WO2021027908A1 - 一种用于铁素体轧制的热轧带钢全连续生产装置及方法 - Google Patents

一种用于铁素体轧制的热轧带钢全连续生产装置及方法 Download PDF

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WO2021027908A1
WO2021027908A1 PCT/CN2020/109076 CN2020109076W WO2021027908A1 WO 2021027908 A1 WO2021027908 A1 WO 2021027908A1 CN 2020109076 W CN2020109076 W CN 2020109076W WO 2021027908 A1 WO2021027908 A1 WO 2021027908A1
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rolling
hot
coiler
finishing
stand
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PCT/CN2020/109076
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English (en)
French (fr)
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汪水泽
毛新平
蔡珍
王成
谭佳梅
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武汉钢铁有限公司
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Priority to US17/431,427 priority Critical patent/US20220152674A1/en
Priority to KR1020217019315A priority patent/KR20210094018A/ko
Publication of WO2021027908A1 publication Critical patent/WO2021027908A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • B21B1/463—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a continuous process, i.e. the cast not being cut before rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B1/00—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations
    • B21B1/46—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting
    • B21B1/466—Metal-rolling methods or mills for making semi-finished products of solid or profiled cross-section; Sequence of operations in milling trains; Layout of rolling-mill plant, e.g. grouping of stands; Succession of passes or of sectional pass alternations for rolling metal immediately subsequent to continuous casting in a non-continuous process, i.e. the cast being cut before rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B37/00—Control devices or methods specially adapted for metal-rolling mills or the work produced thereby
    • B21B37/74—Temperature control, e.g. by cooling or heating the rolls or the product
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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    • B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
    • B21B45/06—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing of strip material
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    • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/02—Hardening articles or materials formed by forging or rolling, with no further heating beyond that required for the formation
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    • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
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    • C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
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    • C21D11/00—Process control or regulation for heat treatments
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    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0205—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips of ferrous alloys
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    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/021—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular fabrication or treatment of ingot or slab
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0221—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the working steps
    • C21D8/0226—Hot rolling
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    • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0247—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment
    • C21D8/0263—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips characterised by the heat treatment following hot rolling
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D8/00—Modifying the physical properties by deformation combined with, or followed by, heat treatment
    • C21D8/02—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips
    • C21D8/0278—Modifying the physical properties by deformation combined with, or followed by, heat treatment during manufacturing of plates or strips involving a particular surface treatment
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/52—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for wires; for strips ; for rods of unlimited length
    • C21D9/54—Furnaces for treating strips or wire
    • C21D9/56—Continuous furnaces for strip or wire
    • C21D9/573—Continuous furnaces for strip or wire with cooling
    • C21D9/5735—Details
    • C21D9/5737—Rolls; Drums; Roll arrangements
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
    • C22C38/00—Ferrous alloys, e.g. steel alloys
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B15/00—Arrangements for performing additional metal-working operations specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B15/0007—Cutting or shearing the product
    • B21B2015/0014—Cutting or shearing the product transversely to the rolling direction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B2201/00—Special rolling modes
    • B21B2201/04—Ferritic rolling
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B2261/00—Product parameters
    • B21B2261/02—Transverse dimensions
    • B21B2261/04—Thickness, gauge
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
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    • B21B2261/20—Temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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    • B21B2265/00—Forming parameters
    • B21B2265/14—Reduction rate
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
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    • B21B2275/02—Speed
    • B21B2275/06—Product speed
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B38/00—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product
    • B21B38/006—Methods or devices for measuring, detecting or monitoring specially adapted for metal-rolling mills, e.g. position detection, inspection of the product for measuring temperature
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/02—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for lubricating, cooling, or cleaning
    • B21B45/0203—Cooling
    • B21B45/0209—Cooling devices, e.g. using gaseous coolants
    • B21B45/0215—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes
    • B21B45/0218—Cooling devices, e.g. using gaseous coolants using liquid coolants, e.g. for sections, for tubes for strips, sheets, or plates
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21B—ROLLING OF METAL
    • B21B45/00—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
    • B21B45/04—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing
    • B21B45/08—Devices for surface or other treatment of work, specially combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills for de-scaling, e.g. by brushing hydraulically
    • C—CHEMISTRY; METALLURGY
    • C21—METALLURGY OF IRON
    • C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D2261/00—Machining or cutting being involved
    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
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    • C—CHEMISTRY; METALLURGY
    • C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22C—ALLOYS
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    • C22C38/04—Ferrous alloys, e.g. steel alloys containing manganese

Definitions

  • the invention belongs to a full continuous production device and method for hot rolled strip steel, and in particular relates to a full continuous production device and method for hot rolled strip steel used for ferrite rolling.
  • Ferritic rolling is a new technology proposed by Professor Appell of Belgium in the mid-1970s. It was originally aimed at simplifying the process and saving energy, using traditional continuous casting billets as raw materials, and producing a new technology through ferrite rolling. A cheap, soft, non-aging hot-rolled sheet that can be used directly or subsequently for cold-rolled production. Due to the relatively large ferrite area of low-carbon and ultra-low-carbon steels and the relatively high temperature, the current ferrite rolling technology is mainly used for the production of low-carbon and ultra-low-carbon steels.
  • the ferritic rolling process based on the traditional hot rolling process is limited by equipment capabilities and process characteristics.
  • the thickness of the low-carbon and ultra-low-carbon steel produced is generally above 2.5mm, which is mainly to provide heat for subsequent cold rolling. Rolling raw materials.
  • the implementation of the ferrite rolling process is difficult.
  • the technological characteristics of the thin slab continuous casting and rolling process enable it to directly produce thin-gauge low-carbon and ultra-low-carbon hot-rolled strip products with a thickness of less than 2.0mm, realizing "replacement of heat with cold".
  • the emergence of endless rolling technology represented by ESP technology has further enhanced the batch and stable manufacturing capacity of thin-gauge hot-rolled strip steel.
  • the problem of high strength prevails in the production of low-carbon and ultra-low-carbon steel, which greatly affects the forming performance of the material.
  • Ferritic rolling can coarsen the grains to a certain extent, and is an effective method to improve the high strength of low-carbon and ultra-low-carbon steel produced by the thin slab continuous casting and rolling process.
