WO2020258761A1 - 贴合设备和贴合方法 - Google Patents

贴合设备和贴合方法 Download PDF

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Publication number
WO2020258761A1
WO2020258761A1 PCT/CN2019/125663 CN2019125663W WO2020258761A1 WO 2020258761 A1 WO2020258761 A1 WO 2020258761A1 CN 2019125663 W CN2019125663 W CN 2019125663W WO 2020258761 A1 WO2020258761 A1 WO 2020258761A1
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Prior art keywords
flexible board
laminating device
driving
flexible
deformation layer
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PCT/CN2019/125663
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English (en)
French (fr)
Inventor
张之光
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Yungu Guan Technology Co Ltd
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Yungu Guan Technology Co Ltd
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Publication of WO2020258761A1 publication Critical patent/WO2020258761A1/zh
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    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09FDISPLAYING; ADVERTISING; SIGNS; LABELS OR NAME-PLATES; SEALS
    • G09F9/00Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements
    • G09F9/30Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements
    • G09F9/301Indicating arrangements for variable information in which the information is built-up on a support by selection or combination of individual elements in which the desired character or characters are formed by combining individual elements flexible foldable or roll-able electronic displays, e.g. thin LCD, OLED
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10KORGANIC ELECTRIC SOLID-STATE DEVICES
    • H10K71/00Manufacture or treatment specially adapted for the organic devices covered by this subclass

Definitions

  • This application relates to the field of display technology, in particular to a bonding device and a bonding method.
  • the embodiments of the present application provide a bonding device and a bonding method to solve the problem of poor bonding effect and extremely low bonding yield of existing bonding devices.
  • an embodiment of the present application provides a laminating device.
  • the laminating device includes a drive module and a deformable layer.
  • the drive module includes a drive unit and a drive deformable layer linked to the drive unit.
  • the drive unit is used to drive changes.
  • the shape of the driving deformation layer; the deformation layer and the driving deformation layer are stacked, and the shape of the deformation layer changes with the change of the shape of the driving deformation layer.
  • the driving deformation layer includes a first flexible board and a plurality of gas channels penetrating the first flexible board, the driving unit includes gas pressure regulators respectively connected to the plurality of gas channels, and the deformation layer includes multiple gas channels.
  • a plurality of gas pressure grooves are gas-connected with two gas channels, and the gas pressure regulator controls the pressure of the gas pressure groove through the gas passage.
  • the projection of each gas channel on the plane perpendicular to the stacking direction is covered by the projection of the corresponding gas pressure groove on the plane perpendicular to the stacking direction.
  • the air pressure groove is a strip-shaped groove, and the length of the strip-shaped groove extends in the same direction as the length of the first flexible board.
  • the deformable layer includes a second flexible plate, a plurality of air pressure grooves are arranged on the second flexible plate, and a plurality of air pressure grooves are arranged at equal intervals in parallel between the second flexible plate and the first flexible plate. surface.
  • the circumferential edge of the surface of the second flexible board adjacent to the first flexible board is sealed and fixed to the surface of the first flexible board adjacent to the second flexible board.
  • the gas in the enclosed space formed between the first flexible board and the second flexible board is an inert gas.
  • the material of the second flexible board is an elastic material.
  • the number of the multiple gas pressure grooves is equal to the number of the multiple gas channels, and there is a one-to-one correspondence between the multiple gas pressure grooves and the multiple gas channels.
  • each gas pressure groove corresponds to multiple gas channels.
  • the multiple gas channels corresponding to each gas pressure groove are arranged linearly along the length of the gas pressure groove.
  • the driving deformation layer includes a first flexible board and a plurality of bearing holes provided on the first flexible board
  • the driving unit includes a magnetic board and an electromagnetic block inserted into the bearing holes
  • the deformation layer is stacked on the magnetic board. Between the plate and multiple electromagnetic blocks.
  • the electromagnetic block includes a magnetic block and a signal line connected to the magnetic block, and the magnetic plate is located within the magnetic range of the magnetic block.
  • the number of bearing holes is multiple
  • the number of electromagnetic blocks is multiple
  • the number of bearing holes is the same as the number of electromagnetic blocks, and there is a one-to-one correspondence between the bearing holes and the electromagnetic blocks.
  • the deformable layer includes a second flexible board and a plurality of bearing slots arranged on the second flexible board, and the multiple bearing slots correspond to the multiple electromagnetic blocks one-to-one, wherein the bearing slots can accommodate and carry the electromagnetic Piece.
  • a plurality of bearing slots are evenly distributed on the second flexible board.
  • the surface of the second flexible board away from the first flexible board is an arc-shaped surface including an arc peak.
  • the material of the second flexible board is an elastic material.
  • the laminating device further includes a control module signally connected to the driving unit, and the control module is used to control the driving unit.
  • an embodiment of the present application also provides a bonding method, which is applied to the bonding equipment mentioned in any of the above embodiments.
  • the bonding method includes moving the flexible screen body to the range of the movement stroke of the deformation layer; adjusting the shape of the driving deformation layer in the driving module based on the driving unit in the driving module, and then adjusting the shape of the deformation layer stacked with the driving deformation layer, And based on the shape change of the deformable layer, the flexible screen body is attached to the cover plate matching the flexible screen body.
  • the laminating device uses a driving unit to drive the change of the shape of the driving deformable layer, and then drives to change the shape of the deformable layer laminated with the driving deformable layer, and accurately realizes the bonding of the cover plate and the flexible screen body.
