WO2021022605A1 - 一种氧化物薄膜晶体管的制备方法及阵列基板 - Google Patents

一种氧化物薄膜晶体管的制备方法及阵列基板 Download PDF

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WO2021022605A1
WO2021022605A1 PCT/CN2019/104475 CN2019104475W WO2021022605A1 WO 2021022605 A1 WO2021022605 A1 WO 2021022605A1 CN 2019104475 W CN2019104475 W CN 2019104475W WO 2021022605 A1 WO2021022605 A1 WO 2021022605A1
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layer
thin film
film transistor
substrate
oxide
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PCT/CN2019/104475
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English (en)
French (fr)
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谢华飞
陈书志
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深圳市华星光电半导体显示技术有限公司
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Publication of WO2021022605A1 publication Critical patent/WO2021022605A1/zh

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/02521Materials
    • H01L21/02551Group 12/16 materials
    • H01L21/02554Oxides
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02518Deposited layers
    • H01L21/02521Materials
    • H01L21/02565Oxide semiconducting materials not being Group 12/16 materials, e.g. ternary compounds
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L21/00Processes or apparatus adapted for the manufacture or treatment of semiconductor or solid state devices or of parts thereof
    • H01L21/02Manufacture or treatment of semiconductor devices or of parts thereof
    • H01L21/02104Forming layers
    • H01L21/02365Forming inorganic semiconducting materials on a substrate
    • H01L21/02656Special treatments
    • H01L21/02664Aftertreatments
    • H01L21/02667Crystallisation or recrystallisation of non-monocrystalline semiconductor materials, e.g. regrowth
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/66007Multistep manufacturing processes
    • H01L29/66969Multistep manufacturing processes of devices having semiconductor bodies not comprising group 14 or group 13/15 materials
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L29/00Semiconductor devices specially adapted for rectifying, amplifying, oscillating or switching and having potential barriers; Capacitors or resistors having potential barriers, e.g. a PN-junction depletion layer or carrier concentration layer; Details of semiconductor bodies or of electrodes thereof ; Multistep manufacturing processes therefor
    • H01L29/66Types of semiconductor device ; Multistep manufacturing processes therefor
    • H01L29/68Types of semiconductor device ; Multistep manufacturing processes therefor controllable by only the electric current supplied, or only the electric potential applied, to an electrode which does not carry the current to be rectified, amplified or switched
    • H01L29/76Unipolar devices, e.g. field effect transistors
    • H01L29/772Field effect transistors
    • H01L29/78Field effect transistors with field effect produced by an insulated gate
    • H01L29/786Thin film transistors, i.e. transistors with a channel being at least partly a thin film
    • H01L29/7869Thin film transistors, i.e. transistors with a channel being at least partly a thin film having a semiconductor body comprising an oxide semiconductor material, e.g. zinc oxide, copper aluminium oxide, cadmium stannate

Definitions

  • This application relates to the field of display, in particular to a method for preparing an oxide thin film transistor and an array substrate.
  • Metal oxide thin film transistor especially indium gallium zinc oxide (IGZO) thin film transistor, has the advantages of good uniformity, high mobility, low leakage current, and suitable for large-area industrial preparation. , Widely used in the flat panel display industry.
  • IGZO indium gallium zinc oxide
  • the long life of electronic products requires the stability of thin film transistors against water and oxygen to be improved, so the performance of metal oxide thin film transistors needs to be higher.
  • the existing metal oxide thin film transistor technology still has the problems of insufficient metal oxide mobility, insufficient stability to external water and oxygen, and insufficient compatibility with the existing process equipment, and it is urgently needed to be improved.
  • the invention relates to a method for preparing an oxide thin film transistor and an array substrate, which are used to improve the mobility of metal oxides in the prior art, the stability of water and oxygen to the outside, and the compatibility with existing process equipment.
  • the manufacturing method of an oxide thin film transistor provided by the present application includes the following steps:
  • the thickness of the formed metal oxide layer is more than 3000 angstroms, and it needs to be annealed in the air at 300-800 degrees Celsius for 0.5-2 hours to obtain a crystallized metal oxide layer, which is then etched to form a certain preset Thickness of the active layer channel, the preset thickness of the active layer channel is 300 angstroms to 1000 angstroms.
  • the metal oxide is indium gallium zinc oxide, zinc oxide, indium zinc oxide, or indium tin zinc oxide.
