WO2021052019A1 - 壳体、二次电池、电池包、车辆及二次电池的制造方法 - Google Patents
壳体、二次电池、电池包、车辆及二次电池的制造方法 Download PDFInfo
- Publication number
- WO2021052019A1 WO2021052019A1 PCT/CN2020/105558 CN2020105558W WO2021052019A1 WO 2021052019 A1 WO2021052019 A1 WO 2021052019A1 CN 2020105558 W CN2020105558 W CN 2020105558W WO 2021052019 A1 WO2021052019 A1 WO 2021052019A1
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- WO
- WIPO (PCT)
- Prior art keywords
- side wall
- secondary battery
- coating
- insulating film
- area
- Prior art date
Links
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/204—Racks, modules or packs for multiple batteries or multiple cells
- H01M50/207—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape
- H01M50/209—Racks, modules or packs for multiple batteries or multiple cells characterised by their shape adapted for prismatic or rectangular cells
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/102—Primary casings; Jackets or wrappings characterised by their shape or physical structure
- H01M50/103—Primary casings; Jackets or wrappings characterised by their shape or physical structure prismatic or rectangular
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
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- H—ELECTRICITY
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
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- H—ELECTRICITY
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- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/121—Organic material
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/116—Primary casings; Jackets or wrappings characterised by the material
- H01M50/124—Primary casings; Jackets or wrappings characterised by the material having a layered structure
- H01M50/1245—Primary casings; Jackets or wrappings characterised by the material having a layered structure characterised by the external coating on the casing
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- H—ELECTRICITY
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- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
- H01M50/148—Lids or covers characterised by their shape
- H01M50/15—Lids or covers characterised by their shape for prismatic or rectangular cells
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- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
- H01M50/155—Lids or covers characterised by the material
- H01M50/157—Inorganic material
- H01M50/159—Metals
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/10—Primary casings; Jackets or wrappings
- H01M50/147—Lids or covers
- H01M50/166—Lids or covers characterised by the methods of assembling casings with lids
- H01M50/169—Lids or covers characterised by the methods of assembling casings with lids by welding, brazing or soldering
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/249—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders specially adapted for aircraft or vehicles, e.g. cars or trains
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/20—Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
- H01M50/271—Lids or covers for the racks or secondary casings
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M2220/00—Batteries for particular applications
- H01M2220/20—Batteries in motive systems, e.g. vehicle, ship, plane
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Definitions
- This application relates to the technical field of energy storage equipment, and in particular to a manufacturing method of a casing, a secondary battery, a battery pack, a vehicle, and a secondary battery.
- lithium-ion electronics industry With the rapid development of consumer electronics and electric vehicles, the lithium-ion electronics industry has attracted widespread attention from all walks of life. The requirements for batteries are becoming more and more stringent. As the core part of new energy vehicles, lithium-ion batteries are strictly required to have safety, reliability and stability.
- a lithium ion battery is composed of an electrode assembly and a metal shell containing the electrode assembly.
- the shell is usually an aluminum shell.
- the cover plate and the shell are welded by laser to realize the structural connection and sealing of the battery.
- Lithium-ion batteries need to be insulated during use to achieve the safety and reliability of battery modules and battery pack levels during use.
- lithium-ion batteries generally meet the insulation requirements in the process of battery assembly into battery modules and battery packs by pasting an insulating film on the surface.
- the insulating film is easily scratched and damaged by foreign substances, hard particles, etc. during production or operation, resulting in insulation failure and affecting the safety performance of the battery.
- the present application provides a method for manufacturing a casing, a secondary battery, a battery pack, a vehicle, and a secondary battery, which aims to improve the safety performance of the secondary battery.
- the first aspect of the present application provides a casing for a secondary battery.
- the casing includes a bottom wall and a side wall, and the bottom wall and the side wall define an electrode assembly with an opening at one end for accommodating the electrode assembly of the secondary battery.
- the accommodating cavity wherein the outer surface of the side wall has a coating area on which an insulating coating is coated, and the coating area extends from the side of the side wall close to the bottom wall in the height direction of the side wall to one side of the side wall close to the opening Near the side edge to reserve a non-coated area with a predetermined height on the outer surface of the side wall near the edge of the opening.
