WO2021032104A1 - 一种节能保温装饰一体板及其制作方法 - Google Patents

一种节能保温装饰一体板及其制作方法 Download PDF

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Publication number
WO2021032104A1
WO2021032104A1 PCT/CN2020/109924 CN2020109924W WO2021032104A1 WO 2021032104 A1 WO2021032104 A1 WO 2021032104A1 CN 2020109924 W CN2020109924 W CN 2020109924W WO 2021032104 A1 WO2021032104 A1 WO 2021032104A1
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Prior art keywords
wall
board
keel
filling
decorative
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PCT/CN2020/109924
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English (en)
French (fr)
Inventor
赵成云
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昌达钢结构有限公司
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Publication of WO2021032104A1 publication Critical patent/WO2021032104A1/zh

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B28—WORKING CEMENT, CLAY, OR STONE
    • B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02—Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04F—FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00—Coverings or linings, e.g. for walls or ceilings
    • E04F13/07—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0875—Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements having a basic insulating layer and at least one covering layer
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/52—Sound-insulating materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/20—Mortars, concrete or artificial stone characterised by specific physical values for the density
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/30—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values
    • C04B2201/32—Mortars, concrete or artificial stone characterised by specific physical values for heat transfer properties such as thermal insulation values, e.g. R-values for the thermal conductivity, e.g. K-factors
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B2201/00—Mortars, concrete or artificial stone characterised by specific physical values
    • C04B2201/50—Mortars, concrete or artificial stone characterised by specific physical values for the mechanical strength

Definitions

  • the invention relates to the field of building materials, in particular to a structural and energy-saving decorative integrated board containing heat preservation and a manufacturing method thereof.
  • the construction sequence of the existing wall belt decoration is: 1. Install the keel first. 2. Install the wall first. 3. Paint (install) insulation and waterproof layer. Fourth, add decorative surface. There are many steps to make in this way, the same wall requires at least three times of manual labor, and the decorative surface is prone to not be aligned with the original structure due to the later construction, resulting in the problem that the construction accuracy cannot be guaranteed
  • the present invention proposes a structure and energy-saving decoration integrated board containing thermal insulation and a manufacturing method thereof, which not only solves the problem of construction accuracy, because the internal and external sides of the structure and energy-saving decoration integrated board are decorated boards, the inner keel is supported, and the post grouting is filled with other materials
  • This step is completed in the factory, which greatly reduces construction labor and waste, and also reduces the related environmental pollution of the project site.
  • the inner and outer decorative panels can be replaced according to customer needs during the production process. Between the inner and outer decorative panels The poured special wall has been improved and used simple raw materials to achieve higher performance than ordinary walls, which greatly reduces the cost.
  • the purpose of the present invention is to provide a structural and energy-saving thermal insulation decorative integrated board and a manufacturing method thereof, which solves the problem of on-site construction through an integrated factory mode, and the prepared wall itself has thermal insulation properties without the need for repeated thermal insulation of the inner and outer decorative panels , Reduce costs, and the entire board has the functions of fire prevention, earthquake resistance, sound insulation, moisture resistance, and energy saving.
  • a structural and energy-saving integrated board with thermal insulation and decoration comprising an outer decorative board, an outer keel, a bottom keel, a filling and pouring layer, a middle keel, and an inner decorative plate.
  • the outer decorative plate and the inner decorative plate are symmetrically arranged to form a hollow structure, and two outer keels It is symmetrically arranged on both sides of the hollow structure formed by the outer and inner decorative panels, the middle keel is set in the middle of the hollow structure formed by the outer and inner decorative panels, and the bottom keel is set in the hollow formed by the outer and inner decorative panels.
  • the filling and pouring layer is arranged in the middle of the hollow structure formed by the outer decorative board and the inner decorative board.
