WO2020111069A1 - 接着剤組成物、積層体及び積層体の製造方法並びに半導体形成基板を薄化する方法 - Google Patents
接着剤組成物、積層体及び積層体の製造方法並びに半導体形成基板を薄化する方法 Download PDFInfo
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- WO2020111069A1 WO2020111069A1 PCT/JP2019/046201 JP2019046201W WO2020111069A1 WO 2020111069 A1 WO2020111069 A1 WO 2020111069A1 JP 2019046201 W JP2019046201 W JP 2019046201W WO 2020111069 A1 WO2020111069 A1 WO 2020111069A1
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Classifications
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- H—ELECTRICITY
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
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- C—CHEMISTRY; METALLURGY
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- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L83/00—Compositions of macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon with or without sulfur, nitrogen, oxygen or carbon only; Compositions of derivatives of such polymers
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- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J183/00—Adhesives based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Adhesives based on derivatives of such polymers
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J7/00—Adhesives in the form of films or foils
- C09J7/40—Adhesives in the form of films or foils characterised by release liners
- C09J7/401—Adhesives in the form of films or foils characterised by release liners characterised by the release coating composition
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- H01L21/02—Manufacture or treatment of semiconductor devices or of parts thereof
- H01L21/04—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer
- H01L21/18—Manufacture or treatment of semiconductor devices or of parts thereof the devices having potential barriers, e.g. a PN junction, depletion layer or carrier concentration layer the devices having semiconductor bodies comprising elements of Group IV of the Periodic Table or AIIIBV compounds with or without impurities, e.g. doping materials
- H01L21/30—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26
- H01L21/302—Treatment of semiconductor bodies using processes or apparatus not provided for in groups H01L21/20 - H01L21/26 to change their surface-physical characteristics or shape, e.g. etching, polishing, cutting
- H01L21/304—Mechanical treatment, e.g. grinding, polishing, cutting
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/12—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives
- B32B2037/1253—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by using adhesives curable adhesive
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B2038/0052—Other operations not otherwise provided for
- B32B2038/0076—Curing, vulcanising, cross-linking
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0036—Heat treatment
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G77/04—Polysiloxanes
- C08G77/12—Polysiloxanes containing silicon bound to hydrogen
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G77/20—Polysiloxanes containing silicon bound to unsaturated aliphatic groups
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- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
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- C08G77/70—Siloxanes defined by use of the MDTQ nomenclature
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09J—ADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
- C09J2203/00—Applications of adhesives in processes or use of adhesives in the form of films or foils
- C09J2203/326—Applications of adhesives in processes or use of adhesives in the form of films or foils for bonding electronic components such as wafers, chips or semiconductors
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- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/68327—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used during dicing or grinding
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
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- H01L2221/67—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere
- H01L2221/683—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L2221/68304—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
- H01L2221/6834—Apparatus for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support used to protect an active side of a device or wafer
Definitions
- the present invention relates to an adhesive composition, a laminate, a method for manufacturing the laminate, and a method for thinning a semiconductor formation substrate.
- semiconductor wafers that have been integrated in a two-dimensional plane direction are required to have a semiconductor integration technology in which planes are further integrated (laminated) in a three-dimensional direction for the purpose of further integration.
- This three-dimensional stack is a technology in which multiple layers are integrated while being connected by through silicon vias (TSV: through silicon via).
- TSV through silicon via
- a semiconductor wafer before thinning (also simply referred to as a wafer here) is adhered to a support for polishing by a polishing apparatus. Since the adhesion at that time must be easily peeled off after polishing, it is called temporary adhesion. If a large force is applied to the removal of the temporary adhesion, the thinned semiconductor wafer may be cut or deformed. To prevent this from happening, the temporarily bonded support must be easily removed. However, on the other hand, it is not preferable that the temporarily adhered support is dislocated or displaced due to polishing stress when the back surface of the semiconductor wafer is polished. Therefore, the performance required for temporary adhesion is that it can withstand the stress during polishing, but can be easily removed after polishing. For example, the performance is required to have high stress (strong adhesive force) in the planar direction during polishing and low stress (weak adhesive force) in the vertical direction during removal.
