WO2021212417A1 - 一种电容器素子的自动化生产控制系统及生产控制方法 - Google Patents
一种电容器素子的自动化生产控制系统及生产控制方法 Download PDFInfo
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- WO2021212417A1 WO2021212417A1 PCT/CN2020/086429 CN2020086429W WO2021212417A1 WO 2021212417 A1 WO2021212417 A1 WO 2021212417A1 CN 2020086429 W CN2020086429 W CN 2020086429W WO 2021212417 A1 WO2021212417 A1 WO 2021212417A1
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- Prior art keywords
- parameter
- winding
- positive
- negative
- nailing
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 133
- 239000003990 capacitor Substances 0.000 title claims abstract description 104
- 238000000195 production control method Methods 0.000 title claims abstract description 8
- 238000004804 winding Methods 0.000 claims abstract description 400
- 238000007689 inspection Methods 0.000 claims abstract description 23
- 239000011888 foil Substances 0.000 claims description 194
- 238000001514 detection method Methods 0.000 claims description 48
- 230000001133 acceleration Effects 0.000 claims description 36
- 238000007664 blowing Methods 0.000 claims description 25
- 230000002950 deficient Effects 0.000 claims description 20
- 238000003825 pressing Methods 0.000 claims description 18
- 239000004071 soot Substances 0.000 claims description 15
- 238000000034 method Methods 0.000 claims description 12
- 238000012937 correction Methods 0.000 claims description 8
- 238000005520 cutting process Methods 0.000 claims description 8
- 230000006698 induction Effects 0.000 claims description 6
- 239000000835 fiber Substances 0.000 claims description 5
- 239000013307 optical fiber Substances 0.000 claims description 5
- 238000004080 punching Methods 0.000 claims description 4
- 238000011084 recovery Methods 0.000 claims description 3
- 230000007547 defect Effects 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 4
- 238000004891 communication Methods 0.000 description 16
- 239000000463 material Substances 0.000 description 11
- 230000009286 beneficial effect Effects 0.000 description 4
- 238000012360 testing method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 2
- 239000000428 dust Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010297 mechanical methods and process Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 1
- 230000005236 sound signal Effects 0.000 description 1
Classifications
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/41875—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01G—CAPACITORS; CAPACITORS, RECTIFIERS, DETECTORS, SWITCHING DEVICES, LIGHT-SENSITIVE OR TEMPERATURE-SENSITIVE DEVICES OF THE ELECTROLYTIC TYPE
- H01G13/00—Apparatus specially adapted for manufacturing capacitors; Processes specially adapted for manufacturing capacitors not provided for in groups H01G4/00 - H01G11/00
- H01G13/02—Machines for winding capacitors
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/32—Operator till task planning
- G05B2219/32368—Quality control
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Definitions
- the invention relates to the technical field of automatic production control systems for capacitor elements, and in particular to an automatic production control system and production control method for capacitor elements.
- the capacitor element When the capacitor element is manufactured, it needs to go through processes such as nailing, nailing quality inspection, winding, and winding quality inspection.
- the present invention proposes an automated production control system for capacitor elements, which is applied to a nailing winder.
- the nailing winder includes a nailing device for nailing a guide pin to the chaff, and
- the system includes:
- a nailing control module configured to obtain nailing parameters, and receive nailing state data sent by the nailing device
- a winding control module configured to obtain winding parameters, and receive winding state data sent by the winding device
- the main control module is configured to determine a production control instruction according to one or more of the stapling parameter, the winding parameter, the stapling state data and/or the winding state data, and according to the production control Commands control the stitching device and/or the winding device to perform automated stitching operations, winding operations, and quality inspection operations.
- the present invention also provides an automatic production control method for capacitor elements, which is applied to a nailing winding machine, the nailing winding machine includes a nailing device for nailing the guide pin to the chaff .
- a winding device for winding the chaff after being stapled, the method comprising:
- the nailing device is controlled to sequentially perform the nailing operation and the quality inspection operation on the guide pin to be nailed and the chaff to be nailed to obtain the detected nailed chaff, and the detected nailed chaff Including: qualified nailed chaff and/or unqualified nailed chaff;
- the winding device is controlled to perform winding operation, foil cutting operation, paper cutting operation, stop positioning operation, triangle head rotation operation, and quality inspection operation on the qualified pinned chaff in sequence to obtain the
- the capacitor elements are detected, and the detected capacitor elements include: qualified capacitor elements and/or unqualified capacitor elements.
- the automated production control system for capacitor elements of the present invention is applied to a nailing winding machine, through the nailing control module to obtain the nailing parameters and receiving the nailing state data sent by the nailing device, and through the winding
- the control module obtains the winding parameter and receives the winding state data sent by the winding device, and the main control module is based on the stapling parameter, the winding parameter, the stapling state data and/or the winding state
- One or more of the data determines production control instructions, and controls the nailing device and/or the winding device to perform automated nailing operations, winding operations, and quality inspection operations according to the production control instructions.
- the winding operation and quality inspection operation do not require manual intervention, thereby realizing the automatic production of capacitor elements and improving production efficiency; fully automatic mechanized production, uniform production standards, and the use of machinery for quality inspection operations during the production process, thereby improving production The quality of the capacitor element. Therefore, the present invention realizes the automatic production of capacitor elements, improves the production efficiency, and improves the quality of the produced capacitor elements.
- Fig. 1 is a structural block diagram of an automated production control system for capacitor elements of the present invention
- FIG. 2 is a structural block diagram of the winding parameter management module of the automatic production control system for capacitor elements of FIG. 1;
- FIG. 3 is a structural block diagram of the nailing parameter management module of the automated production control system for capacitor elements in FIG. 1;
- Fig. 4 is a flow chart of the automatic production control method of the capacitor element of the present invention.
- an automated production control system for capacitor elements is proposed, which is applied to a nailing and winding machine, and the nailing and winding machine includes a method for nailing guide pins to A stapling device on the chaff, and a winding device for winding the stapled chaff, the system includes:
- the nailing control module 110 is configured to obtain nailing parameters, and receive the nailing state data sent by the nailing device;
- the winding control module 120 is configured to obtain winding parameters and receive winding state data sent by the winding device;
- the main control module 130 is configured to determine a production control instruction according to one or more of the stitching parameter, the winding parameter, the stitching state data, and/or the winding state data, and according to the production
- the control instruction controls the stitching device and/or the winding device to perform automated stitching operations, winding operations, and quality inspection operations.
- the nailing control module 110 obtains the nailing parameters and receives the nailing state data sent by the nailing device
- the winding control module 120 obtains the winding parameters and receives the winding state sent by the winding device.
- the main control module 130 determines a production control instruction according to one or more of the stitching parameter, the winding parameter, the stitching state data, and/or the winding state data, and according to the production control Instructions control the nailing device and/or the winding device to perform automatic nailing operation, winding operation, and quality inspection operation.
- the nailing operation, winding operation, and quality inspection operation do not require manual intervention, thereby realizing the capacitor element
- the automatic production of the product has improved the production efficiency; fully automatic mechanized production, the production standard is unified, and the quality inspection operation of machinery is used in the production process, thereby improving the quality of the capacitor elements produced.
- the capacitor element also called the capacitor element, is a component of the electrolytic capacitor.
- Figure 2 shows the working flow chart of the nailing and winding machine, from the guide needle to be nailed into the horizontal feed track until the needle is retracted and discharged, and automated production is realized.
- the stapling winding machine is an integrated machine in which the stapling device and the winding device are assembled together.
- the nailing device and the winding device are two independent devices, and the main control device controls the nailing device and the winding device to cooperate with each other.
- the main control device may be a PLC provided in the nailing and winding machine, or may be a PC (personal computer), a server, or an industrial computer, which is not specifically limited in this example.
- the nailing and winding machine is provided with only one complete machine controller, and the complete machine controller may be a PLC provided in the nailing and winding machine, or it may be a PC (personal computer) , Server, industrial computer, this example does not make specific restrictions.
- the complete machine controller may be a PLC provided in the nailing and winding machine, or it may be a PC (personal computer) , Server, industrial computer, this example does not make specific restrictions.
- the nailing and winding machine is provided with a main controller, a nailing controller, and a winding controller, and the main controller controls the operation of the nailing controller and the winding controller.
- the stapling controller controls the operation of the stapling device, and the winding controller controls the operation of the winding device.
- the main controller may be a PLC provided in the nailing and winding machine, or may be a PC (personal computer), a server, or an industrial computer, which is not specifically limited in this example.
- the nailing controller can choose PLC.
- the winding controller can choose PLC.
- system further includes: an I/O module;
- the I/O module is used to obtain an I/O display request, and display the input and output signals of the control module of the nailing winder according to the I/O display request. Through the displayed input and output signals, the working status of the control module of the nailing and winding machine can be understood, thereby facilitating the debugging and maintenance of the nailing and winding machine.
- the control module can be a complete machine controller, or a main controller, a nailing controller, and a winding controller.
- the automated production control system of the capacitor element is set in the main controller or the complete controller.
- the automatic production control system of the capacitor element is provided in a target device other than the nailing winder, and the target device is communicatively connected with the nailing winder.
- the target device may be any of a PC (personal computer), a server, and an industrial computer.
- the automated production control system of the capacitor element when the automated production control system of the capacitor element is set in a target device other than the nailing and winding machine, the automated production control system of the capacitor element sends the production control through a communication network. Instructions are given to the nailing winder, and the main controller or the complete machine controller in the nailing winder controls the operation of the nailing winder according to the production control instruction.
- the cloud service control platform is in communication connection with at least one of the automated production control systems of the capacitor elements, and the automated production control system of each of the capacitor elements controls the operation of one of the nailing winders, so that there is It is advantageous for the nailing winding machine to be applied to the production line, and the production efficiency is improved.
- the cloud service control platform is loaded with a cloud management software system, and the cloud management software system communicates with the automatic production control system of the capacitor element.
- the obtaining of the stapling parameter may be input by the user, or may be the obtaining of the stapling parameter stored in the database; the obtaining of the winding parameter may be the input of the user, or may be the obtaining of the winding parameter stored in the database.
- the method further includes: storing the nailing state data in a state database.
- the method further includes: storing the winding state data in a state database.
- the total production state management module 140 is also used to display the working state of the nailing device and/or the working state of the winding device;
- the total production status management module 140 is further configured to obtain a winding shaft jog request, and control the operation of the winding shaft of the winding device according to the winding shaft jog request, and the winding shaft jog request includes: One or more of A winding axis jog request, B winding axis jog request, and/or C winding axis jog request;
- the total production status management module 140 is also used to obtain a count reset request, and reset count data according to the count reset request.
- the count reset request includes a production count reset request and a total output count reset request.
- the total production state management module 140 is also configured to obtain an alarm clearing request, and update the device state to a normal state according to the alarm clearing request.
- the total production status management module 140 allows the user to quickly understand the main winding parameters, the stitching parameters, and/or the winding status data, and the current count can also be cleared, or Performing jog operation and checking the working status of the nailing device and/or the working status of the winding device facilitates the user to quickly arrange production, and improves the user experience of the automatic production control system of the capacitor element.
- the current winding angle parameter refers to the current angle of the winding device; the current angle parameter of the A winding axis refers to the current angle of the winding axis A of the winding device; the current angle parameter of the B winding axis refers to The current angle of the winding axis B of the winding device; the current angle parameter of the winding axis C refers to the current angle of the winding axis C of the winding device; the current working winding axis number parameter refers to the parameter of the winding device The current working winding axis number (for example, A winding axis number A, B winding axis number B, C winding axis number C); the winding speed parameter refers to the winding device winding per minute The number of products; the positive winding number parameter refers to the current number of winding positive foil turns, which is a real-time monitoring data.
