WO2021125135A1 - レーザー印字可能なフィルムおよびそれを用いた包装体 - Google Patents

レーザー印字可能なフィルムおよびそれを用いた包装体 Download PDF

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Publication number
WO2021125135A1
WO2021125135A1 PCT/JP2020/046564 JP2020046564W WO2021125135A1 WO 2021125135 A1 WO2021125135 A1 WO 2021125135A1 JP 2020046564 W JP2020046564 W JP 2020046564W WO 2021125135 A1 WO2021125135 A1 WO 2021125135A1
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WO
WIPO (PCT)
Prior art keywords
film
layer
laser
polyolefin
less
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2020/046564
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English (en)
French (fr)
Japanese (ja)
Inventor
慎太郎 石丸
雅幸 春田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyobo Co Ltd
Original Assignee
Toyobo Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyobo Co Ltd filed Critical Toyobo Co Ltd
Priority to KR1020227024262A priority Critical patent/KR20220119075A/ko
Priority to CN202080087748.3A priority patent/CN114846059B/zh
Priority to EP20902820.8A priority patent/EP4079519A4/en
Priority to US17/786,799 priority patent/US12257811B2/en
Priority to JP2021565571A priority patent/JP7251662B2/ja
Publication of WO2021125135A1 publication Critical patent/WO2021125135A1/ja
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/14—Printing or colouring
    • B32B38/145—Printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00—Working by laser beam, e.g. welding, cutting or boring
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
    • B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B27/00—Layered products comprising a layer of synthetic resin
    • B32B27/32—Layered products comprising a layer of synthetic resin comprising polyolefins
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/023—Optical properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B7/00—Layered products characterised by the relation between layers; Layered products characterised by the relative orientation of features between layers, or by the relative values of a measurable parameter between layers, i.e. products comprising layers having different physical, chemical or physicochemical properties; Layered products characterised by the interconnection of layers
    • B32B7/02—Physical, chemical or physicochemical properties
    • B32B7/027—Thermal properties
    • B32B7/028—Heat-shrinkability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D23/00—Details of bottles or jars not otherwise provided for
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
    • B65D65/38—Packaging materials of special type or form
    • B65D65/40—Applications of laminates for particular packaging purposes
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18—Manufacture of films or sheets
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2250/00—Layers arrangement
    • B32B2250/24—All layers being polymeric
    • B32B2250/242—All polymers belonging to those covered by group B32B27/32
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/102—Oxide or hydroxide
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/10—Inorganic particles
    • B32B2264/102—Oxide or hydroxide
    • B32B2264/1022—Titania
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2264/00—Composition or properties of particles which form a particulate layer or are present as additives
    • B32B2264/30—Particles characterised by physical dimension
    • B32B2264/303—Average diameter greater than 1µm
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/402—Coloured
    • B32B2307/4026—Coloured within the layer by addition of a colorant, e.g. pigments, dyes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/40—Properties of the layers or laminate having particular optical properties
    • B32B2307/412—Transparent
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/732—Dimensional properties
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/75—Printability
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2309/00—Parameters for the laminating or treatment process; Apparatus details
    • B32B2309/08—Dimensions, e.g. volume
    • B32B2309/10—Dimensions, e.g. volume linear, e.g. length, distance, width
    • B32B2309/105—Thickness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2310/00—Treatment by energy or chemical effects
    • B32B2310/08—Treatment by energy or chemical effects by wave energy or particle radiation
    • B32B2310/0806—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation
    • B32B2310/0843—Treatment by energy or chemical effects by wave energy or particle radiation using electromagnetic radiation using laser
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2435/00—Closures, end caps, stoppers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00—Containers; Receptacles
    • B32B2439/70—Food packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2439/00—Containers; Receptacles
    • B32B2439/80—Medical packaging
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2519/00—Labels, badges
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
    • B41M5/00—Duplicating or marking methods; Sheet materials for use therein
    • B41M5/26—Thermography ; Marking by high energetic means, e.g. laser otherwise than by burning, and characterised by the material used
    • B41M5/267—Marking of plastic artifacts, e.g. with laser
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/04—Homopolymers or copolymers of ethene
    • C08J2323/06—Polyethene
    • C—CHEMISTRY; METALLURGY
    • C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2323/00—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers
    • C08J2323/02—Characterised by the use of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Derivatives of such polymers not modified by chemical after treatment
    • C08J2323/10—Homopolymers or copolymers of propene
    • C08J2323/12—Polypropene

Definitions

  • the present invention relates to a film that can be suitably used for a package including a display such as printing.