- the area of the coating area is 70%-85% of the total area of the outer surface of the side wall;
- the extension height of the coating area in the height direction is 70%-85% of the total height of the side wall.
- the extension height of the non-coating area in the height direction is greater than or equal to 3 mm.
- the insulating coating contains: relative to the total weight of the insulating coating, 80-97% by weight of the insulating film-forming resin, 3-12% by weight of additives, and 0-8% by weight of pigments.
- the pigment is selected from toner;
- the insulating film-forming resin is selected from epoxy resin, polyurethane, acrylic resin, phenolic resin, polyester resin and combinations thereof;
- the auxiliary agent is selected from at least one of a light stabilizer, a heat stabilizer, an antioxidant, a defoamer, a leveling agent, a flame retardant, and a plasticizer.
- the insulating film-forming resin is obtained by photocuring acrylic functionalized prepolymers and acrylic monomers in the presence of a photoinitiator, wherein the acrylic functionalized prepolymers are selected from polyester acrylate prepolymers, cyclic At least one of oxyacrylate prepolymer, urethane acrylate and pure acrylate prepolymer, and the acrylic monomer is selected from the group consisting of monoalkyl acrylate, diol diacrylate and triol triacrylate At least one
- the insulating film-forming resin is obtained by curing reaction of epoxy resin, polyurethane, polyester or acrylic resin and curing agent.
- the thickness of the insulating coating is 80 ⁇ m to 160 ⁇ m.
- a second aspect of the present application provides a secondary battery, including: the above-mentioned casing; an electrode assembly placed in the accommodating cavity; a cover plate covering the opening; and an insulating film covering at least the non-coated area.
- the insulating film includes successively distributed bonding sections and superimposing sections in the height direction, the bonding sections are disposed in the non-coated area, and the superimposing sections extend from the bonding section to the outer surface of the insulating coating.
- the extension height of the superimposed section in the height direction is 1.5 mm-6 mm.
- a third aspect of the present application provides a battery pack, including: a box; the above-mentioned secondary battery, the secondary battery is contained in the box.
- the secondary battery and the inner wall surface of the box are bonded by adhesive glue.
- the fourth aspect of the present application provides a vehicle including the above-mentioned battery pack.
- the fifth aspect of the present application also provides a method for manufacturing a secondary battery, including:
- An insulating film is attached to the outside of the side wall, and the insulating film covers at least the non-coated area.
- the case includes a bottom wall, a side wall, and a coating area and a non-coating area on the outer surface of the side wall, and the coating area is coated with an insulating coating.
- the accommodating cavity with an opening is formed together, and the electrode assembly of the secondary battery can be disposed in the accommodating cavity from the opening.
- the coated area extends in the height direction from the side of the side wall close to the bottom wall to the side close to the opening, so as to reserve the non-coated area on the outer surface near the edge of the opening, so that the cover plate of the secondary battery is in the opening
- the high temperature caused by welding will not affect the stability of the insulating coating on the coated area.
- the outer surface of the side wall is coated with an insulating coating, and the adhesion between the insulating coating and the side wall is relatively large, which can ensure the flatness and good insulation performance of the outer surface of the side wall. Therefore, during the production and use of the housing, the insulating coating can be well bonded to the coating area for a long time, which better realizes the long-term safety and reliability of the housing.
- FIG. 1 is a schematic structural diagram of a secondary battery provided by an embodiment of the first aspect of the present application
- FIG. 2 is a top view of a secondary battery provided by an embodiment of the first aspect of the present application.
- Figure 3 is a partial cross-sectional view at A-A in Figure 2;
- FIG. 4 is a schematic flowchart of a method for manufacturing a secondary battery provided by an embodiment of the fifth aspect of the present application.
- FIG. 5 is a schematic structural diagram of a casing provided in a method for manufacturing a secondary battery provided by an embodiment of the fifth aspect of the present application;
- FIG. 6 is a schematic structural diagram of a casing having a coating area and a non-coating area in a method for manufacturing a secondary battery provided by an embodiment of the fifth aspect of the present application;
- FIG. 7 is a schematic structural diagram of a casing with an insulating coating in a method for manufacturing a secondary battery provided by an embodiment of the fifth aspect of the present application;
- FIG. 8 is a schematic structural diagram of a secondary battery with a cover plate welded in a method for manufacturing a secondary battery provided by an embodiment of the fifth aspect of the present application.
