WO2020228303A1 - 一种集装箱船用止裂钢的生产方法 - Google Patents

一种集装箱船用止裂钢的生产方法 Download PDF

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Publication number
WO2020228303A1
WO2020228303A1 PCT/CN2019/122907 CN2019122907W WO2020228303A1 WO 2020228303 A1 WO2020228303 A1 WO 2020228303A1 CN 2019122907 W CN2019122907 W CN 2019122907W WO 2020228303 A1 WO2020228303 A1 WO 2020228303A1
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Prior art keywords
rolling
water
thickness
headers
steel
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PCT/CN2019/122907
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English (en)
French (fr)
Inventor
陈富强
张淼
车超
黄龙
邓飞翔
樊卫
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南京钢铁股份有限公司
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Priority to KR1020217037938A priority Critical patent/KR102356461B1/ko
Publication of WO2020228303A1 publication Critical patent/WO2020228303A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/02—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling heavy work, e.g. ingots, slabs, blooms, or billets, in which the cross-sectional form is unimportant ; Rolling combined with forging or pressing
    • B21B1/026—Rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203—Cooling

Definitions

  • the invention relates to a method for producing steel, in particular to a method for producing crack arrest steel for container ships.
  • the present invention provides a method for producing crack arrest steel for container ships, so that the stability of the crack arrest steel production process can meet various indicators such as batch industrial production, mechanical properties, and product quality stability. Meet the standard requirements.
  • the method for producing crack arrest steel for container ships according to the present invention is characterized in that it comprises the following steps:
  • the thickness of the blank section is 320mm, and the width of the blank section is 2070-2770mm.
  • the rolling target width is divided into three intervals, respectively 2000-2600mm, 2600 -3200mm and 3200-3600mm, choose vertical and horizontal rolling in the interval to achieve the least pass rolling;
  • the heating temperature is 1140-1160°C
  • the ratio of furnace time to billet thickness is greater than 1.0min/mm
  • the ratio of soaking time to billet thickness is ⁇ 0.15min/mm
  • the arrangement is 6-8 before rolling anti-crack steel Block hot roller material; in the heating furnace, the time of each slab in the furnace is controlled at 320-370min;
  • Rolling adopts full longitudinal rolling or full cross rolling.
  • the rolling width after the transfer to steel is more than 3500mm, and the single pass reduction does not exceed 30mm; two-stage rolling is adopted, and the middle of the two-stage rolling
  • the thickness of the blank is controlled according to the thickness of the product;
  • the production method reduces the number of rolling passes and increases the reduction of the pass by selecting billets of different cross-sections according to different widths of finished products; the plan is arranged according to the characteristics of the special rolling method and the slow rolling rhythm, and the heating furnace is used Leave space to reduce the time in the furnace to ensure the implementation of the heating process and ensure the surface quality; the heating process ensures the uniformity of the thickness of the slab; the rolling process uses full longitudinal rolling or full cross rolling as much as possible to increase the effective compression ratio; Refine the grain to perform ultra-fast cooling of the intermediate billet, and set different cooling processes according to the specifications and determine the cooling process of the finished steel plate. So as to realize the accurate and effective production process of crack arrest steel and stable production process, make the stability of production process of crack arrest steel meet the mass industrial production, mechanical properties and product quality stability and other indicators to meet the standard requirements, and the production process is easy to control.
  • the principle of material type design is to reduce the number of rolling passes and increase the reduction of the pass; the thickness of the blank section is 320mm, and the width of the blank section is 2070-2770mm.
  • the rolling target width is divided into Three intervals, respectively 2000-2600mm, 2600-3200mm and 3200-3600mm, choose vertical and horizontal rolling in the interval, and realize the minimum pass rolling by the length of the billet and the width of the billet. If the regulations cannot meet the requirements, choose vertical and horizontal rolling in the interval For the requirements, choose the longitudinal and longitudinal rolling method.
  • the heating temperature is 1140-1160°C.
