WO2021042684A1 - 用于调整铰链槽加工位置的控制装置 - Google Patents

用于调整铰链槽加工位置的控制装置 Download PDF

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Publication number
WO2021042684A1
WO2021042684A1 PCT/CN2020/077230 CN2020077230W WO2021042684A1 WO 2021042684 A1 WO2021042684 A1 WO 2021042684A1 CN 2020077230 W CN2020077230 W CN 2020077230W WO 2021042684 A1 WO2021042684 A1 WO 2021042684A1
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WO
WIPO (PCT)
Prior art keywords
hinge groove
groove processing
hinge
processing mechanism
guide
Prior art date
Application number
PCT/CN2020/077230
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English (en)
French (fr)
Inventor
姚遥
张海建
许亚东
黄海涛
刘送永
江红祥
艾美琴
Original Assignee
南通跃通数控设备股份有限公司
中国矿业大学
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Application filed by 南通跃通数控设备股份有限公司, 中国矿业大学 filed Critical 南通跃通数控设备股份有限公司
Priority to RU2020142029A priority Critical patent/RU2755785C1/ru
Priority to DE112020000058.3T priority patent/DE112020000058T5/de
Publication of WO2021042684A1 publication Critical patent/WO2021042684A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F5/00Slotted or mortised work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F5/00Slotted or mortised work
    • B27F5/02Slotting or mortising machines tools therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27GACCESSORY MACHINES OR APPARATUS FOR WORKING WOOD OR SIMILAR MATERIALS; TOOLS FOR WORKING WOOD OR SIMILAR MATERIALS; SAFETY DEVICES FOR WOOD WORKING MACHINES OR TOOLS
    • B27G23/00Gauging means specially designed for adjusting of tools or guides, e.g. adjusting cutting blades in cutter blocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B27WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27FDOVETAILED WORK; TENONS; SLOTTING MACHINES FOR WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES
    • B27F1/00Dovetailed work; Tenons; Making tongues or grooves; Groove- and- tongue jointed work; Finger- joints
    • B27F1/08Making dovetails, tongues, or tenons, of definite limited length

Definitions

  • the invention relates to a door leaf lock reaming slot processing machine, in particular to a control device for adjusting the processing position of the hinge slot.
  • Door lock reaming slot processing machine is a very important equipment in woodworking machinery.
  • Door lock reaming slot processing machine is mainly used to process wooden doors, door frames, window frames, window slots, door locks, door lock steps, door lock hinges One-time completion; used for milling and drilling slot forming of wooden door plane and side keyhole shape, and also for slotting and drilling of wooden furniture; convenient and accurate control of door lock slot and hinge processing and production requirements.
  • the prior art door lock reaming groove processing machine is usually provided with multiple hinge groove processing tools, and the workpiece to be processed is processed with multiple hinges at the same time Groove to reduce processing time.
  • the multiple hinge groove processing tools on the door leaf lock reaming groove processing machine in the prior art are set on the machine table through a guide mechanism. Because different customers have different requirements for the distance between the multiple hinge grooves, in the specific processing, usually First fix a hinge groove processing tool, and then manually push the remaining hinge groove processing tools to slide along the guide mechanism, and measure the distance between two adjacent hinge groove processing tools with a ruler, and determine the processing positions of multiple hinge grooves, leading to work The efficiency is low, the labor intensity of the workers is high, and the processing precision is low.
  • the embodiment of the present invention provides a control device for adjusting the processing position of the hinge groove.
  • the specific technical solutions are as follows:
  • a control device for adjusting the processing position of a hinge groove wherein the control device for adjusting the processing position of the hinge groove includes:
  • the main body of the door lock reaming slot processing machine with a machine
  • the transmission mechanism is set on the machine table
  • the first hinge groove processing mechanism is arranged at one end of the plurality of guide mechanisms and is connected to the transmission mechanism.
  • the first hinge groove processing mechanism can be driven by the transmission mechanism and slide along the length of the plurality of guide mechanisms to adjust the processing position ;
  • the second hinge groove processing mechanism is arranged on the plurality of guide mechanisms and is adjacent to the first hinge groove processing mechanism.
  • the second hinge groove processing mechanism can slide along the length direction of the plurality of guide mechanisms.
  • the second hinge groove processing mechanism There is also a locking mechanism for locking the second hinge groove processing mechanism and fixing the position relative to the guiding mechanism;
  • the connecting mechanism is arranged on the first hinge groove processing mechanism and the second hinge groove processing mechanism.
  • the connecting mechanism is used to connect the first hinge groove processing mechanism and the second hinge groove processing mechanism.
  • the transmission mechanism is connected through the first hinge groove processing mechanism and The mechanism drives the second hinge groove processing mechanism to slide along the length of the multiple guide mechanisms to adjust its processing position, and when the second hinge groove processing mechanism adjusts its processing position, the locking mechanism locks the second hinge groove processing mechanism Tightly fix, the connection mechanism is disconnected, the first hinge groove processing mechanism is separated from the second hinge groove processing mechanism, and the transmission mechanism drives the first hinge groove processing mechanism to slide along the length direction of the plurality of guide mechanisms to adjust the processing position.
  • it further includes one or more other hinge groove processing mechanisms, and the other hinge groove processing mechanisms are arranged on the machine table through a plurality of guide mechanisms.
  • the plurality of guide mechanisms are two cylindrical guide rails, and the two cylindrical guide rails are arranged in parallel on the machine table.