  • the present invention relates to a polyolefin-based film that can be printed by a laser, and also relates to a packaging material including a lid material and a label corresponding thereto.
  • packaging has been used for distribution articles represented by foods, pharmaceuticals and industrial products. Many of these packages not only protect the contents, but also display information on the product name, date of manufacture, raw materials, and the like.
  • a label in which an adhesive is applied to the back surface of a base material that can be printed by ink, thermal transfer, or the like is used. It has been widely used.
  • the tack label is attached to a release paper (mounting paper) in a state where information is printed on the front surface which is a display surface in advance, and when used, it is peeled off from the backing paper and attached to the packaging body.
  • Patent Document 2 discloses a heat-sensitive film having a heat-sensitive recording layer. Since the film of Patent Document 2 is discolored by heat, it becomes a packaging body having display performance by itself. Therefore, it is not necessary to use the above tack label. Further, by incorporating a printing machine such as a thermal printer into the process of bag-making a package using a film as in Patent Document 2, bag-making and display are completed in one process, which saves labor and costs. Also contributes to. Because of these merits, the method of printing directly on the packaging itself has recently become widespread. However, if the heat-sensitive layer is provided on the film as the base material, there is a concern that the heat-sensitive layer may be peeled off due to rubbing against the outside or the like.
  • a protective layer is usually provided on the heat-sensitive layer (surface layer side).
  • Coatings are widely used as a means of providing these functional layers. Since the coating goes through at least the steps of coating, drying, and winding, the number of steps increases by the amount of each functional layer, and the productivity decreases. Further, since these functional layers have particles, there is a problem that the transparency is lowered according to the layer thickness.
  • Patent Document 3 discloses a multi-layer laminated film for laser printing, which includes a layer in which the printing layer is made of an ink composition that can be printed by laser light. By using this film, the laser-irradiated portion is discolored and can be printed.
  • the multilayer laminated film such as the film of Patent Document 3 needs to provide a printing layer on the film base material, so that the problems of layer peeling and productivity decrease cannot be solved. ..
  • Patent Document 4 discloses an additive for laser marking composed of bismuth oxide. By kneading this additive into plastic, the laser-irradiated portion is discolored and printing becomes possible. Normally, the plastic itself does not react to the laser, but this additive can be excited by the energy of the laser to discolor the plastic. Since the additive is present inside the film, it is useful in that the peeling of the functional layer that has occurred in the coating is unlikely to occur. However, since the additive is a metal particle, there remains a problem of reducing the transparency of the film as in the above coating. Further, the present inventors have found that when the particles are kneaded into a film, the thickness unevenness becomes large when the film is stretched.
  • An object of the present invention is to solve the above-mentioned problems of the prior art. That is, an object of the present invention is to provide a film having high transparency, excellent thickness unevenness, and capable of clear printing by a laser. At the same time, an object of the present invention is to provide a package directly printed using this film.
  • the present invention has the following configuration. 1.
  • It has at least one layer that can be printed by laser irradiation.
  • the entire film layer contains a pigment that enables printing by laser irradiation at 100 ppm or more and 3000 ppm or less, has a haze of 1% or more and 30% or less, and has thickness unevenness in either the longitudinal direction or the width direction.
  • a polyolefin-based film characterized by being 0.1% or more and 25% or less.
  • the pigment that enables printing by laser irradiation contains a metal, and the metal contains at least one of bismuth, gadolinium, neodymium, titanium, antimony, tin, aluminum, or any one of metal oxides. It is characterized by being 1.
  • the film of the present invention can provide a film having high transparency, excellent thickness unevenness, and capable of clear printing by a laser.
  • the subject of the present invention is to be able to provide a package directly printed using this film.
  • the polyolefin-based film of the present invention has at least one layer capable of printing by laser irradiation, and has the following preferable characteristics and a preferable configuration.
  • Pigment for Laser Printing In order to make the film of the present invention laser printable, it is necessary to add a pigment having a function of discoloring the film by laser irradiation (hereinafter, may be simply referred to as a pigment). is there. Normally, the polyolefin resin itself that constitutes the film hardly reacts to laser light, and therefore cannot be printed by laser irradiation. The pigment is excited by the energy of the laser light and carbonizes the surrounding polyolefin resin (preferable conditions for laser irradiation will be described later). In addition to the carbonization of the polyolefin resin, some pigments themselves turn black depending on the type of pigment. These single or composite color changes make it possible to print on film. Considering the printing accuracy on the film, it is preferable to use a pigment that discolors itself.
