WO2021179116A1 - 一种微发光二极管外延结构及其制备方法 - Google Patents
一种微发光二极管外延结构及其制备方法 Download PDFInfo
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- 238000002360 preparation method Methods 0.000 title description 3
- 230000004888 barrier function Effects 0.000 claims abstract description 267
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- H01L33/04—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor bodies with a quantum effect structure or superlattice, e.g. tunnel junction
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- C30B25/00—Single-crystal growth by chemical reaction of reactive gases, e.g. chemical vapour-deposition growth
- C30B25/02—Epitaxial-layer growth
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- C30—CRYSTAL GROWTH
- C30B—SINGLE-CRYSTAL GROWTH; UNIDIRECTIONAL SOLIDIFICATION OF EUTECTIC MATERIAL OR UNIDIRECTIONAL DEMIXING OF EUTECTOID MATERIAL; REFINING BY ZONE-MELTING OF MATERIAL; PRODUCTION OF A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; SINGLE CRYSTALS OR HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; AFTER-TREATMENT OF SINGLE CRYSTALS OR A HOMOGENEOUS POLYCRYSTALLINE MATERIAL WITH DEFINED STRUCTURE; APPARATUS THEREFOR
- C30B29/00—Single crystals or homogeneous polycrystalline material with defined structure characterised by the material or by their shape
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- H01L27/153—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
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- H01L33/32—Materials of the light emitting region containing only elements of Group III and Group V of the Periodic Table containing nitrogen
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Definitions
- the invention relates to a micro LED light-emitting element, which belongs to the technical field of semiconductor optoelectronics.
- the peak photoelectric conversion efficiency of the traditional epitaxial structure LED is distributed in the current density range greater than 5 A/cm 2. As shown in FIG. 9, most of the existing applications work in the high current density (greater than 10 A/cm 2 ) region. However, the current used by the Micro LED used in mobile phones (or watches, bracelets) is very small, often at the level of nA, which is converted into a current density, which is between 0.1 and 1A/cm 2 . The photoelectric conversion efficiency of the traditional epitaxial structure is in a very unstable range when the current density is lower than 1A/cm 2. With the small change of the current, the photoelectric conversion efficiency will also drop rapidly, making the traditional structure epitaxial wafer unable to be applied Products requiring low current density work.
- Patent CN107833953A proposes a method for growing a Micro LED multi-quantum well layer.
- the MQW structure is a well layer (InGaN)/barrier layer (GaN)/barrier layer (GaN through H2).
- the present invention aims to provide a micro LED epitaxial structure and a preparation method thereof.
- the present invention proposes a micro LED epitaxial structure.
- the micro LED epitaxial structure includes at least an N-type layer, a light-emitting layer, and a P-type layer.
- the light-emitting layer includes a quantum well structure of n periods, each
- the periodic quantum well structure includes a well layer and a barrier layer.
- the quantum well structure of n1 periods is defined as the first light-emitting area
- the quantum well structure of n2 periods is defined as the second light-emitting area.
- n1 and n2 are greater than or equal to 1, and n1+n2 is less than or equal to n, and the first light-emitting area is closer to the N-type layer than the second light-emitting area.
- the average band gap of the barrier layer materials of the two groups of light-emitting regions meets the following conditions: the first light-emitting region is smaller than the second light-emitting region; the average band gaps of the two groups of light-emitting region well layer materials meet the following conditions: the first light-emitting region is greater than or equal to the second light-emitting region Area.
- the quantum well structure of each period of the first light-emitting region includes at least a first barrier layer, a second barrier layer, a third barrier layer, and a well layer, wherein the second barrier layer is located at the first barrier layer.
- the band gap of the second barrier layer material of each quantum well structure is larger than the band gaps of the first barrier layer and the third barrier layer material.
- the quantum well structure of each period of the second light-emitting region includes at least a first barrier layer, a second barrier layer, a third barrier layer, a well layer, and a fourth barrier layer, wherein the second barrier layer The layer is located between the first barrier layer and the third barrier layer.
- the fourth barrier layer is located behind the well layer.
- the band gap of the second barrier layer material of each quantum well structure is larger than that of the first barrier layer.
- the band gaps of the materials of the first barrier layer and the third barrier layer, and the band gaps of the fourth barrier layer are larger than the band gaps of the materials of the first barrier layer, the second barrier layer and the third barrier layer.
