WO2020206722A1 - 面板切割装置和面板切割方法 - Google Patents

面板切割装置和面板切割方法 Download PDF

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Publication number
WO2020206722A1
WO2020206722A1 PCT/CN2019/083668 CN2019083668W WO2020206722A1 WO 2020206722 A1 WO2020206722 A1 WO 2020206722A1 CN 2019083668 W CN2019083668 W CN 2019083668W WO 2020206722 A1 WO2020206722 A1 WO 2020206722A1
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WIPO (PCT)
Prior art keywords
component
residual material
panel
feedback
cutting device
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2019/083668
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English (en)
French (fr)
Inventor
郭德平
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
Original Assignee
Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
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Application filed by Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd filed Critical Shenzhen China Star Optoelectronics Semiconductor Display Technology Co Ltd
Priority to US16/492,407 priority Critical patent/US20210323187A1/en
Publication of WO2020206722A1 publication Critical patent/WO2020206722A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D5/00—Arrangements for operating and controlling machines or devices for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D5/005—Computer numerical control means
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0625—Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by endless conveyors, e.g. belts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting

Definitions

  • This application relates to the field of display technology, in particular to a panel cutting device and a panel cutting method.
  • a common method is to cut the display panel mother board into normal size display panels in the cutting process, and during the cutting process, it is necessary to cut and remove the residual material between the display panels.
  • the residual material cannot be clipped, which causes the residual material to enter the downstream equipment, and then the residual material may scratch the display panel in a large area.
  • the existing cutting device has a technical problem of damage to the display panel due to the residual material flow, which needs to be improved.
  • the present application provides a panel cutting device and a panel cutting method, which are used to solve the technical problem that the existing cutting device damages the display panel due to residual material flow.
  • the present application provides a panel cutting device and a panel cutting method, which are used to solve the technical problem that the existing cutting device damages the display panel due to residual material flow.
  • the present application provides a panel cutting device, which includes:
  • the first machine is used to carry the first panel
  • the second machine is connected to the first machine through the first conveyor belt;
  • Residual material gripping parts used to clamp off the residual material on the second panel, so that the residual material falls to the second conveyor belt
  • the sensing component is used to sense the quality change of the residual material and prompt according to the quality change of the residual material.
  • the sensing component includes a first mass sensing component and a first feedback component, and the first mass sensing component is used to sense the quality change of the residual material and transmit the sensing data
  • the first feedback component is used for prompting based on the sensing data.
  • the first mass sensing component is arranged on the second conveyor belt away from the residual material clamping part, and the first mass sensing component does not move with the second conveyor belt, and the first The feedback component is used for prompting when the sensed data is different from the first preset data.
  • the panel cutting device provided in the present application further includes an input component, the input component is used to input the first preset data according to the size of the second panel, and transfer the first preset data to the first feedback component.
  • the panel cutting device provided in the present application further includes a control component, which is used to stop the movement of the first conveyor belt when the first feedback component prompts.
  • the panel cutting device provided in the present application further includes an auxiliary cutting assembly for cutting the undropped residual material.
  • the sensing component includes a second mass sensing component and a second feedback component, and the second mass sensing component is used to measure the quality change of the second panel and transmit the measurement data to The second feedback component is used for determining the quality change of the residual material according to the measurement data, and prompting according to the quality change of the residual material.
  • the second mass sensing component is arranged in a direction of the first conveyor belt away from the residual material clamping component, and the second mass sensing component does not move with the first conveyor belt.
  • the second weight sensing component is fixedly arranged inside the second machine table.
  • the panel cutting device provided in the present application further includes a distance measurement component and a third feedback component, the distance measurement component is used to measure the distance between the residual material and the distance measurement component, and transmit the measured distance to the third feedback component, The third feedback component prompts according to the measured distance.
  • the distance measuring assembly is arranged on the residual material clamping component.
  • this application provides a panel cutting method, which includes:
  • sensing component uses the sensing component to sense the quality change of the residual material, and prompt according to the quality change of the residual material
  • the second panel is transferred to the second machine through the first conveyor belt.
  • the step of using a sensing component to sense the quality change of the residual material and prompting according to the quality change of the residual material includes: using a first mass sensing component to sense the quality change of the residual material , And transmit the sensed data to the first feedback component, and use the first feedback component to prompt according to the sensed data, and the sensing component includes a first mass sensing component and a first feedback component.
  • the step of using the first mass sensing component to sense the quality change of the residual material includes: arranging the first mass sensing component on the second conveyor belt away from the residual material clamping component.
  • the step of using the first feedback component to prompt according to the sensing data includes: using the first feedback component to prompt when the sensing data is different from the first preset data.
  • the panel cutting method further includes: using the input component to transfer the first preset data to the first feedback component.
  • the method further includes: when the first feedback component gives a prompt, using the control component to stop the movement of the first conveyor belt.
  • the method further includes: when the first feedback component prompts, use the auxiliary cutting component to cut the undropped residual material.
  • the panel cutting method provided in this application further includes: using a distance measuring component to measure the distance between the residual material and the distance measuring component, and transmitting the measured distance to the third feedback component, and using the third feedback component to prompt according to the measured distance .
  • the step of measuring the distance between the residual material and the distance measuring component by using the distance measuring component includes: arranging the distance measuring component on the residual material clamping component.
  • the present application provides a panel cutting device.
  • the panel cutting device includes a first machine table, a cutting component, a second machine table, a residual material clamping component, and a sensing component.
