WO2020132776A1 - 翻转式吸桨纸塑产品自动成型机及制造方法 - Google Patents
翻转式吸桨纸塑产品自动成型机及制造方法 Download PDFInfo
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- WO2020132776A1 WO2020132776A1 PCT/CN2018/000434 CN2018000434W WO2020132776A1 WO 2020132776 A1 WO2020132776 A1 WO 2020132776A1 CN 2018000434 W CN2018000434 W CN 2018000434W WO 2020132776 A1 WO2020132776 A1 WO 2020132776A1
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- mold
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- suction
- paper
- plastic product
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J7/00—Manufacture of hollow articles from fibre suspensions or papier-mâché by deposition of fibres in or on a wire-net mould
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- the invention relates to an automatic forming machine and manufacturing method of an inverted suction paper and plastic product, in particular to an automatic forming machine and manufacturing method of an inverted suction paper and plastic product which can shorten the production cycle and reduce the manufacturing cost.
- Paper-plastic products have the advantage of being easy to recycle, remanufacture and reuse, which is in line with the trend of environmental protection and reuse and energy saving and carbon reduction. Therefore, they are quickly accepted by industry and the general public and are willing to adopt them. Covers, packaging materials, shock-absorbing materials, cushion materials and other products are gradually adopted.
- a conventional composition of a flip-type suction paper-plastic product automatic forming machine suitable for manufacturing paper-plastic products with a small draft angle has: a first support space 10; a slurry suction mold 11, Installed in the range of the first supporting space 10, it can move up and down and up and down when driven. When the zero state (or initial state) is set, the mold surface of the slurry suction mold 11 is facing downward.
- the slurry suction mold 11 is connected to a first pumping device, which can provide suction or blowing effect to the slurry suction mold 11; a cold press die 12, fixedly installed on the inner top of the first support space 10, the cold press die The mold surface of 12 is constantly facing downwards.
- the cold compression mold 12 is connected to a second pumping device, which can provide suction or blowing to the cold compression mold 12; a slurry tank 13 is provided at the bottom of the first support space 10 For the injection of slurry; a second support space 20 is provided on one side of the first support space 10; a hot-press upper die 21 is provided on the inner top of the second support space 20 and is adjacent to the first support Space 10, the hot press upper die 21 is connected to a third pumping device, which can provide suction or blowing effect to the hot press upper die 21; a hot press lower die 22 is provided at the inner bottom of the second supporting space 20 , Can be moved horizontally to the left and right under support, the hot-pressing lower die 22 is connected to a fourth pumping device, which can provide suction or blowing to the hot-pressing lower die 22; a transfer die 23 is provided on the second support The inner top of the space 20 is adjacent to the hot-pressed upper die 21, the transfer die 23 is connected to a fifth pumping device, which can provide suction or
- the suction function of the first pumping device is started and the slurry suction mold 11 is lowered, so that the mold surface enters the slurry in the slurry tank 13 to suck the slurry to form on the mold surface.
- a slurry layer at the same time, the hot-pressing lower mold 22 is moved to stay relatively lower than the hot-pressing upper mold 21, in the process, the receiving platform 24 is driven into the second supporting space 20 and stays relatively below the transfer mold 23 .
- the mold surface of the slurry suction mold 11 adsorbs the slurry layer and rises away from the slurry tank 13, and is turned over so that the mold surface adsorbs the slurry layer upward, and then rises to make the mold surface adsorb Hold the slurry layer and the mold surface of the cold press die 12 to close and squeeze the slurry layer to form a preliminary embryo by molding.
- the first and second pumping devices both perform a suction action to make the The initial embryo continued to dehumidify.
- the second pumping device is switched to the blowing function to disengage the initial embryo from the mold surface of the cold press mold 12, and then the suction mold 11 is adsorbed
- the initial embryo product descends away from the cold press mold 12 and turns over so that the mold surface attracts the initial embryo product downward, while moving the hot press lower mold 22 to the slurry suction mold 11 to stay relatively below, in the process of receiving
- the platform 24 is driven to move with it.
- the suction mold 11 absorbs the initial embryo product and falls down to close the mold surface of the hot-pressing lower mold 22, at which time the fourth pumping device starts the suction function to make the hot-pressing
- the mold surface of the lower mold 22 attracts the initial embryo product, and the first pumping device converts into a blowing action to disengage the initial embryo product from the mold surface of the suction mold 11.
- the third pumping device is converted into a blowing function, which disengages the paper-plastic product from the hot pressing upper mold 21 and causes the hot pressing upper mold 21 to rise back.
- the hot-pressing lower mold 22 still adsorbs the paper-plastic product and moves to stay relatively below the transfer mold 23.
- the receiving platform 24 is driven to move with it, and then the transfer mold 23 is lowered and the hot press
- the lower mold 22 is closed, and at the same time, the fourth pumping device is converted into a blowing function to disengage the paper-plastic product from the hot-pressed lower mold 22, and the fifth pumping device activates the pumping function to convert to the transfer
- the mold 23 attracts the paper-plastic product.
- the transfer mold 23 attracts the paper-plastic product and rises back, while moving the hot-pressing lower mold 22 to the hot-pressing upper mold 21 to stay relatively below, so the receiving platform 24 is Drive to move the transfer mold 23 to stay relatively below, then the fifth pumping device is converted into a blowing action to blow the paper and plastic product onto the receiving platform 24 to stay, so the finished product transfer is undertaken by the receiving platform 24 .
- the hot-pressing lower mold 22 is moved to stay relatively below the transfer mold 23, so that the receiving platform 24 accepts the movement of paper and plastic products to the outside of the second support space 20, so Take away and carry out the finishing work.
- the production cycle of the conventional flip-type suction paper-plastic product automatic forming machine is the sum of "suction forming time", "hot press setting time” and “finished product transfer time", and the The hot-pressing lower die 22 must be divided into three areas separated by the "suction forming area" (in the first supporting space 10) and the "hot-pressing setting area” and the “finished product transfer area” (in the second supporting space 20) Quickly switch and move in each area to complete the manufacture of paper and plastic products. Because the above process steps cannot be reduced at all, the production cycle cannot be shortened accordingly, resulting in the lack of manufacturing costs that cannot be reduced. In the industrial age where time is money, efforts to reduce costs are king and obviously need to be improved.
- the purpose of the present invention is as follows: 1. To provide a new structure and manufacturing process of an automatic flip-type paddle paper-plastic product automatic forming machine and manufacturing method. 2. To provide a flip-type suction paddle paper-plastic product automatic forming machine and manufacturing method which can shorten the production cycle and reduce the manufacturing cost. 3. To provide a flip-type suction paddle paper-plastic product automatic forming machine and manufacturing method that can be accurately positioned and placed on an additional conveying mechanism through a reclaiming mechanical arm to accurately connect to the subsequent process equipment.