  • the filling and pouring layer is a cement foamed polystyrene particle filling wall.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene particle-filled wall includes the following component formula: 210-250 kg of water, 280-320 kg of cement, 100-130 kg of coal ash, 45-60 kg of coal gangue, and polystyrene particles 2 -5 kg, foaming agent 8-10 kg, 801 glue 3-5 kg, the specific steps are as follows:
  • Step 1 Add cement, coal ash, coal gangue, polystyrene particles, foaming agent, and 801 glue to the water at room temperature, and mix them evenly in the mixer to obtain viscous foamed concrete.
  • the mixing speed is 200-350r/min.
  • Stirring time is 5-8min;
  • Step 2 Fill the foamed concrete obtained in Step 1 into the filling and pouring layer, stand for 1.5-2 hours for preliminary solidification, and stand for more than 24 hours to obtain a high-strength integrated board.
  • the cement foamed polystyrene particle-filled wall includes the following component formulas: 360-380 kg of water, 450-500 kg of cement, 250-300 kg of coal ash, 2-5 kg of polystyrene particles, foaming agent 8-11 kg, 801 glue 4-6 kg, the specific steps are as follows:
  • Step 1 Add cement, coal ash, polystyrene particles, foaming agent, and 801 glue to the water at room temperature, and mix evenly in the mixer to obtain viscous foamed concrete.
  • the mixing speed is 200-350r/min and the mixing time is 6-15min;
  • Step 2 Fill the foamed concrete obtained in Step 1 into the filling and pouring layer, leave it for 1.8-2.5 hours for preliminary solidification, and leave it for more than 24 hours to obtain a high-strength integrated board.
  • the structure of the present invention and the integrated energy-saving decoration panel have a simple structure.
  • Special foamed concrete is poured into the skeleton enclosed by the inner and outer decorative panels, the inner keel, and the bottom keel of the outer keel, and the final static curing 24
  • the integrated board is formed in more than hours, which is simple to produce and low in cost, and each step is completed in the factory, avoiding the difficulty of on-site construction and low precision; the method of combining polyphenyl particles and foam is better than pure polyphenyl particles and gel
  • the concrete made by this method has better workability and is easier to be poured into the skeleton composed of the keel and the inner and outer decorative panels.
  • the wall filled with polystyrene particles has the advantages of energy saving and environmental protection, which can achieve more than 65%-70% energy saving
  • the wall can be 100% pulverized and recycled
  • the concrete made by polystyrene particles and foaming has better durability than pure cement concrete, and the service life can reach more than 50 years It has the same life as the building structure
  • the tested cement foamed polystyrene particle-filled wall can reach A1 fire resistance, which meets national standards
  • the ratio of materials can determine the density of the wall, and the wall is made of the above-mentioned material ratio Light weight, the highest dry density reaches 1141 kg per cubic meter, which greatly reduces the weight of the whole integrated board, which is easy to handle and install.
  • the seismic effect is very good, the safety is high, and the amount of steel used in the overall structure can be reduced; Benzene particles fill the wall with a thickness of 10 cm, which can sound more than 48 decibels.
  • the inner and outer decorative panels also have a sound insulation performance of about 30 decibels. The combined sound insulation can reach 62 decibels.
  • the thermal conductivity of the wall (average temperature is 25 °C) ) And the thermal conductivity of the inner and outer decorative panels are lower than 0.21, and the thermal insulation performance is superior.
  • the thermal insulation cotton can be used to replace the polystyrene particles according to customer needs, the thermal insulation effect will be better; the internal structure of the foamed cement polystyrene particles is closed Pore structure, the closed cell rate is more than 90%, the water absorption rate is less than 3%, and it has good water and moisture resistance.
  • Figure 1 is a schematic structural diagram of an embodiment
  • Figure 2 is a schematic view of the structure of each keel of the embodiment
  • Fig. 3 is a schematic diagram of another structure of the embodiment.
  • a structural and energy-saving integrated decorative board with thermal insulation including outer decorative panels, outer keels, bottom keels, filling and pouring layers, middle keels and inner decorative panels, the outer decorative panels and the inner decorative panels are symmetrically arranged
  • a hollow structure is formed.
