WO2021102983A1 - 灯罩打磨机构及其组装设备 - Google Patents
灯罩打磨机构及其组装设备 Download PDFInfo
- Publication number
- WO2021102983A1 WO2021102983A1 PCT/CN2019/122148 CN2019122148W WO2021102983A1 WO 2021102983 A1 WO2021102983 A1 WO 2021102983A1 CN 2019122148 W CN2019122148 W CN 2019122148W WO 2021102983 A1 WO2021102983 A1 WO 2021102983A1
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- WO
- WIPO (PCT)
- Prior art keywords
- lampshade
- inner hole
- lampshade inner
- conveying
- grinding
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B5/00—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor
- B24B5/02—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work
- B24B5/06—Machines or devices designed for grinding surfaces of revolution on work, including those which also grind adjacent plane surfaces; Accessories therefor involving centres or chucks for holding work for grinding cylindrical surfaces internally
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
Definitions
- the invention relates to the technical field of LED production and manufacturing, in particular to a lampshade polishing mechanism and its assembly equipment.
- Industrial automation refers to the general term for information processing and process control such as measurement and manipulation according to the expected goal of machinery equipment or production processes without direct manual intervention. It is one of the important technologies in the modern manufacturing field. In the fields of textiles, packaging, building materials, papermaking, automobiles, electronics, environmental protection, steel, transportation and water treatment, industrial automation technology involves individual equipment, sections, production lines, and even entire factories in the processing of these industries. It is the foundation of modern industry. Supporting technology.
- an LED lamp holder assembly 10 including a lampshade 11 and a base 12.
- the lampshade 11 is a cylindrical structure with open ends, and the outer side wall of the lampshade 11 is provided with a light-transmitting groove 11a.
- the bottom of the light-transmitting groove 11a is provided with a light-transmitting hole 11b, the center of the base 12 is provided with an LED chip placement groove 12a, and one end of the lampshade 11 is sleeved on the base 12 to form a combination LED lamp holder assembly 10.
- the inner hole of the lampshade 11 and the light-transmitting groove 11a need to be polished to remove the burrs remaining in the processing and production.
- the existing processing methods are generally performed manually. The efficiency is not high, and the polishing accuracy is poor, which can easily damage the product.
- the purpose of the present invention is to overcome the deficiencies in the prior art and provide a lampshade polishing mechanism and assembly equipment that can replace manual polishing operations on the lampshade, so that the accuracy of the polishing process can be effectively improved.
- a lampshade polishing mechanism includes a lampshade inner hole mounting substrate, a lampshade inner hole positioning device, a lampshade inner hole conveying device, and a lampshade inner hole polishing device.
- the lampshade inner hole mounting substrate is arranged on the workbench, and the lampshade is inside
- the hole positioning device, the lampshade inner hole conveying device and the lampshade inner hole grinding device are respectively arranged on the lampshade inner hole mounting substrate, and the lampshade inner hole positioning device is located in the lampshade inner hole conveying device and the lampshade inner hole grinding device between;
- the lampshade inner hole positioning device is used for placing and fixing the lampshade
- the lampshade inner hole conveying device is used for transporting and placing the lampshade on the lampshade inner hole positioning device
- the lampshade inner hole polishing device is used for Grind the inner hole of the lampshade on the positioning device for the inner hole of the lampshade
- the lampshade inner hole positioning device includes a lampshade inner hole positioning support table, a lampshade inner hole positioning bearing seat, a lampshade inner hole positioning boss and a lampshade inner hole positioning ring, the lampshade inner hole positioning support table is arranged in the lampshade On the hole mounting substrate, the lampshade inner hole positioning bearing seat is arranged on the top of the lampshade inner hole positioning support table, the lampshade inner hole positioning boss is arranged on the lampshade inner hole positioning bearing seat, and the lampshade is inside
- the hole positioning ring is arranged on the lampshade inner hole positioning boss, the lampshade inner hole positioning boss is provided with a lampshade inner hole swarf blanking hole, the hole center of the lampshade inner hole swarf blanking hole and The center of the positioning ring of the lampshade inner hole is aligned, the lampshade inner hole positioning bearing seat is provided with a lampshade inner hole debris discharge pipe, and one end of the lampshade inner hole debris discharge pipe is connected to the lamps
- the lampshade inner hole conveying device includes a lampshade inner hole conveying support frame, a lampshade inner hole conveying slide, a lampshade inner hole conveying drive, a lampshade inner hole conveying and lifting drive, a lampshade inner hole conveying and lifting plate, and a lampshade inner hole conveying and clamping assembly
- the lampshade inner hole conveying support frame is arranged on the lampshade inner hole mounting substrate
- the lampshade inner hole conveying slide plate is slidably arranged on the lampshade inner hole conveying support frame
- the lampshade inner hole conveying slide plate is connected
- the lampshade inner hole conveying and lifting driving member is arranged on the lampshade inner hole conveying slide plate
- the lampshade inner hole conveying and lifting plate is connected with the lampshade inner hole conveying and lifting driving member.
- the lampshade inner hole conveying and clamping assembly is arranged on the lampshade inner hole conveying and lifting plate, and the lampshade inner hole conveying and lifting driving member is used to drive the lampshade inner hole conveying and lifting plate to the direction of the lampshade inner hole positioning support table Carrying out a lifting movement to make the lampshade inner hole conveying and clamping assembly close to or away from the lampshade inner hole positioning ring;
- the lampshade inner hole conveying and clamping assembly includes a first lampshade inner hole conveying clamp block, a second lampshade inner hole conveying clamp block, and a lampshade inner hole conveying and clamping driving member, and the lampshade inner hole conveying and clamping driving member is arranged at all
- the lampshade inner hole conveying and lifting plate, the first lampshade inner hole conveying clamp block and the second lampshade inner hole conveying clamp block are respectively connected with the lampshade inner hole conveying and clamping driving member, and the lampshade inner hole conveys
- the clamping drive member is used to drive the first lampshade inner hole conveying clamp block and the second lampshade inner hole conveying clamp block to move closer to or away from each other, and the first lampshade inner hole conveying clamp block is provided with a first lampshade inner hole conveying clamp block.
- a lampshade inner hole conveying and clamping groove, the second lampshade inner hole conveying and clamping block is provided with a second lampshade inner hole conveying and clamping groove, the first lampshade inner hole conveying and clamping groove and the first lampshade inner hole conveying and clamping groove 2.
- the conveying and clamping grooves in the inner hole of the lampshade are all semi-circular groove structure;
- the lampshade inner hole conveying and clamping assembly further includes a first lampshade inner hole conveying and pressing member, a second lampshade inner hole conveying and pressing member, a plurality of first lampshade inner hole conveying and pressing limiting protrusions, and a plurality of second
- the lampshade inner hole conveys and compresses the limiting protrusions
- the first lampshade inner hole conveying and pressing member is arranged on the groove wall of the first lampshade inner hole conveying and clamping groove
- each of the first lampshade inner holes is conveyed
- the pressing and limiting protrusions are arranged at intervals on the side surface of the first lampshade inner hole conveying and pressing member close to the second lampshade inner hole conveying clamp block
- the second lampshade inner hole conveying and pressing member is arranged at all On the groove wall of the second lampshade inner hole conveying and clamping groove, the second lampshade inner hole conveying and pressing limiting protrusions are arranged at intervals in the second lamps
- the lampshade inner hole grinding device includes a lampshade inner hole grinding bracket, a lampshade inner hole grinding lifting member, a lampshade inner hole grinding lifting plate, a lampshade inner hole grinding sleeve, a lampshade inner hole grinding rotating part, a lampshade inner hole grinding head and a lampshade
- the lampshade inner hole grinding bracket is arranged on the lampshade inner hole mounting substrate
- the lampshade inner hole grinding and lifting member is arranged on the lampshade inner hole grinding bracket
- the plate is connected with the lampshade inner hole polishing and lifting member
- the lampshade inner hole polishing and rotating member is arranged on the lampshade inner hole polishing and lifting plate
- one end of the lampshade inner hole polishing sleeve is polished and rotated with the lampshade inner hole
- the other end of the lampshade inner hole grinding sleeve is connected with the lampshade inner hole grinding head, and the lampshade inner hole grinding sle
- the outer side wall of the lampshade inner hole grinding head is provided with a plurality of lampshade inner hole grinding blades, and each of the lampshade inner hole grinding blades is arranged in an annular array around the lampshade inner hole grinding head.
- the driving member for conveying the inner hole of the lampshade is a motor screw driving structure.
- the driving member for carrying and lifting in the inner hole of the lampshade is an air cylinder.
- the driving member for conveying and clamping in the inner hole of the lampshade is a clamping jaw cylinder.
- the elastic compression block is a silicone elastic block.
- the polished lifting member for the inner hole of the lampshade is an air cylinder.
- the rotating member for polishing the inner hole of the lampshade is a motor.
- the grinding head for the inner hole of the lampshade has a cylindrical structure.
- a sealed cavity is provided in the polishing sleeve for the inner hole of the lampshade, and the sealed cavity is in communication with the burr adsorption hole of the inner hole of the lampshade.
- An assembly equipment including the above-mentioned lampshade polishing mechanism, the assembly equipment also includes: a workbench, a lampshade upright mechanism, a lampshade outer groove deburring mechanism, a lampshade flat mechanism, a lampshade detection mechanism, a base feeding mechanism, and a lamp holder lower Material mechanism, the lampshade polishing mechanism, the lampshade erecting mechanism, the lampshade outer groove deburring mechanism, the lampshade flat mechanism, the lampshade detection mechanism, the base feeding mechanism and the lamp holder blanking mechanism The mechanisms are sequentially arranged on the workbench.
- the present invention has at least the following advantages:
- the lampshade polishing mechanism of the present invention is provided with a lampshade inner hole mounting substrate, a lampshade inner hole positioning device, a lampshade inner hole conveying device, and a lampshade inner hole polishing device, so that the inner hole of the lampshade can be deburred and polished, and the polishing can be realized
- the burrs are quickly collected, thereby improving the efficiency and processing quality of production and processing, and making the overall processing operation more environmentally friendly.
- Figure 1 is a schematic diagram of the structure of an LED lamp holder assembly
- FIG. 2 is a schematic diagram of the structure of an assembly device according to an embodiment of the present invention.