- the present invention claims an automatic flip-shaped suction paddle paper-plastic product forming machine, which includes: a first support space; a slurry suction mold installed in the range of the first support space; a cold press A mold is fixedly installed inside the first support space; a slurry tank is provided at the bottom of the first support space for injecting slurry; a second support space is provided on one side of the first support space; one The hot pressing upper mold is arranged on the inner top of the second supporting space and is adjacent to the first supporting space; a hot pressing lower mold is arranged on the inner bottom of the second supporting space and can be moved horizontally when supported; A transfer mold, which is arranged at the side of the hot-pressing lower mold, is fixedly connected to the hot-pressing lower mold, and can move with the hot-pressing lower mold, the transfer mold is provided with a receiving mold; and a reclaiming robot arm, Adjacent to the hot-pressed upper mold, there is a section disposed on the inner
- the reclaiming mechanism itself has a downward moving mechanism that can move up and down and an adsorption mechanism that extends downward.
- the above-mentioned automatic suction paper-plastic product forming machine includes a conveying mechanism, which is arranged outside the second support space and located under the reclaiming robot arm.
- the cold press mold is fixedly installed on the inner top of the first support space, and the mold surface of the cold press mold is constantly facing downward.
- the present invention also claims a method for manufacturing a flip-type suction paddle paper-plastic product automatic forming machine, which uses the above-mentioned flip-type suction paddle paper-plastic product automatic forming machine, and then implements the following steps:
- the slurry suction mold is lowered, so that the mold surface enters the slurry in the slurry tank to suck the slurry to form a slurry layer by adsorption on the mold surface;
- the mold surface of the slurry suction mold adsorbs the slurry layer and rises away from the slurry tank, and turns over so that the mold surface adsorbs the slurry layer upward;
- the die surface of the slurry suction mold absorbs the slurry layer to rise so that the die surface is clamped with the die surface of the cold compression mold to squeeze the slurry layer, and jointly molded into a preliminary embryo;
- the initial embryo product is blown away from the mold surface of the cold press mold, and then the suction mold adsorbs the initial embryo product to fall away from the cold press mold and turn over to make the mold surface adsorb Hold the initial embryo down.
- the hot-pressing die moves to stay under the suction die, the transfer die is driven to move along with it, and then the suction die attracts the initial embryo and the die surface of the hot-press die Close the mold, the suction mold and transfer the initial embryo product to the hot pressing mold;
- the hot-press upper mold is lowered and the hot-press lower mold is closed, and the initial embryo is hot-pressed to become a paper-plastic product;
- the hot press lower mold moves to the lower side of the suction mold and the transfer mold is moved by the hot press lower mold to the lower part of the hot press upper mold, and then the hot press upper mold adsorbs the paper-plastic product Drop and close the transfer mold;
- the paper-plastic product is blown away from the hot-press upper mold by air blowing, and is absorbed by the transfer mold via suction, and then the hot-press upper mold rises back to position;
- the transfer mold drives the paper-plastic product back to the reclaiming mechanism of the reclaiming robot arm to stay relatively downward;
- the downward moving mechanism of the retrieving mechanism of the retrieving robot arm drives the adsorption mechanism to descend and adsorb the paper-plastic product
- the downward moving mechanism of the retrieving mechanism of the retrieving robot arm drives the adsorption mechanism to attract the paper and plastic products to rise back and leave the transfer mold;
- the sliding mechanism of the retrieving robot arm drives the retrieving mechanism to adsorb the paper-plastic product and move it over the conveying mechanism, then the adsorption mechanism of the retrieving mechanism stops the adsorption of the paper-plastic product, causing the paper
- the plastic product is disengaged from the reclaiming mechanical arm and falls on the conveying mechanism to be driven away, or accurately placed on the profiling jig installed in the conveying mechanism for transfer to other subsequent processes.
- the suction die falls into the second degree
- the slurry is sucked in the slurry tank to adsorb and form a slurry layer belonging to the second production cycle on the mold surface, and molded into a preliminary embryo belonging to the second production cycle according to the same manufacturing method.
- the slurry suction mold has adsorbed the initial embryo belonging to the second production cycle
- the product descends from the cold press mold and turns over so that the initial embryo product belonging to the second production cycle faces down, and then when the hot press lower mold moves to the relatively lower side of the suction mold, the suction mold adsorbs the The initial embryo product of the second production cycle is lowered and clamped with the hot-press mold, and the initial embryo product belonging to the second production cycle is transferred to the hot-press mold.
- FIG. 1 is a schematic diagram of the structure of a conventional automatic flip-type suction paper-plastic product forming machine.
- Figures 2 to 9 are schematic diagrams showing the continuous steps of the conventional automatic flip-type suction paper-plastic product forming machine.
- FIG. 10 is a schematic diagram showing the structure of the automatic flip-type paper-plastic product forming machine of the present invention.
- 11 to 25 are schematic diagrams showing the continuous steps of the manufacturing process of the flip-type suction paddle paper-plastic product automatic forming machine of the present invention.
- the invention is divided into a flip-type suction paddle paper-plastic product automatic forming machine, and a flip-type suction paddle paper-plastic product automatic forming machine manufacturing method, which will be explained in order as follows.
- the “overturned suction paddle paper-plastic product automatic forming machine” as claimed in the present invention has a structural composition as shown in FIG. 10 and includes: a first support space 30; and a suction mold 31 installed on the first support Within the range of space 30, it can move up and down and turn upside down when driven.
- a first support space 30 When it is in the zero state (or initial state), the mold surface of the suction mold 31 is facing down, and the suction mold 31 is connected to a first
- a pumping device can provide suction (vacuum effect) or blowing (blowing) effect to the slurry suction mold 31; a cold pressing die 32 fixedly installed on the inner top of the first supporting space 30, the cold pressing The die surface of the die 32 is constantly facing downwards.
- the cold pressing die 32 is connected to a second pumping device, which can provide suction or blowing to the cold pressing die 32.
- a slurry tank 33 is provided in the first support space 30. The bottom is for filling with slurry; a second supporting space 40 is provided on one side of the first supporting space 30; a hot pressing upper mold 41 is provided on the inner top of the second supporting space 40 and is adjacent to the first A supporting space 30, the hot pressing upper die 41 is connected to a third pumping device, which can provide suction or blowing to the hot pressing upper die 41; a hot pressing lower die 42 is provided in the second supporting space 40
- the inner bottom part can be moved horizontally from left to right under support.
- the hot-press lower die 42 In the zero state (or initial state), the hot-press lower die 42 is located relatively below the hot-press upper die 41, and the hot-press lower die 42 is connected to a first Four pumping devices can provide suction or blowing effect to the hot-pressing lower die 42; a reclaiming robot arm 43, adjacent to the hot-pressing upper die 41, has a section disposed on the inner top of the second support space 20, and a tail The segment extends beyond the second support space 20, and is further divided into a sliding mechanism 431 and a reclaiming mechanism 432.
- the sliding mechanism 431 can extend from the head end adjacent to the hot pressing upper mold 41 toward the second support The rear end of the space 20 slides.
- the reclaiming mechanism 432 is attached to the sliding mechanism 431 to follow the sliding mechanism 432.
- the retrieving mechanism 432 itself has a downward moving mechanism and a downward extension.
- a suction mechanism; a transfer mold 44 is disposed adjacent to the hot-pressing lower die 42 and is fixedly connected to the hot-pressing lower die 42 so that it can move with the hot-pressing lower die 42.
- the transfer die 44 is provided with
- the receiving mold is connected to a fifth pumping device, which can provide suction or blowing to the receiving mold of the transfer mold 44.