  • Two outer keels are symmetrically arranged on both sides of the hollow structure formed by the outer and inner decorative panels, the middle keel is arranged in the middle of the hollow structure formed by the outer and inner decorative boards, and the bottom keel is arranged on the outer decoration.
  • the filling and pouring layer is arranged in the middle of the hollow structure formed by the outer decorative board and the inner decorative board, and the filling and casting layer is a cement foamed polystyrene particle filling wall.
  • both ends of the structure of the present invention and the energy-saving decoration integrated board can be provided with node devices for wall connection.
  • the node devices are provided on the upper and lower ends of the outer keel, and are clamped between the outer decorative board and the inner decorative board. In between, the node device is blocked when viewed from the outer decorative panel to the inner decorative panel. Since the four corners of the inner decorative panel are notched, the node device is exposed from the inner decorative panel.
  • it can also be connected through the usual connection methods in the industry, as shown in Figure 1, such as the snap connection method.
  • the invention uses the outer keel, the inner keel and the bottom keel to be welded to form a wall skeleton, but the invention is not limited to the skeleton of the shape shown in the drawings, and can be overlapped into various shapes according to the actual needs of the wall. , Such as square, rectangle, triangle, polygon, etc.
  • the outer decorative board of the present invention may be a decorative board such as cement fiber board and glass magnesium board
  • the inner decorative board may be a decorative board such as cement fiber board or bamboo fiber board, which can be replaced according to actual needs.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The production steps of particle-filled walls are as follows: 210-220 kg of water, 280-290 kg of cement, 100-110 kg of coal ash, 45-48 kg of coal gangue, 2-3 kg of polystyrene particles, and 8-9 kg of foaming agent , 3-3.5 kg of 801 glue is put into the mixer and mixed evenly, the mixing speed is 200-350r/min, the mixing time is 5min, and the viscous foamed concrete is obtained;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, let it stand for 1.5-2 hours for preliminary solidification, and let it stand for more than 24 hours to obtain a high-strength integrated board.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The steps for filling the wall with particles are as follows: 220-235 kg of water, 290-300 kg of cement, 110-115 kg of coal ash, 48-50 kg of coal gangue, 2.5-3.5 kg of polystyrene particles, 8.5-9.5 kg of foaming agent, Put 3.5-4 kg of 801 glue into the mixer and mix evenly, the mixing speed is 200-350r/min, the mixing time is 6min, and the viscous foamed concrete is obtained;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, let it stand for 1.5-2 hours for preliminary solidification, and let it stand for more than 24 hours to obtain a high-strength integrated board.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The steps for filling the wall with particles are as follows: 235-240 kg of water, 300-310 kg of cement, 115-125 kg of coal ash, 50-55 kg of coal gangue, 3.5-4.2 kg of polystyrene particles, 9-10 kg of foaming agent, Put 4-4.5 kg of 801 glue into the mixer and mix evenly, the mixing speed is 200-350r/min, the mixing time is 7min, and the viscous foamed concrete is obtained;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, and let it stand for 1.5-2 hours to initially solidify, and let it stand for more than 24 hours to obtain a high-strength integrated board
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The steps to fill the wall with particles are as follows: 240-250 kg of water, 310-320 kg of cement, 125-130 kg of coal ash, 55-60 kg of coal gangue, 4-5 kg of polystyrene particles, 9.5-10 kg of foaming agent, Put 4-5 kg of 801 glue into the mixer and mix evenly, the mixing speed is 200-350r/min, the mixing time is 8min, and the viscous foamed concrete is obtained;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, let it stand for 1.5-2 hours for preliminary solidification, and let it stand for more than 24 hours to obtain a high-strength integrated board.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The steps to fill the wall with particles are as follows: put water 360-365 kg, cement 450-460 kg, coal ash 250-260 kg, polystyrene particles 2-3 kg, foaming agent 8-9 kg, and 801 glue 4-4.8 kg The mixer mixes evenly, the mixing speed is 200-350r/min, and the mixing time is 6min to obtain viscous foamed concrete;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, let it stand for 1.5-2 hours for preliminary solidification, and let it stand for more than 24 hours to obtain a high-strength integrated board.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The steps to fill the wall with particles are as follows: Put 365-372 kg of water, 460-470 kg of cement, 255-270 kg of coal ash, 2.8-3.6 kg of polystyrene particles, 8.5-10 kg of foaming agent, and 4.5-5.2 kg of 801 glue.