  • the proper billet in the furnace and soaking time should be controlled. Specifically, the ratio of the furnace time to the billet thickness should be greater than 1.0min /mm, the ratio of soaking time to billet thickness ⁇ 0.15min/mm; in addition, 6-8 pieces of hot rolls are arranged before rolling the anti-crack steel; due to the special rolling method of this steel, the rolling rhythm is slow, in order to prevent time in the furnace Too long, while ensuring the uniformity of the heating temperature in each stage, 20 pieces of steel are loaded in each furnace, and each row of steel is spaced 3.5-3.75m, to ensure that the time of each slab in the furnace is controlled within 320-370min to prevent hemp Surface problems such as surface pits appear.
  • the rolling target width is 2000-2600mm, and the water volume of 6-14 sets of headers is 380-430m 3 /h; the rolling target width is 2600-3200mm, and the water volume of 7-14 sets of headers is 360-390m. 3 /h; the rolling target width is 3200-3600mm, select 8-14 sets of header water volume to choose 350-370m 3 /h.
  • the selection of header and flow rate in this embodiment is shown in the following table:
  • the roller table swings manually for 90 seconds, and at 60 seconds it is forced to boil water to complete the second water penetration.
  • Temperature controlled rolling after the second water penetration, the redness time is 5.5-8min, the redness temperature is 785-810°C, the second stage rolling temperature is 770-790°C, and the final rolling temperature is 750-770°C ;
  • the two-stage mill to start rolling to prevent the uneven cooling of the tail from causing abnormal rolling.
  • Cooling process Cooling by ultra-fast cooling (DQ+ACC) equipment, parameter setting: 1-4 sets of slit nozzle header water flow 350m 3 /h, water ratio 1.6; 5-14 sets of high-density nozzle header water Flow 500m 3 /h, water ratio 1.2, water temperature 18-22°C, roll speed 0.25-0.33, set speed according to different plate thickness, 80mm steel plate cooling roll speed 0.25m/s, 70mm plate cooling roll speed 0.33m/s, The redness temperature is 390-430°C.
  • Example 1 is the production of crack arrest steel with a thickness of 70mm and a width of 2060mm. A detailed production plan must be formulated before production, and production preparations must be made. After the production conditions are confirmed, the production will be optimized according to the following steps:
  • Material type design The thickness is to choose the thickest continuous casting billet section 320mm. According to the principle of reducing the number of rolling passes, the full longitudinal rolling method is selected. The target width of the product is designed to be 2130mm, and the billet size is 320*2130*L. The blank design can be directly cross-rolled, reducing the number of forming passes and increasing the effective pass reduction.
  • Billet heating due to the full longitudinal rolling of the billet, the middle limit of the slab heating temperature is 1145-1155°C.
  • the heating furnace time is controlled to 320-350min, and the soaking time is 60- 70min. 6 pieces of hot roll materials are arranged before rolling.
  • each furnace is loaded with 20 pieces of steel, and each row of steel is spaced 3.75m to ensure the furnace time of the crack arrest steel Proper control can effectively prevent the appearance of pitted surface problems.
  • Rolling process full longitudinal rolling directly after the reheating furnace is tapped before the mill to prevent the rolling head, set the intermediate billet penetration mode, the rolling mode selects the single billet rolling mode, the temperature control selects automatic, two stages For rolling, the schedule is set to 4+4+1, that is, 4 passes of rough rolling, 4 passes of finishing rolling, 1 pass of leveling, and the reduction of the final two passes of rough rolling>35mm;
  • Intermediate billet cooling choose to use ultra-fast cooling equipment to cool, the intermediate billet passes through water twice, the water ratio is 0.95, the speed is 1.0, the acceleration is 0, 6-14 sets of high-density nozzle headers are used, and the flow rate of a single set of headers is 380m 3 /h , After the first automatic water penetration is over, the roller table swings manually for 90 seconds, and the water is forced to boil at 60 seconds, and the air blowing and water blowing are turned on at the same time, and the automatic is restored to complete the second water penetration;
  • the redness time is 7.5min, and it is strictly prohibited to be less than 7min.
  • the redness temperature is 790-800°C, and the rolling is selected before the machine.
  • the second stage of the rolling temperature is 778°C.
  • Cooling process using ultra-fast cooling (DQ+ACC) equipment cooling, parameter setting: 1-4 slot nozzle header water flow 350m 3 /h, water ratio 1.6, 5-14 groups of high-density nozzle header water flow 500m 3 /h, water ratio 1.2, water temperature 19-20°C, roll speed 0.33m/s, redness temperature 405-415°C.