  • the bonding operation reduces the occurrence of black spots and bubbles during the bonding process, and improves the bonding yield.
  • the bonding method provided by the embodiments of the present application can more accurately realize the bonding operation of the cover plate and the flexible screen body, reduce the occurrence of black spots and bubbles during the bonding process, and improve the bonding yield.
  • Fig. 1a is a schematic diagram of the front view of the lamination device provided by an embodiment of the application.
  • Fig. 1b is a schematic cross-sectional structure diagram of a laminating device provided by an embodiment of the application.
  • FIG. 2 is a schematic diagram of an exploded structure of a laminating device provided by another embodiment of the application.
  • Fig. 3a is a schematic diagram of the front view of the lamination device provided by another embodiment of the application.
  • Fig. 3b is a schematic cross-sectional structure diagram of a laminating device provided by another embodiment of the application.
  • FIG. 3c is a schematic diagram showing the exploded structure of the first driving layer and the deformable layer of the laminating device provided by another embodiment of the application.
  • FIG. 3d is a schematic diagram showing the exploded structure of the first driving layer of the laminating device provided by another embodiment of the application.
  • FIG. 4 is a schematic flowchart of a bonding method provided by an embodiment of the application.
  • Figure 1a is a schematic front view of the structure of a laminating device provided by an embodiment of the application
  • Figure 1b is a schematic cross-sectional view of the structure of a laminating device provided by an embodiment of the application.
  • the laminating device provided in the embodiments of the present application can be used in the field of organic light-emitting display technology, and specifically can be used to attach a flexible screen to a cover plate.
  • the laminating device 10 provided by the embodiment of the present application includes a driving module 11 and a deformable layer 12.
  • the driving module 11 includes a driving unit 112 and a driving deformation layer 111 linked to the driving unit 112, that is, the driving unit 112 can drive and change the shape of the driving deformation layer 111.
  • the driving unit 112 may be a regulator capable of adjusting the morphological change of the driving deformation layer 111.
  • the driving unit 112 includes an air pressure regulator.
  • the linkage connection mentioned in the embodiments of this application means that two or more parties of the linkage connection can realize the linkage relationship including the active party and the follower, and the parties may or may not be in physical contact (such as Magnetic linkage).
  • the driving deformation layer 111 includes a rectangular plate-shaped first flexible board 1111 and a plurality of gas channels 1112 penetrating the first flexible board 1111.
  • the material of the first flexible board 1111 is an elastic material
  • the gas channels 1112 are strip-shaped carrying holes
  • a plurality of gas channels 1112 are arranged in parallel on the first flexible board 1111 at equal intervals
  • each gas channel 1112 penetrates the first flexible board.
  • the two surfaces of 1111 that is, the upper surface and the lower surface of the azimuth shown in Figs. 1a and 1b
  • perpendicular to the stacking arrangement direction that is, the upper and lower directions of the azimuth shown in Figs. 1a and 1b).
  • the air pressure regulator in the driving module 11 (that is, the driving unit 112) is pneumatically connected to the gas channel 1112 on the first flexible board 1111, that is, the air pressure regulator can adjust the air pressure in the gas channel 1112, and then adjust the connection with the gas channel 1112 The air pressure of the air pressure groove 122 in the deformable layer 12.
  • the deformable layer 12 includes a plate-shaped second flexible board 121 and a plurality of air pressure grooves 122.
  • the second flexible board 121 and the first flexible board 1111 that drive the deformable layer 111 are stacked, and the second flexible board 121 is projected on a plane perpendicular to the stacking direction (the up-down direction of the orientation shown in Figures 1a and 1b) It is completely covered by the projection of the first flexible board 1111 on a plane perpendicular to the stacking direction.
  • the circumferential edge of the surface of the second flexible board 121 adjacent to the first flexible board 1111 is sealed and fixed to the first flexible board 1111 and the first flexible board 1111. Adjacent surfaces of the two flexible boards 121.
  • the material of the second flexible board 121 is an elastic material, and the surface of the second flexible board 121 away from the first flexible board 1111 (that is, the upper surface in the orientation shown in FIG. 1a and FIG. 1b) is an arc-shaped surface including arc peaks.
  • 122 is a strip groove, and a plurality of air pressure grooves 122 are arranged in parallel on the adjacent surface of the second flexible board 121 and the first flexible board 1111 at equal intervals (that is, the lower surface in the orientation shown in FIGS. 1a and 1b), and the air pressure grooves None of the 122 penetrates the second flexible board 121 in the stacking direction.
  • the number of gas pressure grooves 122 is equal to the number of gas channels 1112, and there is a one-to-one correspondence between the plurality of gas pressure grooves 122 and the plurality of gas channels 1112.
  • the projection of each gas channel 1112 on the plane perpendicular to the stacking direction (the up and down direction of the azimuth as shown in Figs. 1a and 1b) is completely covered by the projection of the corresponding gas pressure groove 122 on the plane perpendicular to the stacking direction.
  • the length extension direction of the gas channel 1112 ie, the front-rear direction of the orientation shown in FIGS. 1a and 1b
  • the length extension direction of the gas pressure groove 122 ie the front-rear direction of the orientation shown in FIGS. 1a and 1b
  • the length extension direction of the cover plate, the length extension direction of the first flexible board 1111, and the length extension direction of the second flexible board 121 ie, the front-rear direction in the orientation shown in FIGS. 1a and 1b).
  • the air pressure regulator includes multiple gas paths (not shown in the figure) that have a one-to-one correspondence with the multiple gas channels 1112, and each gas path is provided with a valve capable of closing the gas path.