- the positive nailing speed parameter refers to the number of positive nail products per minute of the nailing device; the negative nailing speed parameter refers to the number of negative nail products per minute of the nailing device.
- the A winding shaft jog request refers to a request for controlling the A winding shaft of the winding device to rotate and jog;
- the B winding shaft jog request refers to controlling the B winding of the winding device A request for the axis to perform rotational jogging;
- the C-winding shaft jogging request refers to a request for controlling the C-winding shaft of the winding device to perform rotational jogging.
- system further includes: a winding parameter management module 151;
- the winding parameter management module 151 includes: one or more of a winding operation parameter setting submodule 1511, a winding needle positioning setting submodule 1512, and/or a servo parameter setting submodule 1513;
- the winding operation parameter setting sub-module 1511 is configured to obtain the updated value of the winding operation parameter, and update the winding parameter list according to the update value of the winding operation parameter.
- the winding operation parameter includes: the winding operation angle, One or more of winding operation speed parameter, winding needle number parameter, winding acceleration time parameter, winding deceleration time parameter, forward winding slow loop parameter and/or forward winding slow speed parameter;
- the winding needle positioning setting sub-module 1512 is used to obtain the updated value of the winding needle positioning parameter, and update the winding parameter list according to the updated value of the winding needle positioning parameter.
- the winding needle positioning parameter includes: winding needle positioning parameter, winding Needle discharge parameters, foil pressing start angle parameters, foil pressing closing angle parameters, positive foil opening and clamping start angle parameters, positive foil opening and clamping closing angle parameters, burr parameters, single foot detection angle parameters, short-circuit discharge angle parameters, tape One or more of the number of induction parameters and/or the limit loop parameters of a single winding needle;
- the servo parameter setting submodule 1513 is used to obtain the updated value of the servo parameter, and update the winding parameter list according to the updated value of the servo parameter.
- the servo parameter includes: servo spindle start speed parameter, servo spindle running speed parameter, servo Spindle inching speed parameter, servo spindle acceleration time parameter, servo spindle deceleration time parameter, servo stop angle parameter, servo waiting angle parameter, servo spindle one-turn pulse parameter, servo soot blowing start angle/stop angle parameter, needle winding start speed parameter , One or more of one or more of the pulse parameters of one turn of the needle, the manual speed parameters of the needle, the manual acceleration parameters of the needle and/or the manual deceleration parameters of the needle.
- This embodiment realizes the setting of the winding operation parameters, the winding needle positioning parameters, and the servo parameters, so that the nailing and winding machine can be applied to the automated production of capacitor elements of different specifications, increasing
- the application scenario of the nailing winder improves the utilization rate of the nailing winder and reduces the production cost.
- the obtaining of the updated value of the winding operation parameter may be the obtaining of the updated value of the winding operation parameter input by the user, or may be the value of the winding operation parameter sent by the target device to the automatic production control system of the capacitor element through the communication network. Update the value.
- the obtaining of the updated value of the servo parameter may be the obtaining of the updated value of the servo parameter input by the user, or the updated value of the servo parameter sent by the target device to the automated production control system of the capacitor element through the communication network.
- the winding operating angle parameter refers to the operating angle of the winding device's total positive winding operation, tail winding foil operation, film operation, film finishing operation, unloading operation, and winding needle positioning operation;
- the winding operation speed parameter is The running speed of the total positive winding operation, the total negative winding operation, the tail winding foil operation, the film operation, the film finishing operation, the unloading operation, and the reel positioning operation are set according to the specific value of the production speed; the reel ring
- the number parameter is the total positive winding operation, the total negative winding operation, the tail winding foil operation, the film operation, and the film finishing operation.
- the specific value is set according to the length of the production product;
- the winding acceleration time parameter refers to The total positive winding operation, total negative winding operation, tail winding foil operation, film operation, film finishing operation, unloading operation, and winding needle positioning operation acceleration time of the winding device;
- the winding deceleration time parameter refers to the total The deceleration time of the positive winding operation, the total negative winding operation, the tail winding foil operation, the film operation, the film finishing operation, the unloading operation, and the winding needle positioning operation;
- the positive winding slow coil parameter refers to the total positive winding number The number of finishing turns;
- the slow forward winding speed refers to the speed of the slow forward winding, which corresponds to the length of the slow forward winding.
- the winding needle positioning parameter refers to the angle data when the winding needle of the winding device is drawn out;
- the winding needle discharge parameter refers to the angle data when the winding needle of the winding device is unloaded; the winding needle of the winding device
- the foil pressing cylinder opens; when the current angle of the winding needle of the winding device reaches the setting value of the foil pressing closing angle parameter, the foil pressing cylinder closes;
- the positive foil opening and clamping cylinder opens; the current angle of the winding needle of the winding device reaches the value of the positive foil opening and clamping closing angle parameter
- the setting value is set, the positive foil opening cylinder is closed;
- the burr parameters include burr start time, burr stop time, and burr duration; the current angle of the winding needle of the winding device reaches the setting of the single-leg detection angle parameter Start to detect
- the set value of the parameter of the number of times of induction of the tape is the same, when the winding device does not perform alarm operation and shutdown operation at the same time; the sum of the total positive winding number and the total negative winding number is greater than the setting of the single winding needle limit coil parameter When the value is set, the automatic production control system of the capacitor element performs an alarm operation.
- the alarm operation may be a sound signal alarm, or display an alarm on the man-machine interface, which is not specifically limited in this example.
- system further includes: a function switch management module 160;
- the function switch management module 160 is used to obtain the updated value of the function switch parameter, and update the function switch list according to the updated value of the function switch parameter.
- the function switch parameter includes: definition of zero degree, air pressure detection switch, and positive lead optical fiber switch , Negative guide pin fiber optic switch, buzzer sound switch, station definition switch, data backup switch, data recovery switch, tape alarm switch, positive black tape to the discharge position, positive black tape to be discharged, negative black tape One or more of the number of materials to be discharged to the discharge position, the number of negative black tapes, and/or the closing delay time of the vacuum motor.
- the function switch management module 160 can quickly turn on and off the function switch, and can also view the current state of the function switch, which is beneficial to the user to quickly arrange production and improves the user experience of the automatic production control system of the capacitor element. .
- the defined zero degree means that when the winding device is stopped at any angle, the defined zero degree reaches the preset time (for example, 15 seconds), and the spindle encoder of the winding device is updated to zero degree;
- the air pressure detection switch refers to the air pressure detection alarm Switch;
- the positive lead pin optical fiber switch refers to the photoelectric switch of the winding device being wound;
- the negative lead pin optical fiber switch refers to the photoelectric switch of the winding device negative winding;
- the buzzer sound switch refers to the buzzer The switch of the buzzer sound;
- the station definition switch means that when the current station number of the nailing and winding machine is different from the station number recorded in the automatic production control system of the capacitor element, it can be used After changing the station number in the function page, press the station definition switch to reach the preset time (for example, 20 seconds) to change the station number; press the data backup switch to reach the preset time (for example, 20 seconds), the capacitor Suzi's automated production control system backs up the currently displayed data; press the
- system further includes: a pinning parameter management module 152;
- the nailing parameter management module 152 includes: a positive nail parameter setting sub-module 1521, a negative nail parameter setting sub-module 1522;
- the positive nail parameter setting submodule 1521 is used to obtain the updated value of the positive nail parameter, and update the nailing parameter list according to the updated value of the positive nail parameter.
- the positive nail parameter includes: the positive nail spindle operating speed parameter, the positive nail Spindle acceleration time parameters, positive nail spindle deceleration time parameters, positive nail disc operating angle parameters, positive nail needle detection angle parameters, positive nail centering detection angle parameters, positive nail conveying start time parameters, positive nail conveying running time parameters, positive nails Soot blowing start angle/stop angle parameter, positive nail disc blowing start angle/stop angle parameter, positive nail pull foil first stage operating angle parameter, positive nail pull foil first stage length parameter, positive nail pull foil first stage Running speed parameter, positive nail pulling foil acceleration time parameter, positive nail pulling foil deceleration time parameter, positive nail pulling foil second operating angle parameter, positive nail pulling foil total length parameter, positive nail pulling foil second stage operating speed parameter and/ Or one or more of the correction parameters of the total length of the positive nail pull foil;
- the positive nail parameter setting submodule 1521 is also used to obtain a positive nail disc zero return request, and control the positive nail disc of the nailing device to return to the original position according to the positive nail disc zero return request;
- the negative nail parameter setting submodule 1522 is used to obtain the updated value of the negative nail parameter, and update the nailing parameter list according to the updated value of the negative nail parameter.
- the negative nail parameter includes: negative nail spindle operating speed parameter, negative nail Spindle acceleration time parameter, negative nail spindle deceleration time parameter, negative nail disc operating angle parameter, negative nail needle detection angle parameter, negative nail righting detection angle parameter, negative nail conveying start time parameter, negative nail conveying running time parameter, negative nail Soot blowing start angle/stop angle parameters, negative nail disk soot blowing start angle/stop angle parameters, negative nail pull foil first stage operating angle parameter, negative nail pull foil first stage length parameter, negative nail pull foil first stage Running speed parameter, negative nail pulling foil acceleration time parameter, negative nail pulling foil deceleration time parameter, negative nail pulling foil second operating angle parameter, negative nail pulling foil total length parameter, negative nail pulling foil second stage operating speed parameter and/ Or one or more of the correction parameters of the total length of the negative nail pull foil;
- the negative nail parameter setting submodule 1522 is also used to obtain a negative nail disc return request, and control the negative nail disc of the nailing device to return to the original position according to the negative nail disc zero return request.
- This embodiment realizes the setting of the positive nail parameters and the negative nail parameters, and responds to the operation of returning the positive nail disc to the original position and the negative nail disc returning to the original position, so that the nailing is wound
- the machine can be applied to the automatic production of capacitor elements of different specifications, which increases the application scenarios of the nailing winder, improves the utilization rate of the nailing winder, and reduces the production cost.
- the obtaining of the update value of the positive nail parameter may be the update value of the positive nail parameter input by the user, or the update value of the positive nail parameter sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the obtaining of the updated value of the negative nail parameter may be the updated value of the negative nail parameter input by the user, or the updated value of the negative nail parameter sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the request for obtaining the zero return of the positive nail disc may be input by the user, or may be sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the request for obtaining the zero return of the negative nail disc may be input by the user, or may be sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the operating speed parameter of the positive nail spindle refers to the operating speed of the positive nail spindle servo motor of the nailing device;
- the acceleration time parameter of the positive nail spindle refers to the startup phase of the positive nail spindle servo motor of the nailing device Acceleration time;
- the positive nail spindle deceleration time parameter refers to the deceleration time at the end of the positive nail spindle servo motor of the nailing device;
- the manipulator of the nailing device reaches the setting of the operating angle parameter of the positive nail disc
- the positive nail detection angle parameter is the angle when the guide pin correction clip is clamped to the positive pole of the guide pin, and is used to determine whether the guide pin correction clip is present Clamp the guide pin or detect whether the guide pin has a counter-needle;
- the positive nail-righting detection angle parameter refers to the righting angle of the proximity induction guide pin; when the nailing device is operating automatically, the laser of the vibration disk
- the positive nail pull foil deceleration time parameter refers to the deceleration time at the end of the nailing device when the positive nail pulls the foil; when the nailing device's positive nail main axis angle reaches the positive nail pull foil first Second, when the setting value of the operating angle parameter is set, the positive foil pulling wheel of the nailing device runs the second stage of pulling material; the positive nail pulling foil total length parameter refers to the length of a section of the positive nail pulling foil; the positive nail pulling foil The second-stage operating speed parameter refers to the operating speed of the positive nail pull foil of the nailing device; when the positive nail pull foil total length compensation parameter is set to +1, the total length of the positive pull foil is one millimeter more, when the If the correction parameter of the total length of the positive nail pull foil is set to -1, the total length of the positive pull foil is one millimeter less.