- the transfer mold 44 In the zero state (or initial state), the transfer mold 44 is located in the reclaiming robot arm 43 is relatively lower than the reclaiming mechanism 432; and a conveying mechanism 45 is provided outside the second supporting space 20 and is located below the reclaiming robot arm 43, the top surface of the conveying mechanism 45 may be a conveying plane, or, the The top surface of the conveying mechanism 45 may be equipped with a copy jig.
- the above-mentioned structure constitutes the flip-type suction paddle paper-plastic product automatic forming machine claimed by the present invention, wherein the mentioned first, second, third, fourth, and fifth pumping devices are not the main components of the present invention, and their functions Obviously it can be established, so it is not shown in the picture, so as not to make the picture too complicated and difficult to distinguish.
- the present invention also calls for a method of manufacturing a reverse rotary suction paper and plastic product automatic forming machine, for example, using the above-mentioned automatic rotary suction paper and plastic product forming method Machine, then implement the following steps:
- the suction function of the first pumping device is activated and the slurry suction mold 31 is lowered, so that the mold surface enters the slurry in the slurry tank 33 to suck the slurry, so as to adsorb on the mold surface to form a Slurry layer.
- the mold surface of the slurry suction mold 31 is caused to adsorb the slurry layer to rise away from the slurry tank 33, and turned over so that the mold surface adsorbs the slurry layer upward.
- the die surface of the suction die 31 absorbs the slurry layer to rise so that the die layer is clamped with the die surface of the cold compression die 32 to squeeze the slurry layer, and the common molding becomes a preliminary embryo.
- both the first and second pumping devices perform a pumping action to continuously dehumidify the initial embryo.
- the second pumping device is switched to the blowing function to disengage the initial embryo from the mold surface of the cold press mold 32, and then the suction mold 31 is adsorbed.
- the initial embryo product descends away from the cold press die 32 and is turned over so that the mold surface attracts the initial embryo product downward.
- the hot-pressing lower mold 42 is moved to stay relatively lower than the suction mold 31, the transfer mold 44 is driven to move along with it, and then the suction mold 31 is adsorbed to the initial embryo Lowering and closing the mold surface of the hot-pressing lower mold 42, at this time, the fourth pumping device starts the suction function, so that the mold surface of the hot-pressing lower mold 42 adsorbs the initial embryo, and the first pumping device switches For the blowing effect, the initial embryonic product is separated from the mold surface of the suction mold 31.
- the hot-press upper die 41 is lowered and the hot-press lower die 42 is closed, and the initial embryo is hot-pressed to become a paper-plastic product.
- the third and fourth The pumping devices all start the pumping function to make the initial embryos dry as soon as possible into paper-plastic products; at the same time of this process, the suction mold 31 can be lowered into the pulp tank 33 for suction for a second time. A slurry layer is adsorbed to form on the die surface, and the second degree of the slurry suction mold 31 falls.
- the slurry suction belongs to another (second) production cycle, that is, at this time, the first production cycle is still in progress, and the first The second production cycle has already begun.
- the slurry suction mold 31 belonging to the second production cycle has attached the slurry layer and rises away from the slurry tank 33, and reverses and rises with The cold-pressing die 32 closes and squeezes the slurry layer to be shaped into an initial embryo in the second production cycle.
- the fourth pumping device is converted into a blowing action to disengage the paper-plastic product from the hot press lower die 42 and the third pumping
- the device still performs suction, so that the hot-pressing upper die 41 adsorbs the paper-plastic product, and causes the hot-pressing upper die 41 to adsorb the paper-plastic product to rise back to the position.
- the suction mold 31 absorbs the initial embryo and descends away from the cold press mold 32, and turns over so that the initial embryo is facing down.
- the hot-pressing die 42 moves to the lower side of the suction die 31, and then the suction die 31 adsorbs the initial embryo (belonging to the second production cycle) and falls with the hot-press die 42.
- the fourth pumping device starts the pumping action, so that the mold surface of the hot-pressing mold 42 attracts the initial embryo (belonging to the second production cycle), and the first pumping device is converted into The blowing action makes the initial embryonic product separate from the suction mold 31.
- the transfer mold 44 is moved by the suction mold 31 to the lower side of the hot press upper mold 41, so at the same time the heat
- the upper mold 41 absorbs the paper-plastic product (belonging to the first production cycle) and falls to close the mold with the transfer mold 44 so that the paper-plastic product (belonging to the first production cycle) enters the receiving mold on the transfer mold 44 correspondingly.
- the fifth pumping device starts the pumping action to adsorb the paper-plastic product (belonging to the first production cycle).
- the third pumping device is converted into a blowing function to disengage the paper-plastic product (belonging to the first production cycle) from the hot press upper die 41, and then the hot press upper die 41 rises back to position At the same time during the process, the suction mold 311 rises back to the position at the initial state, and the hot-pressing lower mold 42 adsorbs the initial embryo (belonging to the second production cycle).
- the hot-pressing lower mold 42 adsorbs the initial embryo (belonging to the second production cycle) and moves in a reverse direction, returning to the hot-pressing upper mold 41 to stay relatively downward, and the transfer mold 44 also drives The paper-plastic product (belonging to the first production cycle) moves in the reverse direction and returns to the reclaiming mechanism 432 of the reclaiming robot arm 43 to stay relatively downward.
- the downward movement mechanism of the reclaiming mechanism 432 of the reclaiming robot arm 43 drives the suction mechanism to attract the paper-plastic product (belonging to the first production cycle), and at the same time, the hot press upper mold 41 Lowering and clamping with the hot-pressing lower die 42 to hot-press the initial embryo (belonging to the second production cycle) to become a paper-plastic product belonging to the second production cycle.
- the suction function is started to make the initial embryo (belonging to the second production cycle) dry as soon as possible to become a paper-plastic product (belonging to the second production cycle); at the same time of this process, the suction mold 31 can be made a third degree Drop into the slurry tank 33 to suck slurry to form a slurry layer on the die surface.
- the third degree of slurry suction of the slurry suction mold 31 belongs to another (third) production cycle, that is, at this time The first production cycle and the second production cycle are still in progress, while the third production cycle has already begun.
- the downward movement mechanism of the reclaiming mechanism 432 of the reclaiming robot arm 43 drives the adsorption mechanism to adsorb the paper and plastic products belonging to the first production cycle to rise back and leave the transfer die 44, while As soon as the hot press setting time belonging to the second production cycle is reached, the fourth pumping device is converted into a blowing action to disengage the paper and plastic products belonging to the second production cycle from the hot press lower die 42 and the third pumping device Then the suction is still performed, so that the hot-pressing upper die 41 adsorbs the paper-plastic product (belonging to the second production cycle), and causes the hot-pressing upper die 41 to adsorb the paper-plastic product (belonging to the second production cycle) to rise
- the slurry suction mold 31 has absorbed the slurry layer belonging to the third production cycle and rises away from the slurry tank 33, and reverses and rises with the cold compression mold 32 to squeeze the slurry
- the sliding mechanism 431 of the reclaiming robot arm 43 drives the reclaiming mechanism 432 to attract the paper and plastic products belonging to the first production cycle to move outwardly above the conveying mechanism 45, and then the reclaiming
- the adsorption mechanism of mechanism 432 stops the adsorption of the paper-plastic product (belonging to the first production cycle), so that the paper-plastic product (belonging to the first production cycle) is separated from the reclaiming robot arm 43 and falls on the conveying mechanism 45 (top The surface is the conveying plane), which is then driven away by the conveying mechanism 45, or the paper-plastic product can be disengaged from the reclaiming robot arm 43 and fall into the profiling jig on the top surface of the conveying mechanism 45 to remove
- the paper-plastic product is transferred to the subsequent processes (for example: trimming, inspection, packaging), and the first production cycle is completed.