  • the valve is a solenoid valve.
  • each air pressure groove 122 After completion, adjust each air pressure groove 122 in turn from the arc peak along the two non-extending directions of the second flexible board 121, and ensure that the air pressure of each air pressure groove 122 can ensure that the corresponding flexible screen area and cover area
  • the pressing force that meets the bonding requirements is obtained in time, so as to finally realize the bonding operation of the flexible screen and the cover.
  • a plurality of strip grooves are formed on the deformable layer in contact with the flexible screen body, and there is a one-to-one correspondence with the plurality of strip grooves in the driving deformation layer.
  • a plurality of strip-shaped bearing holes i.e. gas channels
  • the stacked deformation layer and the driving deformation layer are circumferentially sealed, and finally the strip-shaped groove on the deformation layer is controlled by the air pressure regulator that penetrates the strip-shaped bearing hole.
  • the laminating device provided in the embodiments of the present application can more accurately implement the laminating operation of the cover plate and the flexible screen body, reduce the occurrence of black spots and bubbles during the laminating process, and improve the bonding yield.
  • the laminating device provided by the embodiment of the present application can realize the precise bonding of the curved corner area based on the local area deformation of the second flexible board.
  • the first flexible board 1111 and the second flexible board 121 mentioned in the above embodiments may be prepared based on flexible materials such as silica gel, which are not uniformly limited in the embodiment of the present application.
  • the sealing operation between the second flexible board 121 and the first flexible board 1111 can be either a plug-in sealing method or an adhesive bonding sealing method, which is not uniformly limited in the embodiment of the present application.
  • the laminating device further includes a control module 113 signal-connected to the air pressure regulator in the drive module 11, and the control module 113 is used to control the on and off of each valve according to the relevant control circuit or the control command issued by the user.
  • the specific position and specific shape of the local deformation of the deformable layer 12 are precisely controlled, thereby improving the bonding effect.
  • the gas in the enclosed space formed between the first flexible board 1111 and the second flexible board 121 is an inert gas
  • the gas filled into the enclosed space by the gas pressure regulator is also an inert gas, such as helium. gas. Because inert gas has very high stability, compared with other gases containing water and oxygen, inert gas can effectively extend the service life of the laminating equipment.
  • FIG. 2 is a schematic diagram of an exploded structure of a laminating device provided by another embodiment of the application.
  • the embodiments of the present application are extended on the basis of the embodiments shown in FIG. 1a and FIG. 1b of the present application. The following focuses on the differences, and the similarities will not be repeated.
  • the gas channel 1112 in the driving deformation layer 111 of the driving module 11 is a circular bearing hole.
  • Each gas pressure groove 122 of the deformable layer 12 corresponds to a plurality of gas channels 1112, and all the gas channels 1112 corresponding to the same gas pressure groove 122 are arranged linearly along the length of the gas pressure groove 122.
  • each gas channel 1112 corresponds to an independent gas path and valve.
  • each gas pressure groove 122 corresponds to a plurality of gas channels 1112 arranged along the length extension direction, and the gas paths and valves of each gas channel 1112 are set independently of each other, compared with the embodiment shown in FIG. 1a and FIG. 1b In the embodiment of the present application, each air pressure groove 122 can obtain a finer-grained air pressure adjustment operation, thereby further improving the accuracy of the bonding operation.
  • each gas pressure groove 122 it is also possible to divide each gas pressure groove 122 into a plurality of mutually independent gas pressure sub-grooves, and each gas pressure sub-groove corresponds to a gas channel 1112, so as to realize a finer-grained gas pressure adjustment operation.
  • Figure 3a shows a schematic front view of the structure of a laminating device provided by another embodiment of the application
  • Figure 3b shows a schematic cross-sectional structure of a laminating device provided by another embodiment of the application
  • Figure 3c shows this
  • FIG. 3d shows a schematic diagram of the exploded structure of the first driving layer of the laminating device provided by another embodiment of the application.
  • the embodiments of the present application are extended on the basis of the embodiments shown in FIG. 1a and FIG. 1b of the present application. The following focuses on the differences, and the similarities will not be repeated.
  • the laminating device 20 includes a driving module 21 and a deformable layer 22.
  • the driving module 21 includes a driving unit 212 and a driving deformation layer 211 linked with the driving unit 212, that is, the driving unit 212 can drive and change the shape of the driving deformation layer 211.
  • the driving deformation layer 211 includes a rectangular plate-shaped first flexible board 2111 and a plurality of bearing holes 2112 penetrating the first flexible board 2111.
  • the material of the first flexible board 2111 is an elastic material
  • the bearing holes 2112 are circular bearing holes
  • a plurality of bearing holes 2112 are provided in the first flexible board 1111
  • each bearing hole 2112 penetrates the first flexible board 2111 and is perpendicular to
  • the two surfaces that is, the upper surface and the lower surface in the azimuth shown in Figs. 3a and 3b
  • the carrying hole 2112 is used for accommodating the signal line 21222, that is, the signal line 21222 can perform telescopic movement in the corresponding carrying hole 2112.
  • the driving unit 212 in the driving module 21 includes a rectangular plate-shaped magnetic plate 2121 and a plurality of cube-shaped electromagnetic blocks 2122.
  • the magnetic plate 2121 includes an accommodation space capable of accommodating the flexible screen body 30 and the cover plate 40.
  • the electromagnetic block 2122 includes a magnetic block 21221 and a signal line 21222 connected to the magnetic block 21221.