  • the first machine table is used to carry a first panel
  • the cutting component is used to cut the first panel to obtain a second panel
  • the second machine platform is connected to the first machine platform through a first conveyor belt
  • the residual material clamping component is used to clamp off the second panel
  • the residual material to make the residual material fall to the second conveyor belt
  • the sensing part is used to sense the quality change of the residual material, and prompt according to the quality change of the residual material, by setting the sensing part, the sensing part Sensing the quality change of the residual material, and prompting according to the quality change of the residual material, so that the panel cutting device can be determined according to the prompt whether to stop working, thereby preventing the residual material from damaging the display panel and solving the problem of the existing cutting device.
  • the technical problem of flow damage to the display panel is used to carry
  • Figure 1 is a schematic diagram of the existing residual material gripping component clamping residual material
  • Figure 2 is a schematic diagram of a display panel damaged by existing residual materials
  • FIG. 3 is a first schematic diagram of the panel cutting device in the embodiment of the application.
  • FIG. 4 is a second schematic diagram of the panel cutting device in the embodiment of the application.
  • FIG. 5 is a third schematic diagram of the panel cutting device in the embodiment of the application.
  • FIG. 6 is a fourth schematic diagram of the panel cutting device in the embodiment of the application.
  • FIG. 7 is a fifth schematic diagram of the panel cutting device in the embodiment of the application.
  • FIG. 8 is a schematic diagram of a panel cutting method in an embodiment of the application.
  • the present application addresses the technical problem of residual material damage to the display panel in the existing cutting device, and the embodiments of the present application are used to solve this problem.
  • the existing cutting device includes a residual material clamping component, which includes a base 11, a rotating shaft 12, and a residual material clamp 13 arranged on the rotating shaft 12 and symmetrically arranged with respect to the rotating shaft 12.
  • the material clamp 13 is provided with a gasket 14.
  • the residual material clamping part clamps the residual material 15
  • the residual material clamp 13 rotates so that the symmetrically arranged residual material clamp clamps the residual material and clamps the residual material off.
  • there are often problems such as failure to clamp the residual material or continuous residual material clamping, which causes the residual material to enter the downstream equipment.
  • the residual material 15 will fall under the display panel 16, causing the display panel 16 to be enlarged. The area is scratched. Therefore, the existing cutting device has a technical problem that the residual material flows backward and damages the display panel.
  • an embodiment of the present application provides a panel cutting device, and the panel cutting device includes:
  • the first machine 21 is used to carry the first panel 211;
  • the cutting component 22 is used to cut the first panel 211 to obtain the second panel 212;
  • the second machine 24 is connected to the first machine 21 through the first conveyor belt 213;
  • the residual material clamping member 23 is used to clamp off the residual material 214 on the second panel 212 so that the residual material 214 falls to the second conveyor belt 215;
  • the sensing component 25 is used to sense the change in the quality of the residual material 214 and provide prompts based on the change in the quality of the residual material 214.
  • An embodiment of the present application provides a panel cutting device.
  • the panel cutting device includes a first machine table, a cutting part, a second machine table, a residual material clamping part, and a sensing part.
  • the first machine table is used to carry the first machine.
  • the cutting component is used to cut the first panel to obtain a second panel, the second machine platform is connected to the first machine platform through a first conveyor belt, and the residual material clamping component is used to clamp off the second panel.
  • the residual material on the panel to make the residual material fall to the second conveyor belt.
  • the sensing component is used to sense the quality change of the residual material, and prompts according to the quality change of the residual material.
  • the sensing component senses the quality change of the residual material, and prompts according to the quality change of the residual material, so that the panel cutting device can be determined according to the prompt whether to stop working, thereby preventing the residual material from damaging the display panel and solving the problem of the existing cutting device.
  • first conveyor belt and the second transmission belt are not in the same vertical plane, and the plane where the components of the panel cutting device are located does not indicate their actual positions, and the first panel and the first machine table Placed in parallel, the second panel is placed in parallel with the second machine table.
  • the sensing component 25 includes a first mass sensing component 251 and a first feedback component 252, and the first mass sensing component 251 is used to sense the quality change of the residual material. , Divide the sensing component into the first mass sensing component, and sense the quality change of the residual material through the first mass sensing component.
  • the sensing data is transmitted to the first feedback component, the first feedback component prompts according to the sensing data, or the actual sensed quality change is the same as the preset quality change, that is, the If the material completely falls off, the sensing data can also be transmitted to the first feedback component, and the first feedback component will prompt according to the sensing data.
  • the first feedback component makes different prompts based on the actual sensing data, for example, using an indicator light to prompt, and when the actually sensed quality change is the same as the preset quality change, the green indicator light is turned on, It indicates that it is working normally, so that the panel cutting device continues to operate.
  • the red indicator light will light up to indicate abnormal work, so that personnel can make adjustments or repairs to prevent damage. Material damage the display panel; or use sound to prompt, for example, when the actual quality change is the same as the preset quality change, no sound is emitted or a specific sound is emitted to indicate that the work is normal.
  • an alarm sound or a specific sound is issued to indicate an abnormal operation, so that personnel can make adjustments or repairs, thereby preventing residual materials from damaging the display panel.
  • the preset quality change is that the quality of the corresponding residual material is actually determined according to the size of the panel, and then the quality change of the residual material is calculated; the specific sound can be selected according to the actual process, and the embodiments of this application are not limited to this.