  • the transmission mechanism further includes:
  • the servo motor is arranged on the machine table and located at the end of the other end of the plurality of guiding mechanisms;
  • the driving screw is arranged in parallel with a plurality of guiding mechanisms. One end of the driving screw is connected with the servo motor. The screw pair of the driving screw is connected with the second hinge groove processing mechanism. The servo motor rotates by driving the driving screw and drives the first The two hinge groove processing mechanism slides along the length direction of the plurality of guide mechanisms.
  • first hinge groove processing mechanism and the second hinge groove processing mechanism further respectively include:
  • a base which is arranged on a plurality of guide mechanisms and can slide along the length direction of the plurality of guide mechanisms;
  • a hinge motor arranged on the base
  • a hinge processing tool is connected with the hinge motor, and the hinge processing tool is driven by the hinge motor to process the hinge groove.
  • the first hinge groove processing mechanism and the second hinge groove processing mechanism further include:
  • a plurality of guide shafts are arranged on the base perpendicular to the plurality of guide mechanisms
  • a sliding block arranged on a plurality of guide shafts and slidable along the length direction of the plurality of guiding shafts, and a hinge motor is arranged on the sliding block;
  • a driving cylinder is arranged on the base and connected with the sliding block.
  • the driving cylinder moves along the length direction of the multiple guide shafts by driving the sliding block, and drives the hinge motor to move along the length direction of the multiple guide shafts to adjust the hinge The machining position of the machining tool.
  • connection mechanism further includes:
  • a connecting shaft arranged on the first hinge groove processing mechanism and located on the side facing the second hinge groove processing mechanism;
  • a locking unit is provided on the second hinge groove processing mechanism corresponding to the connecting shaft, and the first hinge groove processing mechanism is connected to the second hinge groove processing mechanism by inserting the connecting shaft into the locking unit.
  • the locking unit further includes:
  • a locking cylinder seat arranged on the second hinge groove processing mechanism, the locking cylinder seat having a locking hole corresponding to the connecting shaft;
  • a first locking cylinder is arranged on the second hinge groove processing mechanism corresponding to the locking cylinder seat, and the first locking cylinder is used for locking and fixing the connecting shaft in the locking hole.
  • the locking unit further includes an induction switch, which is arranged on the first hinge groove processing mechanism and is locked with the first hinge groove.
  • the cylinder is electrically connected.
  • the sensor switch is used to sense whether the connecting shaft is inserted into the locking hole. When the sensor switch detects that the connecting shaft is inserted into the locking hole, it sends a signal to control the first locking cylinder to lock the connecting shaft. In the locking hole.
  • the locking mechanism further includes:
  • the clamping fixing seat is fixedly connected with the second hinge groove processing mechanism, and the clamping fixing seat is also provided with a plurality of clamping guide shafts;
  • the first clamping V-shaped block is arranged on the plurality of clamping guide shafts and is located on one side of one of the plurality of guide mechanisms;
  • the second clamping V-shaped block is arranged on the plurality of clamping guide shafts and is located on the other side of one of the guide mechanisms;
  • the second locking cylinder is arranged on the second clamping V-shaped block and connected with the first clamping V-shaped block.
  • the second locking cylinder can drive the first clamping V-shaped block and the second clamping V-shaped block Moving toward each other, the second hinge groove processing mechanism clamps one of the guide mechanisms through the first clamping V-shaped block and the second clamping V-shaped block moving toward each other, and is locked and fixed to a plurality of guiding mechanisms.
  • the present invention has the following advantages:
  • the first hinge groove processing mechanism of the present invention can be driven by the transmission mechanism to adjust its processing position, and the second hinge groove processing mechanism can be driven by the transmission mechanism to adjust the processing position under the drive of the first hinge groove processing mechanism.
  • the entire adjustment process Controlled by numerical control it has the advantages of fast adjustment speed, high processing accuracy, and low labor intensity of workers.
  • Fig. 1 is a schematic structural diagram of a control device for adjusting the processing position of a hinge groove according to an embodiment of the present invention.
  • FIGS. 2 and 3 are partial structural diagrams of the control device for adjusting the processing position of the hinge groove according to an embodiment of the present invention.
  • FIG. 4 is a schematic diagram of adjusting the processing position of the second hinge groove processing mechanism according to an embodiment of the present invention.
  • Fig. 5 is a schematic diagram of adjusting the processing position of the first hinge groove processing mechanism according to an embodiment of the present invention.
  • FIG. 1 shows a schematic structural diagram of a control device 1 for adjusting the processing position of a hinge groove according to an embodiment of the present invention.
  • the control device 1 for adjusting the processing position of the hinge groove includes a door leaf lock reaming groove processing machine body 2, a plurality of guide mechanisms 3, a transmission mechanism 4, a first hinge groove processing mechanism 6, a second hinge groove processing mechanism 7 and a connecting mechanism 8. Among them:
  • the main body 2 of the door leaf lock reaming slot processing machine has a machine table 21, which is mainly used to provide rigid support for each mechanism in this embodiment.
  • a machine table 21 which is mainly used to provide rigid support for each mechanism in this embodiment.
  • a plurality of guide mechanisms 3 are arranged in parallel on the machine table 21.
  • the arrangement can be that two brackets (not shown in the figure) are arranged on the machine table 21, and the two ends of the plurality of guide mechanisms 3 are respectively arranged on the machine table 21. Set on two supports or pass through two supports to be set on the machine table 21 through the two supports. But it is not limited to this.