- the hot-pressing die 42 is moved to the bottom of the suction die 31 to stay.
- the transfer mold 44 moves to stay relatively below the hot-press upper mold 41, so the hot-press upper mold 41 descends to transfer the paper-plastic product (belonging to the second production cycle) to the transfer mold 44 to accept, and at the same time, the suction mold 31 adsorbs the initial embryo product (belonging to the third production cycle), flips down and closes the mold with the hot-pressing lower die 42 to transfer the initial embryo product (belonging to the third production cycle) to the hot-pressing lower die 42, so
- the first, second and third production cycles can be carried out simultaneously in order to greatly shorten the production cycle.
- the expected paper-plastic products can be manufactured and shaped, and the production cycle can be greatly shortened, which can relatively save production time and reduce manufacturing costs.
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Abstract
提供了一种翻转式吸浆纸塑产品自动成型机及制造方法，其中制造方法包括：吸浆模（31）进入浆槽（33）内吸浆形成浆料层，经与冷压模（32）合模挤压成为初胚品，再经热压上模（41）、热压下模（42）合模热压定型为纸塑产品后由转移模（44）承接，最后由取料机械手臂（43）的取料机构（432）的下移机构带动吸附机构下降并吸附住纸塑产品，并将纸塑产品吸附上升离开转移模（44），再由取料机械手臂的滑动机构（431）带动移动至输送机构（45）上方，停止对纸塑产品的吸附后，纸塑产品落于输送机构（45）上，并被带动离开或转移至后续其他制程。
Description
本发明是关于一种翻转式吸桨纸塑产品自动成型机及制造方法，尤指一种可以缩短生产周期，降低制造成本的翻转式吸桨纸塑产品自动成型机及制造方法。
目前已有发展以纸浆纤维材料及/或植物纤维材料混合打浆为浆质材料，由吸浆模吸浆附着浆料，再经过热压定型技术制造而成的产品，为了与「塑料产品」区分，一般皆称之为「纸塑产品」。纸塑产品有容易回收再制造再利用的优势，符合环保再利用及节能减碳的潮流，因此快速受到工商业界及大众所接受并乐于采用，纸塑产品经常可见的例如：碗、盘、杯盖、包装材、避震材、垫材等产品都渐有采用。
习知小拔模角度纸塑产品的制程，一般必须经过「吸浆成形」、「热压定型」及「成品转移」三道连续作业。一种习知适用于制造小拔模角度纸塑产品的翻转式吸浆纸塑产品自动成型机的构造组成，如图1所示，具有：一第一支持空间10；一吸浆模11，装设在该第一支持空间10的范围内，受驱动时可做上下移动及上下翻转的动作，归零状态(或称起始状态)时，该吸浆模11的模面朝下，该吸浆模11连接一第一抽送装置，可对该吸浆模11提供抽吸或吹送的作用；一冷压模12，固定装设于该第一支持空间10的内顶部，该冷压模12的模面恒朝下，该冷压模12连接一第二抽送装置，可对该冷压模12提供抽吸或吹送的作用；一浆槽13，设置于该第一支持空间10的底部，供注入浆料；一第二支持空间20，设置在该第一支持空间10的一侧；一热压上模21，设置于该第二 支持空间20的内顶部，并邻接该第一支持空间10，该热压上模21连接一第三抽送装置，可对该热压上模21提供抽吸或吹送的作用；一热压下模22，设置于该第二支持空间20的内底部，受到支撑可做左右的水平移动，该热压下模22连接一第四抽送装置，可对该热压下模22提供抽吸或吹送的作用；一转移模23，设置于该第二支持空间20的内顶部，并邻接该热压上模21，该转移模23连接一第五抽送装置，可对该转移模23提供抽吸或吹送的作用；及一接料平台24，设置于该热压下模22侧邻，与该热压下模22固定一距离连接，故可随该热压下模22移动，归零状态(或称起始状态)时，该接料平台24位于该第二支持空间20的外部。
该习知翻转式吸浆纸塑产品自动成型机的制程步骤，如图2～9所示，
1.如图2所示，首先启动该第一抽送装置的抽吸作用并令该吸浆模11下降，使模面进入该浆槽13的浆料内吸浆，以在模面上吸附形成一浆料层，同时令该热压下模22移动到该热压上模21相对下方停留，过程中该接料平台24被带动进入该第二支持空间20内停留于该转移模23相对下方。
2.如图3所示，令该吸浆模11的模面吸附住该浆料层上升离开该浆槽13，并翻转使模面吸附住该浆料层朝上，再上升使模面吸附住该浆料层与该冷压模12的模面合模挤压该浆料层，以塑型成为一初胚品，过程中，该第一、二抽送装置皆进行抽吸作用，使该初胚品持续降湿。
3.如图4所示，塑型时间一到，该第二抽送装置转换为吹送作用，使该初胚品与该冷压模12的模面脱开，然后令该吸浆模11吸附住该初胚品下降离开该冷压模12，并翻转使模面吸附住该初胚品朝下，同时令该热压下模22移动到该吸浆模11相对下方停留，过程中该接料平台24被带动随同移动。
4.如图5所示，该吸浆模11吸附住该初胚品更下降与该热压下模22的模面合模，此时该第四抽送装置启动抽吸作用，使该热压下模22的模面吸附住该初胚品，该第一抽送装置则转换为吹送作用，使该初胚品与该吸浆模11的模面脱开。
5.如图6所示，令该吸浆模11向上移动回到起始状态时的位置，然后该热压下模22的模面吸附住该初胚品反向移动，回到该热压上模21相对下方停留，然后该热压上模21下降与该热压下模22合模，对该初胚品进行热压定型，成为一纸塑产品，过程中，该第三、四抽送装置皆启动抽吸作用，使该初胚品尽速干燥成为纸塑产品。