- the battery pack includes a box and a secondary battery contained in the box.
- the secondary battery includes: a casing 10 having a bottom wall 100 and a side wall 200.
- the bottom wall 100 and the side wall 200 define a battery with an opening 300 at one end.
- the containing cavity 400; the electrode assembly (not shown in the figure), located in the containing cavity 400, the electrode assembly is formed by winding the positive pole piece, the negative pole piece and the separator, or by the positive pole piece, the negative pole piece and the separator It is formed by stacking, the containing cavity 400 is also filled with electrolyte; the cover plate 500 is sealed at the opening 300.
- the housing 10 and the cover plate 500 There are many ways to connect the housing 10 and the cover plate 500.
- the housing 10 and the cover plate 500 are connected to each other by welding to ensure the stability and connection of the relative position between the housing 10 and the cover plate 500. Reliability of the seal.
- the casing 10 of the secondary battery is made of a metal material, such as metal such as aluminum or steel.
- the metal casing 10 is generally Positive electricity.
- the outer surface of the cover plate 500 away from the receiving cavity 400 is provided with a first insulating film 510.
- the arrangement of the first insulating film 510 is not limited.
- the cover plate 500 is also provided with a protruding structure such as an electrode terminal 520.
- the electrode terminal 520 may include a positive electrode terminal and a negative electrode terminal.
- a through hole is provided on the first insulating film 510 so that the electrode terminal 520 extends from the through hole. Out.
- the structure for preventing protrusions creates a gap between the first insulating film 510 and the cover plate 500, and increases the contact area between the cover plate 500 and the first insulating film 510, thereby increasing the relative distance between the cover plate 500 and the first insulating film 510.
- the stability of the location and the reliability of the connection creates a gap between the first insulating film 510 and the cover plate 500, and increases the contact area between the cover plate 500 and the first insulating film 510, thereby increasing the relative distance between the cover plate 500 and the first insulating film 510.
- the first insulating film 510 can be arranged in various ways.
- the first insulating film 510 includes polyethylene terephthalate, polyimide, polycarbonate, polyethylene, polyvinylidene fluoride, and polytetrafluoroethylene.
- One or more of ethylene is one or more of ethylene.
- the casing 10 can be arranged in various ways, for example, the casing 10 is covered with an insulating film.
- the outer surface of the side wall 200 has a coating area on which the insulating coating 210 is coated, and the coating area extends from the side of the side wall 200 close to the bottom wall 100 along the side of the side wall 200.
- the height direction (the Z direction in FIG. 1) extends to the vicinity of one side edge of the side wall 200 near the opening 300 to reserve a non-coated area with a predetermined height on the outer surface of the side wall 200 near the edge of the opening 300.
- the coating area does not extend to the edge of the opening 300 in the height direction, and the insulating coating 200 does not completely cover the outer surface of the side wall 200.
- the coating area is close to the edge of the opening 300 in the height direction and is separated from the edge of the opening 300 by a predetermined distance.
- the outer surface of the side wall 200 defined by the predetermined distance is the non-coated area, and the insulating coating 210 is not coated in the non-coated area. That is, the outer surface of the side wall 200 has a coated area and a non-coated area successively distributed along the height direction, the coated area is closer to the bottom wall 100 than the non-coated area, and the non-coated area is closer to the opening 300 than the coated area.
- the outer surface of the side wall 200 refers to the surface of the side wall 200 away from the receiving cavity 400.
- the side of the side wall 200 close to the bottom wall 100 is specifically the junction of the side wall 200 and the bottom wall 100.
- the insulating coating 210 can be arranged in a variety of ways. Generally, the insulating coating 210 is coated with an organic paint in the coating area. The paint is sensitive to temperature. If the ambient temperature of the insulating coating 210 is too high and higher than the melting point of the paint, the insulating coating 210 is likely to melt, which affects the stability and insulation protection performance of the insulating coating 210.
- the coating area extends in the height direction from the side of the side wall 200 close to the bottom wall 100 to the side close to the opening 300, so that the side wall 200 is located near the edge of the opening 300.