  • the magnetic plate 2121 is set within the magnetic range of the magnetic block 21221, that is, the magnitude of the magnetic attraction between the magnetic block 21221 and the magnetic plate 2121 can be controlled by controlling the magnitude of the current delivered to the magnetic block 21221 through the signal line 21222.
  • the deformable layer 22 includes a plate-shaped second flexible board 221 and a plurality of supporting grooves 222.
  • the second flexible board 221 and the first flexible board 2111 driving the deformable layer 211 are stacked and arranged.
  • the material of the second flexible board 221 is an elastic material
  • the surface of the second flexible board 221 away from the first flexible board 2111 (that is, the upper surface in the orientation shown in FIGS. 3a and 3b) is an arc-shaped surface including arc peaks
  • a carrying groove 222 is a rectangular groove matching the size of the magnetic block 21221
  • a plurality of bearing grooves 222 are provided on the surface of the second flexible board 221 adjacent to the first flexible board 2111 (ie the lower surface in the orientation shown in FIGS.
  • Each supporting slot 222 can accommodate the magnetic block 21221 of the corresponding electromagnetic block 2122.
  • the supporting grooves 222 are evenly distributed on the second flexible board 221, it can be ensured that under the action of the magnetic attraction force, a more fine-grained bonding operation can be performed according to the actual situation of the cover board to be bonded. For example, from the arc peaks of the arc-shaped surface of the second flexible plate 221 along the non-extending direction of the cover plate (that is, the left and right directions of the azimuth as shown in Figure 3a and Figure 3b), the electromagnetic blocks 2122 and magnetic properties of each row are adjusted in turn. The magnetic attraction between the plates 2121 further adjusts the size of the pressing force applied to the flexible screen body and the cover plate by the corresponding partial area of the second flexible plate 221.
  • the carrying groove 222 can define the lifting position of the electromagnetic block 2122 carried, which effectively prevents the lifting position of the electromagnetic block 2122 from shifting during the lifting process, thereby effectively improving the accuracy of the fitting operation.
  • the flexible screen body 30 and the cover plate 40 are stacked between the magnetic plate 2121 and the second flexible plate 221, and then the magnetic block 21221 and the magnetic block 21221 are controlled by controlling the current input to the magnetic block 21221 by the signal line 21222.
  • the magnetic attraction force between the plates 2121 based on the change of the magnetic attraction force, adjusts the pressing force between the second flexible plate 221 and the magnetic plate 2121, and then adjusts the pressing force acting between the flexible screen and the cover, thereby finally achieving flexibility Fitting operation of screen and cover.
  • the laminating device provided by the embodiment of the present application achieves the purpose of adjusting the pressing force between the flexible screen body and the cover plate by adjusting the magnetic attraction force between the electromagnetic block and the magnetic plate. Since the magnetic attraction force can be controlled more precisely based on the current, the embodiment of the present application can further improve the accuracy of the bonding operation compared with the embodiment mentioned in FIG. 1a and FIG. 1b.
  • FIG. 4 is a schematic flowchart of a bonding method provided by an embodiment of the application.
  • the bonding method provided in the embodiments of the present application is applied to the bonding equipment mentioned in any of the above embodiments.
  • the bonding method provided by the embodiment of the present application includes the following steps.
  • the moving stroke range mentioned in step S10 can be set by itself according to actual conditions.
  • the flexible screen body is first moved to the range of movement stroke of the deformation layer, and then the shape of the driving deformation layer in the driving module is adjusted based on the driving unit in the driving module, and then the deformation layer stacked with the driving deformation layer is adjusted
  • the flexible screen body is attached to the cover plate matching the flexible screen body based on the morphological change of the deformable layer.
  • the bonding method provided by the embodiments of the present application can more accurately realize the bonding operation of the cover plate and the flexible screen body, reduce the occurrence of black spots and bubbles during the bonding process, and improve the bonding yield.
  • the bonding method provided by the embodiment of the present application can realize the accurate bonding of the curved corner area based on the local area deformation of the deformable layer.