6.如图7所示，热压定型时间一到，该第三抽送装置转换为吹送作用，使该纸塑产品与该热压上模21脱开，并令该热压上模21上升回位，该热压下模22则仍吸附住该纸塑产品并移动到该转移模23相对下方停留，过程中该接料平台24被带动随同移动，随即令该转移模23下降与该热压下模22合模，同时，该第四抽送装置转换为吹送作用，使该纸塑产品与该热压下模22脱开，该第五抽送装置则启动抽吸作用，以转换成由该转移模23吸附住该纸塑产品。
7.如图8所示，该转移模23吸附住该纸塑产品上升回位，同时令该热压下模22移动到该热压上模21相对下方停留，因此该接料平台24即被带动移动到该转移模23相对下方停留，随即该第五抽送装置转换为吹送作用，以将该纸塑产品吹落到该接料平台24上停留，如此完成成品转移由该接料平台24承接。
8.如图9所示，令该热压下模22移动到该转移模23相对下方停留，如此该接料平台24即承接纸塑产品移动到该第二支持空间20的外部，以由人力取离进行后整理工作。
由上述制程步骤可知，该习知翻转式吸浆纸塑产品自动成型机的生产周期为由“吸浆成形时间”、“热压定型时间”及“成品转移时间”三者相加，且该热压下模22必须在由“吸浆成形区”(该第一支持空间10内)及“热压定型区”与“成品转移区”(该第二支持空间20内)所区隔的三个区域内进行快速切换移动，可完成纸塑产品的制造。因为上述制程步骤完全无法减省，所以生产周期也相应无法缩短，造成制造成本无法下降的缺失，在时间即金钱的工业时代，努力降低成本已为王道，显然有待改进。
【发明内容】
本发明的目的是在于：1、提供一种构造及制程全新的翻转式吸桨纸塑产品自动成型机及制造方法。2、提供一种可以缩短生产周期，以降低制造成本的翻转式吸桨纸塑产品自动成型机及制造方法。3、提供一种经由取料机械手臂进行产品转移，可以精确定位放置到外加的输送机构上，以精准连接后续制程设备的翻转式吸桨纸塑产品自动成型机及制造方法。
为达成上述目的，本发明诉求一种翻转式吸桨纸塑产品自动成型机，包括有：一第一支持空间；一吸浆模，装设在该第一支持空间的范围内；一冷压模，固定装设于该第一支持空间内部；一浆槽，设置于该第一支持空间的底部，供注入浆料；一第二支持空间，设置在该第一支持空间的一侧；一热压上模，设置于该第二支持空间的内顶部，并邻接该第一支持空间；一热压下模，设置于该第二支持空间的内底部，受到支撑可做左右的水平移动；一转移模，设置于该热压下模侧邻，与该热压下模固定一距离连接，可随该热压下模移动，该转移模上设置有承接模具；及一取料机械手臂，邻接该热压上模而有一段设置于该第二支持空间的内顶部，尾段则伸出该第二支持空间之外，组成上更区分有 一滑动机构及一取料机构，该滑动机构由邻接该热压上模的头端向伸出该第二支持空间外的尾端滑动，该取料机构依附于该滑动机构下方，以跟随该滑动机构移动。
上述的翻转式吸桨纸塑产品自动成型机中，该取料机构本身具有可上下移动的下移机构及向下伸出的吸附机构。
上述的翻转式吸桨纸塑产品自动成型机中，包括有一输送机构，设置于该第二支持空间外部，并位于该取料机械手臂下方。
上述的翻转式吸桨纸塑产品自动成型机中，该吸浆模受驱动时可做上下移动及上下翻转的动作。
上述的翻转式吸桨纸塑产品自动成型机中，该冷压模固定装设于该第一支持空间的内顶部，该冷压模的模面恒朝下。
本发明同时诉求一种翻转式吸桨纸塑产品自动成型机的制造方法，是运用上述的翻转式吸桨纸塑产自动成型机，再实行如下步骤：
(1).该吸浆模下降，使模面进入该浆槽的浆料内吸浆，以在模面上吸附形成一浆料层；
(2).该吸浆模的模面吸附住该浆料层上升离开该浆槽，并翻转使模面吸附住该浆料层朝上；
(3).该吸浆模的模面吸附住该浆料层上升使与该冷压模的模面合模挤压该浆料层，共同塑型成为一初胚品；
(4).完成塑型后，该初胚品与该冷压模的模面吹气脱开，然后该吸浆模吸附住该初胚品下降离开该冷压模，并翻转使模面吸附住该初胚品朝下；
(5).该热压下模移动到该吸浆模相对下方停留，过程中该转移模被带动随 同移动，接着该吸浆模吸附住该初胚品下降与该热压下模的模面合模，该吸浆模并即将该初胚品转移由该热压下模承接；
(6).该吸浆模向上移动回位，该热压下模的模面吸附住该初胚品反向移动，回到该热压上模相对下方停留，过程中该转移模被带动随同反向移动回位；
(7).该热压上模下降与该热压下模合模，对该初胚品进行热压定型，成为一纸塑产品；
(8).完成热压定型后，该纸塑产品与该热压下模吹气脱开，该热压上模则吸附住该纸塑产品上升回位；
(9).该热压下模移动到该吸浆模相对下方及该转移模受该热压下模带动移动到该热压上模相对下方，接着该热压上模吸附住该纸塑产品下降与该转移模合模；
(10).该纸塑产品与该热压上模吹气脱开，并即被该转移模经由抽吸方式吸附住，随即该热压上模上升回位；
(11).该转移模带动该纸塑产品回到该取料机械手臂的取料机构相对下方停留；
(12).该取料机械手臂的取料机构的下移机构带动吸附机构下降吸附住该纸塑产品；
(13).该取料机械手臂的取料机构的下移机构带动吸附机构吸附住该纸塑产品上升回位，并离开该转移模；
(14).该取料机械手臂的滑动机构带动该取料机构吸附住该纸塑产品移动至该输送机构上方，然后该取料机构的吸附机构停止对该纸塑产品的吸附，使该纸塑产品与该取料机械手臂脱开，并落于该输送机构上被带动离开，或是精 确放置于该输送机构所装设的仿形治具上，以转移至后续其他制程。
上述的翻转式吸桨纸塑产品自动成型机的制造方法中，当该热压上模下降与该热压下模合模进行热压定型作业时，该吸浆模即第二度下降进入该浆槽内吸浆，以在模面上吸附形成一属于第二生产周期的浆料层，并按照相同制造方法塑型成为一属于第二生产周期的初胚品。
上述的翻转式吸桨纸塑产品自动成型机的制造方法中，当该热压上模吸附住该纸塑产品上升回位时，该吸浆模已吸附住该属于第二生产周期的初胚品下降离开该冷压模，并翻转使该属于第二生产周期的初胚品朝下，随即当该热压下模移动到该吸浆模相对下方时，该吸浆模即吸附住该属于第二生产周期的初胚品下降与该热压下模合模，并将该属于第二生产周期的初胚品转移由该热压下模承接。
上述的翻转式吸桨纸塑产品自动成型机的制造方法中，当该热压上模上升回位，且该转移模带动该纸塑产品回到该取料机械手臂的取料机构相对下方停留时，该吸浆模也上升回位，且该热压下模吸附住该属于第二生产周期的初胚品反向移动，回到该热压上模相对下方停留；随即当该取料机械手臂的取料机构下降吸附住该纸塑产品时，该热压上模下降与该热压下模合模，对该属于第二生产周期的初胚品进行热压定型，成为一属于第二生产周期的纸塑产品；同时该吸浆模第三度下降进入该浆槽内吸浆，以在模面上吸附形成一属于第三生产周期的浆料层，并按照相同制造方法塑型成为一属于第三生产周期的初胚品；随即当该取料机械手臂的取料机构吸附住该纸塑产品上升回位离开该转移模时，该属于第二生产周期的纸塑产品与该热压下模脱开，该热压上模则吸附住该属于第二生产周期的纸塑产品上升回位，同时该吸浆模即吸附住该属于第三生产 周期的初胚品由下降离开该冷压模。
