WO2021212719A1 - 一种汗布贴合割绒布的针织圆纬机用针织工艺 - Google Patents

一种汗布贴合割绒布的针织圆纬机用针织工艺 Download PDF

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Publication number
WO2021212719A1
WO2021212719A1 PCT/CN2020/112965 CN2020112965W WO2021212719A1 WO 2021212719 A1 WO2021212719 A1 WO 2021212719A1 CN 2020112965 W CN2020112965 W CN 2020112965W WO 2021212719 A1 WO2021212719 A1 WO 2021212719A1
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WIPO (PCT)
Prior art keywords
knitting
hook
needle
plate assembly
section
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PCT/CN2020/112965
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English (en)
French (fr)
Inventor
黄小龙
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江阴市鑫富精密机械有限公司
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Publication of WO2021212719A1 publication Critical patent/WO2021212719A1/zh

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    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/02—Pile fabrics or articles having similar surface features
    • D04B1/025—Pile fabrics or articles having similar surface features incorporating loose fibres, e.g. high-pile fabrics or artificial fur
    • D—TEXTILES; PAPER
    • D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04B—KNITTING
    • D04B1/00—Weft knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B1/10—Patterned fabrics or articles
    • D04B1/102—Patterned fabrics or articles with stitch pattern

Definitions

  • the invention relates to the technical field of knitting machinery, in particular to a knitting process for knitting circular weft knitting machines in which single jersey is laminated with cut fleece.
  • the circular knitting machine includes a creel, a yarn supply mechanism, a knitting mechanism, a transmission mechanism, a lubricating and dust removal (clean) mechanism, an electric control mechanism, a pulling and winding mechanism and other auxiliary devices.
  • the yarn is drawn from the floor creel, bobbin, tensioner, and tension stopper, first passes through the tensioner, then goes around between the strip and the feeding wheel, and finally exits from the broken yarn stopper and enters the knitting area.
  • the yarn feeding speed is determined by the disc on the belt wheel and the belt linear speed.
  • the existing weaving mechanism includes needle cylinder, latch needle, sinker, sinker ring, triangle seat, triangle, sinker triangle seat, sinker triangle, yarn guide and so on.
  • Each needle slot of the needle cylinder is inserted with four kinds of needles 1, 2, 3, and 4 with different positions.
  • Each cam seat is equipped with four triangles from top to bottom, which act on the knitting needles of the corresponding height. It is optional to connect into a loop, tuck, and not weave.
  • a layer of jersey is woven on the back of the velvet fabric produced by the existing loop-cutting machine to become the inner or outer layer of the fabric.
  • This layer of fabric weaving can use the existing textile materials (chemical fiber, cotton, wool, spandex and other textile materials) to enrich the application range of the velvet fabric.
  • jersey is the most basic fabric among all circular knitting knitting fabrics.
  • jersey is the cloth used for undershirts.
  • the Chinese name is: single-sided plain weave or single-sided weft weave. It is used in knitted garments in spring and summer T-shirts, fashion, underwear in autumn and winter, sports and leisure knitted garments, and can also be widely used in composite fabrics, clothing accessories, etc.
  • the present invention discloses a knitting process for knitting circular weft knitting machines in which jersey cloth is laminated to cut fleece cloth.
  • the circular knitting machine includes a knitting mechanism;
  • the knitting mechanism includes an upper plate assembly and a lower plate assembly;
  • the upper plate Both the disc assembly and the lower disc assembly include a needle cylinder;
  • the needle cylinder includes an integrally formed upper body and a lower body;
  • the needle cylinder is provided with a hole for embedding a spring; the distance between the mouth of the needle cylinder and the spring is 15 ;
  • the lower body Install the insert; install multiple groups of knitting elements in the insert; each group of knitting elements includes a knitting needle, a first knitting hook, and a second knitting hook;
  • the knitting needle includes a needle, a needle tongue, and at least one stitch;
  • the needle A plurality of first steps are provided between the tongue and the stitches;
  • the stroke of the needle tongue is l 1 ;
  • the distance from the needle to the first step down from the needle is l 4
  • the second knitting hook includes a second hook head, a second hook bar and a second hook foot; the second hook bar is provided with a plurality of third steps
  • the first hook rod and the second hook rod Are provided with grooves;
  • a knitting knife is inserted into the groove;
  • the knitting knife includes a cutter head and a knife shaft; in the initial working state, the first knitting hook and the second knitting hook overlap; the first hook foot and The distance between the second hook feet is l 2 ; in the initial working state, the distance between the first hook head or the second hook head and the cutter head is l 3 ;
  • the upper plate assembly The movement displacement trajectory includes the first needle section and the second needle section;
  • the movement displacement trajectory of the bottom plate assembly includes the first section, the second section, the third section, the fourth section, the fifth section and the sixth section;
  • the knitting mechanism includes the following action steps:
  • the knitting needles of the first needle section of the upper plate assembly form a pair of half-needles with the knitting needles of the lower plate assembly, which play the role of connecting the upper plate loops and the lower plate loops; at the same time, the knitting knife of the lower plate assembly Push up Xmm and cut off the loop on the hook; X ⁇ l 3 ;
  • the second way needle lifting, hook lifting; the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float; the position of the knitting needle of the lower plate assembly, the first knitting The position of the hook, the position of the second knitting hook and the position of the knitting knife are all located in the second section; the knitting needles of the bottom plate assembly are needled; the first knitting hook of the bottom plate assembly is hooked;
  • the third way narrowing the needle, collecting the hook, hanging the wool yarn; the position of the knitting needle, the position of the first knitting hook, the position of the second knitting hook and the position of the knitting knife of the bottom plate assembly are all located in the third Section;
  • the knitting needle and the first hook of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the needle cylinder mouth is Ymm, Y ⁇ l 2 ; at this time, the bottom plate assembly
  • the knitting needle and the first knitting hook simultaneously hang the wool yarn; at this time, the second knitting hook and the knitting knife of the bottom plate assembly are in a non-working state;
  • the bottom plate completes the yarn hanging, the needle does not fall off;
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float;
  • the knitting needles of the bottom plate assembly The position, the position of the first knitting hook, the position of the second knitting hook and the position of the knitting knife are all located in the fourth section; when the knitting needle of the bottom plate assembly reaches the distance of l 1 from the mouth of the needle cylinder, The knitting needles of the bottom plate assembly begin to move in translation; at the same time, the first knitting hook of the bottom plate assembly continues to be retracted, and the first knitting hook sinks and reaches the lowest point;
  • the second bottom yarn hanging on the bottom plate; the position of the knitting needle, the position of the first knitting hook, the position of the second knitting hook and the position of the knitting knife of the bottom plate assembly are all located in the sixth Section; the knitting needle of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn; the knitting needle of the bottom plate assembly is finished after the bottom yarn hangs for the second time, and the needle is closed to complete the tying of the wool yarn; at this time, the The first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook, the second knitting hook and the knitting knife of the lower plate assembly are all in an inoperative state;
  • the first knitting hook is replaced with the second knitting hook; the second knitting hook follows the first way ⁇ the sixth way of the first knitting hook; the first knitting hook follows the first way ⁇ the sixth way of the second knitting hook Road cycle; other parts of the upper disk assembly and the lower disk assembly follow the first path ⁇ the sixth path cycle, and the working twelve paths of the upper disk assembly and the bottom disk assembly constitute a working cycle.
