EP3904598B1 - Overturning pulp-suction automatic forming machine for molded pulp products and manufacturing method - Google Patents
Overturning pulp-suction automatic forming machine for molded pulp products and manufacturing method Download PDFInfo
- Publication number
- EP3904598B1 EP3904598B1 EP18945133.9A EP18945133A EP3904598B1 EP 3904598 B1 EP3904598 B1 EP 3904598B1 EP 18945133 A EP18945133 A EP 18945133A EP 3904598 B1 EP3904598 B1 EP 3904598B1
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- EP
- European Patent Office
- Prior art keywords
- mold
- hot pressing
- pressing mold
- operation space
- suction
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- 238000004519 manufacturing process Methods 0.000 title claims description 82
- 239000011105 molded pulp Substances 0.000 title claims description 80
- 238000007731 hot pressing Methods 0.000 claims description 152
- 238000005086 pumping Methods 0.000 claims description 39
- 238000003825 pressing Methods 0.000 claims description 33
- 238000000465 moulding Methods 0.000 claims description 28
- 230000004308 accommodation Effects 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 13
- 238000007664 blowing Methods 0.000 claims description 2
- 239000002657 fibrous material Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000005022 packaging material Substances 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000011359 shock absorbing material Substances 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J7/00—Manufacture of hollow articles from fibre suspensions or papier-mâché by deposition of fibres in or on a wire-net mould
Definitions
- the present invention relates to a rotatably automatic molding machine of making molded pulp and method of operating the same which is capable of accelerating production time and reducing fabrication cost.
- Paper-plastic products have the advantage of being easily recycled, remanufactured and reused. They are in line with the trend of environmentally friendly reuse and energy saving and carbon reduction. Therefore, they are quickly accepted and adopted by the business community and the general public. Paper-plastic products are often seen such as bowls, plates, cups, covers, packaging materials, shock-absorbing materials, cushion materials and other products are gradually being adopted.
- a method of making paper-plastic products with small draft angles generally must go through three continuous operations: “suction forming", “hot pressing shaping” and “finished product transfer”.
- a conventional method of making paper-plastic products contains a first operation space 10; a suction mold 11 fixed in the first operation space 10, driven to move and rotate vertically, facing downward when returns back to an original position.
- the suction mold 11 is connected with a first pumping device to draw and blow the suction mold 11; a cold pressing mold 12 mounted on a top of the first operation space 10, facing downward, connected with a second pumping device to draw and blow the cold pressing mold 12; an accommodation tank 13 disposed on a bottom of the first operation space 10 and configured to accommodate pulps; a second operation space 20 defined beside the first operation space 10; a first hot pressing mold 21 disposed on a top of the second operation space 20, located adjacent to the first operation space 10, connected with a third pumping device, and configured to draw and blow the first hot pressing mold 21; a second hot pressing mold 22 fixed on a bottom of the second operation space 20, moving horizontally, connected with a fourth pumping device, configured to draw and blow the second hot pressing mold 22; a delivering mold 23 mounted on a top of the second operation space 20, located proximate to the first hot pressing mold 21, connected with a fourth pumping device, and configured to draw and blow the delivering mold 23; and a holding platform 24 arranged adjacent to the second hot
- a method of operating a conventional rotatable molding machine contains steps of:
- the making steps are classified to three production cycle, inclusive of "pulp forming time”, “hot pressing time”, and “delivering time”, and the second hot pressing mold 22 is moved in the "pulp forming time in the first operation space 10", “the hot pressing time”, and "the delivering time in the second operation space 20".
- a production cycle is time-consuming at a high fabrication cost.
- An example of a paper molding machine is disclosed in CN 107237217 A .
- the present invention has arisen to mitigate and/or obviate the afore-described disadvantages.
- the primary aspect of the present invention is to provide a rotatably automatic molding machine of making molded pulp and method of operating the same which is capable of accelerating production time and reducing fabrication cost.
- a rotatably automatic molding machine provided by the present invention contains:
- the picker has a moving portion moving vertically and has a sucker extending downward.
- the rotatably automatic molding machine further contains a delivery mechanism mounted outside the third operation space and located below the picking arm.
- the suction mold is driven to move and rotate vertically.
- the cold pressing mold is arranged on a top of the first operation space and faces downward.
- a method of operating a rotatably automatic molding machine contains:
- the method of operating the rotatably automatic molding machine comprises steps of:
- the suction mold when descending the first hot pressing mold to contact with the second hot pressing mold to produce molded pulp in the step 7), the suction mold is descended into the accommodation tank again to draw the pulps, such that the suction mold produces another pulp layer of a second production cycle on the bottom thereof, then another molded pulp of the second production cycle is produced in the same steps.
- the suction mold draws the blank of the second production cycle to move away from the cold pressing mold and rotating the blank of the second production cycle to face downward, when the first hot pressing mold draws the molded pulp upward; and when moving the second hot pressing mold to locate below the suction mold, the suction mold draws the blank of the second production cycle to descend so that the second hot pressing mold presses the blank, and the second hot pressing mold receives the blank of the second production cycle.
- the suction mold moves upward and the second hot pressing mold draws the blank of the second production cycle to move reversely and to locate below the first hot pressing mold.