上述的翻转式吸桨纸塑产品自动成型机的制造方法中，当该取料机构的吸附机构停止对该纸塑产品的吸附，使该纸塑产品掉落于该输送机构上被带动离开时，该热压下模移动到该吸浆模相对下方停留，该转移模则移动到该热压上模相对下方停留，随即该热压上模下降将该属于第二生产周期纸塑产品转移给该转移模承接，同时该吸浆模吸附住该属于第三生产周期的初胚品翻转下降与该热压下模合模，以将该属于第三生产周期的初胚品转移给该热压下模承接。
图1所示是习知翻转式吸桨纸塑产品自动成型机的构造组成示意图。
图2～9所示是习知翻转式吸桨纸塑产品自动成型机的制程连续步骤示意图。
图10所示是本发明翻转式吸桨纸塑产品自动成型机的构造组成示意图。
图11～25所示是本发明翻转式吸桨纸塑产品自动成型机的制程连续步骤示意图。
图中标号说明如下：
第一支持空间10 吸浆模11 冷压模12
浆槽13 第二支持空间20 热压上模21
热压下模22 转移模23 接料平台24
第一支持空间30 吸浆模31 冷压模32
浆槽33 第二支持空间40 热压上模41
热压下模42 取料机械手臂43 滑动机构431
取料机构432 转移模44 输送机构45
本发明分为一种翻转式吸桨纸塑产品自动成型机，及一种翻转式吸桨纸塑 产品自动成型机制造方法，依序说明如后。
本发明所诉求的“翻转式吸桨纸塑产品自动成型机”，其构造组成如图10所示，包括有：一第一支持空间30；一吸浆模31，装设在该第一支持空间30的范围内，受驱动时可做上下移动及上下翻转的动作，归零状态(或称起始状态)时，该吸浆模31的模面朝下，该吸浆模31连接一第一抽送装置，可对该吸浆模31提供抽吸(真空作用)或吹送(吹气)的作用；一冷压模32，固定装设于该第一支持空间30的内顶部，该冷压模32的模面恒朝下，该冷压模32连接一第二抽送装置，可对该冷压模32提供抽吸或吹送的作用；一浆槽33，设置于该第一支持空间30的底部，供充填入浆料；一第二支持空间40，设置在该第一支持空间30的一侧；一热压上模41，设置于该第二支持空间40的内顶部，并邻接该第一支持空间30，该热压上模41连接一第三抽送装置，可对该热压上模41提供抽吸或吹送的作用；一热压下模42，设置于该第二支持空间40的内底部，受到支撑可做左右的水平移动，归零状态(或称起始状态)时，该热压下模42位于该热压上模41的相对下方，该热压下模42连接一第四抽送装置，可对该热压下模42提供抽吸或吹送的作用；一取料机械手臂43，邻接该热压上模41而有一段设置于该第二支持空间20的内顶部，尾段则伸出该第二支持空间20之外，组成上更区分有一滑动机构431及一取料机构432，该滑动机构431可由邻接该热压上模41的头端向伸出该第二支持空间20外的尾端滑动，该取料机构432是依附于该滑动机构431下方，以跟随该滑动机构432移动，该取料机构432本身并具有可上下移动的下移机构及向下伸出的吸附机构；一转移模44，设置于该热压下模42侧邻，与该热压下模42固定一距离连接，故可随该热压下模42移动，该转移模44上设置有承接模具，并连接一第五抽送装置， 可对该转移模44的承接模具提供抽吸或吹送的作用，归零状态(或称起始状态)时，该转移模44位于该取料机械手臂43的取料机构432的相对下方；及一输送机构45，设置于该第二支持空间20外部，并位于该取料机械手臂43下方，该输送机构45顶面可为输送平面，或者，该输送机构45顶面可装设有仿形治具。
上述构造即组成本发明所诉求的翻转式吸桨纸塑产品自动成型机，其中，所提及的第一、二、三、四、五抽送装置因皆非本发明的主要构成，且其作用明显可成立，故未示于图，以免图式过于繁杂难辨。
根据上述翻转式吸桨纸塑产品自动成型机的构造组成，本发明同时诉求一种翻转式吸桨纸塑产品自动成型机的制造方法，举例即运用上述的翻转式吸桨纸塑产品自动成型机，再实行如下步骤：
1.如图11所示，启动该第一抽送装置的抽吸作用并令该吸浆模31下降，使模面进入该浆槽33的浆料内吸浆，以在模面上吸附形成一浆料层。
2.如图12所示，令该吸浆模31的模面吸附住该浆料层上升离开该浆槽33，并翻转使模面吸附住该浆料层朝上。
3.如图13所示，该吸浆模31的模面吸附住该浆料层上升使与该冷压模32的模面合模挤压该浆料层，共同塑型成为一初胚品，过程中，该第一、二抽送装置皆进行抽吸作用，使该初胚品持续降湿。
4.如图14所示，塑型时间一到，该第二抽送装置转换为吹送作用，使该初胚品与该冷压模32的模面脱开，然后令该吸浆模31吸附住该初胚品下降离开该冷压模32，并翻转使模面吸附住该初胚品朝下。
5.如图15所示，令该热压下模42移动到该吸浆模31相对下方停留，过程 中该转移模44被带动随同移动，接着令该吸浆模31吸附住该初胚品下降与该热压下模42的模面合模，此时该第四抽送装置启动抽吸作用，使该热压下模42的模面吸附住该初胚品，该第一抽送装置则转换为吹送作用，使该初胚品与该吸浆模31的模面脱开。
6.如图16所示，令该吸浆模31向上移动回到起始状态时的位置，然后该热压下模42的模面吸附住该初胚品反向移动，回到该热压上模41相对下方停留，过程中该转移模44被带动随同反向移动回位。
7.如图17所示，令该热压上模41下降与该热压下模42合模，对该初胚品进行热压定型，成为一纸塑产品，过程中，该第三、四抽送装置皆启动抽吸作用，使该初胚品尽速干燥成为纸塑产品；在此过程的同时，并可令该吸浆模31第二度下降进入该浆槽33内吸浆，以在模面上吸附形成一浆料层，该吸浆模31的第二度下降吸浆是属于另一(第二)生产周期，亦即在此时，该第一生产周期仍在进行，而第二生产周期即已经展开。
8.如图18所示，第一生产周期仍在进行热压定型作业时，属于第二生产周期的该吸浆模31已附住浆料层上升离开该浆槽33，并翻转及上升与该冷压模32合模挤压浆料层，以塑型成为一属于第二生产周期的初胚品。
9.如图19所示，属于第一生产周期的热压定型时间一到，该第四抽送装置转换为吹送作用，使该纸塑产品与该热压下模42脱开，该第三抽送装置则仍进行抽吸作用，使该热压上模41吸附住该纸塑产品，并令该热压上模41吸附住该纸塑产品上升回位，在此过程的同时，属于第二生产周期的塑型时间一到，该吸浆模31吸附住该初胚品下降离开该冷压模32，并翻转使初胚品朝下。
10.如图20所示，该热压下模42移动到该吸浆模31相对下方，随即该吸 浆模31吸附住该初胚品(属于第二生产周期)下降与该热压下模42合模，过程的同时，该第四抽送装置启动抽吸作用，使该热压下模42的模面吸附住该初胚品(属于第二生产周期)，该第一抽送装置则转换为吹送作用，使该初胚品与该吸浆模31脱开，在此过程的同时，因该转移模44受该吸浆模31带动移动到该热压上模41相对下方，所以同时该热压上模41吸附住该纸塑产品(属于第一生产周期)下降与该转移模44合模，使该纸塑产品(属于第一生产周期)相对应进入该转移模44上的承接模具内，同时该第五抽送装置启动抽吸作用吸附住该纸塑产品(属于第一生产周期)。