- an adhesive layer or the like for adhering a support and a semiconductor wafer related thereto a polymer layer obtained by polymerizing an alkenyl group-containing organopolysiloxane and a hydrosilyl group-containing organopolysiloxane with a platinum catalyst, and a thermosetting polysiloxane are used.
- Wafer processed products including combinations with other polymerized layers for example, Patent Documents 4 to 6) have been reported.
- long-chain ⁇ -acetylene alcohol and a curable silicone composition have been reported as inhibitors of hydrosilylation reaction (for example, Patent Document 7).
- the present invention provides an adhesive composition that provides an adhesive layer that is excellent in heat resistance during bonding of a support (during curing), processing of the back surface of a wafer, and in the component mounting process, and that can be easily peeled off when the support is peeled off.
- the present inventors have formed an adhesive layer that peelably adheres between a first base body made of a semiconductor formation substrate and a second base body made of a support substrate.
- an adhesive composition containing a component which is cured by a hydrosilylation reaction containing a predetermined polysiloxane and a platinum group metal-based catalyst, and a peeling component containing a component containing an epoxy-modified polyorganosiloxane the predetermined polysiloxane is By setting the amount of the functional group (Si-H) of the SiH group-containing polyorganosiloxane to be 5.0 mol/kg or more, it is possible to obtain an adhesive layer that is particularly excellent in heat resistance and that can be easily peeled when the supporting substrate is peeled off. Then, the present invention has been completed.
- the present invention is 1.
- the polysiloxane (A1) is a siloxane unit represented by SiO 2 (Q′ unit), R 1 ′R 2 ′R 3 ′, a siloxane unit represented by SiO 1/2 (M′ unit), R 4 ′.
- a group independently represents an alkyl group or an alkenyl group, wherein at least one of R 1 ' ⁇ R 6' is the alkenyl group.
- siloxane units represented by SiO 2 ( Q" unit), a siloxane unit represented by R 1 "R 2 "R 3 "SiO 1/2 (M” unit), a siloxane unit represented by R 4 "R 5 "SiO 2/2 (D” unit) ) And R 6 ′′SiO 3/2 represented by a siloxane unit (T′′ unit), and one or more units selected from the group consisting of the above M′′ unit, D′′ unit and T′′ unit.
- a laminated body comprising a first base body made of a semiconductor formation substrate, a second base body made of a support substrate, and an adhesive layer that releasably adheres between the first base body and the second base body, A laminate, wherein the adhesive layer is a cured film formed using the adhesive composition of 1 or 2; 4.
- a step of forming an adhesive coating layer by applying 1 or 2 of the adhesive composition to a first base body made of a semiconductor forming substrate or a second base body made of a supporting substrate; The first base and the second base are combined via the adhesive coating layer, and at least one of the heat treatment and the pressure reduction treatment is performed, and the load in the thickness direction of the first base and the second base is applied.
- a method for thinning a semiconductor formation substrate comprising: A step of forming an adhesive coating layer by applying 1 or 2 of the adhesive composition to a first base body made of a semiconductor forming substrate or a second base body made of a supporting substrate; The first base and the second base are combined via the adhesive coating layer, and at least one of the heat treatment and the pressure reduction treatment is performed, and the load in the thickness direction of the first base and the second base is applied.
- the adhesive layer obtained from the adhesive composition of the present invention exhibits suitable adhesive ability between the support and the object to be processed when the object to be processed such as a wafer is processed, and After that, since it can be easily peeled, by using the adhesive composition of the present invention, it is possible to produce a peelable adhesive layer without applying an excessive load for peeling to the object to be processed such as a support or a wafer. .. Further, since the adhesive layer obtained from the adhesive composition of the present invention has excellent heat resistance, it can sufficiently withstand the high temperature applied in semiconductor process steps such as wafer thinning and TSV process. The adhesive composition of the present invention having such characteristics can sufficiently cope with the recent progress in the semiconductor field.