  • the first mass sensing component is arranged on the second conveyor belt away from the residual material clamping component, and the first mass sensing component does not move with the second conveyor belt, and the first mass sensing component is arranged Below the second conveyor belt (for example, the position of the sensing component in FIG. 3), the first feedback component can be made to determine whether the residual material falls or all fall according to the sensing result of the first mass sensing component and the first preset data, Therefore, it is possible to prompt when the sensing result is different from the first preset data, so that the personnel can perform subsequent repairs, and prevent the residual material from damaging the display panel.
  • the first preset data is a preset quality change of the residual material determined in the actual process for different panel sizes. For example, when the residual material does not fall or part of the residual material falls, the sensed quality change is the same as the first A preset data is different, so that it can be known that the residual material has not fallen or only partially fell, and subsequent work can be performed to prevent the display panel from being scratched by the residual material.
  • the first panel refers to an uncut mother board or a panel that has been cut once or several times
  • the second panel refers to a cut panel or the final display panel.
  • the panel cutting device further includes an input component 26 for inputting first preset data according to the size of the second panel.
  • the size of the panel determines the quality of the residual material, thereby determining the quality change of the residual material, and then the quality change of the first residual material is set as the first preset data, and the first preset data is transmitted to the first feedback component, so that the first A feedback component compares the sensed data with the first preset data, and then prompts based on the comparison result, thereby solving the technical problem of the existing cutting device that the residual material flow damages the display panel.
  • the sensing component 25 includes a first mass sensing component 251 and a first feedback component 252.
  • the panel cutting device also includes a control assembly 27 and an auxiliary cutting assembly 28.
  • the control assembly 27 is used to control the first conveyor belt 213 to stop moving when prompted by the first feedback assembly 252.
  • the auxiliary cutting assembly 28 Used to cut the remaining undropped remnant when the remnant has not fallen or part of it has fallen.
  • a control component can be added, so that when the first feedback component prompts that the residual material does not fall or partially falls, the control component can The first conveyor belt is stopped to prevent the residual material from flowing backward, or the control assembly can stop the panel cutting assembly to prevent the residual material from damaging the display panel.
  • auxiliary cutting assembly when the residual material is not cut or partly dropped, the first conveyor belt can be stopped, and then the auxiliary cutting assembly is used to cut the residual material, so that the panel cutting device can continue to work normally ,
  • Auxiliary cutting components can be operated manually or according to instructions according to requirements.
  • the sensing component 25 includes a second mass sensing component 253 and a second feedback component 254, and the second mass sensing component 253 is used to measure the quality of the second panel 212
  • the measurement data is transferred to the second feedback component 254, and the second feedback component 254 determines the quality change of the residual material according to the measurement data, and prompts according to the quality change of the residual material.
  • the second mass sensing component is used to sense the quality change of the second panel, and the second feedback component determines the quality change of the residual material according to the quality change of the second panel, so that the quality change of the residual material can be compared with the forecast.
  • the second panel's quality change is sensed by the second mass sensing component, and the second panel's quality change is transmitted to the second feedback Component, the second feedback component determines the quality change of the residual material according to the quality change of the second panel, and then compares that the quality change of the residual material is different from the first preset data, and then prompts that the residual material has not fallen or is completely dropped drop.
  • the second mass sensing component 253 is disposed under the first conveyor belt 213, and the second mass sensing component 253 does not move with the first conveyor belt 213.
  • the second feedback component prompt can be prompted by an indicator light or a sound, and the setting of the indicator light or sound is determined according to actual needs.
  • an input component may be added for inputting the first preset data and transmitting the first preset data to the first feedback component, and a control component may also be added for controlling the first conveyor belt , To stop the movement of the first conveyor belt when the residual material does not fall or partly fall; an auxiliary cutting assembly can also be added to remove the residual residual material when the residual material does not fall or partly falls.
  • the input component can determine the first preset data according to panels of different sizes during actual operation, so that the panel cutting device can target panels of different sizes to prevent residual materials from damaging the display panel.
  • the second mass sensing component is arranged on the second machine, and is arranged on the second machine to measure the mass change of the second panel and transmit the mass change of the second panel to the second feedback component
  • the second feedback component determines the quality change of the residual material according to the quality change of the second panel, so as to prompt according to the quality change of the residual material to prevent the residual material from scratching the display panel.
  • the panel cutting device further includes a distance measuring component 31 and a third feedback component 32.
  • the distance measuring component 31 is used to measure the distance between the residual material 214 and the distance measuring component 31. And pass the measured distance to the third feedback component 32, and then the third feedback component 32 prompts according to the measured distance; by setting the distance measurement component, the distance between the residual material and the distance measurement component can be measured, so as to determine whether the residual material is For example, if the residual material does not fall, the distance sensing component senses that the distance is not equal to the second preset data, it can be judged that the residual material has not fallen, and the third feedback component prompts to prevent the residual material from scratching the display panel.
  • the second preset data is the distance between the residual material and the distance sensing component after the residual material falls, which is determined according to the actual distance.
  • the distance measuring component 31 is disposed on the residual material clamping component 23, and the distance between the residual material and the distance measuring component is measured by the distance measuring component, and it can be determined whether the residual material falls.
  • the third feedback component prompts to prevent the residual material from damaging the display panel.
  • an embodiment of the present application provides a panel cutting method, and the panel cutting method includes:
  • S4 Use the residual material clamping component to clamp off the residual material on the second panel, and make the residual material fall to the second conveyor belt;
  • S5 Use the sensing component to sense the quality change of the residual material, and prompt according to the quality change of the residual material
  • the second panel is transferred to the second machine through the first conveyor belt.