- the outer surface retains uncoated areas. In this way, when the cover plate 500 of the secondary battery and the casing 10 are welded to each other at the opening 300, the high temperature caused by the welding will not affect the stability of the insulating coating 210 on the coating area.
- the outer surface of the side wall 200 is coated with an insulating coating 210, the adhesion of the insulating coating 210 is relatively large, and the adhesive force between the insulating coating 210 and the side wall 200 is relatively large, which can ensure the insulation coating 210 and the side wall 200
- the stability of the bonding between them ensures the flatness of the outer surface of the side wall 200 and good insulation performance. Therefore, during the production and use of the housing 10, the insulating coating 210 can be well adhered to the coating area for a long time, and the long-term safety and reliability of the housing 10 are better realized.
- the outer surface of the bottom wall 100 away from the receiving cavity 400 is also coated with an insulating coating 210.
- the insulation performance between the bottom wall 100 of the secondary battery and the bottom plate of the box can be ensured.
- the insulating coating 210 coated on the outer surface of the side wall 200 and the insulating coating 210 coated on the outer surface of the bottom wall 100 are integrated.
- the outer surface of the secondary battery casing 10 When the outer surface of the secondary battery casing 10 is coated with the insulating coating 210, the secondary battery and the inner wall surface of the box body are bonded by adhesive glue. Since the outer surface of the casing 10 is provided with an insulating coating 210, the relative position between the insulating coating 210 and the bottom wall 100 or the side wall 200 is more stable. When the secondary battery and the inner wall surface of the box are adhered to each other, The relative movement of the insulating coating 210 and the casing 10 will not affect the stability of the relative position between the secondary battery and the casing.
- the inner wall surface of the box body is not limited.
- the box body includes a bottom plate, a plurality of side plates connected to the peripheral side of the bottom plate, a receiving space enclosed by the bottom plate and the plurality of side plates, and
- the opening of the box body communicating with the accommodating space and the upper cover provided at the opening of the box body are arranged oppositely in the height direction of the box body.
- the inner wall surface of the box body may be the surface of the bottom plate facing the accommodating space, or the surface of the side plate or the upper cover facing the accommodating space.
- the inner wall surface of the box body is the surface of the bottom plate facing the accommodating space, and the secondary battery is adhesively connected to the bottom plate through adhesive glue, thereby fixing the secondary battery to the bottom plate of the box body.
- the area and shape of the coating area is not limited here.
- the area of the coating area is the side wall 200. 70%-85% of the total area of the outer surface. Further, the area of the coating area is 80% of the total area of the outer surface of the side wall 200.
- the shell 10 is usually called a prismatic or cylindrical shape.
- the extension height h of the coating area in the height direction and the total height H of the side wall 200 should meet the following relationship:
- the extension height of the coating area in the height direction is 70%-85% of the total height of the side wall 200. It can also ensure that the insulating coating 210 occupies a large area on the outer surface of the side wall 200, and a good adhesion performance between the insulating coating 210 and the side wall 200 can be ensured.
- the extension height m of the non-coating area in the height direction is greater than or equal to 3 mm.
- the high temperature area caused by welding is limited. Setting the height m of the non-coated area near the opening 300 to be greater than or equal to 3mm can effectively ensure that the welding process produces The high temperature will not affect the coating area and affect the stability of the insulating coating 210.
- the edge of the coating area close to the opening 300 and the edge of the side wall 200 close to the opening 300 are arranged in parallel. It is ensured that the non-coated area has the same height at different positions in the circumferential direction of the casing 10, and it is ensured that the stability of the insulating coating 210 is not affected on the circumferential side of the opening 300 during the welding process of the cover plate 500 and the casing 10.
- the insulating coating 210 needs to be coated with a certain thickness.
- the thickness of the insulating coating 210 is 80 ⁇ m to 160 ⁇ m. Further, the thickness of the insulating coating 210 is 100 ⁇ m to 140 ⁇ m.
- the thickness of the insulating coating 210 is within the above-mentioned thickness range, it can not only ensure that the insulation performance of the insulating coating 210 meets the requirements, but also can prevent the case 10 from being too large due to the excessive thickness of the insulating coating 210. Excessive thickness will also lead to waste of paint of the insulating coating 210 and reduce the energy density of the secondary battery.