- the negative nail spindle operating speed parameter refers to the operating speed of the negative nail spindle servo motor of the nailing device;
- the negative nail spindle acceleration time parameter refers to the startup phase of the negative nail spindle servo motor of the nailing device Acceleration time;
- the negative nail spindle deceleration time parameter refers to the deceleration time at the end of the negative nail spindle servo motor of the nailing device;
- the manipulator of the nailing device reaches the setting of the operating angle parameter of the negative nail disc
- the negative nail detection angle parameter is the angle when the guide pin correction clip is clamped to the negative pole of the guide pin, and is used to determine whether the guide pin correction clip is present Clamp the guide pin or detect whether the guide pin has a counter-needle;
- the negative nail righting detection angle parameter refers to the righting angle of the proximity induction guide needle; when the nailing device is operating automatically, the laser of the vibration disk of the nailing device
- the negative foil pulling wheel of the nailing device runs the second stage of pulling material;
- the negative nail pulling foil total length parameter refers to the length of a section of the negative nail pulling foil;
- the negative nail pulling The second-stage running speed parameter of the foil refers to the running speed of the negative nail pull foil of the nailing device; when the negative nail pull foil total length compensation parameter is set to +1, the negative pull foil total length is one millimeter more, when If the total length of the negative nail pull foil compensation parameter is set to -1, the total length of the negative pull foil is one millimeter less.
- system further includes: a paper putting management module 161 and a foil putting management module 162;
- the paper unwinding management module 161 is used to obtain updated values of paper unwinding parameters, and update the paper unwinding parameter list according to the updated values of the paper unwinding parameters.
- the paper unwinding parameters include: paper unwinding start potential value parameter and paper unwinding stop potential One or more of the value parameter, the upper limit stop potential value of the paper discharge, the paper discharge start speed parameter, the maximum paper discharge speed parameter, the paper discharge acceleration time parameter and/or the paper discharge deceleration time parameter;
- the foil discharge management module 162 is configured to obtain the updated value of the foil discharge parameter, and update the foil discharge parameter list according to the updated value of the foil discharge parameter.
- the foil discharge parameter includes: foil discharge start potential value parameter, foil discharge parameter One or more of the stop potential value parameter, the foil discharge upper limit stop potential value parameter, the foil discharge start speed parameter, the foil discharge maximum speed parameter, the foil discharge acceleration time parameter and/or the foil discharge deceleration time parameter.
- This embodiment realizes the setting of the paper discharge parameters and the foil discharge parameters, so that the nailing and winding machine can be applied to the automated production of capacitor elements of different specifications, and the nailing and winding machine is added.
- the application scenario of the spooler improves the utilization rate of the nailing winder and reduces the production cost.
- the obtaining the updated value of the paper discharge parameter may be the updated value of the paper discharge parameter input by the user, or the updated value of the paper discharge parameter sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the obtaining the updated value of the foil discharge parameter may be the updated value of the foil discharge parameter input by the user, or the updated value of the foil discharge parameter sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the paper discharge start potential value parameter refers to the potential value to start the paper discharge operation; the paper discharge stop potential value parameter refers to the potential value to stop the paper discharge operation; the paper discharge upper limit stop potential value parameter refers to the nail The electric potential value at which the winding machine performs an alarm operation and stops running; the paper discharge start speed parameter refers to the initial speed when the paper discharge starts, and runs to a higher speed; the maximum paper discharge speed parameter refers to the rotation of the paper discharge Maximum speed; the paper unwinding acceleration time parameter refers to the acceleration time during the start phase of paper unwinding; the paper unwinding deceleration time parameter refers to the deceleration time during the end stage of paper unwinding.
- the foil discharge start potential value parameter refers to the potential value to start the foil discharge operation; the foil discharge stop potential value parameter refers to the potential value to stop the foil discharge operation; the foil discharge upper limit stop potential value parameter refers to the nail
- the winding machine sends an alarm operation and stops running the potential value;
- the foil discharge start speed parameter refers to the initial speed when the foil discharge starts, and runs to a higher speed;
- the foil discharge maximum speed parameter refers to the foil discharge rotation Maximum speed;
- the foil unwinding acceleration time parameter refers to the acceleration time during the start-up phase of the foil unwinding; the foil unwinding deceleration time parameter refers to the deceleration time during the end phase of the foil unwinding.
- system further includes: a length management module 171 and a count management module 172;
- the length management module 171 is configured to obtain the updated value of the length parameter, and update the length parameter list according to the updated value of the length parameter.
- the length parameter includes: the total length of the positive foil, the running speed parameter of the positive foil, and the total length of the negative foil.
- the counting management module 172 is configured to obtain the setting value of the counting parameter, update the setting value list according to the setting value of the counting parameter, and obtain the real-time count of the counting parameter.
- a count full alarm signal is sent, a count clearing request is obtained based on the full warning signal, and the real-time count of the counting parameter is cleared according to the count clearing request.
- the counting parameters include one or more of a positive needle parameter, a negative needle parameter, a positive punch parameter, a negative punch parameter, a positive foil cutter parameter, and/or a negative foil cutter parameter.
- This embodiment realizes the setting of the length parameter and the counting parameter, so that the nailing and winding machine can be applied to the automated production of capacitor elements of different specifications, and the application of the nailing and winding machine is increased.
- the utilization rate of the nailing winder is improved, and the production cost is reduced.
- the obtaining of the updated value of the length parameter may be the obtaining of the updated value of the length parameter input by the user, or the updated value of the length parameter sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the acquisition of the setting value of the counting parameter may be the acquisition of the setting value of the counting parameter input by the user, or the setting value of the counting parameter sent by the target device to the automated production control system of the capacitor element through the communication network.
- the positive foil total length parameter refers to the total length of the positive foil
- the positive foil operating speed parameter refers to the operating speed of the positive foil
- the negative foil total length parameter refers to the total length of the negative foil
- the negative foil operating speed parameter It refers to the running speed of the negative foil
- the positive winding number parameter refers to the current number of winding positive foil turns, which is a real-time monitoring data.
- the positive needle parameter includes a preset value and a real-time count value; the negative needle parameter includes a preset value and a real-time count value; the positive needle parameter includes a preset value and a real-time count value; the negative needle parameter
- the parameters include a preset value and a real-time count value; the positive foil cutter parameters include a preset value and a real-time count value; the negative foil cutter parameters include a preset value and a real-time count value.
- the system further includes: a CCD (industrial camera) management module;
- the CCD management module includes: a positive CCD management sub-module and a negative CCD management sub-module;
- the positive CCD management sub-module is used to obtain the updated values of the positive CCD parameters, and update the CCD parameter list according to the updated values of the positive CCD parameters.
- the positive CCD parameters include: positive petal detection trigger angle parameter, positive petal unqualified number One or more of the parameters, the first CCD working state and/or the second CCD working state;
- the positive CCD management sub-module is also used to obtain a first manual detection request, control the first CCD to take photos of the positive petals according to the first manual detection request, obtain a second manual detection request, and obtain a second manual detection request according to the second manual detection request.
- the detection request controls the second CCD to take pictures of the positive petals, obtains the positive petal unqualified clearing request, and clears the number of negative positive petals according to the positive petal unqualified clearing request;
- the negative CCD management sub-module is used to obtain the updated value of the negative CCD parameter, and update the CCD parameter list according to the updated value of the negative CCD parameter.
- the negative CCD parameter includes: negative petal detection trigger angle parameter, negative petal unqualified number One or more of the parameters, the third CCD working state and/or the fourth CCD working state;
- the negative CCD management submodule is also used to obtain a third manual detection request, control the third CCD to take photos of the negative petals according to the third manual detection request, obtain a fourth manual detection request, and obtain a fourth manual detection request according to the fourth manual detection request. Control the fourth CCD to take pictures of the negative petals, obtain the request for clearing the negative petals, and clear the number of negative petals according to the request for clearing the negative petals.
- This embodiment realizes the setting of the parameters of the positive electrode CCD and the parameter of the negative electrode CCD, so that the nailing and winding machine can be applied to the automated production of capacitor elements of different specifications, and the nailing and winding machine is added.
- the application scenario of the spooler improves the utilization rate of the nailing winder and reduces the production cost.
- the obtaining of the updated value of the positive electrode CCD parameter may be the updated value of the positive electrode CCD parameter input by the user, or the updated value of the positive electrode CCD parameter sent by the target device to the automatic production control system of the capacitor element through the communication network.
- the obtaining of the updated value of the negative CCD parameter may be the updated value of the negative CCD parameter input by the user, or the updated value of the negative CCD parameter sent by the target device to the automated production control system of the capacitor element through the communication network.
- the positive petal detection trigger angle parameter refers to the angle at which the positive petals are detected once; when the positive petal unqualified number parameter is set to 1, it refers to the number of NGs detected by the CCD for bad discharge of the positive petals (refers to the number of NGs during the shooting process The number of lens errors or failure to achieve the best effect); the first CCD working state includes the first CCD on and the first CCD off; the second CCD working state includes the second CCD on and the second CCD off.
- the negative petal detection trigger angle parameter refers to the angle at which the negative petals are detected once; when the negative petal failure number parameter is set to 1, it refers to the NG number of the negative petals badly discharged by the CCD (refers to the number of NGs during the shooting process The number of times of lenses that have made mistakes or cannot achieve the best effect); the third CCD working state includes the third CCD on and the third CCD off; the fourth CCD working state includes the fourth CCD on and the fourth CCD off.
- system further includes: a manual control module 180;
- the manual control module 180 is configured to obtain a manual control request, and control the operation of the stitching and winding machine according to the manual control request.
- the manual control request includes: a positive foil scissors control request, a defective product discharge control request, and Paper motor control request, paper unloading motor control request, positive nail and foil motor control request, negative nail and foil motor control request, positive nail and flat feed control request, negative nail and flat feed control request, positive nail vibration plate control request, negative nail Vibration plate control request, positive nail pressing foil off control request, negative nail pressing foil off control request, positive foil forward rotation control request, negative foil forward rotation control request, upper paper forward rotation control request and/or lower paper forward rotation control One or more of the requests.
- the operation of the nailing winder is controlled according to the manual control request, so that the nailing winder can be applied to semi-automatic application scenarios, and the utilization of the nailing winder is improved. Rate, reducing production costs.
- the obtaining of a manual control request refers to obtaining a manual control request input by a user.
- the positive foil scissors control request refers to a request for positive foil scissors to cut;
- the defective product discharge control request refers to a request for all products to enter the defective product box;
- the paper feeding motor control request refers to the rotation of the upper paper motor
- the request of the paper unloading motor control refers to the request for the rotation of the lower paper motor;
- the positive pinning and placing foil motor control request refers to the request for the rotation of the positive pinning and placing foil motor of the nailing device;
- the foil motor control request refers to a request to perform the rotation of the negative nail placement motor of the nailing device;
- the positive nail flat feed control request refers to a request for the positive nail flat feed vibration of the nailing device;
- the negative nail flat feed control A request refers to a request to perform the negative nail flat vibration of the nailing device;
- the positive nail vibrating disk control request refers to a request to perform the positive nail vibrating disk vibration of the nailing device;
- system further includes: a defective product count management module 173;
- the defective product count management module 173 is used to display the number of positive petals NG, the number of negative petals NG, the number of tape NG, the number of single foot NG, the number of single foot NG, the number of positive black tape NG, the number of negative black tape NG and/or the first time Start one or more of the NG numbers;
- the defective product count management module 173 is also configured to obtain a defective count reset request, and reset count data according to the defective count reset request.