  • the oxide thin film transistor is a back channel etched thin film transistor.
  • the method for manufacturing the back-channel etched thin film transistor includes the following steps:
  • step "S40” placing the sample obtained in step "S40" in an air environment at 300-800 degrees Celsius and annealing for 0.5-2 hours to obtain a crystallized metal oxide layer;
  • the etching in step “S70” is wet etching
  • the etching in step “S90” is dry etching
  • the metal layer material is a stacked structure layer of one or more of molybdenum, copper, aluminum, titanium or doped polysilicon.
  • the substrate in step "S10" is a rigid substrate with a buffer layer, a flexible substrate or a silicon substrate.
  • the contact hole is divided into a first contact hole and a second contact hole.
  • This application also provides a method for manufacturing an oxide thin film transistor, which includes the following steps:
  • the thickness of the formed metal oxide layer is more than 3000 angstroms, and it needs to be annealed in the air at 300-800 degrees Celsius for 0.5-2 hours to obtain a crystallized metal oxide layer, which is then etched to form a certain preset Thickness of the active layer channel.
  • the metal oxide is indium gallium zinc oxide, zinc oxide, indium zinc oxide, or indium tin zinc oxide.
  • the oxide thin film transistor is a back channel etched thin film transistor.
  • the method for manufacturing the back-channel etched thin film transistor includes the following steps:
  • step "S40” placing the sample obtained in step "S40" in an air environment at 300-800 degrees Celsius and annealing for 0.5-2 hours to obtain a crystallized metal oxide layer;
  • the etching in step “S70” is wet etching
  • the etching in step “S90” is dry etching
  • the metal layer material is a stacked structure layer of one or more of molybdenum, copper, aluminum, titanium or doped polysilicon.
  • the substrate in step "S10" is a rigid substrate with a buffer layer, a flexible substrate or a silicon substrate.
  • the contact hole is divided into a first contact hole and a second contact hole.
  • the present application also provides an array substrate, including: the substrate described in any one of the above, and an oxide thin film transistor disposed on the substrate, wherein the thickness of the active layer of the oxide thin film transistor is more than 3000 angstroms
  • the thickness of the active layer channel is 300 angstroms to 1000 angstroms.
  • the method for preparing an oxide thin film transistor controls the thickness of the metal oxide film by controlling the deposition time of the metal oxide layer, and then the metal oxide is exposed to a high temperature environment. Annealing is performed to obtain a metal oxide layer with higher mobility and stability, which improves the mobility and stability of thin film transistors and array substrates to water and oxygen.
  • FIG. 1 is a schematic diagram of a second process of a method for manufacturing an oxide thin film transistor according to an embodiment of the present invention.
  • FIGS 2 to 10 are schematic diagrams of the manufacturing process of bottom gate oxide thin film transistors provided by embodiments of the present invention.
  • first and second are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features. Therefore, the features defined with “first” and “second” may explicitly or implicitly include one or more of the features. In the description of the present invention, “plurality” means two or more than two, unless specifically defined otherwise.
  • the present invention provides two preferred embodiments, which will be described in detail below with reference to FIGS. 1 to 10.
  • the present application provides a method for manufacturing an oxide thin film transistor, including the following steps: S1, providing a substrate 1; S3, depositing a buffer layer 2 on the substrate 1; S4, forming a thin film transistor on the buffer layer 2;
  • the thickness of the formed metal oxide layer is more than 3000 angstroms, and it needs to be annealed in the air at 300-800 degrees Celsius for 0.5-2 hours to obtain a crystallized metal oxide layer, which is then etched to form a certain preset Thickness of the active layer channel.
  • the metal oxide is indium gallium zinc oxide, zinc oxide, indium zinc oxide, or indium tin zinc oxide.
  • the substrate 1 may be a rigid substrate, such as a glass substrate or a quartz substrate; preferably a flexible substrate, such as a resin substrate, may be a polyimide substrate, a polyamide substrate, or a polycarbonate substrate. Organic substrates such as substrates and polyethersulfone substrates; or silicon substrates.
  • the substrate 1 can also be coated on a clean glass substrate by a PI (full English name: polyimide film; polyimide) coater, and then subjected to high temperature curing, etc. Processed. Because the PI film has excellent high and low temperature resistance, electrical insulation, adhesion, radiation resistance, and dielectric resistance, the base substrate made from it has good flexibility.