  • the knitting mechanism further includes a cam, an upper cam seat and a lower cam seat; the cam of the upper cam seat has two needle tracks; the first needle section and the second needle of the upper plate assembly The segment movement is controlled by the cam on the upper cam seat, which can control the knitting needles of the upper disk assembly to start or float the needle in the first needle segment or the second needle segment; four cams are installed on the lower cam seat; The knitting needles, the first knitting hook, the second knitting hook and the knitting knife of the bottom plate assembly correspondingly move in the four triangles.
  • the lowest point of the sinking of the first knitting hook or the second knitting hook is the first hook head or the second hook head from the needle cylinder
  • the invention completes the process of compounding the reverse side of the cut loop pile product with jersey through the twelve-way working cycle of the knitting needle, the first knitting hook, the second knitting hook and the knitting knife, and replaces the original reverse side of the cut loop pile product that requires glue.
  • the compounding process since the present invention has no glue compounding process, there is no harmful substance caused by the glue.
  • Figure 1 is a flow chart of the present invention.
  • Figure 2 is a schematic diagram of the components of the syringe.
  • Fig. 3 is a schematic diagram of the movement displacement trajectory of the present invention.
  • Figure 4 is a schematic diagram of the movement and displacement trajectory of the knitting needle.
  • Figure 5 is a schematic diagram of the movement and displacement trajectories of the first knitting hook and the second knitting hook.
  • Figure 6 is a schematic diagram of the movement and displacement trajectory of the knives.
  • Figure 7 is a schematic diagram of the structure of a knitting needle.
  • Fig. 8 is a schematic diagram of the structure of the first knitting hook and the second knitting hook.
  • Figure 9 is a schematic diagram of the structure of the weaving knife.
  • Figure 10 is a schematic diagram of the structure of the triangle seat.
  • Figure 11 is a schematic diagram of the structure of the bottom plate assembly.
  • Fig. 12 is a summary table of various parameters of Example 1 to Example 3.
  • 100 needle cylinder; 101, upper body; 102, lower body; 103, insert; 104, mouthguard; 200, knitting needle; 201, needle; 202, needle tongue; 203, stitch; 300, first knitting Hook; 301, first hook head; 302, first hook rod; 303, first hook foot; 400, second hook; 401, second hook head; 402, second hook rod; 403, second hook foot ;500, weaving knife; 501, knife head; 502, knife bar; 601, first section; 602, second section; 603, third section; 604, fourth section; 605, fifth section; 606, sixth part.
  • Fig. 1 is a flowchart of the present invention
  • Fig. 2 is a schematic diagram of the components of the syringe
  • Fig. 3 is a schematic diagram of the movement displacement track of the present invention.
  • a knitting process for a circular knitting machine in which a jersey is laminated with a cut fleece includes a circular knitting machine and a knitting action.
  • the circular knitting machine includes a knitting mechanism.
  • the knitting mechanism includes an upper plate assembly and a lower plate assembly.
  • both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole. The distance between the mouth of the barrel and the spring is l 5 .
  • the syringe 100 has a gap.
  • the depth of the gap is l 8 .
  • the notch penetrates the barrel of the needle cylinder 100, and the notch is used for inserting the first knitting hook 300 and the second knitting hook 400.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the stroke of the needle tongue 202 is l 1 .
  • the distance from the needle 201 to the first step 204 down from the needle 201 is 14 mm.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the distance between the first hook 303 and the second hook 403 is l 2 .
  • the distance between the first hook head 301 or the second hook head 401 and the cutter head 501 is l 3 .
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement track of the bottom plate assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • Fig. 4 is a schematic diagram of the movement displacement trajectory of the knitting needle
  • Fig. 5 is a schematic diagram of the movement displacement trajectory of the first knitting hook and the second knitting hook
  • Fig. 6 is a schematic diagram of the movement displacement trajectory of the knitting knife.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm to cut the loop on the hook. X ⁇ l 3 .
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the knitting needle 200 and the first knitting hook 300 of the bottom plate assembly reach the highest point, the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y ⁇ l 2 .
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of l 1 from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400, and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the upper plate assembly and the lower plate assembly work independently in the fifth way.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the sixth section 606.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the lowest point where the first knitting hook 300 or the second knitting hook 400 sinks is the distance Zmm between the first hook head 301 or the second hook head 401 and the spring of the needle cylinder.
  • l 8 ⁇ W so that the wool yarn cut by the knives 500 can reach the back position of the needle cylinder 100.
  • Figure 10 is a schematic diagram of the structure of the bottom plate assembly.
  • the knitting mechanism also includes a cam, an upper cam seat and a lower cam seat.
  • the triangle of the upper triangle seat has two needle paths.
  • the movement of the first needle section and the second needle section of the upper plate assembly is controlled by the triangle on the upper cam seat, which can control the knitting needle 200 of the upper plate assembly to start or float the needle in the first needle section or the second needle section.
  • Four triangles are installed on the lower triangle seat.
  • the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly move in the four triangles correspondingly.
  • Both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the specification of the knitting needle 200 is 150 mm
  • the specification of the first knitting hook 300 is 72 mm
  • the specification of the second knitting hook 400 is 108.5 mm
  • the specification of the knitting knife 500 is 22.63 m.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement trajectory of the lower disk assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knitting knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ l 3 , that is, X ⁇ 4mm, and the loop on the hook is cut off.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the needle cylinder mouth is Ymm, and Y ⁇ l 2 that is, Y ⁇ 31mm.
  • Y 16mm.
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400, and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ 5mm, to cut the loop on the hook.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the eighth way starting the needle, starting the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the second knitting hook 400 of the bottom plate assembly is hooked.
  • the ninth way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y ⁇ l 2 that is, Y ⁇ 33mm.
  • Y 13.5mm.
  • the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn.
  • both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder.