  • the embodiment of the present application provides a panel cutting method.
  • the panel cutting method uses the above-mentioned panel cutting device.
  • the panel cutting device includes a first machine table, a cutting component, a second machine table, a residual material clamping component, and a sensing component.
  • the first machine table is used to carry the first panel
  • the cutting component is used to cut the first panel to obtain the second panel
  • the second machine table is connected to the first machine table through a first conveyor belt
  • the material gripping component is used to clamp off the residual material on the second panel so that the residual material falls to the second conveyor belt
  • the sensing part is used to sense the quality change of the residual material, and proceed according to the quality change of the residual material Prompt, by setting the sensing component, the sensing component senses the quality change of the residual material, and prompts according to the quality change of the residual material, so that it can decide whether the panel cutting device stops working according to the prompt, thereby preventing the residual material from being damaged after flow.
  • the panel solves the technical problem of damaging the display panel due to the residual material flow in the existing cutting device.
  • the cutting component cuts the first panel to obtain the second panel, but there will be residual material on the second panel, and the residual material clamping part will have the problem of continuously clamping the residual material.
  • the sensing component senses the quality change of the residual material and prompts according to the quality change of the residual material to prevent the residual material from damaging the display panel.
  • the panel cutting device includes a first mass sensing component and a first feedback component.
  • the first mass sensing component is used to sense the mass change of the residual material, and then the sensing data is transmitted to the first feedback component.
  • the feedback component prompts when the sensing data is different from the first preset data, so as to prevent the residual material from damaging the display panel.
  • the panel cutting device includes a second mass sensing component and a second feedback component
  • the second mass sensing component is used to sense the change in the quality of the second panel
  • the sensed data is transmitted to the second feedback component.
  • the second feedback component determines the quality change of the residual material according to the quality change of the second panel, and the second feedback component prompts when the quality change of the residual material is different from the first preset data to prevent the residual material from damaging the display panel.