- FIG. 3 is a schematic diagram of the structure of the lampshade grinding mechanism of the assembly equipment in FIG. 2;
- FIG. 4 is a schematic structural view of the lampshade inner hole positioning device of the lampshade grinding mechanism in FIG. 3;
- FIG. 5 is a schematic structural view of the lampshade inner hole conveying and clamping assembly of the lampshade inner hole conveying device of the lampshade grinding mechanism in Fig. 3;
- FIG. 6 is a schematic structural view of the lampshade inner hole grinding device of the lampshade grinding mechanism in FIG. 3;
- Figure 7 is a partial enlarged view of part A in Figure 6;
- Fig. 8 is a schematic structural view of the lampshade erecting mechanism of the assembly equipment in Fig. 2;
- FIG. 9 is a schematic structural view of the lampshade outer groove deburring mechanism and the lampshade flat mechanism of the assembling equipment in FIG. 2;
- Figure 10 is a partial enlarged view of part B in Figure 9;
- Fig. 11 is a partial enlarged view of part C in Fig. 9.
- connection of an element with another element also mean that the element is “connected” with another element, and fluids can be exchanged and communicated between the two.
- an assembly equipment 20 including: a workbench 100, a lampshade grinding mechanism 200, a lampshade upright mechanism 300, a lampshade outer groove deburring mechanism 400, a lampshade flat mechanism 500, a lampshade detection mechanism 600, a base feeding mechanism 700 and lamp holder blanking mechanism 800, lampshade grinding mechanism, lampshade erecting mechanism, lampshade outer groove deburring mechanism, lampshade flat mechanism, lampshade detection mechanism, base feeding mechanism and lamp holder feeding mechanism are arranged on the workbench in sequence.
- the lampshade polishing mechanism is used for deburring the inner hole of the lampshade
- the lampshade upright mechanism is used for erecting the deburred lampshade
- the lampshade outer groove deburring mechanism is used for deburring the outer groove of the erected lampshade.
- the lampshade flat mechanism is used for the flat operation of the lampshade after the outer groove is deburred
- the lampshade detection mechanism is used for the imaging detection operation of the flat lampshade
- the base feeding mechanism is used for the base feeding and lampshade pressing operations
- the lamp holder blanking mechanism is used for the blanking operation of the pressed lamp holder; in this way, it can realize the deburring processing of the lamp shade in the lamp holder, the automatic feeding of the base and the assembly operation of the lamp shade and the base, thereby replacing
- the processing method of manual production effectively improves the overall production efficiency and processing quality.
- the lampshade polishing mechanism 200 includes a lampshade inner hole mounting substrate 210, a lampshade inner hole positioning device 220, a lampshade inner hole conveying device 230, and a lampshade inner hole polishing device 240.
- the lampshade inner hole mounting substrate is set on a workbench, and the lampshade The inner hole positioning device, the lampshade inner hole conveying device and the lampshade inner hole grinding device are respectively arranged on the lampshade inner hole mounting substrate, and the lampshade inner hole positioning device is located between the lampshade inner hole conveying device and the lampshade inner hole grinding device.
- the lampshade inner hole positioning device is used to place and fix the lampshade
- the lampshade inner hole conveying device is used to transport and place the lampshade on the lampshade inner hole positioning device
- the lampshade inner hole polishing device is used to locate the lampshade inner hole on the lampshade inner hole positioning device Perform sanding operations.
- the lampshade inner hole positioning device 220 includes a lampshade inner hole positioning support table 221, a lampshade inner hole positioning bearing seat 222, a lampshade inner hole positioning boss 223 and a lampshade inner hole positioning ring 224, a lampshade inner hole positioning support table
- the lampshade inner hole positioning bearing seat is arranged on the top of the lampshade inner hole positioning support table
- the lampshade inner hole positioning boss is arranged on the lampshade inner hole positioning bearing seat
- the lampshade inner hole positioning ring is arranged on the The lampshade inner hole positioning boss
- the lampshade inner hole positioning boss 223 is provided with a lampshade inner hole lint blanking hole 223a
- the hole center of the lampshade inner hole burr blanking hole is aligned with the circle center of the lampshade inner hole positioning ring
- the lampshade inner hole positioning bearing seat 222 is provided with a lampshade inner hole dwarf discharge pipe 222a, one end of the lampshade inner hole dwarf discharge pipe
- the lampshade 11 is transported and placed on the lampshade inner hole positioning bearing seat 222 by the lampshade inner hole conveying device 230, and the lampshade 11 is supported by the lampshade inner hole positioning boss 223, and at the same time, the lampshade inner hole positioning ring 224 extends to the inside of the opening of the lampshade 11, thereby keeping the lampshade 11 upright and fixed on the lampshade inner hole positioning boss 223, thereby facilitating the lampshade inner hole polishing device 240 to perform deburring and polishing operations on the inside of the opening of the lampshade 11.
- the lampshade inner hole positioning boss 223 is provided with a lampshade inner hole bristle blanking hole 223a, and the lampshade inner hole bristle discharge pipe 222a is connected with the lampshade inner hole burr blanking hole 223a, so that the lampshade can pass through
- the inner hole debris discharge pipe 222a performs negative pressure adsorption, so that the polished burrs can be adsorbed from the lampshade inner hole debris discharge hole 223a to the corresponding waste storage box, thereby making the production and processing environment more environmentally friendly. And can improve production and processing efficiency.
- the lampshade inner hole conveying device 230 includes a lampshade inner hole conveying support frame 231, a lampshade inner hole conveying slide plate 232, a lampshade inner hole conveying drive 233, a lampshade inner hole conveying and lifting drive 234, and a lampshade inner hole conveying support frame 231
- Hole conveying lifting plate 235 and lampshade inner hole conveying and clamping assembly 236 lampshade inner hole conveying support frame is arranged on the lampshade inner hole mounting substrate, lampshade inner hole conveying slide plate is slidably arranged on the lampshade inner hole conveying support frame, lampshade inner hole conveying
- the driving part is connected with the lampshade inner hole conveying slide
- the lampshade inner hole conveying and lifting driving part is arranged on the lampshade inner hole conveying skateboard
- the lampshade inner hole conveying and lifting plate is connected with the lampshade inner hole conveying and lifting driving part
- the lampshade inner hole conveying and clamping assembly is set On the lampshad
- the lampshade inner hole conveying and clamping assembly 236 includes a first lampshade inner hole conveying clamping block 236a, a second lampshade inner hole conveying clamping block 236b, and a lampshade inner hole conveying and clamping drive 236c.
- the lampshade inner hole conveying and clamping drive is arranged on the lampshade
- the first lampshade inner hole conveying clamp block and the second lampshade inner hole conveying clamp block are respectively connected with the lampshade inner hole conveying and clamping driver, and the lampshade inner hole conveying and clamping driver is used to drive the first lampshade
- the inner hole conveying clamp block and the second lampshade inner hole conveying clamp block move closer to or away from each other.
- the first lampshade inner hole conveying clamp block is provided with the first lampshade inner hole conveying and clamping groove
- the second lampshade inner hole conveying The clamping block is provided with a second lampshade inner hole conveying and clamping groove
- the first lampshade inner hole conveying and clamping groove and the second lampshade inner hole conveying and clamping groove are both semicircular groove structures; in this embodiment
- the inner hole conveying and clamping driving part is a clamping jaw cylinder.
- the lampshade inner hole conveying and clamping assembly 236 moves under the driving of the lampshade inner hole conveying slide plate 232, the lampshade inner hole conveying drive 233, the lampshade inner hole conveying and lifting drive 234, and the lampshade inner hole conveying and lifting plate 235. Movement, so that the lampshade can be loaded and placed on the lampshade inner hole positioning device 220 through the lampshade inner hole conveying and clamping assembly 236; specifically, the lampshade inner hole conveying and clamping assembly 236 conveys the clamping block 236a and the first lampshade inner hole through the first lampshade inner hole.
- the second lampshade inner hole conveying clamping block 236b clamps and fixes the lampshade.
- the first lampshade inner hole conveying clamping block is provided with a first lampshade inner hole conveying clamping groove
- the second lampshade inner hole conveying clamping block is provided with The inner hole of the second lampshade carries the clamping groove, so that it can be fully attached to the outer side wall of the lampshade, thereby increasing the clamping force.
- the lampshade inner hole conveying and clamping assembly 236 also includes a first lampshade inner hole conveying and pressing member 236d, a second lampshade inner hole conveying and pressing member 236e, and a plurality of first lampshade inner hole conveying and pressing limit positions
- the convex particles 236f and the plurality of second lampshade inner holes conveying and pressing the limiting convex particles 236g, the first lampshade inner hole conveying and pressing member is arranged on the groove wall of the first lampshade inner hole conveying and clamping groove, and each first lampshade
- the inner hole conveying and pressing limiting protrusions are arranged at intervals on the side of the first lampshade inner hole conveying and pressing member close to the second lampshade inner hole conveying clamp block, and the second lampshade inner hole conveying and pressing member is arranged in the second lampshade
- the second lampshade inner hole conveying and pressing limiting protrusions are arranged on the groove wall of the hole conveying and clamping groove, the
- the first lampshade inner hole conveys and presses the limiting protrusions and the second lampshade inner hole conveys and presses the limiting protrusions
- the grains are all cylindrical convex grains.
- the elastic compression block is a silicone elastic block.
- first lampshade inner hole conveying and pressing member 236d and the second lampshade inner hole conveying and pressing member 236e it is possible to transport the pressing member 236d and the second lampshade inner hole through the first lampshade inner hole.
- the tightening piece 236e is pressed and fixed in the light-transmitting groove 11a of the lampshade 11, thereby ensuring the stability of the clamping and fixing of the lampshade 11.
- the first lampshade inner hole is provided to transport and compress the limiting protrusion 236f and
- the second lampshade inner hole transports and compresses the limiting protrusion 236g, so that the first lampshade inner hole can transport the compression limit protrusion 236f and the second lampshade inner hole to transport the compression limit protrusion 236g during the clamping process
- the corresponding light-transmitting holes 11b can be matched with each other, so that the lampshade can be fully fixed on the lampshade inner hole positioning device 220, and the lampshade can be clamped and fixed when the lampshade is polished, so that the lampshade will not be polished. Rotation occurs, thereby improving the accuracy of deburring processing.
