WO2021164056A1 - 一种轮胎模具自动化激光清洗机 - Google Patents

一种轮胎模具自动化激光清洗机 Download PDF

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Publication number
WO2021164056A1
WO2021164056A1 PCT/CN2020/077766 CN2020077766W WO2021164056A1 WO 2021164056 A1 WO2021164056 A1 WO 2021164056A1 CN 2020077766 W CN2020077766 W CN 2020077766W WO 2021164056 A1 WO2021164056 A1 WO 2021164056A1
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Prior art keywords
cleaning machine
mounting member
frame
guide rail
reflector
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PCT/CN2020/077766
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English (en)
French (fr)
Inventor
何舟
周倩
周健
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苏州艾思兰光电有限公司
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Publication of WO2021164056A1 publication Critical patent/WO2021164056A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
    • B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
    • B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B08—CLEANING
    • B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning

Definitions

  • the invention relates to the technical field of tire cleaning, in particular to an automatic laser cleaning machine for tire molds.
  • the tire is a ring-shaped elastic rubber product that is assembled on various vehicles or machinery and rolls on the ground. Usually installed on a metal rim, it can support the car body, cushion the external impact, achieve contact with the road and ensure the driving performance of the vehicle. Tires are often used under complex and harsh conditions. They are subjected to various deformations, loads, forces, and high and low temperature effects during driving. Therefore, they must have high load-bearing performance, traction performance, and cushioning performance. At the same time, it also requires high wear resistance and flex resistance, as well as low rolling resistance and heat build-up. Half of the world's rubber consumption is used in tire production, which shows the ability of tires to consume rubber.
  • the present invention provides an automatic laser cleaning machine for tire molds.
  • the present invention provides the following technical solutions:
  • An automatic laser cleaning machine for tire molds of the present invention includes a frame and a guide rail.
  • the frame is provided with a guide rail, the guide rail is fixedly installed at the bottom of the frame, and one side of the guide rail penetrates the frame, and the guide rail is connected by a transmission
  • the cleaning head includes a first mounting member and a first pipe.
  • the first mounting member is fixedly mounted on At the bottom end of the robot, the first pipe is arranged on a first mounting member, the first pipe is inserted and fixed to the middle of the first mounting member, and the first mounting member is fixedly provided with a second mounting member through a connecting member, A second pipe is fixed on one side of the connecting piece, an infrared laser ranging sensor is fixed on one side of the top end of the second mounting piece, an optical path component is arranged on the first pipe, and the first mounting piece A transmission assembly for controlling the optical path assembly is provided on the upper part.
  • the optical path assembly includes an optical fiber and a collimator, the optical fiber is fixedly installed on the other side of the connector, and the top end of the optical fiber passes through the first pipe, and the collimator is provided On the optical fiber, the top end of the collimator is connected to the bottom end of the optical fiber.
  • the bottom end of the collimator is fixedly provided with a first reflector, and the other side of the top end of the second mounting member is fixedly provided with a galvanometer motor.
  • a galvanometer is fixed on the output shaft, and the galvanometer is close to the first reflector, and a second reflector seat is provided on one side of the bottom end of the second mounting member.
  • a second reflector is fixed on one side of the second reflector holder, a third reflector holder is provided on one side of the second reflector holder, and the third reflector holder is One side of the mirror seat is fixedly fixed with a third mirror, a positive pressure blowing seat and a field lens in order from left to right.
  • the transmission assembly includes a servo motor, the servo motor is arranged on the first mounting member, the servo motor is fixedly connected to one side of the first mounting member, and the servo motor drives A synchronous belt is connected, and the second mounting part is located in the synchronous belt.
  • the timing belt is connected with a first rotating shaft, and the first rotating shaft is rotationally inserted with a connecting rod fixed on one side of the bottom end of the second mounting member, and the first rotating shaft A first gear is inserted and fixed on one end of the connecting rod, and the second reflector base is rotatably inserted into the first rotating shaft.
  • a second gear is provided on the first gear, and the second gear is meshed and connected with the first gear, and a second rotating shaft is inserted into one side of the connecting rod for rotation.
  • the second gear and the second rotating shaft are inserted and fixed, and one end of the second rotating shaft passing through the second gear is fixedly connected with the third reflector base.
  • the robot is fixedly installed in the middle of the top end of the frame, the robot is a six-axis robot, and the six-axis robot is preferably a FUNAC six-axis robot.
