; 23. weaving a knife; 24. weaving hooks; 25. a blowing device; 31. wool yarn; 32. bottom yarn; 33. connecting yarns; 34. wool yarn; 35. bottom yarn; 41. a first cloth layer; 42. a second cloth layer; 43. a connecting layer; 44. cutting loop velvet; 45. a yarn loop; 46. a fluff layer; 47. cutting loop velvet; 48. a yarn loop; 49. a fluff layer; 100. a needle cylinder; 101. an upper body; 102. a lower body; 103. inserting sheets; 104. protecting teeth; 200. knitting needles; 201. a needle head; 202. a latch; 203. a stitch; 300. a first fabric hook; 301. a first hook head; 302. a first hook lever; 303. a first hook leg; 400. a second fabric hook; 401. a second hook head; 402. a second hook lever; 403. a second hook leg; 500. weaving a knife; 501. a cutter head; 502. a cutter bar; 601. a first stage; 602. a second section; 603. a third stage; 604. a fourth stage; 605. a fifth stage; 606. and a sixth stage.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1:
referring to fig. 1 to 10, the present invention provides a method for knitting a double-sided fabric with cut loop pile by a circular knitting machine, which first explains the double-sided fabric with cut loop pile to be knitted according to the present invention, the double-sided fabric with cut loop pile is composed of a first fabric layer 41 and a second fabric layer 42 connected to the first fabric layer 41, and further, the first fabric layer 41 and the second fabric layer 42 are both composed of a ground yarn weave and a plurality of cut loop piles connected to the ground yarn weave. In addition, the ground stitch is produced by one yarn interweaving, and the cut loops are formed by another yarn being looped and then cut. Furthermore, a circular knitting machine for carrying out the method of the invention comprises a first knitting mechanism 1 and a second knitting mechanism 2, the first knitting mechanism 1 and the second knitting mechanism 2 being arranged correspondingly.
The first knitting mechanism 1 includes a needle bed 11, a plurality of air blowing devices 15, a plurality of knitting needles 12 arranged on the needle bed 11, a plurality of knitting hooks 14, and a plurality of knitting blades 13, wherein a through groove 112 is provided in a part of a notch 111 on the needle bed 11, the through groove 112 is provided in order that when the knitting blades 13 cut a loop 45 to form a cut loop pile 44, pile of the cut loop pile 44 is driven into the needle bed 11 by the air blowing devices 15, the assembly of the knitting hooks 14 and the knitting blades 13 needs to be assembled in the notch 111 having the through groove 112, and the knitting needles 12 are assembled in the notch 111 not having the through groove 112. In one embodiment, a knife 13 and two hooks 14 are combined to form a knife and hook assembly, the knife 13 is disposed between the two hooks 14, and the bottoms of the two hooks 14 are overlapped and welded together.
The second knitting mechanism 2 also includes a needle bed 21, a plurality of air blowing devices 25, a plurality of knitting needles 22 arranged on the needle bed 21, a plurality of knitting hooks 24, and a plurality of knitting blades 23, a through groove 212 is provided in a part of a notch 211 on the needle bed 21, the through groove 212 is provided in order that when the knitting blades 23 cut loops 48 to form cut loops 47, the pile of the cut loops 47 is driven into the needle bed 21 by the air blowing devices 25, the assembly of the knitting hooks 24 and the knitting blades 23 needs to be assembled in the notch 211 with the through groove 212, and the knitting needles 22 are assembled in the notch 211 without the through groove 212. In one embodiment, a knife 23 is combined with two hooks 24 to form a knife and hook assembly, with knife 23 disposed between hooks 24 and the bottoms of hooks 24 in overlying relation.
It should be further noted that the needle 12, the blade 13, the hook 14 of the first knitting mechanism 1 and the needle 22, the blade 23, the hook 24 of the second knitting mechanism 2 are driven to move by respective cams, which are provided with respective paths along which the parts of the needles 22, 12, the blades 23, 13, the hooks 24, 14 move.
Further, the first knitting mechanism 1 is different from the second knitting mechanism 2 in that the needle bed 11 of the first knitting mechanism 1 is the upper needle bed, and the needle bed 21 of the second knitting mechanism 2 is the lower needle bed, and in that the number of knitting needles, the number of knitting hooks, the number of knitting knives, and the number of through grooves of the first knitting mechanism 1 and the second knitting mechanism 2 are different depending on the degree of fluff removal in the first cloth layer 41 and the second cloth layer 42. It is still further noted that the number of hook assemblies in the first knitting mechanism 1 and the second knitting mechanism 2 is the same or different by an integral multiple.
The following is a description of a method for knitting a double-sided fabric with cut pile on a circular knitting machine, the method comprising:
knitting the first fabric layer 41: the knitting hook 14 on the first knitting mechanism 1 feeds wool yarn 31, then the knitting needle 12 on the first knitting mechanism 1 simultaneously inserts the wool yarn 31 and the ground yarn 32, the knitting needle 12 knits a first cloth layer 41, namely ground yarn tissue, forms a loop 45 connected with the ground yarn 32 through the knitting hook 14 and drives the knitting knife 13 on the first knitting mechanism 1 to cut the loop 45 to form cut loop velvet 44 connected with the ground yarn tissue, the air blowing device 15 generates air, and the velvet of the cut loop velvet 44 is driven to pass through a through groove 112 on the needle bed 11 of the first knitting mechanism 1 through the air and enter the needle bed 11;
knitting the second cloth layer 42: the knitting hook 24 on the second knitting mechanism 2 feeds the wool yarn 34, then the knitting needle 22 on the second knitting mechanism 2 simultaneously feeds the wool yarn 34 and the ground yarn 35, the knitting needle 22 weaves a second cloth layer 42, namely ground yarn tissue, forms a loop 48 connected with the ground yarn 35 through the knitting hook 24 and drives the knitting knife 23 on the second knitting mechanism 2 to cut the loop 48 to form a cut loop velvet 47 connected with the ground yarn tissue, and the velvet of the cut loop velvet 47 is driven to pass through the through groove 212 on the needle bed 21 of the second knitting mechanism 2 through air and enter the needle bed 21; and
an interleaving step: knitting needles 12 and 22 of the first knitting mechanism 1 and the second knitting mechanism 2 are simultaneously used for interlacing, and the first fabric layer 41 and the second fabric layer 42 are connected by a plurality of connecting yarns 33 to knit a double-sided fabric having cut loop pile.