  • the mixer mixes evenly, the mixing speed is 200-350r/min, and the mixing time is 7 minutes to obtain viscous foamed concrete;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, let it stand for 1.5-2 hours for preliminary solidification, and let it stand for more than 24 hours to obtain a high-strength integrated board.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The steps to fill the wall with particles are as follows: put 370-375 kg of water, 470-485 kg of cement, 260-275 kg of coal ash, 3-4 kg of polystyrene particles, 10-10.5 kg of foaming agent, and 5-5.5 kg of 801 glue The mixer mixes evenly, the mixing speed is 200-350r/min, and the mixing time is 8min to obtain viscous foamed concrete;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, let it stand for 1.5-2 hours for preliminary solidification, and let it stand for more than 24 hours to obtain a high-strength integrated board.
  • a manufacturing method of a structure and energy-saving integrated board with thermal insulation and decoration includes the following steps:
  • Step 1 Weld the outer keel, the inner keel and the bottom keel to form a wall skeleton, which can be arranged into different structures according to the shape and size of the wall;
  • Step 2 Fix the inner and outer decorative panels to the front and back sides of the wall frame.
  • the fixing method can be nailed to fix the inner and outer decorative panels to the wall frame, or the inner and outer decorative panels can be connected to the wall through connectors.
  • the body frame is connected, and the hollow structure built by the three is the filling and pouring layer;
  • Step 3 Grouting into the filling and pouring layer to form cement foamed polystyrene particles to fill the wall, so that the wall, the inner and outer decorative panels, and the wall skeleton can be fixed together after the wall is solidified.
  • the cement foamed polystyrene The steps to fill the wall with particles are as follows: put 375-380 kg of water, 485-500 kg of cement, 275-300 kg of coal ash, 4-5 kg of polystyrene particles, 10-11 kg of foaming agent, and 5.5-6 kg of 801 glue.
  • the mixer mixes evenly, the mixing speed is 200-350r/min, and the mixing time is 9min to obtain viscous foamed concrete;
  • Step 4 Fill the viscous foamed concrete into the filling and pouring layer, let it stand for 1.5-2 hours for preliminary solidification, and let it stand for more than 24 hours to obtain a high-strength integrated board.
  • Examples 1 to 4 are formulas for filling walls with cement foamed polystyrene particles of 500 kilograms per cubic meter.
  • Example 3 is the optimal ratio range;
  • Examples 5 to 8 are made of 800 kg per cubic meter.
  • test data of the cement foamed polystyrene particle filled wall is as follows:
  • the structure and energy-saving decoration integrated board prepared by the above ratio has the advantages of fewer raw materials, common materials, low production cost, and simple preparation process, which improves the production efficiency; in addition, the structure and energy-saving decoration integrated board have light weight ,
  • the minimum dead weight is 300-400 kg per cubic meter.
  • Polystyrene particles have better dispersion effect and bonding strength in cement paste, so the wall has obvious shock absorption and energy absorption effect, compressive strength above 5.0MPa, and thermal conductivity coefficient Less than 0.21, superior thermal insulation performance, far surpassing the decorative integrated board of ordinary foamed concrete wall, and the thermal insulation effect is 8-10 times that of ordinary brick wall.