  • the type of pigment examples include elemental metal or metal oxide of any one of bismuth, gadolinium, neodymium, titanium, antimony, tin, and aluminum.
  • the particle size of the pigment is preferably 0.1 ⁇ m or more and 10 ⁇ m or less. If the particle size of the pigment is less than 0.1 ⁇ m, the color change during laser irradiation may not be sufficient. Further, when the particle size exceeds 10 ⁇ m, the haze of the film tends to exceed 30% and the color b value tends to exceed 2.
  • the particle size is more preferably 0.5 ⁇ m or more and 9 ⁇ m or less.
  • TOMATEC COLOR manufactured by Tokan Material Technology
  • Iriotec registered trademark
  • Merck Performance Materials manufactured by Merck Performance Materials
  • the amount of pigment added into the laser printing layer needs to be 100 ppm or more and 3000 ppm or less. If the amount of the pigment added is less than 100 ppm, the printing density by the laser becomes insufficient, which is not preferable. On the other hand, if the amount of the pigment added exceeds 3000 ppm, the haze, color value, and thickness unevenness of the film tend to exceed a predetermined range, which is not preferable.
  • the effect of pigment addition on haze and color value occurs because the pigment particles scatter light in addition to the fact that the pigment itself is colored. In addition, when the film is stretched, the inclusion of pigment particles causes a phenomenon in which the thickness unevenness of the film is exacerbated.
  • the amount of the pigment added is more preferably 150 ppm or more and 2950 ppm or less, and further preferably 200 ppm or more and 2900 ppm or less. Further, in the present invention, the amount of the pigment added per whole layer of the film may be 100 ppm or more and 3000 ppm or less. When a layer other than the laser printing layer is provided, the amount of pigment converted per all layers of the film is calculated to be smaller than the amount of the laser printing layer.
  • the thickness of all layers (50% or more) is composed of the laser printing layer, and when the thickness of the other layers is increased, the laser printing layer becomes relatively thin and the printing accuracy is improved.
  • the amount of pigment converted per all layers of the film may be approximated to the amount of pigment contained in the laser printing layer.
  • a method of blending a laser pigment in the polyolefin resin constituting the film of the present invention for example, it can be added at any stage in the production of the polyolefin resin. Further, a method of blending a slurry of particles dispersed in a solvent using a kneading extruder with a vent and a polyolefin-based resin raw material, a method of blending particles and a polyolefin using a kneading extruder, and the like can be mentioned. Among these, a method of blending particles and polyolefin using a kneading extruder (master batching) is preferable.
  • polyolefin raw materials that make up the film of the present invention are not particularly limited and can be freely used without departing from the spirit of the present invention.
  • polyolefin raw materials include homopolymers such as polypropylene (PP) and polyethylene (PE).
  • PP polypropylene
  • PE polyethylene
  • the stereoregularity is not particularly limited, and it may be isotactic, syndiotactic, or atactic, and each of them may be contained in an arbitrary ratio.
  • polyethylene its density (branching degree) is not particularly limited, and may be high density (HDPE), linear low density (LLDPE), or low density (LDPE).
  • a raw material obtained by copolymerizing two or more kinds of different monomers may be used, and examples of the monomer used for the copolymerization include ethylene and ⁇ -olefin, and ⁇ -As olefins, propylene, 1-butene, 1-pentene, 1-hexene, 1-hexene, 1-octene, 1-nonen, 1-decene, 4-methyl-1-pentene, 4-methyl-1-hexene. And so on.
  • the form of copolymerization may be either random copolymerization or block copolymerization.
  • melt flow rate (MFR) of the polyolefin resin as a raw material is not particularly limited, and any one can be used, but it is preferably 1 to 10 g / 10 minutes. If the MFR is less than 1 g / 10 minutes, the melt viscosity of the raw material becomes too high, so that the resin pressure in the extrusion process during film formation becomes too high, and the filter is easily deformed, which is not preferable.
  • the MFR is more preferably 2 g / 10 minutes or more and 8 g / 10 minutes, and further preferably 3 g / 10 minutes or more and 7 g / 10 minutes.
  • additives other than laser pigments in the polyolefin resin constituting the film of the present invention, various additives such as waxes, antioxidants, antistatic agents, crystal nucleating agents, thickeners, etc.
  • a heat stabilizer, a coloring pigment, a coloring inhibitor, an ultraviolet absorber, a lubricant (antiblocking agent) and the like can be added.
  • a lubricant that improves the slipperiness of the film to at least the outermost layer of the film.