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Abstract

一种贴合设备(10)和贴合方法,贴合设备(10)包括驱动模块(11),驱动模块(11)包括驱动单元(12)和与驱动单元(12)联动连接的驱动形变层(111),驱动单元(12)用于驱动改变驱动形变层(111)的形态;以及形变层(12),与驱动形变层(111)层叠设置,并且,形变层(12)的形态随着驱动形变层(111)的形态的变化而变化,能够提高贴合良率。

Description

贴合设备和贴合方法 技术领域
本申请涉及显示技术领域,具体涉及一种贴合设备和贴合方法。
发明背景
随着包括曲面屏的显示装置的普及,曲面屏的贴合技术日益受到广泛关注。然而,由于曲面屏存在不易贴合的曲角,因此,现有曲面屏贴合技术很难保证贴合过程中的压合力的均匀性,过大的压合力容易造成屏体功能不良,过小的压合力容易造成贴合不牢,进而导致膜层分离。此外,均匀性差的压合力极易出现气泡、黑斑等不良现象。即,现有曲面屏贴合技术的贴合良率极低。
发明内容
本申请实施例提供一种贴合设备和贴合方法,以解决现有贴合设备贴合效果差,贴合良率极低的问题。
第一方面,本申请一实施例提供一种贴合设备,该贴合设备包括驱动模块和形变层,该驱动模块包括驱动单元和与驱动单元联动连接的驱动形变层,驱动单元用于驱动改变驱动形变层的形态;形变层与驱动形变层层叠设置,并且,形变层的形态随着驱动形变层的形态的变化而变化。
在本申请一实施例中,驱动形变层包括第一柔性板和贯通第一柔性板的多个气体通道,驱动单元包括分别与多个气体通道气性连接的气压调节器,形变层包括与多个气体通道气性连接的多个气压槽,气压调节器通过气体通道控制气压槽的气压。
在本申请一实施例中,每一气体通道在垂直于层叠设置方向的平面的投影被对应的气压槽在垂直于层叠设置方向的平面的投影所覆盖。
在本申请一实施例中,气压槽为条形槽,条形槽的长度延伸方向与第一柔性板的长度延伸方向相同。
在本申请一实施例中,形变层包括第二柔性板,多个气压槽设置于第二柔性板上,并且多个气压槽等间隔平行设置于第二柔性板与第一柔性板相邻的表面。
在本申请一实施例中,第二柔性板与第一柔性板相邻的表面的周向边缘,密封固定到第一柔性板与第二柔性板相邻的表面。
在本申请一实施例中,第一柔性板和第二柔性板之间形成的密闭空间内的气体为惰性气体。
在本申请一实施例中,第二柔性板的材料为弹性材料。
在本申请一实施例中,多个气压槽的数量与多个气体通道的数量相等,并且,多个气压槽与多个气体通道存在一一对应关系。
在本申请一实施例中,每一气压槽对应多个气体通道。
在本申请一实施例中,每一气压槽对应的多个气体通道沿气压槽的长度延伸方向呈线型排布。
在本申请一实施例中,驱动形变层包括第一柔性板和设置于第一柔性板的多个承载孔,驱动单元包括磁性板和插接到承载孔的电磁块,形变层层叠设置于磁性板和多个电磁块之间。
在本申请一实施例中,电磁块包括磁性块和与磁性块连接的信号线,磁性板位于磁性块的磁性范围内。
在本申请一实施例中,承载孔的数量为多个,电磁块的数量为多个,承载孔的数量与电磁块的数量相同,并且承载孔与电磁块之间存在一一对应关系。
在本申请一实施例中,形变层包括第二柔性板和设置于第二柔性板的多个承载槽,多个承载槽与多个电磁块一一对应,其中,承载槽能够容纳并承载电磁块。
在本申请一实施例中,多个承载槽均匀分布于第二柔性板上。
在本申请一实施例中,第二柔性板远离第一柔性板的表面为包括弧峰的弧形表面。
在本申请一实施例中,第二柔性板的材料为弹性材料。
在本申请一实施例中,贴合设备还包括与驱动单元信号连接的控制模块,该控制模块用于控制驱动单元。
第二方面,本申请一实施例还提供一种贴合方法,应用于上述任一实施例所提及的贴合设备。该贴合方法包括将柔性屏体移动至形变层的移动行程范围;基于驱动模块中的驱动单元调整驱动模块中的驱动形变层的形态,进而调整与驱动形变层层叠设置的形变层的形态,并基于形变层的形态变化将柔性屏体贴合至与柔性屏体匹配的盖板。
本申请实施例提供的贴合设备,利用驱动单元驱动改变驱动形变层的形态,进而驱动改变与驱动形变层层叠设置的形变层的形态的方式,精准地实现了盖板与柔性屏体的贴合操作,降低了贴合过程中的黑斑和气泡的出现几率,提升了贴合良率。
本申请实施例提供的贴合方法,能够更精准地实现盖板与柔性屏体的贴合操作,降低了贴合过程中的黑斑和气泡的出现几率,提升了贴合良率。
附图简要说明
图1a所示为本申请一实施例提供的贴合设备的主视结构示意图。
图1b所示为本申请一实施例提供的贴合设备的剖视结构示意图。
图2所示为本申请另一实施例提供的贴合设备的分解结构示意图。
图3a所示为本申请又一实施例提供的贴合设备的主视结构示意图。
图3b所示为本申请又一实施例提供的贴合设备的剖视结构示意图。
图3c所示为本申请又一实施例提供的贴合设备的第一驱动层和形变层分解结构示意图。
图3d所示为本申请又一实施例提供的贴合设备的第一驱动层的分解结构示意图。
图4所示为本申请一实施例提供的贴合方法的流程示意图。
实施本发明的方式
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的实施例,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。在不冲突的情况下,下述的实施例及实施例中的特征可以相互组合。