- the thickness of the first barrier layer, the second barrier layer, the third barrier layer, and the fourth barrier layer are in the range of 10 angstroms to 1000 angstroms; the thickness of the well layer is in the range of 1 angstroms to 100 angstroms. Angstrom. More preferably, in each period of the quantum well structure, the ratio of the total thickness of the first barrier layer, the second barrier layer, and the third barrier layer to the thickness of the well layer is between 5:1 and 20:1; The ratio of the thickness of the fourth barrier layer to the thickness of the well layer is between 5:1 and 20:1.
- the thickness of the second barrier layer is greater than the thickness of the first barrier layer and the third barrier layer.
- the thickness of the fourth barrier layer is greater than the thicknesses of the first barrier layer and the third barrier layer.
- the first barrier layer, the second barrier layer, and the third barrier layer are all or partly doped n-type, and the fourth barrier layer is an unintentional doped layer. More preferably, the concentration of the n-type doping is 1E17/cm 2 to 1E19/cm 2 .
- the number of periods of the first light-emitting area is 1-5, and the number of periods of the second light-emitting area is 1-5.
- the material composition of the quantum well structure in each period of the first and second light-emitting regions is the same.
- the well layer is composed of Al x In y Ga 1-xy N material; the first barrier layer, the second barrier layer, the third barrier layer, and the fourth barrier layer are composed of Al p In q Ga 1-pq N material composition, in each period of the quantum well structure, 0 ⁇ x ⁇ p ⁇ 1;0 ⁇ q ⁇ y ⁇ 1.
- the average Al composition percentages of the barrier layer materials of the two groups of light-emitting regions meet the following conditions: the first light-emitting region is smaller than the second light-emitting region; the average In composition percentages of the well layer materials of the two groups of light-emitting regions meet the following conditions Condition: The first light-emitting area is less than or equal to the second light-emitting area.
- the average Al composition percentage content of the second barrier layer material is greater than the average Al composition percentage content of the first barrier layer and the third barrier layer material.
- the average Al composition percentage of the fourth barrier layer material is greater than the average Al composition of the first barrier layer, the second barrier layer, and the third barrier layer material. Percentage content.
- the light-emitting area further includes a third light-emitting area, the third light-emitting area includes a quantum well structure of n3 periods, and the third light-emitting area is located between the first light-emitting area and the second light-emitting area ,
- the band gap of the barrier layer of the third light-emitting area is between the first light-emitting area and the second light-emitting area;
- the band gap of the well layer of the third light-emitting area is between the first light-emitting area and the second light-emitting area between.
- the average Al composition percentage of the barrier layer of the third light-emitting region is between the first light-emitting region and the second light-emitting region; the average In composition percentage of the well layer of the third light-emitting region is between Between the first light-emitting area and the second light-emitting area.
- the third light-emitting area includes a first barrier layer, a second barrier layer, a third barrier layer, and a well layer; the band gap of the second barrier layer material in the third light-emitting area is larger than that of the first barrier layer.
- the thickness of the second barrier layer in the third light-emitting region is greater than the thickness of the first barrier layer and the third barrier layer.
- the thickness of the first barrier layer, the second barrier layer, and the third barrier layer in the third light-emitting region is in the range of 10 angstroms to 1000 angstroms; the thickness of the well layer is in the range of 1 angstroms to 100 angstroms .
- the ratio of the total thickness of the first barrier layer, the second barrier layer, and the third barrier layer to the thickness of the well layer in the third light-emitting region is between 5:1 and 20:1.
- the first barrier layer, the second barrier layer, and the third barrier layer in the third light-emitting region are all or part of n-type doping. More preferably, the concentration of the n-type doping is 1E17/cm 2 to 1E19/cm 2 .
- the number of periods of the third light-emitting area is 0-5.
- the material composition of the quantum well structure in each period of the third light-emitting region is the same.
- the third light-emitting region well layer is composed of Al x In y Ga 1-xy N material; the first barrier layer, the second barrier layer, and the third barrier layer are composed of AL p In q Ga 1 -pq N material composition, 0 ⁇ x ⁇ p ⁇ 1; 0 ⁇ q ⁇ y ⁇ 1.
- the average Al composition percentage of the material of the second barrier layer is greater than the average Al composition of the materials of the first barrier layer and the third barrier layer Percentage content.