  • any fine particles such as silica, fatty acid amides, alkyl sulfonates, stearic acids, low molecular weight compounds such as erucic acid amides, and the like can be selected.
  • the additive can be added at any stage in the production of the polyolefin resin, but the additive and the polyolefin are mixed by using a kneading extruder. The blending method is preferred.
  • the film of the present invention has 1.1. It is necessary to have at least one layer capable of printing by laser irradiation (hereinafter referred to as a laser printing layer) containing the pigment described in "Pigment for laser printing".
  • a laser printing layer As the layer structure of the film, it may be a single layer having only a laser printing layer, or a layer other than the laser printing layer may be laminated.
  • laser printing is achieved by carbonizing the polyolefin resin that constitutes the laser printing layer. Therefore, in the case of a single-layer structure consisting of only a laser printing layer, when the printed portion is touched with a finger or the like, the touch feeling tends to be rough.
  • the most preferable layer structure is a layer that does not react to laser irradiation, and has a two-kind three-layer structure in which a laser printing layer is sandwiched (used as a central layer).
  • the film of the present invention may be provided with a layer that has been subjected to a corona treatment, a coating treatment, a flame treatment, or the like in order to improve the printability and slipperiness of the film surface, and is within the range that does not deviate from the requirements of the present invention. Can be provided arbitrarily with.
  • the layer structure of the film is 2 types and 3 layers
  • the central layer is a laser printing layer, and for example, the outermost layer may contain a lubricant or be subjected to corona treatment, so that each layer can have a different function.
  • the film of the present invention may be provided with characters or patterns in addition to printing by laser irradiation.
  • known materials such as ink for gravure printing and ink for flexographic printing can be used.
  • the number of printing layers may be one layer or a plurality of layers.
  • the thickness of the laser printing layer is preferably 5 ⁇ m or more and 100 ⁇ m or less. If the thickness of the laser printing layer is less than 5 ⁇ m, the printing density when irradiated with laser light is lowered, and it becomes difficult to visually recognize the characters, which is not preferable. On the other hand, if the thickness of the laser printing layer exceeds 100 ⁇ m, haze and color values tend to exceed a predetermined range, which is not preferable.
  • the thickness of the laser printing layer is more preferably 10 ⁇ m or more and 95 ⁇ m or less, and further preferably 15 ⁇ m or more and 90 ⁇ m or less.
  • the film of the present invention preferably has a haze of 1% or more and 30% or less. If the haze exceeds 30%, the transparency of the film is lost, the visibility of the contents is deteriorated when it is used as a package, and the characters obtained by laser irradiation are difficult to see, which is not preferable. In contrast to the technique of discoloration by simple laser marking conventionally disclosed, the film of the present invention needs to be able to read characters produced by laser irradiation, and therefore requires a high degree of sharpness.
  • the haze is more preferably 25% or less, and even more preferably 20% or less. On the other hand, the lower the haze value, the better the transparency, which is preferable. However, at the technical level of the present invention, 1% is the lower limit, and even if the lower limit is 2%, it is practically sufficient.
  • the film of the present invention preferably has a color L * value of 90 or more and 98 or less.
  • the color L * value represents the lightness of the film, and the higher the value, the higher the lightness. If the color L * value is less than 90, the film will have a dull hue, and not only will it look inferior when it is packaged, but also the characters obtained by laser irradiation will be difficult to see. Not preferable. Similar to the content described in the haze above, the film of the present invention requires a high degree of sharpness because it is necessary to be able to read the characters produced by laser irradiation.
  • the color L * value is more preferably 90.5 or more, and further preferably 91 or more.
  • the upper limit of the color L * value is 98 at the technical level of the present invention, and even if the upper limit is 97.5, it is practically sufficient.
  • the film of the present invention preferably has a thickness unevenness of 0.1% or more and 25% or less in either the longitudinal direction or the width direction.
  • the thickness unevenness here refers to a value obtained by dividing the difference between the maximum value and the minimum value by an average value when the thickness of the film is measured over an arbitrary length using a continuous contact type thickness gauge. The smaller the value of the thickness spot, the better the thickness accuracy. If the thickness unevenness exceeds 25%, winding defects such as wrinkles, sagging, and unevenness are likely to occur when the roll is wound, which is not preferable.
  • the thickness unevenness is more preferably 23% or less, and further preferably 21% or less.
  • the lower limit of the thickness unevenness 0.1% is the limit at the technical level of the present invention. It is sufficient that the lower limit of the thickness spot is 1%. It is more preferable that the thickness is within the above-mentioned thickness spots in both the longitudinal direction and the width direction.