  • the wall, inner and outer decorative panels, inner and outer keel, bottom keel are built After the framework is maintained and integrated, the comprehensive compressive strength reaches more than 7.0MPa, and the comprehensive sound insulation effect reaches more than 62dB; the fireproof performance reaches A1 level, the 240min structure and the energy-saving decoration integrated board have an average temperature rise of 26.0°C, the highest The temperature rise is 30.1°C, and the fire resistance is far greater than that of ordinary decorative walls.

Abstract

本发明提供一种节能保温装饰一体板及其制作方法，包括如下步骤：步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架；步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起。本发明结构合理，以简单的制作工艺制得内外侧有装饰的一体墙板，且可根据客户需要更换装饰板花纹，此一体板在美观度和施工方便度上得到很大提高外，一体板具有节能环保、抗震抗压、防火耐火、保温隔音的优点。

Description

一种结构与节能含保温装饰一体板及其制作方法 技术领域
本发明涉及建材领域，具体为一种结构与节能含保温装饰一体板及其制作方法。
 背景技术
现有墙体带装饰施工顺序为：一、先安装龙骨。二、先安装墙体。三、粉刷（安装）保温、防水层。四、添加装饰面。这样制作起来步骤繁多，同一面墙体需要人工至少三次以上，且装饰面因后期施工，容易出现与原有结构无法对齐，造成施工精度无法确保的问题
本发明提出一种结构与节能含保温装饰一体板及其制作方法，不仅解决了施工精度问题，因结构与节能装饰一体板内外两侧均为装饰板，内侧龙骨支撑，后灌浆填充其他材料，此步骤均为工厂内完成，大大减少施工人工及浪费，也减轻了工程地的相关环境污染，而且内外侧装饰板在制作过程中可以根据客户需求做相应花色的替换，内外侧装饰板之间浇灌的特制墙体经改良利用简单的原材料达到了高于普通墙体的性能，大大降低了成本。
 技术解决方案
本发明的目的在于提供一种结构与节能含保温装饰一体板及其制作方法，通过一体化出厂模式解决现场施工问题，且制得的墙体本身具有保温性，无需内外侧装饰板重复做保温，降低成本，且整个板体兼具防火、抗震、隔音、防潮、节能等功能。
本发明的上述技术目的是通过以下技术方案得以实现的：
一种结构与节能含保温装饰一体板，包括外侧装饰板、外侧龙骨、底部龙骨、填充浇筑层、中间龙骨和内侧装饰板，外侧装饰板与内侧装饰板对称设置形成中空结构，两根外侧龙骨对称设置在外侧装饰板与内侧装饰板构成的中空结构两侧，中间龙骨设置在外侧装饰板与内侧装饰板构成的中空结构的中间处，底部龙骨设置在外侧装饰板与内侧装饰板构成的中空结构的底面处，填充浇筑层设置在外侧装饰板与内侧装饰板构成的中空结构的中间处。
优选的，所述填充浇筑层为水泥发泡聚苯颗粒填充墙体。
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架，所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起。
优选的，所述水泥发泡聚苯颗粒填充墙体包括如下组分配方：水210-250公斤、水泥280-320公斤、煤灰100-130公斤、煤矸石45-60公斤、聚苯颗粒2-5公斤、发泡剂8-10公斤、801胶3-5公斤，具体步骤如下：
步骤一：常温下往水中加入水泥、煤灰、煤矸石、聚苯颗粒、发泡剂、801胶，在搅拌机内搅拌均匀，得到粘稠状发泡混凝土，搅拌速度为200-350r/min，搅拌时间为5-8min；
步骤二：将步骤一中得到的发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