- the present invention proposes a method for preparing the aforementioned micro LED epitaxial structure, and the preparation method includes the following process steps:
- the average growth rate of the first light-emitting region barrier layer is greater than the average growth rate of the second light-emitting region barrier layer; the average growth rate of the first light-emitting region well layer is greater than the average growth rate of the second light-emitting region well layer Growth rate.
- the average growth rate of the first barrier layer and the third barrier layer is less than or equal to the average growth rate of the second barrier layer.
- the growth rate of the barrier layer ranges from 0.1 to 10 angstroms/sec; the growth rate of the well layer ranges from 0 to 1 angstroms/sec.
- the growth temperature of the barrier layer is 700-950°C; the growth temperature of the well layer is 700-900°C.
- the growth mode of the barrier layer and the well layer of the composite light-emitting region is continuous growth or interrupted growth.
- the present invention provides a micro light emitting diode, which includes the aforementioned epitaxial structure.
- the horizontal size of the micro light-emitting diode is between 1 ⁇ m*1 ⁇ m and ⁇ 300 ⁇ m*300 ⁇ m.
- the present invention also provides a light emitting device, which comprises the aforementioned micro light emitting diode.
- the light-emitting layer is designed as a composite light-emitting area structure, which effectively suppresses carrier overflow in the light-emitting area, increases the overlap of electron-hole wave functions, and at the same time ensures that the stress of the light-emitting area material can be effectively released, thereby improving small current injection Under the carrier transport and recombination behavior, improve the carrier radiation recombination efficiency and photoelectric conversion efficiency;
- the defect density of MQW growth can be reduced, the growth quality of MQW can be significantly improved, and non-radiation can be reduced.
- the recombination center significantly reduces the peak photoelectric conversion efficiency corresponding to the current density and significantly improves the peak photoelectric conversion efficiency;
- the lattice mismatch stress between the barrier layer and the well layer in the MQW region can be further improved, and the quality of the MQW crystal can be improved.
- the main light-emitting layer of the LED is mainly the light-emitting layer close to the P-type side
- the MQW (first light-emitting region) near the N-type side grows at a relatively high speed
- the MQW (second light-emitting region) near the P-type layer side grows at a low speed.
- FIG. 1 is a schematic diagram of the epitaxial structure of the first embodiment.
- FIG. 2 is a schematic diagram of the structure of the first light-emitting area in the first embodiment.
- FIG. 3 is a schematic diagram of the structure of the third light-emitting area in the first embodiment.
- FIG. 4 is a schematic diagram of the structure of the second light-emitting area in the first embodiment.
- FIG. 5 is a schematic diagram of the energy band structure of the composite light-emitting region in the first embodiment.
- FIG. 6 is a schematic diagram of the structure of the first light-emitting area in the second embodiment.
- FIG. 7 is a schematic diagram of the structure of the third light-emitting area in the second embodiment.
- FIG. 8 is a schematic diagram of the structure of the second light-emitting area in the second embodiment.
- Figure 9 is a WPE (photoelectric conversion efficiency)-J (current density) trend graph of a conventional epitaxial structure LED.
- Fig. 10 is a comparison of the brightness (LOP)-wavelength (WLD) of the micro LED with the epitaxial structure at a current density of 0.5 A/cm 2 and the conventional structure in the first embodiment.
- FIG. 11 is a comparison of the test data of WPE (photoelectric conversion efficiency)-J (current density) of the micro LED with an epitaxial structure in the first embodiment and the traditional structure.
- first light-emitting region 5 including first barrier layer 5A, second barrier layer 5B, The third barrier layer 5C, the well layer 5D
- the third light emitting area 6 including the first barrier layer 6A, the second barrier layer 6B, the third barrier layer 6C, the well layer 6D
- the second light emitting area 7 Including first barrier layer 7A, second barrier layer 7B, third barrier layer 7C, well layer 7D, fourth barrier layer 7G
- PGaN layer 8 first well layer 52D/62D/72D, second The well layer 52E/62E/72E, and the third well layer 52F/62F/72F.
- this embodiment provides a micro LED epitaxial structure and a manufacturing method thereof, including the following process steps:
- a substrate 1 which can be selected from sapphire (Al 2 O 3 ), AlN-plated or SiNx sapphire (Al 2 O 3 ), Ga 2 O 3 , AlN-plated or SiNxGa 2 O 3 , SiC, GaN, At least one of ZnO, Si or Ge.