- the thickness of the insulating coating 210 refers to the distance between the outer surface of the insulating coating 210 away from the receiving cavity 400 and the outer surface of the side wall 200. There may be a certain error in the thickness of the insulating coating 210 in the coating area.
- the thickness of the insulating coating 210 can be the average of the thickness of the insulating coating 210 in the coating area, or the thickness of the insulating coating 210 can be taken as The minimum value of the thickness of the insulating coating 210 everywhere in the coating area.
- the insulating coating 210 is formed by applying organic paint to the coating area.
- the insulating coating 210 includes: relative to the total weight of the insulating coating 210, 80-97% by weight of the insulating film-forming resin, 3-12% by weight of additives, and 0-8% by weight of pigments.
- the insulating coating 210 contains 1-8% by weight of pigment.
- the pigment can be selected from a designated color, such as blue, yellow, or red. Pigment is added to the insulating coating 210.
- the pigment is selected from toner.
- blue powder and titanium dioxide the blue powder may be phthalocyanine blue powder, for example.
- the ratio between blue powder and titanium dioxide is not limited here, for example, the ratio between blue powder and titanium dioxide is 1:10.
- the particle size of the pigment powder in the pigment is less than or equal to 25 ⁇ m. It is prevented that the particle size of the pigment powder is too large to affect the performance of the insulating coating 210.
- the insulating film-forming resin is selected from epoxy resin, polyurethane, acrylic resin, phenolic resin, polyester resin and combinations thereof. It can not only ensure that the insulating coating 210 has good insulation performance, but also can ensure that the insulation performance has good adhesion, resistivity, and the like.
- the auxiliary agent is selected from at least one of a light stabilizer, a heat stabilizer, an antioxidant, a defoamer, a leveling agent, a flame retardant, and a plasticizer. It is beneficial to the curing and molding of the insulating coating 210 in the later stage.
- the insulating coating 210 can be light-cured or heat-cured.
- the insulating film-forming resin is obtained by photocuring acrylic functionalized prepolymers and acrylic monomers in the presence of a photoinitiator, wherein the acrylic functionalized prepolymers are selected from polyester acrylate prepolymers, epoxy acrylics At least one of ester prepolymer, urethane acrylate and pure acrylate prepolymer, and the acrylic monomer is selected from at least one of monoalkyl acrylate, glycol diacrylate and triol triacrylate By.
- the insulating film-forming resin is obtained by curing reaction of epoxy resin, polyurethane, polyester or acrylic resin and curing agent.
- the insulating coating 210 when the insulating coating 210 is formed by light curing, contains, for example, 5-8% by weight of pigment, 60-80% by weight of prepolymer, and 10-30% by weight of monomer. , 2-10% by weight of photoinitiator and 1-3% by weight of auxiliary agent.
- the prepolymer includes, for example, a polyester acrylate prepolymer, which has fast curing speed, high gloss and good adhesion; or the prepolymer includes an epoxy acrylate prepolymer, which is resistant to chemicals and heat Good performance, fullness and adhesion; or, the prepolymer contains urethane acrylate, which has the advantages of low energy, low shrinkage, good leveling, and improved toughness, or the prepolymer contains pure acrylate. Prepolymer has the advantages of low viscosity and good leveling appearance.
- Monomer is a kind of organic small molecule containing polymerizable tube energy group, which is easy to dissolve and dilute, and can adjust the viscosity of the system.
- the monomers include, for example, alkyl acrylates, which have the characteristics of low viscosity, strong diluting ability, low light curing speed, low crosslinking density, and low volume shrinkage.
- the monomer contains dipropylene glycol diacrylate, which can effectively improve the adhesion of the insulating coating.
- the monomer contains trihydroxymethylpropane triacrylate, which has fast light curing speed, high crosslinking density, high film hardness and brittleness, good resistance, large molecular weight, high viscosity, etc.