  • the eleventh road hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the twelfth way the second hanging of the bottom yarn.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • Both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the specification of the knitting needle 200 is 152 mm
  • the specification of the first knitting hook 300 is 74 mm
  • the specification of the second knitting hook 400 is 110.5 mm
  • the specification of the knitting knife 500 is 22.63 mm.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement track of the bottom plate assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knitting knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ l 3 , that is, X ⁇ 5mm, and the loop on the hook is cut off.
  • X 5mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 5 mm to cut the loop on the hook.
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y ⁇ l 2 that is, Y ⁇ 33mm.
  • Y 18mm.
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400, and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ 5mm, to cut the loop on the hook.
  • X 5mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 5 mm to cut the loop on the hook.
  • the eighth way starting the needle, starting the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the second knitting hook 400 of the bottom plate assembly is hooked.
  • the ninth way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, Y ⁇ l 2 that is, Y ⁇ 33mm.
  • Y 18mm.
  • the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn.
  • both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder.
  • the eleventh road hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400, and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the twelfth way the second hanging of the bottom yarn.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • Both the upper disc assembly and the lower disc assembly include a syringe 100.
  • the syringe 100 includes an upper body 101 and a lower body 102 that are integrally formed.
  • the syringe 100 has a hole for embedding a spring, and the spring is embedded in the hole.
  • the lower body 102 is provided with an insert 103. Multiple sets of knitting elements are installed in the insert 103.
  • the upper body 101 is welded with a pair of mouthguards 104. Each group of knitting elements includes a knitting needle 200, a first knitting hook 300, and a second knitting hook 400.
  • the specification of the knitting needle 200 is 154 mm
  • the specification of the first knitting hook 300 is 76 mm
  • the specification of the second knitting hook 400 is 112.5 mm
  • the specification of the knitting knife 500 is 22.63 mm.
  • the knitting needle 200 includes a needle head 201, a needle tongue 202, and at least one stitch 203.
  • a plurality of first steps 204 are provided between the needle tongue 202 and the needle 203.
  • the first knitting hook 300 includes a first hook head 301, a first hook rod 302 and a first hook foot 303.
  • a plurality of second steps 304 are provided on the first hook rod 302.
  • the distance from the first hook head 301 to the first second step 304 down from the first hook head 301 is 16 mm
  • the second knitting hook 400 includes a second hook head 401, a second hook rod 402, and a second hook Feet 403.
  • a plurality of third steps 404 are provided on the second hook rod 402.
  • Both the first hook rod 302 and the second hook rod 402 are provided with grooves. Insert the knitting knife 500 into the groove.
  • the weaving knife 500 includes a knife head 501 and a knife shaft 502.
  • the movement and displacement track of the upper plate assembly includes a first needle segment and a second needle segment.
  • the movement and displacement track of the bottom plate assembly includes a first section 601, a second section 602, a third section 603, a fourth section 604, a fifth section 605, and a sixth section 606.
  • the knitting mechanism includes the following action steps:
  • the first way start a half stitch, start a knitting knife.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ l 3 , that is, X ⁇ 4mm, and the loop on the hook is cut off.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the second way start the needle, start the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the first knitting hook 300 of the bottom plate assembly is hooked.
  • the third way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y ⁇ l 2 that is, Y ⁇ 35mm.
  • Y 18mm.
  • the knitting needles 200 and the first knitting hook 300 of the bottom plate assembly are hooked on the wool yarn at the same time.
  • the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the fourth way the yarn hanging on the lower plate is completed, and the needle does not fall off the loop.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the knitting needle 200 of the bottom plate assembly reaches a distance of 4 mm from the mouth of the needle cylinder, the knitting needle 200 of the bottom plate assembly starts to move in translation.
  • the first knitting hook 300 of the bottom plate assembly continues to be retracted, and the first knitting hook 300 sinks and reaches the lowest point.
  • the lowest point where the first knitting hook 300 sinks is the distance Zmm between the first hook head 301 and the spring of the needle cylinder.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400, and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the bottom yarn is hooked up for the first time in the bottom plate assembly, the needle is narrowed and the loop is released. At this time, the second knitting hook 400 and the knitting knife 500 of the bottom plate assembly are both in a non-working state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • the first knitting hook 300 is replaced with the second knitting hook 400.
  • the second knitting hook 400 circulates according to the first path ⁇ the sixth path of the first knitting hook 300.
  • the first knitting hook 300 circulates according to the first path ⁇ the sixth path of the second knitting hook 400.
  • the other parts of the upper plate assembly and the lower plate assembly follow the first ⁇ sixth cycle, and the twelve work cycles of the upper plate assembly and the lower plate assembly constitute a working cycle.
  • the position of the knitting needle 200, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 of the bottom plate assembly are all located in the first section 601.
  • the knitting needles 200 of the first needle section of the upper plate assembly act as a half-needle and the knitting needles 200 of the lower plate assembly act as a pair of half-needles to connect the upper plate stitch and the lower plate stitch.
  • the knitting knife 500 of the bottom plate assembly is raised Xmm, X ⁇ 4mm, to cut the loop on the hook.
  • X 4mm. That is, the knitting knife 500 of the disc assembly is pushed upward by 4 mm to cut the loop on the hook.
  • the eighth way starting the needle, starting the hook.
  • the first needle section of the upper plate assembly and the second needle section of the upper plate assembly float.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the second section 602.
  • the knitting needle 200 of the bottom plate assembly starts.
  • the second knitting hook 400 of the bottom plate assembly is hooked.
  • the ninth way narrowing the needle, closing the hook, and hanging the wool yarn.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the third section 603.
  • the vertical distance between the highest point and the mouth of the needle cylinder is Ymm, and Y ⁇ l 2 that is, Y ⁇ 35mm.
  • Y 18mm.
  • the knitting needle 200 and the second knitting hook 400 of the bottom plate assembly are simultaneously hooked with wool yarn.
  • both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fourth section 604.
  • the lowest point where the second knitting hook 400 sinks is the distance Zmm between the second hook head 401 and the spring of the needle cylinder.
  • the eleventh road hang the yarn on the upper plate, hang the bottom yarn for the first time on the lower plate.
  • the needles of the first needle section of the upper plate assembly and the needles of the second needle section of the upper plate assembly raise the needles, and close the needles after the yarn is hung to complete the task of hanging the yarn on the upper plate.
  • the position of the knitting needle 200 of the bottom plate assembly, the position of the first knitting hook 300, the position of the second knitting hook 400, and the position of the knitting knife 500 are all located in the fifth section 605. At this time, the knitting needle 200, the first knitting hook 300, the second knitting hook 400, and the knitting knife 500 of the bottom plate assembly are all in an inoperative state.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn. After the first hanging of the bottom yarn of the bottom plate assembly is completed, the needle is narrowed and the loop is released. At this time, both the first knitting hook 300 and the knitting knife 500 of the bottom plate assembly are in a non-working state.