11.如图21所示，该第三抽送装置转换为吹送作用，使该纸塑产品(属于第一生产周期)与该热压上模41脱开，随即该热压上模41上升回位，过程中同时，该吸浆模311上升回到起始状态时的位置，该热压下模42则吸附住该初胚品(属于第二生产周期)。
12.如图22所示，该热压下模42吸附住该初胚品(属于第二生产周期)反向移动，回到该热压上模41相对下方停留，同时该转移模44也带动该纸塑产品(属于第一生产周期)随同反向移动，回到该取料机械手臂43的取料机构432相对下方停留。
13.如图23所示，令该取料机械手臂43的取料机构432的下移机构带动吸附机构下降吸附住该纸塑产品(属于第一生产周期)，同时令该热压上模41下降与该热压下模42合模，对该初胚品(属于第二生产周期)进行热压定型，成为一属于第二生产周期的纸塑产品，过程中，该第三、四抽送装置皆启动抽吸作用，使该初胚品(属于第二生产周期)尽速干燥成为纸塑产品(属于第二生产周期)；在此过程的同时，并可令该吸浆模31第三度下降进入该浆槽33内吸浆，以在 模面上吸附形成一浆料层，该吸浆模31的第三度下降吸浆是属于再一(第三)生产周期，亦即在此时，该第一生产周期及第二生产周期皆仍在进行，而第三生产周期即已经展开。
14.如图24所示，该取料机械手臂43的取料机构432的下移机构带动吸附机构吸附住该属于第一生产周期的纸塑产品上升回位，并离开该转移模44，同时该属于第二生产周期的热压定型时间一到，该第四抽送装置转换为吹送作用，使该属于第二生产周期的纸塑产品与该热压下模42脱开，该第三抽送装置则仍进行抽吸作用，使该热压上模41吸附住该纸塑产品(属于第二生产周期)，并令该热压上模41吸附住该纸塑产品(属于第二生产周期)上升回位，在此过程的同时，该吸浆模31已吸附属于第三生产周期的浆料层上升离开该浆槽33，并翻转及上升与该冷压模32合模挤压浆料层，以塑型成为一属于第三生产周期的初胚品，并即由该吸浆模31吸附住该初胚品(属于第三生产周期)下降离开该冷压模32。
15.如图25所示，该取料机械手臂43的滑动机构431带动该取料机构432吸附住该属于第一生产周期的纸塑产品向外移动至该输送机构45上方，然后该取料机构432的吸附机构停止对该纸塑产品(属于第一生产周期)的吸附，使该纸塑产品(属于第一生产周期)与该取料机械手臂43脱开落于该输送机构45(顶面为输送平面)上，随即被该输送机构45带动离开，或者，可使该纸塑产品与该取料机械手臂43脱开落于该输送机构45顶面的仿形治具内，以将该纸塑产品转移至后续制程(例如：切边、检查、包装)，至此完成该第一生产周期，过程的同时，令该热压下模42移动到该吸浆模31相对下方停留，该转移模44则移动到该热压上模41相对下方停留，因此，该热压上模41下降将该纸塑产 品(属于第二生产周期)转移给该转移模44承接，同时该吸浆模31吸附住该初胚品(属于第三生产周期)翻转下降与该热压下模42合模，以将该初胚品(属于第三生产周期)转移给该热压下模42承接，如此第一、二、三生产周期可以按序同时存在进行，以大幅缩短生产周期。
经过以上步骤一一进行后，所预期的纸塑产品即可制造成型，且可以大幅缩短生产周期，相对即可以大幅节省生产时间，以降低制造成本。
Claims (10)
- 一种翻转式吸桨纸塑产品自动成型机，其特征在于，包括有：一第一支持空间；一吸浆模，装设在该第一支持空间的范围内；一冷压模，固定装设于该第一支持空间内部；一浆槽，设置于该第一支持空间的底部，供注入浆料；一第二支持空间，设置在该第一支持空间的一侧；一热压上模，设置于该第二支持空间的内顶部，并邻接该第一支持空间；一热压下模，设置于该第二支持空间的内底部，受到支撑做左右的水平移动；及一转移模，设置于该热压下模侧邻，与该热压下模固定一距离连接，随该热压下模移动，该转移模上设置有承接模具；及一取料机械手臂，邻接该热压上模而有一段设置于该第二支持空间的内顶部，尾段则伸出该第二支持空间之外，组成上更区分有一滑动机构及一取料机构，该滑动机构由邻接该热压上模的头端向伸出该第二支持空间外的尾端滑动，该取料机构依附于该滑动机构下方，以跟随该滑动机构移动。
- 根据权利要求1所述的翻转式吸桨纸塑产品自动成型机，其特征在于：该取料机构本身具有可上下移动的下移机构及向下伸出的吸附机构。
- 根据权利要求1所述的翻转式吸桨纸塑产品自动成型机，其特征在于：包括有一输送机构，设置于该第二支持空间外部，并位于该取料机械手臂下方。
- 根据权利要求1所述的翻转式吸桨纸塑产品自动成型机，其特征在于：该吸浆模受驱动时做上下移动及上下翻转的动作。
- 根据权利要求1所述的翻转式吸桨纸塑产品自动成型机，其特征在于：该冷压模固定装设于该第一支持空间的内顶部，该冷压模的模面恒朝下。
- 一种翻转式吸桨纸塑产品自动成型机的制造方法，其特征在于：该翻转 式吸桨纸塑产品自动成型机，包括有：一第一支持空间；一吸浆模，装设在该第一支持空间的范围内，受驱动时可做上下移动及上下翻转的动作；一冷压模，固定装设于该第一支持空间的内顶部，该冷压模的模面恒朝下；一浆槽，设置于该第一支持空间的底部，供充填入浆料；一第二支持空间，设置在该第一支持空间的一侧；一热压上模，设置于该第二支持空间的内顶部，并邻接该第一支持空间；一热压下模，设置于该第二支持空间的内底部，受到支撑可做左右的水平移动；一取料机械手臂，邻接该热压上模而有一段设置于该第二支持空间的内顶部，尾段则伸出该第二支持空间之外，组成上更区分有一滑动机构及一取料机构，该滑动机构由邻接该热压上模的头端向伸出该第二支持空间外的尾端滑动，该取料机构依附于该滑动机构下方，以跟随该滑动机构移动，该取料机构本身并具有可上下移动的下移机构及向下伸出的吸附机构；一转移模，设置于该热压下模侧邻，与该热压下模固定一距离连接，随该热压下模移动；及一输送机构，设置于该第二支持空间外部，并位于该取料机械手臂下方；其中，具体步骤如下：(1).该吸浆模下降，使模面进入该浆槽的浆料内吸浆，以在模面上吸附形成一浆料层；(2).该吸浆模的模面吸附住该浆料层上升离开该浆槽，并翻转使模面吸附住该浆料层朝上；(3).该吸浆模的模面吸附住该浆料层上升使与该冷压模的模面合模挤压该浆料层，共同塑型成为一初胚品；(4).完成塑型后，该初胚品与该冷压模的模面吹气脱开，然后该吸浆模吸附住该初胚品下降离开该冷压模，并翻转使模面吸附住该初胚品朝下；(5).该热压下模移动到该吸浆模相对下方停留，过程中该转移模被带动随同移动，接着该吸浆模吸附住该初胚品下降与该热压下模的模面合模，该吸浆模并即将该初胚品转移由该热压下模承接；(6).该吸浆模向上移动回位，该热压下模的模面吸附住该初胚品反向移动，回到该热压上模相对下方停留，过程中该转移模被带动随同反向移动回位；(7).该热压上模下降与该热压下模合模，对该初胚品进行热压定型，成为一纸塑产品；(8).完成热压定型后，该纸塑产品与该热压下模吹气脱开，该热压上模则吸附住该纸塑产品上升回位；(9).该热压下模移动到该吸浆模相对下方及该转移模受该热压下模带动移动到该热压上模相对下方，接着该热压上模吸附住该纸塑产品下降与该转移模合模；(10).该纸塑产品与该热压上模脱开，并即被该转移模经由抽吸方式吸附住，随即该热压上模上升回位；(11).该转移模带动该纸塑产品回到该取料机械手臂的取料机构相对下方停留；(12).该取料机械手臂的取料机构的下移机构带动吸附机构下降吸附住该纸塑产品；(13).该取料机械手臂的取料机构的下移机构带动吸附机构吸附住该纸塑产品上升回位，并离开该转移模；(14).该取料机械手臂的滑动机构带动该取料机构吸附住该纸塑产品移动至该输送机构上方，然后该取料机构的吸附机构停止对该纸塑产品的吸附，使 该纸塑产品与该取料机械手臂脱开，并即落于该输送机构上被带动离开或转移。