- the first hot pressing mold contacts with the second hot pressing mold to hot press the blank of the second production cycle and to produce another molded pulp of the second production cycle; and the suction mold descend again to move into the accommodation tank so that the other pulp layer of a third production cycle attached on the suction mold, and the other pulp layer is processed by the same steps to produce the other molded pulp; when the picker of the picking arm draws the other molded pulp to move away from the delivering mold upward, another molded pulp of the second production cycle removes from the second hot pressing mold, and the first hot pressing mold draws another molded pulp of the second production cycle upward, and the suction mold draws the other blank of the third production cycle to descend away from the cold pressing mold.
- the second hot pressing mold moves and locates below the suction mold the delivering mold moves and locates below the first hot pressing mold, and the first hot pressing mold descends to move another molded pulp of the second production cycle to the delivering mold, and the suction mold draws, rotates, and descends the other blank of the third production cycle to contact with the second hot pressing mold so that the other blank of the third production cycle is moved to the second hot pressing mold.
- a rotatably automatic molding machine according to a preferred the present invention comprises: a first operation space 30 and a second operation space 40,
- the first operation space 30 includes a suction mold 31 fixed in the first operation space 30, driven to move and rotate vertically, and connected with a first pumping device configured to draw and blow, wherein the suction mold 31 faces downward when moving back to an original position; a cold pressing mold 32 arranged on a top of the first operation space 30, facing downward, and connected with a second pumping device configured to draw and blow; and an accommodation tank 33 formed on a bottom of the first operation space 30 and configured to accommodate pulps.
- the second operation space 40 is formed beside the first operation space 30, and the second operation space 40 includes a first hot pressing mold 41 arranged on a top thereof, located adjacent to the first operation space 30, and connected with a third pumping device configured to draw and blow; a second hot pressing mold 42 arranged on a bottom of the second operation space 40, moving horizontally when moving back to an original position, located below the first hot pressing mold 41, and connected with a fourth pumping device configured to draw and blow; a picking arm 43 located proximate to the first hot pressing mold 41, having an extending end located on a top of a second operation space 40, a distal end extending out of the second operation space 40, a slide mechanism 431 extending out of a distal end of the second operation space 40 from a top of the first hot pressing mold 41, a picker 432 which is connected on a bottom of the slide mechanism 431, moves with the slide mechanism 431, and has a moving portion moving vertically and has a sucker extending downward; a delivering mold 44 fixed beside, connected and moving
- the first, second, third, fourth, and fifth pumping devices are well-known art, further remarks are omitted and are not shown in drawings of the present invention.
- a method of operating the rotatably automatic molding machine comprises steps of:
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Description
- The present invention relates to a rotatably automatic molding machine of making molded pulp and method of operating the same which is capable of accelerating production time and reducing fabrication cost.
- At present, there have been developed products that are made by mixing pulp fiber materials and/or plant fiber materials as pulp materials, and then attaching the pulp to the pulp through a suction mold, and then undergoing hot-pressing and shaping technology, in order to distinguish it from "plastic products", Generally referred to as "paper-plastic products. "Paper-plastic products have the advantage of being easily recycled, remanufactured and reused. They are in line with the trend of environmentally friendly reuse and energy saving and carbon reduction. Therefore, they are quickly accepted and adopted by the business community and the general public. Paper-plastic products are often seen such as bowls, plates, cups, covers, packaging materials, shock-absorbing materials, cushion materials and other products are gradually being adopted.
- It is known that a method of making paper-plastic products with small draft angles generally must go through three continuous operations:
"suction forming", "hot pressing shaping" and "finished product transfer". As shown inFIG. 1 , a conventional method of making paper-plastic products contains afirst operation space 10; asuction mold 11 fixed in thefirst operation space 10, driven to move and rotate vertically, facing downward when returns back to an original position. Thesuction mold 11 is connected with a first pumping device to draw and blow thesuction mold 11; a cold pressingmold 12 mounted on a top of thefirst operation space 10, facing downward, connected with a second pumping device to draw and blow the cold pressingmold 12; anaccommodation tank 13 disposed on a bottom of thefirst operation space 10 and configured to accommodate pulps; asecond operation space 20 defined beside thefirst operation space 10; a first hot pressingmold 21 disposed on a top of thesecond operation space 20, located adjacent to thefirst operation space 10, connected with a third pumping device, and configured to draw and blow the first hot pressingmold 21; a second hot pressingmold 22 fixed on a bottom of thesecond operation space 20, moving horizontally, connected with a fourth pumping device, configured to draw and blow the second hot pressingmold 22; a deliveringmold 23 mounted on a top of thesecond operation space 20, located proximate to the first hot pressingmold 21, connected with a fourth pumping device, and configured to draw and blow the deliveringmold 23; and aholding platform 24 arranged adjacent to the second hot pressingmold 22, moving with the second hot pressingmold 22, and locate outside thesecond operation space 20 when returning to an original position. - With reference to