- the lampshade inner hole polishing device 240 includes a lampshade inner hole polishing support 241, a lampshade inner hole polishing lifting member 242, a lampshade inner hole polishing lifting plate 243, a lampshade inner hole polishing sleeve 244, and a lampshade inner hole Polishing rotating part 245, lampshade inner hole grinding head 246 and lampshade inner hole grinding dust suction tube 247, lampshade inner hole grinding bracket is arranged on the lampshade inner hole mounting substrate, lampshade inner hole grinding and lifting parts are arranged on the lampshade inner hole grinding bracket,
- the lampshade inner hole polishing lifting plate is connected with the lampshade inner hole polishing lifting member
- the lampshade inner hole polishing rotating piece is arranged on the lampshade inner hole polishing lifting plate
- one end of the lampshade inner hole polishing sleeve is connected with the lampshade inner hole polishing rotating piece, inside the lampshade
- the other end of the hole grinding sleeve is connected with the lampshad
- the lampshade inner hole grinding sleeve 244 has a lampshade inner hole burr adsorption hole 244a at one end close to the lampshade inner hole grinding head 246, and the lampshade inner hole is polished at one end of the dust suction tube
- the burr suction hole located in the inner hole of the lampshade is connected, and the other end of the grinding dust suction pipe for the inner hole of the lampshade is arranged on the inner hole grinding and lifting plate of the lampshade.
- the lampshade inner hole grinding and lifting part is a cylinder
- the lampshade inner hole grinding rotating part is a motor
- the lampshade inner hole grinding head is a cylindrical structure
- the lampshade inner hole grinding sleeve is provided with a sealed cavity, and the sealed cavity is in the lampshade.
- the pore burr adsorption holes are connected.
- lampshade inner hole polishing blades 246a are arranged on the outer side wall of the lampshade inner hole polishing head 246, and each lampshade inner hole polishing blade is arranged in an annular array around the lampshade inner hole polishing head.
- the lampshade inner hole polishing head 246 when the lampshade is upright and fixed, at this time, the lampshade inner hole polishing head 246 is located above the lampshade, driven by the lampshade inner hole polishing lifting plate 243, so that the lampshade inner hole polishing head 246 moves into the opening of the lampshade Therefore, the lampshade inner hole polishing blade 246a on the lampshade inner hole polishing head 246 is in contact with the inner hole wall of the lampshade, and then the lampshade inner hole polishing sleeve 244 is driven to rotate through the lampshade inner hole polishing rotating member 245, thereby making the lampshade inner hole The grinding head 246 performs a rotating grinding operation on the inner hole wall of the lampshade, thereby realizing the deburring of the inner hole of the lampshade.
- the grinding chip suction pipe 247 for the inner hole of the lampshade communicates with the corresponding exhaust pipe, so that the inner hole of the lampshade is burred.
- the adsorption hole 244a can blow out a certain amount of gas, so that the burrs at the polished part can fall into the burr blanking hole 223a of the inner hole of the lampshade, thereby improving the burr recovery operation and making the production and processing operation more environmentally friendly.
- the lampshade polishing mechanism 200 of the present invention is provided with a lampshade inner hole mounting substrate 210, a lampshade inner hole positioning device 220, a lampshade inner hole conveying device 230, and a lampshade inner hole polishing device 240, so that the inner hole of the lampshade can be deburred and polished, and It is possible to quickly collect the burrs of the grinding process, thereby improving the efficiency and processing quality of the production and processing, and making the overall processing operation more environmentally friendly.
- the lampshade upright mechanism 300 includes a lampshade upright conveying table 310, a lampshade upright conveyor belt 320, a lampshade upright conveying drive 330, a lampshade upright pushing plate 340, a lampshade upright pushing drive 350, a lampshade upright channel 360, and a lampshade upright Handling manipulator 370, the lampshade upright conveyor is set on the worktable, the lampshade upright conveyor is set on the lampshade upright conveyor, the lampshade upright transmission drive is connected to the lampshade upright conveyor, the feed end of the lampshade upright channel is connected to the discharge of the lampshade upright conveyor
- the lampshade vertical channel is arranged on the lampshade upright conveying table obliquely, the lampshade upright pushing plate is slidably arranged between the feeding end of the lampshade upright channel and the discharge end of the lampshade upright conveyor belt, and the lampshade upright pushes the material driving part and the lampshade.
- the vertical pushing plate is connected.
- the lampshade upright pushing drive is used to drive the lampshade upright pushing plate to reciprocate in the direction of the feeding end of the lampshade vertical channel.
- the lampshade upright transport manipulator is set on the workbench, and the lampshade upright transport manipulator is located Between the lampshade upright transmission table and the lampshade outer groove deburring mechanism; in this embodiment, the lampshade upright transmission driving part is a motor, and the lampshade upright material pushing driving part is a material pushing cylinder.
- the lampshade upright channel 360 is provided with a lampshade upright guide plate 361.
- the lampshade upright guide plate is connected to the side of the lampshade upright channel away from the lampshade upright conveyor belt.
- the surface of the lampshade upright guide plate is provided with a guiding arc surface, and the lampshade is vertically guided.
- the cross section of the plate is an equilateral triangle cross section.
- the lampshade inner hole polishing device 240 is placed on the lampshade vertical transfer table 310. At this time, the lampshade is in a flat state, that is, the lampshade is set up with the opening facing upwards and passes through the lampshade.
- the upright conveyor belt 320 is conveyed to the lampshade upright channel 360.
- the lampshade can be pushed into the lampshade upright channel 360 through the pushing operation of the lampshade upright pushing plate 340, because the lampshade upright channel 360 is provided with a lampshade upright guide
- the surface of the lampshade upright guide plate is provided with a guide arc surface, so that when the lampshade is pushed into the lampshade upright channel 360, it can enter the lampshade upright channel in an inclined state along the guide arc surface of the lampshade upright guide plate
- the lampshade upright channel 360 is arranged obliquely on the lampshade upright conveying table.
- the lampshade can be kept tilted and dropped to the lampshade upright transport manipulator 370, and then the lampshade is clamped by the lampshade upright transport manipulator 370, so that The lampshade remains upright after being clamped.
- the lampshade upright transport manipulator 370 is provided with a lampshade upright transporting jaw 371.
- the lampshade upright transporting jaws are used to clamp the upright lampshade, and the lampshade upright transporting manipulator is used to drive the lampshade upright transporting jaws to stand upright on the lampshade.
- the lampshade upright transport manipulator 370 clamps and fixes the lampshade by the lampshade upright transport clamping jaws 371, and then transports the lampshade and places it in the deburring mechanism of the outer groove of the lampshade.
- the lampshade outer groove deburring mechanism 400 includes a lampshade outer groove fixing seat 410, a lampshade outer groove grinding assembly 420, a lampshade outer groove rotating assembly 430, and a lampshade outer groove grinding and fixing manipulator 440.
- the lampshade outer groove is fixed
- the base is set on the workbench.
- the lampshade outer groove fixing seat 410 is provided with a lampshade outer groove fixing boss 411
- the lampshade outer groove fixing boss 411 is provided with a lampshade outer groove placement groove 411a and a lampshade outer groove polishing channel 411b.
- the slot placement slot communicates with the lampshade outer slot grinding channel
- the lampshade outer slot grinding assembly is provided with two
- the two lampshade outer slot grinding assemblies are symmetrically arranged at both ends of the lampshade outer slot grinding channel
- the lampshade outer slot rotating assembly is provided with two
- the two lampshade outer groove rotating components are symmetrically arranged at the two ends of the lampshade outer groove placing groove
- the lampshade outer groove grinding and fixing manipulator is set on the workbench
- the lampshade outer groove grinding and fixing manipulator is located in the lampshade outer groove fixing seat and the lampshade is flat
- the lampshade outer groove grinding assembly 420 includes a lampshade outer groove grinding slider 421, a lampshade outer groove grinding pusher 422, and a lampshade outer groove grinding blade 423, and a lampshade outer groove grinding slider
- the sliding is connected with the grinding channel of the lampshade outer groove
- the grinding pusher of the lampshade outer groove is connected with the grinding sliding block of the lampshade outer groove
- the end of the grinding sliding block of the lampshade outer groove is away from the grinding pusher of the lampshade outer groove is provided with a lampshade outer groove grinding limit groove
- the lampshade outer groove grinding blade is arranged on the inner wall of the lampshade outer groove grinding limit groove; in this embodiment, the lampshade outer groove grinding pusher is a cylinder, and the lampshade outer groove grinding limit groove is a semi-circular groove.
- the outer groove grinding blade is a semi-circular grinding blade.
- the lampshade outer slot rotating assembly 430 includes a lampshade outer slot rotating transfer block 431, a lampshade outer slot rotating transfer cylinder 432, a lampshade outer slot rotating motor, a lampshade outer slot rotating shaft 433, and The lampshade outer groove rotating protrusion 434, the lampshade outer groove rotating transfer block is slidably arranged on the lampshade outer groove fixing seat, the lampshade outer groove rotating transfer cylinder is connected with the lampshade outer groove rotating transfer block, and the lampshade outer groove rotating motor is arranged in the lampshade outer groove to rotate On the transfer block, one end of the rotating shaft of the lampshade outer groove is connected with the rotating motor of the lampshade outer groove, the other end of the rotating shaft of the lampshade outer groove is connected with the rotating bump of the lampshade outer groove, and the rotating bump of the lampshade outer groove is connected with the placing groove of the lampshade outer groove.
- the surface of the rotating protrusion of the outer groove of the lampshade is provided with an elastic buffer protection layer; in this embodiment, the elastic buffer protection layer is a silica gel layer, and the rotating protrusion of the outer groove of the lampshade has a cylindrical structure.
- the lampshade upright transport manipulator 370 places the upright lampshade in the lampshade outer slot placing groove 411a, so that the two rotating protrusions 434 of the lampshade outer slot are aligned with the opening of the lampshade.
- the two rotating protrusions 434 of the outer groove of the lampshade are respectively inserted into the openings at both ends of the lampshade, thereby fixing the lampshade in the placing groove 411a of the outer groove of the lampshade;
- the lampshade outer groove polishing pusher 422 respectively drives the two lampshade outer groove polishing sliders 421 to move, thereby making the lampshade outer groove polishing limit grooves on the two lampshade outer groove polishing sliders 421 fit with the outer side wall of the lampshade.
- the two lampshade outer groove grinding blades are respectively located in the light-transmitting groove 11a of the lampshade 11.
- the lampshade outer groove rotating shaft 433 can be driven to rotate by the lampshade outer groove rotating motor, so that the lampshade outer groove rotating protrusion 434 can be rotated.
- the lampshade 11 is driven to perform a rotating operation, so that the deburring operation of the light-transmitting groove 11a of the lampshade 11 can be completed through the grinding blade of the outer groove of the lampshade.