  • DQ+ACC ultra-fast cooling
  • Example 2 is the production of crack arrest steel with a thickness of 80mm and a width of 2880mm. A detailed production plan is required before production, and preparations are made for production. After confirming the production conditions, the production is optimized according to the following steps:
  • Material type design The thickness is to choose the thickest continuous casting billet section 320mm. According to the principle of reducing the number of rolling passes, the blank design of the full cross rolling method is selected. The target width of the product is designed to be 2955mm, and the billet size is 320*2600*2955. The billet design is to directly switch to cross-rolling during the rolling process to reduce the number of forming passes and increase the effective pass reduction.
  • Billet heating Due to the full cross-rolling of the billet, the upper limit of the slab heating temperature is 1150-1160°C.
  • the heating furnace time is controlled to 320-350min, and the soaking time is 60-75min ;Before rolling, 7 hot rollers are arranged to prevent long time in the furnace and to ensure the uniformity of heating temperature at each stage.
  • Each furnace is loaded with 20 pieces of steel, and each row of steel is spaced 3.6m to ensure that the crack arrest steel is in the furnace Proper time control can effectively prevent the appearance of pitted surface problems.
  • Rolling process After the heating furnace is tapped, it is directly transferred to cross-rolling before the mill to prevent the rolling head, set the middle billet water penetration mode, the rolling mode selects the single billet rolling mode, and the temperature control selects automatic.
  • the schedule is set to 6+6+1, that is, 6 passes of rough rolling, 6 passes of finishing rolling, 1 pass of leveling, and the reduction of the final two passes of rough rolling>35mm;
  • Intermediate billet cooling choose to use ultra-fast cooling equipment to cool, the intermediate billet passes through water twice, the water ratio is 1.0, the speed is 1.0, the acceleration is 0, the use of 7-14 sets of high-density nozzle headers, the flow rate of a single set of headers is 390m 3 /h , After the first automatic water penetration is over, the roller table swings manually for 90 seconds, and the water is forced to boil at 60 seconds, and the air blowing and water blowing are turned on at the same time, and the automatic is restored to complete the second water penetration;
  • the redness time is 8min, and it is strictly prohibited to be less than 7.5min.
  • the redness temperature is as high as 792-798°C, and the rolling before the machine is selected.
  • the second stage rolling temperature is 773°C ,
  • the final rolling temperature is 760-770°C.
  • Cooling process using ultra-fast cooling (DQ+ACC) equipment cooling, parameter setting: 1-4 slot nozzle header water flow 350m 3 /h, water ratio 1.6, 5-14 groups of high-density nozzle header water flow 500m 3 /h, water ratio 1.2, water temperature 19-20°C, roll speed 0.25m/s, redness temperature 405-410°C.
  • DQ+ACC ultra-fast cooling
  • Example 3 is the production of crack arrest steel with a thickness of 75mm and a width of 3250mm. A detailed production plan is required before production, and preparations are made for production. After confirming the production conditions, the production is optimized according to the following steps:
  • Material type design The thickness is to choose the thickest continuous casting billet section 320mm. According to the principle of reducing the number of rolling passes, the billet design of the full cross rolling method is selected. The target width of the product is designed to be 3475mm, and the billet size is 320*2770*L. For billet design, only vertical and horizontal rolling can be selected.
  • Billet heating Due to the full cross-rolling of the billet, the lower limit of the slab heating temperature is 1140-1150°C. To ensure the uniformity of the thickness of the steel plate, the heating furnace time is controlled to 320-370min, and the soaking time is 65-80min ;Before rolling, 8 pieces of hot roll materials are arranged to prevent long time in the furnace and to ensure the uniformity of heating temperature at each stage. 20 pieces of steel are installed in each furnace, and each row of steel is spaced 3.5m to ensure that the crack arrest steel is in the furnace Proper time control can effectively prevent the appearance of pitted surface problems.
  • Rolling process After the heating furnace is tapped, it is directly transferred to cross-rolling before the mill to prevent the rolling head, set the middle billet water penetration mode, the rolling mode selects the single billet rolling mode, and the temperature control selects automatic.