FIGS. 2-9 , a method of operating a conventional rotatable molding machine contains steps of: - 1) starting the first pumping device and descending the
suction mold 11, as shown inFIG. 2 , such that thesuction mold 11 moves into theaccommodation tank 13 to draw the pulps, thus forming a pulp layer on thesuction mold 11, and moving the second hot pressingmold 22 to locate below the first hotpressing mold 21, wherein theholding platform 24 is driven to move into thesecond operation space 20 and is located below the deliveringmold 23; - 2) lifting the
suction mold 11 to move away from theaccommodation groove 13, as shown inFIG. 3 , rotating thesuction mold 11 to face the pulp layer upward and to contact with the cold pressingmold 12, thus producing a molded pulp, wherein the first and second pumping devices draw and blow thesuction mold 12 to reduce humidity of the molded pulp; - 3) operationally changing the second pumping device to blow when reaching a set molding time, such that the molded pulp removes from the cold
pressing mold 12, and moving thesuction mold 11 away from the coldpressing mold 22 and rotating the suction mold downward, in the meantime, moving the second hot pressingmold 22 to locate below thesuction mold 11, and theholding platform 24 being driven to move; - 4) descending the
suction mold 11 to contact with the second hot pressingmold 22, as illustrated inFIG. 5 , and starting the fourth pumping device so that the second hotpressing mold 22 draws the molded pulp, and the first pumping device being operationally changed to blow so that the molded pulp removes from thesuction mold 11; - 5) lifting the
suction mold 11 to back to an original position, as shown inFIG. 6 , moving the second hot pressingmold 22 to locate below the first hot pressingmold 21 reversely, and moving the first hot pressingmold 31 downward to contact with the second hot pressingmold 22, thus producing the molded pulp, wherein the third and fourth pumping devices are started to blow the blank, thus forming the molded pulp; - 6) operational changing the third pumping device to blow, when reaching a set molding time, as illustrated in
FIG. 7 , such that the molded pulp removes from the first hotpressing mold 21, and lifting the first hotpressing mold 21 back to the original position, moving the second hotpressing mold 22 to locate below the deliveringmold 23, in the meantime, theholding platform 24 being driven to move, and the deliveringmold 23 being descended to contact with the second hotpressing mold 22, and the fourth pumping device being operationally changed to blow so that the molded pulp removes from the second hotpressing mold 22, and the fifth pumping device being started to draw so that the deliveringmold 23 draws the molded pulp; - 7) lifting the delivering
mold 23 to move back to an original position, as shown inFIG. 8 , and moving the second hot pressingmold 22 to locate below the first hotpressing mold 21, wherein theholding platform 23 being driven to move to locate below the deliveringmold 23, and the fifth pumping device is operationally changed to blow , such that the molded pulp drops on theholding platform 24; and - 8) moving the second hot pressing
mold 22 to locate below the deliveringmold 23 so that theholding platform 24 receives and moves the molded pulp out of thesecond operation space 20, thus removing the molded pulp from the holding platform. - Accordingly, the making steps are classified to three production cycle, inclusive of "pulp forming time", "hot pressing time", and "delivering time", and the second hot pressing
mold 22 is moved in the "pulp forming time in thefirst operation space 10", "the hot pressing time", and "the delivering time in thesecond operation space 20". However, such a production cycle is time-consuming at a high fabrication cost. An example of a paper molding machine is disclosed inCN 107237217 A . - The present invention has arisen to mitigate and/or obviate the afore-described disadvantages.
- The primary aspect of the present invention is to provide a rotatably automatic molding machine of making molded pulp and method of operating the same which is capable of accelerating production time and reducing fabrication cost.
- To obtain above-mentioned object, a rotatably automatic molding machine provided by the present invention contains:
- a first operation space including a suction mold fixed in the first operation space; a cold pressing mold arranged in the first operation space; and an accommodation tank formed on a bottom of the first operation space and configured to accommodate pulps;
- a second operation space formed beside the first operation space, and the second operation space including a first hot pressing mold arranged on a top of the second operating space and located adjacent to the first operation space; a second hot pressing mold arranged on a bottom of the second operation space and moving horizontally; a delivering mold fixed beside, connected and moving with the second hot pressing mold, and having a receiving mold; and a picking arm located proximate to the first hot pressing mold, having an extending end located on a top of a third operation space, and a distal end extending out of the third operation space; a slide mechanism extending out of a distal end of the third operation space from a top of the first hot pressing mold; and a picker connected on a bottom of the slide mechanism and moving with the slide mechanism.
- Preferably, the picker has a moving portion moving vertically and has a sucker extending downward.
- Preferably, the rotatably automatic molding machine further contains a delivery mechanism mounted outside the third operation space and located below the picking arm.
- Preferably, the suction mold is driven to move and rotate vertically.
- Preferably, the cold pressing mold is arranged on a top of the first operation space and faces downward.