It should be further noted that the knitting principles of the steps of knitting the first fabric layer 41 and the second fabric layer 42 are substantially the same, except that the two knitting steps have different degrees of sparseness of cut pile.
Further explaining the method of the present invention, the first fabric layer 41 is knitted by the first knitting mechanism 1, during the knitting process, the needle bed 11 of the first knitting mechanism 1 is fed with the wool yarn 31 and the ground yarn 32, wherein the ground yarn 32 is knitted into the ground yarn structure by the knitting needles 12, and the wool yarn 31 is hooked except for being connected with the ground yarn 32 structure by the hooks 14, that is, the wool yarn 31 is pulled down by one of the hooks 14 to form one of the loops 45. Thereafter, the needle bed 11 drives one of the knitting blades 13 to cut the loop 45 hung on the hook 14, so that the loop 45 is cut to form one of the cut loops 44 connected to the ground yarn 32. Further, the length of the cut loop pile 44 is determined by the length of the yarn that is caught by one of the hooks 14 when the loop 45 is formed.
Subsequently, the knitting step of the second fabric layer 42 is performed by the second knitting mechanism 2, and the knitting step of the first fabric layer 41 may refer to the knitting step of the second fabric layer 42.
After the second fabric layer 42 is knitted, the knitting process proceeds to the interweaving step, in which the first knitting mechanism 1 and the second knitting mechanism 2 of the circular knitting machine are driven simultaneously to connect the first fabric layer 41 and the second fabric layer 42 by half-needle interweaving or full-needle interweaving the connecting yarns 33.
Here, if the needle bed 11 of the first knitting mechanism 1 is an upper plate to which the knitting needle 12 of the first knitting mechanism 1 is correspondingly attached, the needle bed 21 of the corresponding second knitting mechanism 2 is a lower cylinder to which the knitting needle 22, the needle bar 23, and the needle hook 24 of the second knitting mechanism 2 are correspondingly attached; on the other hand, if the needle bed 11 of the first knitting mechanism 1 is a lower cylinder on which the knitting needle 12 of the first knitting mechanism 1 is correspondingly mounted, the needle bed 21 of the corresponding second knitting mechanism 2 is an upper cylinder on which the knitting needle 22, the knitting blade 23, and the knitting hook 24 of the second knitting mechanism 2 are correspondingly mounted. In the drawings of the present embodiment, the needle bed 11 of the first knitting mechanism 1 is an upper plate, and the needle bed 21 of the second knitting mechanism 2 is a lower tube.
In conclusion, the method of the invention enables the double-sided cloth with cut loop pile to be directly woven by the circular knitting machine, thereby solving the problem of complicated production procedures derived from the conventional manufacturing method. In addition, the double-sided cloth with the cut loop pile does not need to use glue to adhere the two cloth layers, so that the harm of glue residual substances to the health of a human body is avoided.
Example 2:
fig. 11 is a flow chart of the present invention, fig. 12 is a schematic view of components of the syringe, and fig. 13 is a schematic view of a movement displacement trajectory of the present invention. With reference to fig. 11, 12 and 13, a knitting process for a circular knitting machine for attaching single jersey to cut flannelette includes a circular knitting machine and a knitting action. The circular knitting machine comprises a knitting mechanism. The knitting mechanism includes an upper plate assembly and a lower plate assembly.
Fig. 17 is a schematic structural view of a knitting needle, fig. 18 is a schematic structural view of a first hook and a second hook, fig. 19 is a schematic structural view of a knitting blade, fig. 20 is a schematic structural view of a triangular seat, and fig. 21 is a schematic structural view of a lower disc assembly. Referring to fig. 17 to 21, the upper and lower disc assemblies each include a cylinder 100. The cylinder 100 includes an upper body 101 and a lower body 102 integrally formed. The cylinder 100 is provided with a hole for embedding a spring, and the spring is embedded in the hole. The distance between the syringe port and the spring is 1 5 . The needle cylinder 100 is provided with a notch. The depth of the notch is 1 8 . A notch is formed through the barrel of the needle cartridge 100 for inserting the first hook 300 and the second hook 400. The lower body 102 mounts the tab 103. Multiple groups of knitting elements are mounted in the insert 103. The upper body 101 is welded with a pair of guard teeth 104. Each set of knitting elements comprises a needle 200, a first hook 300 and a second hook 400. The knitting needle 200 comprises a needle 201, a latch 202 and at least one stitch 203. A plurality of first steps 204 are provided between the latch 202 and the pin 203. The movement of the latch 202 is 1 1 . The distance from the needle 201 to the first step 204 first down from the needle 201 is 1 4 mm. The first fabric hook 300 comprises a first hook head 301, a first hook stem 302 and a first hook foot 303. The first hook lever 302 is provided with a plurality of second steps 304. The first hook head 301 is at a distance of the second step 304, which is the first one down from the first hook head 3011 6 mm, the second hook 400 comprises a second hook head 401, a second hook stem 402 and a second hook foot 403. A plurality of third steps 404 are provided on the second hooking rod 402. The distance from the second hook head 401 to the third step 404 which is the first one from the second hook head 401 is 1 7 mm and l 6 =l 7 . The first hook bar 302 and the second hook bar 402 are recessed. The pocket is inserted with a weaving knife 500. The weaving knife 500 comprises a knife head 501 and a knife bar 502. In the initial working state, the distance between the first hook leg 303 and the second hook leg 403 is 1 2 . In the initial working state, the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is 1 3 . The motion displacement trajectory of the upper disc assembly includes a first needle segment and a second needle segment. The motion displacement track of the lower disc assembly comprises a first segment 601, a second segment 602, a third segment 603, a fourth segment 604, a fifth segment 605 and a sixth segment 606.
Fig. 14 is a schematic diagram of a movement displacement trajectory of the knitting needle, fig. 15 is a schematic diagram of a movement displacement trajectory of the first and second hooks, and fig. 16 is a schematic diagram of a movement displacement trajectory of the knitting knife. With reference to fig. 14 to 16, the knitting mechanism includes the following steps:
the first path is as follows: and (5) removing the half needle and removing the knife. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the first section 601. The knitting needle 200 of the first needle section of the upper disc assembly and the knitting needle 200 of the lower disc assembly form half needles to be drawn oppositely, and the function of connecting the upper disc coil and the lower disc coil is achieved. Meanwhile, the weaving knife 500 of the lower disc assembly is upwards pushed by Xmm, and the coil on the hook is cut off. X is not less than l 3
And a second path: and (4) lifting the needle and the hook. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the blade 500 of the lower disc assembly are all located in the second section 602. The knitting needle 200 of the lower disc assembly is raised. The first fabric hook 300 of the bottom wall assembly is hooked.