  • the multiple guiding mechanisms 3 disclosed in this embodiment are two cylindrical guide rails, and the two cylindrical guide rails are arranged in parallel on the machine table, but it is not limited to this.
  • the transmission mechanism 4 is arranged on the machine table 21. Please refer to FIGS. 2 and 3, which are partial structural diagrams of the control device 1 for adjusting the processing position of the hinge groove according to an embodiment of the present invention.
  • the transmission mechanism 4 disclosed in this embodiment further includes a servo motor 41 and a transmission screw 42.
  • the servo motor 41 is arranged on the machine table 21 and located at the other end of the plurality of guide mechanisms 3.
  • the servo motor 41 disclosed in this embodiment is set on the machine table 21 through a motor mounting seat 43, and the arrangement is that the motor mounting seat 43 is provided on the machine table 21 and is located at the end of the other end of the plurality of guide mechanisms 3
  • the servo motor 41 is arranged on the motor mounting seat 43, but it is not limited to this.
  • the driving screw 42 is arranged in parallel with the plurality of guide mechanisms 3, and one end of the driving screw 42 is connected with the servo motor 41. Please refer to FIGS. 2 and 3 again.
  • the transmission mechanism 4 disclosed in this embodiment further includes a screw mounting seat 44.
  • the screw mounting seat 44 is arranged on the machine table 21 and located between the plurality of guide mechanisms 3.
  • the screw mounting seat 44 is pivotally connected to the other end of the drive screw 42, but is not limited to this.
  • the first hinge groove processing mechanism 6 is arranged at the other end of the plurality of guide mechanisms 3 and is connected to the transmission mechanism 4.
  • the first hinge groove processing mechanism 6 can be driven by the transmission mechanism 4 while moving along
  • the multiple guiding mechanisms 3 slide in the length direction to adjust their processing positions, realize numerical control control, and automatically adjust the processing position of the first hinge groove processing mechanism 6.
  • the first hinge groove processing mechanism 6 disclosed in this embodiment is connected to the screw pair of the transmission screw 42.
  • the servo motor 41 rotates by driving the transmission screw 42 to drive the first hinge groove processing mechanism 6 along a plurality of guide mechanisms. 3 slides in the length direction to adjust the processing position of the first hinge groove processing mechanism 6.
  • the second hinge groove processing mechanism 7 is arranged on the multiple guide mechanisms 3 and is adjacent to the first hinge groove processing mechanism 6.
  • the second hinge groove processing mechanism 7 can follow the multiple guide mechanisms. 3 sliding in the length direction, the second hinge groove processing mechanism 7 is also provided with a locking mechanism 9 for locking and fixing the second hinge groove processing mechanism 7 to the plurality of guide mechanisms 3.
  • the locking mechanism 9 disclosed in this embodiment further includes a clamping fixing seat 91, a first clamping V-shaped block 92, a second clamping V-shaped block 93, and a second locking cylinder 94.
  • the fixing base 91 is fixedly connected to the second hinge groove processing mechanism 7.
  • the clamping fixing base 91 is also provided with a plurality of clamping guide shafts 95, and the first clamping V-shaped block 92 is arranged on the plurality of clamping guide shafts 95, and It is located on one side of the guide mechanism 3 among the plurality of guide mechanisms 3.
  • the second clamping V-shaped block 93 is arranged on the plurality of clamping guide shafts 95, and is located on the other side of one of the guide mechanisms 3, and the second locking cylinder 94 is arranged on the second clamping V-shaped block 93, and Connected with the first clamping V-shaped block 92, the second locking cylinder 94 can drive the first clamping V-shaped block 92 and the second clamping V-shaped block 93 to move toward each other, and then clamped to the guide mechanism 3, the second hinge
  • the groove processing mechanism 7 clamps one of the guide mechanisms 3 by moving the first clamping V-shaped block 92 and the second clamping V-shaped block 93 toward each other, and is locked and fixed to a plurality of guiding mechanisms 3, but this is not the case. limit.
  • control device 1 for adjusting the processing position of the hinge groove further includes one or more other hinge groove processing mechanisms 5, and the other hinge groove processing mechanisms 5 are arranged on the machine table 21 through a plurality of guide mechanisms 3,
  • the setting position of the other hinge groove processing mechanism 5 corresponds to the processing position of the hinge groove at one end of the workpiece 10 (such as a door leaf), and it does not need to be adjusted and moved after adjustment, but it is not used as such. limit.
  • the first hinge groove processing mechanism 6 and the second hinge groove processing mechanism 7 further include a base 51, a hinge motor 52, and a hinge processing tool 53, respectively.
  • the base 51 The hinge motor 52 is arranged on the base 51, which is driven by the base 51 to slide along the length direction of the plurality of guide mechanisms 3, and can be slid along the length direction of the plurality of guide mechanisms 3 , And adjust its processing position, the hinge processing tool 53 is connected with the hinge motor 52, and the hinge processing tool 53 is driven by the hinge motor 52 to process the hinge groove, but it is not limited to this.
  • the first hinge groove processing mechanism 6 and the second hinge groove processing mechanism 7 further include a plurality of guide shafts 54, a sliding block 55, and a driving air cylinder 56, respectively.
  • the shaft 54 and the plurality of guide mechanisms 3 are perpendicularly arranged on the base 51.