优选的，所述水泥发泡聚苯颗粒填充墙体包括如下组分配方：水360-380公斤、水泥450-500公斤、煤灰250-300公斤、聚苯颗粒2-5公斤、发泡剂8-11公斤、801胶4-6公斤，具体步骤如下：
步骤一：常温下往水中加入水泥、煤灰、聚苯颗粒、发泡剂、801胶，在搅拌机内搅拌均匀，得到粘稠状发泡混凝土，搅拌速度为200-350r/min，搅拌时间为6-15min；
步骤二：将步骤一中得到的发泡混凝土填入填充浇筑层，静置1.8-2.5小时初步凝固，静置24小时以上得到高强度的一体板。
 有益效果
与现有技术相比，本发明的结构与节能装饰一体板结构简单，在内外侧装饰板和内部龙骨、外部龙骨底部龙骨围成的骨架内灌入特制的发泡混凝土，最终静置养护24小时以上形成一体板，制作简单成本低廉，且每步骤均完成于工厂内，避免了现场施工难、精度低的问题；采用聚苯颗粒加发泡结合的方式比纯聚苯颗粒加凝胶的方式制得的混凝土和易性更好，更加容易灌入龙骨和内外侧装饰板组成的骨架内，添加聚苯颗粒填充的墙体具有节能环保的优点，可达到65%-70%以上的节能效果，同时当产品寿命终结，墙体可100%粉化后循环利用；聚苯颗粒加发泡的方式制得的混凝土较纯水泥混凝土来说拥有良好的耐久性，使用寿命可达50年以上，与建筑结构同寿命；经检测的水泥发泡聚苯颗粒填充墙体防火可达A1级，符合国家标准；材料的配比可以决定墙体的密度，由上述材料配比而制的墙体自重轻，最高干密度达每立方米1141千克，大大降低了整块一体板的自重，易搬运和安装，同时抗震效果十分好，安全性高，可降低整体结构用钢量；水泥发泡聚苯颗粒填充墙体10公分厚度，可隔音48分贝以上，内外侧装饰板也具有隔音30分贝左右的性能，两者结合后的隔音可达62分贝，墙体的导热系数（平均温度在25℃）以及内外侧装饰板的导热系数均低于0.21，保温性能优越，若是根据客户需要可以用保温棉代替聚苯颗粒，其保温效果就会更加好；发泡水泥聚苯颗粒的内部结构为闭孔结构，闭孔率大于90%以上，吸水率小于3%以下，有良好的憎水防潮性。
 附图说明
图1为实施例的结构示意图；
图2为实施例各龙骨组成的结构示意图;
图3为实施例的另一种结构示意图。
附图标记：1、外侧装饰板；2、外侧龙骨；31、节点装置；32、卡扣；4、填充浇筑层；5、中间龙骨；6、内侧装饰板；7、底部龙骨。
 本发明的最佳实施方式
以下所述仅是本发明的优选实施方式，保护范围并不仅局限于该实施例，凡属于本发明思路下的技术方案应当属于本发明的保护范围。同时应当指出，对于本技术领域的普通技术人员而言，在不脱离本发明原理前提下的若干改进和润饰，这些改进和润饰也应视为本发明的保护范围。
如图1-2所示，一种结构与节能含保温装饰一体板，包括外侧装饰板、外侧龙骨、底部龙骨、填充浇筑层、中间龙骨和内侧装饰板，外侧装饰板与内侧装饰板对称设置形成中空结构，两根外侧龙骨对称设置在外侧装饰板与内侧装饰板构成的中空结构两侧，中间龙骨设置在外侧装饰板与内侧装饰板构成的中空结构的中间处，底部龙骨设置在外侧装饰板与内侧装饰板构成的中空结构的底面处，填充浇筑层设置在外侧装饰板与内侧装饰板构成的中空结构的中间处，填充浇筑层为水泥发泡聚苯颗粒填充墙体。
如图3所示，本发明的结构与节能装饰一体板的两端可设置节点装置用于墙体的连接，节点装置设置于外侧龙骨的上下两端，并且夹在外侧装饰板和内侧装饰板之间，从外侧装饰板看向内侧装饰板方向，节点装置被挡住，由于内侧装饰板四角设有缺口，但是从内侧装饰板处看，节点装置外露。除了节点装置外，也可通过行业里惯用的连接方式进行连接，如图1所示，如卡扣连接方式。
本发明利用外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,但本发明并不仅仅局限于附图中所示形状的骨架，还可根据墙体实际需求搭接成各式各样的形状，如正方形、长方形、三角形、多边形等等。
本发明的外侧装饰板可以是水泥纤维板、玻镁板等装饰板，内侧装饰板可以是水泥纤维板、竹木纤维板等装饰板,根据实际需求可以进行更换。
实施例一
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体制作步骤如下：将水210-220公斤、水泥280-290公斤、煤灰100-110公斤、煤矸石45-48公斤、聚苯颗粒2-3公斤、发泡剂8-9公斤、801胶3-3.5公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为5min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