And a third path: narrowing, hooking and hanging wool yarns. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the third section 603. Lower disc assemblyWhen the knitting needle 200 and the first hook 300 reach the highest point, the vertical distance between the highest point and the needle cylinder opening is Ymm, and Y is less than or equal to l 2 . At this time, the knitting needle 200 and the first hook 300 of the lower disc assembly simultaneously pick up the wool yarn. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inactive state.
And a fourth path: the lower disc finishes the wool yarn hanging, and the needle does not drop off the loop. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needles 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the fourth section 604. The knitting needle 200 of the lower disc assembly reaches a distance of 1 from the opening of the needle cylinder 1 At this point, the needles 200 of the lower disc assembly start to translate. At the same time, the first hook 300 of the bottom wall assembly continues to retract, and the first hook 300 sinks and bottoms out.
And a fifth path: the upper plate is hung with the bottom yarn, and the lower plate is hung with the bottom yarn for the first time. And needles of the first needle section of the upper disk assembly and needles of the second needle section of the upper disk assembly are raised, and the needles are retracted after yarns are hung, so that the tasks of hanging the yarns on the disk are completed. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first hook 300, the second hook 400, and the cutter 500 of the lower disc assembly are all in the inactive state. When the first hook 300 of the lower disc assembly reaches the lowest point, the knitting needle 200 of the lower disc assembly hangs one ground yarn. And after the bottom yarn is hung on the lower disc assembly for the first time, narrowing and knocking over. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inoperative state. The upper disc assembly and the lower disc assembly work independently in the fifth path.
A sixth path: and hanging bottom yarns on the lower disc for the second time. The position of the needles 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the sixth section 606. The knitting needle 200 of the lower disc assembly hangs a bottom yarn for the second time and can fix wool yarn. And (5) narrowing the knitting needle 200 of the lower disc assembly after the bottom yarn is hung for the second time to finish the wool binding yarn. At this time, the first needle section of the upper disc assembly, the second needle section of the upper disc assembly, the first hook 300 of the lower disc assembly, the second hook 400 and the weaving knife 500 are all in the inactive state.
A seventh way: first hook 300 is replaced with second hook 400. The second hook 400 cycles according to the first pass → the sixth pass of the first hook 300. The first hook 300 cycles according to the first pass → the sixth pass of the second hook 400. Other parts of the upper disc assembly and the lower disc assembly are circulated according to the first path → the sixth path, and the upper disc assembly and the lower disc assembly work for eleven paths to form a working cycle.
In the fourth or tenth way, the lowest point where the first hook 300 or the second hook 400 sinks is the distance Zmm between the first hook head 301 or the second hook head 401 and the spring of the needle cylinder, and the calculation formula is as follows: z = l 4 Y-W-N, where W is the distance between the first hook 301 or the second hook 401 and the mouth of the needle cylinder when the first hook 300 or the second hook 400 is not operating, and N is the width of the spring of the needle cylinder 100. At the same time, l 8 Not more than W, the wool yarn cut by the weaving knife 500 can reach the back position of the needle cylinder 100.
Fig. 20 is a schematic structural view of the lower disc assembly. As shown in fig. 20, the knitting mechanism further includes a cam, an upper cam, and a lower cam. The triangle of the upper triangular seat is provided with two needle paths. The motion of the first needle section and the second needle section of the upper disk assembly is controlled by a triangle on the upper triangular seat, and the knitting needle 200 of the upper disk assembly can be controlled to lift or float at the first needle section or the second needle section. Four triangles are arranged on the lower triangle base. The knitting needles 200, the first hooks 300, the second hooks 400 and the blades 500 of the lower disc assembly move in four triangles correspondingly.
Example 3:
the upper and lower disk assemblies each include a syringe 100. The cylinder 100 includes an upper body 101 and a lower body 102 integrally formed. The cylinder 100 is provided with a hole for embedding a spring, and the spring is embedded in the hole. The distance between the syringe port and the spring is 1 5 . In this example,/ 5 =28mm. The lower body 102 mounts the tab 103. Multiple groups of knitting elements are mounted in the insert 103. The upper body 101 is welded with a pair of guard teeth 104. Each set of knitting elements comprises a needle 200, a first hook 300 and a second hook 400.
The gauge of the knitting needle 200 is 150mm, the gauge of the first hook 300 is 72mm, the gauge of the second hook 400 is 108.5mm, and the gauge of the cutter 500 is 22.63m. The knitting needle 200 comprises a needle head 201 and a needle latch202 and at least one pin 203. A plurality of first steps 204 are provided between the latch 202 and the pin 203. The movement of the latch 202 is 1 1 =6mm. The distance from the needle 201 to the first step 204 first down from the needle 201 is 1 4 =50mm. The first fabric hook 300 comprises a first hook head 301, a first hook stem 302 and a first hook foot 303. The first hook lever 302 is provided with a plurality of second steps 304. The distance from the first hook head 301 to the second step 304, which is the first one from the first hook head 301, is 1 6 mm, the second hook 400 comprises a second hook head 401, a second hook stem 402 and a second hook foot 403. A plurality of third steps 404 are provided on the second hooking stem 402. The distance from the second hook head 401 to the third step 404 which is the first one from the second hook head 401 is 1 7 mm and,/ 6 =l 7 =46mm. The first hook bar 302 and the second hook bar 402 are recessed. The knife 500 is inserted into the groove. The weaving knife 500 comprises a knife head 501 and a knife bar 502. In the initial working state, the distance between the first hook leg 303 and the second hook leg 403 is 1 2 =31mm. In the initial working state, the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is 1 3 =4mm. The motion displacement trajectory of the upper disc assembly includes a first needle segment and a second needle segment. The motion displacement track of the lower disc assembly comprises a first segment 601, a second segment 602, a third segment 603, a fourth segment 604, a fifth segment 605 and a sixth segment 606.