  • this kind of automatic laser cleaning machine for tire molds uses a mobile platform to achieve tire in and out and center position correction, reduces labor intensity, and improves cleaning efficiency; the present invention uses a cleaning head to clean tires, which reduces Cleaning cost:
  • the tire mold cleaning machine of the present invention has a high degree of automation integration, and only one person is required to operate the work, which saves personnel, improves efficiency, and improves processing quality.
  • Figure 1 is a schematic front view of an automated laser cleaning machine for tire molds of the present invention
  • FIG. 2 is a schematic top view of an automated laser cleaning machine for tire molds of the present invention
  • FIG. 3 is a schematic front view of the cleaning head of an automatic laser cleaning machine for tire molds of the present invention.
  • FIG. 4 is a schematic diagram of the optical path of an automated laser cleaning machine for tire molds of the present invention.
  • Fig. 5 is a partial structural view of the cleaning head of an automated laser cleaning machine for tire molds of the present invention.
  • an automatic laser cleaning machine for tire molds of the present invention includes a frame 1 and a guide rail 2.
  • the frame 1 is provided with a guide rail 2 and the guide rail 2 is fixed Installed at the bottom of the frame 1, and one side of the guide rail 2 penetrates the frame 1, the guide rail 2 is connected with a mobile platform 3, the frame 1 is provided with a robot 4, and the six-axis robot 4 is provided with a cleaning head for cleaning tires.
  • the cleaning head 5 includes a first mounting part 6 and a first pipe 7.
  • the first mounting part 6 is fixedly installed at the bottom end of the robot 4, the first pipe 7 is arranged on the first mounting part 6, and the first pipe 7 is connected to the The middle part of a mounting member 6 is inserted and fixed, the first mounting member 6 is fixedly provided with a second mounting member 9 through the connecting member 8, a second pipe 10 is fixed on one side of the connecting member 8, and the top side of the second mounting member 9
  • An infrared laser ranging sensor 11 is fixed, an optical path assembly 12 is arranged on the first pipe 7, and a transmission assembly 13 for controlling the optical path assembly 12 is arranged on the first mounting member 6.
  • the optical path assembly 12 includes an optical fiber 1201 and a collimator 1202.
  • the optical fiber 1201 is fixedly installed on the other side of the connector 8, and the top end of the optical fiber 1201 passes through the first pipe 7, and the collimator 1202 is arranged on the optical fiber 1201.
  • the top end of the straightener 1202 is connected with the bottom end of the optical fiber 1201; the bottom end of the collimator 1202 is fixedly provided with a first reflector 1203, and the other side of the top end of the second mounting member 9 is fixedly provided with a galvanometer motor 1204, a galvanometer motor A galvanometer 1205 is fixed on the output shaft of 1204, and the galvanometer 1205 is close to the first reflector 1203.
  • a second reflector holder 1206 is provided on the bottom side of the second mounting member 9; one side of the second reflector holder 1206 The second reflector 1207 is fixed, one side of the second reflector base 1206 is provided with a third reflector base 1208, and one side of the third reflector base 1208 is fixedly fixed with a third reflector 1209 from left to right. , Positive pressure blowing seat 1210 and field lens 1211.
  • the transmission assembly 13 includes a servo motor 1301, the servo motor 1301 is arranged on the first mounting member 6, the servo motor 1301 is fixedly connected to one side of the first mounting member 6, the servo motor 1301 is connected with a timing belt 1302 for transmission, and the second The mounting part 9 is located in the timing belt 1302; the timing belt 1302 is drivingly connected with a first rotating shaft 1303, and the first rotating shaft 1303 is rotated and inserted with a connecting rod 1304 fixed on one side of the bottom end of the second mounting part 9, and the first rotating shaft 1303 penetrates A first gear 1305 is inserted and fixed on one end of the connecting rod 1304, and the second reflector base 1206 is rotatably inserted into the first shaft 1303; the first gear 1305 is provided with a second gear 1306, and the second gear 1306 is connected to the first shaft 1303.
  • a gear 1305 is meshed and connected.
  • One side of the connecting rod 1304 is rotated and inserted with a second shaft 1307.
  • the second gear 1306 and the second shaft 1307 are interspersed and fixed, and the second shaft 1307 passes through one end of the second gear 1306 and the third reflection
  • the lens holder 1208 is fixedly connected.
  • the robot 4 is fixedly installed in the middle of the top end of the frame 1, the robot 4 is a six-axis robot, and the six-axis robot is preferably a FUNAC six-axis robot, which can load 15-30 kg.
  • the mobile platform When working, the mobile platform is used to realize the in and out of the tire and the center position correction, which reduces labor intensity and improves the cleaning efficiency; the invention cleans the tire through the cleaning head, which reduces the cleaning cost; the tire mold cleaning machine of the invention has a high degree of automation and integration , The work only needs one person to operate, saving personnel, improving efficiency and improving processing quality.