- A method of operating a rotatably automatic molding machine, the rotatably automatic molding machine contains:
- a first operation space including a suction mold fixed in the first operation space; a cold pressing mold arranged in the first operation space; and an accommodation tank formed on a bottom of the first operation space and configured to accommodate pulps;
- a second operation space formed beside the first operation space, and the second operation space including a first hot pressing mold arranged on a top of the second operating space and located adjacent to the first operation space; a second hot pressing mold arranged on a bottom of the second operation space and moving horizontally; a delivering mold fixed beside, connected and moving with the second hot pressing mold, and having a receiving mold; and a picking arm located proximate to the first hot pressing mold, having an extending end located on a top of a third operation space, and a distal end extending out of the third operation space; a slide mechanism extending out of a distal end of the third operation space from a top of the first hot pressing mold; and a picker connected on a bottom of the slide mechanism and moving with the slide mechanism. The picker has a moving portion moving vertically and has a sucker extending downward; and a delivery mechanism mounted outside the third operation space and located below the picking arm.
- The method of operating the rotatably automatic molding machine comprises steps of:
- 1) starting the first pumping device so that the suction mold descends into the accommodation tank to suck the pulps, hence the suction mold produces a pulp layer on a bottom thereof;
- 2) lifting the suction mold to move away from the accommodation tank and rotating the bottom of the suction mold to face upward so that the pulp layer faces upward;
- 3) lifting the suction mold continuously to contact with the cold pressing mold so that the pulp layer is pressed by the cold pressing mold to form a blank;
- 4) blowing the blank so that the blank removes from the cold pressing mold, and the suction mold draws the blank to move away from the cold pressing mold downward, then the suction mold is rotated so that the blank faces downward;
- 5) moving the second hot pressing mold to locate below the suction mold and actuating the delivering mold to move with the second hot pressing mold, then the suction mold drawing the blank to contact with the second hot pressing mold downward, and the blank being processed by the second hot pressing mold;
- 6) moving the suction mold back to the original position upward, drawing and moving the blank to locate below the first hot pressing mold by using the second hot pressing mold, in the meantime, the delivering mold is driven to move back to an original position;
- 7) descending the first hot pressing mold to contact with the second hot pressing mold so as to press the blank to produce molded pulp;
- 8) removing the molded pulp from the second hot pressing mold and drawing the molded pulp to move upward by using the first hot pressing mold;
- 9) moving the second hot pressing mold to locate below the suction mold and to drive the delivering mold to move to locate below the first hot pressing mold, and the first hot pressing mold drawing and moving the molded pulp to contact with the delivering mold downward;
- 10) removing the molded pulp from the first hot pressing mold, drawing the molded pulp by using the delivering mold, and lifting the first hot pressing mold;
- 11) moving the molded pulp to locate below the picking arm by ways of the delivering mold;
- 12) driving the sucker to draw the molded pulp by using the picker of the picking arm;
- 13) moving the mold pulp to move upward by using the sucker and to remove from the delivering mold; and
- 14) driving the picker to draw and move the molded pulp to locate above the delivery mechanism by using the slide mechanism of the picking arm, stopping the picker drawing the molded pulp so that the mold pulp drops on and is delivered by the delivery mechanism or drops into the delivery mechanism is delivered by the delivery mechanism.
- Preferably, when descending the first hot pressing mold to contact with the second hot pressing mold to produce molded pulp in the step 7), the suction mold is descended into the accommodation tank again to draw the pulps, such that the suction mold produces another pulp layer of a second production cycle on the bottom thereof, then another molded pulp of the second production cycle is produced in the same steps.
- Preferably, the suction mold draws the blank of the second production cycle to move away from the cold pressing mold and rotating the blank of the second production cycle to face downward, when the first hot pressing mold draws the molded pulp upward; and when moving the second hot pressing mold to locate below the suction mold, the suction mold draws the blank of the second production cycle to descend so that the second hot pressing mold presses the blank, and the second hot pressing mold receives the blank of the second production cycle.
- Preferably, when the first hot pressing mold moves upward and the delivering mold drives the molded pulp to move to locate below the picker of the picking arm, the suction mold moves upward and the second hot pressing mold draws the blank of the second production cycle to move reversely and to locate below the first hot pressing mold. When the picker of the picking arm descend to draw the molded pulp, the first hot pressing mold contacts with the second hot pressing mold to hot press the blank of the second production cycle and to produce another molded pulp of the second production cycle; and the suction mold descend again to move into the accommodation tank so that the other pulp layer of a third production cycle attached on the suction mold, and the other pulp layer is processed by the same steps to produce the other molded pulp; when the picker of the picking arm draws the other molded pulp to move away from the delivering mold upward, another molded pulp of the second production cycle removes from the second hot pressing mold, and the first hot pressing mold draws another molded pulp of the second production cycle upward, and the suction mold draws the other blank of the third production cycle to descend away from the cold pressing mold.
- Preferably, when stopping the picker drawing the molded pulp so that the mold pulp drops on and is delivered by the delivery mechanism, the second hot pressing mold moves and locates below the suction mold the delivering mold moves and locates below the first hot pressing mold, and the first hot pressing mold descends to move another molded pulp of the second production cycle to the delivering mold, and the suction mold draws, rotates, and descends the other blank of the third production cycle to contact with the second hot pressing mold so that the other blank of the third production cycle is moved to the second hot pressing mold.