  • the twelfth way the second hanging of the bottom yarn.
  • the knitting needle 200 of the bottom plate assembly hangs a bottom yarn for the second time, which can fix the wool yarn.
  • the knitting needle 200 of the bottom plate assembly is closed after the second hanging of the bottom yarn is completed, and the tying of the wool yarn is completed.
  • the first needle section of the upper plate assembly, the second needle section of the upper plate assembly, the first knitting hook 300, the second knitting hook 400 and the knitting knife 500 of the lower plate assembly are all in an inoperative state.
  • Figure 12 is a summary table of various parameters of Example 1 to Example 3.

Abstract

本发明涉及一种汗布贴合割绒布的针织圆纬机用针织工艺，成圈过程主要对针织圆纬机用编织机构的下盘组件的运动轨迹作出改进，第一路：起半针，起刀；第二路：起针，起钩；第三路：收针，收钩，挂毛纱；第四路：下盘完成挂毛纱，针不脱圈；第五路：上盘挂纱，下盘第一次挂底纱；第六路：下盘第二次挂底纱；第七路：更换织钩；更换后的织钩按原织钩的第一路→第六路循环；原织钩按照现织钩的第一路→第六路循环；上盘组件、下盘组件的其它的部件均照第一路→第六路循环，上盘组件和下盘组件的工作十二路为一个工作循环。本发明可以替代割圈绒类产品原有反面需要胶水复合的工艺。

Description

一种汗布贴合割绒布的针织圆纬机用针织工艺 技术领域
本发明涉及针织机械技术领域，特别涉及一种汗布贴合割绒布的针织圆纬机用针织工艺。
背景技术
针织圆纬机包括纱架、供纱机构、编织机构、传动机构、润滑除尘(凊洁)机构、电气控制机构、牵拉卷取机构和其他辅助装置。
纱线自落地纱架、筒子、张力器、失张自停器引出，先经张力器，再在条带与输线轮之间绕过，最后从断纱自停器引出，进入编织区的导纱器。供纱速度由条带轮上的圆盘及条带线速度所确定。
现有的编制机构包括针筒、舌针、沉降片、沉降片圆环、三角座、三角、沉降片三角座、沉降片三角、导纱器等。针筒每个针槽插有幢位不同的四种针1、2、3、4，每一路三角座自上而下装有四块三角，分别作用于预制相应高度的织针针锺，用于选接成圈、集圈、不编织。
现有割圈绒机生产的绒类面料背面加织上一层汗布组织，成为该织物服用的里子或外层。加织上去的该层织物组织，可以利用现有纺织材料(化纤、棉类、羊毛、氨纶等各种各样的纺织原料)，丰富了该绒类面料的使用范围。
其中汗布，是所有针织圆纬机针织面料中最基础的面料。汗布顾名思义，就是做汗衫的布，中文学名：单面平纹组织或单面纬平组织。在针织服装上应用于春夏季T恤、时装、秋冬季的内衣，运动休闲针织服装，也可广泛应用于复合面料、服装配件等。
发明内容
针对现有技术的不足，本发明公开了一种汗布贴合割绒布的针织圆纬机用针织工艺。
本发明所采用的技术方案如下：
一种汗布贴合割绒布的针织圆纬机用针织工艺，包括针织圆纬机和编织动作；针织圆纬机包括编织机构；所述编织机构包括上盘组件和下盘组件；所述上盘组件和下盘组件均包括针筒；所述针筒包括一体成型的上体和下体；所述针筒开设埋置弹簧用孔；针筒口与弹簧之间的距离为l 5；所述下体安装插片；所述插片内安装多组编织元件；每组编织元件包括织针、第一织钩和第二织钩；所述织针包括针头、针舌和至少一个针脚；所述针舌和所述针脚之间设置多个第一台阶；所述针舌的动程为l 1；所述针头到从所述针头往下第一个的第一台阶的距离为l 4mm；所述第一织钩包括第一钩头、第一钩杆和第一钩脚；所述第一钩杆上设置多个第二台阶；所述第一钩头到从所述第一钩头往下第一个的第二台阶的距离为l 6mm，所述第二织钩包括第二钩头、第二钩杆和第二钩脚；所述第二钩杆上设置多个第三台阶；所述第二钩头到从所述第二钩头往下第一个的第三台阶的距离为l 7mm，并且，l 6＝l 7；第一钩杆和所述第二钩杆均开设凹槽；所述凹槽内插入织刀；所述织刀包括刀头和刀杆；初始工作状态时，所述第一织钩和第二织钩重合；所述第一钩脚和所述第二钩脚之间的距离为l 2；初始工作状态时，所述第一钩头或所述第二钩头和所述刀头之间的距离为l 3；所述上盘组件的运动位移轨迹包括第一针段和第二针段；所述下盘组件的运动位移轨迹包括第一段、第二段、第三段、第四段、第五段和第六段；所述编织机构包括以下动作步骤：
第一路：起半针，起刀；所述下盘组件的织针的位置、第一织钩的位置、第二织钩的位置和织刀的位置均位于所述第一段；所述上盘组件的第一针段的织针起半针与所述下盘组件的织针起半针形成对拉，起到连接上盘线圈和下盘线圈的作用；同时下盘组件的织刀向上挺Xmm，切断钩上的线圈；X≥l 3；
第二路：起针，起钩；所述上盘组件的第一针段和所述上盘组件的第二针段浮线；所述下盘组件的所述织针的位置、第一织钩的位置、第二织钩的位置和织刀的位置均位于所述第二段；所述下盘组件的织针起针；所述下盘组件的第一织钩起钩；
第三路：收针，收钩，挂毛纱；所述下盘组件的所述织针的位置、第一织 钩的位置、第二织钩的位置和织刀的位置均位于所述第三段；当所述下盘组件的织针和第一织钩达到最高点时，最高点和所述针筒口之间的垂直距离为Ymm，Y≤l 2；此时，所述下盘组件的织针和第一织钩同时挂毛纱；此时，所述下盘组件的第二织钩和织刀均处在不工作的状态；
第四路：下盘完成挂毛纱，针不脱圈；所述上盘组件的第一针段和所述上盘组件的第二针段浮线；所述下盘组件的所述织针的位置、第一织钩的位置、第二织钩的位置和织刀的位置均位于所述第四段；所述下盘组件的织针到达距所述针筒口的距离为l 1时，所述下盘组件的织针开始平移；同时，所述下盘组件的第一织钩继续收钩，第一织钩下沉且到达最低点；
第五路：上盘挂纱，下盘第一次挂底纱；所述上盘组件的第一针段的针和所述上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务；所述下盘组件的所述织针的位置、第一织钩的位置、第二织钩的位置和织刀的位置均位于所述第五段；此时，所述下盘组件的织针、第一织钩、第二织钩和织刀均处在不工作状态；当所述下盘组件的第一织钩到达最低点时，所述下盘组件的织针挂一根底纱；所述下盘组件的第一次挂底纱完成后，收针脱圈；此时，所述下盘组件的的第二织钩和织刀均处在不工作的状态；
第六路：下盘第二次挂底纱；所述下盘组件的所述织针的位置、第一织钩的位置、第二织钩的位置和织刀的位置均位于所述第六段；所述下盘组件的织针第二次挂一根底纱，可固定毛纱；所述下盘组件的织针第二次挂底纱完成后收针，完成绑毛纱；此时，所述上盘组件的第一针段、所述上盘组件的第二针段、所述下盘组件的第一织钩、第二织钩和织刀均处在不工作状态；
第七路：第一织钩更换为第二织钩；第二织钩按照第一织钩的第一路→第六路循环；第一织钩按照第二织钩的第一路→第六路循环；所述上盘组件、所述下盘组件的其它的部件均照第一路→第六路循环，所述上盘组件和所述下盘组件的工作十二路为一个工作循环。
其进一步的技术特征为：所述编织机构还包括三角、上三角座和下三角座；所述上三角座的三角有两条针道；所述上盘组件的第一针段和第二针段运动由 所述上三角座上的三角控制，可控制所述上盘组件的织针在第一针段或第二针段起针或浮针；所述下三角座上安装四个三角；所述下盘组件的织针、第一织钩、第二织钩和织刀对应在四个所述三角内运动。
其进一步的技术特征为：在所述第四路或第十路中，所述第一织钩或所述第二织钩下沉的最低点为第一钩头或第二钩头距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩或第二织钩不工作时，第一钩头或第二钩头和针筒口之间的距离，N为针筒的弹簧宽度。
本发明的有益效果如下：
本发明通过织针、第一织钩、第二织钩和织刀的十二路工作循环完成割圈绒类产品反面用汗布复合的工艺，替代割圈绒类产品原有反面需要用胶水复合的工艺，由于本发明没有胶水复合的工艺，就没有胶水造成的有害物质。