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Moulds For Moulding Plastics Or The Like (AREA)

Abstract

一种轮胎模具自动化激光清洗机，包括框架（1）和导轨（2），框架（1）内设置有导轨（2），导轨（2）固定安装在框架（1）内的底部，且导轨（2）的一侧穿出框架（1），导轨（2）上传动连接有移动平台（3），框架（1）内设置有机器人（4），六轴机器人（4）上设置有用于清洗轮胎的清洗头（5），清洗头（5）包括第一安装件（6）和第一管道（7），第一安装件（6）固定安装在机器人（4）的底端，第一管道（7）设置在第一安装件（6）上，第一管道（7）与第一安装件（6）的中部穿插固定。该轮胎模具自动化激光清洗机利用移动平台实现轮胎的进出和中心位置矫正，降低了劳动强度，提高了清洗效率；通过清洗头对轮胎进行清洗，降低了清洗成本；且轮胎模具清洗机自动化集成度高，工作只需一个人操作即可，节省人员，提升效率，提高加工质量。

Description

一种轮胎模具自动化激光清洗机 技术领域
本发明涉及轮胎清洗技术领域，具体为一种轮胎模具自动化激光清洗机。
背景技术
轮胎是在各种车辆或机械上装配的接地滚动的圆环形弹性橡胶制品。通常安装在金属轮辋上，能支承车身，缓冲外界冲击，实现与路面的接触并保证车辆的行驶性能。轮胎常在复杂和苛刻的条件下使用，它在行驶时承受着各种变形、负荷、力以及高低温作用，因此必须具有较高的承载性能、牵引性能、缓冲性能。同时，还要求具备高耐磨性和耐屈挠性，以及低的滚动阻力与生热性。世界耗用橡胶量的一半用于轮胎生产，可见轮胎耗用橡胶的能力。
目前，对轮胎的清洗大多通过多人进行，不仅人员劳动强度大，清洗效率低，而且人力成本高，实用性较低。因此我们对此做出改进，提出一种轮胎模具自动化激光清洗机。
发明内容
为解决现有技术存在的缺陷，本发明提供一种轮胎模具自动化激光清洗机。
为了解决上述技术问题，本发明提供了如下的技术方案：
本发明一种轮胎模具自动化激光清洗机，包括框架和导轨,所述框架内设置有导轨，所述导轨固定安装在框架内的底部，且导轨的一侧穿出框架，所述导轨上传动连接有移动平台，所述框架内设置有机 器人，所述六轴机器人上设置有用于清洗轮胎的清洗头，所述清洗头包括第一安装件和第一管道，所述第一安装件固定安装在机器人的底端，所述第一管道设置在第一安装件上，所述第一管道与第一安装件的中部穿插固定，所述第一安装件通过连接件固定设有第二安装件，所述连接件的一侧固定设有第二管道，所述第二安装件顶端的一侧固定设有红外激光测距传感器，所述第一管道上设置有光路组件，所述第一安装件上设置有用于控制光路组件的传动组件。
作为本发明的一种优选技术方案，所述光路组件包括光纤和准直器，所述光纤固定安装在连接件的另一侧，且光纤的顶端穿过第一管道，所述准直器设置在光纤上，所述准直器的顶端与光纤的底端连接。
作为本发明的一种优选技术方案，所述准直器的底端固定设有第一反射镜，所述第二安装件顶端的另一侧固定设有振镜电机，所述振镜电机的输出轴上固定设有振镜，且振镜靠近第一反射镜，所述第二安装件底端的一侧设置有第二反射镜座。