  • the schedule is set to 4+6+1, that is, 4 passes of rough rolling, 6 passes of finish rolling, 1 pass of leveling, and the reduction of the final two passes of rough rolling>35mm;
  • Intermediate billet cooling choose to use ultra-fast cooling equipment to cool, the intermediate billet passes through water twice, the water ratio is 1.1, the speed is 1.0, the acceleration is 0, 8-14 sets of high-density nozzle headers are used, and the flow rate of a single set of headers is 350m 3 /h , After the first automatic water penetration is over, the roller table swings manually for 90 seconds, and the water is forced to boil at 60 seconds, and the air blowing and water blowing are turned on at the same time, and the automatic is restored to complete the second water penetration;
  • Cooling process using ultra-fast cooling (DQ+ACC) equipment cooling, parameter setting: 1-4 slot nozzle header water flow 350m 3 /h, water ratio 1.6, 5-14 groups of high-density nozzle header water flow 500m 3 /h, water ratio 1.2, water temperature 18-22°C, roll speed 0.30m/s, redness temperature 408-415°C.
  • DQ+ACC ultra-fast cooling

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  • Mechanical Engineering (AREA)
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Abstract

一种集装箱船用止裂钢的生产方法，通过根据不同成品宽度选择不同断面的坯料轧制，减少轧制道次，增大道次压下量；计划编排根据轧制方式特殊，轧制节奏慢的特点，利用加热炉留空位降低在炉时间，确保加热工艺执行，并保障表面质量；加热过程保证了板坯厚度方向的均匀性；轧制工艺尽可能采用全纵轧或全横轧方式，增加有效压缩比；为了细化晶粒对中间坯进行超快冷冷却，并根据规格设定不同的冷却工艺以及确定成品钢板冷却工艺，从而实现准确有效的生产止裂钢稳定生产工艺，使得止裂钢生产工艺稳定性满足批量化工业生产和力学性能以及产品质量稳定性等各项指标满足标准要求，生产过程易于控制。

Description

一种集装箱船用止裂钢的生产方法 技术领域
本发明涉及一种钢的生产方法，具体涉及一种集装箱船用止裂钢的生产方法。
背景技术
近年来，随着经济发展需要，贸易量加大，为了提升海洋运输效率，海上物资运输量不断增加，集装箱船向大型、高效、安全、环保方向发展，对船体结构设计及材料提出更多、更高要求。由于大型集装箱船的船口围板和甲板等部位承受重载、撞击等复杂交变应力，为了保证船舶结构安全，防止脆性断裂，因此需要采用高强度、大厚度、高韧性集装箱止裂钢满足使用要求。