附图说明
图1为本发明的流程图。
图2为针筒的组件示意图。
图3为本发明的运动位移轨迹示意图。
图4为织针的运动位移轨迹示意图。
图5为第一织钩和第二织钩的运动位移轨迹示意图。
图6为织刀的运动位移轨迹示意图。
图7为织针的结构示意图。
图8为第一织钩和第二织钩的结构示意图。
图9为织刀的结构示意图。
图10为三角座的结构示意图。
图11为下盘组件的结构示意图。
图12为实施例1～实施例3各参数汇总表。
图中：100、针筒；101、上体；102、下体；103、插片；104、护齿；200、织针；201、针头；202、针舌；203、针脚；300、第一织钩；301、第一钩头；302、第一钩杆；303、第一钩脚；400、第二织钩；401、第二钩头； 402、第二钩杆；403、第二钩脚；500、织刀；501、刀头；502、刀杆；601、第一段；602、第二段；603、第三段；604、第四段；605、第五段；606、第六段。
具体实施方式
下面结合附图，说明本实施例的具体实施方式。
图1为本发明的流程图，图2为针筒的组件示意图，图3为本发明的运动位移轨迹示意图。结合图1、图2和图3，一种汗布贴合割绒布的针织圆纬机用针织工艺，包括针织圆纬机和编织动作。针织圆纬机包括编织机构。编织机构包括上盘组件和下盘组件。
图7为织针的结构示意图，图8为第一织钩和第二织钩的结构示意图，图9为织刀的结构示意图，图10为三角座的结构示意图。结合图7～图10，上盘组件和下盘组件均包括针筒100。针筒100包括一体成型的上体101和下体102。针筒100开设埋置弹簧用孔，孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。针筒100开设缺口。缺口的深度为l 8。缺口贯穿针筒100的筒体，缺口用于插入第一织钩300和第二织钩400。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1。针头201到从针头201往下第一个的第一台阶204的距离为l 4mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm，第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距离为l 7mm，并且，l 6＝l 7。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。初始工作状态时，第一钩脚303和第二钩脚403之间的距离为l 2。初始工作状态时，第一钩头301或第二钩头401和刀头 501之间的距离为l 3。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。
图4为织针的运动位移轨迹示意图，图5为第一织钩和第二织钩的运动位移轨迹示意图，图6为织刀的运动位移轨迹示意图。结合图4～图6，编织机构包括以下动作步骤：
第一路：起半针，起刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉，起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm，切断钩上的线圈。X≥l 3。
第二路：起针，起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。
第三路：收针，收钩，挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时，最高点和针筒口之间的垂直距离为Ymm，Y≤l 2。此时，下盘组件的织针200和第一织钩300同时挂毛纱。此时，下盘组件的第二织钩400和织刀500均处在不工作的状态。
第四路：下盘完成挂毛纱，针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为l 1时，下盘组件的织针200开始平移。同时，下盘组件的第一织钩300继续收钩，第一织钩300下沉且到达最低点。
第五路：上盘挂纱，下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务。下盘组件的织 针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时，下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时，下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后，收针脱圈。此时，下盘组件的的第二织钩400和织刀500均处在不工作的状态。上盘组件和下盘组件在第五路时为单独工作。
第六路：下盘第二次挂底纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第六段606。下盘组件的织针200第二次挂一根底纱，可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针，完成绑毛纱。此时，上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。
第七路：第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环，上盘组件和下盘组件的工作十二路为一个工作循环。
在第四路或第十路中，第一织钩300或第二织钩400下沉的最低点为第一钩头301或第二钩头401距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩300或第二织钩400不工作时，第一钩头301或第二钩头401和针筒口之间的距离，N为针筒100的弹簧宽度。同时，l 8≤W，使织刀500割断的毛纱可以达到针筒100的背面位置。
图10为下盘组件的结构示意图。如图10所示，编织机构还包括三角、上三角座和下三角座。上三角座的三角有两条针道。上盘组件的第一针段和第二针段运动由上三角座上的三角控制，可控制上盘组件的织针200在第一针段或第二针段起针或浮针。下三角座上安装四个三角。下盘组件的织针200、第一织钩300、第二织钩400和织刀500对应在四个三角内运动。
【实施例1】
上盘组件和下盘组件均包括针筒100。针筒100包括一体成型的上体101 和下体102。针筒100开设埋置弹簧用孔，孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。本实施例中，l 5＝28mm。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。
织针200的规格为150mm，第一织钩300的规格为72mm，第二织钩400的规格为108.5mm，织刀500的规格为22.63m。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1＝6mm。针头201到从针头201往下第一个的第一台阶204的距离为l 4＝50mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm，第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距离为l 7mm，并且，l 6＝l 7＝46mm。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。初始工作状态时，第一钩脚303和第二钩脚403之间的距离为l 2＝31mm。初始工作状态时，第一钩头301或第二钩头401和刀头501之间的距离为l 3＝4mm。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。
编织机构包括以下动作步骤：
第一路：起半针，起织刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉，起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm，X≥l 3，即X≥4mm，切断钩上的线圈。本实施例中优选，X＝4mm。即盘组件的织刀500向上挺4mm，切断钩上的线圈。
第二路：起针，起钩。上盘组件的第一针段和上盘组件的第二针段浮线。 下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。