作为本发明的一种优选技术方案，所述第二反射镜座的一边侧固定设有第二反射镜，所述第二反射镜座的一侧设置有第三反射镜座，所述第三反射镜座的一边侧固定从左往右依次固定设有第三反射镜、正压吹气座和场镜。
作为本发明的一种优选技术方案，所述传动组件包括伺服电机，所述伺服电机设置在第一安装件上，所述伺服电机与第一安装件的一侧固定连接，所述伺服电机传动连接有同步带，且第二安装件位于同步带内。
作为本发明的一种优选技术方案，所述同步带传动连接有第一转轴，所述第一转轴与第二安装件底端的一侧固定设有的连接杆转动插接，所述第一转轴穿过连接杆的一端上穿插固定有第一齿轮，且第二反射镜座与第一转轴转动插接。
作为本发明的一种优选技术方案，所述第一齿轮上设置有第二齿轮，且第二齿轮与第一齿轮啮合连接，所述连接杆的一侧转动插接有第二转轴，所述第二齿轮与第二转轴穿插固定，且第二转轴穿过第二齿轮的一端与第三反射镜座固定连接。
作为本发明的一种优选技术方案，所述机器人固定安装在框架内顶端的中部，所述机器人为六轴机器人，所述六轴机器人优选为FUNAC型六轴机器人。
本发明的有益效果是：该种轮胎模具自动化激光清洗机，利用移动平台实现轮胎的进出和中心位置矫正，降低了劳动强度，提高了清洗效率；本发明通过清洗头对轮胎进行清洗，降低了清洗成本；本发明轮胎模具清洗机自动化集成度高，工作只需一人操作即可，节省人员，提升效率，提高加工质量。
附图说明
附图用来提供对本发明的进一步理解，并且构成说明书的一部分，与本发明的实施例一起用于解释本发明，并不构成对本发明的限制。在附图中：
图1是本发明一种轮胎模具自动化激光清洗机的正视示意图；
图2是本发明一种轮胎模具自动化激光清洗机的俯视示意图；
图3是本发明一种轮胎模具自动化激光清洗机的清洁头的正视示意图；
图4是本发明一种轮胎模具自动化激光清洗机的光路示意图；
图5是本发明一种轮胎模具自动化激光清洗机的清洗头局部结构意图。
图中：1、框架；2、导轨；3、移动平台；4、机器人；5、清洗头；6、第一安装件；7、第一管道；8、连接件；9、第二安装件；10、第二管道；11、红外激光测距传感器；12、光路组件；1201、光纤；1202、准直器；1203、第一反射镜；1204、振镜电机；1205、振镜；1206、第二反射镜座；1207、第二反射镜；1208、第三反射镜座；1209、第三反射镜；1210、正压吹气座；1211、场镜；13、传动组件；1301、伺服电机；1302、同步带；1303、第一转轴；1304、连接杆；1305、第一齿轮；1306、第二齿轮；1307、第二转轴。
具体实施方式
以下结合附图对本发明的优选实施例进行说明，应当理解，此处所描述的优选实施例仅用于说明和解释本发明，并不用于限定本发明。
实施例：如图1、图2、图3、图4和图5所示，本发明一种轮胎模具自动化激光清洗机，包括框架1和导轨2,框架1内设置有导轨2，导轨2固定安装在框架1内的底部，且导轨2的一侧穿出框架1，导轨2上传动连接有移动平台3，框架1内设置有机器人4，六轴机器人4上设置有用于清洗轮胎的清洗头5，清洗头5包括第一安装 件6和第一管道7，第一安装件6固定安装在机器人4的底端，第一管道7设置在第一安装件6上，第一管道7与第一安装件6的中部穿插固定，第一安装件6通过连接件8固定设有第二安装件9，连接件8的一侧固定设有第二管道10，第二安装件9顶端的一侧固定设有红外激光测距传感器11，第一管道7上设置有光路组件12，第一安装件6上设置有用于控制光路组件12的传动组件13。