The knitting mechanism comprises the following action steps:
the first path is as follows: half-knitting and weaving knife. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the first section 601. The knitting needle 200 of the first needle section of the upper disc assembly is half-needle-shaped and is half-needle-shaped to be pulled oppositely with the knitting needle 200 of the lower disc assembly, and the knitting needle plays a role in connecting the upper disc coil and the lower disc coil. Meanwhile, the weaving knife 500 of the lower disc component is upwards propped Xmm, and X is more than or equal to l 3 I.e. X is larger than or equal to 4mm, the coil on the hook is cut off. Preferably, in this embodiment, X =4mm. I.e., the knife 500 of the disk assembly is lifted 4mm upward, cutting the loop from the hook.
And a second path: and (4) lifting the needle and the hook. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needles 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the second section 602. The knitting needle 200 of the lower disc assembly is raised. The first fabric hook 300 of the bottom wall assembly is hooked.
And a third path: narrowing, hooking and hanging wool yarns. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the third section 603. When the knitting needle 200 and the first hook 300 of the lower disc component reach the highest point, the vertical distance between the highest point and the needle cylinder opening is Ymm, and Y is less than or equal to l 2 Namely Y is less than or equal to 31mm. In the present embodiment, Y =16mm is preferable. At this time, the knitting needle 200 and the first hook 300 of the lower disc assembly simultaneously pick up the wool yarn. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inactive state.
And a fourth path: the lower disc finishes the wool yarn hanging, and the needle does not drop off the loop. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fourth section 604. When the knitting needles 200 of the lower disc assembly reach a distance of 4mm from the cylinder mouth, the knitting needles 200 of the lower disc assembly start to translate. At the same time, the first hook 300 of the bottom wall assembly continues to retract, the first hook 300 sinks and bottoms out. The lowest point of the first hook 300 is the distance Zmm between the first hook head 301 and the spring of the needle cylinder, and the calculation formula is as follows: z = l 4 Y-W-N, where W is the distance between the first hook 301 or the second hook 401 and the mouth of the needle cylinder when the first hook 300 or the second hook 400 is not operating, and N is the width of the spring of the needle cylinder 100. In the present embodiment, W =20mm, n =4mm, z =50-16-20-4=10mm.
And a fifth path: the upper disc is hung with the yarn, and the lower disc is hung with the bottom yarn for the first time. And needles of the first needle section of the upper disk assembly and needles of the second needle section of the upper disk assembly are raised, and the needles are retracted after yarns are hung, so that the tasks of hanging the yarns on the disk are completed. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first hook 300, the second hook 400, and the cutter 500 of the lower disc assembly are all in the inactive state. When the first hook 300 of the lower disc assembly reaches the lowest point, the knitting needle 200 of the lower disc assembly hangs one ground yarn. And after the bottom yarn is hung on the lower disc assembly for the first time, narrowing and knocking over. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inoperative state.
A sixth path: and hanging bottom yarns on the lower disc for the second time. The knitting needle 200 of the lower disc assembly hangs a bottom yarn for the second time and can fix wool yarn. And (5) narrowing the knitting needle 200 of the lower disc assembly after the bottom yarn is hung for the second time to finish the wool binding yarn. At this time, the first needle section of the upper disc assembly, the second needle section of the upper disc assembly, the first hook 300 of the lower disc assembly, the second hook 400 and the weaving knife 500 are all in the inactive state.
A seventh way: first hook 300 is replaced with second hook 400. The second hook 400 cycles according to the first pass → the sixth pass of the first hook 300. The first hook 300 circulates according to the first pass → the sixth pass of the second hook 400. Other parts of the upper disc assembly and the lower disc assembly are circulated according to the first path → the sixth path, and the upper disc assembly and the lower disc assembly work for eleven paths to form a working cycle.
Specifically, the position of the knitting needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the knitting blade 500 of the lower disc assembly are all located at the first section 601. The knitting needle 200 of the first needle section of the upper disc assembly and the knitting needle 200 of the lower disc assembly form half needles to be drawn oppositely, and the function of connecting the upper disc coil and the lower disc coil is achieved. Meanwhile, the weaving knife 500 of the lower disc component is upwards propped up by Xmm, X is larger than or equal to 5mm, and the coil on the hook is cut off. Preferably, in this embodiment, X =4mm. I.e., the knife 500 of the disk assembly is lifted 4mm upward, cutting the loop from the hook.
An eighth way: and (4) lifting the needle and the hook. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needles 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the second section 602. The knitting needle 200 of the lower disc assembly is raised. The second hook 400 of the bottom wall assembly is hooked.
The ninth way: narrowing, hooking and hanging wool yarns. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the third section 603. When the knitting needle 200 and the first hook 300 of the lower disc assembly reach the highest point, the highest point is reachedThe vertical distance between the point and the syringe mouth is Ymm, and Y is less than or equal to l 2 Namely Y is less than or equal to 33mm. Preferably, in this embodiment, Y =13.5mm. At this time, the knitting needle 200 and the second hook 400 of the lower disc assembly simultaneously pick up the wool yarn. At this time, the first hook 300 and the knife 500 of the lower disc assembly are both in an inoperative condition.
In the tenth pass, the position of the knitting needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the fourth section 604. The lowest point of the second hook 400 is the distance Zmm between the second hook head 401 and the spring of the needle cylinder, and the calculation formula is as follows: z = l 4 Y-W-N, where W is the distance between the first hook 301 or the second hook 401 and the mouth of the needle cylinder when the first hook 300 or the second hook 400 is not operating, and N is the width of the spring of the needle cylinder 100. In this example, W =20mm, n =4mm, z =50-16-20-4=10mm.
An eleventh way: the upper plate is hung with the bottom yarn, and the lower plate is hung with the bottom yarn for the first time. And needles of the first needle section of the upper disk assembly and needles of the second needle section of the upper disk assembly are raised, and the needles are retracted after yarns are hung, so that the tasks of hanging the yarns on the disk are completed. The position of the needles 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the fifth section 605. At this time, the knitting needle 200, the first hook 300, the second hook 400, and the cutter 500 of the lower disc assembly are all in the inactive state. When the second hook 400 of the lower disc assembly reaches the lowest point, the knitting needle 200 of the lower disc assembly hangs one ground yarn. And after the bottom yarn is hung on the lower disc assembly for the first time, narrowing and knocking over. At this time, the first hook 300 and the knife 500 of the lower disc assembly are in an inoperative state.