第三路：收针，收钩，挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时，最高点和针筒口之间的垂直距离为Ymm，Y≤l 2即Y≤31mm。本实施例中优选，Y＝16mm。此时，下盘组件的织针200和第一织钩300同时挂毛纱。此时，下盘组件的第二织钩400和织刀500均处在不工作的状态。
第四路：下盘完成挂毛纱，针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为4mm时，下盘组件的织针200开始平移。同时，下盘组件的第一织钩300继续收钩，第一织钩300下沉且到达最低点。第一织钩300下沉的最低点为第一钩头301距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩300或第二织钩400不工作时，第一钩头301或第二钩头401和针筒口之间的距离，N为针筒100的弹簧宽度。本实施例中，W＝20mm，N＝4mm，Z＝50-16-20-4＝10mm。
第五路：上盘挂纱，下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时，下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时，下盘组件的织针200挂一根底纱。下盘组件第一次挂底纱完成后，收针脱圈。此时，下盘组件的的第二织钩400和织刀500均处在不工作的状态。
第六路：下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱，可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针，完成绑毛纱。此时， 上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。
第七路：第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环，上盘组件和下盘组件的工作十二路为一个工作循环。
具体地，下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉，起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm，X≥5mm，切断钩上的线圈。本实施例中优选，X＝4mm。即盘组件的织刀500向上挺4mm，切断钩上的线圈。
第八路：起针，起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第二织钩400起钩。
第九路：收针，收钩，挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时，最高点和针筒口之间的垂直距离为Ymm，Y≤l 2即Y≤33mm。本实施例中优选，Y＝13.5mm。此时，下盘组件的织针200和第二织钩400同时挂毛纱。此时，下盘组件的第一织钩300和织刀500均处在不工作的状态。
第十路中，下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。第二织钩400下沉的最低点为第二钩头401距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩300或第二织钩400不工作时，第一钩头301或第二钩头401和针筒口之间的距离，N为针筒100的弹簧宽度。本实施例中，W＝20 mm，N＝4mm，Z＝50-16-20-4＝10mm。
第十一路：上盘挂纱，下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时，下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第二织钩400到达最低点时，下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后，收针脱圈。此时，下盘组件的的第一织钩300和织刀500均处在不工作的状态。
第十二路：下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱，可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针，完成绑毛纱。此时，上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。
【实施例2】
上盘组件和下盘组件均包括针筒100。针筒100包括一体成型的上体101和下体102。针筒100开设埋置弹簧用孔，孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。本实施例中，l 5＝30mm。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。
织针200的规格为152mm，第一织钩300的规格为74mm，第二织钩400的规格为110.5mm，织刀500的规格为22.63mm。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1＝8mm。针头201到从针头201往下第一个的第一台阶204的距离为l 4＝52mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm，第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距 离为l 7mm，并且，l 6＝l 7＝48mm。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。初始工作状态时，第一钩脚303和第二钩脚403之间的距离为l 2＝33mm。初始工作状态时，第一钩头301或第二钩头401和刀头501之间的距离为l 3＝5mm。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。
编织机构包括以下动作步骤：
第一路：起半针，起织刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉，起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm，X≥l 3，即X≥5mm，切断钩上的线圈。本实施例中优选，X＝5mm。即盘组件的织刀500向上挺5mm，切断钩上的线圈。
第二路：起针，起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。
第三路：收针，收钩，挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时，最高点和针筒口之间的垂直距离为Ymm，Y≤l 2即Y≤33mm。本实施例中优选，Y＝18mm。此时，下盘组件的织针200和第一织钩300同时挂毛纱。此时，下盘组件的第二织钩400和织刀500均处在不工作的状态。
第四路：下盘完成挂毛纱，针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为4mm时，下盘组件的织针200开始平移。同时，下盘组 件的第一织钩300继续收钩，第一织钩300下沉且到达最低点。第一织钩300下沉的最低点为第一钩头301距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩300或第二织钩400不工作时，第一钩头301或第二钩头401和针筒口之间的距离，N为针筒100的弹簧宽度。本实施例中，W＝20mm，N＝4mm，Z＝52-18-20-4＝10mm。
第五路：上盘挂纱，下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时，下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时，下盘组件的织针200挂一根底纱。下盘组件第一次挂底纱完成后，收针脱圈。此时，下盘组件的的第二织钩400和织刀500均处在不工作的状态。
第六路：下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱，可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针，完成绑毛纱。此时，上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。