- the lampshade outer groove grinding and fixing manipulator 440 is provided with a lampshade outer groove grinding jaw 441.
- the lampshade outer groove grinding jaw 441 includes the lampshade outer groove grinding jaw cylinder 441a and the first lampshade outer groove grinding
- the clamping block 441b and the second lampshade outer groove grinding clamp block 441c, the lampshade outer groove grinding jaw cylinder is connected with the lampshade outer groove grinding fixed manipulator, the first lampshade outer groove grinding clamp block and the second lampshade outer groove grinding clamp block are respectively connected to the lampshade
- the outer groove grinding clamping jaw is connected to the cylinder, the clamping surface of the first lampshade outer groove grinding clamp block and the clamping surface of the second lampshade outer groove grinding clamp block are both provided with two clamping and polishing limit protrusions 441d, two There is a clamping and polishing limit gap 441e between the clamping and polishing limit convex columns, and the surfaces of the two clamping and polishing limit convex columns are provided with a
- the lampshade outer groove grinding jaw 441 is moved to the lampshade grinding station under the driving of the lampshade outer groove grinding fixed manipulator 440, and then the clamp block is polished through the first lampshade outer groove 441b and the second lampshade outer groove grinding clamp block 441c clamp and fix the two ends of the lampshade, so that the lampshade is more stable when the outer groove is deburred; in order to make the lampshade rotate better during deburring, the Two clamping and polishing limiting protrusions 441d are provided so that when the lampshade is clamped and fixed, one of the clamping and polishing limiting protrusions 441d is located at the outer wall of the inner hole of the lampshade, and the other clamping and polishing limiting protrusion 441d is located at the lampshade At the inner wall of the inner hole, that is, the position of the lampshade is defined by clamping and polishing the limit gap 441e, so that the lampshade
- the lampshade flat mechanism 500 includes a lampshade flat table 510, a lampshade flat inclined channel 520, a lampshade flat transfer channel 530, a lampshade square conveying channel 540, and a lampshade square conveyor 550.
- the lampshade is flat
- the table is set on the workbench, the lampshade is placed flat and the inclined channel, the lampshade is placed in the transfer channel and the lampshade square conveying channel is arranged on the lampshade flat table in sequence, the lampshade is placed on the lampshade flat table, and the lampshade is flat and transferred
- the feed end of the channel is connected with the discharge end of the lampshade flat inclined channel
- the discharge end of the lampshade flat transfer channel is connected with the feed end of the lampshade square conveying channel
- the lampshade flat transfer channel is respectively connected with the lampshade flat inclined channel and the lampshade
- the square conveying channel is arranged vertically, and the lampshade square conveying belt is arranged in the lampshade square conveying channel;
- the lampshade leveling mechanism 500 further includes a first lampshade leveling limit bar 560 and a second lampshade leveling limit bar 570.
- the first lampshade leveling limit bar and the second lampshade leveling limit bar are spaced apart from each other.
- the lampshade is placed flat in the inclined channel, and a guide blanking placement area is set between the first lampshade horizontal limit bar and the second lampshade limit bar.
- the first lampshade horizontal limit bar is located away from the lampshade horizontally inclined channel On one side of the square conveying channel of the lampshade, and one end of the first lampshade flat stop bar extends into the lampshade flat transfer channel.
- the lampshade flat mechanism 500 also includes a lampshade flat pushing block 580 and a lampshade flat pushing cylinder 590.
- the lampshade flat pushing block is slidably arranged in the lampshade flat transfer channel, and the lampshade flat pushing cylinder and the lampshade flat push Material block connection.
- the lampshade outer groove polishing and fixing manipulator 440 when the lampshade outer groove polishing and fixing manipulator 440 then transports and places the lampshade on the lampshade outer groove polishing jaw 441 on the lampshade flat mechanism, the lampshade is in an upright state. At this time, the lampshade outer groove polishing and fixing manipulator 440 Place the upright lampshade on the guide blanking placement area between the first lampshade flat limit bar and the second lampshade flat limit bar, and then use gravity to make the lampshade roll and slide down to the lampshade flat transfer channel. Since one end of the first lampshade flat limit bar extends into the lampshade flat transfer channel, the lampshade remains upright.
- the lampshade flat pusher 580 is driven by the lampshade flat pusher 590 to move, so that The lampshade flat push block 580 can push the lampshade into the square conveying channel 540 of the lampshade, and during the pushing process, the upright lampshade is deflected, so that it is in a flat state when entering the square conveying channel 540 of the lampshade, and finally passes through The lampshade square conveyor 550 is conveyed to the lampshade detection mechanism.
- the lampshade detection mechanism 600 includes a CCD detection module 610 and a lampshade detection transfer manipulator 620.
- the CCD detection module and lampshade detection transfer manipulator are respectively set on the workbench, and the lampshade detection transfer manipulator is located on the CCD detection module and the lampshade.
- the lampshade detection transfer manipulator is used to transfer the lampshade on the lampshade horizontal placement mechanism and place it on the CCD detection module, which is used to perform imaging detection on the lampshade; in this embodiment, the CCD detection module Group is CCD detection imaging detector.
- the lampshade detection transfer manipulator transfers the lampshade on the lampshade square conveyor 550 and places it on the CCD detection module, and then performs imaging inspection on the lampshade through the CCD detection module , To determine whether the exterior surface of the lampshade is damaged.
- the base feeding mechanism 700 includes a base feeding vibrating table 710, a base feeding positioning table 720 and a lampshade pressing manipulator 730.
- the base feeding vibrating table, base feeding positioning table and lampshade pressing manipulator are respectively provided On the worktable, the base feeding vibrating table is connected with the base feeding positioning table.
- the base feeding positioning table is located between the CCD detection module and the lamp holder blanking mechanism.
- the lampshade pressing manipulator is used to apply the lampshade on the CCD detection module
- the base is subjected to vibration feeding operation through the base feeding vibrating table 710, so that the base is loaded onto the base feeding positioning table 720.
- the lampshade pressing manipulator transports and carries the lampshade on the CCD detection module. It is pressed onto the base of the base feeding and positioning table to complete the assembly operation of the lampshade and the base.
- the lamp holder blanking mechanism 800 includes a lamp holder blanking manipulator 810 and a lamp holder blanking conveyor belt 820.
- the lamp holder blanking manipulator and the lamp holder blanking conveyor belt are respectively set on the worktable, and the lamp holder blanking manipulator Located between the lamp holder blanking conveyor belt and the base feeding positioning table, the lamp holder blanking manipulator is used to transport and place the lamp holders on the base feeding positioning table on the lamp holder blanking conveyor belt.
- the lamp holder blanking manipulator 810 transports and places the lamp holder on the base feeding positioning table on the lamp holder blanking conveyor belt, and then transfers the lamp through the lamp holder blanking conveyor belt The holder is unloaded to the corresponding station, thereby completing the processing operation of the lamp holder assembly.
- the present invention has at least the following advantages:
- the assembling equipment 20 of the present invention is provided by setting a workbench 100, a lampshade grinding mechanism 200, a lampshade erecting mechanism 300, a lampshade outer groove deburring mechanism 400, a lampshade flat mechanism 500, a lampshade detection mechanism 600, a base feeding mechanism 700 and a lamp holder under
- the material mechanism 800 thus completes the installation operation of the LED lamp holder assembly 10, thereby replacing the processing method of manual production, so that the overall production efficiency and processing quality are improved.