- the photoinitiator After the photoinitiator absorbs light energy, it can jump to the excited singlet state, and jump to the excited triplet state through intersystem. When the excited singlet state or the triplet state, the molecular structure is unstable. The weak bond in the photoinitiator is homogenized, generating active free radicals, and initiating the polymerization and crosslinking of oligomers and monomers. The absorption spectrum of the photoinitiator matches the emission spectrum of the light source.
- the photoinitiator can be, for example, an ITX photoinitiator or a TPO photoinitiator suitable for colored systems. Or the photoinitiator is 907 photoinitiator and 1173 photoinitiator which can be dried quickly.
- the auxiliary agent can be, for example, a chain transfer agent, a light or heat stabilizer, a plasticizer, an oxygen inhibitor, or a free radical co-trapping agent.
- the insulating coating 210 when the insulating coating 210 is thermally cured, contains, for example, 2 to 3% by weight of pigment, 40 to 55% by weight of the host resin, and 30 to 50% by weight of curing. Agent, 1-15% by weight of auxiliary agent.
- the host resin may include, for example, epoxy resin, which has the characteristics of strong adhesion, strong mechanical properties, low curing shrinkage, and good chemical stability.
- the curing agent may include, for example, a phenolic resin, which has the characteristics of good wear resistance, high strength, and good corrosion resistance.
- the curing agent may also include dicyandiamide and the like.
- the auxiliary agent may include, for example, a defoamer, a leveling agent, a flame retardant, a plasticizer, and the like.
- the secondary battery further includes a second insulating film 220, the second insulating film 220 covers at least the non-coated area to ensure the insulation of the non-coated area.
- the second insulating film 220 only covers the non-coated area.
- the second insulating film 220 includes a bonding section 221 and a stacking section 222 that are successively distributed in the height direction.
- the bonding section 221 is attached to the non-coating area, and the stacking section 222 is attached to the non-coating area.
- the section 221 extends to the outer surface of the insulating coating 210.
- the second insulating film 220 and the insulating coating 210 can be superimposed on each other, preventing a gap between the second insulating film 220 and the insulating coating 210 from affecting the housing 10 Insulation properties of the outer surface.
- the overlapping height between the second insulating film 220 and the insulating coating 210 is not limited, that is, the extension height of the overlapping section 222 in the height direction is not limited.
- the extension height of the superimposed section 222 in the height direction is 1.5 mm-6 mm.
- the extension height of the superimposed section 222 in the height direction is 3 mm to 5 mm.
- the thickness of the second insulating film 220 is 100 ⁇ m ⁇ 120 ⁇ m.
- the thickness of the second insulating film 220 is 110 ⁇ m.
- the thickness of the second insulating film 220 is within the above numerical range, it can prevent the second insulating film 220 from being too thick and increase the volume of the secondary battery, and it can also ensure a certain wear resistance of the second insulating film 220, and improve the second insulating film 220. Second, the service life of the insulating film 220 and the insulating performance of the housing 10.
- the second insulating film 220 and the first insulating film 510 are integrally provided, which can improve the assembly efficiency of the secondary battery.
- the material of the second insulating film 220 is the same as the material of the first insulating film 510, which will not be repeated here.
- the second aspect of the present application also provides a method for manufacturing a secondary battery, including:
- Step S001 Provide a housing.
- the casing may be the casing in any of the above-mentioned embodiments.
- Step S002 Dispose of the electrode assembly from the opening into the accommodating cavity.
- Step S003 Set the cover plate to the opening, and weld the cover plate and the side wall to each other.
- Step S004 Stick an insulating film outside the sidewalls, and the insulating film covers at least the non-coated area.
- step S003 that is, before the cover plate 500 and the housing 10 are welded, the operation of coating the insulating coating 210 is performed before the electrode assembly and the cover plate 500 are placed.
- the weight of the casing is relatively light, and the structure is simple, which facilitates the coating of the insulating coating 210.
- step S003 due to the existence of the non-coated area, it is possible to prevent the high temperature caused by welding from affecting the stability of the insulating coating 210.
- step S004 the insulation performance of the outer surface of the side wall 200 can be further improved, and safety accidents caused by electrification of the non-coating area can be prevented.
- step S001 includes:
- Step S011 Provide a shell base.
- the shell base has a side wall 200, a bottom wall 100, a receiving cavity 400 and an opening 300.