- the count reset request includes a positive petal NG number reset request, a negative petal NG number reset request, tape NG number reset request, single foot NG number reset request, single foot NG number reset request, positive black tape NG number reset request, negative black tape NG number reset request and/or first time Start one or more of the NG number clearing requests.
- the defective product count can be checked, and the defective product count can also be cleared, which is beneficial to quickly understand and operate the defective product, and improves the user experience of the automatic production control system of the capacitor element.
- an automated production control method for capacitor elements is proposed, which is applied to a nailing winder, and the nailing winder includes a method for nailing the guide pin to the chaff.
- the stapling device on the upper side and a winding device for winding the chaff after stapling, and the method includes:
- the nailing parameters, winding parameters, and nailing parameters can be input by the user, or stored in the database of the nailing and winding machine, or some parameters are input by the user and some parameters are stored in the database.
- the database of the electric stapling winder In the database of the electric stapling winder.
- S404 Receive the nailing state data sent by the nailing device
- control module of the nailing winder receives the nailing state data sent by the nailing device in real time.
- control module of the stitching winder stores the received stitching state data in a state database.
- S406 Receive the winding state data sent by the winding device
- control module of the stitching winder receives the winding state data sent by the stitching device in real time.
- control module of the stitching winder stores the received winding state data in a state database.
- control module of the stitching winder determines the production control instruction according to one or more of the stitching parameter, the winding parameter, the stitching state data, and/or the winding state data .
- control module of the main control module of the nailing winder controls the nailing device to perform the nailing operation and the quality inspection operation on the guide pin to be nailed and the chaff to be nailed in sequence according to the nailing control instruction to obtain Nailed chaff has been detected.
- the nailing control module obtains the nailing parameters and receives the nailing state data sent by the nailing device
- the winding control module obtains the winding parameters and receives the winding state data sent by the winding device.
- the main control module determines a production control instruction according to one or more of the stitching parameter, the winding parameter, the stitching state data, and/or the winding state data, and controls the plant according to the production control instruction.
- the nailing device and/or the winding device perform automatic nailing operation, winding operation, and quality inspection operation.
- the nailing operation, winding operation and quality inspection operation do not require manual intervention, thereby realizing the automated production of capacitor elements , Improve production efficiency; fully automatic mechanized production, uniform production standards, and the use of machinery for quality inspection operations during the production process, thereby improving the quality of the capacitor elements produced.
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Abstract
本发明公开了一种电容器素子的自动化生产控制系统及生产控制方法。所述系统应用于钉接卷绕机，钉接卷绕机包括用于将导针钉接到箔条上的钉接装置、用于对钉接后的箔条进行卷绕处理的卷绕装置，系统包括：钉接控制模块，用于获取钉接参数，接收钉接装置发送的钉接状态数据；卷绕控制模块，用于获取卷绕参数，接收卷绕装置发送的卷绕状态数据；主控模块，用于根据钉接参数、卷绕参数、钉接状态数据和/或卷绕状态数据中的一个或多个确定生产控制指令，根据生产控制指令控制钉接装置和/或卷绕装置进行自动化钉接操作、卷绕操作及质量检测操作。本发明实现了电容器素子的自动化生产，提高了生产效率，提高了生产的电容器素子的质量。
Description
本发明涉及电容器素子的自动化生产控制系统技术领域，尤其涉及一种电容器素子的自动化生产控制系统及生产控制方法。
电容器素子在制作时，需要经过钉接、钉接质量检测、卷绕、卷绕质量检测等工艺。
但是现有的电容器素子加工中，采用人工和机械结合的方式，加工的质量难以把控，而且严重影响了生产效率。因此，提出一种电容器素子的自动化生产控制系统显得尤为重要。
基于此，有必要针对上述问题，提出了一种电容器素子的自动化生产控制系统及生产控制方法，用于解决现有技术中采用人工和机械结合的方式，加工的质量难以把控，严重影响了生产效率的技术问题。
实施本发明实施例，将具有如下有益效果：
第一方面，本发明提出一种电容器素子的自动化生产控制系统，应用于钉接卷绕机，所述钉接卷绕机包括用于将导针钉接到箔条上的钉接装置、用于对钉接后的所述箔条进行卷绕处理的卷绕装置，所述系统包括：
钉接控制模块，用于获取钉接参数，接收所述钉接装置发送的钉接状态数据；
卷绕控制模块，用于获取卷绕参数，接收所述卷绕装置发送的卷绕状态数据；
主控模块，用于根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，根据所述生产控制指令控制所述钉接装置和/或所述卷绕装置进行自动化钉接操作、卷绕操作及质量检测操作。
第二方面，本发明还提出了一种电容器素子的自动化生产控制方法，应用于钉接卷绕机，所述钉接卷绕机包括用于将导针钉接到箔条上的钉接装置、用于对钉接后的所述箔条进行卷绕处理的卷绕装置，所述方法包括：
获取钉接参数、卷绕参数和/或钉接参数中的一个或多个；
接收所述钉接装置发送的钉接状态数据；
接收所述卷绕装置发送的卷绕状态数据；
根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，所述生产控制指令包括钉接控制指令、卷绕控制指令；
根据所述钉接控制指令控制所述钉接装置对待钉接导针、待钉接箔条依次进行钉接操作及质量检测操作，得到已检测钉接箔条，所述已检测钉接箔条包括：合格钉接箔条和/或不合格钉接箔条；
根据所述卷绕控制指令控制所述卷绕装置对所述合格钉接箔条依次进行卷绕操作、剪箔操作、切纸操作、停机定位操作、三角头旋转操作及质量检测操作，得到已检测电容器素子，所述已检测电容器素子包括：合格电容器素子和/或不合格电容器素子。
综上所述，本发明的电容器素子的自动化生产控制系统应用于钉接卷绕机，通过钉接控制模块获取钉接参数和接收所述钉接装置发送的钉接状态数据，以及通过卷绕控制模块获取卷绕参数和接收所述卷绕装置发送的卷绕状态数据，主控模块根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，根据所述生产控制指令控制所述钉接装置和/或所述卷绕装置进行自动化钉接操作、卷绕操作及质量检测操作，钉接操作、卷绕操作及质量检测操作不需人工介入，从而实现了电容器素子的自动化生产，提高了生产效率；全自动机械化生产，生产标准统一，而且生产过程中采用机械进行质量检测操作，从而提高了生产的电容器素子的质量。因此，本发明实现了电容器素子的自动化生产，提高了生产效率，提高了生产的电容器素子的质量。