The twelfth way: and hanging bottom yarns on the lower disc for the second time. The knitting needle 200 of the lower disc assembly hangs a bottom yarn for the second time and can fix wool yarn. And (4) narrowing the knitting needle 200 of the lower disc assembly after the bottom yarn is hung for the second time to finish the wool binding yarn. At this time, the first needle section of the upper disc assembly, the second needle section of the upper disc assembly, the first hook 300 of the lower disc assembly, the second hook 400 and the weaving knife 500 are all in the inactive state.
Example 4:
both the upper and lower disk assemblies include a syringe 100. The cylinder 100 includes an integrally formed upper body 101 anda lower body 102. The cylinder 100 is provided with a hole for embedding a spring, and the spring is embedded in the hole. The distance between the syringe port and the spring is 1 5 . In this example,/ 5 =30mm. The lower body 102 mounts the tab 103. Multiple groups of knitting elements are mounted in the insert 103. The upper body 101 is welded with a pair of guard teeth 104. Each set of knitting elements comprises a needle 200, a first hook 300 and a second hook 400.
The gauge of the knitting needle 200 is 152mm, the gauge of the first hook 300 is 74mm, the gauge of the second hook 400 is 110.5mm, and the gauge of the cutter 500 is 22.63mm. The knitting needle 200 comprises a needle 201, a latch 202 and at least one stitch 203. A plurality of first steps 204 are provided between the latch 202 and the pin 203. The movement of the latch 202 is 1 1 =8mm. The distance from the needle 201 to the first step 204 first down from the needle 201 is 1 4 =52mm. The first fabric hook 300 comprises a first hook head 301, a first hook stem 302 and a first hook foot 303. The first hook lever 302 is provided with a plurality of second steps 304. The distance from the first hook head 301 to the second step 304, which is the first one below the first hook head 301, is 1 6 mm, the second hook 400 comprises a second hook head 401, a second hook stem 402 and a second hook foot 403. A plurality of third steps 404 are provided on the second hooking rod 402. The distance from the second hook head 401 to the third step 404 which is the first one from the second hook head 401 is 1 7 mm and,/ 6 =l 7 =48mm. The first hook bar 302 and the second hook bar 402 are recessed. The pocket is inserted with a weaving knife 500. The weaving knife 500 comprises a knife head 501 and a knife bar 502. In the initial working state, the distance between the first hook leg 303 and the second hook leg 403 is 1 2 =33mm. In the initial working state, the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is 1 3 =5mm. The motion displacement trajectory of the upper disc assembly includes a first needle segment and a second needle segment. The motion displacement track of the lower disc assembly comprises a first segment 601, a second segment 602, a third segment 603, a fourth segment 604, a fifth segment 605 and a sixth segment 606.
The knitting mechanism comprises the following action steps:
the first path is as follows: half-knitting and weaving knife. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the first section 601.The knitting needle 200 of the first needle section of the upper disc assembly and the knitting needle 200 of the lower disc assembly form half needles to be drawn oppositely, and the function of connecting the upper disc coil and the lower disc coil is achieved. Meanwhile, the weaving knife 500 of the lower disc component is upwards stretched by Xmm, and X is more than or equal to l 3 I.e. X is larger than or equal to 5mm, the coil on the hook is cut off. Preferably, in this embodiment, X =5mm. That is, the knife 500 of the disc assembly was lifted 5mm upward to cut the loop on the hook.
And a second path: and (4) lifting the needle and the hook. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the blade 500 of the lower disc assembly are all located in the second section 602. The knitting needle 200 of the lower disc assembly is raised. The first fabric hook 300 of the bottom wall assembly is hooked.
And a third path: narrowing, hooking and hanging wool yarns. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the third section 603. When the knitting needle 200 and the first hook 300 of the lower disc component reach the highest point, the vertical distance between the highest point and the needle cylinder opening is Ymm, and Y is less than or equal to l 2 Namely Y is less than or equal to 33mm. In the present embodiment, Y =18mm is preferable. At this time, the knitting needle 200 and the first hook 300 of the lower disc assembly simultaneously pick up the wool yarn. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inoperative condition.
And a fourth path: the lower disc finishes the wool yarn hanging, and the needle does not drop off the loop. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fourth section 604. When the knitting needles 200 of the lower disc assembly reach a distance of 4mm from the cylinder mouth, the knitting needles 200 of the lower disc assembly start to translate. At the same time, the first hook 300 of the bottom wall assembly continues to retract, the first hook 300 sinks and bottoms out. The lowest point of the first hook 300 is the distance Zmm between the first hook head 301 and the spring of the needle cylinder, and the calculation formula is as follows: z = l 4 Y-W-N, where W is the distance between the first hook 301 or the second hook 401 and the mouth of the needle cylinder when the first hook 300 or the second hook 400 is not operating, and N is the width of the spring of the needle cylinder 100. In this example, W =20mm, n =4mm, z =52-18-20-4=10mm.
And a fifth path: the upper plate is hung with the bottom yarn, and the lower plate is hung with the bottom yarn for the first time. And needles of the first needle section of the upper disk assembly and needles of the second needle section of the upper disk assembly are raised, and the needles are retracted after yarns are hung, so that the tasks of hanging the yarns on the disk are completed. The position of the needles 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the fifth section 605. At this time, the knitting needle 200, the first hook 300, the second hook 400, and the cutter 500 of the lower disc assembly are all in the inactive state. When the first hook 300 of the lower disc assembly reaches the lowest point, the knitting needle 200 of the lower disc assembly hangs one ground yarn. And after the bottom yarn is hung on the lower disc assembly for the first time, narrowing and knocking over. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inoperative state.
A sixth path: and hanging bottom yarns on the lower disc for the second time. The knitting needle 200 of the lower disc assembly hangs a bottom yarn for the second time and can fix wool yarn. And (5) narrowing the knitting needle 200 of the lower disc assembly after the bottom yarn is hung for the second time to finish the wool binding yarn. At this time, the first needle section of the upper disc assembly, the second needle section of the upper disc assembly, the first hook 300 of the lower disc assembly, the second hook 400 and the weaving knife 500 are all in the inactive state.
A seventh way: the first hook 300 is replaced with a second hook 400. The second hook 400 cycles according to the first pass → the sixth pass of the first hook 300. The first hook 300 cycles according to the first pass → the sixth pass of the second hook 400. Other parts of the upper disc assembly and the lower disc assembly are circulated according to the first path → the sixth path, and the upper disc assembly and the lower disc assembly work for eleven paths to form a working cycle.