  • the number of the plurality of guide shafts 54 disclosed in this embodiment is two, but it is not limited thereto.
  • the sliding block 55 is arranged on the plurality of guide shafts 54 and can slide along the length direction of the plurality of guide shafts 54.
  • the hinge motor 52 is arranged on the sliding block 55, and the driving cylinder 56 is arranged on the base 51 and is connected with the sliding block.
  • the drive cylinder 56 moves along the length direction of the multiple guide shafts 54 through the drive slider 55, and drives the hinge motor 52 to move along the length direction of the multiple guide shafts 54 to adjust the processing position of the hinge processing tool 53, but Not limited to this.
  • the connecting mechanism 8 is provided on the first hinge groove processing mechanism 6 and the second hinge groove processing mechanism 7, and the connecting mechanism 8 is used for connecting the second hinge groove processing mechanism 7 and the first hinge groove processing mechanism 6.
  • the connecting mechanism 8 disclosed in this embodiment further includes a connecting shaft 81 and a locking unit 82.
  • the connecting shaft 81 is disposed on the first hinge groove processing mechanism 6 and is located toward the second hinge groove processing mechanism.
  • the locking unit 82 and the connecting shaft 81 are correspondingly arranged on the second hinge groove processing mechanism 7.
  • the first hinge groove processing mechanism 6 is connected to the second hinge groove processing mechanism 7 through the connecting shaft 81 being inserted into the locking unit 82, But it is not limited to this.
  • the locking unit 82 further disclosed in this embodiment further includes a locking cylinder block 821 and a first locking cylinder 822.
  • the locking cylinder block 821 is arranged on the second hinge groove processing mechanism 7, and the locking cylinder block 821 has A locking hole 823 corresponding to the connecting shaft 81, a first locking cylinder 822 and a locking cylinder base 821 are correspondingly arranged on the second hinge groove processing mechanism 7, and the first locking cylinder 822 is used to lock the connecting shaft 81 It is fixed in the locking hole 823, but it is not limited to this.
  • the locking unit 82 further includes an induction switch 824.
  • the induction switch 824 is arranged on the first hinge groove processing mechanism 6 and is electrically connected to the first locking cylinder 822. Connected, the sensor switch 824 is used to sense whether the connecting shaft 81 is inserted into the locking hole 823. When the sensor switch 824 senses that the connecting shaft 81 is inserted into the locking hole 823, it sends a signal to control the first locking cylinder 822 to connect The shaft 81 is locked and fixed in the locking hole 823 to realize automatic control, but it is not limited to this.
  • the other hinge groove processing mechanism 5 is usually a bottom fixed hinge mechanism, which usually does not need to be adjusted and moved after the adjustment is completed.
  • the first hinge The groove processing mechanism 6 and the second hinge groove processing mechanism 7 are movable hinge mechanisms, and their processing positions are adjusted as the length of the workpiece 10 (for example, a door leaf) to be processed changes.
  • FIG. 4 shows a schematic diagram of adjusting the processing position of the second hinge groove processing mechanism 7 according to an embodiment of the present invention.
  • the transmission mechanism 4 drives the first hinge groove processing mechanism 6 to move along the length direction of the plurality of guide mechanisms 3, so that the first hinge groove processing mechanism 6 and the second hinge groove processing mechanism 7 are connected by the connecting mechanism 8. , Thereby driving the second hinge groove processing mechanism 7 to slide along the length direction of the plurality of guide mechanisms 3 to adjust its processing position.
  • FIG. 5 shows a schematic diagram of adjusting the processing position of the first hinge groove processing mechanism 6 according to an embodiment of the present invention.
  • the locking mechanism 9 locks and fixes the second hinge groove processing mechanism 7 to the plurality of guide mechanisms 3
  • the connecting mechanism 8 is disconnected
  • the second hinge groove processing mechanism 7 Separate from the first hinge groove processing mechanism 6, the transmission mechanism 4 alone drives the first hinge groove processing mechanism 6 to slide along the length of the plurality of guide mechanisms 3, adjusts its processing position, and realizes automatic adjustment of the first hinge groove processing mechanism 6 And the processing position of the second hinge groove processing mechanism 7.