图1a所示为本申请一实施例提供的贴合设备的主视结构示意图;图1b所示为本申请一实施例提供的贴合设备的剖视结构示意图。本申请实施例提供的贴合设备能够用于有机发光显示技术领域,具体可以用于将柔性屏体贴合至盖板。如图1a和图1b所示,本申请实施例提供的贴合设备10包括驱动模块11和形变层12。驱动模块11包括驱动单元112和与驱动单元112联动连接的驱动形变层111,即,驱动单元112能够驱动改变驱动形变层111的形态。需要说明的是,驱动单元112可以为能够调节驱动形变层111的形态变化量的调节器,示例性地,在本申请实施例中,驱动单元112包括为气压调节器。本申请实施例所提及的联动连接,指的是联动连接的两方或多方能够实现包括主动方与从动方的联动关系即可,各方之间可以物理接触亦可以不物理接触(比如磁性联动)。
具体而言,驱动形变层111包括矩形板状的第一柔性板1111和贯通第一柔性板1111的多个气体通道1112。其中,第一柔性板1111的材料为弹性材料,气体通道1112为条形承载孔,多个气体通道1112等间隔平行设置于第一柔性板1111,并且每一气体通道1112均贯通第一柔性板1111的垂直于层叠设置方向(即如图 1a和图1b所示方位的上下方向)的两表面(即如图1a和图1b所示方位的上表面和下表面)。驱动模块11中的气压调节器(即驱动单元112)与第一柔性板1111上的气体通道1112气性连接,即,气压调节器能够调节气体通道1112内的气压,进而调节与气体通道1112贯通的形变层12中的气压槽122的气压。
形变层12包括板状的第二柔性板121和多个气压槽122。第二柔性板121与驱动形变层111的第一柔性板1111层叠设置,并且,第二柔性板121在垂直于层叠设置方向(如图1a和图1b所示方位的上下方向)的平面的投影完全被第一柔性板1111在垂直于层叠设置方向的平面的投影所覆盖,第二柔性板121与第一柔性板1111相邻的表面的周向边缘,密封固定到第一柔性板1111与第二柔性板121相邻的表面。第二柔性板121的材料为弹性材料,第二柔性板121远离第一柔性板1111的表面(即如图1a和图1b所示方位的上表面)为包括弧峰的弧形表面,气压槽122为条形槽,多个气压槽122等间隔平行设置于第二柔性板121与第一柔性板1111相邻的表面(即如图1a和图1b所示方位的下表面),且气压槽122均未在层叠设置方向上贯穿第二柔性板121。气压槽122的数量与气体通道1112的数量相等,并且,多个气压槽122与多个气体通道1112存在一一对应关系。每一气体通道1112在垂直于层叠设置方向(如图1a和图1b所示方位的上下方向)的平面的投影完全被对应的气压槽122在垂直于层叠设置方向的平面的投影所覆盖。
此外,气体通道1112的长度延伸方向(即如图1a和图1b所示方位的前后方向)和气压槽122的长度延伸方向(即如图1a和图1b所示方位的前后方向)均平行于盖板的长度延伸方向、第一柔性板1111的长度延伸方向和第二柔性板121的长度延伸方向(即如图1a和图1b所示方位的前后方向)。因此,能够保证在气压调节器的作用下,从第二柔性板121的弧形表面弧峰处分别沿第二柔性板121的非延伸方向(即如图1a和图1b所示方位的左方向和右方向)依次调节每一气压槽122的气压值,进而依次局部调整第二柔性板121对柔性屏体和盖板施加的压合力的大小。
此外,由于第二柔性板121与第一柔性板1111相邻的表面的周向边缘,密封固定到第一柔性板1111与第二柔性板121相邻的表面,因此,第一柔性板1111和第二柔性板121之间形成了借助气体通道1112与气压调节器连通的密闭空间。在本申请实施例中,气压调节器包括与多个气体通道1112存在一一对应关系的多个气路(图中未示出),并且每一气路均设置有能够关闭该气路的阀门。可选地,阀门为电磁阀。
在实际应用过程中,首先调整第二柔性板121、柔性屏体和盖板的位置使三者在位置上对应,然后利用气压调节器增大第二柔性板121的弧形表面的弧峰处 对应的气压槽122的气压,以使弧峰处抵接至柔性屏体,并继续增大气压,以使柔性屏体和盖板之间获得符合贴合要求的压合力,待弧峰处贴合完毕后,从弧峰处沿第二柔性板121的两非延伸方向分别依次调节每一气压槽122,并保证每一气压槽122的气压均能够保证对应的柔性屏体区域和盖板区域之间获得符合贴合要求的压合力,从而最终实现柔性屏体和盖板的贴合操作。
本申请实施例提供的贴合设备,通过在与柔性屏体接触的形变层上开设多个条形槽(即气压槽),在驱动形变层中开设与多个条形槽存在一一对应关系的多个条形承载孔(即气体通道),然后将层叠设置的形变层和驱动形变层进行周向密封,最后借助与条形承载孔贯通的气压调节器控制形变层上的条形槽内的气压值,进而控制具有弹性的形变层的形态的方式,实现了贴合设备的局部可控形变。在本申请实施例中,由于能够单独控制形变层中的每一条形槽的气压值,进而基于条形槽的气压值的变化调整与条形槽对应的第二柔性板的局部区域的形变,因此,本申请实施例提供的贴合设备能够更精准地实现盖板与柔性屏体的贴合操作,降低了贴合过程中的黑斑和气泡的出现几率,提升了贴合良率。尤其是针对包括曲角区域的盖板与柔性屏体的贴合操作,本申请实施例提供的贴合设备能够基于第二柔性板的局部区域形变实现曲角区域的精准贴合。
上述实施例提及的第一柔性板1111和第二柔性板121,可以基于硅胶等柔性材料进行制备,本申请实施例对此不进行统一限定。此外,第二柔性板121与第一柔性板1111之间的密封操作既可以采用插接式密封方法,也可以采用粘合剂粘合的密封方法,本申请实施例对此不进行统一限定。