Abstract
一种灯罩打磨机构（200）及其组装设备（20），灯罩打磨机构（200）包括灯罩内孔安装基板（210）、灯罩内孔定位装置（220）、灯罩内孔搬运装置（230）及灯罩内孔打磨装置（240），灯罩内孔安装基板（210）设置于工作台上，灯罩内孔定位装置（220）、灯罩内孔搬运装置（230）及灯罩内孔打磨装置（240）分别设置于灯罩内孔安装基板（210）上，灯罩内孔定位装置（220）位于灯罩内孔搬运装置（230）与灯罩内孔打磨装置（240）之间。所述灯罩打磨机构通过设置灯罩内孔安装基板、灯罩内孔定位装置、灯罩内孔搬运装置及灯罩内孔打磨装置，从而能够对灯罩内孔进行去毛刺打磨加工，且能够实现对打磨加工的毛刺进行快速收集，由此提高生产加工的效率及加工质量，且使得整体加工操作更加环保。
Description
本发明涉及LED生产制造技术领域，特别是涉及一种灯罩打磨机构及其组装设备。
工业自动化是指机器设备或生产过程在不需要人工直接干预的情况下，按预期的目标实现测量、操纵等信息处理和过程控制的统称，是现代制造领域中重要的技术之一。在纺织、包装、建材、造纸、汽车、电子、环保、钢铁、交通及水处理等领域，工业自动化技术涉及这些行业加工过程的单台设备、工段、生产线，甚至整个工厂，是现代工业的基础支撑技术。
如图1所示，为一种LED灯座组件10，包括灯罩11及底座12，所述灯罩11为两端开口的圆柱体结构，所述灯罩11的外侧壁上开设有透光凹槽11a，所述透光凹槽11a的底部开设有透光孔11b，所述底座12的中心位置处开设有LED芯片放置槽12a，所述灯罩11的一端套置于所述底座12，从而组合成LED灯座组件10。
在现有的生产加工中，需要对灯罩11的内孔及透光凹槽11a进行打磨操作，由此去掉加工生产中残留的毛刺，而现有的加工方式一般采用人工进行，人工的方式不但效率不高，而且打磨精度差，容易损坏产品。
发明内容
本发明的目的是克服现有技术中的不足之处，提供一种能够代替人工对灯罩进行打磨操作，使得打磨加工的精度能够得到有效提高的灯罩打磨机构及其组装设备。
本发明的目的是通过以下技术方案来实现的：
一种灯罩打磨机构，包括灯罩内孔安装基板、灯罩内孔定位装置、灯罩内孔搬运装置及灯罩内孔打磨装置，所述灯罩内孔安装基板设置于所述工作台上，所述灯罩内孔定位装置、灯罩内孔搬运装置及灯罩内孔打磨装置分别设置于所述灯罩内孔安装基板上，所述灯罩内孔定位装置位于所述灯罩内孔搬运装置与 所述灯罩内孔打磨装置之间；
所述灯罩内孔定位装置用于对灯罩进行放置固定，所述灯罩内孔搬运装置用于将灯罩搬运放置在所述灯罩内孔定位装置上，所述灯罩内孔打磨装置用于对所述灯罩内孔定位装置上的灯罩内孔进行打磨操作；
所述灯罩内孔定位装置包括灯罩内孔定位支撑台、灯罩内孔定位承载座、灯罩内孔定位凸台及灯罩内孔定位圆环，所述灯罩内孔定位支撑台设置于所述灯罩内孔安装基板上，所述灯罩内孔定位承载座设置于所述灯罩内孔定位支撑台的顶部，所述灯罩内孔定位凸台设置于所述灯罩内孔定位承载座上，所述灯罩内孔定位圆环设置于所述灯罩内孔定位凸台上，所述灯罩内孔定位凸台上开设有灯罩内孔毛屑落料孔，所述灯罩内孔毛屑落料孔的孔心与所述灯罩内孔定位圆环的圆心相对齐，所述灯罩内孔定位承载座内设置有灯罩内孔毛屑排料管道，所述灯罩内孔毛屑排料管道的一端与所述灯罩内孔毛屑落料孔连通，所述灯罩内孔毛屑排料管道的另一端延伸至所述灯罩内孔定位承载座外；
所述灯罩内孔搬运装置包括灯罩内孔搬运支撑架、灯罩内孔搬运滑板、灯罩内孔搬运驱动件、灯罩内孔搬运升降驱动件、灯罩内孔搬运升降板及灯罩内孔搬运夹持组件，所述灯罩内孔搬运支撑架设置于所述灯罩内孔安装基板上，所述灯罩内孔搬运滑板滑动设置于所述灯罩内孔搬运支撑架上，所述灯罩内孔搬运驱动件与所述灯罩内孔搬运滑板连接，所述灯罩内孔搬运升降驱动件设置于所述灯罩内孔搬运滑板上，所述灯罩内孔搬运升降板与所述灯罩内孔搬运升降驱动件连接，所述灯罩内孔搬运夹持组件设置于所述灯罩内孔搬运升降板上，所述灯罩内孔搬运升降驱动件用于带动所述灯罩内孔搬运升降板向所述灯罩内孔定位支撑台的方向进行升降运动，以使所述灯罩内孔搬运夹持组件靠近或远离所述灯罩内孔定位圆环；
所述灯罩内孔搬运夹持组件包括第一灯罩内孔搬运夹块、第二灯罩内孔搬运夹块及灯罩内孔搬运夹持驱动件，所述灯罩内孔搬运夹持驱动件设置于所述灯罩内孔搬运升降板上，所述第一灯罩内孔搬运夹块及所述第二灯罩内孔搬运夹块分别与所述灯罩内孔搬运夹持驱动件连接，所述灯罩内孔搬运夹持驱动件用于带动所述第一灯罩内孔搬运夹块与所述第二灯罩内孔搬运夹块进行相互靠近或远离的运动，所述第一灯罩内孔搬运夹块上开设有第一灯罩内孔搬运夹持 凹槽，所述第二灯罩内孔搬运夹块上开设有第二灯罩内孔搬运夹持凹槽，所述第一灯罩内孔搬运夹持凹槽与所述第二灯罩内孔搬运夹持凹槽均为半圆形凹槽结构；
所述灯罩内孔搬运夹持组件还包括第一灯罩内孔搬运压紧件、第二灯罩内孔搬运压紧件、多个第一灯罩内孔搬运压紧限位凸粒及多个第二灯罩内孔搬运压紧限位凸粒，所述第一灯罩内孔搬运压紧件设置于所述第一灯罩内孔搬运夹持凹槽的槽壁上，各所述第一灯罩内孔搬运压紧限位凸粒间隔设置于所述第一灯罩内孔搬运压紧件靠近所述第二灯罩内孔搬运夹块的一侧面上，所述第二灯罩内孔搬运压紧件设置于所述第二灯罩内孔搬运夹持凹槽的槽壁上，各所述第二灯罩内孔搬运压紧限位凸粒间隔设置于所述第二灯罩内孔搬运压紧件靠近所述第一灯罩内孔搬运夹块的一侧面上，所述第一灯罩内孔搬运压紧件与所述第二灯罩内孔搬运压紧件均为弹性压紧块，所述第一灯罩内孔搬运压紧限位凸粒与所述第二灯罩内孔搬运压紧限位凸粒均为圆柱形凸粒；
所述灯罩内孔打磨装置包括灯罩内孔打磨支架、灯罩内孔打磨升降件、灯罩内孔打磨升降板、灯罩内孔打磨套管、灯罩内孔打磨旋转件、灯罩内孔打磨头及灯罩内孔打磨吸屑管，所述灯罩内孔打磨支架设置于所述灯罩内孔安装基板上，所述灯罩内孔打磨升降件设置于所述灯罩内孔打磨支架上，所述灯罩内孔打磨升降板与所述灯罩内孔打磨升降件连接，所述灯罩内孔打磨旋转件设置于所述灯罩内孔打磨升降板上，所述灯罩内孔打磨套管的一端与所述灯罩内孔打磨旋转件连接，所述灯罩内孔打磨套管的另一端与所述灯罩内孔打磨头连接，所述灯罩内孔打磨套管靠近所述灯罩内孔打磨头的一端开设有灯罩内孔毛刺吸附孔，所述灯罩内孔打磨吸屑管的一端位于所述灯罩内孔毛刺吸附孔连通，所述灯罩内孔打磨吸屑管的另一端设置于所述灯罩内孔打磨升降板上；
所述灯罩内孔打磨头的外侧壁上设置有多个灯罩内孔打磨刀片，各所述灯罩内孔打磨刀片围绕所述灯罩内孔打磨头成环形阵列设置。
在其中一个实施例中，所述灯罩内孔搬运驱动件为电机丝杆驱动结构。
在其中一个实施例中，所述灯罩内孔搬运升降驱动件为气缸。
在其中一个实施例中，所述灯罩内孔搬运夹持驱动件为夹爪气缸。
在其中一个实施例中，所述弹性压紧块为硅胶弹性块。
在其中一个实施例中，所述灯罩内孔打磨升降件为气缸。
在其中一个实施例中，所述灯罩内孔打磨旋转件为电机。
在其中一个实施例中，所述灯罩内孔打磨头为圆柱体结构。
在其中一个实施例中，所述灯罩内孔打磨套管内设置有密封腔，所述密封腔与所述灯罩内孔毛刺吸附孔连通。
一种组装设备，包括上述的灯罩打磨机构，所述组装设备还包括：工作台、灯罩直立机构、灯罩外槽去毛刺机构、灯罩平放机构、灯罩检测机构、底座上料机构及灯座下料机构，所述灯罩打磨机构、所述灯罩直立机构、所述灯罩外槽去毛刺机构、所述灯罩平放机构、所述灯罩检测机构、所述底座上料机构及所述灯座下料机构顺序设置于所述工作台上。
与现有技术相比，本发明至少具有以下优点：
本发明的灯罩打磨机构通过设置灯罩内孔安装基板、灯罩内孔定位装置、灯罩内孔搬运装置及灯罩内孔打磨装置，从而能够对灯罩内孔进行去毛刺打磨加工，且能够实现对打磨加工的毛刺进行快速收集，由此提高生产加工的效率及加工质量，且使得整体加工操作更加环保。
为了更清楚地说明本发明实施例的技术方案，下面将对实施例中所需要使用的附图作简单地介绍，应当理解，以下附图仅示出了本发明的某些实施例，因此不应被看作是对范围的限定，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他相关的附图。
图1为一种LED灯座组件的结构示意图；
图2为本发明一实施方式的组装设备的结构示意图；
图3为图2中的组装设备的灯罩打磨机构的结构示意图；
图4为图3中的灯罩打磨机构的灯罩内孔定位装置的结构示意图；
图5为图3中的灯罩打磨机构的灯罩内孔搬运装置的灯罩内孔搬运夹持组件的结构示意图；
图6为图3中的灯罩打磨机构的灯罩内孔打磨装置的结构示意图；
图7为图6中A部分的局部放大图；
图8为图2中的组装设备的灯罩直立机构的结构示意图；
图9为图2中的组装设备的灯罩外槽去毛刺机构与灯罩平放机构的结构示意图；
图10为图9中B部分的局部放大图；
图11为图9中C部分的局部放大图。
为了便于理解本发明，下面将参照相关附图对本发明进行更全面的描述。附图中给出了本发明的较佳实施方式。但是，本发明可以以许多不同的形式来实现，并不限于本文所描述的实施方式。相反地，提供这些实施方式的目的是使对本发明的公开内容理解的更加透彻全面。