- Step S012 cleaning the shell matrix.
- Cleaning methods include but are not limited to: ethanol cleaning, acetone cleaning, methyl ethyl ketone cleaning, isoacetone cleaning, laser cleaning, plasma cleaning, etc. After cleaning, the surface energy of the shell substrate is greater than 36N/m.
- the outer surface of the side wall 200 of the shell substrate is divided into a coated area and a non-coated area.
- the boundary between the coated area and the non-coated area is shown by a dotted line in FIG. 6. It can be understood that the dotted line does not constitute a limitation on the structure of the shell base.
- the portion with an extension of m in the height direction is a non-coated area
- the portion with an extension of h in the height direction is a coated area
- the non-coated area is located on the side of the coated area close to the opening 300.
- Step S013 Coating the insulating coating 210 in the coating area to form the housing as described in any of the above embodiments.
- the coating area of the side wall 200 is coated with an insulating coating 210.
- the electrode assembly is placed in the housing according to step S002; then, as shown in FIG. 8, the cover plate 500 is covered at the opening 300 by step S003. Finally, the cover plate 500 and the side wall 200 are welded to each other in the non-coated area. Finally, the second insulating film 220 is attached to the non-coated area of the side wall 200 so that the second insulating film 220 covers at least part of the insulating coating 210. A first insulating film 510 is attached to the top of the cover plate 500 to form the secondary battery described in any of the above embodiments.
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Abstract
Description
Claims (22)
- 一种壳体,用于二次电池,所述壳体包括:底壁和侧壁,所述底壁和所述侧壁限定出一端具有开口的、用于容纳二次电池的电极组件的容纳腔;其中,所述侧壁的外表面具有其上涂覆有绝缘涂层的涂覆区,所述涂覆区从所述侧壁靠近所述底壁的一侧沿所述侧壁的高度方向延伸至所述侧壁靠近所述开口的一侧边缘附近,以在所述侧壁位于所述开口的边缘附近的外表面保留具有预定高度的非涂覆区。
- 根据权利要求1所述的壳体,其中,所述涂覆区的面积为所述侧壁外表面总面积的70%~85%;和/或,所述涂覆区在所述高度方向上的延伸高度为所述侧壁总高度的70%~85%。
- 根据权利要求1或2所述的壳体,其中,所述非涂覆区在所述高度方向上的延伸高度大于或等于3mm。
- 根据权利要求1-3任一项所述的壳体,其中,所述绝缘涂层包含:相对于所述绝缘涂层总重计,80-97重量%的绝缘成膜树脂,3-12重量%的助剂,和0-8重量%的颜料。
- 根据权利要求4所述的壳体,其中,所述颜料中颜料粉的粒径小于或等于25μm。
- 根据权利要求4或5所述的壳体,其中,所述颜料选自色粉;和/或,所述绝缘成膜树脂选自:环氧树脂、聚氨酯、丙烯酸类树脂、酚醛树脂、聚酯树脂及其组合;和/或,所述助剂选自:光稳定剂、热稳定剂、抗氧化剂、消泡剂、流平剂、阻燃剂及增塑剂中的至少一者。
- 根据权利要求4-6任一项所述的壳体,其中,所述绝缘成膜树脂由丙烯酸官能化预聚物和丙烯酸类单体在光引发剂的存在下光固化获得,其中,所述丙烯酸官能化预聚物选自聚酯丙烯酸酯 预聚物、环氧丙烯酸酯预聚物、聚氨酯丙烯酸酯及纯丙烯酸酯预聚物中的至少一者,所述丙烯酸类单体选自丙烯酸单烷基酯、二元醇二丙烯酸酯及三元醇三丙烯酸酯中的至少一者;或者,所述绝缘成膜树脂由环氧树脂、聚氨酯、聚酯或丙烯酸树脂与固化剂固化反应获得。