  • the panel cutting method further includes using a distance measuring component to measure the distance between the residual material and the distance measuring component, and transmitting the measured distance to the third feedback component, and the third feedback component is When the second preset data is not equal, a prompt is given to prevent the residual material from scratching the display panel.
  • the embodiments of the present application provide a panel cutting device and a panel cutting method.
  • the panel cutting device includes a first machine table, a cutting component, a second machine table, a residual material clamping component, and a sensing component.
  • the cutting component is used to cut the first panel to obtain a second panel
  • the second machine platform is connected to the first machine platform through a first conveyor belt
  • the residual material clamping component is used for Clamp off the residual material on the second panel to make the residual material fall to the second conveyor belt.
  • the sensing component is used to sense the quality change of the residual material, and prompts according to the quality change of the residual material.
  • the component is a sensing component that senses the quality change of the residual material and prompts according to the quality change of the residual material, so that it can decide whether the panel cutting device stops working according to the prompt, thereby preventing the residual material from damaging the display panel and solving the existing problem.
  • the cutting device has a technical problem of damage to the display panel due to the residual material flow.

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Abstract

一种面板切割装置和面板切割方法，面板切割装置通过设置感测部件(25)，使感测部件(25)感测残材(214)的质量变化，并根据残材(214)的质量变化进行提示，使得可以根据提示决定面板切割装置是否停止工作，进而防止残材(214)后流损伤显示面板，解决了现有切割装置存在残材后流损伤显示面板的技术问题。

Description

面板切割装置和面板切割方法 技术领域
本申请涉及显示技术领域，尤其是涉及一种面板切割装置和面板切割方法。
 背景技术
现有显示面板制备过程中，常用方法是在切割制程中将显示面板母板切割为正常大小的显示面板，而在切割制程中，需要切割除去显示面板之间的残材。
如图1、图2所示，但常因为切割参数不佳，导致残材夹不掉，从而导致残材进入下游设备，进而出现残材大面积划伤显示面板。
所以，现有切割装置存在残材后流损伤显示面板的技术问题，需要改进。
 技术问题
本申请提供一种面板切割装置和面板切割方法，用于解决现有切割装置存在残材后流损伤显示面板的技术问题。
 技术解决方案
本申请提供一种面板切割装置和面板切割方法，用于解决现有切割装置存在残材后流损伤显示面板的技术问题。
为解决上述问题，本申请提供的技术方案如下：
本申请提供一种面板切割装置，该面板切割装置包括：
第一机台，用于承载第一面板；
切割部件，用于将所述第一面板切割得到第二面板；
第二机台，通过第一传送带与第一机台连接；
残材夹取部件，用于夹断第二面板上的残材，以使残材掉落至第二传送带；
感测部件，用于感测残材的质量变化，并根据残材的质量变化进行提示。
在本申请提供的面板切割装置中，所述感测部件包括第一质量感应组件和第一反馈组件，所述第一质量感应组件用于感测残材的质量变化，并将感测数据传递给第一反馈组件，所述第一反馈组件用于根据感测数据进行提示。
在本申请提供的面板切割装置中，所述第一质量感应组件设置于第二传送带远离残材夹取部件的方向上，且所述第一质量感应组件不随第二传送带移动，所述第一反馈组件用于在感测数据与第一预设数据不同时进行提示。
在本申请提供的面板切割装置中，还包括输入组件，所述输入组件用于根据第二面板的尺寸输入第一预设数据，并将第一预设数据传递给第一反馈组件。
在本申请提供的面板切割装置中，还包括控制组件，所述控制组件用于在第一反馈组件进行提示时，使第一传送带停止运动。
在本申请提供的面板切割装置中，还包括辅助切割组件，用于切割未掉落的残材。
在本申请提供的面板切割装置中，所述感测部件包括第二质量感应组件和第二反馈组件，所述第二质量感应组件用于测量第二面板的质量变化，并将测量数据传递给第二反馈组件，所述第二反馈组件用于根据测量数据确定残材的质量变化，并根据残材的质量变化进行提示。