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
其中：
图1为本发明的电容器素子的自动化生产控制系统的结构框图；
图2为图1的电容器素子的自动化生产控制系统的卷绕参数管理模块的结构框图；
图3为图1的电容器素子的自动化生产控制系统的钉接参数管理模块的结构框图；
图4为本发明电容器素子的自动化生产控制方法的流程图。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
如图1至图3所示，在一个实施例中，提出一种电容器素子的自动化生产控制系统，应用于钉接卷绕机，所述钉接卷绕机包括用于将导针钉接到箔条上的钉接装置、用于对钉接后的所述箔条进行卷绕处理的卷绕装置，所述系统包括：
钉接控制模块110，用于获取钉接参数，接收所述钉接装置发送的钉接状态数据；
卷绕控制模块120，用于获取卷绕参数，接收所述卷绕装置发送的卷绕状态数据；
主控模块130，用于根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，根据所述生产控制指令控制所述钉接装置和/或所述卷绕装置进行自动化钉接操作、卷绕操作及质量检测操作。
本实施例通过钉接控制模块110获取钉接参数和接收所述钉接装置发送的钉接状态数据，以及通过卷绕控制模块120获取卷绕参数和接收所述卷绕装置发送的卷绕状态数据，主控模块130根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，根据所述生产控制指令控制所述钉接装置和/或所述卷绕装置进行自动化钉接操作、卷绕操作及质量检测操作，钉接操作、卷绕操作及质量检测操作不需人工介入，从而实现了电容器素子的自动化生产，提高了生产效率；全自动机械化生产，生产标准统一，而且生产过程中采用机械进行质量检测操作，从而提高了生产的电容器素子的质量。
所述电容器素子，又叫电容素子，是电解电容器的组成部分。
图2示意出了钉接卷绕机的工作流程图，从待钉接导针送入平送轨道直到退针卸料，实现了自动化生产。
在一个实施例中，所述钉接卷绕机是钉接装置和卷绕装置组装在一起的一体机。在另一个实施例中，所述钉接装置和所述卷绕装置是独立的两个设备，通过主控装置控制所述钉接装置和所述卷绕装置进行配合工作。所述主控装置可以是设置在所述钉接卷绕机中的PLC，也可以是PC（个人计算机）、服务器、工控机，在此举例不做具体限定。
在一个实施例中，所述钉接卷绕机只设置一个整机控制器，所述整机控制器可以是设置在所述钉接卷绕机中的PLC，也可以是PC（个人计算机）、服务器、工控机，在此举例不做具体限定。
在一个实施例中，所述钉接卷绕机设置主控制器、钉接控制器、卷绕控制器，所述主控制器控制所述钉接控制器及所述卷绕控制器工作，所述钉接控制器控制所述钉接装置工作，所述卷绕控制器控制所述卷绕装置工作。所述主控制器可以是设置在所述钉接卷绕机中的PLC，也可以是PC（个人计算机）、服务器、工控机，在此举例不做具体限定。钉接控制器可以选择PLC。卷绕控制器可以选择PLC。
在一个实施例中，所述系统还包括：I/O模块；
所述I/O模块用于获取I/O显示请求，根据所述I/O显示请求显示所述钉接卷绕机的控制模块的输入输出信号。通过显示的所述输入输出信号可以了解所述钉接卷绕机的控制模块的工作状态，从而有利于对所述钉接卷绕机的调试和维修。所述控制模块可以是整机控制器，也可以是主控制器、钉接控制器、卷绕控制器。
在一个实施例中，所述电容器素子的自动化生产控制系统设置在主控制器或整机控制器中。
在一个实施例中，所述电容器素子的自动化生产控制系统设置在所述钉接卷绕机以外的目标设备中，所述目标设备与所述钉接卷绕机通信连接。所述目标设备可以是PC（个人计算机）、服务器、工控机中的任一种。
在一个实施例中，当所述电容器素子的自动化生产控制系统设置在所述钉接卷绕机以外的目标设备中时，则所述电容器素子的自动化生产控制系统通过通信网络发送所述生产控制指令给所述钉接卷绕机，由所述钉接卷绕机中的主控制器或整机控制器根据所述生产控制指令控制所述钉接卷绕机工作。
在一个实施例中，云服务控制平台与至少一个所述电容器素子的自动化生产控制系统通信连接，每个所述电容器素子的自动化生产控制系统控制一台所述钉接卷绕机工作，从而有利于所述钉接卷绕机应用于生产线，提高了生产效率。所述云服务控制平台中装载有云管理软件系统，所述云管理软件系统与所述电容器素子的自动化生产控制系统进行通信连接。
所述获取钉接参数可以是用户输入的，也可以是获取存储在数据库中的钉接参数；所述获取卷绕参数可以是用户输入的，也可以是获取存储在数据库中的卷绕参数。
可选的，在所述接收所述钉接装置发送的钉接状态数据之后，还包括：将所述钉接状态数据存储在状态数据库中。
可选的，在所述接收所述卷绕装置发送的卷绕状态数据之后，还包括：将所述卷绕状态数据存储在状态数据库中。
在一个实施例中，所述系统还包括：生产总状态管理模块140；
所述生产总状态管理模块140用于显示所述卷绕参数、所述钉接参数和/或所述卷绕状态数据中的一个或多个，所述卷绕参数包括卷绕当前角度参数、A卷绕轴当前角度参数、B卷绕轴当前角度参数、C卷绕轴当前角度参数、当前工作卷绕轴号参数、卷绕速度参数和/或正卷圈数参数中的一个或多个，所述钉接参数包括正钉接速度参数和/或负钉接速度参数，所述卷绕状态数据包括产量设定数据参数、产量计数数据参数、总量产量计数数据、短路不良计数数据和/或其他不良品计数数据中的一个或多个；
所述生产总状态管理模块140还用于显示钉接装置工作状态和/或卷绕装置工作状态；
所述生产总状态管理模块140还用于获取卷绕轴点动请求，根据所述卷绕轴点动请求控制所述卷绕装置的卷绕轴工作，所述卷绕轴点动请求包括：A卷绕轴点动请求、B卷绕轴点动请求和/或C卷绕轴点动请求中的一个或多个；
所述生产总状态管理模块140还用于获取计数清零请求，根据所述计数清零请求对计数数据进行清零，所述计数清零请求包括产量计数清零请求、总量产量计数清零请求、短路不良计数清零请求和/或其他不良品计数清零请求中的一个或多个；
所述生产总状态管理模块140还用于获取报警清零请求，根据所述报警清零请求更新设备状态为正常状态。
本实施例通过生产总状态管理模块140使用户可以快速了解主要的所述卷绕参数、所述钉接参数和/或所述卷绕状态数据，也可以对当前计数进行清零操作，还可以进行点动操作，以及查看钉接装置工作状态和/或卷绕装置工作状态，有利于用户快速安排生产，提高了所述电容器素子的自动化生产控制系统的用户体验。
所述卷绕当前角度参数是指卷绕装置的当前角度；所述A卷绕轴当前角度参数是指卷绕装置的A卷绕轴的当前角度；所述B卷绕轴当前角度参数是指卷绕装置的B卷绕轴的当前角度；所述C卷绕轴当前角度参数是指卷绕装置的C卷绕轴的当前角度；所述当前工作卷绕轴号参数是指卷绕装置的当前工作的卷绕轴号（比如，A卷绕轴的编号A，B卷绕轴的编号B，C卷绕轴的编号C）；所述卷绕速度参数是指卷绕装置每分钟卷绕产品的个数；所述正卷圈数参数是指当前卷绕正箔的圈数，是一个实时监控数据。
所述正钉接速度参数是指钉接装置每分钟正钉产品的个数；所述负钉接速度参数是指钉接装置每分钟负钉产品的个数。
所述产量设定数据是指用户设定的钉接卷绕机需要生产的电容器素子的数量；所述产量计数数据是指钉接卷绕机当前已经生产的合格的电容器素子的数量；所述总量产量计数数据是指钉接卷绕机当前已经生产的所有的电容器素子的数量（包括合格电容器素子的数量和不合格电容器素子的数量）；所述短路不良计数数据是指钉接卷绕机当前已经生产的短路不良的电容器素子的数量，其中，短路不良的电容器素子是指短路不良导致的不合格电容器素子；所述其他不良品计数数据是指钉接卷绕机当前已经生产的其他原因导致的不合格电容器素子的数量，其中，所述其他原因是指短路不良以为的原因。
所述钉接装置工作状态包括钉接装置运行模块、钉接装置测试模式，所述钉接装置运行模块是指钉接装置处于正常生产电容器素子的模式，所述钉接装置测试模式是指钉接装置处于调试模式或无报警模式；所述卷绕装置工作状态包括卷绕装置运行模式、卷绕装置测试模式，所述卷绕装置运行模式是指卷绕装置处于正常生产电容器素子的模式，所述卷绕装置测试模式是指卷绕装置处于调试模式或无报警模式。
所述A卷绕轴点动请求是指控制所述卷绕装置的A卷绕轴进行旋转点动的请求；所述B卷绕轴点动请求是指控制所述卷绕装置的B卷绕轴进行旋转点动的请求；所述C卷绕轴点动请求是指控制所述卷绕装置的C卷绕轴进行旋转点动的请求。
在一个实施例中，所述系统还包括：卷绕参数管理模块151；
所述卷绕参数管理模块151包括：卷绕运行参数设置子模块1511、卷针定位设置子模块1512和/或伺服参数设置子模块1513中的一个或多个；
所述卷绕运行参数设置子模块1511用于获取卷绕运行参数的更新值，根据所述卷绕运行参数的更新值更新卷绕参数列表，所述卷绕运行参数包括：卷绕运行角度、卷绕运行速度参数、卷针圈数参数、卷绕加速时间参数、卷绕减速时间参数、正卷慢圈参数和/或正卷慢速参数中的一个或多个；
所述卷针定位设置子模块1512用于获取卷针定位参数的更新值，根据所述卷针定位参数的更新值更新卷绕参数列表，所述卷针定位参数包括：卷针定位参数、卷针卸料参数、压箔开始角度参数、压箔关闭角度参数、正箔开夹开始角度参数、正箔开夹关闭角度参数、击毛刺参数、单脚检测角度参数、短路排料角度参数、胶带感应次数参数和/或单卷针限圈参数中的一个或多个；
所述伺服参数设置子模块1513用于获取伺服参数的更新值，根据所述伺服参数的更新值更新卷绕参数列表，所述伺服参数包括：伺服主轴启动速度参数、伺服主轴运行速度参数、伺服主轴寸动速度参数、伺服主轴加速时间参数、伺服主轴减速时间参数、伺服停机角度参数、伺服等待角度参数、伺服主轴一圈脉冲参数、伺服吹灰启动角度/停止角度参数、卷针启动速度参数、卷针一圈脉冲参数、卷针手动速度参数、卷针手动加速参数和/或卷针手动减速参数中的一个或多个。
本实施例实现了对所述卷绕运行参数、所述卷针定位参数、所述伺服参数进行设置，从而使所述钉接卷绕机可以适用于不同规格的电容器素子的自动化生产，增加了所述钉接卷绕机的应用场景，提高了所述钉接卷绕机的利用率，降低了生产成本。
所述获取卷绕运行参数的更新值，可以是获取用户输入的卷绕运行参数的更新值，也可以是目标设备通过通信网络发送给所述电容器素子的自动化生产控制系统的卷绕运行参数的更新值。
所述获取卷针定位参数的更新值，可以是获取用户输入的卷针定位参数的更新值，也可以是目标设备通过通信网络发送给所述电容器素子的自动化生产控制系统的卷针定位参数的更新值。
所述获取伺服参数的更新值，可以是获取用户输入的伺服参数的更新值，也可以是目标设备通过通信网络发送给所述电容器素子的自动化生产控制系统的伺服参数的更新值。
所述卷绕运行角度参数是指卷绕装置总正卷绕操作、尾卷箔操作、胶卷操作、胶卷收尾操作、卸料操作、卷针定位操作的运行角度；所述卷绕运行速度参数是总正卷绕操作、总负卷绕操作、尾卷箔操作、胶卷操作、胶卷收尾操作、卸料操作、卷针定位操作的运行速度，根据生产产品速度设定具体数值；所述卷针圈数参数是总正卷绕操作、总负卷绕操作、尾卷箔操作、胶卷操作、胶卷收尾操作的卷针圈数，根据生产产品长度设定具体数值；所述卷绕加速时间参数是指卷绕装置的总正卷绕操作、总负卷绕操作、尾卷箔操作、胶卷操作、胶卷收尾操作、卸料操作、卷针定位操作的加速时长；所述卷绕减速时间参数是指总正卷绕操作、总负卷绕操作、尾卷箔操作、胶卷操作、胶卷收尾操作、卸料操作、卷针定位操作的减速时长；所述正卷慢圈参数是指总正卷圈数的收尾圈数；所述正卷慢速是指正卷慢圈的速度，与正卷慢圈长度对应。