其中，光路组件12包括光纤1201和准直器1202，光纤1201固定安装在连接件8的另一侧，且光纤1201的顶端穿过第一管道7，准直器1202设置在光纤1201上，准直器1202的顶端与光纤1201的底端连接；准直器1202的底端固定设有第一反射镜1203，第二安装件9顶端的另一侧固定设有振镜电机1204，振镜电机1204的输出轴上固定设有振镜1205，且振镜1205靠近第一反射镜1203，第二安装件9底端的一侧设置有第二反射镜座1206；第二反射镜座1206的一边侧固定设有第二反射镜1207，第二反射镜座1206的一侧设置有第三反射镜座1208，第三反射镜座1208的一边侧固定从左往右依次固定设有第三反射镜1209、正压吹气座1210和场镜1211。
其中，传动组件13包括伺服电机1301，伺服电机1301设置在第一安装件6上，伺服电机1301与第一安装件6的一侧固定连接，伺服电机1301传动连接有同步带1302，且第二安装件9位于同步带1302内；同步带1302传动连接有第一转轴1303，第一转轴1303与第二安装件9底端的一侧固定设有的连接杆1304转动插接，第一转轴1303穿过连接杆1304的一端上穿插固定有第一齿轮1305，且第 二反射镜座1206与第一转轴1303转动插接；第一齿轮1305上设置有第二齿轮1306，且第二齿轮1306与第一齿轮1305啮合连接，连接杆1304的一侧转动插接有第二转轴1307，第二齿轮1306与第二转轴1307穿插固定，且第二转轴1307穿过第二齿轮1306的一端与第三反射镜座1208固定连接。
其中，机器人4固定安装在框架1内顶端的中部，机器人4为六轴机器人，六轴机器人优选为FUNAC型六轴机器人，可以负载15-30kg。
工作时，利用移动平台实现轮胎的进出和中心位置矫正，降低了劳动强度，提高了清洗效率；本发明通过清洗头对轮胎进行清洗，降低了清洗成本；本发明轮胎模具清洗机自动化集成度高，工作只需一人操作即可，节省人员，提升效率，提高加工质量。
在本发明的描述中，需要说明的是，术语“竖直”、“上”、“下”、“水平”等指示的方位或位置关系为基于附图所示的方位或位置关系，仅是为了便于描述本发明和简化描述，而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作，因此不能理解为对本发明的限制。
在本发明的描述中，还需要说明的是，除非另有明确的规定和限定，术语“设置”、“安装”、“相连”、“连接”应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或一体地连接；可以是机械连接，也可以是电连接；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通。对于本领域的普通技术人 员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
最后应说明的是：以上所述仅为本发明的优选实施例而已，并不用于限制本发明，尽管参照前述实施例对本发明进行了详细的说明，对于本领域的技术人员来说，其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。