  • PI full English name: polyimide film; polyimide
  • the thin film transistor is a back-channel etched thin film transistor, as shown in FIG. 10 for details.
  • 1 is a substrate that does not include a buffer layer
  • 2 is a buffer layer
  • 3 is a gate layer
  • 4 is a gate insulating layer
  • 5 is a metal oxide layer, that is, an active layer
  • 6 is a source and drain
  • 7 is a passivation protection layer
  • 8 is a contact hole.
  • the buffer layer 2 is formed on the substrate 1, and the buffer layer 2 is mainly used to buffer the pressure between each layer structure and block external water, oxygen, impurities, etc. The influence of the film.
  • the gate insulating layer 4 covers the gate layer 3.
  • the passivation protection layer 7 is formed on the source and drain layer 6 to ensure the flatness of the thin film transistor process.
  • the manufacturing method of the back-channel etched thin film transistor includes the following steps: S10, providing a substrate 1, which is a substrate including a buffer layer 2, see FIG. 2; S20, depositing a second PECVD method on the substrate A layer of metal film layer, and the metal layer is patterned through a photolithography exposure process to form a gate 3, see FIG. 3; S30, a gate insulating layer 4 is deposited on the gate 3, see FIG.
  • S40 in By controlling the deposition time of the metal oxide layer 5 on the gate insulating layer 4, the thickness of the metal oxide is above 3000 angstroms; S50, the sample obtained in step "S40" is placed in an air environment at 600 degrees Celsius and annealed for one hour , A crystallized metal oxide layer 5 is obtained, see FIG. 5; S60, a second metal layer is deposited on the metal oxide layer, and patterned by a photolithography exposure process to obtain a source and drain layer 6, see Fig. 6; S70, the active layer is etched on the source and drain layer 6 through an etching process, see Fig. 7 and Fig.
  • a passivation protection layer 7 is deposited on the entire surface of the active layer , See FIG. 9; S90, etch the passivation protection layer 7 to form contact holes 8 to obtain a crystalline metal oxide thin film transistor, see FIG. 10.
  • the etching in step "S70” is wet etching
  • the etching in step “S90” is dry etching.
  • the substrate described in step "S10" is a substrate with a buffer layer.
  • the thickness of the active layer channel is 300 angstroms to 1000 angstroms.
  • the metal layer material is a stacked structure layer of one or more of molybdenum, aluminum, titanium or doped polysilicon.
  • the metal material of the gate layer 3 can generally be one or more of molybdenum, copper, aluminum, aluminum-nickel alloy, molybdenum tungsten alloy, chromium or copper; the source and drain layer 6
  • the metal material can usually be selected from one or a combination of molybdenum, copper, aluminum, aluminum nickel alloy, molybdenum tungsten alloy, chromium, copper or titanium aluminum alloy.
  • the contact hole 8 includes a first contact hole and a second contact hole.
  • the first contact hole is connected to the source electrode, and the second contact hole is connected to the drain electrode.
  • the first contact hole is separated from the second contact hole.
  • the present application also provides an array substrate, including: the substrate described in any one of the above, and an oxide thin film transistor disposed on the substrate, wherein the thickness of the active layer channel of the oxide thin film transistor is 300 Angstroms-1000 Angstroms.
  • the present application provides a method for manufacturing an oxide thin film transistor and an array substrate, by controlling the deposition time of the metal oxide layer to control the thickness of the metal oxide film layer, and then annealing the metal oxide in a high temperature environment After treatment, a metal oxide layer with higher mobility and stability is obtained, and the mobility of thin film transistors and array substrates and the stability to water and oxygen are improved.