- 根据权利要求7所述的壳体,其中,所述绝缘成膜树脂由丙烯酸官能化预聚物和丙烯酸类单体在光引发剂的存在下光固化获得,所述绝缘涂层包含5-8重量%的颜料、60-80重量%的所述预聚物、10-30重量%的单体、2-10重量%的光引发剂和1-3重量%的助剂。
- 根据权利要求7所述的壳体,其中,所述绝缘成膜树脂由环氧树脂、聚氨酯、聚酯或丙烯酸树脂与固化剂固化反应获得,所述绝缘涂层包含2-3重量%的颜料、40-55重量%的主体树脂、30-50重量%的固化剂、1-15重量%的助剂。
- 根据权利要求9所述的壳体,其中,所述固化剂包括酚醛树脂和双氰胺中的至少一者。
- 根据权利要求1-10任一项所述的壳体,其中,所述绝缘涂层的厚度为80μm~160μm。
- 根据权利要求1-11任一项所述的壳体,其中,所述底壁远离所述容纳腔的外表面涂覆有所述绝缘涂层。
- 根据权利要求1-12任一项所述的壳体,其中,所述涂覆区靠近所述开口的边缘与所述侧壁靠近所述开口的边缘平行设置。
- 一种二次电池,包括:根据权利要求1-13任一项所述的壳体;电极组件,置于所述容纳腔;盖板,盖设于所述开口处;绝缘膜,至少覆盖所述非涂覆区。
- 根据权利要求14所述的二次电池,其中,所述绝缘膜在所述高度方向上包括相继分布的贴合段及叠加段,所述贴合段贴合于所述非涂覆区设置,所述叠加段由所述贴合段延伸至所述绝缘涂层的外表面。
- 根据权利要求15所述的二次电池,其中,所述叠加段在所述高度方向上的延伸高度为1.5mm~6mm。
- 根据权利要求14-16任一项所述的二次电池,其中,所述绝缘膜的厚度为100μm~120μm。
- 一种电池包,包括:箱体;多个根据权利要求14-17任一项所述的二次电池,所述二次电池容纳于所述箱体内。
- 根据权利要求18所述的电池包,其中,所述二次电池和所述箱体的内壁面之间通过粘接胶粘接。
- 一种车辆,包括根据权利要求18或19所述的电池包。
- 一种二次电池的制造方法,包括:提供一种根据权利要求1-13任一项所述的壳体;将电极组件由所述开口处置入所述容纳腔内;将盖板盖设于所述开口处,并将所述盖板和所述侧壁相互焊接连接;在所述侧壁外贴合设置绝缘膜,所述绝缘膜至少覆盖所述非涂覆区。
- 根据权利要求21所述的方法,其中,所述提供一种根据权利要求1-13任一项所述的壳体包括:提供一种壳基体;对所述壳基体进行清理;在所述涂覆区内涂覆绝缘涂层以形成权利要求1-13任一项所述的壳体。
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JP2021553389A JP7254953B2 (ja) | 2019-09-19 | 2020-07-29 | ケース、二次電池、電池パック、車両及び二次電池の製造方法 |
EP20865575.3A EP3944354A4 (en) | 2019-09-19 | 2020-07-29 | COMPARTMENT, SECONDARY BATTERY, BATTERY PACK, VEHICLE AND METHOD FOR MAKING SECONDARY BATTERY |
US17/563,077 US20220123406A1 (en) | 2019-09-19 | 2021-12-28 | Case, secondary battery, battery pack, vehicle, and method for manufacturing secondary battery |
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CN201910884725.4A CN112331963A (zh) | 2019-09-19 | 2019-09-19 | 壳体、二次电池、电池包、车辆及二次电池的制造方法 |
CN201910884725.4 | 2019-09-19 |
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US17/563,077 Continuation US20220123406A1 (en) | 2019-09-19 | 2021-12-28 | Case, secondary battery, battery pack, vehicle, and method for manufacturing secondary battery |
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CN115663359A (zh) * | 2022-09-23 | 2023-01-31 | 三一红象电池有限公司 | 一种电池制造方法及电池 |
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CN214589152U (zh) * | 2021-04-30 | 2021-11-02 | 宁德时代新能源科技股份有限公司 | 电池及用电装置 |
CN114665203A (zh) * | 2022-03-15 | 2022-06-24 | 东莞新能安科技有限公司 | 一种电池组及用电装置 |
WO2023216033A1 (zh) * | 2022-05-07 | 2023-11-16 | 宁德时代新能源科技股份有限公司 | 电池单体及其制造方法、电池和用电装置 |
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