- the AlN sapphire substrate is preferably plated.
- AlGaN material is preferred, and the epitaxial growth method can be MOCVD (metal organic chemical vapor deposition) method, MBE (molecular beam epitaxy) method, CVD ( Chemical vapor deposition) method, HVPE (hydride vapor phase epitaxy) method, PECVD (plasma enhanced chemical vapor deposition) method, MOCVD is preferred, but the embodiment is not limited thereto.
- MOCVD metal organic chemical vapor deposition
- MBE molecular beam epitaxy
- CVD Chemical vapor deposition
- HVPE hydrogen vapor phase epitaxy
- PECVD plasma enhanced chemical vapor deposition
- MOCVD metal organic chemical vapor deposition
- U-GaN layer 2 and N-GaN layer 3 are epitaxially grown sequentially on the nucleation layer.
- the U-GaN layer 2 The crystallization performance of the semiconductor layer formed on the layer is enhanced, and this embodiment is not limited to this.
- the growth mode of the U-GaN layer 2 is three-dimensional mode + two-dimensional mode.
- island-like growth is first formed to maximize the reversal and merging of dislocations, and then it is converted to a two-dimensional mode to form a flat
- the growth thickness is about 1 ⁇ 3um.
- the N-GaN layer 3 is grown.
- the thickness of the N-GaN layer 3 is 1 to 3 um, and the doping level is between 1E19 to 2.5E19/cm 2 .
- Stress release layer 4 cool to 750-950°C, grow stress release layer
- the material is preferably InGaN and GaN, which is an alternately grown superlattice structure or a combination of materials in it, the purpose is to further reduce the subsequent light-emitting layer
- the misfit dislocations between the high In composition material and the underlying GaN material relieve stress and improve crystal quality.
- the temperature of the first light-emitting area 5 is changed to the temperature of the barrier layer, and the first barrier layer 5A is grown at 800-900°C.
- the first barrier layer is preferably made of Si-doped GaN material with a thickness of about 5°C. ⁇ 50 Angstroms, the growth rate is about 0.9 Angstroms/s, and the Si doping level is about 1E17/cm 2 ⁇ 1E19/cm 2 .
- the second barrier layer 5B is grown at a temperature of 10-50°C.
- the second barrier layer is made of Si-doped AlGaN material with a thickness of about 30-100 angstroms and a growth rate of about 1.5 angstroms/s , TMAL 2sccm is introduced, the Al composition is about 1-10%, and the preferred embodiment is 1.5%, and the Si doping level is about 1E17/cm 2 -1E19/cm 2 .
- TMAL 2sccm is introduced
- the Al composition is about 1-10%
- the preferred embodiment is 1.5%
- the Si doping level is about 1E17/cm 2 -1E19/cm 2 .
- the growth rate It is about 0.9 Angstroms/s, and the Si doping level is about 1E17/cm 2 to 1E19/cm 2 .
- the material is InGaN, and enter TMIN 800sccm, the thickness is about 5-50 angstroms, and the growth rate is about 0.3 angstroms /s, the preferred embodiment is 20 angstroms, and the average In composition of the well layer is about 18%.
- the number of periods of the first light-emitting region is 1 to 5, and the material composition of the quantum well structure in each period is the same.
- the number of alternate stacking of the first light-emitting regions is preferably 2 times.
- the band gap of the second barrier layer material is greater than or equal to the band gaps of the first barrier layer and the third barrier layer material, in order to effectively suppress carrier overflow and adjust the energy band structure of the light-emitting region.
- the temperature change and growth rate change of the first barrier layer, the first barrier layer, and the third barrier layer are designed to improve the MQW by adjusting the growth rate of the barrier layer in different growth temperature ranges while improving production efficiency.
- the crystal quality of the zone material is designed to improve the MQW by adjusting the growth rate of the barrier layer in different growth temperature ranges while improving production efficiency.
- GaN material is preferred, which is an unintentionally doped layer, and the growth rate is about 0.6 angstroms/s, thickness is about 5-50 angstroms.