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  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Forests & Forestry (AREA)
  • Re-Forming, After-Treatment, Cutting And Transporting Of Glass Products (AREA)
  • Drilling And Boring (AREA)
  • Sewing Machines And Sewing (AREA)
  • Milling, Broaching, Filing, Reaming, And Others (AREA)
  • Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)

Abstract

一种用于调整铰链槽加工位置的控制装置,包括:门扇锁铰孔槽加工机本体(2),具有一机台;多个导向机构(3),平行设置于机台上;传动机构(4),设置于机台上;第一铰链槽加工机构(6),设置于多个导向机构(3)的一端,并与传动机构(4)连接,第一铰链槽加工机构(6)可通过传动机构(4)驱动,而沿着多个导向机构(3)的长度方向滑动,调整其加工位置;第二铰链槽加工机构(7),设置于多个导向机构(3)上,并与第一铰链槽加工机构(6)相邻,第二铰链槽加工机构(7)可沿着多个导向机构(3)的长度方向滑动,第二铰链槽加工机构(7)上还设置有一锁紧机构(9),用于将第二铰链槽加工机构(7)锁紧,相对于导向机构(3)的位置固定。控制装置的整个调整过程由数控控制,具有调整速度快,加工精度高,工人劳动强度低的优点。

Description

用于调整铰链槽加工位置的控制装置 技术领域
本发明涉及一种门扇锁铰孔槽加工机,特别是涉及一种用于调整铰链槽加工位置的控制装置。
背景技术
门扇锁铰孔槽加工机是木工机械中非常重要的一种设备,门扇锁铰孔槽加工机主要用于加工木质门,门框,窗框,窗扇槽,门锁,门锁台阶,门锁铰链一次性完成;用于木质门平面,侧面锁孔形状的铣钻槽孔成型,也可用于木制家具开槽钻孔;方便、精准地控制门锁槽、铰链加工制作要求。
由于待加工件上通常需要设置多个铰链槽,例如门扇,为了增加加工效率,现有技术的门扇锁铰孔槽加工机上通常设置多个铰链槽加工刀具,同时对待加工件进行加工多个铰链槽,以减少加工时间。
在实现本发明的过程中,发明人发现现有技术至少存在以下问题:
现有技术的门扇锁铰孔槽加工机上的多个铰链槽加工刀具是通过导向机构设置于机台上的,由于不同客户对于多个铰链槽之间的距离要求不同,在具体加工时,通常是先固定一个铰链槽加工刀具,然后人工推动其余铰链槽加工刀具沿着导向机构滑动,并通过尺子测量相邻二个铰链槽加工刀具的距离,而确定多个铰链槽的加工位置,导致工作效率低,工人劳动强度大,加工精度低。
发明内容
为解决上述现有技术中存在的技术问题,本发明实施例提供了一种用于调整铰链槽加工位置的控制装置。具体的技术方案如下:
第一方面,提供一种用于调整铰链槽加工位置的控制装置,其中用于调整铰链槽加工位置的控制装置包括:
门扇锁铰孔槽加工机本体,具有一机台;
多个导向机构,平行设置于机台上;
传动机构,设置于机台上;
第一铰链槽加工机构,设置于多个导向机构的一端,并与传动机构连接,第一铰链槽加工机构可通过传动机构驱动,而沿着多个导向机构的长度方向滑动,调整其加工位置;
第二铰链槽加工机构,设置于多个导向机构上,并与第一铰链槽加工机构相邻,第二铰链槽加工机构可沿着多个导向机构的长度方向滑动,第二铰链槽加工机构上还设置有一锁紧机构,用于将第二铰链槽加工机构锁紧,相对于导向机构的位置固定;以及
连接机构,设置于第一铰链槽加工机构与第二铰链槽加工机构上,连接机构用于第一铰链槽加工机构与第二铰链槽加工机构连接,传动机构通过第一铰链槽加工机构及连接机构带动第二铰链槽加工机构沿着多个导向机构的长度方向滑动,而调整其加工位置,并且当第二铰链槽加工机构调整其加工位置后,锁紧机构将第二铰链槽加工机构锁紧固 定,连接机构断开,第一铰链槽加工机构与第二铰链槽加工机构分离,传动机构驱动第一铰链槽加工机构沿着多个导向机构的长度方向滑动,调整其加工位置。
在第一方面的第一种可能实现方式中,还包括一个或多个其他铰链槽加工机构,其他铰链槽加工机构通过多个导向机构设置于机台上。
在第一方面的第二种可能实现方式中,多个导向机构为二个圆柱形导轨,二个圆柱形导轨平行设置于机台上。
在第一方面的第二种可能实现方式中,传动机构还包括:
伺服电机,设置于机台上,并位于多个导向机构的另一端的端部;以及
传动丝杆,与多个导向机构平行设置,传动丝杆的一端与伺服电机连接,传动丝杆的丝杆副与第二铰链槽加工机构连接,伺服电机通过驱动传动丝杆转动,而驱动第二铰链槽加工机构沿着多个导向机构的长度方向滑动。
在第一方面的第四种可能实现方式中,第一铰链槽加工机构及第二铰链槽加工机构还分别包括:
一基座,设置于多个导向机构上,并可沿着多个导向机构的长度方向滑动;
一铰链电机,设置于基座上;以及
一铰链加工刀具,与铰链电机连接,铰链加工刀具通过铰链电机驱动而加工铰链槽。
结合第一方面的第四种可能实现方式,在第一方面的第五种可能实现方式中,第一铰链槽加工机构及第二铰链槽加工机构还分别包括:
多个导向轴,与多个导向机构垂直设置于基座上;