所述卷针定位参数是指卷绕装置的卷针出针时的角度数据；所述卷针卸料参数是指卷绕装置的卷针卸料时的角度数据；卷绕装置的卷针的当前角度到达所述压箔开始角度参数的设定值时则压箔气缸打开；卷绕装置的卷针的当前角度到达所述压箔关闭角度参数的设定值时则压箔气缸关闭；卷绕装置的卷针的当前角度到达所述正箔开夹开始角度参数的设定值时正箔开夹气缸打开；卷绕装置的卷针的当前角度到达所述正箔开夹关闭角度参数的设定值时正箔开夹气缸关闭；所述击毛刺参数包括击毛刺启动时间、击毛刺停止时间、击毛刺时长；卷绕装置的卷针的当前角度到达所述单脚检测角度参数的设定值时开始检测单脚；卷绕装置的主轴转动小于360°且到达所述短路排料角度参数的设定值时排料气缸工作；每胶卷一个电容器素子则感应器的感应次数必须与所述胶带感应次数参数的设定值相同，当不同时卷绕装置进行报警操作及停机操作；总正卷绕数和总负卷绕数的相加数大于所述单卷针限圈参数的设定值时，则电容器素子的自动化生产控制系统进行报警操作。
所述报警操作可以是声音信号报警，也可以是在人机界面显示报警，在此举例不做具体限定。
卷绕装置的主轴伺服电机的伺服初始速度由所述伺服主轴启动速度参数的设定值往更高速度运行；所述伺服主轴运行速度参数是指卷绕装置的主轴伺服电机的运行速度；所述伺服主轴寸动速度参数是指按键开关在单动状态下被按下点动（寸动按钮）时，卷绕装置的主轴伺服电机的运行速度；所述伺服主轴加速时间参数是指卷绕装置的主轴伺服电机启动阶段的加速时长；所述伺服主轴减速时间参数是指卷绕装置的主轴伺服电机结束阶段的减速时长；卷绕装置运行一周在所述伺服停机角度参数的设定值时则停机；卷绕装置运行到所述伺服等待角度参数的设定值时等待卷绕装置的卷绕轴把电容器素子卷绕完成后继续运行；所述伺服主轴一圈脉冲参数是指卷绕装置的主轴转一圈的脉冲数；所述伺服吹灰启动角度/停止角度参数是指卷绕装置的伺服吹灰启动角度和卷绕装置的伺服吹灰停止角度；所述卷针启动速度参数是指卷绕装置的卷针伺服电机启动时候的速度，启动后往更高速度运行；所述卷针一圈脉冲参数是指卷绕装置的卷针转一圈的脉冲数；所述卷针手动速度参数是指在停机状态下进行点动操作（A卷绕轴点动、B卷绕轴点动、C卷绕轴点动）时所述卷绕装置的卷针的伺服电机的运行速度；所述卷针手动加速参数是指在停机状态下进行点动操作（A卷绕轴点动、B卷绕轴点动、C卷绕轴点动）时所述对卷绕装置的卷针的加速时长；所述卷针手动减速参数是指在停机状态下进行点动操作（A卷绕轴点动、B卷绕轴点动、C卷绕轴点动）时所述对卷绕装置的卷针的减速时长。
在一个实施例中，所述系统还包括：功能开关管理模块160；
所述功能开关管理模块160用于获取功能开关参数的更新值，根据所述功能开关参数的更新值更新功能开关列表，所述功能开关参数包括：定义零度、气压检测开关、正极导针光纤开关、负极导针光纤开关、蜂鸣器声音开关、工位定义开关、数据备份开关、数据恢复开关、胶带报警开关、正黑胶带至排料位、正黑胶带需排料个数、负黑胶带至排料位、负黑胶带需排料个数和/或吸尘马达关闭延时时长中的一个或多个。
本实施例通过功能开关管理模块160可以快速的进行功能开关的打开和关闭，也可以查看功能开关的当前状态，有利于用户快速安排生产，提高了所述电容器素子的自动化生产控制系统的用户体验。
所述获取功能开关参数的更新值，可以是获取用户输入的功能开关参数的更新值，也可以是目标设备通过通信网络发送给所述电容器素子的自动化生产控制系统的功能开关参数的更新值。
所述定义零度是指卷绕装置在任意角度停止状态下按定义零度达到预设时长（比如，15秒），卷绕装置主轴编码器更新为零度；所述气压检测开关是指气压检测报警的开关；所述正极导针光纤开关是指卷绕装置正卷绕的光电开关；所述负极导针光纤开关是指卷绕装置负卷绕的光电开关；所述蜂鸣器声音开关是指蜂鸣器声音的切换开关；所述工位定义开关是指在所述钉接卷绕机当前工位号跟所述电容器素子的自动化生产控制系统中记录的工位号不相同时，则可在功能页面里更改工位号后，按所述工位定义开关达到预设时长（比如，20秒）可以更改工位号；按所述数据备份开关达到预设时长（比如，20秒）则电容器素子的自动化生产控制系统将当前显示的数据进行备份；按所述数据恢复开关达到预设时长（比如，20秒）则电容器素子的自动化生产控制系统将备份的数据进行显示；所述胶带报警开关是指胶带检测的开关；所述正黑胶带至排料位是指光纤检测到正黑胶带开始排料的料位；所述正黑胶带需排料个数是指光纤检测到正黑胶带排料的个数；所述负黑胶带至排料位是指光纤检测到负黑胶带开始排料的料位；所述负黑胶带需排料个数是指光纤检测到负黑胶带排料的个数；所述钉接卷绕机在生产过程中如缺料导致设备停机，吸尘马达在所述钉接卷绕机停机所述吸尘马达关闭延时时长的设定值之后停机。
在一个实施例中，所述系统还包括：钉接参数管理模块152；
所述钉接参数管理模块152包括：正钉参数设置子模块1521、负钉参数设置子模块1522；
所述正钉参数设置子模块1521用于获取正钉参数的更新值，根据所述正钉参数的更新值更新钉接参数列表，所述正钉参数包括：正钉主轴运行速度参数、正钉主轴加速时间参数、正钉主轴减速时间参数、正钉圆盘运行角度参数、正钉检针角度参数、正钉扶正检测角度参数、正钉输送启动时间参数、正钉输送运行时间参数、正钉吹灰启动角度/停止角度参数、正钉圆盘吹灰启动角度/停止角度参数、正钉拉箔第一段运行角度参数、正钉拉箔第一段长度参数、正钉拉箔第一段运行速度参数、正钉拉箔加速时间参数、正钉拉箔减速时间参数、正钉拉箔第二运行角度参数、正钉拉箔总长度参数、正钉拉箔第二段运行速度参数和/或正钉拉箔总长度补正参数中的一个或多个；
所述正钉参数设置子模块1521还用于获取正钉圆盘回零请求，根据所述正钉圆盘回零请求控制所述钉接装置的正钉圆盘回到原点位；
所述负钉参数设置子模块1522用于获取负钉参数的更新值，根据所述负钉参数的更新值更新钉接参数列表，所述负钉参数包括：负钉主轴运行速度参数、负钉主轴加速时间参数、负钉主轴减速时间参数、负钉圆盘运行角度参数、负钉检针角度参数、负钉扶正检测角度参数、负钉输送启动时间参数、负钉输送运行时间参数、负钉吹灰启动角度/停止角度参数、负钉圆盘吹灰启动角度/停止角度参数、负钉拉箔第一段运行角度参数、负钉拉箔第一段长度参数、负钉拉箔第一段运行速度参数、负钉拉箔加速时间参数、负钉拉箔减速时间参数、负钉拉箔第二运行角度参数、负钉拉箔总长度参数、负钉拉箔第二段运行速度参数和/或负钉拉箔总长度补正参数中的一个或多个；
所述负钉参数设置子模块1522还用于获取负钉圆盘回零请求，根据所述负钉圆盘回零请求控制所述钉接装置的负钉圆盘回到原点位。
本实施例实现了对所述正钉参数、所述负钉参数进行设置，以及响应正钉圆盘回到原点位操作及负钉圆盘回到原点位操作，从而使所述钉接卷绕机可以适用于不同规格的电容器素子的自动化生产，增加了所述钉接卷绕机的应用场景，提高了所述钉接卷绕机的利用率，降低了生产成本。
所述获取正钉参数的更新值，可以是获取用户输入的正钉参数的更新值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的正钉参数的更新值。
所述获取负钉参数的更新值，可以是获取用户输入的负钉参数的更新值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的负钉参数的更新值。
所述获取正钉圆盘回零请求，可以是用户输入的，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的。
所述获取负钉圆盘回零请求，可以是用户输入的，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的。
所述正钉主轴运行速度参数是指所述钉接装置的正钉主轴伺服电机的运行速度；所述正钉主轴加速时间参数是指所述钉接装置的正钉主轴伺服电机的启动阶段的加速时长；所述正钉主轴减速时间参数是指所述钉接装置的正钉主轴伺服电机的结束阶段的减速时长；所述钉接装置的机械手到达所述正钉圆盘运行角度参数的设定值时所述钉接装置的正钉圆盘旋转一个工位；所述正钉检针角度参数是指导针校正夹夹到导针的正极时的角度，用于判断导针校正夹有没有夹到导针或检测导针有没有反针；所述正钉扶正检测角度参数是指近接感应导针的扶正角度；所述钉接装置在自动运行时当所述钉接装置的震动盘激光传感器在所述正钉输送启动时间参数的设定值内没检测到有料时，则所述钉接装置的输送带自动上料；当所述钉接装置的振动盘被检测到没料时，所述钉接装置的输送皮带送料时长与所述正钉输送运行时间参数的设定值相同；所述正钉吹灰启动角度/停止角度参数是指所述钉接装置的正钉接伺服的吹灰启动角度和所述钉接装置的正钉接伺服的吹灰停止角度；所述正钉圆盘吹灰启动角度/停止角度参数是指所述钉接装置的正钉圆盘的吹灰启动角度和所述钉接装置的正钉圆盘的吹灰停止角度；当所述钉接装置的正钉主轴角度到达所述正钉拉箔第一段运行角度参数的设定值时所述钉接装置的正拉箔轮运行第一段拉料；所述正钉拉箔第一段长度参数是指所述钉接装置的冲针到所述钉接装置的钉针地这段距离；所述正钉拉箔第一段运行速度参数是指所述钉接装置的拉箔运行速度；所述正钉拉箔加速时间参数是指所述钉接装置的正钉拉箔时启动阶段的加速时长；所述正钉拉箔减速时间参数是指所述钉接装置的正钉拉箔时结束阶段的减速时长；当所述钉接装置的正钉主轴角度到达所述正钉拉箔第二运行角度参数的设定值时所述钉接装置的正拉箔轮运行第二段拉料；所述正钉拉箔总长度参数是指正钉拉箔一段的长度；所述正钉拉箔第二段运行速度参数是指所述钉接装置的正钉拉箔的运行速度；当所述正钉拉箔总长度补正参数设定为+1则正拉箔总长度多一个毫米，当所述正钉拉箔总长度补正参数设定为-1则正拉箔总长度少一个毫米。
所述负钉主轴运行速度参数是指所述钉接装置的负钉主轴伺服电机的运行速度；所述负钉主轴加速时间参数是指所述钉接装置的负钉主轴伺服电机的启动阶段的加速时长；所述负钉主轴减速时间参数是指所述钉接装置的负钉主轴伺服电机的结束阶段的减速时长；所述钉接装置的机械手到达所述负钉圆盘运行角度参数的设定值时所述钉接装置的负钉圆盘旋转一个工位；所述负钉检针角度参数是指导针校正夹夹到导针的负极时的角度，用于判断导针校正夹有没有夹到导针或检测导针有没有反针；所述负钉扶正检测角度参数是指近接感应导针的扶正角度；所述钉接装置在自动运行时当所述钉接装置的震动盘激光传感器在所述负钉输送启动时间参数的设定值内没检测到有料时，则所述钉接装置的输送带自动上料；当所述钉接装置的振动盘被检测到没料时，所述钉接装置的输送皮带送料时长与所述负钉输送运行时间参数的设定值相同；所述负钉吹灰启动角度/停止角度参数是指所述钉接装置的负钉接伺服的吹灰启动角度和所述钉接装置的负钉接伺服的吹灰停止角度；所述负钉圆盘吹灰启动角度/停止角度参数是指所述钉接装置的负钉圆盘的吹灰启动角度和所述钉接装置的负钉圆盘的吹灰停止角度；当所述钉接装置的正钉主轴角度到达所述负钉拉箔第一段运行角度参数的设定值时所述钉接装置的负拉箔轮运行第一段拉料；所述负钉拉箔第一段长度参数是指所述钉接装置的冲针到所述钉接装置的钉针地这段距离；所述负钉拉箔第一段运行速度参数是指所述钉接装置的拉箔运行速度；所述负钉拉箔加速时间参数是指所述钉接装置的负钉拉箔时启动阶段的加速时长；所述负钉拉箔减速时间参数是指所述钉接装置的负钉拉箔时结束阶段的减速时长；当所述钉接装置的负钉主轴角度到达所述负钉拉箔第二运行角度参数的设定值时所述钉接装置的负拉箔轮运行第二段拉料；所述负钉拉箔总长度参数是指负钉拉箔一段的长度；所述负钉拉箔第二段运行速度参数是指所述钉接装置的负钉拉箔的运行速度；当所述负钉拉箔总长度补正参数设定为+1则负拉箔总长度多一个毫米，当所述负钉拉箔总长度补正参数设定为-1则负拉箔总长度少一个毫米。
在一个实施例中，所述系统还包括：放纸管理模块161、放箔管理模块162；