需要说明的是，当元件被称为“固定于”另一个元件，它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件，它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的，并不表示是唯一的实施方式。
除非另有定义，本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施方式的目的，不是旨在于限制本发明。本文所使用的术语“及/或”包括一个或多个相关的所列项目的任意的和所有的组合。
需要说明的是，本文所使用关于元件与另一个元件“连接”的相关表述，也表示元件与另一个元件“连通”，流体可以在两者之间进行交换连通。
为了更好地对上述灯罩外槽去毛刺机构进行说明，将上述灯罩外槽去毛刺机构应用在组装设备中进行说明，以更好地理解上述灯罩外槽去毛刺机构的构思。请参阅图2，一种组装设备20，包括：工作台100、灯罩打磨机构200、灯罩直立机构300、灯罩外槽去毛刺机构400、灯罩平放机构500、灯罩检测机构600、底座上料机构700及灯座下料机构800，灯罩打磨机构、灯罩直立机构、灯罩外槽去毛刺机构、灯罩平放机构、灯罩检测机构、底座上料机构及灯座下料机构顺序设置于工作台上。
进一步地，灯罩打磨机构用于对灯罩内孔进行去毛刺操作，灯罩直立机构用于将去毛刺后的灯罩进行直立操作，灯罩外槽去毛刺机构用于对直立后的灯 罩进行外槽去毛刺操作，灯罩平放机构用于对外槽去毛刺后的灯罩进行平放操作，灯罩检测机构用于对平放后的灯罩进行成像检测操作，底座上料机构用于对底座上料及灯罩压合操作，灯座下料机构用于对压合后的灯座进行下料操作；如此，能够实现对灯座中的灯罩进行去毛刺加工、底座自动上料及灯罩与底座的组装操作，由此代替了人工生产的加工方式，使得整体生产效率及加工质量得到有效提高。
请参阅图3，灯罩打磨机构200包括灯罩内孔安装基板210、灯罩内孔定位装置220、灯罩内孔搬运装置230及灯罩内孔打磨装置240，灯罩内孔安装基板设置于工作台上，灯罩内孔定位装置、灯罩内孔搬运装置及灯罩内孔打磨装置分别设置于灯罩内孔安装基板上，灯罩内孔定位装置位于灯罩内孔搬运装置与灯罩内孔打磨装置之间。
灯罩内孔定位装置用于对灯罩进行放置固定，灯罩内孔搬运装置用于将灯罩搬运放置在灯罩内孔定位装置上，灯罩内孔打磨装置用于对灯罩内孔定位装置上的灯罩内孔进行打磨操作。
请参阅图4，灯罩内孔定位装置220包括灯罩内孔定位支撑台221、灯罩内孔定位承载座222、灯罩内孔定位凸台223及灯罩内孔定位圆环224，灯罩内孔定位支撑台设置于灯罩内孔安装基板上，灯罩内孔定位承载座设置于灯罩内孔定位支撑台的顶部，灯罩内孔定位凸台设置于灯罩内孔定位承载座上，灯罩内孔定位圆环设置于灯罩内孔定位凸台上，灯罩内孔定位凸台223上开设有灯罩内孔毛屑落料孔223a，灯罩内孔毛屑落料孔的孔心与灯罩内孔定位圆环的圆心相对齐，灯罩内孔定位承载座222内设置有灯罩内孔毛屑排料管道222a，灯罩内孔毛屑排料管道的一端与灯罩内孔毛屑落料孔连通，灯罩内孔毛屑排料管道的另一端延伸至灯罩内孔定位承载座外。
需要说明的是，灯罩11通过灯罩内孔搬运装置230搬运放置在灯罩内孔定位承载座222上，通过灯罩内孔定位凸台223对灯罩11进行承载支撑，同时，通过灯罩内孔定位圆环224延伸至灯罩11的开口内部，由此使得灯罩11保持直立的状态固定在灯罩内孔定位凸台223上，由此便于灯罩内孔打磨装置240对灯罩11的开口内部进行去毛刺打磨操作。通过在灯罩内孔定位凸台223上设置灯罩内孔毛屑落料孔223a，且通过设置灯罩内孔毛屑排料管道222a与灯罩内 孔毛屑落料孔223a连通，如此，能够通过灯罩内孔毛屑排料管道222a进行负压吸附，由此能够将打磨后的毛刺从灯罩内孔毛屑落料孔223a吸附至对应的废料储料箱，由此使得生产加工的环境更加环保，且能够提高生产加工效率。
结合图3与图5所示，灯罩内孔搬运装置230包括灯罩内孔搬运支撑架231、灯罩内孔搬运滑板232、灯罩内孔搬运驱动件233、灯罩内孔搬运升降驱动件234、灯罩内孔搬运升降板235及灯罩内孔搬运夹持组件236，灯罩内孔搬运支撑架设置于灯罩内孔安装基板上，灯罩内孔搬运滑板滑动设置于灯罩内孔搬运支撑架上，灯罩内孔搬运驱动件与灯罩内孔搬运滑板连接，灯罩内孔搬运升降驱动件设置于灯罩内孔搬运滑板上，灯罩内孔搬运升降板与灯罩内孔搬运升降驱动件连接，灯罩内孔搬运夹持组件设置于灯罩内孔搬运升降板上，灯罩内孔搬运升降驱动件用于带动灯罩内孔搬运升降板向灯罩内孔定位支撑台的方向进行升降运动，以使灯罩内孔搬运夹持组件靠近或远离灯罩内孔定位圆环；在本实施例中，灯罩内孔搬运驱动件为电机丝杆驱动结构，灯罩内孔搬运升降驱动件为气缸。
灯罩内孔搬运夹持组件236包括第一灯罩内孔搬运夹块236a、第二灯罩内孔搬运夹块236b及灯罩内孔搬运夹持驱动件236c，灯罩内孔搬运夹持驱动件设置于灯罩内孔搬运升降板上，第一灯罩内孔搬运夹块及第二灯罩内孔搬运夹块分别与灯罩内孔搬运夹持驱动件连接，灯罩内孔搬运夹持驱动件用于带动第一灯罩内孔搬运夹块与第二灯罩内孔搬运夹块进行相互靠近或远离的运动，第一灯罩内孔搬运夹块上开设有第一灯罩内孔搬运夹持凹槽，第二灯罩内孔搬运夹块上开设有第二灯罩内孔搬运夹持凹槽，第一灯罩内孔搬运夹持凹槽与第二灯罩内孔搬运夹持凹槽均为半圆形凹槽结构；在本实施例中，灯罩内孔搬运夹持驱动件为夹爪气缸。
需要说明的是，灯罩内孔搬运夹持组件236在灯罩内孔搬运滑板232、灯罩内孔搬运驱动件233、灯罩内孔搬运升降驱动件234及灯罩内孔搬运升降板235的带动下进行位移运动，从而能够通过灯罩内孔搬运夹持组件236将灯罩上料放置在灯罩内孔定位装置220上；具体的，灯罩内孔搬运夹持组件236通过第一灯罩内孔搬运夹块236a与第二灯罩内孔搬运夹块236b对灯罩进行夹持固定，同时，第一灯罩内孔搬运夹块上开设有第一灯罩内孔搬运夹持凹槽，第二灯罩 内孔搬运夹块上开设有第二灯罩内孔搬运夹持凹槽，如此，能够与灯罩的外侧壁充分贴合，由此提高夹持力。
请再次参阅图5，灯罩内孔搬运夹持组件236还包括第一灯罩内孔搬运压紧件236d、第二灯罩内孔搬运压紧件236e、多个第一灯罩内孔搬运压紧限位凸粒236f及多个第二灯罩内孔搬运压紧限位凸粒236g，第一灯罩内孔搬运压紧件设置于第一灯罩内孔搬运夹持凹槽的槽壁上，各第一灯罩内孔搬运压紧限位凸粒间隔设置于第一灯罩内孔搬运压紧件靠近第二灯罩内孔搬运夹块的一侧面上，第二灯罩内孔搬运压紧件设置于第二灯罩内孔搬运夹持凹槽的槽壁上，各第二灯罩内孔搬运压紧限位凸粒间隔设置于第二灯罩内孔搬运压紧件靠近第一灯罩内孔搬运夹块的一侧面上，第一灯罩内孔搬运压紧件与第二灯罩内孔搬运压紧件均为弹性压紧块，第一灯罩内孔搬运压紧限位凸粒与第二灯罩内孔搬运压紧限位凸粒均为圆柱形凸粒。在本实施例中，弹性压紧块为硅胶弹性块。
需要说明的是，通过设置第一灯罩内孔搬运压紧件236d与第二灯罩内孔搬运压紧件236e，从而能够通过第一灯罩内孔搬运压紧件236d与第二灯罩内孔搬运压紧件236e压持固定在灯罩11的透光凹槽11a内，由此能够保证灯罩11的夹持固定的稳定性，进一步地，通过设置第一灯罩内孔搬运压紧限位凸粒236f及第二灯罩内孔搬运压紧限位凸粒236g，从而能够在夹持的过程中通过第一灯罩内孔搬运压紧限位凸粒236f及第二灯罩内孔搬运压紧限位凸粒236g于对应的透光孔11b相配合，从而能够将灯罩充分固定在灯罩内孔定位装置220上，且能够在灯罩进行打磨操作时对灯罩进行夹持固定，由此使得灯罩在打磨加工时不会发生旋转，从而提高去毛刺加工的精度。
结合图6与图7所示，灯罩内孔打磨装置240包括灯罩内孔打磨支架241、灯罩内孔打磨升降件242、灯罩内孔打磨升降板243、灯罩内孔打磨套管244、灯罩内孔打磨旋转件245、灯罩内孔打磨头246及灯罩内孔打磨吸屑管247，灯罩内孔打磨支架设置于灯罩内孔安装基板上，灯罩内孔打磨升降件设置于灯罩内孔打磨支架上，灯罩内孔打磨升降板与灯罩内孔打磨升降件连接，灯罩内孔打磨旋转件设置于灯罩内孔打磨升降板上，灯罩内孔打磨套管的一端与灯罩内孔打磨旋转件连接，灯罩内孔打磨套管的另一端与灯罩内孔打磨头连接，灯罩内孔打磨套管244靠近灯罩内孔打磨头246的一端开设有灯罩内孔毛刺吸附孔 244a，灯罩内孔打磨吸屑管的一端位于灯罩内孔毛刺吸附孔连通，灯罩内孔打磨吸屑管的另一端设置于灯罩内孔打磨升降板上。在本实施例中，灯罩内孔打磨升降件为气缸，灯罩内孔打磨旋转件为电机，灯罩内孔打磨头为圆柱体结构，灯罩内孔打磨套管内设置有密封腔，密封腔与灯罩内孔毛刺吸附孔连通。
进一步地，灯罩内孔打磨头246的外侧壁上设置有多个灯罩内孔打磨刀片246a，各灯罩内孔打磨刀片围绕灯罩内孔打磨头成环形阵列设置。