一滑块,设置于多个导向轴上,并可沿着多个导向轴的长度方向滑动,铰链电机设置于滑块上;以及
一驱动气缸,设置于基座上,并与滑块连接,驱动气缸通过驱动滑块沿着多个导向轴的长度方向移动,而带动铰链电机沿着多个导向轴的长度方向移动,调节铰链加工刀具的加工位置。
在第一方面的第六种可能实现方式中,连接机构还包括:
一连接轴,设置于第一铰链槽加工机构上,并位于朝向第二铰链槽加工机构侧;以及
一锁紧单元,与连接轴对应设置于第二铰链槽加工机构上,第一铰链槽加工机构通过连接轴插入锁紧单元而与第二铰链槽加工机构连接。
结合第一方面的第六种可能实现方式,在第一方面的第七种可能实现方式中,锁紧单元还包括:
一锁紧气缸座,设置于第二铰链槽加工机构上,锁紧气缸座上具有一与连接轴对应的锁紧孔;以及
一第一锁紧气缸,与锁紧气缸座对应设置于第二铰链槽加工机构上,第一锁紧气缸用于将连接轴锁紧固定于锁紧孔内。
结合第一方面的第七种可能实现方式,在第一方面的第八种可能实现方式中,锁紧单元还包括一感应开关,设置于第一铰链槽加工机构上,并与第一锁紧气缸电性连接,感应开关用于感测连接轴是否插入到锁紧孔,当感应开关感测到连接轴插入到锁紧孔,发送 一讯号,控制第一锁紧气缸将连接轴锁紧固定于锁紧孔内。
在第一方面的第九种可能实现方式中,锁紧机构还包括:
夹紧固定座,与第二铰链槽加工机构固定连接,夹紧固定座上还具有多个夹紧导向轴;
第一夹紧V型块,设置于多个夹紧导向轴上,并位于多个导向机构中的其中一个导向机构的一侧;
第二夹紧V型块,设置于多个夹紧导向轴上,并位于其中一个导向机构的另一侧;以及
第二锁紧气缸,设置于第二夹紧V型块上,并与第一夹紧V型块连接,第二锁紧气缸可带动第一夹紧V型块及第二夹紧V型块相向移动,第二铰链槽加工机构通过第一夹紧V型块及第二夹紧V型块相向移动而夹紧其中一个导向机构,锁紧固定于多个导向机构上。
本发明与现有技术相比具有的优点有:
本发明的第一铰链槽加工机构可以通过传动机构驱动而调整其加工位置,第二铰链槽加工机构可以通过传动机构驱动,在第一铰链槽加工机构的带动下进行调整加工位置,整个调整过程由数控控制,具有调整速度快,加工精度高,工人劳动强度低的优点。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本发明一实施例的用于调整铰链槽加工位置的控制装置的结构示意图。
图2、3是本发明一实施例的用于调整铰链槽加工位置的控制装置的部分结构示意图。
图4是本发明一实施例的调整第二铰链槽加工机构加工位置时的示意图。
图5是本发明一实施例的调整第一铰链槽加工机构加工位置时的示意图。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚,下面将结合附图对本发明实施方式作进一步地详细描述。
本发明的一实施例中,请参考图1,其示出了本发明一实施例的用于调整铰链槽加工位置的控制装置1的结构示意图。用于调整铰链槽加工位置的控制装置1包括门扇锁铰孔槽加工机本体2、多个导向机构3、传动机构4、第一铰链槽加工机构6、第二铰链槽加工机构7和连接机构8,其中:
门扇锁铰孔槽加工机本体2具有一机台21,机台21主要是用于为本实施例中的各机构提供刚性支撑。在本实施例中对于门扇锁铰孔槽加工机本体2的结构的选择可以没有特殊要求,参照本领域技术人员的常规选择即可。
请再次参考图1,多个导向机构3平行设置于机台21上,其设置方式可以是于机台21上设置二个支架(图中未示出),多个导向机构3的两端分别设置于二个支架上或穿过二 个支架,以通过该二个支架设置于机台21上。但并不以此为限。本实施例公开的多个导向机构3为二个圆柱形导轨,二个圆柱形导轨平行设置于所述机台上,但并不以此为限。
传动机构4设置于机台21上。请参考图2、3,其分别本发明一实施例的用于调整铰链槽加工位置的控制装置1的部分结构示意图,本实施例公开的传动机构4还包括伺服电机41和传动丝杆42,伺服电机41设置于机台21上,并位于多个导向机构3的另一端的端部。本实施例公开的伺服电机41是通过电机安装座43设置于机台21上,其设置方式为,电机安装座43设置于机台21上,并位于多个导向机构3的另一端的端部,伺服电机41设置于电机安装座43上,但并不以此为限。传动丝杆42与多个导向机构3平行设置,传动丝杆42的一端与伺服电机41连接。请再次参考图2、3,本实施例公开的传动机构4还包括一丝杆安装座44,丝杆安装座44设置于机台21上,并位于多个导向机构3之间,丝杆安装座44与传动丝杆42的另一端枢接,但并不以此为限。
请再次参考图1-3,第一铰链槽加工机构6设置于多个导向机构3的另一端,并与传动机构4连接,第一铰链槽加工机构6可通过传动机构4驱动,而沿着多个导向机构3的长度方向滑动,调整其加工位置,实现数控控制,自动调整第一铰链槽加工机构6的加工位置。本实施例公开的第一铰链槽加工机构6是与传动丝杆42的丝杆副连接,伺服电机41通过驱动传动丝杆42转动,而驱动第一铰链槽加工机构6沿着多个导向机构3的长度方向滑动,进而调整第一铰链槽加工机构6的加工位置。
请再次参考图1-3,第二铰链槽加工机构7设置于多个导向机构3上,并与第一铰链槽加工机构6相邻,第二铰链槽加工机构7可沿着多个导向机构3的长度方向滑动,第二铰链槽加工机构7上还设置有一锁紧机构9,用于将第二铰链槽加工机构7锁紧固定于多个导向机构3上。请再次参考图3,本实施例公开的锁紧机构9还包括夹紧固定座91、第一夹紧V型块92、第二夹紧V型块93和第二锁紧气缸94,夹紧固定座91与第二铰链槽加工机构7固定连接,夹紧固定座91上还具有多个夹紧导向轴95,第一夹紧V型块92设置于多个夹紧导向轴95上,并位于多个导向机构3中的其中一个导向机构3的一侧。