  • the existing thin slab continuous casting and rolling production lines including CSP and ESP are still mainly designed according to the traditional austenitic rolling process, and the implementation of the ferritic rolling process is difficult.
  • patent CN 106244921 B proposes a method for producing low carbon steel using ferritic rolling process in CSP production line.
  • the key process point is F1, F2, F4, F5, F6, and F7 in the 7-stand finishing mill are rolled.
  • the F3 stand is dummy, and the cooling water between F1-F3 stands 60-90%. Through the cooling between stands, pure Ferritic rolling. After adopting the ferrite rolling process, the strength of the material is obviously reduced and the forming performance is improved.
  • the patents CN201810657331 and CN201610768866 propose a method for producing low-carbon steel by ferritic rolling in the ESP production line.
  • the key control points are to enter between the first and second stands, the second and third stands
  • the strip steel between the stands is cooled by cooling water, so that the strip completes the transformation from austenite to ferrite before entering the third stand.
  • the strip is rolled between the third stand and the fifth stand, the strip The steel is in the ferrite zone, so that ferrite rolling is achieved.
  • water cooling is used between the stands to control the strip temperature, it is difficult and the accuracy is difficult to guarantee.
  • Patent CN201721755853 proposes a ferritic rolling control system.
  • the key point of the process is to use a tunnel between rough rolling and finishing rolling. Type soaking furnace to achieve uniform temperature control.
  • patents CN201710960186 and CN201710960187 also proposed a ferritic rolling method and device for low-micro carbon steel for deep drawing and ultra-low carbon steel for ultra-deep drawing by endless continuous casting and rolling, adopting new layouts, Some improvements have been made, but the layout of the rolling mill, the setting of the intermediate billet cooling device, the setting of the coiler, and the accurate detection and control of the entire process temperature cannot fully meet the high temperature of the intermediate billet in ferrite rolling. Control precision, strict temperature control requirements for the finishing rolling and coiling process "one low and two highs", that is, a lower finishing rolling temperature is used, and a higher finishing temperature and coiling temperature are required to meet Process requirements for recrystallization and recovery of the internal structure of ferrite rolled products.
  • the purpose of the present invention is to provide a full continuous production device and method for hot-rolled strip steel for low-carbon and ultra-low-carbon steel body rolling.
  • the device has a short production line, reasonable configuration of various components, and precise temperature control.
  • the device is used for ferrite rolling, with high product quality, low production cost and low energy consumption.
  • a full-continuous production device for hot-rolled strip steel for ferrite rolling which includes a continuous caster, a high-pressure water rotating descaling device, a 4-stand large-reduction roughing mill, a drum shear, a thermometer, Multifunctional controlled cooling device, 3 or 4 stand finishing mills, high-speed flying shear and down-coiler; among them,
  • thermometers which are respectively arranged behind the 4-stand high-reduction roughing mill, in front of and behind the 3- or 4-stand finishing mill, and in front of the downcoiler;
  • the components are connected in sequence.
  • the multifunctional controlled cooling device has a length of 5-10m, preferably 5-7m, and is divided into two sections.
  • the front section is a high-pressure water descaling device
  • the rear section is a water-cooling or vapor-fog cooling device.
  • the down-coiler is two conventional down-coilers, and the distance L1 from the last finishing mill to the first coiler is 10-45m, preferably 15-30m, to the second coiler
  • the distance L2 of the machine is 15-50m, preferably 20-35m;
  • the downcoiler is a turntable double-drum coiler, and the distance from the last finishing mill is 10-50m, preferably 15-30m.
  • a full continuous production method for hot-rolled strip steel using the above device for ferritic rolling is provided.
  • the production process is continuous casting into billets ⁇ high-pressure water rotating descaling ⁇ 4-stand large reduction rough rolling mill rough rolling ⁇ Drum shears ⁇ Multifunctional controlled cooling device for high-pressure dephosphorization followed by cooling ⁇ 3 or 4 stand finishing mills for finishing ⁇ air cooling ⁇ high-speed flying shear sub-coiling ⁇ undercoiler coiling, of which, after rough rolling, finishing The temperature is monitored before rolling, after finishing rolling and before coiling in the downcoiler.
  • the rough rolling inlet temperature of continuous casting slab is 1050-1250°C
  • the rough rolling outlet temperature is 950-1000°C
  • the intermediate billet after rough rolling is cooled by a multifunctional controlled cooling device, and the cooling rate is 20-50°C/s
  • the finish rolling inlet temperature is 780-880°C
  • the finish rolling exit temperature is 700-800°C
  • the coiling temperature is 650-750°C
  • the steel coil is unloaded from the coiling machine for heat preservation using an online insulation cover, or Quickly send it into the holding pit until the temperature drops below 550°C, preferably below 450°C.
  • the reduction rate of each stand of the roughing mill is 40-60%, and the roughing outlet speed is 0.5-2.0m/s; the reduction rate of the first two stands of the finishing mill of 3 or 4 stands 40-60%, the reduction rate of the last stand is 10-25%, and when the finishing mill has 4 stands, the reduction rate of the third stand is 20-45%; Use lubrication to suppress.
  • the phosphorus removal pressure of the high-pressure water rotary descaling before rough rolling and the multifunctional controlled cooling device before finishing rolling are both 20-40MPa.
  • the thickness of the continuous casting billet ranges from 70-130mm, the continuous casting speed is 4.5-7.0m/min; the thickness of the intermediate billet at the rough rolling exit is 5-15mm; the thickness of the finished product is 0.6-3.0mm.
  • the applicable strip steel in percentage terms, is C ⁇ 0.05%, Si ⁇ 0.10%, Mn ⁇ 0.20% Low carbon or ultra-low carbon steel.
  • the present invention provides a full continuous production device for hot-rolled strip steel based on ferrite rolling.
  • the production device is specially designed for the process requirements of ferrite rolling, and the traditional hot rolling process and sheet are omitted. Some unnecessary devices in the billet continuous casting and rolling process, such as heating furnaces, electromagnetic induction devices and laminar cooling devices, etc.
  • the present invention adopts a multifunctional controlled cooling device to integrate the high-pressure water descaling and intermediate billet cooling functions into Integration makes the device production line more simple and efficient.