对于厚度70-80mm止裂钢生产过程由于工艺特殊性，需要多阶段低温轧制，且中间坯需要多次穿水，钢板轧制过程中呈现的外表温度低，心部温度高情况，在宽厚板轧机非常容易出现轧制翘头中废以及轧制工艺温度波动导致性能不合情况，造成一次收得率很低。
发明内容
发明目的：为了克服现有技术的缺陷，本发明提供一种集装箱船用止裂钢的生产方法，使得止裂钢生产工艺稳定性满足批量化工业生产和力学性能以及产品质量稳定性等各项指标满足标准要求。
技术方案：本发明所述的一种集装箱船用止裂钢的生产方法，其特征在于，包括下述步骤：
(1)坯料料型设计时，坯料断面厚度选择320mm，坯料宽度断面在2070-2770mm选择，根据不同轧制成品宽度要求，将轧制目标宽度划分成三个区间，分别为2000-2600mm、2600-3200mm和3200-3600mm，在区间内选择纵横轧以实现最少道次轧制；
(2)坯料加热：加热温度为1140-1160℃，控制在炉时间与坯料厚度比大于1.0min/mm，均热时间与坯料厚度比≥0.15min/mm，轧制止裂钢前安排6-8块烫辊材；加热炉中保障每块板坯的在炉时间控制在320-370min；；
(3)轧制采用全纵轧或全横轧方式，对于展宽规程，转钢后轧制宽度＞3500mm单道次压下量不超过30mm；采用两阶段轧制，且两阶段轧制的中间坯厚 度根据产品厚度进行控制；
(4)中间坯冷却：采用超快冷设备冷却，中间坯经过两次穿水，水比0.95-1.1，速度1.0m/s，加速度为0，水温控制在18-22℃，根据厚度和宽度选择集管和流量，设定范围使用6-14组高密喷嘴集管，单组集管流量控制在350-430m 3/h，第一次穿水结束后，辊道手动摆动90秒，在60秒时强制开水完成第二次穿水；
(5)控温轧制：在完成第二次穿水后返红时间5.5-8min，返红温度为785-810℃，第二阶段开轧温度770-790℃，终轧温度750-770℃；
(6)采用超快冷设备冷却，参数设定：1-4组缝隙喷嘴集管水流量350m 3/h，水比1.6；5-14组高密喷嘴集管水流量500m 3/h，水比1.2，水温18-22℃，辊速0.25-0.33，返红温度390-430℃。
有益效果：该生产方法通过根据不同成品宽度选择不同断面的坯料轧制，减少轧制道次，增大道次压下量；计划编排根据轧制方式特殊，轧制节奏慢的特点，利用加热炉留空位降低在炉时间，确保加热工艺执行，并保障表面质量；加热过程保证了板坯厚度方向的均匀性；轧制工艺尽可能采用全纵轧或全横轧方式，增加有效压缩比；为了细化晶粒对中间坯进行超快冷冷却，并根据规格设定不同的冷却工艺以及确定成品钢板冷却工艺。从而实现准确有效的生产止裂钢稳定生产工艺，使得止裂钢生产工艺稳定性满足批量化工业生产和力学性能以及产品质量稳定性等各项指标满足标准要求，生产过程易于控制。
具体实施方式
下面，结合具体实施例对本发明做进一步详细说明。
采用本发明的生产方法生产共计230块集装箱船用止裂钢板，包括以下步骤：
(1)料型设计原则减少轧制道次，增大道次压下量；坯料断面厚度选择320mm，坯料宽度断面在2070-2770mm选择，根据不同轧制成品宽度要求，将轧制目标宽度划分成三个区间，分别为2000-2600mm、2600-3200mm和3200-3600mm，在区间内选择纵横轧，以坯料长度轧制宽度方式来实现最少道次轧制，如果规程不能满足在区间内选择纵横轧的要求，则选择纵横纵轧制方式。
(2)坯料加热：加热温度为1140-1160℃，为保障钢板厚度方向的均匀性，应控制合适的坯料在炉时间和均热时间，具体的，控制在炉时间与坯料厚度比大 于1.0min/mm，均热时间与坯料厚度比≥0.15min/mm；此外轧制止裂钢前安排6-8块烫辊材；由于此钢种轧制方式特殊，轧制节奏慢，为防止在炉时间过长，同时确保每阶段加热温度均匀性，加热炉中每炉装钢20块，每一排钢走空位3.5-3.75m，确保每块板坯的在炉时间控制在320-370min，防止麻面麻坑等表面问题出现。
(3)轧制工艺：为了增加有效压缩比，采用全纵轧或全横轧方式，对于展宽规程，转钢后轧制宽度＞3500mm单道次压下量不超过30mm，防止轧制翘头；采用两阶段轧制，且两阶段轧制的中间坯厚度根据产品厚度进行控制，具体而言，当产品厚度为70-75mm时，中间坯厚度153-160mm；当产品厚度为80mm时，中间坯厚度为163-170mm；二阶段开轧温度≤770℃。