需要说明的是，当灯罩直立固定后，此时，灯罩内孔打磨头246位于灯罩的上方，通过灯罩内孔打磨升降板243的带动下，使得灯罩内孔打磨头246移动到灯罩的开口内，从而通过灯罩内孔打磨头246上的灯罩内孔打磨刀片246a与灯罩内孔壁接触，然后通过灯罩内孔打磨旋转件245带动灯罩内孔打磨套管244进行旋转，由此使得灯罩内孔打磨头246对灯罩内孔壁进行旋转打磨操作，由此实现灯罩内孔去毛刺加工；同时，在打磨加工时，灯罩内孔打磨吸屑管247与对应排气管连通，使得灯罩内孔毛刺吸附孔244a能够吹出一定气体，由此使得打磨处的毛刺能够集中掉落至灯罩内孔毛屑落料孔223a内，由此提高毛刺的回收操作，使得生产加工操作更加环保。
本发明的灯罩打磨机构200通过设置灯罩内孔安装基板210、灯罩内孔定位装置220、灯罩内孔搬运装置230及灯罩内孔打磨装置240，从而能够对灯罩内孔进行去毛刺打磨加工，且能够实现对打磨加工的毛刺进行快速收集，由此提高生产加工的效率及加工质量，且使得整体加工操作更加环保。
请参阅图8，灯罩直立机构300包括灯罩直立传送台310、灯罩直立传送带320、灯罩直立传送驱动件330、灯罩直立推料板340、灯罩直立推料驱动件350、灯罩直立通道360及灯罩直立搬运机械手370，灯罩直立传送台设置于工作台上，灯罩直立传送带设置于灯罩直立传送台上，灯罩直立传送驱动件与灯罩直立传送带连接，灯罩直立通道的进料端与灯罩直立传送带的出料端连通，且灯罩直立通道倾斜设置于灯罩直立传送台上，灯罩直立推料板滑动设置于灯罩直立通道的进料端与灯罩直立传送带的出料端之间，灯罩直立推料驱动件与灯罩直立推料板连接，灯罩直立推料驱动件用于带动灯罩直立推料板向灯罩直立通道的进料端的方向进行往复式位移，灯罩直立搬运机械手设置于工作台上，且灯罩直立搬运机械手位于灯罩直立传送台与灯罩外槽去毛刺机构之间；在本实施例 中，灯罩直立传送驱动件为电机，灯罩直立推料驱动件为推料气缸。
进一步地，灯罩直立通道360上设置有灯罩直立导向板361，灯罩直立导向板与灯罩直立通道远离灯罩直立传送带的一侧面连接，灯罩直立导向板的表面设置有导向圆弧面，且灯罩直立导向板的横截面为等边三角形横截面。
需要说明的是，灯罩完成内孔打磨操作后，通过灯罩内孔打磨装置240放置在灯罩直立传送台310上，此时，灯罩为平放状态，亦即，灯罩开口朝上设置，并通过灯罩直立传送带320传送至灯罩直立通道360处，此时，通过灯罩直立推料板340的推动操作，能够使得平放的灯罩推送至灯罩直立通道360内，由于灯罩直立通道360上设置有灯罩直立导向板361，且灯罩直立导向板的表面设置有导向圆弧面，如此，当灯罩推送至灯罩直立通道360内时，能够沿着灯罩直立导向板的导向圆弧面呈倾斜状态进入到灯罩直立通道360内，同时，灯罩直立通道360倾斜设置于灯罩直立传送台上，如此，灯罩能够保持倾斜状态进行下落至灯罩直立搬运机械手370处，然后再通过灯罩直立搬运机械手370将灯罩进行夹持，使得灯罩在夹持后保持直立状态。
请再次参阅图8，灯罩直立搬运机械手370上设置有灯罩直立搬运夹爪371，灯罩直立搬运夹爪用于夹持直立后的灯罩，灯罩直立搬运机械手用于带动灯罩直立搬运夹爪在灯罩直立通道与灯罩外槽去毛刺机构之间进行往复式位移。
需要说明的是，灯罩直立搬运机械手370通过灯罩直立搬运夹爪371对灯罩进行夹持固定，然后再将灯罩搬运放置在灯罩外槽去毛刺机构。
结合图9与图10所示，灯罩外槽去毛刺机构400包括灯罩外槽固定座410、灯罩外槽打磨组件420、灯罩外槽旋转组件430及灯罩外槽打磨固定机械手440，灯罩外槽固定座设置于工作台上，灯罩外槽固定座410上设置有灯罩外槽固定凸台411，灯罩外槽固定凸台411上开设有灯罩外槽放置槽411a及灯罩外槽打磨通道411b，灯罩外槽放置槽与灯罩外槽打磨通道连通，灯罩外槽打磨组件设置有两个，两个灯罩外槽打磨组件相互对称设置于灯罩外槽打磨通道的两端，灯罩外槽旋转组件设置有两个，两个灯罩外槽旋转组件相互对称设置于灯罩外槽放置槽的两端，灯罩外槽打磨固定机械手设置于工作台上，且灯罩外槽打磨固定机械手位于灯罩外槽固定座与灯罩平放机构之间；
进一步地，在一个灯罩外槽打磨组件420中，灯罩外槽打磨组件420包括 灯罩外槽打磨滑块421、灯罩外槽打磨推料件422及灯罩外槽打磨刀片423，灯罩外槽打磨滑块滑动与灯罩外槽打磨通道连通，灯罩外槽打磨推料件与灯罩外槽打磨滑块连接，灯罩外槽打磨滑块远离灯罩外槽打磨推料件的一端开设有灯罩外槽打磨限位槽，灯罩外槽打磨刀片设置于灯罩外槽打磨限位槽的内壁上；在本实施例中，灯罩外槽打磨推料件为气缸，灯罩外槽打磨限位槽为半圆形凹槽，灯罩外槽打磨刀片为半圆形打磨刀片。
在进一步地，在一个灯罩外槽旋转组件430中，灯罩外槽旋转组件430包括灯罩外槽旋转移送块431、灯罩外槽旋转移送气缸432、灯罩外槽旋转电机、灯罩外槽旋转轴433及灯罩外槽旋转凸块434，灯罩外槽旋转移送块滑动设置于灯罩外槽固定座上，灯罩外槽旋转移送气缸与灯罩外槽旋转移送块连接，灯罩外槽旋转电机设置于灯罩外槽旋转移送块上，灯罩外槽旋转轴的一端与灯罩外槽旋转电机连接，灯罩外槽旋转轴的另一端与灯罩外槽旋转凸块连接，灯罩外槽旋转凸块与灯罩外槽放置槽连通，灯罩外槽旋转凸块的表面设置有弹性缓冲保护层；在本实施例中，弹性缓冲保护层为硅胶层，灯罩外槽旋转凸块为圆柱体结构。
需要说明的是，灯罩直立搬运机械手370将直立后的灯罩放置在灯罩外槽放置槽411a内，使得两个灯罩外槽旋转凸块434分别与灯罩的开口相对齐，此时，在两个灯罩外槽旋转移送气缸432的分别带动下，使得两个灯罩外槽旋转凸块434分别插入至灯罩的两端开口处，由此将灯罩固定在灯罩外槽放置槽411a内；然后，通过两个灯罩外槽打磨推料件422分别带动两个灯罩外槽打磨滑块421进行移动，由此使得两个灯罩外槽打磨滑块421上的灯罩外槽打磨限位槽与灯罩外侧壁贴合，此时，两个灯罩外槽打磨刀片分别位于灯罩11的透光凹槽11a内，如此，能够通过灯罩外槽旋转电机带动灯罩外槽旋转轴433进行旋转，使得灯罩外槽旋转凸块434能够带动灯罩11进行旋转操作，从而能够通过灯罩外槽打磨刀片完成灯罩11的透光凹槽11a的去毛刺操作。
结合图9与图10所示，灯罩外槽打磨固定机械手440上设置有灯罩外槽打磨夹爪441，灯罩外槽打磨夹爪441包括灯罩外槽打磨夹爪气缸441a、第一灯罩外槽打磨夹块441b及第二灯罩外槽打磨夹块441c，灯罩外槽打磨夹爪气缸与灯罩外槽打磨固定机械手连接，第一灯罩外槽打磨夹块及第二灯罩外槽打磨夹 块分别与灯罩外槽打磨夹爪气缸连接，第一灯罩外槽打磨夹块的夹持面与第二灯罩外槽打磨夹块的夹持面上均设置有两个夹持打磨限位凸柱441d，两个夹持打磨限位凸柱之间设置有夹持打磨限位间隙441e，且两个夹持打磨限位凸柱的表面均设置有夹持打磨硅胶保护层，灯罩外槽打磨固定机械手用于带动灯罩外槽打磨夹爪在灯罩外槽固定凸台与灯罩平放机构之间进行往复式位移；
需要说明的是，当灯罩进行外槽打磨加工是，灯罩外槽打磨夹爪441在灯罩外槽打磨固定机械手440的带动下移动到灯罩打磨工位处，然后通过第一灯罩外槽打磨夹块441b及第二灯罩外槽打磨夹块441c对灯罩的两端进行夹持固定，使得灯罩在进行外槽去毛刺加工时更加稳定；为了使得灯罩在去毛刺加工时能够更好地发生旋转，通过设置两个夹持打磨限位凸柱441d，使得灯罩在夹持固定时，其中一个夹持打磨限位凸柱441d位于灯罩内孔的外壁处，另外一个夹持打磨限位凸柱441d位于灯罩内孔的内壁处，亦即，通过夹持打磨限位间隙441e对灯罩进行位置限定，由此使得灯罩能够进行旋转操作，且使得灯罩在去毛刺加工进行旋转时，不会发生位置偏移，由此提高生产加工的精度。完成去毛刺加工后，灯罩外槽打磨固定机械手440再将灯罩外槽打磨夹爪441上的灯罩搬运放置在灯罩平放机构上。
结合图9与图11所示，灯罩平放机构500包括灯罩平放台510、灯罩平放倾斜通道520、灯罩平放中转通道530、灯罩平方输送通道540及灯罩平方输送带550，灯罩平放台设置于工作台上，灯罩平放倾斜通道、灯罩平放中转通道及灯罩平方输送通道顺序设置于灯罩平放台上，灯罩平放倾斜通道倾斜设置于灯罩平放台上，灯罩平放中转通道的进料端与灯罩平放倾斜通道出料端连通，灯罩平放中转通道的出料端与灯罩平方输送通道的进料端连通，灯罩平放中转通道分别与灯罩平放倾斜通道及灯罩平方输送通道相垂直设置，灯罩平方输送带设置于灯罩平方输送通道内；
进一步地，灯罩平放机构500还包括第一灯罩平放限位条560及第二灯罩平放限位条570，第一灯罩平放限位条与第二灯罩平放限位条间隔设置于灯罩平放倾斜通道内，且第一灯罩平放限位条与第二灯罩平放限位条之间设置有导向下料放置区，第一灯罩平放限位条位于灯罩平放倾斜通道远离灯罩平方输送通道的一侧面上，且第一灯罩平放限位条的一端延伸至灯罩平放中转通道内。
灯罩平放机构500还包括灯罩平放推料块580及灯罩平放推料气缸590，灯罩平放推料块滑动设置于灯罩平放中转通道内，灯罩平放推料气缸与灯罩平放推料块连接。
需要说明的是，当灯罩外槽打磨固定机械手440再将灯罩外槽打磨夹爪441上的灯罩搬运放置在灯罩平放机构上时，灯罩成直立状态，此时，灯罩外槽打磨固定机械手440将直立的灯罩放置在第一灯罩平放限位条与第二灯罩平放限位条之间的导向下料放置区上，然后通过重力的作用使得灯罩滚动滑落至灯罩平放中转通道上，由于第一灯罩平放限位条的一端延伸至灯罩平放中转通道内，使得灯罩保持直立的状态，此时，通过灯罩平放推料气缸590带动灯罩平放推料块580进行运动，使得灯罩平放推料块580能够将灯罩推送至灯罩平方输送通道540内，且在推送过程中，直立的灯罩发生偏倒，使得在进入灯罩平方输送通道540内时呈平放状态，最后再通过灯罩平方输送带550传送至灯罩检测机构处。