在本申请提供的面板切割装置中，所述第二质量感应组件设置于第一传送带远离残材夹取部件的方向上，且所述第二质量感应组件不随第一传送带移动。
在本申请提供的面板切割装置中，所述第二重量感应组件固定设置于第二机台内部。
在本申请提供的面板切割装置中，还包括距离测量组件和第三反馈组件，所述距离测量组件用于测量残材与距离测量组件的距离，并将测量的距离传递给第三反馈组件，所述第三反馈组件根据测量的距离进行提示。
在本申请提供的面板切割装置中，所述距离测量组件设置于残材夹取部件上。
同时，本申请提供一种面板切割方法，该面板切割方法包括：
提供第一机台；
将第一面板放置在第一机台上；
使用切割部件将第一面板切割得到第二面板；
使用残材夹取部件夹断第二面板上的残材，并使残材掉落至第二传送带；
使用感测部件感测残材的质量变化，并根据残材的质量变化进行提示；
将第二面板通过第一传送带传送至第二机台。
在本申请提供的面板切割方法中，所述使用感测部件感测残材的质量变化，并根据残材的质量变化进行提示的步骤包括：使用第一质量感应组件感测残材的质量变化，并将感测数据传递给第一反馈组件，使用所述第一反馈组件根据感测数据进行提示，所述感测部件包括第一质量感应组件和第一反馈组件。
在本申请提供的面板切割方法中，所述使用第一质量感应组件感测残材的质量变化的步骤包括：将第一质量感应组件设置于第二传送带远离残材夹取部件的方向上。
在本申请提供的面板切割方法中，所述使用所述第一反馈组件根据感测数据进行提示的步骤包括：使用第一反馈组件在感测数据与第一预设数据不同时进行提示。
在本申请提供的面板切割方法中，还包括：使用输入组件将第一预设数据传递给第一反馈组件。
在本申请提供的面板切割方法中，还包括：在第一反馈组件进行提示时，使用控制组件使第一传送带停止运动。
在本申请提供的面板切割方法中，还包括：在第一反馈组件进行提示时，使用辅助切割组件切割未掉落的残材。
在本申请提供的面板切割方法中，还包括：使用距离测量组件测量残材与距离测量组件的距离，并将测量的距离传递给第三反馈组件，使用第三反馈组件根据测量的距离进行提示。
在本申请提供的面板切割方法中，所述使用距离测量组件测量残材与距离测量组件的距离的步骤包括：将所述距离测量组件设置于残材夹取部件上。
 有益效果
本申请提供一种面板切割装置，该面板切割装置包括第一机台、切割部件、第二机台、残材夹取部件、感测部件，所述第一机台用于承载第一面板，所述切割部件用于将所述第一面板切割得到第二面板，所述第二机台通过第一传送带与第一机台连接，所述残材夹取部件用于夹断第二面板上的残材，以使残材掉落至第二传送带，所述感测部件用于感测残材的质量变化，并根据残材的质量变化进行提示，通过设置感测部件，使感测部件感测残材的质量变化，并根据残材的质量变化进行提示，使得可以根据提示决定面板切割装置是否停止工作，进而防止残材后流损伤显示面板，解决了现有切割装置存在残材后流损伤显示面板的技术问题。
 附图说明
为了更清楚地说明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单介绍，显而易见地，下面描述中的附图仅仅是申请的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为现有残材夹取部件夹残材示意图；
图2为现有残材损伤显示面板示意图；
图3为本申请实施例中面板切割装置第一示意图；
图4为本申请实施例中面板切割装置第二示意图；
图5为本申请实施例中面板切割装置第三示意图；
图6为本申请实施例中面板切割装置第四示意图；
图7为本申请实施例中面板切割装置第五示意图；
图8为本申请实施例中面板切割方法示意图。
 本发明的实施方式
以下各实施例的说明是参考附加的图示，用以例示本申请可用以实施的特定实施例。本申请所提到的方向用语，例如[上]、[下]、[前]、[后]、[左]、[右]、[内]、[外]、[侧面]等，仅是参考附加图式的方向。因此，使用的方向用语是用以说明及理解本申请，而非用以限制本申请。在图中，结构相似的单元是用以相同标号表示。
本申请针对现有切割装置存在残材后流损伤显示面板的技术问题,本申请实施例用以解决该问题。
如图1所示，现有切割装置中包括残材夹取部件，该残材夹取部件包括底座11、转轴12以及设置在转轴12上且关于转轴12对称设置的残材夹13，在残材夹13上设有垫片14，在残材夹取部件夹取残材15时，残材夹13旋转以使对称设置的残材夹夹住残材，并将残材夹断，但实际过程中往往会出现夹不住残材或者残材夹不断等问题，进而导致残材进入下游设备，如图2所示，残材15会掉落在显示面板16下，导致显示面板16被大面积的刮伤，所以，现有切割装置存在残材后流损伤显示面板的技术问题。
如图3至图7所示，本申请实施例提供面板切割装置，该面板切割装置包括：
第一机台21，用于承载第一面板211；
切割部件22，用于将所述第一面板211切割得到第二面板212；
第二机台24，通过第一传送带213与第一机台21连接；
残材夹取部件23，用于夹断第二面板212上的残材214，以使残材214掉落至第二传送带215；
感测部件25，用于感测残材214的质量变化，并根据残材214的质量变化进行提示。
本申请实施例提供一种面板切割装置，该面板切割装置包括第一机台、切割部件、第二机台、残材夹取部件、感测部件，所述第一机台用于承载第一面板，所述切割部件用于将所述第一面板切割得到第二面板，所述第二机台通过第一传送带与第一机台连接，所述残材夹取部件用于夹断第二面板上的残材，以使残材掉落至第二传送带，所述感测部件用于感测残材的质量变化，并根据残材的质量变化进行提示，通过设置感测部件，使感测部件感测残材的质量变化，并根据残材的质量变化进行提示，使得可以根据提示决定面板切割装置是否停止工作，进而防止残材后流损伤显示面板，解决了现有切割装置存在残材后流损伤显示面板的技术问题。
需要说明的是，图中，第一传送带与第二传动带并不处于同一竖直平面，且面板切割装置中的部件所处的平面并不表示其实际位置，且第一面板与第一机台平行放置，第二面板与第二机台平行放置。
在一种实施例中，如图4所示，所述感测部件25包括第一质量感应部件251和第一反馈组件252，所述第一质量感应组件251用于感测残材的质量变化，将感测部件划分为第一质量感应组件，通过第一质量感应组件感应残材的质量变化，例如实际感测所得的质量变化与预设的质量变化不同，即出现了残材未从第二面板上掉落的问题，然后将感测数据传递给第一反馈组件，所述第一反馈组件根据感测数据进行提示，或者实际感测的质量变化与预设的质量变化相同，即残材完全脱落，也可将感测数据传递给第一反馈组件，所述第一反馈组件根据感测数据进行提示。