在本申请一实施例中,贴合设备还包括与驱动模块11中的气压调节器信号连接的控制模块113,控制模块113用于根据相关控制电路或者用户发出的控制指令控制各阀门的通断以及开启时长,进而精准控制形变层12发生局部形变的具体位置和具体形态,从而改善贴合效果。
在本申请一实施例中,第一柔性板1111和第二柔性板121之间形成的密闭空间内的气体为惰性气体,气压调节器充入到密闭空间内的气体亦为惰性气体,比如氦气。由于惰性气体具有非常高的稳定性,因此,与包含水氧等物质的其他气体相比,惰性气体能够有效延长贴合设备的使用寿命。
图2所示为本申请另一实施例提供的贴合设备的分解结构示意图。在本申请图1a和图1b所示实施例基础上延伸出本申请实施例,下面着重叙述不同之处,相同之处不再赘述。
如图2所示,在本申请实施例提供贴合设备10中,驱动模块11的驱动形变层111中的气体通道1112为圆形承载孔。形变层12的每一气压槽122均对应多个气体通道1112,且对应同一气压槽122的所有气体通道1112沿气压槽122的 长度延伸方向呈线型排布。并且,每一气体通道1112均对应一独立的气路和阀门。
由于每一气压槽122均对应多个沿长度延伸方向排布的气体通道1112,并且各气体通道1112的气路和阀门均相互独立设置,因此,与图1a和图1b所示实施例相比,本申请实施例能够使每一气压槽122获得更具细粒度的气压调节操作,进而进一步提高了贴合操作的精准度。
亦可以将每一气压槽122划分为多个相互独立的气压子槽,且每一气压子槽均对应一气体通道1112,从而实现更具细粒度的气压调节操作。
图3a所示为本申请又一实施例提供的贴合设备的主视结构示意图;图3b所示为本申请又一实施例提供的贴合设备的剖视结构示意图;图3c所示为本申请又一实施例提供的贴合设备的第一驱动层和形变层分解结构示意图;图3d所示为本申请又一实施例提供的贴合设备的第一驱动层的分解结构示意图。在本申请图1a和图1b所示实施例基础上延伸出本申请实施例,下面着重叙述不同之处,相同之处不再赘述。
如图3a至图3d所示,本申请实施例提供贴合设备20包括驱动模块21和形变层22。驱动模块21包括驱动单元212和与驱动单元212联动连接的驱动形变层211,即,驱动单元212能够驱动改变驱动形变层211的形态。具体而言,驱动形变层211包括矩形板状的第一柔性板2111和贯通第一柔性板2111的多个承载孔2112。其中,第一柔性板2111的材料为弹性材料,承载孔2112为圆形承载孔,多个承载孔2112设置于第一柔性板1111,并且每一承载孔2112均贯通第一柔性板2111垂直于层叠设置方向(即如图3a和图3b所示方位的上下方向)的两表面(即如图3a和图3b所示方位的上表面和下表面)。承载孔2112用于容纳信号线21222,即信号线21222能够在对应的承载孔2112内进行伸缩运动。
驱动模块21中的驱动单元212包括矩形板状的磁性板2121和多个立方体形状的电磁块2122。其中,磁性板2121包括能够容纳柔性屏体30和盖板40的容纳空间。电磁块2122包括磁性块21221和与磁性块21221连接的信号线21222。磁性板2121设置到磁性块21221的磁性范围内,即,通过控制信号线21222输送到磁性块21221的电流大小,能够控制磁性块21221与磁性板2121之间的磁吸力大小。
形变层22包括板状的第二柔性板221和多个承载槽222。第二柔性板221与驱动形变层211的第一柔性板2111层叠设置。第二柔性板221的材料为弹性材料,第二柔性板221远离第一柔性板2111的表面(即如图3a和图3b所示方位的上表面)为包括弧峰的弧形表面,承载槽222为与磁性块21221的大小相匹配的矩形槽,多个承载槽222设置于第二柔性板221于第一柔性板2111相邻的表面(即如图3a和图3b所示方位的下表面)。承载槽222均未在层叠设置方向上贯穿第二 柔性板221,并且,承载槽222的数量与电磁块2122的数量相同,且多个承载槽222与多个电磁块2122一一对应。每一承载槽222均能够容纳对应的电磁块2122的磁性块21221。
由于承载槽222均匀分布于第二柔性板221上,因此,能够保证在磁吸力的作用下,可以根据待贴合的盖板的实际情况进行更具细粒度的贴合操作。比如,从第二柔性板221的弧形表面弧峰处分别沿盖板的非延伸方向(即如图3a和图3b所示方位的左方向和右方向)依次调节每一行电磁块2122与磁性板2121之间的磁吸力,进而调整对应的第二柔性板221的局部区域对柔性屏体和盖板施加的压合力的大小。
此外,承载槽222能够限定承载的电磁块2122的顶升位置,有效防止电磁块2122在顶升过程中出现顶升位置偏移的情况,进而有效提高了贴合操作的精准度。
在实际应用过程中,柔性屏体30和盖板40层叠设置到磁性板2121和第二柔性板221之间,然后通过控制信号线21222输入到磁性块21221的电流的方式控制磁性块21221与磁性板2121之间的磁吸力,进而基于磁吸力的变化调整第二柔性板221和磁性板2121之间的压合力,进而调整作用到柔性屏体和盖板之间的压合力,从而最终实现柔性屏体和盖板的贴合操作。
本申请实施例提供的贴合设备,通过调整电磁块与磁性板之间的磁吸力的方式,实现了调整柔性屏体与盖板之间的压合力的目的。由于磁吸力能够基于电流实现更加精细的调控,因此,与图1a和图1b所提及实施例相比,本申请实施例能够进一步提高贴合操作的精准度。