Specifically, the position of the knitting needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the first section 601. The knitting needle 200 of the first needle section of the upper disc assembly is half-needle-shaped and is half-needle-shaped to be pulled oppositely with the knitting needle 200 of the lower disc assembly, and the knitting needle plays a role in connecting the upper disc coil and the lower disc coil. Meanwhile, the weaving knife 500 of the lower disc component is upwards propped up by Xmm, X is larger than or equal to 5mm, and the coil on the hook is cut off. In the present embodiment, X =5mm is preferable. I.e., the knife 500 of the disk assembly is lifted 5mm upward, cutting the loops on the hook.
An eighth way: and (4) lifting the needle and the hook. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the blade 500 of the lower disc assembly are all located in the second section 602. The knitting needle 200 of the lower disc assembly is raised. The second hook 400 of the bottom wall assembly is hooked.
A ninth way: narrowing, hooking and hanging wool yarns. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the third section 603. When the knitting needle 200 and the first hook 300 of the lower disc assembly reach the highest point, the vertical distance between the highest point and the needle cylinder opening is Ymm, and Y is less than or equal to l 2 Namely Y is less than or equal to 33mm. In the present embodiment, Y =18mm is preferable. At this time, the knitting needle 200 and the second hook 400 of the lower disc assembly simultaneously pick up the wool yarn. At this time, the first hook 300 and the knife 500 of the lower disc assembly are both in an inoperative condition.
In the tenth pass, the position of the knitting needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the fourth section 604. The lowest point of the second hook 400 is the distance Zmm between the second hook head 401 and the spring of the needle cylinder, and the calculation formula is as follows: z = l 4 Y-W-N, wherein W is a distance between the first hook head 301 or the second hook head 401 and the mouth of the cylinder when the first hook 300 or the second hook 400 is not operated, and N is a spring width of the cylinder 100. In this example, W =20mm, n =4mm, z =52-18-20-4=10mm.
An eleventh way: the upper plate is hung with the bottom yarn, and the lower plate is hung with the bottom yarn for the first time. And needles of the first needle section of the upper disk assembly and needles of the second needle section of the upper disk assembly are raised, and the needles are retracted after yarns are hung, so that the tasks of hanging the yarns on the disk are completed. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first hook 300, the second hook 400, and the cutter 500 of the lower disc assembly are all in the inactive state. When the second hook 400 of the lower disc assembly reaches the lowest point, the knitting needle 200 of the lower disc assembly hangs one ground yarn. And after the bottom yarn is hung for the first time on the lower disc assembly, narrowing and knocking over. At this time, the first hook 300 and the knife 500 of the lower disc assembly are in an inoperative state.
The twelfth way: and hanging bottom yarns on the lower disc for the second time. The knitting needle 200 of the lower disc assembly hangs a bottom yarn for the second time and can fix wool yarn. And (5) narrowing the knitting needle 200 of the lower disc assembly after the bottom yarn is hung for the second time to finish the wool binding yarn. At this time, the first needle section of the upper disc assembly, the second needle section of the upper disc assembly, the first hook 300 of the lower disc assembly, the second hook 400 and the weaving knife 500 are all in the inactive state.
Example 5:
both the upper and lower disk assemblies include a syringe 100. The cylinder 100 includes an upper body 101 and a lower body 102 integrally formed. The cylinder 100 is provided with a hole for embedding a spring, and the spring is embedded in the hole. The distance between the syringe port and the spring is 1 5 . In this example,/ 5 =32mm. The lower body 102 mounts the tab 103. Multiple groups of knitting elements are mounted in the insert 103. The upper body 101 is welded with a pair of guard teeth 104. Each set of knitting elements comprises a needle 200, a first hook 300 and a second hook 400.
The gauge of the knitting needle 200 is 154mm, the gauge of the first hook 300 is 76mm, the gauge of the second hook 400 is 112.5mm, and the gauge of the cutter 500 is 22.63mm. The knitting needle 200 comprises a needle 201, a latch 202 and at least one stitch 203. A plurality of first steps 204 are provided between the latch 202 and the pin 203. The movement of the latch 202 is 1 1 =8mm. The distance from the needle 201 to the first step 204 first down from the needle 201 is 1 4 =54mm. The first fabric hook 300 comprises a first hook head 301, a first hook stem 302 and a first hook foot 303. The first hook lever 302 is provided with a plurality of second steps 304. The distance from the first hook head 301 to the second step 304, which is the first one below the first hook head 301, is 1 6 mm, the second hook 400 comprises a second hook head 401, a second hook stem 402 and a second hook foot 403. A plurality of third steps 404 are provided on the second hooking stem 402. The distance from the second hook head 401 to the third step 404 which is the first one from the second hook head 401 is 1 7 mm and,/ 6 =l 7 =50mm. The first hook bar 302 and the second hook bar 402 are recessed. The pocket is inserted with a weaving knife 500. The weaving knife 500 comprises a knife head 501 and a knife bar 502. In the initial working state, the distance between the first hook leg 303 and the second hook leg 403 is 1 2 =35mm. In the initial working state, the first hook head 301 or the second hook headThe distance between 401 and the cutting head 501 is 1 3 =4mm. The motion displacement trajectory of the upper disc assembly includes a first needle segment and a second needle segment. The motion displacement track of the lower disc assembly comprises a first segment 601, a second segment 602, a third segment 603, a fourth segment 604, a fifth segment 605 and a sixth segment 606.
The knitting mechanism comprises the following action steps:
the first path is as follows: half-knitting and weaving knife. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the first section 601. The knitting needle 200 of the first needle section of the upper disc assembly and the knitting needle 200 of the lower disc assembly form half needles to be drawn oppositely, and the function of connecting the upper disc coil and the lower disc coil is achieved. Meanwhile, the weaving knife 500 of the lower disc component is upwards propped Xmm, and X is more than or equal to l 3 I.e. X is larger than or equal to 4mm, cutting off the coil on the hook. Preferably, in this embodiment, X =4mm. I.e., the knife 500 of the disk assembly is lifted 4mm upward, cutting the loop from the hook.
And a second path: and (4) lifting the needle and lifting the hook. The first needle section of the upper disc assembly and the second needle section of the upper disc assembly float. The position of the needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the blade 500 of the lower disc assembly are all located in the second section 602. The knitting needle 200 of the lower disc assembly is raised. The first fabric hook 300 of the bottom wall assembly is hooked.