(4)中间坯冷却：由于止裂钢需要保证严格冲击性能和止裂性能，需要差温轧制，增大轧制过程中钢板心部轧制力的渗透，达到细化晶粒的目的，因此需要中间坯冷却，形成表面和心部的温度差，采用超快冷设备冷却，中间坯经过两次穿水，水比0.95-1.1，速度1.0，加速度0，水温控制在18-22℃，根据厚度和宽度选择集管和流量，设定范围使用6-14组高密喷嘴集管，单组集管流量控制在350-430m 3/h。具体而言，轧制目标宽度为2000-2600mm，选择6-14组集管水量选择380-430m 3/h；轧制目标宽度为2600-3200mm，选择7-14组集管水量选择360-390m 3/h；轧制目标宽度为3200-3600mm，选择8-14组集管水量选择350-370m 3/h。而在本实施例中集管和流量的选择见下表：
Figure PCTCN2019122907-appb-000001
第一次穿水结束后，辊道手动摆动90秒，在60秒时强制开水完成第二次穿 水。
(5)控温轧制：在完成第二次穿水后返红时间5.5-8min，返红温度至785-810℃，第二阶段开轧温度770-790℃，终轧温度750-770℃；规程编排时，选择二阶段机前开轧，防止尾部冷却不均匀造成轧制异常。
(6)冷却过程：采用超快冷(DQ+ACC)设备冷却，参数设定：1-4组缝隙喷嘴集管水流量350m 3/h，水比1.6；5-14组高密喷嘴集管水流量500m 3/h，水比1.2，水温18-22℃，辊速0.25-0.33，根据不同板厚设定速度，80mm钢板冷却辊速0.25m/s，70mm板冷却辊速0.33m/s，返红温度390-430℃。
以下提供本次生产中的典型实施例。
实施例1为生产厚度70mm宽度2060mm订单止裂钢，生产前需制定详细的生产方案，做好生产的准备工作，确认生产条件后按下述步骤优化生产：
1、料型设计：厚度选择最厚连铸坯断面320mm，依据减少轧制道次原则，选择全纵轧方式坯料设计，产品目标宽度设计为2130mm，坯料尺寸为320*2130*L，这种坯料设计，可以直接横轧，减少成型道次，增加有效道次压下量。
2、坯料加热：由于坯料全纵轧，板坯加热温度走中限为1145-1155℃，为保证钢板厚度方向的均匀性，加热炉的在炉时间控制为320-350min，均热时间60-70min。轧制前安排6块烫辊材，为防止在炉时间长，同时确保每阶段加热温度均匀性，每炉装钢20块，每一排钢走空位3.75m，确保止裂钢的在炉时间控制得当，以有效的防止麻面麻坑表面问题出现。
3、轧制工艺：加热炉出钢后道机前直接全纵轧，防止轧制翘头，设定中间坯穿水模式，轧制模式选择单坯轧制模式，控温选择自动，两阶段轧制，规程设定4+4+1，即粗轧4道次、精轧4道次、平整1道次，粗轧末两道次压下量＞35mm；
4、中间坯冷却：选择使用超快冷设备冷却，中间坯两次穿水，水比0.95，速度1.0，加速度0，使用6-14组高密喷嘴集管，单组集管流量380m 3/h，第一次自动穿水结束后，辊道手动摆动90秒，在60秒时强制开水，同时打开气吹和水吹，回复自动，完成第二次穿水；
5、控温轧制：在完成第二次穿水后返红时间7.5min，严禁低于7min，返红温度至790-800℃，选择机前开轧，第二阶段开轧温度778℃，终轧温度760-770℃；
6、冷却过程：采用超快冷(DQ+ACC)设备冷却，参数设定：1-4缝隙喷嘴 集管水流量350m 3/h，水比1.6，5-14组高密喷嘴集管水流量500m 3/h，水比1.2，水温19-20℃，辊速0.33m/s，返红温度405-415℃。
实施例2为生产厚度80mm宽度2880mm订单止裂钢，生产前需制定详细的生产方案，做好生产的准备工作，确认生产条件后按下述步骤优化生产：
1、料型设计：厚度选择最厚连铸坯断面320mm，依据减少轧制道次原则，选择全横轧方式坯料设计，产品目标宽度设计为2955mm，坯料尺寸为320*2600*2955，这种坯料设计，为了轧制过程直接转钢横轧，减少成型道次，增加有效道次压下量。