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  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
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  • Thin Film Transistor (AREA)

Abstract

一种氧化物薄膜晶体管的制备方法及阵列基板,该方法包括:S1,提供一基板;S2,在所述基板上沉积遮光层;S3,在所述遮光层上沉积缓冲层;S4,在所述缓冲层上形成薄膜晶体管;其中,所形成的金属氧化物层的厚度为3000埃以上,且需要在300-800摄氏度的空气中退火0.5-2小时,得到结晶化的金属氧化物,所述有源层沟道的厚度为300埃-1000埃。

Description

一种氧化物薄膜晶体管的制备方法及阵列基板 技术领域
本申请涉及显示领域,特别是涉及一种氧化物薄膜晶体管的制备方法及阵列基板。
背景技术
金属氧化物薄膜晶体管(Metal oxide thin film transistor, MO TFT) 尤其是铟镓锌氧化物(IGZO)薄膜晶体管,由于具有良好的均一性、高迁移率、低漏电流、适合大面积工业制备等优点,广泛的应用到了平板显示行业中。但在现有的电子行业中,电子产品的长寿命要求薄膜晶体管对水氧的稳定性还有待提升,因此金属氧化物薄膜晶体管的性能需要更高。
因此,现有的金属氧化物薄膜晶体管技术,还存在着金属氧化物的迁移率、对外界水氧的稳定性不够以及与现有工艺设备的兼容性不够的问题,急需改进。
技术问题
本发明涉及一种氧化物薄膜晶体管的制备方法及阵列基板,用于提高现有技术中存在的金属氧化物的迁移率、对外界的水氧稳定性以及与现有工艺设备兼容性的问题。
技术解决方案
为解决上述问题,本发明提供的技术方案如下:
本申请提供的一种氧化物薄膜晶体管的制备方法,包括如下步骤:
S1,提供一基板;
S2,在所述基板上沉积缓冲层;
S3,在所述缓冲层上形成薄膜晶体管;
其中,所形成的金属氧化物层的厚度为3000埃以上,且需要在300-800摄氏度的空气中退火0.5-2小时,得到结晶化的金属氧化物层,再经过刻蚀形成具有一定预设厚度的有源层沟道,所述有源层沟道的预设厚度为300埃-1000埃。
根据本申请提供的一优选实施例,所述金属氧化物为铟镓锌氧化物、氧化锌、铟锌氧化物或是铟锡锌氧化物。
根据本申请提供的一优选实施例,所述氧化物薄膜晶体管为背沟道刻蚀型薄膜晶体管。
根据本申请提供的一优选实施例,所述背沟道刻蚀型薄膜晶体管的制备方法包括如下步骤:
S10,提供一基板;
S20,在所述基板上用物理气相沉积法沉积第一层金属膜层,并通过光刻曝光工艺使金属层图案化,形成栅极;
S30,在所述栅极上沉积栅极绝缘层;
S40,在栅极绝缘层上通过控制金属氧化物的沉积时间,使得金属氧化物的膜层厚度达到3000埃以上;
S50,将步骤“S40”得到的样品放置在300-800摄氏度的空气环境中,退火0.5-2小时,得到结晶化的金属氧化物层;
S60,在所述金属氧化物层上沉积第二金属膜层,并通过光刻曝光工艺使其图案化,得到源漏极层;
S70,在所述源漏极层上通过刻蚀工艺,刻蚀出具有一定预设厚度的有源层沟道;
S80,在所述有源层上沉积整面钝化保护层;
S90,刻蚀所述钝化保护层,形成接触孔,以得到结晶的金属氧化物薄膜晶体管。
根据本申请提供的一优选实施例,步骤“S70”中的刻蚀为湿法刻蚀,步骤“S90”中的刻蚀为干法刻蚀。
根据本申请提供的一优选实施例,所述金属层材料为钼、铜、铝、钛或掺杂多晶硅中的一种或多种材料的堆叠结构层。
根据本申请提供的一优选实施例,步骤“S10”中所述的基板为带有缓冲层的刚性基板、柔性基板或是硅基板。
根据本申请提供的一优选实施例,所述接触孔分为第一接触孔和第二接触孔。
本申请还提供一种氧化物薄膜晶体管的制备方法,包括如下步骤:
S1,提供一基板;
S2,在所述基板上沉积缓冲层;
S3,在所述缓冲层上形成薄膜晶体管;