And a third path: narrowing, hooking and hanging wool yarns. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the third section 603. When the knitting needle 200 and the first hook 300 of the lower disc component reach the highest point, the vertical distance between the highest point and the needle cylinder opening is Ymm, and Y is less than or equal to l 2 Namely Y is less than or equal to 35mm. In the present embodiment, Y =18mm is preferable. At this time, the knitting needle 200 and the first hook 300 of the lower disc assembly simultaneously pick up the wool yarn. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inoperative condition.
And a fourth path: the lower disc finishes the wool yarn hanging, and the needle does not slip off the loop. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fourth section 604. Lower partWhen the needles 200 of the dial assembly reach a distance of 4mm from the cylinder mouth, the needles 200 of the lower dial assembly start to translate. At the same time, the first hook 300 of the bottom wall assembly continues to retract, and the first hook 300 sinks and bottoms out. The lowest point of the first hook 300 is the distance Zmm between the first hook head 301 and the spring of the needle cylinder, and the calculation formula is as follows: z = l 4 Y-W-N, wherein W is a distance between the first hook head 301 or the second hook head 401 and the mouth of the cylinder when the first hook 300 or the second hook 400 is not operated, and N is a spring width of the cylinder 100. In this example, W =22mm, n =4mm, z =54-18-22-4=10mm.
And a fifth path: the upper disc is hung with the yarn, and the lower disc is hung with the bottom yarn for the first time. And needles of the first needle section of the upper disk assembly and needles of the second needle section of the upper disk assembly are raised, and the needles are retracted after yarns are hung, so that the tasks of hanging the yarns on the disk are completed. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first hook 300, the second hook 400, and the cutter 500 of the lower disc assembly are all in the inactive state. When the first hook 300 of the lower disc assembly reaches the lowest point, the knitting needle 200 of the lower disc assembly hangs one ground yarn. And after the bottom yarn is hung on the lower disc assembly for the first time, narrowing and knocking over. At this time, the second hook 400 and the knife 500 of the lower disc assembly are in an inactive state.
A sixth path: and hanging bottom yarns on the lower disc for the second time. The knitting needle 200 of the lower disc assembly hangs a bottom yarn for the second time and can fix wool yarn. And (5) narrowing the knitting needle 200 of the lower disc assembly after the bottom yarn is hung for the second time to finish the wool binding yarn. At this time, the first needle section of the upper disc assembly, the second needle section of the upper disc assembly, the first hook 300 of the lower disc assembly, the second hook 400 and the weaving knife 500 are all in the inactive state.
A seventh path: the first hook 300 is replaced with a second hook 400. The second hook 400 circulates according to the first pass → the sixth pass of the first hook 300. The first hook 300 cycles according to the first pass → the sixth pass of the second hook 400. The other parts of the upper disc assembly and the lower disc assembly are circulated according to the first path → the sixth path, and the upper disc assembly and the lower disc assembly work for eleven paths to form a working cycle.
Specifically, the position of the knitting needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the first section 601. The knitting needle 200 of the first needle section of the upper disc assembly and the knitting needle 200 of the lower disc assembly form half needles to be drawn oppositely, and the function of connecting the upper disc coil and the lower disc coil is achieved. Meanwhile, the weaving knife 500 of the lower disc component is upwards propped up by Xmm, X is larger than or equal to 4mm, and the coil on the hook is cut off. In the present embodiment, X =4mm is preferable. I.e., the knife 500 of the disk assembly is lifted 4mm upward, cutting the loop from the hook.
An eighth way: and (4) lifting the needle and the hook. The first needle section of the upper disk assembly and the second needle section of the upper disk assembly float. The position of the needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the blade 500 of the lower disc assembly are all located in the second section 602. The knitting needle 200 of the lower disc assembly is raised. The second hook 400 of the bottom wall assembly is hooked.
The ninth way: narrowing, hooking and hanging wool yarns. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the third section 603. When the knitting needle 200 and the first hook 300 of the lower disc component reach the highest point, the vertical distance between the highest point and the needle cylinder opening is Ymm, and Y is less than or equal to l 2 Namely Y is less than or equal to 35mm. In the present embodiment, Y =18mm is preferable. At this time, the knitting needle 200 and the second hook 400 of the lower disc assembly simultaneously pick up the wool yarn. At this time, the first hook 300 and the knife 500 of the lower disc assembly are both in an inoperative condition.
In the tenth pass, the position of the knitting needle 200, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 of the lower disc assembly are all located in the fourth section 604. The lowest point of the second hook 400 is the distance Zmm between the second hook head 401 and the spring of the needle cylinder, and the calculation formula is as follows: z = l 4 Y-W-N, where W is the distance between the first hook 301 or the second hook 401 and the mouth of the needle cylinder when the first hook 300 or the second hook 400 is not operating, and N is the width of the spring of the needle cylinder 100. In this example, W =22mm, n =4mm, z =54-18-22-4=10mm.
An eleventh way: the upper disc is hung with the yarn, and the lower disc is hung with the bottom yarn for the first time. And needles of the first needle section of the upper disk assembly and needles of the second needle section of the upper disk assembly are raised, and the needles are retracted after yarns are hung, so that the tasks of hanging the yarns on the disk are completed. The position of the needles 200 of the lower disc assembly, the position of the first hook 300, the position of the second hook 400 and the position of the knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first hook 300, the second hook 400, and the cutter 500 of the lower disc assembly are all in the inactive state. When the second hook 400 of the lower disc assembly reaches the lowest point, the knitting needle 200 of the lower disc assembly hangs one ground yarn. And after the bottom yarn is hung for the first time on the lower disc assembly, narrowing and knocking over. At this time, the first hook 300 and the knife 500 of the lower disc assembly are in an inoperative state.
The twelfth way: and hanging bottom yarns on the lower disc for the second time. The knitting needle 200 of the lower disc assembly hangs a bottom yarn for the second time and can fix wool yarn. And (5) narrowing the knitting needle 200 of the lower disc assembly after the bottom yarn is hung for the second time to finish the wool binding yarn. At this time, the first needle section of the upper disc assembly, the second needle section of the upper disc assembly, the first hook 300 of the lower disc assembly, the second hook 400, and the knife 500 are all in the inactive state.
FIG. 22 is a summary table of parameters of examples 3 to 5, 1 1 、l 2 、l 3 、l 4 、l 5 、l 6 、l 7 X, Y and W are all variables, N is quantitative, and Z = l is satisfied 4 -Y-W-N =10mm.