第七路：第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环，上盘组件和下盘组件的工作十二路为一个工作循环。
具体地，下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉，起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm，X≥5mm，切断钩上的线圈。本实施例中优选，X＝5mm。即盘组件的织刀500向上挺5mm，切断钩上的线圈。
第八路：起针，起钩。上盘组件的第一针段和上盘组件的第二针段浮线。 下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第二织钩400起钩。
第九路：收针，收钩，挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时，最高点和针筒口之间的垂直距离为Ymm，Y≤l 2即Y≤33mm。本实施例中优选，Y＝18mm。此时，下盘组件的织针200和第二织钩400同时挂毛纱。此时，下盘组件的第一织钩300和织刀500均处在不工作的状态。
第十路中，下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。第二织钩400下沉的最低点为第二钩头401距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩300或第二织钩400不工作时，第一钩头301或第二钩头401和针筒口之间的距离，N为针筒100的弹簧宽度。本实施例中，W＝20mm，N＝4mm，Z＝52-18-20-4＝10mm。
第十一路：上盘挂纱，下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时，下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第二织钩400到达最低点时，下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后，收针脱圈。此时，下盘组件的的第一织钩300和织刀500均处在不工作的状态。
第十二路：下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱，可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针，完成绑毛纱。此时，上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。
【实施例3】
上盘组件和下盘组件均包括针筒100。针筒100包括一体成型的上体101和下体102。针筒100开设埋置弹簧用孔，孔内埋置弹簧。针筒口与弹簧之间的距离为l 5。本实施例中，l 5＝32mm。下体102安装插片103。插片103内安装多组编织元件。上体101焊接一对护齿104。每组编织元件包括织针200、第一织钩300和第二织钩400。
织针200的规格为154mm，第一织钩300的规格为76mm，第二织钩400的规格为112.5mm，织刀500的规格为22.63mm。织针200包括针头201、针舌202和至少一个针脚203。针舌202和针脚203之间设置多个第一台阶204。针舌202的动程为l 1＝8mm。针头201到从针头201往下第一个的第一台阶204的距离为l 4＝54mm。第一织钩300包括第一钩头301、第一钩杆302和第一钩脚303。第一钩杆302上设置多个第二台阶304。第一钩头301到从第一钩头301往下第一个的第二台阶304的距离为l 6mm，第二织钩400包括第二钩头401、第二钩杆402和第二钩脚403。第二钩杆402上设置多个第三台阶404。第二钩头401到从第二钩头401往下第一个的第三台阶404的距离为l 7mm，并且，l 6＝l 7＝50mm。第一钩杆302和第二钩杆402均开设凹槽。凹槽内插入织刀500。织刀500包括刀头501和刀杆502。初始工作状态时，第一钩脚303和第二钩脚403之间的距离为l 2＝35mm。初始工作状态时，第一钩头301或第二钩头401和刀头501之间的距离为l 3＝4mm。上盘组件的运动位移轨迹包括第一针段和第二针段。下盘组件的运动位移轨迹包括第一段601、第二段602、第三段603、第四段604、第五段605和第六段606。
编织机构包括以下动作步骤：
第一路：起半针，起织刀。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉，起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm，X≥l 3，即X≥4mm，切断钩上的线圈。本实施例中优选，X＝4mm。即盘组件的织刀500向上挺4mm，切断钩上的线圈。
第二路：起针，起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第一织钩300起钩。
第三路：收针，收钩，挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时，最高点和针筒口之间的垂直距离为Ymm，Y≤l 2即Y≤35mm。本实施例中优选，Y＝18mm。此时，下盘组件的织针200和第一织钩300同时挂毛纱。此时，下盘组件的第二织钩400和织刀500均处在不工作的状态。
第四路：下盘完成挂毛纱，针不脱圈。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。下盘组件的织针200到达距针筒口的距离为4mm时，下盘组件的织针200开始平移。同时，下盘组件的第一织钩300继续收钩，第一织钩300下沉且到达最低点。第一织钩300下沉的最低点为第一钩头301距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩300或第二织钩400不工作时，第一钩头301或第二钩头401和针筒口之间的距离，N为针筒100的弹簧宽度。本实施例中，W＝22mm，N＝4mm，Z＝54-18-22-4＝10mm。
第五路：上盘挂纱，下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时，下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第一织钩300到达最低点时，下盘组件的织针200挂一根底纱。下盘组件第一次挂底纱完成后，收针脱圈。此时，下盘组件的的第二织钩400和织刀500均处在不工作的状态。
第六路：下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱，可 固定毛纱。下盘组件的织针200第二次挂底纱完成后收针，完成绑毛纱。此时，上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。
第七路：第一织钩300更换为第二织钩400。第二织钩400按照第一织钩300的第一路→第六路循环。第一织钩300按照第二织钩400的第一路→第六路循环。上盘组件、下盘组件的其它的部件均照第一路→第六路循环，上盘组件和下盘组件的工作十二路为一个工作循环。
具体地，下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第一段601。上盘组件的第一针段的织针200起半针与下盘组件的织针200起半针形成对拉，起到连接上盘线圈和下盘线圈的作用。同时下盘组件的织刀500向上挺Xmm，X≥4mm，切断钩上的线圈。本实施例中优选，X＝4mm。即盘组件的织刀500向上挺4mm，切断钩上的线圈。
第八路：起针，起钩。上盘组件的第一针段和上盘组件的第二针段浮线。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第二段602。下盘组件的织针200起针。下盘组件的第二织钩400起钩。
第九路：收针，收钩，挂毛纱。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第三段603。当下盘组件的织针200和第一织钩300达到最高点时，最高点和针筒口之间的垂直距离为Ymm，Y≤l 2即Y≤35mm。本实施例中优选，Y＝18mm。此时，下盘组件的织针200和第二织钩400同时挂毛纱。此时，下盘组件的第一织钩300和织刀500均处在不工作的状态。