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FIG. 1 is a schematic view showing the assembly of a conventional automatic molding machine. -
FIGS. 2 to 9 are a schematic view showing operation of the conventional automatic molding machine of making molded pulp. -
FIG. 10 is a schematic view showing the assembly of a conventional automatic molding machine according to a preferred embodiment of the present invention. -
FIGS. 11 to 25 are a schematic view showing operation of the conventional automatic molding machine of making molded pulp. - With reference to
FIG. 10 , a rotatably automatic molding machine according to a preferred the present invention comprises: afirst operation space 30 and asecond operation space 40, - The
first operation space 30 includes asuction mold 31 fixed in thefirst operation space 30, driven to move and rotate vertically, and connected with a first pumping device configured to draw and blow, wherein thesuction mold 31 faces downward when moving back to an original position; a coldpressing mold 32 arranged on a top of thefirst operation space 30, facing downward, and connected with a second pumping device configured to draw and blow; and anaccommodation tank 33 formed on a bottom of thefirst operation space 30 and configured to accommodate pulps. - The second operation space 40 is formed beside the first operation space 30, and the second operation space 40 includes a first hot pressing mold 41 arranged on a top thereof, located adjacent to the first operation space 30, and connected with a third pumping device configured to draw and blow; a second hot pressing mold 42 arranged on a bottom of the second operation space 40, moving horizontally when moving back to an original position, located below the first hot pressing mold 41, and connected with a fourth pumping device configured to draw and blow; a picking arm 43 located proximate to the first hot pressing mold 41, having an extending end located on a top of a second operation space 40, a distal end extending out of the second operation space 40, a slide mechanism 431 extending out of a distal end of the second operation space 40 from a top of the first hot pressing mold 41, a picker 432 which is connected on a bottom of the slide mechanism 431, moves with the slide mechanism 431, and has a moving portion moving vertically and has a sucker extending downward; a delivering mold 44 fixed beside, connected and moving with the second hot pressing mold 42, having a receiving mold, coupled with a fifth pumping device configured to draw and blow, and located below the picker 432 of the picking arm 43 when moving back to an original position; and a delivery mechanism 45 mounted outside the second operation space 40 and located below the picking arm 43, wherein a top of the delivery mechanism 45 is a plane or has a fixture.
- The first, second, third, fourth, and fifth pumping devices are well-known art, further remarks are omitted and are not shown in drawings of the present invention.
- Referring to
FIG. 11 , a method of operating the rotatably automatic molding machine comprises steps of: - 1) starting the first pumping device so that the
suction mold 31 descends into theaccommodation tank 33 to suck the pulps, hence thesuction mold 31 produces a pulp layer on a bottom thereof, as shown inFIG. 11 ; - 2) lifting the
suction mold 31 to move away from theaccommodation tank 33 and rotating the bottom of thesuction mold 31 to face upward so that the pulp layer faces upward, as shown inFIG. 12 ; - 3) lifting the
suction mold 31 continuously to contact with the coldpressing mold 32 so that the pulp layer is pressed by the coldpressing mold 32 to form a blank, in the meantime, the first pumping device and the second pumping device draw successively so that the blank decreases a humidity, as shown inFIG. 13 ; - 4) operationally changing the second pumping device to blow the blank when reaching a set molding time so that the blank removes from the cold
pressing mold 32, and thesuction mold 31 draws the blank to move away from the coldpressing mold 32 downward, then thesuction mold 31 is rotated so that the blank faces downward, as illustrated inFIG. 14 ; - 5) moving the second hot pressing
mold 42 to locate below thesuction mold 31 and actuating the deliveringmold 44 to move with the second hot pressingmold 42, then thesuction mold 31 drawing the blank to contact with the second hot pressingmold 42 downward, in the meantime, the fourth pumping device being started so that the second hot pressingmold 42 draws the blank, thereafter the first pumping device being operationally changed to blow the blank, such that the blank removes from thesuction mold 31, as illustrated inFIG. 15 ; - 6) moving the
suction mold 31 back to the original position upward, drawing and moving the blank to locate below the first hot pressingmold 41 by using the second hot pressingmold 42, in the meantime, the deliveringmold 44 is driven to move back to an original position, as shown inFIG. 16 ; - 7) descending the first hot pressing
mold 41 to contact with the second hot pressingmold 42 so as to press the blank to produce molded pulp, in the meantime, the third pumping device and the fourth pumping device being started to draw the blank, thus producing the molded pulp, and descending thesuction mold 31 into theaccommodation tank 33 again to draw the pulps, such that thesuction mold 33 produces another pulp layer on the bottom thereof, as shown inFIG. 17 , wherein thesuction mold 31 descends into theaccommodation tank 33 again in a second production cycle, and a first production cycle is executed when processing the second production cycle; - 8) drawing the pulp layer to move away from the
accommodation tank 33 by using thesuction mold 31 in the second production cycle when processing a hot pressing process in the first production cycle, as shown inFIG. 18 , and rotating and descending thesuction mold 31 to contact with the coldpressing mold 32 in the second production cycle so that another pulp layer is pressed by the coldpressing mold 32 to produce another blank in the second production cycle; - 9) operationally changing the fourth pumping device to blow when reaching a set hot pressing time in the first production cycle, as shown in