  • the invention adopts a 4R+(3-4)F rolling mill layout, four temperature detectors and a short-distance down-coiler, which reduces the cooling load of the intermediate billet and is also more conducive to realizing precise temperature control of the entire rolling process.
  • the length of the production line of the traditional hot rolling process is about 1000m.
  • the typical thin slab continuous casting and rolling process such as the CSP production line is about 400m and the ESP production line is about 180m.
  • the hot-rolled strip designed in the present invention is based on ferrite rolling.
  • the length of the production line in the full-continuous steel production device is about 120-150m, the production line is shorter, and the configuration of each component is more reasonable.
  • the process temperature drop of the slab is rationally utilized in the whole process of hot rolling, and there is no need to heat or reheat the intermediate billet.
  • the requirements for controlled cooling capability are also relatively low, which can greatly reduce the energy and water consumption of the manufacturing process, and is energy-saving, green and environmentally friendly.
  • the layout of the rolling mill adopted by the invention is more conducive to the realization of the ferrite rolling process.
  • the present invention adopts 4R+(3-4)F rolling mill layout. Its advantages are: 1) In order to ensure the "low finish rolling temperature and high finish rolling temperature" process requirements of ferrite rolling, the requirements are reduced as much as possible The temperature drop during the finishing rolling requires the reduction of the number of stands in the finishing mill.
  • the ferritic rolling technology requires that the strip steel should have enough accumulated deformation when rolling in the ferrite zone, so the finishing rolling stands should not be too small;
  • the arrangement of the 3 or 4 stand finishing mills proposed by the present invention is a technical solution that can meet the requirements of various aspects of ferrite rolling; 2)
  • the arrangement of the rough rolling mill is set to 4 stands, which can further reduce the thickness of the intermediate billet.
  • the reduction of the thickness of the intermediate billet can reduce the rolling load requirements of the finishing mill on the one hand, and more importantly, it can make the temperature of the intermediate billet closer to the temperature requirement of ferrite rolling, thereby reducing the cooling control of the intermediate billet Requirements for the cooling capacity of the device.
  • the invention adopts a multifunctional controlled cooling device to remove phosphorus before finishing rolling and then cool, which can better control the inlet temperature of finishing rolling.
  • 4 high-precision temperature detectors are arranged after the roughing mill, before the finishing mill, after the finishing mill, and before the coiler, which can accurately detect the temperature of the strip steel and timely feedback control at any time to ensure the rolling The accuracy of temperature control required at all stages of the process.
  • the invention can reduce the temperature drop of the strip steel during the conveying process as much as possible by adopting the short-distance downcoiler.
  • the online heat preservation cover is used for heat preservation, or the heat preservation pit can be quickly entered, which can make the strip more fully recover and recrystallize, and avoid the rapid cooling of the coil head and tail during air cooling.
  • the performance is not up to the problem, which is conducive to obtaining good product quality and better meeting the performance requirements of "replace heat with cold".
  • the hot-rolled strip steel full continuous production device for ferrite rolling provided by the present invention is mainly designed for the process requirements of ferritic rolling.
  • the production device is specially designed.
  • the length of the production line of the device is short. 120-150m, reasonable configuration of various parts, precise temperature control, low rolling cost and low energy consumption.
  • the full continuous production method of hot-rolled strip steel based on ferritic rolling provided by the present invention adopts a 4R+(3-4)F rolling mill layout method, and rationally utilizes the process temperature of the slab during the whole process of hot rolling.
  • the full continuous production method of hot-rolled strip steel based on ferrite rolling provided by the present invention has low energy consumption and cost, good product quality and thin thickness, and can better meet the performance requirement of "replace heat with cold".
  • Figure 1 is a full-continuous production device for hot-rolled strip steel based on ferrite rolling according to an embodiment of the present invention, in which: 1 continuous caster 2 high-pressure water rotary descaling device 3 4-stand large reduction roughing mill 4 drum shears 5a, 5b, 5c and 5d thermometers 6 multifunctional cooling devices 7 3 or 4 stand finishing mills 8 high-speed flying shears 9a and 9b underground coilers, L1 is the last finishing mill to the first coiling machine The distance between the machines, L2 is the distance from the last finishing mill to the second coiler.
  • Fig. 2 is a schematic diagram of key process points of a full continuous production method of hot-rolled strip steel based on ferrite rolling in an embodiment of the present invention.
  • the chemical composition and mass percentage of low carbon steel are used: C: 0.05%, Si: 0.10%, Mn: 0.20%, P: 0.010%, S: 0.005%, N: 0.0040%, and the rest is Fe.
  • the thickness of the continuous casting slab is 130mm, and the pulling speed is 4.5m/min.
  • the descaling pressure is 20MPa, and then directly enters the 4-stand high-reduction roughing mill for rolling (Reduction rates are 50%, 50%, 40%, 40%), the temperature of the slab before rough rolling is 1080°C, the thickness of the intermediate slab after rough rolling is 11.7mm, and the exit speed is 0.83m/s.
  • the temperature is 950°C
  • the intermediate billet enters the multifunctional controlled cooling device for high pressure water descaling and controlled cooling.
  • the length of the multifunctional controlled cooling device is 7m
  • the high pressure water descaling pressure is 35MPa
  • the cooling speed of the cooling section is 30°C/s.
  • the temperature in front of the finishing mill is 810°C
  • finish rolling of 4 stands (reduction rates of 50%, 40%, 30%, 15%) are carried out.
  • Each stand of finishing rolling adopts lubricating rolling.
  • the steel outlet thickness is 2.0mm
  • the final rolling temperature is 740°C.
  • the underground coilers are two conventional underground coilers, and the last one is the finishing rolling mill to the first coiling machine.
  • the distance L1 is 15m, and the strip steel enters the first underground coiler for coiling after running 15m on the conveyor roller table, and the coiling temperature is 710°C.
  • the high-speed flying shear cuts the steel coils according to the weight requirements of the strip coils. After the slitted steel coils are unloaded, they are insulated with a heat preservation cover. When the temperature slowly drops below 550°C, the steel coils are cooled by natural air cooling. Using the above process, the material properties meet the standard requirements.