第十路中，下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第四段604。第二织钩400下沉的最低点为第二钩头401距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩300或第二织钩400不工作时，第一钩头301或第二钩 头401和针筒口之间的距离，N为针筒100的弹簧宽度。本实施例中，W＝22mm，N＝4mm，Z＝54-18-22-4＝10mm。
第十一路：上盘挂纱，下盘第一次挂底纱。上盘组件的第一针段的针和上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务。下盘组件的织针200的位置、第一织钩300的位置、第二织钩400的位置和织刀500的位置均位于第五段605。此时，下盘组件的织针200、第一织钩300、第二织钩400和织刀500均处在不工作状态。当下盘组件的第二织钩400到达最低点时，下盘组件的织针200挂一根底纱。下盘组件的第一次挂底纱完成后，收针脱圈。此时，下盘组件的的第一织钩300和织刀500均处在不工作的状态。
第十二路：下盘第二次挂底纱。下盘组件的织针200第二次挂一根底纱，可固定毛纱。下盘组件的织针200第二次挂底纱完成后收针，完成绑毛纱。此时，上盘组件的第一针段、上盘组件的第二针段、下盘组件的第一织钩300、第二织钩400和织刀500均处在不工作状态。
图12为实施例1～实施例3各参数汇总表，l 1、l 2、l 3、l 4、l 5、l 6、l 7、X、Y和W的数值均为变量，N为定量，满足Z＝l 4-Y-W-N＝10mm即可。
以上描述是对本发明的解释，不是对发明的限定，本发明所限定的范围参见权利要求，在不违背本发明的基本结构的情况下，本发明可以作任何形式的修改。

Claims (3)

  1. 一种汗布贴合割绒布的针织圆纬机用针织工艺，其特征在于：包括针织圆纬机和编织动作；针织圆纬机包括编织机构；所述编织机构包括上盘组件和下盘组件；所述上盘组件和下盘组件均包括针筒(100)；所述针筒(100)包括一体成型的上体(101)和下体(102)；所述针筒(100)开设埋置弹簧用孔；针筒口与弹簧之间的距离为l 5；所述下体(102)安装插片(103)；所述插片(103)内安装多组编织元件；每组编织元件包括织针(200)、第一织钩(300)和第二织钩(400)；所述织针(200)包括针头(201)、针舌(202)和至少一个针脚(203)；所述针舌(202)和所述针脚(203)之间设置多个第一台阶(204)；所述针舌(202)的动程为l 1；所述针头(201)到从所述针头(201)往下第一个的第一台阶(204)的距离为l 4mm；所述第一织钩(300)包括第一钩头(301)、第一钩杆(302)和第一钩脚(303)；所述第一钩杆(302)上设置多个第二台阶(304)；所述第一钩头(301)到从所述第一钩头(301)往下第一个的第二台阶(304)的距离为l 6mm，所述第二织钩(400)包括第二钩头(401)、第二钩杆(402)和第二钩脚(403)；所述第二钩杆(402)上设置多个第三台阶(404)；所述第二钩头(401)到从所述第二钩头(401)往下第一个的第三台阶(404)的距离为l 7mm，并且，l 6＝l 7；第一钩杆(302)和所述第二钩杆(402)均开设凹槽；所述凹槽内插入织刀(500)；所述织刀(500)包括刀头(501)和刀杆(502)；初始工作状态时，所述第一织钩(300)和第二织钩(400)重合；所述第一钩脚(303)和所述第二钩脚(403)之间的距离为l 2；初始工作状态时，所述第一钩头(301)或所述第二钩头(401)和所述刀头(501)之间的距离为l 3；所述上盘组件的运动位移轨迹包括第一针段和第二针段；所述下盘组件的运动位移轨迹包括第一段(601)、第二段(602)、第三段(603)、第四段(604)、第五段(605)和第六段(606)；所述编织机构包括以下动作步骤：
    第一路：起半针，起刀；所述下盘组件的织针(200)的位置、第一织钩(300)的位置、第二织钩(400)的位置和织刀(500)的位置均位于所述第 一段(601)；所述上盘组件的第一针段的织针(200)起半针与所述下盘组件的织针(200)起半针形成对拉，起到连接上盘线圈和下盘线圈的作用；同时下盘组件的织刀(500)向上挺Xmm，切断钩上的线圈；X≥l 3；
    第二路：起针，起钩；所述上盘组件的第一针段和所述上盘组件的第二针段浮线；所述下盘组件的所述织针(200)的位置、第一织钩(300)的位置、第二织钩(400)的位置和织刀(500)的位置均位于所述第二段(602)；所述下盘组件的织针(200)起针；所述下盘组件的第一织钩(300)起钩；
    第三路：收针，收钩，挂毛纱；所述下盘组件的所述织针(200)的位置、第一织钩(300)的位置、第二织钩(400)的位置和织刀(500)的位置均位于所述第三段(603)；当所述下盘组件的织针(200)和第一织钩(300)达到最高点时，最高点和所述针筒口之间的垂直距离为Ymm，Y≤l 2；此时，所述下盘组件的织针(200)和第一织钩(300)同时挂毛纱；此时，所述下盘组件的第二织钩(400)和织刀(500)均处在不工作的状态；
    第四路：下盘完成挂毛纱，针不脱圈；所述上盘组件的第一针段和所述上盘组件的第二针段浮线；所述下盘组件的所述织针(200)的位置、第一织钩(300)的位置、第二织钩(400)的位置和织刀(500)的位置均位于所述第四段(604)；所述下盘组件的织针(200)到达距所述针筒口的距离为l 1时，所述下盘组件的织针(200)开始平移；同时，所述下盘组件的第一织钩(300)继续收钩，第一织钩(300)下沉且到达最低点；
    第五路：上盘挂纱，下盘第一次挂底纱；所述上盘组件的第一针段的针和所述上盘组件的第二针段的针起针，挂好纱后收针，完成上盘挂纱任务；所述下盘组件的所述织针(200)的位置、第一织钩(300)的位置、第二织钩(400)的位置和织刀(500)的位置均位于所述第五段(605)；此时，所述下盘组件的织针(200)、第一织钩(300)、第二织钩(400)和织刀(500)均处在不工作状态；当所述下盘组件的第一织钩(300)到达最低点时，所述下盘组件的织针(200)挂一根底纱；所述下盘组件的第一次挂底纱完成后，收针脱圈；此时，所述下盘组件的的第二织钩(400)和织刀(500)均处在不工 作的状态；
    第六路：下盘第二次挂底纱；所述下盘组件的所述织针(200)的位置、第一织钩(300)的位置、第二织钩(400)的位置和织刀(500)的位置均位于所述第六段(606)；所述下盘组件的织针(200)第二次挂一根底纱，可固定毛纱；所述下盘组件的织针(200)第二次挂底纱完成后收针，完成绑毛纱；此时，所述上盘组件的第一针段、所述上盘组件的第二针段、所述下盘组件的第一织钩(300)、第二织钩(400)和织刀(500)均处在不工作状态；
    第七路：第一织钩(300)更换为第二织钩(400)；第二织钩(400)按照第一织钩(300)的第一路→第六路循环；第一织钩(300)按照第二织钩(400)的第一路→第六路循环；所述上盘组件、所述下盘组件的其它的部件均照第一路→第六路循环，所述上盘组件和所述下盘组件的工作十二路为一个工作循环。
  2. 根据权利要求1所述的汗布贴合割绒布的针织圆纬机用针织工艺，其特征在于：所述编织机构还包括三角、上三角座和下三角座；所述上三角座的三角有两条针道；所述上盘组件的第一针段和第二针段运动由所述上三角座上的三角控制，可控制所述上盘组件的织针(200)在第一针段或第二针段起针或浮针；所述下三角座上安装四个三角；所述下盘组件的织针(200)、第一织钩(300)、第二织钩(400)和织刀(500)对应在四个所述三角内运动。
  3. 根据权利要求1所述的汗布贴合割绒布的针织圆纬机用针织工艺，其特征在于：在所述第四路或第十路中，所述第一织钩(300)或所述第二织钩(400)下沉的最低点为第一钩头(301)或第二钩头(401)距针筒的弹簧的距离Zmm，计算公式如下：Z＝l 4-Y-W-N，式中，W为第一织钩(300)或第二织钩(400)不工作时，第一钩头(301)或第二钩头(401)和针筒口之间的距离，N为针筒(100)的弹簧宽度。
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