实施例二
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体步骤如下：将水220-235公斤、水泥290-300公斤、煤灰110-115公斤、煤矸石48-50公斤、聚苯颗粒2.5-3.5公斤、发泡剂8.5-9.5公斤、801胶3.5-4公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为6min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
实施例三
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体步骤如下：将水235-240公斤、水泥300-310公斤、煤灰115-125公斤、煤矸石50-55公斤、聚苯颗粒3.5-4.2公斤、发泡剂9-10公斤、801胶4-4.5公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为7min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板
实施例四
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体步骤如下：将水240-250公斤、水泥310-320公斤、煤灰125-130公斤、煤矸石55-60公斤、聚苯颗粒4-5公斤、发泡剂9.5-10公斤、801胶4-5公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为8min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
实施例五
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体步骤如下：将水360-365公斤、水泥450-460公斤、煤灰250-260公斤、聚苯颗粒2-3公斤、发泡剂8-9公斤、801胶4-4.8公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为6min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
实施例六
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体步骤如下：将水365-372公斤、水泥460-470公斤、煤灰255-270公斤、聚苯颗粒2.8-3.6公斤、发泡剂8.5-10公斤、801胶4.5-5.2公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为7min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
实施例七
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体步骤如下：将水370-375公斤、水泥470-485公斤、煤灰260-275公斤、聚苯颗粒3-4公斤、发泡剂10-10.5公斤、801胶5-5.5公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为8min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
实施例八
一种结构与节能含保温装饰一体板的制作方法，包括如下步骤：
步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在墙体凝固后能够固定在一起，所述水泥发泡聚苯颗粒填充墙体步骤如下：将水375-380公斤、水泥485-500公斤、煤灰275-300公斤、聚苯颗粒4-5公斤、发泡剂10-11公斤、801胶5.5-6公斤投入搅拌机搅拌均匀，搅拌速度为200-350r/min，搅拌时间为9min，得到粘稠状发泡混凝土；
步骤四：将粘稠状发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