The embodiments of the present invention are preferred embodiments of the present invention, and the scope of the present invention is not limited by these embodiments, so: all equivalent changes made according to the structure, shape and principle of the invention are covered by the protection scope of the invention.

Claims (1)

1. A method for weaving a double-sided cloth with two cut loops by a circular knitting machine, wherein the double-sided cloth with the cut loops consists of a first cloth layer (41) and a second cloth layer (42) connected with the first cloth layer (41), a plurality of cut loops are formed on the opposite sides of the first cloth layer (41) and the second cloth layer (42), the circular knitting machine is provided with a first weaving mechanism (1) and a second weaving mechanism (2) which are correspondingly arranged, and the method is characterized in that: the method comprises the following steps:
knitting the first cloth layer (41): feeding wool yarns (31) by a weaving hook (14) on the first weaving mechanism (1), simultaneously feeding the wool yarns (31) and bottom yarns (32) by a knitting needle (12) on the first weaving mechanism (1), weaving a first cloth layer (41), namely bottom yarn tissue, by the knitting needle (12), forming loops (45) connected with the bottom yarns (32) through the weaving hook (14), driving a weaving knife (13) on the first weaving mechanism (1) to cut the loops (45) to form cut loops (44) connected with the bottom yarn tissue, and driving fluffs of the cut loops (44) to enter a needle bed (11) through a through groove (112) on the needle bed (11) of the first weaving mechanism (1) by gas;
knitting a second cloth layer (42): feeding wool yarns (34) by a weaving hook (24) on the second weaving mechanism (2), simultaneously feeding the wool yarns (34) and the ground yarns (35) by a knitting needle (22) on the second weaving mechanism (2), knitting a second fabric layer (42), namely ground yarn tissue, by the knitting needle (22), forming loops (48) connected with the ground yarns (35) through the weaving hook (24), driving a weaving knife (23) on the second weaving mechanism (2) to cut the loops (48) to form cut loops (47) connected with the ground yarn tissue, and driving fluffs of the cut loops (47) to enter a needle bed (21) through a through groove (212) on the needle bed (21) of the second weaving mechanism (2) by air; and
an interweaving step: knitting the double-sided cloth with cut loop pile by connecting the first cloth layer (41) and the second cloth layer (42) with a plurality of connecting yarns (33) by simultaneously interweaving the knitting needles (12, 22) of the first knitting mechanism (1) and the second knitting mechanism (2);
the first knitting mechanism (1) comprises a needle bed (11), a plurality of air blowing devices (15), a plurality of knitting needles (12) arranged on the needle bed (11), a plurality of knitting hooks (14) and a plurality of knitting blades (13), wherein a through groove (112) is formed in a part of notches (111) on the needle bed (11), the through groove (112) is arranged for forming loop cut velvet (44) when a yarn loop (45) of the knitting blades (13) is cut, velvet of the loop cut velvet (44) is driven into the needle bed (11) by the air blowing devices (15), when in assembly, an assembly of the knitting hooks (14) and the knitting blades (13) needs to be assembled in the notches (111) with the through grooves (112), and the knitting needles (12) are assembled in the notches (111) without the through grooves (112);
the second knitting mechanism (2) also comprises a needle bed (21), a plurality of air blowing devices (25), a plurality of knitting needles (22) arranged on the needle bed (21), a plurality of knitting hooks (24) and a plurality of knitting blades (23), wherein a through groove (212) is formed in a part of notches (211) on the needle bed (21), the through groove (212) is arranged in order that when the knitting blades (23) cut yarn rings (48) to form cut loop velvet (47), the velvet of the cut loop velvet (47) is driven into the needle bed (21) by the air blowing devices (25), the assembly of the knitting hooks (24) and the knitting blades (23) needs to be assembled in the notches (211) with the through grooves (212), and the knitting needles (22) are assembled in the notches (211) without the through grooves (212).
CN202110260133.2A 2020-04-24 2021-03-10 Method for weaving double-sided cloth with two-sided cut loop by circular weft knitting machine Active CN112746373B (en)

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CN202110260126.2A Active CN112746372B (en) 2020-04-24 2021-03-10 Lower cylinder, needle cylinder and circular knitting machine
CN202120512784.1U Active CN214992189U (en) 2020-04-24 2021-03-10 Needle cylinder and circular knitting machine
CN202120512922.6U Active CN214529484U (en) 2020-04-24 2021-03-10 Lower cylinder, needle cylinder and circular knitting machine
CN202110261482.6A Active CN112725992B (en) 2020-04-24 2021-03-10 Method for weaving double-sided cloth with single-sided cut loop pile by circular weft knitting machine
CN202110260133.2A Active CN112746373B (en) 2020-04-24 2021-03-10 Method for weaving double-sided cloth with two-sided cut loop by circular weft knitting machine
CN202120512783.7U Active CN214736449U (en) 2020-04-24 2021-03-10 Upper disc, needle cylinder and circular weft knitting machine

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CN202110260126.2A Active CN112746372B (en) 2020-04-24 2021-03-10 Lower cylinder, needle cylinder and circular knitting machine
CN202120512784.1U Active CN214992189U (en) 2020-04-24 2021-03-10 Needle cylinder and circular knitting machine
CN202120512922.6U Active CN214529484U (en) 2020-04-24 2021-03-10 Lower cylinder, needle cylinder and circular knitting machine
CN202110261482.6A Active CN112725992B (en) 2020-04-24 2021-03-10 Method for weaving double-sided cloth with single-sided cut loop pile by circular weft knitting machine

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CN112746372A (en) 2021-05-04
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CN112746373A (en) 2021-05-04
CN112746372B (en) 2024-10-01
WO2021213044A1 (en) 2021-10-28
CN214736449U (en) 2021-11-16
CN112725992B (en) 2022-12-27
WO2021213047A1 (en) 2021-10-28
ZA202211141B (en) 2022-12-21
CN111350014A (en) 2020-06-30
CN214529484U (en) 2021-10-29

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Denomination of invention: Method of weaving double-sided velvet fabric with double-sided cutting loops using a circular knitting machine

Granted publication date: 20221104

Pledgee: Jiangyin branch of Bank of China Ltd.

Pledgor: Jiangyin Xinfu Precision Machinery Co.,Ltd.

Registration number: Y2024980026355