其中,所形成的金属氧化物层的厚度为3000埃以上,且需要在300-800摄氏度的空气中退火0.5-2小时,得到结晶化的金属氧化物层,再经过刻蚀形成具有一定预设厚度的有源层沟道。
根据本申请提供的一优选实施例,所述金属氧化物为铟镓锌氧化物、氧化锌、铟锌氧化物或是铟锡锌氧化物。
根据本申请提供的一优选实施例,所述氧化物薄膜晶体管为背沟道刻蚀型薄膜晶体管。
根据本申请提供的一优选实施例,所述背沟道刻蚀型薄膜晶体管的制备方法包括如下步骤:
S10,提供一基板;
S20,在所述基板上用物理气相沉积法沉积第一层金属膜层,并通过光刻曝光工艺使金属层图案化,形成栅极;
S30,在所述栅极上沉积栅极绝缘层;
S40,在栅极绝缘层上通过控制金属氧化物的沉积时间,使得金属氧化物的膜层厚度达到3000埃以上;
S50,将步骤“S40”得到的样品放置在300-800摄氏度的空气环境中,退火0.5-2小时,得到结晶化的金属氧化物层;
S60,在所述金属氧化物层上沉积第二金属膜层,并通过光刻曝光工艺使其图案化,得到源漏极层;
S70,在所述源漏极层上通过刻蚀工艺,刻蚀出具有一定预设厚度的有源层沟道;
S80,在所述有源层上沉积整面钝化保护层;
S90,刻蚀所述钝化保护层,形成接触孔,以得到结晶的金属氧化物薄膜晶体管。
根据本申请提供的一优选实施例,步骤“S70”中的刻蚀为湿法刻蚀,步骤“S90”中的刻蚀为干法刻蚀。
根据本申请提供的一优选实施例,所述金属层材料为钼、铜、铝、钛或掺杂多晶硅中的一种或多种材料的堆叠结构层。
根据本申请提供的一优选实施例,步骤“S10”中所述的基板为带有缓冲层的刚性基板、柔性基板或是硅基板。
根据本申请提供的一优选实施例,所述接触孔分为第一接触孔和第二接触孔。
本申请还提供一种阵列基板,包括:上述任一项所述的基板,以及设置在所述基板上的氧化物薄膜晶体管,其中,所述氧化物薄膜晶体管有源层的厚度为3000埃以上,所述有源层沟道的厚度为300埃-1000埃。
有益效果
与现有技术相比,本申请提供的一种氧化物薄膜晶体管的制备方法,通过控制金属氧化物层的沉积时间,以控制金属氧化物膜层的厚度,再将金属氧化物在高温环境下进行退火处理,得到迁移率和稳定性更高的金属氧化物层,提升了薄膜晶体管、阵列基板的迁移率以及对水氧的稳定性。
附图说明
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为本发明实施例提供的氧化物薄膜晶体管的制备方法的第二流程示意图。
图2-图10为本发明实施例提供的底栅型氧化物薄膜晶体管制备过程的流程示意图。
本发明的实施方式
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
在本发明的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个所述特征。在本发明的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。
本发明提供两种优选的实施方案,下面结合图1至图10进行详细的说明。
本申请提供一种氧化物薄膜晶体管的制备方法,包括如下步骤:S1,提供一基板1;S3,在所述基板1上沉积缓冲层2;S4,在所述缓冲层2上形成薄膜晶体管;其中,所形成的金属氧化物层的厚度为3000埃以上,且需要在300-800摄氏度的空气中退火0.5-2小时,得到结晶化的金属氧化物层,再经过刻蚀形成具有一定预设厚度的有源层沟道。
本申请提供的一优选实施例中,所述金属氧化物为铟镓锌氧化物、氧化锌、铟锌氧化物或是铟锡锌氧化物。
在本申请的一种实施例中,所述基板1可以为刚性基板,如玻璃基板或是石英基板;优选柔性基板,如树脂基板,可以是聚酰亚胺基板、聚酰胺基板、聚碳酸酯基板、聚醚砜基板等有机物基板;或是硅基板。在本申请的另一种实施例中,所述基板1也可以是通过PI(英文全称:polyimide film;聚酰亚胺)涂布机涂布在干净的玻璃基板上,然后再经过高温固化等工艺处理得到的。由于PI薄膜具有优良的耐高低温性、电气绝缘性、粘结性、耐辐射性、耐介质性,由此制成的衬底基板具有良好的柔韧性。
本申请提供的一优选实施例中,所述薄膜晶体管为背沟道刻蚀型薄膜晶体管,详见图10。