第二夹紧V型块93设置于多个夹紧导向轴95上,并位于其中一个导向机构3的另一侧,第二锁紧气缸94设置于第二夹紧V型块93上,并与第一夹紧V型块92连接,第二锁紧气缸94可带动第一夹紧V型块92及第二夹紧V型块93相向移动,而夹紧于导向机构3,第二铰链槽加工机构7通过第一夹紧V型块92及第二夹紧V型块93相向移动而夹紧其中一个导向机构3,锁紧固定于多个导向机构3上,但并不以此为限。
在一优选实施例中,用于调整铰链槽加工位置的控制装置1还包括一个或多个其他铰链槽加工机构5,其他铰链槽加工机构5通过多个导向机构3设置于机台21上,通常的,其他铰链槽加工机构5的设置位置与待加工件10(例如门扇)的一端部的铰链槽的加工位置相对应,其在调整好后无需再进行调整移动,但并不以此为限。
在一优选实施例中,请再次参考图2,第一铰链槽加工机构6及第二铰链槽加工机构7还分别包括一基座51、一铰链电机52和一铰链加工刀具53,基座51设置于多个导向机构3上,并可沿着多个导向机构3的长度方向滑动,铰链电机52设置于基座51上,通过基座51带动其沿着多个导向机构3的长度方向滑动,而调整其加工位置,铰链加工刀具53与铰链电机52连接,铰链加工刀具53通过铰链电机52驱动而加工铰链槽,但并不以此为限。
在一优选实施例中,请再次参考图2,第一铰链槽加工机构6及第二铰链槽加工机 构7还分别包括多个导向轴54、一滑块55和一驱动气缸56,多个导向轴54与多个导向机构3垂直设置于基座51上,本实施例公开的多个导向轴54的数量为二个,但并不以此为限。滑块55设置于多个导向轴54上,并可沿着多个导向轴54的长度方向滑动,铰链电机52设置于滑块55上,驱动气缸56设置于基座51上,并与滑块55连接,驱动气缸56通过驱动滑块55沿着多个导向轴54的长度方向移动,而带动铰链电机52沿着多个导向轴54的长度方向移动,调节铰链加工刀具53的加工位置,但并不以此为限。
连接机构8设置于第一铰链槽加工机构6与第二铰链槽加工机构7上,连接机构8用于第二铰链槽加工机构7与第一铰链槽加工机构6连接。请再次参考图2,本实施例公开的连接机构8还包括一连接轴81和一锁紧单元82,连接轴81设置于第一铰链槽加工机构6上,并位于朝向第二铰链槽加工机构7侧,锁紧单元82与连接轴81对应设置于第二铰链槽加工机构7上,第一铰链槽加工机构6通过连接轴81插入锁紧单元82而与第二铰链槽加工机构7连接,但并不以此为限。本实施例进一步公开的锁紧单元82还包括一锁紧气缸座821和一第一锁紧气缸822,锁紧气缸座821设置于第二铰链槽加工机构7上,锁紧气缸座821上具有一与连接轴81对应的锁紧孔823,第一锁紧气缸822与锁紧气缸座821对应设置于第二铰链槽加工机构7上,第一锁紧气缸822用于将连接轴81锁紧固定于锁紧孔823内,但并不以此为限。
在一优选实施例中,请再次参考图2、3,锁紧单元82还包括一感应开关824,感应开关824设置于第一铰链槽加工机构6上,并与第一锁紧气缸822电性连接,感应开关824用于感测连接轴81是否插入到锁紧孔823,当感应开关824感测到连接轴81插入到锁紧孔823,发送一讯号,控制第一锁紧气缸822将连接轴81锁紧固定于锁紧孔823内,以实现自动全自动控制,但并不以此为限。
本实施例的用于调整铰链槽加工位置的控制装置1在加工铰链槽时,其他铰链槽加工机构5通常为底部固定式铰链机构,其在调整好后通常无需再进行调整移动,第一铰链槽加工机构6和第二铰链槽加工机构7为移动式铰链机构,随着待加工件10(例如门扇)的长短变化而调整其加工位置。请参考图4,其示出了本发明一实施例的调整第二铰链槽加工机构7加工位置时的示意图。在调整加工位置时,传动机构4驱动第一铰链槽加工机构6沿着多个导向机构3的长度方向移动,使第一铰链槽加工机构6与第二铰链槽加工机构7通过连接机构8连接,进而带动第二铰链槽加工机构7沿着多个导向机构3的长度方向滑动,而调整其加工位置。
请参考图5,其示出了本发明一实施例的调整第一铰链槽加工机构6加工位置时的示意图。当第二铰链槽加工机构7调整其加工位置后,锁紧机构9将第二铰链槽加工机构7锁紧固定于多个导向机构3上,连接机构8断开,第二铰链槽加工机构7与第一铰链槽加工机构6分离,传动机构4单独驱动第一铰链槽加工机构6沿着多个导向机构3的长度方向滑动,调整其加工位置,进而实现自动调整第一铰链槽加工机构6及第二铰链槽加工机构7的加工位置。
上述说明示出并描述了本发明的若干优选实施方式,但如前,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施方式的排除,而可用于各种其他组合、修改和环境,并能够在本文发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。

Claims (10)

  1. 一种用于调整铰链槽加工位置的控制装置,其特征在于,所述用于调整铰链槽加工位置的控制装置包括:
    门扇锁铰孔槽加工机本体,具有一机台;
    多个导向机构,平行设置于所述机台上;
    传动机构,设置于所述机台上;
    第一铰链槽加工机构,设置于所述多个导向机构的一端,并与所述传动机构连接,所述第一铰链槽加工机构可通过所述传动机构驱动,而沿着所述多个导向机构的长度方向滑动,调整其加工位置;