  • the thickness of all layers of the film of the present invention is preferably 8 ⁇ m or more and 200 ⁇ m or less. If the thickness of the film is thinner than 8 ⁇ m, the handleability is deteriorated and it becomes difficult to handle during secondary processing such as printing, which is not preferable. On the other hand, the film thickness may exceed 200 ⁇ m, but this is not preferable because the weight of the film used increases and the chemical cost increases.
  • the thickness of the film is more preferably 13 ⁇ m or more and 195 ⁇ m or less, and further preferably 18 ⁇ m or more and 190 ⁇ m or less.
  • the film of the present invention preferably has a heat shrinkage rate of ⁇ 0.5% or more and 10% or less after being exposed to hot air at 140 ° C. for 30 minutes in either the longitudinal direction or the width direction. If the heat shrinkage rate exceeds 10%, the film is easily deformed during processing including heating such as heat sealing, which is not preferable.
  • the upper limit of the heat shrinkage rate is more preferably 9.8% or less, and more preferably 9.6% or less.
  • the lower the heat shrinkage rate the more preferable it is, but at the technical level of the present invention, -0.5% is the lower limit. Even if the lower limit of the heat shrinkage rate is ⁇ 0.3%, it is sufficient for practical use. It is more preferable that the heat shrinkage rate is within the above range in both the longitudinal direction and the width direction.
  • the film needs to contain a pigment that can be printed by laser irradiation. Since the pigment is preferably used in a masterbatch, two or more kinds of raw materials are usually mixed. Conventionally, when two or more kinds of raw materials are mixed and put into an extruder, there has been a problem that the supply of raw materials varies (segregates), which worsens the thickness unevenness. In order to prevent this and to make the thickness unevenness within a predetermined range in the present invention, it is preferable to install a stirrer in the pipe or hopper directly above the extruder to uniformly mix the raw materials and then perform melt extrusion.
  • the film of the present invention has the above 1.
  • the raw materials described in "Raw materials constituting the film” are used in the above 4.1. Obtained by supplying the raw material to the extruder by the method described in "Raw Material Mixing and Supply", melting and extruding the raw material from the extruder to form an unstretched film, and stretching the raw material by a predetermined method shown below. be able to.
  • the timing of laminating each layer may be before or after stretching.
  • a known method can be used, and a method using an extruder equipped with a barrel and a screw is preferable.
  • any existing method such as a T-die method or a tubular method can be adopted.
  • the extrusion temperature is preferably 200 ° C. or higher and 300 ° C. or lower. If the extrusion temperature is less than 200 ° C., the melt viscosity of the polyolefin resin becomes too high, the extrusion pressure increases, and the filter in the melt line is deformed, which is not preferable. If the heating temperature exceeds 300 ° C., thermal decomposition of the resin proceeds, and fracture is likely to occur during stretching, which is not preferable.
  • the shear rate when the resin is discharged from the die mouth portion is high because the thickness unevenness (particularly the maximum recess) in the width direction of the film can be reduced. This is because the higher the shear rate, the more stable the pressure at the time of resin discharge at the T-die outlet.
  • Preferred shear rate was 100 sec -1 or more, more preferably 150 sec -1 or more, and particularly preferably 170Sec -1 or more.
  • a higher draft ratio is preferable because the thickness unevenness in the longitudinal direction is better, but a high draft ratio is not preferable because resin residue or the like adheres to the resin discharge portion of the die and productivity is deteriorated.
  • the shear rate at the die outlet can be obtained from the following equation (1).
  • the unstretched film can be obtained by quenching the film melted by extrusion.
  • a method for rapidly cooling the molten resin a method of casting the molten resin from a mouthpiece onto a rotary drum and quenching and solidifying the molten resin to obtain a substantially unoriented resin sheet can be preferably adopted.
  • the film may be formed by any method of non-stretching, uniaxial stretching (stretching in at least one direction of either the longitudinal (longitudinal) direction or the lateral (width) direction), or biaxial stretching. In the following, the description will focus on the sequential biaxial stretching method by longitudinal stretching and transverse stretching in which longitudinal stretching is first performed and then transverse stretching is performed.
  • First (longitudinal) stretching For stretching in the first direction (longitudinal or longitudinal direction), it is preferable to introduce the unstretched film into a longitudinal stretching machine in which a plurality of roll groups are continuously arranged. In the longitudinal stretching, it is preferable to preheat the film with a preheating roll until the film temperature reaches 100 ° C. to 180 ° C. If the film temperature is lower than 100 ° C., it becomes difficult to stretch the film when it is stretched in the vertical direction, and breakage is likely to occur, which is not preferable.