所述放纸管理模块161用于获取放纸参数的更新值，根据所述放纸参数的更新值更新放纸参数列表，所述放纸参数包括：放纸启动电位值参数、放纸停止电位值参数、放纸上限停止电位值参数、放纸启动速度参数、放纸最高速度参数、放纸加速时间参数和/或放纸减速时间参数中的一个或多个；
所述放箔管理模块162用于获取放箔参数的更新值，根据所述放箔参数的更新值更新值更新放箔参数列表，所述放箔参数包括：放箔启动电位值参数、放箔停止电位值参数、放箔上限停止电位值参数、放箔启动速度参数、放箔最高速度参数、放箔加速时间参数和/或放箔减速时间参数中的一个或多个。
本实施例实现了对所述放纸参数、所述放箔参数进行设置，从而使所述钉接卷绕机可以适用于不同规格的电容器素子的自动化生产，增加了所述钉接卷绕机的应用场景，提高了所述钉接卷绕机的利用率，降低了生产成本。
所述获取放纸参数的更新值，可以是获取用户输入的放纸参数的更新值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的放纸参数的更新值。
所述获取放箔参数的更新值，可以是获取用户输入的放箔参数的更新值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的放箔参数的更新值。
所述放纸启动电位值参数是指启动放纸操作的电位值；所述放纸停止电位值参数是指停止放纸操作的电位值；所述放纸上限停止电位值参数是指所述钉接卷绕机进行报警操作并且停止运行的电位值；所述放纸启动速度参数是指放纸启动时的初始速度，并且往更高速度运行；所述放纸最高速度参数是指放纸旋转最高速度；所述放纸加速时间参数是指放纸的启动阶段的加速时长；所述放纸减速时间参数是指放纸的结束阶段的减速时长。
所述放箔启动电位值参数是指启动放箔操作的电位值；所述放箔停止电位值参数是指停止放箔操作的电位值；所述放箔上限停止电位值参数是指所述钉接卷绕机发送报警操作并且停止运行的电位值；所述放箔启动速度参数是指放箔启动时的初始速度，并且往更高速度运行；所述放箔最高速度参数是指放箔旋转最高速度；所述放箔加速时间参数是指放箔的启动阶段的加速时长；所述放箔减速时间参数是指放箔的结束阶段的减速时长。
在一个实施例中，所述系统还包括：长度管理模块171、计数管理模块172；
所述长度管理模块171用于获取长度参数的更新值，根据所述长度参数的更新值更新长度参数列表，所述长度参数包括：正箔总长度参数、正箔运行速度参数、负箔总长度参数、负箔运行速度参数和/或正卷圈数参数中的一个或多个；
所述计数管理模块172用于获取计数参数的设定值，根据所述计数参数的设定值更新设定值列表，获取所述计数参数的实时计数，当所述计数参数的实时计数等于或大于所述计数参数的设定值时则发送计数已满报警信号，基于所述已满报警信号获取计数清零请求，根据所述计数清零请求对所述计数参数的实时计数进行清零，所述计数参数包括：正钉针参数、负钉针参数、正冲针参数、负冲针参数、正箔切刀参数和/或负箔切刀参数中的一个或多个。
本实施例实现了对所述长度参数、所述计数参数进行设置，从而使所述钉接卷绕机可以适用于不同规格的电容器素子的自动化生产，增加了所述钉接卷绕机的应用场景，提高了所述钉接卷绕机的利用率，降低了生产成本。
所述获取长度参数的更新值，可以是获取用户输入的长度参数的更新值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的长度参数的更新值。
所述获取计数参数的设定值，可以是获取用户输入的计数参数的设定值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的计数参数的设定值。
所述正箔总长度参数是指正箔的总长度；所述正箔运行速度参数是指正箔的运行速度；所述负箔总长度参数是指负箔的总长度；所述负箔运行速度参数是指负箔的运行速度；所述正卷圈数参数是指当前卷绕正箔圈数，是一个实时监控数据。
所述正钉针参数包括预设值和实时计数值；所述负钉针参数包括预设值和实时计数值；所述正冲针参数包括预设值和实时计数值；所述负冲针参数包括预设值和实时计数值；所述正箔切刀参数包括预设值和实时计数值；所述负箔切刀参数包括预设值和实时计数值。
在一个实施例中，所述系统还包括：CCD（工业相机）管理模块；
所述CCD管理模块包括：正极CCD管理子模块、负极CCD管理子模块；
所述正极CCD管理子模块用于获取正极CCD参数的更新值，根据所述正极CCD参数的更新值更新CCD参数列表，所述正极CCD参数包括：正极花瓣检测触发角度参数、正极花瓣不合格数参数、第一CCD工作状态和/或第二CCD工作状态中的一个或多个；
所述正极CCD管理子模块还用于获取第一手动检测请求，根据所述第一手动检测请求控制第一CCD对正极花瓣进行拍照，获取第二手动检测请求，根据所述第二手动检测请求控制第二CCD对正极花瓣进行拍照，获取正极花瓣不合格清零请求，根据所述正极花瓣不合格清零请求对所述正极花瓣不合格数进行清零；
所述负极CCD管理子模块用于获取负极CCD参数的更新值，根据所述负极CCD参数的更新值更新CCD参数列表，所述负极CCD参数包括：负极花瓣检测触发角度参数、负极花瓣不合格数参数、第三CCD工作状态和/或第四CCD工作状态中的一个或多个；
所述负极CCD管理子模块还用于获取第三手动检测请求，根据所述第三手动检测请求控制第三CCD对负极花瓣进行拍照，获取第四手动检测请求，根据所述第四手动检测请求控制第四CCD对负极花瓣进行拍照，获取负极花瓣不合格清零请求，根据所述负极花瓣不合格清零请求对负极花瓣不合格数进行清零。
本实施例实现了对所述正极CCD参数、所述负极CCD参数进行设置，从而使所述钉接卷绕机可以适用于不同规格的电容器素子的自动化生产，增加了所述钉接卷绕机的应用场景，提高了所述钉接卷绕机的利用率，降低了生产成本。
所述获取正极CCD参数的更新值，可以是获取用户输入的正极CCD参数的更新值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的正极CCD参数的更新值。
所述获取负极CCD参数的更新值，可以是获取用户输入的负极CCD参数的更新值，也可以是目标设备通过通信网络发送给电容器素子的自动化生产控制系统的负极CCD参数的更新值。
所述正极花瓣检测触发角度参数是指触发检测一次正极花瓣的角度；所述正极花瓣不合格数参数设定为1时，是指CCD检测正花瓣不良排料的NG数（是指拍摄过程中出现失误或不能达到最佳效果的镜头的次数）；所述第一CCD工作状态包括第一CCD开启和第一CCD关闭；所述第二CCD工作状态包括第二CCD开启和第二CCD关闭。
所述负极花瓣检测触发角度参数是指触发检测一次负极花瓣的角度；所述负极花瓣不合格数参数设定为1时，是指CCD检测负花瓣不良排料的NG数（是指拍摄过程中出现失误或不能达到最佳效果的镜头的次数）；所述第三CCD工作状态包括第三CCD开启和第三CCD关闭；所述第四CCD工作状态包括第四CCD开启和第四CCD关闭。
在一个实施例中，所述系统还包括：手动控制模块180；
所述手动控制模块180用于获取手动控制请求，根据所述手动控制请求控制所述钉接卷绕机工作，所述手动控制请求包括：正箔剪刀控制请求、不良品排料控制请求、上纸马达控制请求、下纸马达控制请求、正钉放箔马达控制请求、负钉放箔马达控制请求、正钉平送控制请求、负钉平送控制请求、正钉振动盘控制请求、负钉振动盘控制请求、正钉压箔关控制请求、负钉压箔关控制请求、正箔正转控制请求、负箔正转控制请求、上放纸正转控制请求和/或下放纸正转控制请求中的一个或多个。
本实施例实现了根据所述手动控制请求控制所述钉接卷绕机工作，从而使所述钉接卷绕机可以适用于半自动化的应用场景，提高了所述钉接卷绕机的利用率，降低了生产成本。
所述获取手动控制请求是指获取用户输入的手动控制请求。
所述正箔剪刀控制请求是指正箔剪刀剪切的请求；所述不良品排料控制请求是指进行所有产品进入不良品盒的请求；所述上纸马达控制请求是指进行上层纸马达旋转的请求；所述下纸马达控制请求是指进行下层纸马达旋转的请求；所述正钉放箔马达控制请求是指进行钉接装置的正钉放箔马达旋转的请求；所述负钉放箔马达控制请求是指进行钉接装置的负钉放箔马达旋转的请求；所述正钉平送控制请求是指进行钉接装置的正钉平送震动的请求；所述负钉平送控制请求是指进行钉接装置的负钉平送震动的请求；所述正钉振动盘控制请求是指进行钉接装置的正钉振动盘震动的请求；所述负钉振动盘控制请求是指进行钉接装置的负钉振动盘震动的请求；所述正钉压箔关控制请求是指进行钉接装置的正钉压箔气缸伸出压箔的请求；所述负钉压箔关控制请求是指进行钉接装置的负钉压箔气缸伸出压箔的请求；所述正箔正转控制请求是指进行钉接装置的正箔放料正反转切换的请求；所述负箔正转控制请求是指进行钉接装置的负箔放料正反转切换的请求；所述上放纸正转控制请求是指进行钉接装置的上层纸放料正反转切换的请求；所述下放纸正转控制请求是指进行的请求是指进行钉接装置的下层纸放料正反转切换的请求。
在一个实施例中，在一个实施例中，所述系统还包括：不良品计数管理模块173；
所述不良品计数管理模块173用于显示正极花瓣NG数、负极花瓣NG数、胶带NG数、单脚NG数、单脚NG数、正黑胶带NG数、负黑胶带NG数和/或初次启动NG数中的一个或多个；
所述不良品计数管理模块173还用于获取不良计数清零请求，根据所述不良计数清零请求对计数数据进行清零，所述计数清零请求包括正极花瓣NG数清零请求、负极花瓣NG数清零请求、胶带NG数清零请求、单脚NG数清零请求、单脚NG数清零请求、正黑胶带NG数清零请求、负黑胶带NG数清零请求和/或初次启动NG数清零请求中的一个或多个。
本实施例可以查看不良品计数，还可以对不良品计数进行清零处理，有利于快速了解不良品的情况并进行操作，提高了所述电容器素子的自动化生产控制系统的用户体验。
如图4所示，在一个实施例中，提出了一种电容器素子的自动化生产控制方法，应用于钉接卷绕机，所述钉接卷绕机包括用于将导针钉接到箔条上的钉接装置、用于对钉接后的所述箔条进行卷绕处理的卷绕装置，所述方法包括：
S402、获取钉接参数、卷绕参数和/或钉接参数中的一个或多个；
具体而言，钉接参数、卷绕参数、钉接参数可以是用户输入的，也可以是存储在钉接卷绕机的数据库中，还可以是部分参数是用户输入的且部分参数是存储在电钉接卷绕机的数据库中。
S404、接收所述钉接装置发送的钉接状态数据；
具体而言，钉接卷绕机的控制模块实时接收所述钉接装置发送的钉接状态数据。
可选的，钉接卷绕机的控制模块将接收的所述钉接状态数据存储在状态数据库中。
S406、接收所述卷绕装置发送的卷绕状态数据；
具体而言，钉接卷绕机的控制模块实时接收所述钉接装置发送的卷绕状态数据。
可选的，钉接卷绕机的控制模块将接收的所述卷绕状态数据存储在状态数据库中。
S408、根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，所述生产控制指令包括钉接控制指令、卷绕控制指令；
具体而言，钉接卷绕机的控制模块根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令。
S410、根据所述钉接控制指令控制所述钉接装置对待钉接导针、待钉接箔条依次进行钉接操作及质量检测操作，得到已检测钉接箔条，所述已检测钉接箔条包括：合格钉接箔条和/或不合格钉接箔条；
具体而言，主控模块钉接卷绕机的控制模块根据所述钉接控制指令控制所述钉接装置对待钉接导针、待钉接箔条依次进行钉接操作及质量检测操作，得到已检测钉接箔条。
S412、根据所述卷绕控制指令控制所述卷绕装置对所述合格钉接箔条依次进行卷绕操作、剪箔操作、切纸操作、停机定位操作、三角头旋转操作及质量检测操作，得到已检测电容器素子，所述已检测电容器素子包括：合格电容器素子和/或不合格电容器素子。
具体而言，主控模块钉接卷绕机的控制模块根据所述卷绕控制指令控制所述卷绕装置对所述合格钉接箔条依次进行卷绕操作、剪箔操作、切纸操作、停机定位操作、三角头旋转操作及质量检测操作，得到已检测电容器素子。