  • the chemical composition and mass percentage of low carbon steel are used: C: 0.025%, Si: 0.07%, Mn: 0.10%, P: 0.010%, S: 0.004%, N: 0.0045%, and the rest is Fe.
  • the thickness of the continuous casting slab is 70mm, and the pulling speed is 7m/min. After the slab exits the continuous casting machine, it is subjected to high-pressure water rotating descaling, and the descaling pressure is 40MPa, and then directly enters the 4-stand high-reduction roughing mill for rolling.
  • the temperature of the slab before rough rolling is 1150°C
  • the thickness of the intermediate slab after rough rolling is 5mm (reduction rates are 60%, 50%, 40%, 40%)
  • the exit speed is 1.6m/s
  • the exit temperature is At 980°C, the intermediate billet enters the multifunctional controlled cooling device for high-pressure water descaling and controlled cooling.
  • the length of the multifunctional controlled cooling device is 5m
  • the high-pressure water descaling pressure is 36MPa
  • the cooling speed of the cooling section is 35°C/s
  • the previous temperature is 820°C
  • finish rolling of 3 stands (reduction rate is 53%, 48%, 15%)
  • each stand of finishing rolling adopts lubrication rolling
  • the strip outlet thickness is 1.0 mm
  • the final rolling temperature is 750°C
  • the air-cooled mode is adopted after the strip is finished rolling.
  • the underground coiler is two conventional underground coilers, and the distance L2 from the last finishing mill to the second coiler is 30m
  • the strip steel enters the second down-coiler for coiling after running 30m on the conveyor roller table, the coiling temperature is 700°C.
  • the high-speed flying shear cuts the steel coils according to the weight requirements of the strip coils. After the slitted steel coils are unloaded, they are sent to the insulation pit for heat preservation. When the temperature slowly drops below 450°C, the steel coils are cooled by natural air cooling.
  • the chemical composition and mass percentage of ultra-low carbon steel are used: C: 0.0035%, Si: 0.03%, Mn: 0.08%, P: 0.009%, S: 0.003%, N: 0.0040%, and the rest is Fe.
  • the thickness of the continuous casting slab is 110mm, and the pulling speed is 5.5m/min.
  • the slab is discharged from the continuous casting machine for high-pressure water rotating descaling, and the descaling pressure is 25MPa, and then directly enters the 4-stand high-reduction roughing mill for rolling ( The reduction rate is 55%, 50%, 46%, 40%), the temperature of the slab before rough rolling is 1200°C, the thickness of the intermediate slab after rough rolling is 8mm, the exit speed is 1.26m/s, and the exit temperature is At 970°C, the intermediate billet enters the multifunctional controlled cooling device for high pressure water descaling and controlled cooling.
  • the length of the multifunctional controlled cooling device is 7m
  • the high pressure water descaling pressure is 32MPa
  • the cooling speed of the cooling section is 30°C/s
  • the previous temperature is 860°C
  • finish rolling of 4 stands (reduction rate is 55%, 50%, 45%, 15%)
  • each stand of finishing rolling adopts lubrication rolling
  • strip steel exit The thickness is 0.8mm
  • the final rolling temperature is 780°C.
  • the down-coiler is a turntable double-drum coiler, and the last one is the finishing mill to the coiler.
  • the distance is 20m, and the steel strip enters the turntable double-drum coiler for coiling after running 20m on the conveying roller table, and the coiling temperature is 730°C.
  • the high-speed flying shear cuts the steel coils according to the weight requirements of the strip coils. After the slitted steel coils are unloaded, they are sent to the insulation cover for insulation. When the temperature slowly drops below 350°C, the steel coils are cooled by natural air cooling.
  • the chemical composition and mass percentage of ultra-low carbon steel are used: C: 0.0015%, Si: 0.05%, Mn: 0.10%, P: 0.008%, S: 0.004%, N: 0.0035%, and the rest is Fe.
  • the thickness of the continuous casting slab is 100mm, and the pulling speed is 6.0m/min.
  • the slab After the slab exits the continuous casting machine, it is descaled by high-pressure water rotation, and the descaling pressure is 35MPa, and then directly enters the 4-stand high-reduction roughing mill for rolling (Reduction rates are 55%, 50%, 48%, 40%), the temperature of the slab before rough rolling is 1250°C, the thickness of the intermediate slab after rough rolling is 7mm, the exit speed is 1.43m/s, and the exit temperature
  • the intermediate billet enters the multifunctional controlled cooling device for high-pressure water descaling and controlled cooling.
  • the length of the multifunctional controlled cooling device is 7m
  • the high-pressure water descaling pressure is 34MPa
  • the cooling speed of the cooling section is 30°C/s.
  • the temperature in front of the rolling mill is 870°C, and then finish rolling of 3 stands (reduction rate is 55%, 45%, 13%), each stand of finishing rolling adopts lubrication rolling, and the thickness of the strip outlet is 1.5mm, the final rolling temperature is 800°C, the air-cooled mode is adopted after the strip is finished rolling.
  • the underground coiler is two conventional underground coilers, and the distance L1 from the last finishing mill to the first coiler is 30m, the steel strip enters the first down-coiler for coiling after running 30m on the conveyor roller table, and the coiling temperature is 720°C.
  • the high-speed flying shear cuts the steel coils according to the weight requirements of the strip coils. After the slitted steel coils are unloaded, they are sent to the insulation cover for heat preservation. When the temperature slowly drops below 400°C, the steel coils are cooled by natural air cooling.
  • the chemical composition and mass percentage of ultra-low carbon steel are used: C: 0.0010%, Si: 0.035%, Mn: 0.08%, P: 0.008%, S: 0.004%, N: 0.0035%, and the rest is Fe.
  • the thickness of the continuous casting slab is 120mm, and the pulling speed is 5.0m/min.
  • the slab is discharged from the continuous casting machine for high-pressure water rotary descaling, and the descaling pressure is 25MPa, and then directly enters the 4-stand high-reduction roughing mill for rolling ( The reduction rate is 50%, 50%, 45%, 40%), the temperature of the slab before rough rolling is 1130°C, the thickness of the intermediate billet after rough rolling is 10mm, the exit speed is 1m/s, and the exit temperature is 980 °C, the intermediate billet enters the multifunctional controlled cooling device for high pressure water descaling and controlled cooling.