  • the film temperature reaches 100 ° C. to 180 ° C.
  • longitudinal stretching is performed.
  • the longitudinal stretching ratio is preferably 1 to 10 times or less. Since 1x is not longitudinally stretched, the longitudinal stretching ratio is 1x to obtain a horizontally uniaxially stretched film, and 1.1 times or more is required to obtain a biaxially stretched film.
  • the longitudinal stretching ratio is 1.1 times or more, molecular orientation can be given in the longitudinal direction of the film to increase the mechanical strength.
  • the upper limit of the longitudinal stretching ratio may be any number, but if the longitudinal stretching ratio is too high, it becomes difficult to laterally stretch and fracture is likely to occur, so it is preferably 10 times or less.
  • the longitudinal stretching ratio is more preferably 1.5 times or more and 9.5 times or less, and further preferably 2 times or more and 9 times or less.
  • Second (horizontal) stretching After the first (longitudinal) stretching, the film is gripped by clips at both ends in the width direction (direction orthogonal to the longitudinal direction) in the tenter, and 3 to 20 at 120 ° C to 180 ° C. It is preferable to perform transverse stretching at a stretching ratio of about twice. Preheating is preferably performed before stretching in the lateral direction, and preheating is preferably performed until the film surface temperature reaches 110 ° C. to 170 ° C. Similar to the longitudinal stretching, if the transverse stretching ratio is 1.1 times or more, the molecular orientation can be given in the width direction of the film to increase the mechanical strength.
  • the upper limit of the transverse stretching ratio may be any number, but if the stretching ratio is too high, it becomes difficult to laterally stretch and fracture is likely to occur, so it is preferably 20 times or less.
  • the longitudinal stretching ratio is more preferably 1.5 times or more and 19.5 times or less, and further preferably 2 times or more and 19 times or less.
  • the film after the transverse stretching is passed through the intermediate zone to allow a predetermined time to elapse, and then the final heat treatment is performed.
  • the accompanying flow accompanying the running of the film, the lateral stretching zone, and the final so that when the strip-shaped piece of paper hangs down without passing through the film, the piece of paper hangs down almost completely in the vertical direction. It is important to block hot air from the heat treatment zone. It is sufficient that the transit time of the intermediate zone is about 1 second to 5 seconds. If it is shorter than 1 second, the length of the intermediate zone becomes insufficient and the heat blocking effect is insufficient. On the other hand, it is preferable that the intermediate zone is long, but if it is too long, the equipment will become large, so about 5 seconds is sufficient.
  • Heat treatment After passing through the intermediate zone, it is preferable to heat-treat at 130 ° C. or higher and 190 ° C. or lower in the heat treatment zone. Since the heat treatment promotes the crystallization of the film, it becomes easy to reduce the heat shrinkage rate generated in the stretching step. If the heat treatment temperature is less than 130 ° C., it becomes difficult to reduce the heat shrinkage rate to 10% or less, which is not preferable. On the other hand, if the heat treatment temperature exceeds 190 ° C., the haze tends to exceed 30%, which is not preferable.
  • the heat treatment temperature is more preferably 135 ° C. or higher and 185 ° C. or lower, and further preferably 130 ° C. or higher and 180 ° C. or lower.
  • the passage time of the heat treatment zone is preferably 2 seconds or more and 20 seconds or less. If the passing time is 2 seconds or less, the surface temperature of the film passes through the heat treatment zone without reaching the set temperature, which makes the heat treatment meaningless. The longer the transit time, the higher the effect of the heat treatment, so 5 seconds or more is more preferable. However, if the transit time is to be lengthened, the equipment will become huge, so 20 seconds or less is sufficient for practical use.
  • the heat shrinkage rate in the width direction can be reduced by reducing the distance between the clips of the tenter at an arbitrary magnification (relaxation in the width direction). Therefore, in the final heat treatment, it is preferable to relax in the width direction in the range of 0% or more and 20% or less (a relaxation rate of 0% means that relaxation is not performed).
  • a relaxation rate of 0% means that relaxation is not performed.
  • the higher the relaxation rate in the width direction, the lower the shrinkage rate in the width direction, but the upper limit of the relaxation rate (shrinkage rate in the width direction of the film immediately after lateral stretching) is the raw material used, the stretching conditions in the width direction, and the heat treatment temperature. It is not possible to carry out relaxation beyond this, as it is determined by.
  • the relaxation rate in the width direction is limited to 20%.