本实施例通过钉接控制模块获取钉接参数和接收所述钉接装置发送的钉接状态数据，以及通过卷绕控制模块获取卷绕参数和接收所述卷绕装置发送的卷绕状态数据，主控模块根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，根据所述生产控制指令控制所述钉接装置和/或所述卷绕装置进行自动化钉接操作、卷绕操作及质量检测操作，钉接操作、卷绕操作及质量检测操作不需人工介入，从而实现了电容器素子的自动化生产，提高了生产效率；全自动机械化生产，生产标准统一，而且生产过程中采用机械进行质量检测操作，从而提高了生产的电容器素子的质量。
需要说明的是，上述一种电容器素子的自动化生产控制系统、一种电容器素子的自动化生产方法属于一个总的发明构思，一种电容器素子的自动化生产控制系统、一种电容器素子的自动化生产方法实施例中的内容可相互适用。
以上所揭露的仅为本发明较佳实施例而已，当然不能以此来限定本发明之权利范围，因此依本发明权利要求所作的等同变化，仍属本发明所涵盖的范围。
Claims (10)
- 一种电容器素子的自动化生产控制系统，应用于钉接卷绕机，所述钉接卷绕机包括用于将导针钉接到箔条上的钉接装置、用于对钉接后的所述箔条进行卷绕处理的卷绕装置，其特征在于，所述系统包括：钉接控制模块，用于获取钉接参数，接收所述钉接装置发送的钉接状态数据；卷绕控制模块，用于获取卷绕参数，接收所述卷绕装置发送的卷绕状态数据；主控模块，用于根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，根据所述生产控制指令控制所述钉接装置和/或所述卷绕装置进行自动化钉接操作、卷绕操作及质量检测操作。
- 根据权利要求1所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：生产总状态管理模块；所述生产总状态管理模块用于显示所述卷绕参数、所述钉接参数和/或所述卷绕状态数据中的一个或多个，所述卷绕参数包括卷绕当前角度参数、A卷绕轴当前角度参数、B卷绕轴当前角度参数、C卷绕轴当前角度参数、当前工作卷绕轴号参数、卷绕速度参数和/或正卷圈数参数中的一个或多个，所述钉接参数包括正钉接速度参数和/或负钉接速度参数，所述卷绕状态数据包括产量设定数据参数、产量计数数据参数、总量产量计数数据、短路不良计数数据和/或其他不良品计数数据中的一个或多个；所述生产总状态管理模块还用于显示钉接装置工作状态和/或卷绕装置工作状态；所述生产总状态管理模块还用于获取卷绕轴点动请求，根据所述卷绕轴点动请求控制所述卷绕装置的卷绕轴工作，所述卷绕轴点动请求包括：A卷绕轴点动请求、B卷绕轴点动请求和/或C卷绕轴点动请求中的一个或多个；所述生产总状态管理模块还用于获取计数清零请求，根据所述计数清零请求对计数数据进行清零，所述计数清零请求包括产量计数清零请求、总量产量计数清零请求、短路不良计数清零请求和/或其他不良品计数清零请求中的一个或多个；所述生产总状态管理模块还用于获取报警清零请求，根据所述报警清零请求更新设备状态为正常状态。
- 根据权利要求1所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：卷绕参数管理模块；所述卷绕参数管理模块包括：卷绕运行参数设置子模块、卷针定位设置子模块和/或伺服参数设置子模块中的一个或多个；所述卷绕运行参数设置子模块用于获取卷绕运行参数的更新值，根据所述卷绕运行参数的更新值更新卷绕参数列表，所述卷绕运行参数包括：卷绕运行角度、卷绕运行速度参数、卷针圈数参数、卷绕加速时间参数、卷绕减速时间参数、正卷慢圈参数和/或正卷慢速参数中的一个或多个；所述卷针定位设置子模块用于获取卷针定位参数的更新值，根据所述卷针定位参数的更新值更新卷绕参数列表，所述卷针定位参数包括：卷针定位参数、卷针卸料参数、压箔开始角度参数、压箔关闭角度参数、正箔开夹开始角度参数、正箔开夹关闭角度参数、击毛刺参数、单脚检测角度参数、短路排料角度参数、胶带感应次数参数和/或单卷针限圈参数中的一个或多个；所述伺服参数设置子模块用于获取伺服参数的更新值，根据所述伺服参数的更新值更新卷绕参数列表，所述伺服参数包括：伺服主轴启动速度参数、伺服主轴运行速度参数、伺服主轴寸动速度参数、伺服主轴加速时间参数、伺服主轴减速时间参数、伺服停机角度参数、伺服等待角度参数、伺服主轴一圈脉冲参数、伺服吹灰启动角度/停止角度参数、卷针启动速度参数、卷针一圈脉冲参数、卷针手动速度参数、卷针手动加速参数和/或卷针手动减速参数中的一个或多个。
- 根据权利要求1所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：功能开关管理模块；所述功能开关管理模块用于获取功能开关参数的更新值，根据所述功能开关参数的更新值更新功能开关列表，所述功能开关参数包括：定义零度、气压检测开关、正极导针光纤开关、负极导针光纤开关、蜂鸣器声音开关、工位定义开关、数据备份开关、数据恢复开关、胶带报警开关、正黑胶带至排料位、正黑胶带需排料个数、负黑胶带至排料位、负黑胶带需排料个数和/或吸尘马达关闭延时时长中的一个或多个。
- 根据权利要求1所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：钉接参数管理模块；所述钉接参数管理模块包括：正钉参数设置子模块、负钉参数设置子模块；所述正钉参数设置子模块用于获取正钉参数的更新值，根据所述正钉参数的更新值更新钉接参数列表，所述正钉参数包括：正钉主轴运行速度参数、正钉主轴加速时间参数、正钉主轴减速时间参数、正钉圆盘运行角度参数、正钉检针角度参数、正钉扶正检测角度参数、正钉输送启动时间参数、正钉输送运行时间参数、正钉吹灰启动角度/停止角度参数、正钉圆盘吹灰启动角度/停止角度参数、正钉拉箔第一段运行角度参数、正钉拉箔第一段长度参数、正钉拉箔第一段运行速度参数、正钉拉箔加速时间参数、正钉拉箔减速时间参数、正钉拉箔第二运行角度参数、正钉拉箔总长度参数、正钉拉箔第二段运行速度参数和/或正钉拉箔总长度补正参数中的一个或多个；所述正钉参数设置子模块还用于获取正钉圆盘回零请求，根据所述正钉圆盘回零请求控制所述钉接装置的正钉圆盘回到原点位；所述负钉参数设置子模块用于获取负钉参数的更新值，根据所述负钉参数的更新值更新钉接参数列表，所述负钉参数包括：负钉主轴运行速度参数、负钉主轴加速时间参数、负钉主轴减速时间参数、负钉圆盘运行角度参数、负钉检针角度参数、负钉扶正检测角度参数、负钉输送启动时间参数、负钉输送运行时间参数、负钉吹灰启动角度/停止角度参数、负钉圆盘吹灰启动角度/停止角度参数、负钉拉箔第一段运行角度参数、负钉拉箔第一段长度参数、负钉拉箔第一段运行速度参数、负钉拉箔加速时间参数、负钉拉箔减速时间参数、负钉拉箔第二运行角度参数、负钉拉箔总长度参数、负钉拉箔第二段运行速度参数和/或负钉拉箔总长度补正参数中的一个或多个；所述负钉参数设置子模块还用于获取负钉圆盘回零请求，根据所述负钉圆盘回零请求控制所述钉接装置的负钉圆盘回到原点位。
- 根据权利要求1至5任一项所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：放纸管理模块、放箔管理模块；所述放纸管理模块用于获取放纸参数的更新值，根据所述放纸参数的更新值更新放纸参数列表，所述放纸参数包括：放纸启动电位值参数、放纸停止电位值参数、放纸上限停止电位值参数、放纸启动速度参数、放纸最高速度参数、放纸加速时间参数和/或放纸减速时间参数中的一个或多个；所述放箔管理模块用于获取放箔参数的更新值，根据所述放箔参数的更新值更新值更新放箔参数列表，所述放箔参数包括：放箔启动电位值参数、放箔停止电位值参数、放箔上限停止电位值参数、放箔启动速度参数、放箔最高速度参数、放箔加速时间参数和/或放箔减速时间参数中的一个或多个。
- 根据权利要求1至5任一项所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：长度管理模块、计数管理模块；所述长度管理模块用于获取长度参数的更新值，根据所述长度参数的更新值更新长度参数列表，所述长度参数包括：正箔总长度参数、正箔运行速度参数、负箔总长度参数、负箔运行速度参数和/或正卷圈数参数中的一个或多个；所述计数管理模块用于获取计数参数的设定值，根据所述计数参数的设定值更新设定值列表，获取所述计数参数的实时计数，当所述计数参数的实时计数等于或大于所述计数参数的设定值时则发送计数已满报警信号，基于所述已满报警信号获取计数清零请求，根据所述计数清零请求对所述计数参数的实时计数进行清零，所述计数参数包括：正钉针参数、负钉针参数、正冲针参数、负冲针参数、正箔切刀参数和/或负箔切刀参数中的一个或多个。
- 根据权利要求1至5任一项所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：CCD管理模块；所述CCD管理模块包括：正极CCD管理子模块、负极CCD管理子模块；所述正极CCD管理子模块用于获取正极CCD参数的更新值，根据所述正极CCD参数的更新值更新CCD参数列表，所述正极CCD参数包括：正极花瓣检测触发角度参数、正极花瓣不合格数参数、第一CCD工作状态和/或第二CCD工作状态中的一个或多个；所述正极CCD管理子模块还用于获取第一手动检测请求，根据所述第一手动检测请求控制第一CCD对正极花瓣进行拍照，获取第二手动检测请求，根据所述第二手动检测请求控制第二CCD对正极花瓣进行拍照，获取正极花瓣不合格清零请求，根据所述正极花瓣不合格清零请求对所述正极花瓣不合格数进行清零；所述负极CCD管理子模块用于获取负极CCD参数的更新值，根据所述负极CCD参数的更新值更新CCD参数列表，所述负极CCD参数包括：负极花瓣检测触发角度参数、负极花瓣不合格数参数、第三CCD工作状态和/或第四CCD工作状态中的一个或多个；所述负极CCD管理子模块还用于获取第三手动检测请求，根据所述第三手动检测请求控制第三CCD对负极花瓣进行拍照，获取第四手动检测请求，根据所述第四手动检测请求控制第四CCD对负极花瓣进行拍照，获取负极花瓣不合格清零请求，根据所述负极花瓣不合格清零请求对负极花瓣不合格数进行清零。
- 根据权利要求1至5任一项所述的电容器素子的自动化生产控制系统，其特征在于，所述系统还包括：手动控制模块；所述手动控制模块用于获取手动控制请求，根据所述手动控制请求控制所述钉接卷绕机工作，所述手动控制请求包括：正箔剪刀控制请求、不良品排料控制请求、上纸马达控制请求、下纸马达控制请求、正钉放箔马达控制请求、负钉放箔马达控制请求、正钉平送控制请求、负钉平送控制请求、正钉振动盘控制请求、负钉振动盘控制请求、正钉压箔关控制请求、负钉压箔关控制请求、正箔正转控制请求、负箔正转控制请求、上放纸正转控制请求和/或下放纸正转控制请求中的一个或多个。
- 一种电容器素子的自动化生产控制方法，应用于钉接卷绕机，所述钉接卷绕机包括用于将导针钉接到箔条上的钉接装置、用于对钉接后的所述箔条进行卷绕处理的卷绕装置，其特征在于，所述方法包括：获取钉接参数、卷绕参数和/或钉接参数中的一个或多个；接收所述钉接装置发送的钉接状态数据；接收所述卷绕装置发送的卷绕状态数据；根据所述钉接参数、所述卷绕参数、所述钉接状态数据和/或所述卷绕状态数据中的一个或多个确定生产控制指令，所述生产控制指令包括钉接控制指令、卷绕控制指令；根据所述钉接控制指令控制所述钉接装置对待钉接导针、待钉接箔条依次进行钉接操作及质量检测操作，得到已检测钉接箔条，所述已检测钉接箔条包括：合格钉接箔条和/或不合格钉接箔条；根据所述卷绕控制指令控制所述卷绕装置对所述合格钉接箔条依次进行卷绕操作、剪箔操作、切纸操作、停机定位操作、三角头旋转操作及质量检测操作，得到已检测电容器素子，所述已检测电容器素子包括：合格电容器素子和/或不合格电容器素子。
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