参阅图2至图10,1为不包括缓冲层的基板,2为缓冲层,3为栅极层,4为栅极绝缘层,5为金属氧化物层,即有源层,6为源漏极层,7为钝化保护层,8为接触孔。
在本申请的一种实施例中,所述缓冲层2形成在所述基板1上,所述缓冲层2主要用于缓冲各膜层结构之间的压力以及阻隔外界水氧、杂质等对内部膜层的影响。
在本申请的一种实施例中,所述栅极绝缘层4覆盖在所述栅极层3上。所述钝化保护层7形成在所述源漏极层6上,用于保证所述薄膜晶体管工艺的平整性。
所述背沟道刻蚀型薄膜晶体管的制备方法包括如下步骤:S10,提供一基板1,该基板1为包含缓冲层2的基板,参见图2;S20,在所述基板上PECVD方法沉积第一层金属膜层,并通过光刻曝光工艺使金属层图案化,形成栅极3,参见图3;S30,在所述栅极3上沉积栅极绝缘层4,参见图4;S40,在栅极绝缘层4上通过控制金属氧化物层5的沉积时间,使得金属氧化物的厚度达到3000埃以上;S50,将步骤“S40”得到的样品放置在600摄氏度的空气环境中,退火一小时,得到结晶化的金属氧化物层5,参见图5;S60,在所述金属氧化物层上沉积第二金属层,并通过光刻曝光工艺使其图案化,得到源漏极层6,参见图6;S70,在所述源漏极层6上通过刻蚀工艺,刻蚀出有源层,参见图7和图8;S80,在所述有源层上沉积整面钝化保护层7,参见图9;S90,刻蚀所述钝化保护层7,形成接触孔8,以得到结晶的金属氧化物薄膜晶体管,参见图10。
在上述氧化物薄膜晶体管的制备方法中,步骤“S70”中的刻蚀为湿法刻蚀,步骤“S90”中的刻蚀为干法刻蚀。
本申请提供的一优选实施例中,步骤“S10”中所述的基板为带有缓冲层的基板。
本申请提供的一优选实施例中,所述有源层沟道的厚度为300埃-1000埃。
本申请提供的一优选实施例中,所述金属层材料为钼、铝、钛或掺杂多晶硅中的一种或多种材料的堆叠结构层。其中,所述栅极层3的金属材料通常可以为钼、铜、铝、铝镍合金、钼钨合金、铬或是铜等金属中的一种或是多种;所述源漏极层6的金属材料通常可以选用钼、铜、铝、铝镍合金、钼钨合金、铬、铜或钛铝合金等金属中的一种或是多种的组合。
本申请提供的一优选实施例中,所述接触孔8包括第一接触孔和第二接触孔。
本申请提供的一优选实施例中,所述第一接触孔与所述源极相连,所述第二接触孔与所述漏极相连。所述第一接触孔与所述第二接触孔之间隔开。
本申请还提供一种阵列基板,包括:上述任一项所述的基板,以及设置在所述基板上的氧化物薄膜晶体管,其中,所述氧化物薄膜晶体管有源层沟道的厚度为300埃-1000埃。
因此,本申请提供的一种氧化物薄膜晶体管的制备方法及阵列基板,通过控制金属氧化物层的沉积时间,以控制金属氧化物膜层的厚度,再将金属氧化物在高温环境下进行退火处理,得到迁移率和稳定性更高的金属氧化物层,提升了薄膜晶体管、阵列基板的迁移率以及对水氧的稳定性。
以上对本发明实施例所提供的一种氧化物薄膜晶体管的制备方法及阵列基板进行了详细介绍,本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的技术方案及其核心思想;本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例的技术方案的范围。

Claims (17)

  1. 一种氧化物薄膜晶体管的制备方法,包括如下步骤:
    S1,提供一基板;
    S2,在所述基板上沉积缓冲层;
    S3,在所述缓冲层上形成薄膜晶体管;
    其中,所形成的金属氧化物层的厚度为3000埃以上,且需要在300-800摄氏度的空气中退火0.5-2小时,得到结晶化的金属氧化物层,再经过刻蚀形成具有一定预设厚度的有源层沟道,所述有源层沟道的预设厚度为300埃-1000埃。
  2. 根据权利要求1所述的氧化物薄膜晶体管的制备方法,其中,所述金属氧化物为铟镓锌氧化物、氧化锌、铟锌氧化物或是铟锡锌氧化物。
  3. 根据权利要求1所述的氧化物薄膜晶体管的制备方法,其中,所述氧化物薄膜晶体管为背沟道刻蚀型薄膜晶体管。
  4. 根据权利要求3所述的氧化物薄膜晶体管的制备方法,其中,所述背沟道刻蚀型薄膜晶体管的制备方法包括如下步骤:
    S10,提供一基板;
    S20,在所述基板上用物理气相沉积法沉积第一层金属膜层,并通过光刻曝光工艺使金属层图案化,形成栅极;
    S30,在所述栅极上沉积栅极绝缘层;
    S40,在栅极绝缘层上通过控制金属氧化物的沉积时间,使得金属氧化物的膜层厚度达到3000埃以上;
    S50,将步骤“S40”中得到的样品放置在300-800摄氏度的空气环境中,退火0.5-2小时,得到结晶化的金属氧化物层;
    S60,在所述金属氧化物层上沉积第二金属膜层,并通过光刻曝光工艺使其图案化,得到源漏极层;
    S70,在所述源漏极层上通过刻蚀工艺,刻蚀出具有一定预设厚度的有源层沟道;
    S80,在所述有源层上沉积整面钝化保护层;
    S90,刻蚀所述钝化保护层,形成接触孔,以得到结晶的金属氧化物薄膜晶体管。
  5. 根据权利要求4所述的氧化物薄膜晶体管的制备方法,其中,步骤“S70”中的刻蚀为湿法刻蚀,步骤“S90”中的刻蚀为干法刻蚀。
  6. 根据权利要求4所述的氧化物薄膜晶体管的制备方法,其中,所述金属层材料为钼、铜、铝、钛或掺杂多晶硅中的一种或多种材料的堆叠结构层。
  7. 根据权利要求4所述的氧化物薄膜晶体管的制备方法,其中,步骤“S10”中所述的基板为带有缓冲层的刚性基板、柔性基板或是硅基板。
  8. 根据权利要求4所述的氧化物薄膜晶体管的制备方法,其中,所述接触孔分为第一接触孔和第二接触孔。
  9. 一种氧化物薄膜晶体管的制备方法,包括如下步骤:
    S1,提供一基板;
    S2,在所述基板上沉积缓冲层;
    S3,在所述缓冲层上形成薄膜晶体管;
    其中,所形成的金属氧化物层的厚度为3000埃以上,且需要在300-800摄氏度的空气中退火0.5-2小时,得到结晶化的金属氧化物层,再经过刻蚀形成具有一定预设厚度的有源层沟道。
  10. 根据权利要求9所述的氧化物薄膜晶体管的制备方法,其中,所述金属氧化物为铟镓锌氧化物、氧化锌、铟锌氧化物或是铟锡锌氧化物。
  11. 根据权利要求9所述的氧化物薄膜晶体管的制备方法,其中,所述氧化物薄膜晶体管为背沟道刻蚀型薄膜晶体管。
  12. 根据权利要求11所述的氧化物薄膜晶体管的制备方法,其中,所述背沟道刻蚀型薄膜晶体管的制备方法包括如下步骤:
    S10,提供一基板;
    S20,在所述基板上用物理气相沉积法沉积第一层金属膜层,并通过光刻曝光工艺使金属层图案化,形成栅极;
    S30,在所述栅极上沉积栅极绝缘层;
    S40,在栅极绝缘层上通过控制金属氧化物的沉积时间,使得金属氧化物的膜层厚度达到3000埃以上;
    S50,将步骤“S40”中得到的样品放置在300-800摄氏度的空气环境中,退火0.5-2小时,得到结晶化的金属氧化物层;
    S60,在所述金属氧化物层上沉积第二金属膜层,并通过光刻曝光工艺使其图案化,得到源漏极层;
    S70,在所述源漏极层上通过刻蚀工艺,刻蚀出具有一定预设厚度的有源层沟道;
    S80,在所述有源层上沉积整面钝化保护层;
    S90,刻蚀所述钝化保护层,形成接触孔,以得到结晶的金属氧化物薄膜晶体管。
  13. 根据权利要求12所述的氧化物薄膜晶体管的制备方法,其中,步骤“S70”中的刻蚀为湿法刻蚀,步骤“S90”中的刻蚀为干法刻蚀。
  14. 根据权利要求12所述的氧化物薄膜晶体管的制备方法,其中,所述金属层材料为钼、铜、铝、钛或掺杂多晶硅中的一种或多种材料的堆叠结构层。
  15. 根据权利要求12所述的氧化物薄膜晶体管的制备方法,其中,步骤“S10”中所述的基板为带有缓冲层的刚性基板、柔性基板或是硅基板。
  16. 根据权利要求12所述的氧化物薄膜晶体管的制备方法,其中,所述接触孔分为第一接触孔和第二接触孔。
  17. 一种阵列基板,包括:上述权利要求15所述的基板,以及设置在所述基板上的氧化物薄膜,其中,所述氧化物薄膜有源层的厚度为3000埃以上,所述有源层沟道的厚度为300埃-1000埃。
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