在一种实施例中，第一反馈组件根据实际感测数据做出不同的提示，例如使用指示灯来提示，在实际感测的质量变化与预设的质量变化相同时，亮绿色指示灯，表示工作正常，从而使面板切割装置继续运行，在实际感测的质量变化与预设的质量变化不同时，亮红色指示灯，表示工作异常，从而使得人员可进行调整、或者检修，进而防止残材损伤显示面板；或者使用声音来进行提示，例如在实际感测的质量变化与预设的质量变化相同时，不发出声音或者发出特定的声音表示工作正常，在实际感测的质量变化与预设的质量变化不同时，发出警报声或者特定的声音表示工作异常，从而使得人员可进行调整、或者检修，进而防止残材损伤显示面板。
需要说明的是，预设的质量变化为实际根据面板的尺寸来确定相应的残材的质量，进而计算残材的质量变化；特定的声音可根据实际过程中进行选取，本申请实施例不限于此。
在一种实施例中，所述第一质量感应组件设置于第二传送带远离残材夹取部件的方向上，且所述第一质量感应组件不随第二传送带移动，将第一质量感应组件设置在第二传送带下方（例如图3中感测部件的位置），可使得第一反馈组件根据第一质量感应组件的感测结果与第一预设数据确定残材是否掉落或者全部掉落，从而可以在感测结果与第一预设数据不同时进行提示，从而使得人员可以进行后续的修理，防止残材后流刮伤显示面板。
需要说明的是，第一预设数据为实际过程中针对不同面板尺寸确定的一个预设的残材的质量变化，例如在残材未掉落或者部分掉落时，感测的质量变化与第一预设数据不同，从而可以知道残材未掉落或者只是部分掉落，进而进行后续工作防止显示面板被残材刮伤。
需要说明的是，第一面板指未切割的母板或者经过一次或者几次切割的面板，第二面板指经过切割的面板或者最后得到的显示面板。
在一种实施例中，如图4所示，该面板切割装置还包括输入组件26，所述输入组件用于根据第二面板的尺寸输入第一预设数据，在实际过程中，根据第二面板的尺寸确定残材的质量，从而确定残材的质量变化，然后将第一残材的质量变化设为第一预设数据，并将第一预设数据传递给第一反馈组件，使得第一反馈组件根据感测数据与第一预设数据进行比对，再根据比对结果进行提示，进而解决了现有切割装置存在残材后流损伤显示面板的技术问题。
在一种实施例中，如图5所示，所述感测组件25包括第一质量感应组件251和第一反馈组件252，所述第一反馈组件252在感测数据与第一预设数据不同时进行提示，该面板切割装置还包括控制组件27和辅助切割组件28，所述控制组件27用于在第一反馈组件252提示时，控制第一传送带213停止运动，所述辅助切割组件28用于在残材未掉落或者部分掉落时，切割剩余未掉落的残材。
在本实施例中，考虑到第一反馈组件提示后续需要防止残材后流损伤显示面板，可增加控制组件，使得在第一反馈组件提示残材未掉落或者部分掉落时，控制组件可以使第一传送带停止工作，进而防止残材后流，或者控制组件可使面板切割组件停止工作，防止残材损伤显示面板。
在本实施例中，通过设置辅助切割组件，在残材未被切除掉落或者部分掉落时，可以将第一传送带停止，然后使用辅助切割组件切割残材，使面板切割装置能继续正常工作，辅助切割组件可人工操作或者根据需求根据指令进行操作。
在一种实施例中，如图6所示，所述感测部件25包括第二质量感应组件253和第二反馈组件254，所述第二质量感应组件253用于测量第二面板212的质量变化，并将测量数据传递给第二反馈组件254，所述第二反馈组件254根据测量数据确定残材的质量变化，并根据残材的质量变化进行提示。
在本实施例中，使用第二质量感应组件感应第二面板的质量变化，第二反馈组件根据第二面板的质量变化来确定残材的质量变化，从而可以比对残材的质量变化与预设值，再根据比对结果进行提示，例如残材未掉落或者部分掉落，通过第二质量感应组件感测到第二面板的质量变化，将第二面板的质量变化传递给第二反馈组件，第二反馈组件根据第二面板的质量变化确定了残材的质量变化，然后对比出残材的质量变化与第一预设数据不同，进而进行提示，表示残材未掉落或者完全掉落。
在一种实施例中，如图6所示，所述第二质量感应组件253设置于第一传送带213下，且所述第二质量感应组件253不随第一传送带213移动，在本实施例中，将第二质量感应组件设置于第一传送带下，使得第二质量感应组件可感测第二面板的质量变化，从而确定残材的质量变化，防止残材后流损伤显示面板。
在本实施例中，第二反馈组件提示可通过指示灯或者声音等进行提示，且根据实际需求确定指示灯或者声音的设置。
在本实施例中，可增加输入组件，用于输入第一预设数据，并将第一预设数据传递给第一反馈组件，还可以增加控制组件，所述控制组件用于控制第一传送带，在残材未掉落或者部分掉落时使第一传送带停止运动；还可以增加辅助切割组件，在残材未掉落或者部分掉落时切除剩余残材。
在一种实施例中，针对不同尺寸的面板，输入组件可依据实际操作过程中不同尺寸的面板确定第一预设数据，使得面板切割装置可针对不同尺寸的面板，防止残材损伤显示面板。
在一种实施例中，第二质量感应组件设置于第二机台，将其设置于第二机台，可测量第二面板的质量变化，将第二面板的质量变化传递给第二反馈组件，第二反馈组件根据第二面板的质量变化确定残材的质量变化，从而根据残材的质量变化进行提示，防止残材刮伤显示面板。
在一种实施例中，如图7所示，该面板切割装置还包括距离测量组件31和第三反馈组件32，所述距离测量组件31用于测量残材214与距离测量组件31的距离，并将测量的距离传递给第三反馈组件32，然后第三反馈组件32根据测量的距离进行提示；通过设置距离测量组件，使得可以测量残材与距离测量组件的距离，从而可以判断残材是否掉落，例如残材未掉落，则距离感应组件感测到距离与第二预设数据不等，则可以判断残材未掉落，第三反馈组件进行提示，从而防止残材刮伤显示面板。
需要说明的是，第二预设数据为残材掉落后残材与距离感应组件的距离，根据实际距离确定。
在一种实施例中，如图7所示，所述距离测量组件31设置于残材夹取部件23上，通过距离测量组件测量残材与距离测量组件的距离，可确定残材是否掉落，第三反馈组件进行提示，进而防止残材损伤显示面板。
如图8所示，本申请实施例提供一种面板切割方法，该面板切割方法包括：
S1，提供第一机台；
S2，将第一面板放置在第一机台上；
S3，使用切割部件将第一面板切割得到第二面板；
S4，使用残材夹取部件夹断第二面板上的残材，并使残材掉落至第二传送带；
S5，使用感测部件感测残材的质量变化，并根据残材的质量变化进行提示；
S6，将第二面板通过第一传送带传送至第二机台。