  • the length of the multifunctional controlled cooling device is 7m, the high pressure water descaling pressure is 36MPa, and the cooling speed of the cooling section is 25°C/s, before entering the finishing mill
  • the temperature is 880°C, and then finish rolling of 4 stands (reduction rate is 55%, 45%, 25%, 13%), each stand of finishing rolling adopts lubrication rolling, and the thickness of strip exit
  • the final rolling temperature is 1.6mm and the final rolling temperature is 790°C.
  • the air-cooling mode is adopted.
  • the undercoilers are two conventional undercoils, and the distance between the last finishing mill and the second coiler is L2 It is 35m, and the strip steel enters the second down-coiler for coiling after running 35m on the conveying roller table.
  • the coiling temperature is 720°C.
  • the high-speed flying shear cuts the steel coils according to the weight requirements of the strip coils. After the slitted steel coils are unloaded, they are sent to the insulation cover for heat preservation. When the temperature slowly drops below 450°C, the steel coils are cooled by natural air cooling.

Abstract

一种用于铁素体轧制的热轧带钢全连续生产装置，依次按顺序包括连铸机(1)、高压水旋转除鳞装置(2)、4机架大压下粗轧机组(3)、转鼓剪(4)、分别布设于4机架大压下粗轧机组后、3或4机架精轧机组前和后以及地下卷取机前的四个测温计(5a,5b,5c,5d)、多功能控冷装置(6)、3或4机架精轧机组(7)、高速飞剪(8)和地下卷取机(9a,9b)。该装置产线短，将高压水除鳞和中间坯冷却功能集为一体；采用该装置的轧机布置方式、四个温度检测仪和近距离地下卷取机，可降低中间坯冷却负荷，实现对过程的精确温度控制。还公开一种用于铁素体轧制的热轧带钢全连续生产方法。该方法能耗和成本低，产品质量好且厚度薄，可更好地满足"以热代冷"的性能要求。

Description

一种用于铁素体轧制的热轧带钢全连续生产装置及方法 技术领域
本发明属于热轧带钢全连续生产装置及方法，具体涉及一种用于铁素体轧制的热轧带钢全连续生产装置及方法。
背景技术
铁素体轧制是20世纪70年代中期比利时Appell教授提出的一项新技术，最初是以简化工艺、节约能源为主要目的，采用传统的连铸坯为原料，通过铁素体轧制生产一种可直接使用的或随后供冷轧生产用的价格便宜、质软、非时效的热轧板。由于低碳和超低碳钢的铁素体区范围相对较大，温度较高，因此目前铁素体轧制技术主要用于低碳和超低碳钢的生产。
基于传统热轧流程的铁素体轧制工艺，由于受到设备能力和工艺特点的限制，其所生产的低碳和超低碳钢厚度一般在2.5mm以上，主要是给后续的冷轧提供热轧原料。同时由于其产线主要是为传统的奥氏体轧制工艺设计，因此铁素体轧制工艺的实施难度大。薄板坯连铸连轧流程的工艺特点，使其能够直接生产出厚度规格在2.0mm以下的薄规格低碳和超低碳热轧带钢产品，实现“以热代冷”。以ESP技术为代表的无头轧制技术的出现，更是进一步增强了薄规格热轧带钢的批量、稳定制造能力。但是由于薄板坯连铸连轧流程产品本质细晶化的特点，使其在生产低碳和超低碳钢时，普遍存在强度偏高的问题，在很大程度上影响了材料的成形性能。铁素体轧制可以在一定程度上粗化晶粒，是改善薄板坯连铸连轧流程生产低碳和超低碳钢强度偏高问题的有效方法。但是现有的包括CSP和ESP在内的薄板坯连铸连轧产线，依旧主要是根据传统的奥氏体轧制工艺设计，铁素体轧制工艺的实施难度大。为在传统薄板坯连铸连轧产线上实现铁素体轧制，专利CN 106244921 B提出了一种在CSP产线采用铁素体轧制工艺生产低碳钢的方法，关键工艺点是采用7机架精轧机中F1、F2及F4、F5、F6、F7进行轧制，F3机架虚设，F1-F3机架间冷却水60-90％,通过机架间的冷却，在F4实现纯铁素体轧制。采用铁素体轧制工艺后，材料的强度明显下降，成形性能提高。专利CN201810657331和CN201610768866提出了一种在ESP生产线采用铁素体轧制生产低碳钢的方法，其关键控制要点是对进入第一机架和第二机架之间、第二机架和第三机架之间的带钢进行冷却水冷却，使带钢在进入第三机架前完成奥氏体向铁素体的转变，第三机架至第五机架间轧制带钢时，带钢处于铁素体区，从而实现铁素体轧制。由于在机架间采用水冷对带钢温度进行控制，难度较大且精度难以保证，专利CN201721755853提出了一种铁素体 轧制控制系统，其工艺要点是在粗轧与精轧之间采用隧道式均热炉，实现对温度的均匀控制。此外，专利CN201710960186和CN201710960187还分别提出了一种无头连铸连轧深冲用低微碳钢和超深冲用超低碳钢的铁素体轧制方法和装置，采用了新的布置形式，进行了局部改进，但是在轧机的布置形式、中间坯冷却装置的设置、卷取机的设置以及全过程温度的准确检测与控制等方面还无法完全满足铁素体轧制对中间坯温度高的控制精度、对精轧过程和卷取过程“一低两高”严苛的温度控制要求，即采用较低的精轧开轧温度，同时要求较高的终轧温度与卷取温度，以满足铁素体轧制产品内部组织发生再结晶和回复所需的工艺要求。