请再次参阅图2，灯罩检测机构600包括CCD检测模组610及灯罩检测转移机械手620，CCD检测模组及灯罩检测转移机械手分别设置于工作台上，灯罩检测转移机械手位于CCD检测模组与灯罩平放机构之间，灯罩检测转移机械手用于将灯罩平放机构上的灯罩转移放置在CCD检测模组上，CCD检测模组用于对灯罩进行成像检测；在本实施例中，CCD检测模组为CCD检测成像检测器。
需要说明的是，当灯罩平方输送带550将灯罩传送到位后，灯罩检测转移机械手将灯罩平方输送带550上的灯罩转移放置在CCD检测模组上，然后通过CCD检测模组对灯罩进行成像检测，由此判断灯罩的外观表面是否破损。
请再次参阅图2，底座上料机构700包括底座上料振动台710、底座上料定位台720及灯罩压合机械手730，底座上料振动台、底座上料定位台及灯罩压合机械手分别设置于工作台，底座上料振动台与底座上料定位台连通，底座上料定位台位于CCD检测模组与灯座下料机构之间，灯罩压合机械手用于将CCD检测模组上的灯罩搬运压合至底座上料定位台的底座上；在本实施例中，底座上料振动台为振动盘。
需要说明的是，底座通过底座上料振动台710进行振动上料操作，从而使得底座上料至底座上料定位台720上，此时，灯罩压合机械手将CCD检测模组 上的灯罩搬运并压合至底座上料定位台的底座上，从而完成灯罩与底座的组装操作。
请再次参阅图2，灯座下料机构800包括灯座下料机械手810及灯座下料传送带820，灯座下料机械手与灯座下料传送带分别设置于工作台上，灯座下料机械手位于灯座下料传送带与底座上料定位台之间，灯座下料机械手用于将底座上料定位台上的灯座搬运放置在灯座下料传送带上。
需要说明的是，当灯罩与底座组装成灯座后，灯座下料机械手810将底座上料定位台上的灯座搬运放置在灯座下料传送带上，然后通过灯座下料传送带将灯座下料至对应工位处，由此完成灯座组件的加工操作。
与现有技术相比，本发明至少具有以下优点：
本发明的组装设备20通过设置工作台100、灯罩打磨机构200、灯罩直立机构300、灯罩外槽去毛刺机构400、灯罩平放机构500、灯罩检测机构600、底座上料机构700及灯座下料机构800，从而完成LED灯座组件10的安装操作，由此代替人工生产的加工方式，使得整体生产效率及加工质量得到提高。
以上所述实施例仅表达了本发明的几种实施方式，其描述较为具体和详细，但并不能因此而理解为对发明专利范围的限制。应当指出的是，对于本领域的普通技术人员来说，在不脱离本发明构思的前提下，还可以做出若干变形和改进，这些都属于本发明的保护范围。因此，本发明专利的保护范围应以所附权利要求为准。
Claims (10)
- 一种灯罩打磨机构，其特征在于，包括灯罩内孔安装基板、灯罩内孔定位装置、灯罩内孔搬运装置及灯罩内孔打磨装置，所述灯罩内孔安装基板设置于所述工作台上，所述灯罩内孔定位装置、灯罩内孔搬运装置及灯罩内孔打磨装置分别设置于所述灯罩内孔安装基板上，所述灯罩内孔定位装置位于所述灯罩内孔搬运装置与所述灯罩内孔打磨装置之间；所述灯罩内孔定位装置用于对灯罩进行放置固定，所述灯罩内孔搬运装置用于将灯罩搬运放置在所述灯罩内孔定位装置上，所述灯罩内孔打磨装置用于对所述灯罩内孔定位装置上的灯罩内孔进行打磨操作；所述灯罩内孔定位装置包括灯罩内孔定位支撑台、灯罩内孔定位承载座、灯罩内孔定位凸台及灯罩内孔定位圆环，所述灯罩内孔定位支撑台设置于所述灯罩内孔安装基板上，所述灯罩内孔定位承载座设置于所述灯罩内孔定位支撑台的顶部，所述灯罩内孔定位凸台设置于所述灯罩内孔定位承载座上，所述灯罩内孔定位圆环设置于所述灯罩内孔定位凸台上，所述灯罩内孔定位凸台上开设有灯罩内孔毛屑落料孔，所述灯罩内孔毛屑落料孔的孔心与所述灯罩内孔定位圆环的圆心相对齐，所述灯罩内孔定位承载座内设置有灯罩内孔毛屑排料管道，所述灯罩内孔毛屑排料管道的一端与所述灯罩内孔毛屑落料孔连通，所述灯罩内孔毛屑排料管道的另一端延伸至所述灯罩内孔定位承载座外；所述灯罩内孔搬运装置包括灯罩内孔搬运支撑架、灯罩内孔搬运滑板、灯罩内孔搬运驱动件、灯罩内孔搬运升降驱动件、灯罩内孔搬运升降板及灯罩内孔搬运夹持组件，所述灯罩内孔搬运支撑架设置于所述灯罩内孔安装基板上，所述灯罩内孔搬运滑板滑动设置于所述灯罩内孔搬运支撑架上，所述灯罩内孔搬运驱动件与所述灯罩内孔搬运滑板连接，所述灯罩内孔搬运升降驱动件设置于所述灯罩内孔搬运滑板上，所述灯罩内孔搬运升降板与所述灯罩内孔搬运升降驱动件连接，所述灯罩内孔搬运夹持组件设置于所述灯罩内孔搬运升降板上，所述灯罩内孔搬运升降驱动件用于带动所述灯罩内孔搬运升降板向所述灯罩内孔定位支撑台的方向进行升降运动，以使所述灯罩内孔搬运夹持组件靠近或远离所述灯罩内孔定位圆环；所述灯罩内孔搬运夹持组件包括第一灯罩内孔搬运夹块、第二灯罩内孔搬运夹块及灯罩内孔搬运夹持驱动件，所述灯罩内孔搬运夹持驱动件设置于所述 灯罩内孔搬运升降板上，所述第一灯罩内孔搬运夹块及所述第二灯罩内孔搬运夹块分别与所述灯罩内孔搬运夹持驱动件连接，所述灯罩内孔搬运夹持驱动件用于带动所述第一灯罩内孔搬运夹块与所述第二灯罩内孔搬运夹块进行相互靠近或远离的运动，所述第一灯罩内孔搬运夹块上开设有第一灯罩内孔搬运夹持凹槽，所述第二灯罩内孔搬运夹块上开设有第二灯罩内孔搬运夹持凹槽，所述第一灯罩内孔搬运夹持凹槽与所述第二灯罩内孔搬运夹持凹槽均为半圆形凹槽结构；所述灯罩内孔搬运夹持组件还包括第一灯罩内孔搬运压紧件、第二灯罩内孔搬运压紧件、多个第一灯罩内孔搬运压紧限位凸粒及多个第二灯罩内孔搬运压紧限位凸粒，所述第一灯罩内孔搬运压紧件设置于所述第一灯罩内孔搬运夹持凹槽的槽壁上，各所述第一灯罩内孔搬运压紧限位凸粒间隔设置于所述第一灯罩内孔搬运压紧件靠近所述第二灯罩内孔搬运夹块的一侧面上，所述第二灯罩内孔搬运压紧件设置于所述第二灯罩内孔搬运夹持凹槽的槽壁上，各所述第二灯罩内孔搬运压紧限位凸粒间隔设置于所述第二灯罩内孔搬运压紧件靠近所述第一灯罩内孔搬运夹块的一侧面上，所述第一灯罩内孔搬运压紧件与所述第二灯罩内孔搬运压紧件均为弹性压紧块，所述第一灯罩内孔搬运压紧限位凸粒与所述第二灯罩内孔搬运压紧限位凸粒均为圆柱形凸粒；所述灯罩内孔打磨装置包括灯罩内孔打磨支架、灯罩内孔打磨升降件、灯罩内孔打磨升降板、灯罩内孔打磨套管、灯罩内孔打磨旋转件、灯罩内孔打磨头及灯罩内孔打磨吸屑管，所述灯罩内孔打磨支架设置于所述灯罩内孔安装基板上，所述灯罩内孔打磨升降件设置于所述灯罩内孔打磨支架上，所述灯罩内孔打磨升降板与所述灯罩内孔打磨升降件连接，所述灯罩内孔打磨旋转件设置于所述灯罩内孔打磨升降板上，所述灯罩内孔打磨套管的一端与所述灯罩内孔打磨旋转件连接，所述灯罩内孔打磨套管的另一端与所述灯罩内孔打磨头连接，所述灯罩内孔打磨套管靠近所述灯罩内孔打磨头的一端开设有灯罩内孔毛刺吸附孔，所述灯罩内孔打磨吸屑管的一端位于所述灯罩内孔毛刺吸附孔连通，所述灯罩内孔打磨吸屑管的另一端设置于所述灯罩内孔打磨升降板上；所述灯罩内孔打磨头的外侧壁上设置有多个灯罩内孔打磨刀片，各所述灯罩内孔打磨刀片围绕所述灯罩内孔打磨头成环形阵列设置。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述灯罩内孔搬运驱动件为电机丝杆驱动结构。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述灯罩内孔搬运升降驱动件为气缸。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述灯罩内孔搬运夹持驱动件为夹爪气缸。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述弹性压紧块为硅胶弹性块。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述灯罩内孔打磨升降件为气缸。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述灯罩内孔打磨旋转件为电机。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述灯罩内孔打磨头为圆柱体结构。
- 根据权利要求1所述的灯罩打磨机构，其特征在于，所述灯罩内孔打磨套管内设置有密封腔，所述密封腔与所述灯罩内孔毛刺吸附孔连通。
- 一种组装设备，包括权利要求1-9中任意一项所述的灯罩打磨机构，其特征在于，所述组装设备还包括：工作台、灯罩直立机构、灯罩外槽去毛刺机构、灯罩平放机构、灯罩检测机构、底座上料机构及灯座下料机构，所述灯罩打磨机构、所述灯罩直立机构、所述灯罩外槽去毛刺机构、所述灯罩平放机构、所述灯罩检测机构、所述底座上料机构及所述灯座下料机构顺序设置于所述工作台上。
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