本申请实施例提供一种面板切割方式，该面板切割方法使用上述面板切割装置，该面板切割装置包括第一机台、切割部件、第二机台、残材夹取部件、感测部件，所述第一机台用于承载第一面板，所述切割部件用于将所述第一面板切割得到第二面板，所述第二机台通过第一传送带与第一机台连接，所述残材夹取部件用于夹断第二面板上的残材，以使残材掉落至第二传送带，所述感测部件用于感测残材的质量变化，并根据残材的质量变化进行提示，通过设置感测部件，是感测部件感测残材的质量变化，并根据残材的质量变化进行提示，使得可以根据提示决定面板切割装置是否停止工作，进而防止残材后流损伤显示面板，解决了现有切割装置存在残材后流损伤显示面板的技术问题。
在本申请实施例中，切割部件切割第一面板以得到第二面板，但第二面板上会存在残材，而残材夹取部件会出现夹不断残材的问题，本申请实施例通过感测组件感测残材的质量变化，并根据残材的质量变化进行提示，防止残材后流损伤显示面板。
在一种实施例中，面板切割装置包括第一质量感应组件和第一反馈组件，使用第一质量感应组件感测残材的质量变化，然后将感测数据传递给第一反馈组件，第一反馈组件在感测数据与第一预设数据不同时进行提示，以防止残材损伤显示面板。
在一种实施例中，面板切割装置包括第二质量感应组件和第二反馈组件，使用第二质量感应组件感测第二面板的质量变化，并将感测数据传递给第二反馈组件，第二反馈组件根据第二面板的质量变化确定残材的质量变化，且第二反馈组件在残材的质量变化与第一预设数据不同时进行提示，以防止残材损伤显示面板。
在一种实施例中，该面板切割方法还包括使用距离测量组件测量残材与距离测量组件之间的距离，并将测量的距离传递给第三反馈组件，第三反馈组件在测量的距离与第二预设数据不等时，进行提示，防止残材刮伤显示面板。
根据以上实施例可知：
本申请实施例提供一种面板切割装置和面板切割方法，该面板切割装置包括第一机台、切割部件、第二机台、残材夹取部件、感测部件，所述第一机台用于承载第一面板，所述切割部件用于将所述第一面板切割得到第二面板，所述第二机台通过第一传送带与第一机台连接，所述残材夹取部件用于夹断第二面板上的残材，以使残材掉落至第二传送带，所述感测部件用于感测残材的质量变化，并根据残材的质量变化进行提示，通过设置感测部件，是感测部件感测残材的质量变化，并根据残材的质量变化进行提示，使得可以根据提示决定面板切割装置是否停止工作，进而防止残材后流损伤显示面板，解决了现有切割装置存在残材后流损伤显示面板的技术问题。
综上所述，虽然本申请已以优选实施例揭露如上，但上述优选实施例并非用以限制本申请，本领域的普通技术人员，在不脱离本申请的精神和范围内，均可作各种更动与润饰，因此本申请的保护范围以权利要求界定的范围为准。

Claims (20)

  1. 一种面板切割装置，其包括：
    第一机台，用于承载第一面板；
    切割部件，用于将所述第一面板切割得到第二面板；
    第二机台，通过第一传送带与第一机台连接；
    残材夹取部件，用于夹断第二面板上的残材，以使残材掉落至第二传送带；
    感测部件，用于感测残材的质量变化，并根据残材的质量变化进行提示。
  2. 如权利要求1所述的面板切割装置，其中，所述感测部件包括第一质量感应组件和第一反馈组件，所述第一质量感应组件用于感测残材的质量变化，并将感测数据传递给第一反馈组件，所述第一反馈组件用于根据感测数据进行提示。
  3. 如权利要求2所述的面板切割装置，其中，所述第一质量感应组件设置于第二传送带远离残材夹取部件的方向上，且所述第一质量感应组件不随第二传送带移动，所述第一反馈组件用于在感测数据与第一预设数据不同时进行提示。
  4. 如权利要求3所述的面板切割装置，其中，还包括输入组件，所述输入组件用于根据第二面板的尺寸输入第一预设数据，并将第一预设数据传递给第一反馈组件。
  5. 如权利要求3所述的面板切割装置，其中，还包括控制组件，所述控制组件用于在第一反馈组件进行提示时，使第一传送带停止运动。
  6. 如权利要求3所述的面板切割装置，其中，还包括辅助切割组件，用于切割未掉落的残材。
  7. 如权利要求1所述的面板切割装置，其中，所述感测部件包括第二质量感应组件和第二反馈组件，所述第二质量感应组件用于测量第二面板的质量变化，并将测量数据传递给第二反馈组件，所述第二反馈组件用于根据测量数据确定残材的质量变化，并根据残材的质量变化进行提示。
  8. 如权利要求7所述的面板切割装置，其中，所述第二质量感应组件设置于第一传送带远离残材夹取部件的方向上，且所述第二质量感应组件不随第一传送带移动。
  9. 如权利要求7所述的面板切割装置，其中，所述第二重量感应组件固定设置于第二机台内部。
  10. 如权利要求1所述的面板切割装置，其中，还包括距离测量组件和第三反馈组件，所述距离测量组件用于测量残材与距离测量组件的距离，并将测量的距离传递给第三反馈组件，所述第三反馈组件根据测量的距离进行提示。
  11. 如权利要求10所述的面板切割装置，其中，所述距离测量组件设置于残材夹取部件上。
  12. 一种面板切割方法，其包括：提供第一机台；
    将第一面板放置在第一机台上；
    使用切割部件将第一面板切割得到第二面板；
    使用残材夹取部件夹断第二面板上的残材，并使残材掉落至第二传送带；
    使用感测部件感测残材的质量变化，并根据残材的质量变化进行提示；
    将第二面板通过第一传送带传送至第二机台。
  13. 如权利要求12所述的面板切割方法，其中，所述使用感测部件感测残材的质量变化，并根据残材的质量变化进行提示的步骤包括：使用第一质量感应组件感测残材的质量变化，并将感测数据传递给第一反馈组件，使用所述第一反馈组件根据感测数据进行提示，所述感测部件包括第一质量感应组件和第一反馈组件。
  14. 如权利要求13所述的面板切割方法，其中，所述使用第一质量感应组件感测残材的质量变化的步骤包括：将第一质量感应组件设置于第二传送带远离残材夹取部件的方向上。
  15. 如权利要求14所述的面板切割方法，其中，所述使用所述第一反馈组件根据感测数据进行提示的步骤包括：使用第一反馈组件在感测数据与第一预设数据不同时进行提示。
  16. 如权利要求15所述的面板切割方法，其中，还包括：使用输入组件将第一预设数据传递给第一反馈组件。
  17. 如权利要求15所述的面板切割方法，其中，还包括：在第一反馈组件进行提示时，使用控制组件使第一传送带停止运动。
  18. 如权利要求15所述的面板切割方法，其中，还包括：在第一反馈组件进行提示时，使用辅助切割组件切割未掉落的残材。
  19. 如权利要求12所述的面板切割方法，其中，还包括：使用距离测量组件测量残材与距离测量组件的距离，并将测量的距离传递给第三反馈组件，使用第三反馈组件根据测量的距离进行提示。
  20. 如权利要求12所述的面板切割方法，其中，所述使用距离测量组件测量残材与距离测量组件的距离的步骤包括：将所述距离测量组件设置于残材夹取部件上。
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