Claims (8)

  1. 一种轮胎模具自动化激光清洗机，包括框架(1)和导轨(2),其特征在于，所述框架(1)内设置有导轨(2)，所述导轨(2)固定安装在框架(1)内的底部，且导轨(2)的一侧穿出框架(1)，所述导轨(2)上传动连接有移动平台(3)，所述框架(1)内设置有机器人(4)，所述六轴机器人(4)上设置有用于清洗轮胎的清洗头(5)，所述清洗头(5)包括第一安装件(6)和第一管道(7)，所述第一安装件(6)固定安装在机器人(4)的底端，所述第一管道(7)设置在第一安装件(6)上，所述第一管道(7)与第一安装件(6)的中部穿插固定，所述第一安装件(6)通过连接件(8)固定设有第二安装件(9)，所述连接件(8)的一侧固定设有第二管道(10)，所述第二安装件(9)顶端的一侧固定设有红外激光测距传感器(11)，所述第一管道(7)上设置有光路组件(12)，所述第一安装件(6)上设置有用于控制光路组件(12)的传动组件(13)。
  2. 根据权利要求(1)所述的一种轮胎模具自动化激光清洗机，其特征在于，所述光路组件(12)包括光纤(1201)和准直器(1202)，所述光纤(1201)固定安装在连接件(8)的另一侧，且光纤(1201)的顶端穿过第一管道(7)，所述准直器(1202)设置在光纤(1201)上，所述准直器(1202)的顶端与光纤(1201)的底端连接。
  3. 根据权利要求2所述的一种轮胎模具自动化激光清洗机，其特征在于，所述准直器(1202)的底端固定设有第一反射镜(1203)，所述第二安装件(9)顶端的另一侧固定设有振镜电机(1204)，所述振镜电机(1204)的输出轴上固定设有振镜(1205)，且振镜(1205) 靠近第一反射镜(1203)，所述第二安装件(9)底端的一侧设置有第二反射镜座(1206)。
  4. 根据权利要求3所述的一种轮胎模具自动化激光清洗机，其特征在于，所述第二反射镜座(1206)的一边侧固定设有第二反射镜(1207)，所述第二反射镜座(1206)的一侧设置有第三反射镜座(1208)，所述第三反射镜座(1208)的一边侧固定从左往右依次固定设有第三反射镜(1209)、正压吹气座(1210)和场镜(1211)。
  5. 根据权利要求2所述的一种轮胎模具自动化激光清洗机，其特征在于，所述传动组件(13)包括伺服电机(1301)，所述伺服电机(1301)设置在第一安装件(6)上，所述伺服电机(1301)与第一安装件(6)的一侧固定连接，所述伺服电机(1301)传动连接有同步带(1302)，且第二安装件(9)位于同步带(1302)内。
  6. 根据权利要求5所述的一种轮胎模具自动化激光清洗机，其特征在于，所述同步带(1302)传动连接有第一转轴(1303)，所述第一转轴(1303)与第二安装件(9)底端的一侧固定设有的连接杆(1304)转动插接，所述第一转轴(1303)穿过连接杆(1304)的一端上穿插固定有第一齿轮(1305)，且第二反射镜座(1206)与第一转轴(1303)转动插接。
  7. 根据权利要求6所述的一种轮胎模具自动化激光清洗机，其特征在于，所述第一齿轮(1305)上设置有第二齿轮(1306)，且第二齿轮(1306)与第一齿轮(1305)啮合连接，所述连接杆(1304)的一侧转动插接有第二转轴(1307)，所述第二齿轮(1306)与第二 转轴(1307)穿插固定，且第二转轴(1307)穿过第二齿轮(1306)的一端与第三反射镜座(1208)固定连接。
  8. 根据权利要求1所述的一种轮胎模具自动化激光清洗机，其特征在于，所述机器人(4)固定安装在框架(1)内顶端的中部，所述机器人(4)为六轴机器人，所述六轴机器人优选为FUNAC型六轴机器人。
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