- the second barrier layer 6B is grown at a temperature of 10-50°C, the material of the second barrier layer is Si-doped AlGaN material, the growth rate is about 0.9 angstroms/s, and the thickness is about 30-100 Angstroms, pass TMAL 2.5 sccm, the Al composition is about 1-10%, and the preferred embodiment is 2%, and the Si doping level is about 1E17/cm 2 -1E19/cm 2 .
- the third barrier layer 6C is made of Si-doped GaN material, and the growth rate is about 0.6 angstroms/s.
- the thickness is about 5-50 angstroms, and the Si doping level is about 1E17/cm 2 to 1E19/cm 2 .
- the material is InGaN
- the introduction of TMIN 900sccm the growth rate is about 0.2 angstroms/s
- the thickness is about 5 ⁇ 50 angstroms, preferably 20 angstroms in this embodiment
- the average In composition of the well layer is about 19%.
- the number of periods of the third light-emitting region is 0-5, and the material composition of the quantum well structure in each period is the same. In this embodiment, the number of alternate stacking of the third light-emitting regions is preferably 2 times.
- the average band gap of the barrier layer of the third light-emitting area is greater than that of the first light-emitting area, and the average band gap of the well layer of the third light-emitting area is smaller than the average band gap of the first light-emitting area.
- the carrier overflow in the light-emitting area of the type side is effectively suppressed, while ensuring that the stress of the material in the light-emitting area is effectively released, thereby improving the carrier transport and recombination behavior under small current injection; the barrier layer of the third light-emitting area
- the growth rate is less than or equal to the growth rate of the barrier layer in the first light-emitting region, and the growth rate of the well layer in the third light-emitting region is less than or equal to the growth rate of the well layer in the first light-emitting region.
- the growth rate can get better crystal quality.
- the temperature is raised to 800-900°C to grow the second light-emitting region 7.
- the first barrier layer 7A is grown.
- GaN material is preferred, which is an unintentionally doped layer, and the growth rate is The thickness is about 0.3 angstroms/s and the thickness is about 5-50 angstroms.
- the second barrier layer 7B is grown at a temperature of 10-50°C.
- the material of the second barrier layer is Si-doped AlGaN material.
- the growth rate is about 0.5 angstroms/s, the thickness is about 30-100 angstroms, and TMAL 3sccm is introduced.
- the Al composition is about 1-10%. In this embodiment, 2.5% is preferred.
- the Si doping level is about 1E17/cm 2 ⁇ 1E19/cm 2 .
- the temperature is lowered to 700-800°C, and the well layer 7D is grown, the material is InGaN, the TMIN is 1000sccm, the growth rate is about 0.1 angstroms/s, and the thickness is about 5-50 angstroms. For example, 20 angstroms is preferred, and the average In composition of the well layer is about 20%.
- the temperature is raised to 800-900°C to grow the fourth barrier layer 7G.
- the material of the fourth barrier layer is GaN/AlGaN, the rate is 0.5 angstroms/s, and the thickness is about 50-100 angstroms.
- the average composition of the barrier layer Al is about 5-50%, and 15% is preferred in this embodiment.
- the number of periods of the second light-emitting region is 1 to 5, and the material composition of the quantum well structure in each period is the same.
- the number of alternate stacking of the second light-emitting regions is preferably one.
- the average band gap of the barrier layer of the second light-emitting region is larger than the average band gap of the third light-emitting region and the first light-emitting region, and the average band gap of the well layer of the second light-emitting region is smaller than that of the third light-emitting region and the first light-emitting region.
- the average band gap of a light-emitting region; the band gap of the fourth barrier layer material is greater than or equal to the band gap of the first barrier layer, the second barrier layer, and the third barrier layer.
- the material band gap of the fourth barrier layer is designed The highest is to effectively block the overflow of electrons and improve the carrier transport and recombination behavior under small current injection.
- the growth rate of the well layer in the second light-emitting area is less than or equal to the growth rate of the third light-emitting area and the well layer of the first light-emitting area. The purpose is to pass the light-emitting area close to the P-type side with a lower growth rate to obtain better crystals. Quality, thereby improving the carrier recombination behavior under low current injection, and then improving the luminous efficiency under low current injection.