FIG. 19 , such that the mold pulp removes from the second hot pressingmold 42, and the third pumping device pumps so that the first hot pressingmold 41 draws and moves the molded pulp upward, in the meantime, thesuction mold 31 draws the blank to move away from the coldpressing mold 32 downward and to rotate the blank to face downward when reaching a set molding time in the second production cycle; - 10) moving the second hot pressing
mold 42 to locate below thesuction mold 31, as shown inFIG. 20 , descending thesuction mold 31 to contact with the second hot pressingmold 42 in the second production cycle, in the meantime, the fourth pumping device being started so that the second hot pressingmold 42 draws the blank in the second production cycle, and the first pumping device being operationally changed to blow so that the blank removes from thesuction mold 31, in the meantime, the deliveringmold 44 is driven by thesuction mold 31 to move and to locate below the first hot pressingmold 41, and the first hot pressingmold 41 draws and moves the mold pulp downward to contact with the deliveringmold 44 in the first production cycle so that the mold pulp moves into the receiving mold on the deliveringmold 44 in the first production time, and the fifth pumping is started to draw the molded pulp in the first production cycle; - 11) operationally changing the third pumping device to blow so that the molded pulp removes from the first hot pressing
mold 41 in the first production cycle, then moving the first hot pressingmold 41 back to the original position upward, and moving the suction mold 311 back to the original position, as illustrated inFIG. 21 ; wherein the second hot pressingmold 42 draws the blank in the second production cycle; - 12) reversely moving the second hot pressing
mold 42 in the second production cycle back to locate below the first hot pressingmold 41, as illustrated inFIG. 22 , and delivering the molded pulp to locate below thepicker 432 of the pickingarm 43 by ways of the deliveringmold 44 in the first production cycle; - 13) driving the sucker to draw the molded pulp by using the
picker 432 of the pickingarm 43 in the first production cycle, as shown inFIG. 23 , and moving the first hot pressingmold 41 to contact with the second hot pressingmold 42 downward so that the blank is hot molded in the second production cycle, thus producing another molded pulp in the second production cycle; in the meantime, thesuction mold 31 moves into theaccommodation tank 33 downward to draw the other pulps, such that thesuction mold 31 has the other pulp layer attached thereon in a third production cycle, wherein the first and second production cycles are processed when executing the third production cycle; - 14) driving the sucker to draw the molded pulp by using the
picker 432 of the pickingarm 43 in the first production cycle and to move away from the deliveringmold 44, as shown inFIG. 24 , wherein when reaching a set hot molding time in the second production cycle, the fourth pumping device is operationally changed to blow so that another molded pulp removes from the second hot pressingmold 42 in the second production cycle, and the third pumping device pumps continuously so that the first hot pressingmold 41 draws another molded pulp in the second production cycle, and the first hot pressingmold 41 draws another molded pulp in the second production cycle to move back to the original position upward, in the meantime, thesuction mold 31 draws and removes the other molded pulp from theaccommodation tank 33 in the third production cycle, and thesuction mold 31 is rotated and lifted to contact with the coldpressing mold 32, thus producing the other blank in the third production cycle, and the other blank is drawn by thesuction mold 31 to move away from the coldpressing mold 32 downward; and - 15) driving the
picker 432 to draw and move the molded pulp of the first production cycle above thedelivery mechanism 45 by using theslide mechanism 431 of the pickingarm 43, as illustrated inFIG. 25 , stopping thepicker 432 drawing the molded pulp of the first production cycle so that the mold pulp drops on and is delivered by the delivery mechanism 45 (i.e. the plane) or drops into the fixture of thedelivery mechanism 45 and is delivered by thedelivery mechanism 45, then the molded pulp is cut, trimmed, checked, and packed to complete the first production cycle, in the meantime, the second hot pressingmold 42 is moved to locate below thesuction mold 31, and the deliveringmold 44 moves to locate below the first hot pressingmold 41 so that the first hot pressingmold 41 moves another molded pulp of the second production cycle into the receivingmold 44, and thesuction mold 31 draws and rotates the blank of the third production cycle to contact with the second hot pressingmold 42, thus executing the first, second, and third production cycles simultaneously to accelerate production time greatly. - After the first, second, third production cycles, entire molded pulp are molded so as to accelerate production time and to reduce fabrication cost.
Claims (10)
- A rotatably automatic molding machine comprising:a first operation space (30) including a suction mold (31) fixed in the first operation space (30); a cold pressing mold (32) arranged in the first operation space (30); and an accommodation tank (33) formed on a bottom of the first operation space (30) and configured to accommodate pulps;a second operation space (40) formed beside the first operation space (30), and the second operation space (40) including a first hot pressing mold (41) arranged on a top of the second operating space (40) and located adjacent to the first operation space (30); a second hot pressing mold (42) arranged on a bottom of the second operation space (40) and moving horizontally; a delivering mold (44) fixed beside, connected and moving with the second hot pressing mold (42), and having a receiving mold; and a picking arm (43) located proximate to the first hot pressing mold (41), having an extending end located on a top of a second operation space (40), and a distal end extending out of the second operation space (40); a slide mechanism (431) extending out of a distal end of the second operation space (40) from a top of the first hot pressing mold (41); and a picker (432) connected on a bottom of the slide mechanism (431) and moving with the slide mechanism (431).