  • the distance between the clips in the longitudinal direction can be shortened by an arbitrary magnification (relaxation in the longitudinal direction).
  • the film in the cooling zone After passing through the cooling heat treatment zone, it is preferable to cool the film in the cooling zone with a cooling air of 10 ° C. or higher and 30 ° C. or lower with a passing time of 2 seconds or more and 20 seconds or less. Then, the film roll is obtained by winding while cutting and removing both ends of the film.
  • the polyolefin-based film of the present invention can be laminated with another polyolefin-based film or a film made of another material as long as it does not deviate from the gist of the present invention.
  • the resin type of the film made of other materials is not particularly limited, and examples thereof include nylon resin, polyester resin, polystyrene resin, and the like, and these may be compoundly contained.
  • the film laminated with the polyolefin-based film of the present invention may include a gas barrier layer at least in part.
  • the raw material type of the gas barrier layer is not particularly limited, and conventionally known materials can be used, and can be appropriately selected according to the purpose in order to satisfy the desired gas barrier property and the like.
  • Examples of the raw material species for the gas barrier layer include metals such as silicon, aluminum, tin, zinc, iron, and manganese, and inorganic compounds containing one or more of these metals.
  • Applicable inorganic compounds include oxides and nitrides. , Carbide, fluoride and the like. These inorganic substances or inorganic compounds may be used alone or in combination of two or more.
  • the polyolefin-based film of the present invention or a laminate of the polyolefin-based film of the present invention and another film (in Section 6, these are collectively referred to as "the film of the present invention").
  • the package include a bag made by a heat seal such as a vertical pillow, a horizontal pillow, and a gusset bag, a fusing bag made by a fusing seal, and the like.
  • the lid material of the plastic container and the label for the bottle formed in a tubular shape by the center seal are also included in the package.
  • the package may be at least partially composed of the film of the present invention.
  • the film of the present invention may be provided on any layer of the package, but considering the visibility of printing, it is not preferable to arrange the opaque film on the outside of the film of the present invention.
  • the method for producing the package having the film of the present invention is not particularly limited, and conventionally known production methods such as heat sealing using a heat bar (heat jaw), adhesion using a hot melt, and center sealing using a solvent are adopted. be able to.
  • Types of lasers Examples of the types (wavelengths) of lasers to irradiate the film of the present invention include CO2 laser (10600 nm), YAG laser (1064 nm), YVO 4 laser (1064 nm), fiber laser (1090 nm), and green laser (532 nm). , UV laser (355 nm). These laser types are not particularly limited, and can be arbitrarily used without departing from the spirit of the present invention. Among these, YAG laser, YVO 4 laser, a fiber laser, a green laser, the use of UV lasers are preferred, Nd: YAG lasers, fiber lasers, green laser, the use of UV lasers are particularly preferred.
  • the packaging body having the film of the present invention can be suitably used as a packaging material for various articles such as foods, pharmaceuticals, and industrial products.
  • Example 1 Polyolefin A and polyolefin B were mixed at a mass ratio of 95: 5 as a raw material for the laser printing layer (layer A), and polyolefin A was used alone (100%) as a raw material for the other layer (layer B).
  • the mixed raw materials of the A layer and the B layer were put into separate screw extruders, and both the A layer and the B layer were melted at 250 ° C. and extruded from the T die at a shear rate of 280 sec-1.
  • a stirrer was installed directly above the extruder, and the mixed raw materials were put into the extruder while being agitated by the stirrer.
  • Each molten resin was joined by a feed block in the middle of the flow path, discharged from a T die, and cooled on a chill roll set to a surface temperature of 30 ° C. to obtain an unstretched laminated film.
  • the flow path of the molten resin is set so that the central layer is the A layer and both outermost layers are the B layer (B / A / B 2 types and 3 layers), and the thickness ratio of the A layer and the B layer is set.
  • the unstretched laminated film obtained by cooling and solidifying is guided to a longitudinal stretching machine in which a plurality of roll groups are continuously arranged, preheated on preheating rolls until the film temperature reaches 155 ° C., and then stretched 4.5 times. did.
  • the film after longitudinal stretching was guided to a transverse stretching machine (tenter), preheated for 5 seconds until the surface temperature reached 125 ° C., and then stretched 8.2 times in the width direction (horizontal direction).
  • the film after the transverse stretching was directly led to the intermediate zone and passed in 1.0 second.
  • the intermediate zone of the tenter from the hot air from the heat treatment zone and the lateral stretching zone so that the strip-shaped piece of paper hangs down almost completely in the vertical direction when the strip-shaped piece of paper is hung down without passing through the film. The hot air was cut off.