- this embodiment improves the carrier injection efficiency and recombination efficiency by designing the composite structure design of the MQW light-emitting region, can effectively suppress carrier overflow, increase electron-hole wave function overlap, and improve the low current injection Carrier transport and recombination behavior; control the thickness and growth rate of different regions of MQW growth, reduce the lattice mismatch between MQW and the bottom layer, and the trap barrier in the MQW, reduce stress, improve the growth quality of MQW, and achieve peak efficiency Move to low current density to improve luminous efficiency at low current.
- a low-temperature P-type layer is grown.
- the purpose is to protect the MQW from being damaged by the subsequent high temperature, and on the other hand, to provide higher hole injection.
- the epitaxial wafer with the epitaxial structure is used to prepare an LED chip.
- the horizontal size of the chip is 19 ⁇ m*31 ⁇ m. It is tested in the chip state. As shown in Figure 10, the data can be seen. At a current density of 0.5A/cm 2, The brightness is increased by about 30% compared to the traditional structure.
- the photoelectric conversion efficiency (WPE) and the current density (J) change test as shown in Figure 11, the data can be seen, the current density (J) corresponding to the peak photoelectric conversion efficiency (peak-WPE) is 4.0A/cm 2 Decrease to 0.7A/cm 2 .
- this embodiment is a multi-well layer design, as follows:
- the first light-emitting area refer to Figure 6.
- the first well layer 52D starts to grow when the temperature is lowered to the temperature of the well layer (700 ⁇ 800°C), and TMIN 1000sccm is introduced.
- the material is InGaN, and the rate is about 0.6 angstroms/s.
- the thickness is about 3 to 8 angstroms.
- the second well layer 52E is grown, the material is InGaN, the rate is about 0.3 angstroms/s, and the thickness is about 5 to 15 angstroms.
- the third well layer 52F starts to grow during the process of heating up to the barrier layer temperature (800-900°C), the material is InGaN, the rate is about 0.6 angstroms/s, and the thickness is about 3-8 angstroms.
- the average In composition is about 20%.
- the third light-emitting area refer to Figure 7.
- the first well layer 62D begins to grow when the temperature is lowered to the temperature of the well layer (700 ⁇ 800°C).
- the material is InGaN, and TMIN 1000sccm is inserted, the rate is about 0.4 angstroms/s, and the thickness
- the second well layer 62E is grown, the material is InGaN, the rate is about 0.2 angstroms/s, and the thickness is about 5 to 15 angstroms.
- the third well layer 62F starts to grow when the temperature is raised to the barrier layer temperature (800-900° C.), the material is InGaN, the rate is about 0.4 angstroms/s, and the thickness is about 3 to 8 angstroms.
- the average In composition is about 20%.
- the second light-emitting area refer to Figure 8.
- the temperature is lowered to the temperature of the well layer (700-800°C), and the first well layer 72D begins to grow.
- the material is InGaN, and TMIN 1000 sccm is inserted at a rate of about 0.2 Angstroms/s.
- the thickness is about 3 to 8 angstroms.
- the second well layer 72E is grown, the material is InGaN, the rate is about 0.1 angstroms/s, and the thickness is about 5 to 15 angstroms.
- the second well layer 72E is grown After the end, the third well layer 72F starts to grow during the process of raising the temperature to the barrier layer temperature (800-900° C.), the material is InGaN, the rate is about 0.1 angstroms/s, and the thickness is about 3-8 angstroms.
- the average In composition is about 20%.
- This embodiment is a multi-well layer design, in order to further reduce the lattice mismatch stress between the high In composition well layer and the barrier layer.
- This design can further improve the single growth by adjusting the growth rate of the well layer in different growth temperature ranges.
- the mismatch stress of the barrier well layer in the period improves the quality of the MQW crystal, thereby improving the low current characteristics of the device.
- the composite light-emitting area is a combination of the first light-emitting area and the second light-emitting area.
- Epitaxial structure substrate, nucleation layer, UGaN, NGaN layer, stress relief layer, P-type layer.
- the description of the light-emitting area is as follows: The difference from the first embodiment is that the material of the fourth barrier layer of the second light-emitting area is a combination of GaN/AlGaN/AlN or its overlapping combination structure, such as (GaN/AlGaN/AlN) overlapping N times, (GaN/AlGaN) overlap N times/AlN, GaN/(AlGaN/AlN) overlap N times, 1 ⁇ N ⁇ 20.
- the average Al composition ranges from 5% to 50%.