2、坯料加热：由于坯料全横轧，板坯加热温度走上限为1150-1160℃，为保证钢板厚度方向的均匀性，加热炉的在炉时间控制为320-350min，均热时间60-75min；轧制前安排7块烫辊材，为防止在炉时间长，同时确保每阶段加热温度均匀性，每炉装钢20块，每一排钢走空位3.6m，确保止裂钢的在炉时间控制得当，以有效的防止麻面麻坑表面问题出现。
3、轧制工艺：加热炉出钢后道机前直接转钢横轧，防止轧制翘头，设定中间坯穿水模式，轧制模式选择单坯轧制模式，控温选择自动，两阶段轧制，规程设定6+6+1，即粗轧6道次、精轧6道次、平整1道次，粗轧末两道次压下量＞35mm；
4、中间坯冷却：选择使用超快冷设备冷却，中间坯两次穿水，水比1.0，速度1.0，加速度0，使用7-14组高密喷嘴集管，单组集管流量390m 3/h，第一次自动穿水结束后，辊道手动摆动90秒，在60秒时强制开水，同时打开气吹和水吹，回复自动，完成第二次穿水；
5、控温轧制：在完成第二次穿水后返红时间8min，严禁低于7.5min，返红温度最高至792-798℃，选择机前开轧，第二阶段开轧温度773℃，终轧温度760-770℃。
6、冷却过程：采用超快冷(DQ+ACC)设备冷却，参数设定：1-4缝隙喷嘴集管水流量350m 3/h，水比1.6，5-14组高密喷嘴集管水流量500m 3/h，水比1.2，水温19-20℃，辊速0.25m/s，返红温度405-410℃。
实施例3为生产厚度75mm宽度3250mm订单止裂钢，生产前需制定详细的生产方案，做好生产的准备工作，确认生产条件后按下述步骤优化生产：
1、料型设计：厚度选择最厚连铸坯断面320mm，依据减少轧制道次原则，选择全横轧方式坯料设计，产品目标宽度设计为3475mm，坯料尺寸为320*2770*L，这种坯料设计，只能选择纵横纵轧制方式。
2、坯料加热：由于坯料全横轧，板坯加热温度走下限为1140-1150℃，为保证钢板厚度方向的均匀性，加热炉的在炉时间控制为320-370min，均热时间65-80min；轧制前安排8块烫辊材，为防止在炉时间长，同时确保每阶段加热温度均匀性，每炉装钢20块，每一排钢走空位3.5m，确保止裂钢的在炉时间控制得当，以有效的防止麻面麻坑表面问题出现。
3、轧制工艺：加热炉出钢后道机前直接转钢横轧，防止轧制翘头，设定中间坯穿水模式，轧制模式选择单坯轧制模式，控温选择自动，两阶段轧制，规程设定4+6+1，即粗轧4道次、精轧6道次、平整1道次，粗轧末两道次压下量＞35mm；
4、中间坯冷却：选择使用超快冷设备冷却，中间坯两次穿水，水比1.1，速度1.0，加速度0，使用8-14组高密喷嘴集管，单组集管流量350m 3/h，第一次自动穿水结束后，辊道手动摆动90秒，在60秒时强制开水，同时打开气吹和水吹，回复自动，完成第二次穿水；
5、控温轧制：在完成第二次穿水后返红时间8min，返红温度最高至792-799℃，选择机前开轧，第二阶段开轧温度770℃，终轧温度760-769℃。
6、冷却过程：采用超快冷(DQ+ACC)设备冷却，参数设定：1-4缝隙喷嘴集管水流量350m 3/h，水比1.6，5-14组高密喷嘴集管水流量500m 3/h，水比1.2，水温18-22℃，辊速0.30m/s，返红温度408-415℃。
以上实施例是采用本发明的方法分别生产70mm、75mm、80mm止裂钢的具体实施方式，共计生产230块钢板，性能符合标准要求，一次轧成率98.7％，性能合格率94.7％。

Claims (9)

  1. 一种集装箱船用止裂钢的生产方法，其特征在于，包括下述步骤：
    (1)坯料料型设计时，坯料断面厚度选择320mm，坯料宽度断面在2070-2770mm选择，根据不同轧制成品宽度要求，将轧制目标宽度划分成三个区间，分别为2000-2600mm、2600-3200mm和3200-3600mm，在区间内选择纵横轧以实现最少道次轧制；
    (2)坯料加热：加热温度为1140-1160℃，控制在炉时间与坯料厚度比大于1.0min/mm，均热时间与坯料厚度比≥0.15min/mm，轧制止裂钢前安排6-8块烫辊材；加热炉中保障每块板坯的在炉时间控制在320-370min；；
    (3)轧制采用全纵轧或全横轧方式，对于展宽规程，转钢后轧制宽度＞3500mm单道次压下量不超过30mm；采用两阶段轧制，且两阶段轧制的中间坯厚度根据产品厚度进行控制；