- The rotatably automatic molding machine as claimed in claim 1, wherein
the picker (432) has a moving portion moving vertically and has a sucker extending downward. - The rotatably automatic molding machine as claimed in claim 1 further comprising a delivery mechanism (45) mounted outside the second operation space (40) and located below the picking arm (43).
- The rotatably automatic molding machine as claimed in claim 1, wherein
the suction mold (31) is driven to move and rotate vertically. - The rotatably automatic molding machine as claimed in claim 1, wherein
the cold pressing mold (32) is arranged on a top of the first operation space (30) and faces downward. - A method of operating a rotatably automatic molding machine, the rotatably automatic molding machine comprising:a first operation space (30) including a suction mold (31) fixed in the first operation space (30); a cold pressing mold (32) arranged in the first operation space (30); and an accommodation tank (33) formed on a bottom of the first operation space (30) and configured to accommodate pulps;a second operation space (40) formed beside the first operation space (30), and the second operation space (40) including a first hot pressing mold (41) arranged on a top of the second operating space (40) and located adjacent to the first operation space (30); a second hot pressing mold (42) arranged on a bottom of the second operation space (40) and moving horizontally; a delivering mold (44) fixed beside, connected and moving with the second hot pressing mold (42), and having a receiving mold; and a picking arm (43) located proximate to the first hot pressing mold (41), having an extending end located on a top of a second operation space (40), and a distal end extending out of the second operation space (40); a slide mechanism (431) extending out of a distal end of the second operation space (40) from a top of the first hot pressing mold (41); and a picker (432) connected on a bottom of the slide mechanism (431) and moving with the slide mechanism (431);whereinthe picker (432) has a moving portion moving vertically and has a sucker extending downward; and a delivery mechanism (45) mounted outside the second operation space (40) and located below the picking arm (43);the method of operating the rotatably automatic molding machine comprising steps of:1) starting the first pumping device so that the suction mold (31) descends into the accommodation tank (33) to suck the pulps, hence the suction mold (31) produces a pulp layer on a bottom thereof;2) lifting the suction mold (31) to move away from the accommodation tank (33) and rotating the bottom of the suction mold (31) to face upward so that the pulp layer faces upward;3) lifting the suction mold (31) continuously to contact with the cold pressing mold (32) so that the pulp layer is pressed by the cold pressing mold (32) to form a blank;4) blowing the blank so that the blank removes from the cold pressing mold (32), and the suction mold (31) draws the blank to move away from the cold pressing mold (32) downward, then the suction mold (31) is rotated so that the blank faces downward;5) moving the second hot pressing mold (42) to locate below the suction mold (31) and actuating the delivering mold (44) to move with the second hot pressing mold (42), then the suction mold (31) drawing the blank to contact with the second hot pressing mold (42) downward, and the blank being processed by the second hot pressing mold (42);6) moving the suction mold (31) back to the original position upward, drawing and moving the blank to locate below the first hot pressing mold (41) by using the second hot pressing mold (42), in the meantime, the delivering mold (44) is driven to move back to an original position;7) descending the first hot pressing mold (41) to contact with the second hot pressing mold (42) so as to press the blank to produce molded pulp;8) removing the molded pulp from the second hot pressing mold (42) and drawing the molded pulp to move upward by using the first hot pressing mold (41);9) moving the second hot pressing mold (42) to locate below the suction mold (31) and to drive the delivering mold (44) to move to locate below the first hot pressing mold (41), and the first hot pressing mold (41) drawing and moving the molded pulp to contact with the delivering mold (44) downward;10) removing the molded pulp from the first hot pressing mold (41), drawing the molded pulp by using the delivering mold (44), and lifting the first hot pressing mold (41);11) moving the molded pulp to locate below the picking arm (43) by ways of the delivering mold (44);12) driving the sucker to draw the molded pulp by using the picker (432) of the picking arm (43);13) moving the mold pulp to move upward by using the sucker and to remove from the delivering mold (44); and14) driving the picker (432) to draw and move the molded pulp to locate above the delivery mechanism (45) by using the slide mechanism (431) of the picking arm (43), stopping the picker (432) drawing the molded pulp so that the mold pulp drops on and is delivered by the delivery mechanism (45) or drops into the delivery mechanism (45) is delivered by the delivery mechanism (45).
- The method as claimed in claim 6, wherein when descending the first hot pressing mold (41) to contact with the second hot pressing mold (42) to produce molded pulp in the step 7), the suction mold (31) is descended into the accommodation tank (33) again to draw the pulps, such that the suction mold (31) produces another pulp layer of a second production cycle on the bottom thereof, then another molded pulp of the second production cycle is produced in the same steps.
- The method as claimed in claim 7, wherein the suction mold (31) draws the blank of the second production cycle to move away from the cold pressing mold (32) and rotating the blank of the second production cycle to face downward, when the first hot pressing mold (41) draws the molded pulp upward; and when moving the second hot pressing mold (42) to locate below the suction mold (31), the suction mold (31) draws the blank of the second production cycle to descend so that the second hot pressing mold (42) presses the blank, and the second hot pressing mold receives the blank of the second production cycle.