发明内容：
本发明的目的在于提供一种用于低碳和超低碳钢铁素体轧制的热轧带钢全连续生产装置及方法。该装置产线长度短，各部件配置合理，温度控制精确，利用该装置进行铁素体轧制，产品质量高，生产成本和能耗低。
为了实现上述目的，本发明提供的技术方案如下：
提供一种用于铁素体轧制的热轧带钢全连续生产装置，包括连铸机、高压水旋转除鳞装置、4机架大压下粗轧机组、转鼓剪、测温计、多功能控冷装置、3或4机架精轧机组、高速飞剪和地下卷取机；其中，
测温计有四个，分别布设于4机架大压下粗轧机组后、3或4机架精轧机组前和后以及地下卷取机前；
各部件依次按顺序连接。
按上述方案，多功能控冷装置长度为5-10m，优选5-7m，分为两段，前段为高压水除鳞装置，后段为水冷或汽雾冷却装置。
按上述方案，地下卷取机为两台常规地下卷取机，其中最后1架精轧机至第一台卷取机的距离L1为10-45m，优选为15-30m，至第二台卷取机的距离L2为15-50m，优选为20-35m；地下卷取机为一台转盘式双卷筒卷取机，与最后1架精轧机的距离为10-50m，优选为15-30m。
提供一种采用上述装置用于铁素体轧制的热轧带钢全连续生产方法，生产工艺流程为连铸成坯→高压水旋转除鳞→4机架的大压下粗轧机组粗轧→转鼓剪→多功能控冷装置中高压除磷后冷却→3或4机架的精轧机组精轧→空冷→高速飞剪分卷→地下卷取机卷取，其中粗轧后、精轧前、精轧后和地下卷取机卷取前分别进行温度监控。
按上述方案，连铸坯粗轧入口温度为1050-1250℃，粗轧出口温度为950-1000℃，粗轧 后的中间坯经过多功能控冷装置冷却，冷却速度为20-50℃/s，精轧入口温度为780-880℃，精轧出口温度为700-800℃，经过空冷，卷取温度为650-750℃；钢卷从卷取机卸卷后采用在线保温罩进行保温，或迅速送入保温坑，直至温度降至550℃以下，优选温度降至450℃以下。
按上述方案，粗轧机组每个机架的压下率为40-60％，粗轧出口速度0.5-2.0m/s；3或4机架的精轧机组前2个机架的压下率为40-60％，最后1个机架的压下率为10-25％，其中精轧机组为4个机架时，第三个机架的压下率为20-45％；精轧机组采用润滑压制。
按上述方案，粗轧前高压水旋转除鳞和精轧前多功能控冷装置中高压水除磷的除磷压力均为20-40MPa。
按上述方案，连铸坯厚度范围为70-130mm，连铸拉速4.5-7.0m/min；粗轧出口中间胚厚度为5-15mm；成品厚度0.6-3.0mm。
按上述方案，上述基于铁素体轧制的热轧带钢全连续生产方法中，所适用的带钢，按百分含量计，为C≤0.05％，Si≤0.10％，Mn≤0.20％的低碳或超低碳钢。
本发明提供一种基于铁素体轧制的热轧带钢全连续生产装置，主要针对铁素体轧制的工艺需求，对生产装置进行了专门设计，省掉了传统的热轧流程和薄板坯连铸连轧流程中部分不必要的装置，如加热炉、电磁感应装置和层流冷却装置等，此外，本发明采用多功能控冷装置，将高压水除鳞和中间坯冷却功能集为一体，使得装置产线更加简约和高效。本发明采用4R+(3-4)F的轧机布置、四个温度检测仪和近距离地下卷取机，降低中间坯冷却负荷的同时，也更有利于实现对整个轧制过程的精确温度控制，从而提升产品质量。传统热轧流程的产线长度约为1000m，典型的薄板坯连铸连轧流程如CSP产线约为400m，ESP产线约为180m，本发明设计的基于铁素体轧制的热轧带钢全连续生产装置中产线长度约为120-150m，产线更短，各部件配置更合理。
本发明提供的用于铁素体轧制的热轧带钢全连续生产方法中，在热轧的全过程合理利用板坯的过程温降，无需对中间坯进行加热或补热，对中间坯控冷能力的要求也相对较低，可大幅度降低制造过程的能耗、水耗，节能、绿色、环保。
本发明采用的轧机布置形式更有利于铁素体轧制工艺的实现。本发明采用4R+(3-4)F的轧机布置，其优势在于：1)为保证铁素体轧制“低的精轧开轧温度和高的终轧温度”的工艺要求，要求尽可能减少精轧过程温降，这就要求减少精轧机组的机架数。但是另一方面，为了获得更多的有利变形织构，铁素体轧制技术要求带钢在铁素体区进行轧制时应该有足够的累计变形量，因此精轧机架也不宜太少；本发明提出的3或4机架精轧机组布置是能够满 足铁素体轧制各方面要求的技术方案；2)将粗轧机组的布置设置为4机架，可以进一步减小中间坯厚度，中间坯厚度减小，一方面可以减少对精轧机组的轧制负荷要求，更重要的是，可以使中间坯的温度更接近于铁素体轧制的温度要求，从而降低对中间坯控冷装置冷却能力的要求。
本发明通过多功能控冷装置，精轧前先除磷后冷却，可以更好的控制精轧入口温度。
本发明在在粗轧机后、精轧机前、精轧机后以及卷取机前布置了4个高精度温度检测仪，可随时对带钢的温度进行精确检测和及时的反馈控制，以确保轧制过程各个阶段所需温度控制的准确性。
本发明通过采用近距离地下卷取机，可以尽可能减少带钢在传送过程的温降。同时钢卷从卷取机卸卷后采用在线保温罩进行保温，或迅速进入保温坑，可以使带钢发生较为充分的回复和再结晶，同时避免了空冷时钢卷头尾冷却较快导致的性能不合问题，有利于获得良好的产品质量，更好地满足“以热代冷”的性能要求。