    第二铰链槽加工机构,设置于所述多个导向机构上,并与所述第一铰链槽加工机构相邻,所述第二铰链槽加工机构可沿着所述多个导向机构的长度方向滑动,所述第二铰链槽加工机构上还设置有一锁紧机构,用于将所述第二铰链槽加工机构锁紧,相对于所述导向机构的位置固定;以及
    连接机构,设置于所述第一铰链槽加工机构与所述第二铰链槽加工机构上,所述连接机构用于所述第一铰链槽加工机构与所述第二铰链槽加工机构连接,所述传动机构通过所述第一铰链槽加工机构及所述连接机构带动所述第二铰链槽加工机构沿着所述多个导向机构的长度方向滑动,而调整其加工位置,并且当所述第二铰链槽加工机构调整其加工位置后,所述锁紧机构将所述第二铰链槽加工机构锁紧固定,所述连接机构断开,所述第一铰链槽加工机构与所述第二铰链槽加工机构分离,所述传动机构驱动所述第一铰链槽加工机构沿着所述多个导向机构的长度方向滑动,调整其加工位置。
  2. 根据权利要求1所述的用于调整铰链槽加工位置的控制装置,其特征在于,还包括一个或多个其他铰链槽加工机构,所述其他铰链槽加工机构通过所述多个导向机构设置于所述机台上。
  3. 根据权利要求1所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述多个导向机构为二个圆柱形导轨,所述二个圆柱形导轨平行设置于所述机台上。
  4. 根据权利要求1所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述传动机构还包括:
    伺服电机,设置于所述机台上,并位于所述多个导向机构的另一端的端部;以及
    传动丝杆,与多个导向机构平行设置,所述传动丝杆的一端与所述伺服电机连接,所述传动丝杆的丝杆副与所述第二铰链槽加工机构连接,所述伺服电机通过驱动所述传动丝杆转动,而驱动所述第二铰链槽加工机构沿着所述多个导向机构的长度方向滑动。
  5. 根据权利要求1所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述第一铰链槽加工机构及所述第二铰链槽加工机构还分别包括:
    一基座,设置于所述多个导向机构上,并可沿着所述多个导向机构的长度方向滑动;
    一铰链电机,设置于所述基座上;以及
    一铰链加工刀具,与所述铰链电机连接,所述铰链加工刀具通过所述铰链电机驱动而加工铰链槽。
  6. 根据权利要求5所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述第一铰链槽加工机构及所述第二铰链槽加工机构还分别包括:
    多个导向轴,与所述多个导向机构垂直设置于所述基座上;
    一滑块,设置于所述多个导向轴上,并可沿着所述多个导向轴的长度方向滑动,所述铰链电机设置于所述滑块上;以及
    一驱动气缸,设置于所述基座上,并与所述滑块连接,所述驱动气缸通过驱动所述滑块沿着所述多个导向轴的长度方向移动,而带动所述铰链电机沿着所述多个导向轴的长度方向移动,调节所述铰链加工刀具的加工位置。
  7. 根据权利要求1所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述连接机构还包括:
    一连接轴,设置于所述第一铰链槽加工机构上,并位于朝向所述第二铰链槽加工机构侧;以及
    一锁紧单元,与所述连接轴对应设置于所述第二铰链槽加工机构上,所述第一铰链槽加工机构通过所述连接轴插入所述锁紧单元而与所述第二铰链槽加工机构连接。
  8. 根据权利要求7所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述锁紧单元还包括:
    一锁紧气缸座,设置于所述第二铰链槽加工机构上,所述锁紧气缸座上具有一与所述连接轴对应的锁紧孔;以及
    一第一锁紧气缸,与所述锁紧气缸座对应设置于所述第二铰链槽加工机构上,所述第一锁紧气缸用于将所述连接轴锁紧固定于所述锁紧孔内。
  9. 根据权利要求8所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述锁紧单元还包括一感应开关,设置于所述第一铰链槽加工机构上,并与所述第一锁紧气缸电性连接,所述感应开关用于感测所述连接轴是否插入到所述锁紧孔,当所述感应开关感测到所述连接轴插入到所述锁紧孔,发送一讯号,控制所述第一锁紧气缸将所述连接轴锁紧固定于所述锁紧孔内。
  10. 根据权利要求1所述的用于调整铰链槽加工位置的控制装置,其特征在于,所述锁紧机构还包括:
    夹紧固定座,与所述第二铰链槽加工机构固定连接,所述夹紧固定座上还具有多个夹紧导向轴;
    第一夹紧V型块,设置于所述多个夹紧导向轴上,并位于所述多个导向机构中的其中一个所述导向机构的一侧;
    第二夹紧V型块,设置于所述多个夹紧导向轴上,并位于所述其中一个所述导向机构的另一侧;以及
    第二锁紧气缸,设置于所述第二夹紧V型块上,并与所述第一夹紧V型块连接,所述第二锁紧气缸可带动所述第一夹紧V型块及所述第二夹紧V型块相向移动,所述第二铰链槽加工机构通过所述第一夹紧V型块及所述第二夹紧V型块相向移动而夹紧所述其中一个所述导向机构,锁紧固定于所述多个导向机构上。
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