- the fourth barrier layer of this embodiment is designed as a combination of GaN/AlGaN/AlN or its overlapping combination structure, and the purpose is to further reduce electron overflow, increase electron-hole wave function overlap, and improve loading under small current injection.
- the current recombination behavior improves the brightness at low current density.
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Abstract
Description
Claims (35)
- 一种微LED外延结构:该外延结构至少包括N型层、发光层、P型层,其中发光层包括n个周期的量子阱结构,每一个周期的量子阱结构包括阱层和势垒层,其中n1个周期的量子阱结构定义为第一发光区,n2个周期的量子阱结构定义为第二发光区,n1和n2大于等于1,且n1+n2小于等于n,第一发光区比第二发光区更接近N型层,两组发光区势垒层材料的平均带隙满足以下条件:第一发光区小于第二发光区;两组发光区阱层材料的平均带隙满足以下条件:第一发光区大于等于第二发光区。
- 根据权利要求1所述的一种微LED外延结构,其特征在于:所述第一发光区每一周期的量子阱结构至少包含第一势垒层、第二势垒层、第三势垒层、阱层,其中第二势垒层位于第一势垒层和第三势垒层之间,在第一发光区内,每一量子阱结构的第二势垒层材料的带隙大于第一势垒层、第三势垒层材料的带隙。
- 根据权利要求1所述的一种微LED外延结构,其特征在于:所述第二发光区每一周期的量子阱结构至少包含第一势垒层、第二势垒层、第三势垒层、阱层、第四势垒层,其中第二势垒层位于第一势垒层和第三势垒层之间,第四势垒层位于阱层之后,在第二发光区内,每一量子阱结构的第二势垒层材料的带隙大于第一势垒层、第三势垒层材料的带隙,第四势垒层的带隙大于第一势垒层、第二势垒层、第三势垒层材料的带隙。
- 根据权利要求2或3所述的一种微LED外延结构,其特征在于:所述第一势垒层、第二势垒层、第三势垒层、第四势垒层的厚度范围为10埃~1000埃;所述阱层的厚度范围为1埃~100埃。
- 根据权利要求2或3所述的一种微LED外延结构,其特征在于:每一周期的量子阱结构中,所述第一势垒层、第二势垒层、第三势垒层的总厚度与阱层的厚度比在5∶1~20∶1之间。
- 根据权利要求3所述的一种微LED外延结构,其特征在于:所述第 四势垒层厚度与阱层的厚度比在5∶1~20∶1之间。
- 根据权利要求2或3所述的一种微LED外延结构,其特征在于:每一个周期量子阱结构中,第二势垒层的厚度大于第一势垒层、第三势垒层的厚度。
- 根据权利要求3所述的一种微LED外延结构,其特征在于:在所述第二发光区的每一周期的量子阱结构中,第四势垒层的厚度大于第一势垒层、第三势垒层的厚度。
- 根据权利要求2或3所述的一种微LED外延结构,其特征在于:所述的两组发光区内,第一势垒层、第二势垒层、第三势垒层为全部或部分n型掺杂,第四势垒层为非故意掺杂层。
- 根据权利要求9所述的一种微LED外延结构,其特征在于:所述的两组发光区内,第一势垒层、第二势垒层、第三势垒层为全部或部分n型掺杂,n型掺杂的浓度为1E17/cm 2~1E19/cm 2。
- 根据权利要求1所述的一种微LED外延结构,其特征在于:所述第一发光区的周期数为1~5,第二发光区的周期数为1~5。
- 根据权利要求2或3所述的一种微LED外延结构,其特征在于:所述阱层由Al xIn yGa 1-x-yN材料组成;所述第一势垒层、第二势垒层、第三势垒层、第四势垒层由AL pIn qGa 1-p-qN材料组成,每一周期的量子阱结构中,0≤x<p<1;0≤q<y<1。
- 根据权利要求1所述的一种微LED外延结构,其特征在于:两组发光区势垒层材料的平均Al组分百分含量满足以下条件:第一发光区小于第二发光区;两组发光区阱层材料的平均In组分百分含量满足以下条件:第一发光区小于等于第二发光区。