实施例一到实施例四是制得每立方500公斤的水泥发泡聚苯颗粒填充墙体的配方，其中实施例三是最优配比范围；实施例五到八是制得每立方800-850公斤的水泥发泡聚苯颗粒填充墙体的的配方，其中实施例七是最优配比范围。
该水泥发泡聚苯颗粒填充墙体的检测数据如下:
Figure 329183dest_path_image002
Figure 521130dest_path_image004
上述配比制得的结构与节能装饰一体板，其优点在于原材料数量少且材料普通，制作成本低，加上制备工艺简单，使生产效率得到提高；另外，结构与节能装饰一体板的自重轻，最低自重为300-400公斤每立方，聚苯颗粒在水泥浆体中具有更好的分散效果和粘接强度，因而墙体的吸震吸能效果明显，抗压强度在5.0MPa以上，热传导系数低于0.21，保温性能优越，远超于普通发泡混凝土墙体的装饰一体板，同时保温效果是普通砖墙的8-10倍，墙体和内外侧装饰板以及内外龙骨、底部龙骨搭建的骨架经养护合为一体后，综合抗压强度达到7.0MPa以上，综合隔音效果达到62dB以上；在防火耐火性能达到A1级，240min结构与节能装饰一体板的背火面平均温升26.0℃，最高温升30.1℃，防火性能远远大于普通装饰墙体。

Claims (9)

  1. 一种结构与节能含保温装饰一体板，其特征在于，包括外侧装饰板、外侧龙骨、底部龙骨、填充浇筑层、中间龙骨和内侧装饰板，外侧装饰板与内侧装饰板对称设置形成中空结构，两根外侧龙骨对称设置在外侧装饰板与内侧装饰板构成的中空结构两侧，中间龙骨设置在外侧装饰板与内侧装饰板构成的中空结构的中间处，底部龙骨设置在外侧装饰板与内侧装饰板构成的中空结构的底面处，填充浇筑层设置在外侧装饰板与内侧装饰板构成的中空结构的中间处。
  2. 根据权利要求1所述的一种结构与节能含保温装饰一体板，其特征在于，所述填充浇筑层为水泥发泡聚苯颗粒填充墙体。
  3. 根据权利要求2所述的一种结构与节能含保温装饰一体板的制作方法，其特征在于，包括如下步骤：
    步骤一：将外侧龙骨、内侧龙骨和底部龙骨焊接成墙体骨架,所述墙体骨架为可根据墙体形状、大小布置成不同的结构；
    步骤二：将内侧装饰板和外侧装饰板固定于墙体骨架前后两侧，固定方式可以通过射钉固定内、外侧装饰板于墙体骨架，也可以通过连接件把内、外侧装饰板和墙体骨架连接起来，三者搭建而成的中空结构为填充浇筑层；
    步骤三：往填充浇筑层内灌浆形成水泥发泡聚苯颗粒填充墙体，使墙体和内、外侧装饰板、墙体骨架在水泥发泡聚苯颗粒填充墙体凝固后能够固定在一起。
  4. 根据权利要求3所述的一种结构与节能含保温装饰一体板的制作方法，其特征在于，所述水泥发泡聚苯颗粒填充墙体包括如下组分配方：水210-250公斤、水泥280-320公斤、煤灰100-130公斤、煤矸石45-60公斤、聚苯颗粒2-5公斤，具体步骤如下：
    步骤一：常温下往水中加入水泥、煤灰、煤矸石、聚苯颗粒、发泡剂、801胶，在搅拌机内搅拌均匀，得到粘稠状发泡混凝土，搅拌速度为200-350r/min，搅拌时间为5-8min；
    步骤二：将步骤一中得到的发泡混凝土填入填充浇筑层，静置1.5-2小时初步凝固，静置24小时以上得到高强度的一体板。
  5. 根据权利要求4所述的一种结构与节能含保温装饰一体板及其制作方法，其特征在于，所述发泡剂的用量为8-10公斤。
  6. 根据权利要求4所述的一种结构与节能含保温装饰一体板及其制作方法，其特征在于，所述801胶的用量为3-5公斤。
  7. 根据权利要求3所述的一种结构与节能含保温装饰一体板及其制作方法，其特征在于，所述水泥发泡聚苯颗粒填充墙体包括如下组分配方：水360-380公斤、水泥450-500公斤、煤灰250-300公斤、聚苯颗粒2-5公斤，具体步骤如下：
    步骤一：常温下往水中加入水泥、煤灰、聚苯颗粒、发泡剂、801胶，在搅拌机内搅拌均匀，得到粘稠状发泡混凝土，搅拌速度为200-350r/min，搅拌时间为6-15min；
    步骤二：将步骤一中得到的发泡混凝土填入填充浇筑层，静置1.8-2.5小时初步凝固，静置24小时以上得到高强度的一体板。
  8. 根据权利要求7所述的一种结构与节能含保温装饰一体板及其制作方法，其特征在于，所述发泡剂的用量为8-11公斤。
  9. 根据权利要求7所述的一种结构与节能含保温装饰一体板及其制作方法，其特征在于，所述801胶的用量为4-6公斤。
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