- The method as claimed in claim 8, wherein when the first hot pressing mold (41) moves upward and the delivering mold (44) drives the molded pulp to move to locate below the picker (432) of the picking arm (43), the suction mold moves upward and the second hot pressing mold draws the blank of the second production cycle to move reversely and to locate below the first hot pressing mold (41); when the picker of the picking arm (43) descend to draw the molded pulp, the first hot pressing mold (41) contacts with the second hot pressing mold (42) to hot press the blank of the second production cycle and to produce another molded pulp of the second production cycle; and the suction mold (31) descend again to move into the accommodation tank (33) so that the other pulp layer of a third production cycle attached on the suction mold (31), and the other pulp layer is processed by the same steps to produce the other molded pulp; when the picker (432) of the picking arm (43) draws the other molded pulp to move away from the delivering mold (44) upward, another molded pulp of the second production cycle removes from the second hot pressing mold (42), and the first hot pressing mold (41) draws another molded pulp of the second production cycle upward, and the suction mold (31) draws the other blank of the third production cycle to descend away from the cold pressing mold (32).
- The method as claimed in claim 9, wherein when stopping the picker (432) drawing the molded pulp so that the mold pulp drops on and is delivered by the delivery mechanism (45), the second hot pressing mold moves and locates below the suction mold (31), the delivering mold (44) moves and locates below the first hot pressing mold (41), and the first hot pressing mold descends to move another molded pulp of the second production cycle to the delivering mold (44), and the suction mold (32) draws, rotates, and descends the other blank of the third production cycle to contact with the second hot pressing mold (42) so that the other blank of the third production cycle is moved to the second hot pressing mold (42).
Applications Claiming Priority (1)
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PCT/CN2018/000434 WO2020132776A1 (en) | 2018-12-27 | 2018-12-27 | Overturning pulp-suction automatic forming machine for molded pulp products and manufacturing method |
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EP3904598A1 EP3904598A1 (en) | 2021-11-03 |
EP3904598A4 EP3904598A4 (en) | 2022-08-17 |
EP3904598B1 true EP3904598B1 (en) | 2024-01-31 |
EP3904598C0 EP3904598C0 (en) | 2024-01-31 |
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EP18945133.9A Active EP3904598B1 (en) | 2018-12-27 | 2018-12-27 | Overturning pulp-suction automatic forming machine for molded pulp products and manufacturing method |
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WO (1) | WO2020132776A1 (en) |
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CN112127213A (en) * | 2020-08-12 | 2020-12-25 | 广州华工环源绿色包装技术股份有限公司 | Multi-station pulp molding forming machine |
CN112176777A (en) * | 2020-09-11 | 2021-01-05 | 广东粤利盛威纸模技术有限公司 | Automatic edge cutting area video detection's of I shape thick liquid paper molding equipment |
CN113047085A (en) * | 2021-03-19 | 2021-06-29 | 伸锦电子(上海)有限公司 | Paper machine for producing drum paper and production process thereof |
DE102021114662A1 (en) * | 2021-06-08 | 2022-12-08 | Kiefel Gmbh | PROCESS FOR THE MANUFACTURE OF MOLDED PARTS FROM FIBER MATERIAL |
CN114277615B (en) * | 2021-12-31 | 2024-02-27 | 珠海格力智能装备有限公司 | Forming process |
KR102588458B1 (en) * | 2023-04-26 | 2023-10-13 | 주식회사 잎성 | Manufacturing apparatus of pulp molding |
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JPH06316900A (en) * | 1993-05-01 | 1994-11-15 | Noritake Co Ltd | Production of pulp molding and apparatus therefor |
JP2004060113A (en) * | 2002-07-30 | 2004-02-26 | Mitsui Eng & Shipbuild Co Ltd | Press and papermaking and forming apparatus |
MY137949A (en) * | 2003-08-01 | 2009-04-30 | Soon Seng Palm Products Sdn Bhd Now Known As Agro Bio Fibre Sdn Bhd | Device and manufacturing process for forming articles from plant fibre |
CN203128950U (en) * | 2013-01-28 | 2013-08-14 | 佛山浩博环保制品有限公司 | Molded pulp automatic molding machine |
CN204385562U (en) * | 2014-12-29 | 2015-06-10 | 佛山浩博环保制品有限公司 | A kind of paper mould integration upset automatic machine |
CN205576635U (en) * | 2016-03-10 | 2016-09-14 | 陈建锋 | Robot is moulded to paper that is just overturning |
CN107237217B (en) * | 2016-03-28 | 2019-11-26 | 诚宗环保科技(上海)有限公司 | Layered product automatic moulding machine and manufacturing method and finished product |
CN106049191B (en) * | 2016-07-25 | 2018-02-16 | 佛山浩博环保制品有限公司 | A kind of paper mould integration upset automatic machine |
-
2018
- 2018-12-27 EP EP18945133.9A patent/EP3904598B1/en active Active
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EP3904598A1 (en) | 2021-11-03 |
EP3904598A4 (en) | 2022-08-17 |
EP3904598C0 (en) | 2024-01-31 |
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