本发明的有益效果为：
(1)本发明提供的用于铁素体轧制的热轧带钢全连续生产装置，主要针对铁素体轧制的工艺需求，对生产装置进行了专门设计，装置产线长度短，只有120-150m，各部件配置合理，温度控制精确，轧制成本低，能耗小。
(2)本发明提供的基于铁素体轧制的热轧带钢全连续生产方法，通过采用4R+(3-4)F的轧机布置方式，在热轧的全过程合理利用板坯的过程温降，无需对中间坯进行加热或补热，对控冷能力的要求也相对较低，可大幅度降低制造过程的能耗、水耗；通过在粗轧机后、精轧机前、精轧机后以及卷取机前布置了4个高精度温度检测仪，实现全程温度的精确控制和及时调整，以精确满足不同轧制阶段对温度的需求；通过精轧前先除磷后冷却，可以更精确地控制精轧入口温度；通过采用近距离卷取工艺并在钢卷卸卷后及时进行保温处理，保证尽可能减少带钢在传送过程的温降，使带钢发生较为充分的回复和再结晶，同时避免了空冷时钢卷头尾冷却较快导致的性能不合问题，有利于获得良好的产品质量。本发明提供的基于铁素体轧制的热轧带钢全连续生产方法，能耗和成本低，产品质量好且厚度较薄，可以更好地满足“以热代冷”的性能要求。
附图说明
图1为本发明实施例基于铁素体轧制的热轧带钢全连续生产装置，其中：1连铸机 2高压水旋转除鳞装置 3 4机架大压下粗轧机组 4转鼓剪 5a、5b、5c和5d测温计  6多功能控冷装置 7 3或4机架精轧机组 8高速飞剪 9a和9b地下卷取机，L1为最后1架精轧机至第一台卷取机的距离，L2为最后1架精轧机至第二台卷取机的距离。
图2为本发明实施例基于铁素体轧制的热轧带钢全连续生产方法的关键工艺要点示意图。
具体实施方式：
下面结合具体实施例对本发明作进一步的详细说明。
实施例一
采用低碳钢的化学成分及及质量百分含量：C：0.05％，Si：0.10％，Mn：0.20％，P：0.010％，S：0.005％，N：0.0040％，其余为Fe。连铸坯厚度为130mm，拉速为4.5m/min，板坯出连铸机后进行高压水旋转除鳞，除鳞压力20MPa，然后直接进入4机架的大压下粗轧机组进行轧制(压下率分别为50％，50％，40％，40％)，粗轧前板坯的温度为1080℃，粗轧后的中间坯厚度为11.7mm，出口速度为0.83m/s，出口温度为950℃，中间坯进入多功能控冷装置进行高压水除鳞和控制冷却，多功能控冷装置长度为7m，高压水除鳞压力35MPa，冷却段的冷速为30℃/s，进入精轧机前的温度为810℃，然后进行4个机架的精轧(压下率分别为50％，40％，30％，15％)，精轧的各个机架均采用润滑轧制，带钢出口厚度为2.0mm，终轧温度为740℃，带钢出精轧后采用空冷模式，其中地下卷取机为两台常规地下卷取机，最后1架精轧机至第一台卷取机的距离L1为15m，带钢在传送辊道运行15m后进入第一台地下卷取机进行卷取，卷取温度为710℃。高速飞剪根据带钢卷重要求对钢卷进行分切，分切后的钢卷卸卷后利用保温罩进行保温，当温度缓慢降低至550℃以下时，钢卷进行自然空冷冷却。采用上述工艺，材料性能满足标准要求。
实施例二
采用低碳钢的化学成分及质量百分含量：C：0.025％，Si：0.07％，Mn：0.10％，P：0.010％，S：0.004％，N：0.0045％，其余为Fe。连铸坯厚度为70mm，拉速为7m/min，板坯出连铸机后进行高压水旋转除鳞，除鳞压力40MPa，然后直接进入4机架的大压下粗轧机组进行轧制，粗轧前板坯的温度为1150℃，粗轧后的中间坯厚度为5mm(压下率分别为60％，50％，40％，40％)，出口速度为1.6m/s，出口温度为980℃，中间坯进入多功能控冷装置进行高压水除鳞和控制冷却，多功能控冷装置长度为5m，高压水除鳞压力36MPa，冷却段的冷速为35℃/s，进入精轧机前的温度为820℃，然后进行3个机架的精轧(压下率分别为53％，48％，15％)，精轧的各个机架均采用润滑轧制，带钢出口厚度为 1.0mm，终轧温度为750℃，带钢出精轧后采用空冷模式，其中地下卷取机为两台常规地下卷取机，最后1架精轧机至第二台卷取机的距离L2为30m，带钢在传送辊道运行30m后进入第二台地下卷取机进行卷取，卷取温度为700℃。高速飞剪根据带钢卷重要求对钢卷进行分切，分切后的钢卷卸卷后送入保温坑进行保温，当温度缓慢降低至450℃以下时，钢卷进行自然空冷冷却。
实施例三
采用超低碳钢的化学成分及质量百分含量：C：0.0035％，Si：0.03％，Mn：0.08％，P：0.009％，S：0.003％，N：0.0040％，其余为Fe。连铸坯厚度为110mm，拉速为5.5m/min，板坯出连铸机进行高压水旋转除鳞，除鳞压力25MPa，然后直接进入4机架的大压下粗轧机组进行轧制(压下率分别为55％，50％，46％，40％)，粗轧前板坯的温度为1200℃，粗轧后的中间坯厚度为8mm，出口速度为1.26m/s，出口温度为970℃，中间坯进入多功能控冷装置进行高压水除鳞和控制冷却，多功能控冷装置长度为7m，高压水除鳞压力32MPa，冷却段的冷速为30℃/s，进入精轧机前的温度为860℃，然后进行4个机架的精轧(压下率分别为55％，50％，45％，15％)，精轧的各个机架均采用润滑轧制，带钢出口厚度为0.8mm，终轧温度为780℃，带钢出精轧后采用空冷模式，其中地下卷取机为一台转盘式双卷筒卷取机，其中最后1架精轧机至卷取机的距离为20m，带钢在传送辊道运行20m后进入转盘式双卷筒卷取机进行卷取，卷取温度为730℃。高速飞剪根据带钢卷重要求对钢卷进行分切，分切后的钢卷卸卷后送入保温罩进行保温，当温度缓慢降低至350℃以下时，钢卷进行自然空冷冷却。
实施例四