- 根据权利要求2或3所述的一种微LED外延结构,其特征在于:在每一量子阱结构内,第二势垒层材料的平均Al组分百分含量大于第一势垒层、第三势垒层材料的平均Al组分百分含量。
- 根据权利要求3所述的一种微LED外延结构,其特征在于:在所述第二发光区每一周期量子阱结构内,第四势垒层材料的平均Al组 分百分含量大于第一势垒层、第二势垒层、第三势垒层材料的平均Al组分百分含量。
- 根据权利要求1所述的一种微LED外延结构,其特征在于:所述发光区还包含第三发光区,第三发光区包括n3个周期的量子阱结构,第三发光区位于第一发光区和第二发光区之间,所述第三发光区的势垒层的带隙介于第一发光区和第二发光区之间;所述第三发光区阱层的带隙介于第一发光区和第二发光区之间。
- 根据权利要求16所述的一种微LED外延结构,其特征在于:所述第三发光区势垒层平均Al组分百分含量介于第一发光区和第二发光区之间;所述第三发光区阱层平均In组分百分含量介于第一发光区和第二发光区之间。
- 根据权利要求16所述的一种微LED外延结构,其特征在于:所述第三发光区包含第一势垒层、第二势垒层、第三势垒层、阱层;所述第三发光区中的第二势垒层材料的带隙大于第一势垒层、第三势垒层材料的带隙。
- 根据权利要求18所述的一种微LED外延结构,其特征在于:所述第三发光区中的第二势垒层的厚度大于第一势垒层、第三势垒层的厚度。
- 根据权利要求18所述的一种微LED外延结构,其特征在于:所述第三发光区中第一势垒层、第二势垒层、第三势垒层的厚度范围为10埃~1000埃;所述阱层的厚度范围为1埃~100埃。
- 根据权利要求18所述的一种微LED外延结构,其特征在于:所述第三发光区中第一势垒层、第二势垒层、第三势垒层的总厚度与阱层的厚度比在5∶1~20∶1之间。
- 根据权利要求18所述的一种微LED外延结构,其特征在于:所述第三发光区中第一势垒层、第二势垒层、第三势垒层为全部或部分n型掺杂,n型掺杂的浓度为1E17/cm 2~1E19/cm 2。
- 根据权利要求16所述的一种微LED外延结构,其特征在于:所述 第三发光区的周期数为0~5。
- 根据权利要求18所述的一种微LED外延结构,其特征在于:所述第三发光区阱层由Al xIn yGa 1-x-yN材料组成;所述第一势垒层、第二势垒层、第三势垒层由AL pIn qGa 1-p-qN材料组成,0≤x<p<1;0≤q<y<1。
- 根据权利要求18所述的一种微LED外延结构,其特征在于:在所述第三发光区的每一量子阱结构内,第二势垒层材料的平均Al组分百分含量大于第一势垒层、第三势垒层材料的平均Al组分百分含量。
- 一种如权利要求1~25任一项所述的微LED外延结构的制备方法,包括以下工艺步骤:(1)提供一衬底;(2)在所述衬底上生长成核层、N型层、发光层;(3)生长P型层。
- 根据权利要求26所述的一种微LED外延结构的制备方法,其特征在于:所述第一发光区势垒层的平均生长速率大于第二发光区势垒层的平均生长速率。
- 根据权利要求26所述的一种微LED外延结构的制备方法,其特征在于:所述第一发光区阱层的平均生长速率大于第二发光区阱层的平均生长速率。
- 根据权利要求26所述的一种微LED外延结构的制备方法,其特征在于:每一量子阱结构内,第一势垒层和第三势垒层的平均生长速率小于等于第二势垒层的平均生长速率。
- 根据权利要求26所述的一种微LED外延结构的制备方法,其特征在于:势垒层的生长速率范围0.1~10埃/秒;阱层的生长速率范围0~1埃/秒。
- 根据权利要求26所述的一种微LED外延结构的制备方法,其特征在于:势垒层的生长温度为700~950℃;阱层的生长温度为700~90 0℃。
- 根据权利要求26所述的一种微LED外延结构的制备方法,其特征在于:复合发光区势垒层、阱层的生长方式为连续生长或者中断生长。
- 一种微发光二极管,其特征在于,其包括前述权利要求1至25中任一项所述的外延结构。
- 根据权利要求33所述的一种微发光二极管,其特征在于:所述微发光二极管的水平尺寸在1μm*1μm~300μm*300μm之间。
- 一种发光装置,其特征在于,包括权利要求33所述的一种微发光二极管。
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