    (4)中间坯冷却：采用超快冷设备冷却，中间坯经过两次穿水，水比0.95-1.1，速度1.0m/s，加速度为0，水温控制在18-22℃，根据厚度和宽度选择集管和流量，设定范围使用6-14组高密喷嘴集管，单组集管流量控制在350-430m3/h，第一次穿水结束后，辊道手动摆动90秒，在60秒时强制开水完成第二次穿水；
    (5)控温轧制：在完成第二次穿水后返红时间5.5-8min，返红温度为785-810℃，第二阶段开轧温度770-790℃，终轧温度750-770℃；
    (6)采用超快冷设备冷却，参数设定：1-4组缝隙喷嘴集管水流量350m3/h，水比1.6；5-14组高密喷嘴集管水流量500m3/h，水比1.2，水温18-22℃，辊速0.25-0.33，返红温度390-430℃。
  2. 根据权利要求1所述的集装箱船用止裂钢的生产方法，其特征在于，所述步骤(1)中，如果规程不能满足在区间内选择纵横轧的要求，则选择纵横纵轧制方式。
  3. 根据权利要求1所述的集装箱船用止裂钢的生产方法，其特征在于，所述步骤(2)中，加热炉每炉装板坯20块，每一排钢走空位3.5-3.75m。
  4. 根据权利要求1所述的集装箱船用止裂钢的生产方法，其特征在于，所述步骤(3)中，当产品厚度为70-75mm时，中间坯厚度153-160mm；当产品厚度为80mm时，中间坯厚度为163-170mm。
  5. 根据权利要求1所述的集装箱船用止裂钢的生产方法，其特征在于，所 述步骤(4)中，轧制目标宽度为2000-2600mm，选择6-14组集管水量选择380-430m3/h；轧制目标宽度为2600-3200mm，选择7-14组集管水量选择360-390m3/h；轧制目标宽度为3200-3600mm，选择8-14组集管水量选择350-370m3/h。
  6. 根据权利要求5所述的集装箱船用止裂钢的生产方法，其特征在于，所述步骤(4)中，对于厚度为80mm的产品：轧制目标宽度为2000-2600mm时，水比为0.95，使用6-14组高密喷嘴集管，单组集管流量控制在430m3/h；轧制目标宽度为2600-3200mm时，水比为1.0，使用7-14组高密喷嘴集管，单组集管流量控制在390m3/h；轧制目标宽度为3200-3600mm时，水比为1.1，使用8-14组高密喷嘴集管，单组集管流量控制在370m3/h。
  7. 根据权利要求5所述的集装箱船用止裂钢的生产方法，其特征在于，所述步骤(4)中，对于厚度为70或75mm的产品：轧制目标宽度为2000-2600mm时，水比为0.95，使用6-14组高密喷嘴集管，单组集管流量控制在380m3/h；轧制目标宽度为2600-3200mm时，水比为1.0，使用7-14组高密喷嘴集管，单组集管流量控制在360m3/h；轧制目标宽度为3200-3600mm时，水比为1.1，使用8-14组高密喷嘴集管，单组集管流量控制在350m3/h。
  8. 根据权利要求1所述的集装箱船用止裂钢的生产方法，其特征在于，所述步骤(5)中，控温轧制在规程编排时，选择二阶段机前轧制。
  9. 根据权利要求1所述的集装箱船用止裂钢的生产方法，其特征在于，所述步骤(6)中，根据不同板厚设定辊速，80mm钢板冷却辊速0.25m/s，70mm板冷却辊速0.33m/s。
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CN113102500A (zh) * 2021-04-27 2021-07-13 南京钢铁股份有限公司 一种-40℃冲击q345r的轧制方法
CN113102500B (zh) * 2021-04-27 2022-04-19 南京钢铁股份有限公司 一种-40℃冲击q345r的轧制方法
CN114289529A (zh) * 2021-12-14 2022-04-08 张家港宏昌钢板有限公司 一种轧后控制冷却下的集管开启方法
CN114289529B (zh) * 2021-12-14 2023-06-20 张家港宏昌钢板有限公司 一种轧后控制冷却下的集管开启方法

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