应当理解,本申请上述实施例对电磁块2122的数量不进行具体限定,电磁块2122的数量亦可以为一个。
图4所示为本申请一实施例提供的贴合方法的流程示意图。本申请实施例提供的贴合方法应用于上述任一实施例提及的贴合设备。如图4所示,本申请实施例提供的贴合方法包括如下步骤。
S10:将柔性屏体移动至形变层的移动行程范围。
其中,步骤S10中提及的移动行程范围能够根据实际情况自行设定。
S20:基于驱动模块中的驱动单元调整驱动模块中的驱动形变层的形态,进而调整与驱动形变层层叠设置的形变层的形态,并基于形变层的形态变化将柔性屏体贴合至与柔性屏体匹配的盖板。
在实际应用过程中,首先将柔性屏体移动至形变层的移动行程范围,然后基于驱动模块中的驱动单元调整驱动模块中的驱动形变层的形态,进而调整与驱动形变层层叠设置的形变层的形态,并基于形变层的形态变化将柔性屏体贴合至与 柔性屏体匹配的盖板。
本申请实施例提供的贴合方法,能够更精准地实现盖板与柔性屏体的贴合操作,降低了贴合过程中的黑斑和气泡的出现几率,提升了贴合良率。尤其是针对包括曲角区域的盖板与柔性屏体的贴合操作,本申请实施例提供的贴合方法能够基于形变层的局部区域形变实现曲角区域的精准贴合。
在本申请上述实施例中,除非另有明确的规定和限定,术语“相连”、“连接”、“层叠”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。

Claims (20)

  1. 一种贴合设备,包括:
    驱动模块,所述驱动模块包括驱动单元和与所述驱动单元联动连接的驱动形变层,所述驱动单元用于驱动改变所述驱动形变层的形态;以及
    形变层,与所述驱动形变层层叠设置,并且,所述形变层的形态随着所述驱动形变层的形态的变化而变化。
  2. 根据权利要求1所述的贴合设备,其中,所述驱动形变层包括第一柔性板和贯通所述第一柔性板的多个气体通道,所述驱动单元包括分别与所述多个气体通道气性连接的气压调节器,所述形变层包括与所述多个气体通道气性连接的多个气压槽,所述气压调节器通过所述气体通道控制所述气压槽的气压。
  3. 根据权利要求2所述的贴合设备,其中,每一所述气体通道在垂直于层叠设置方向的平面的投影被对应的所述气压槽在垂直于所述层叠设置方向的平面的投影所覆盖。
  4. 根据权利要求2或3所述的贴合设备,其中,所述气压槽为条形槽,所述条形槽的长度延伸方向与所述第一柔性板的长度延伸方向相同。
  5. 根据权利要求2或3所述的贴合设备,其中,所述形变层包括第二柔性板,所述多个气压槽设置于所述第二柔性板上,并且所述多个气压槽等间隔平行设置于所述第二柔性板与所述第一柔性板相邻的表面。
  6. 根据权利要求5所述的贴合设备,其中,所述第二柔性板与所述第一柔性板相邻的表面的周向边缘,密封固定到所述第一柔性板与所述第二柔性板相邻的表面。
  7. 根据权利要求6所述的贴合设备,其中,所述第一柔性板和所述第二柔性板之间形成的密闭空间内的气体为惰性气体。
  8. 根据权利要求5所述的贴合设备,其中,所述第二柔性板的材料为弹性材料。
  9. 根据权利要求2或3所述的贴合设备,其中,所述多个气压槽的数量与所述多个气体通道的数量相等,并且,所述多个气压槽与所述多个气体通道存在一一对应关系。
  10. 根据权利要求2或3所述的贴合设备,其中,每一所述气压槽对应多个所述气体通道。
  11. 根据权利要求10所述的贴合设备,其中,每一所述气压槽对应的所述多个气体通道沿所述气压槽的长度延伸方向呈线型排布。
  12. 根据权利要求1所述的贴合设备,其中,所述驱动形变层包括第一柔性 板和设置于所述第一柔性板的承载孔,所述驱动单元包括磁性板和插接到所述承载孔的电磁块,所述形变层层叠设置于所述磁性板和所述电磁块之间。
  13. 根据权利要求12所述的贴合设备,其中,所述电磁块包括磁性块和与所述磁性块连接的信号线,所述磁性板位于所述磁性块的磁性范围内。
  14. 根据权利要求12或13所述的贴合设备,其中,所述承载孔的数量为多个,所述电磁块的数量为多个,所述承载孔的数量与所述电磁块的数量相同,并且所述承载孔与所述电磁块之间存在一一对应关系。
  15. 根据权利要求14所述的贴合设备,其中,所述形变层包括第二柔性板和设置于所述第二柔性板的多个承载槽,所述多个承载槽与所述多个电磁块一一对应,其中,所述承载槽能够容纳并承载所述电磁块。
  16. 根据权利要求15所述的贴合设备,其中,所述多个承载槽均匀分布于所述第二柔性板上。
  17. 根据权利要求15所述的贴合设备,其中,所述第二柔性板远离所述第一柔性板的表面为包括弧峰的弧形表面。
  18. 根据权利要求15所述的贴合设备,其中,所述第二柔性板的材料为弹性材料。
  19. 根据权利要求1所述的贴合设备,其中,还包括与所述驱动单元信号连接的控制模块,所述控制模块用于控制所述驱动单元。
  20. 一种贴合方法,应用于权利要求1至19任一所述的贴合设备,包括:
    将柔性屏体移动至所述形变层的移动行程范围;
    基于所述驱动模块中的所述驱动单元调整所述驱动模块中的所述驱动形变层的形态,进而调整与所述驱动形变层层叠设置的所述形变层的形态,并基于所述形变层的形态变化将所述柔性屏体贴合至与所述柔性屏体匹配的盖板。
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