采用超低碳钢的化学成分及质量百分含量：C：0.0015％，Si：0.05％，Mn：0.10％，P：0.008％，S：0.004％，N：0.0035％，其余为Fe。连铸坯厚度为100mm，拉速为6.0m/min，板坯出连铸机后进行高压水旋转除鳞，除鳞压力35MPa，然后直接进入4机架的大压下粗轧机组进行轧制(压下率分别为55％，50％，48％，40％)，粗轧前板坯的温度为1250℃，粗轧后的中间坯厚度为7mm，出口速度为1.43m/s，出口温度为1000℃，中间坯进入多功能控冷装置进行高压水除鳞和控制冷却，多功能控冷装置长度为7m，高压水除鳞压力34MPa，冷却段的冷速为30℃/s，进入精轧机前的温度为870℃，然后进行3个机架的精轧(压下率分别为55％，45％，13％)，精轧的各个机架均采用润滑轧制，带钢出口厚度为1.5mm，终轧温度为800℃，带钢出精轧后采用空冷模式，其中地下卷取机为两台常规地下卷取机，最后1架精轧机至第一台卷取机的距离L1为30m，带钢在传送辊道运行 30m后进入第一台地下卷取机进行卷取，卷取温度为720℃。高速飞剪根据带钢卷重要求对钢卷进行分切，分切后的钢卷卸卷后送入保温罩进行保温，当温度缓慢降低至400℃以下时，钢卷进行自然空冷冷却。
实施例五
采用超低碳钢的化学成分及质量百分含量：C：0.0010％，Si：0.035％，Mn：0.08％，P：0.008％，S：0.004％，N：0.0035％，其余为Fe。连铸坯厚度为120mm，拉速为5.0m/min，板坯出连铸机进行高压水旋转除鳞，除鳞压力25MPa，然后直接进入4机架的大压下粗轧机组进行轧制(压下率分别为50％，50％，45％，40％)，粗轧前板坯的温度为1130℃，粗轧后的中间坯厚度为10mm，出口速度为1m/s，出口温度为980℃，中间坯进入多功能控冷装置进行高压水除鳞和控制冷却，多功能控冷装置长度为7m，高压水除鳞压力36MPa，冷却段的冷速为25℃/s，进入精轧机前的温度为880℃，然后进行4个机架的精轧(压下率分别为55％，45％，25％，13％)，精轧的各个机架均采用润滑轧制，带钢出口厚度为1.6mm，终轧温度为790℃，带钢出精轧后采用空冷模式，其中地下卷取机为两台常规地下卷取机，最后1架精轧机至第二台卷取机的距离L2为35m，带钢在传送辊道运行35m后进入第二台地下卷取机进行卷取，卷取温度为720℃。高速飞剪根据带钢卷重要求对钢卷进行分切，分切后的钢卷卸卷后送入保温罩进行保温，当温度缓慢降低至450℃以下时，钢卷进行自然空冷冷却。

Claims (10)

  1. 一种用于铁素体轧制的热轧带钢全连续生产装置，其特征在于，包括连铸机、高压水旋转除鳞装置、4机架大压下粗轧机组、转鼓剪、测温计、多功能控冷装置、3或4机架精轧机组、高速飞剪和地下卷取机；其中，
    测温计有四个，分别布设于4机架大压下粗轧机组后、3或4机架精轧机组前和后以及地下卷取机前；
    各部件依次按顺序连接。
  2. 根据权利要求1所述的用于铁素体轧制的热轧带钢全连续生产装置，其特征在于，所述多功能控冷装置长度为5-10m，分为两段，前段为高压水除鳞装置，后段为水冷或汽雾冷却装置。
  3. 根据权利要求1所述的用于铁素体轧制的热轧带钢全连续生产装置，其特征在于，所述地下卷取机为两台常规地下卷取机，其中最后1架精轧机至第一台卷取机的距离L1为10-45m，至第二台卷取机的距离L2为15-50m；所述地下卷取机也可以采用一台转盘式双卷筒卷取机，与最后1架精轧机的距离为10-50m。
  4. 根据权利要求3所述的用于铁素体轧制的热轧带钢全连续生产装置，其特征在于，所述地下卷取机为两台常规地下卷取机，其中最后1架精轧机至第一台卷取机的距离L1为15-30m，至第二台卷取机的距离L2为20-35m；所述地下卷取机也可以采用一台转盘式双卷筒卷取机，与最后1架精轧机的距离为15-30m。
  5. 一种采用权利要求1-4任一项所述的装置用于铁素体轧制的热轧带钢全连续生产方法，其特征在于，生产工艺流程为连铸成坯→高压水旋转除鳞→4机架的大压下粗轧机组粗轧→转鼓剪→多功能控冷装置中高压水除磷后冷却→3或4机架的精轧机组精轧→空冷→高速飞剪分卷→地下卷取机卷取，其中粗轧后、精轧前、精轧后和地下卷取机卷取前分别进行温度监控。
  6. 根据权利要求5所述的用于铁素体轧制的热轧带钢全连续生产方法，其特征在于，连铸坯粗轧入口温度为1050-1250℃，粗轧出口温度为950-1000℃，粗轧后的中间坯经过多功能控冷装置冷却，冷却速度为20-50℃/s，精轧入口温度为780-880℃，精轧出口温度为700-800℃，经过空冷，卷取温度为650-750℃；钢卷从卷取机卸卷后采用在线保温罩进行保温，或迅速送入保温坑，直至温度降至550℃以下。
  7. 根据权利要求5所述的用于铁素体轧制的热轧带钢全连续生产方法，其特征在于，粗轧机组每个机架的压下率为40-60％，粗轧出口速度为0.5-2.0m/s；3或4机架的精轧机组中前2个机架的压下率为40-60％，最后1个机架的压下率为10-25％，其中精轧机组为4个机 架时，第三个机架的压下率为20-45％；精轧机组采用润滑压制。
  8. 根据权利要求5所述的用于铁素体轧制的热轧带钢全连续生产方法，其特征在于，粗轧前高压水旋转除鳞和精轧前多功能控冷装置中高压水除磷的除磷压力均为20-40MPa。
  9. 根据权利要求5所述的用于铁素体轧制的热轧带钢全连续生产方法，其特征在于，连铸坯厚度范围为70-130mm，连铸拉速4.5-7.0m/min；粗轧出口中间坯厚度为5-15mm；成品厚度0.6-3.0mm。
  10. 根据权利要求5所述的用于铁素体轧制的热轧带钢全连续生产方法，其特征在于，所适用的带钢，按百分含量计，为C≤0.05％，Si≤0.10％，Mn≤0.20％的低碳或超低碳钢。
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