  • the film that passed through the intermediate zone was led to the heat treatment zone and heat-treated at 165 ° C. for 7 seconds.
  • the heat treatment was performed and at the same time, the clip interval in the film width direction was narrowed to perform a 7% relaxation treatment in the width direction.
  • the film was cooled with cooling air at 30 ° C. for 5 seconds.
  • Comparative Examples 1 to 4 In Comparative Examples 1 to 4, similarly to Example 1, a polyolefin film in which the mixing conditions, discharge conditions, longitudinal stretching temperature, longitudinal stretching ratio, transverse stretching temperature, transverse stretching ratio, and heat treatment temperature of the raw materials were variously changed was continuously produced. A film was formed. Comparative Example 2 is a non-stretched film. Table 2 shows the production conditions and evaluation results of each film.
  • the film evaluation method is as follows. As the measurement sample, the one in the central portion in the film width direction was used. If the longitudinal direction and the width direction cannot be specified immediately because the area of the film is small, the longitudinal direction and the width direction may be determined and the measurement may be performed, and the temporarily determined longitudinal direction and the width direction become the true direction. On the other hand, the difference of 90 degrees does not cause any particular problem.
  • the mixture was cooled to room temperature, the treatment liquid was placed in a 50 mL Digitube, and the treated Teflon (registered trademark) container was placed in the same tube while being washed with ultrapure water to make a constant volume of 50 mL, and a measurement sample was prepared. Then, the treatment liquid was measured with a high-frequency inductively coupled plasma emission spectrometer (SpectroBLUE, manufactured by Hitachi High-Tech Science Co., Ltd.), and the amount of metal element in the sample was quantified by a calibration curve prepared with a standard solution of the target element.
  • SpectroBLUE high-frequency inductively coupled plasma emission spectrometer
  • the element content in the sample is A (ppm)
  • the element concentration in the pretreatment solution is B (mg / L)
  • the element concentration in the blank test solution (measurement blank) is C (mg / L)
  • the amount of metal element in 1 g was calculated by the following formula (2).
  • A (BC) ⁇ 50 / 0.1 Equation (2)
  • the treatment liquid was measured with a high-frequency inductively coupled plasma emission spectrometer (SpectroBLUE, manufactured by Hitachi High-Tech Science Co., Ltd.), and the amount of metal element in the sample was quantified by a calibration curve prepared with a standard solution of the target element.
  • the element content in the sample is A (ppm)
  • the element concentration in the pretreatment solution is B (mg / L)
  • the element concentration in the blank test solution (measurement blank) is C (mg / L)
  • the amount of metal element in 1 g was calculated by the following formula (3).
  • A (BC) ⁇ 20 / 0.1 formula (3)
  • the film was sampled in a wide strip of 40 mm in the longitudinal direction and 500 mm in the width direction, and the measurement speed was 5 m / min using a continuous contact type thickness gauge manufactured by Micron Measuring Instruments Co., Ltd.
  • the thickness was continuously measured along the width direction of the film sample (measurement length was 400 mm).
  • the maximum thickness at the time of measurement was Tmax.
  • the minimum thickness was Tmin.
  • the average thickness was Tave.
  • the thickness unevenness in the width direction of the film was calculated from the above equation 4.
  • Comparative Example 3 since the concentration of the laser pigment was as high as 0.3% and the metal (Bi) was contained at 4200 ppm, not only the haze and the color L * value exceeded the predetermined range, but also the thickness in the width direction. The spots have exceeded 25%.
  • the film of Comparative Example 3 had wrinkles due to poor thickness unevenness even when it was wound as a roll.
  • Comparative Example 4 since the stirrer was not used when the raw material was melt-extruded and the shear rate was low, the thickness unevenness in the longitudinal direction was exacerbated.
  • the polyolefin film of the present invention can provide a film having high transparency, excellent thickness unevenness, and capable of clear printing by a laser, it can be suitably used for applications such as labels. At the same time, it is possible to provide a directly printed package using this film.

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WO2022153965A1 (ja) * 2021-01-18 2022-07-21 東洋紡株式会社 レーザー印字された包装体
WO2024203395A1 (ja) * 2023-03-24 2024-10-03 東洋紡株式会社 ペレット、成形品の製造方法およびフィルム

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KR102881913B1 (ko) 2024-10-30 2025-11-06 세계화학공업(주) 레이저 가공 및 uv 경화 반응이 가능한 보호용 필름

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