- 根据权利要求6所述的翻转式吸桨纸塑产品自动成型机的制造方法，其特征在于：当该热压上模下降与该热压下模合模进行热压定型作业时，该吸浆模即第二度下降进入该浆槽内吸浆，以在模面上吸附形成一属于第二生产周期的浆料层，并按照相同制造方法塑型成为一属于第二生产周期的初胚品。
- 根据权利要求7所述的翻转式吸桨纸塑产品自动成型机的制造方法，其特征在于：当该热压上模吸附住该纸塑产品上升回位时，该吸浆模已吸附住该属于第二生产周期的初胚品下降离开该冷压模，并翻转使该属于第二生产周期的初胚品朝下，随即当该热压下模移动到该吸浆模相对下方时，该吸浆模即吸附住该属于第二生产周期的初胚品下降与该热压下模合模，并将该属于第二生产周期的初胚品转移由该热压下模承接。
- 根据权利要求8所述的翻转式吸桨纸塑产品自动成型机的制造方法，其特征在于：当该热压上模上升回位，且该转移模带动该纸塑产品回到该取料机械手臂的取料机构相对下方停留时，该吸浆模也上升回位，且该热压下模吸附住该属于第二生产周期的初胚品反向移动，回到该热压上模相对下方停留；随即当该取料机械手臂的取料机构下降吸附住该纸塑产品时，该热压上模下降与该热压下模合模，对该属于第二生产周期的初胚品进行热压定型，成为一属于第二生产周期的纸塑产品；同时该吸浆模第三度下降进入该浆槽内吸浆，以在模面上吸附形成一属于第三生产周期的浆料层，并按照相同制造方法塑型成为一属于第三生产周期的初胚品；随即当该取料机械手臂的取料机构吸附住该纸塑产品上升回位离开该转移模时，该属于第二生产周期的纸塑产品与该热压下模脱开，该热压上模则吸附住该属于第二生产周期的纸塑产品上升回位，同时 该吸浆模即吸附住该属于第三生产周期的初胚品由下降离开该冷压模。
- 根据权利要求9所述的翻转式吸桨纸塑产品自动成型机的制造方法，其特征在于：当该取料机构的吸附机构停止对该纸塑产品的吸附，使该纸塑产品落于该输送机构上被带动离开时，该热压下模移动到该吸浆模相对下方停留，该转移模则移动到该热压上模相对下方停留，随即该热压上模下降将该属于第二生产周期纸塑产品转移给该转移模承接，同时该吸浆模吸附住该属于第三生产周期的初胚品翻转下降与该热压下模合模，以将该属于第三生产周期的初胚品转移给该热压下模承接。
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112127213A (zh) * | 2020-08-12 | 2020-12-25 | 广州华工环源绿色包装技术股份有限公司 | 一种多工位纸浆模塑成定型机 |
| CN112176777A (zh) * | 2020-09-11 | 2021-01-05 | 广东粤利盛威纸模技术有限公司 | 一种工字型自动切边带视频检测的浆液纸模塑品成型设备 |
| CN113047085A (zh) * | 2021-03-19 | 2021-06-29 | 伸锦电子(上海)有限公司 | 一种用于生产鼓纸的抄纸机及其生产工艺 |
| CN114277615A (zh) * | 2021-12-31 | 2022-04-05 | 珠海格力智能装备有限公司 | 成型工艺 |
| EP4101981A1 (de) * | 2021-06-08 | 2022-12-14 | KIEFEL GmbH | Verfahren zur herstellung von formteilen aus fasermaterial |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR102588458B1 (ko) * | 2023-04-26 | 2023-10-13 | 주식회사 잎성 | 수직형 펄프성형물 제조장치 |
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Cited By (6)
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| CN112127213A (zh) * | 2020-08-12 | 2020-12-25 | 广州华工环源绿色包装技术股份有限公司 | 一种多工位纸浆模塑成定型机 |
| CN112176777A (zh) * | 2020-09-11 | 2021-01-05 | 广东粤利盛威纸模技术有限公司 | 一种工字型自动切边带视频检测的浆液纸模塑品成型设备 |
| CN113047085A (zh) * | 2021-03-19 | 2021-06-29 | 伸锦电子(上海)有限公司 | 一种用于生产鼓纸的抄纸机及其生产工艺 |
| EP4101981A1 (de) * | 2021-06-08 | 2022-12-14 | KIEFEL GmbH | Verfahren zur herstellung von formteilen aus fasermaterial |
| CN114277615A (zh) * | 2021-12-31 | 2022-04-05 | 珠海格力智能装备有限公司 | 成型工艺 |
| CN114277615B (zh) * | 2021-12-31 | 2024-02-27 | 珠海格力智能装备有限公司 | 成型工艺 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP3904598A4 (en) | 2022-08-17 |
| EP3904598B1 (en) | 2024-01-31 |
| EP3904598A1 (en) | 2021-11-03 |
| EP3904598C0 (en) | 2024-01-31 |
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