- the adhesive composition of the present invention is, for example, an adhesive used for processing the back surface of a wafer by releasably adhering the support and the circuit surface of the wafer, and a component that is cured by a hydrosilylation reaction.
- (A) and a stripping component (B) containing an epoxy-modified polyorganosiloxane wherein the component (A) is a siloxane unit (Q unit) represented by SiO 2 , R 1 R 2 R 3 SiO 1 / A group consisting of a siloxane unit represented by 2 (M unit), a siloxane unit represented by R 4 R 5 SiO 2/2 (D unit) and a siloxane unit represented by R 6 SiO 3/2 (T unit)
- polysiloxane (A1) include more one or more units selected, and a platinum group metal catalyst (A2), the polysiloxane (A1) is, siloxane units (Q represented by SiO 2 'units), R 1' R 2
- the adhesive layer obtained by using the adhesive composition of the present invention suitably adheres the circuit surface of the wafer and the support so as to be peelable, for example, the back surface on the side opposite to the circuit surface of the wafer
- the thickness of the wafer can be reduced by processing the wafer by polishing or the like, and after the processing is completed, the wafer thinned by peeling the adhesive layer can be easily removed from the support. It can be removed.
- peelable means that the adhesive strength is lower than that of other peeled portions, that is, the peelability is excellent and the peeling is easy.
- R 1 to R 6 are groups or atoms bonded to a silicon atom, and each independently represent an alkyl group, an alkenyl group or a hydrogen atom.
- R 1 ′ to R 6 ′ are groups bonded to a silicon atom and each independently represent an alkyl group or an alkenyl group, but at least one of R 1 ′ to R 6 ′ is an alkenyl group.
- R 1 ′′ to R 6 ′′ are groups or atoms bonded to a silicon atom, each independently representing an alkyl group or a hydrogen atom, and at least one of R 1 ′′ to R 6 ′′ is a hydrogen atom. is there.
- the alkyl group may be linear, branched or cyclic, and the number of carbon atoms is not particularly limited, but is preferably 40 or less, more preferably 30 or less, still more preferably 20 or less. , And more preferably 10 or less.
- linear or branched alkyl group examples include methyl group, ethyl group, n-propyl group, i-propyl group, n-butyl group, i-butyl group, s-butyl group, t-butyl group.
- N-pentyl group 1-methyl-n-butyl group, 2-methyl-n-butyl group, 3-methyl-n-butyl group, 1,1-dimethyl-n-propyl group, 1,2-dimethyl- n-propyl group, 2,2-dimethyl-n-propyl group, 1-ethyl-n-propyl group, n-hexyl, 1-methyl-n-pentyl group, 2-methyl-n-pentyl group, 3-methyl -N-pentyl group, 4-methyl-n-pentyl group, 1,1-dimethyl-n-butyl group, 1,2-dimethyl-n-butyl group, 1,3-dimethyl-n-butyl group, 2, 2-dimethyl-n-butyl group, 2,3-dimethyl-n-butyl group, 3,3-dimethyl-n-butyl group, 1-ethyl-n-butyl group, 2-ethyl-n-butyl group, 1-e
- cyclic alkyl group examples include cyclopropyl group, cyclobutyl group, 1-methyl-cyclopropyl group, 2-methyl-cyclopropyl group, cyclopentyl group, 1-methyl-cyclobutyl group, 2-methyl-cyclobutyl group, 3 -Methyl-cyclobutyl group, 1,2-dimethyl-cyclopropyl group, 2,3-dimethyl-cyclopropyl group, 1-ethyl-cyclopropyl group, 2-ethyl-cyclopropyl group, cyclohexyl group, 1-methyl-cyclopentyl group Group, 2-methyl-cyclopentyl group, 3-methyl-cyclopentyl group, 1-ethyl-cyclobutyl group, 2-ethyl-cyclobutyl group, 3-ethyl-cyclobutyl group, 1,2-dimethyl-cyclobutyl group, 1,3- Dimethyl-cyclobutyl group, 2,2-dimethyl-methyl-
- the alkenyl group may be linear, branched or cyclic, and the number of carbon atoms is not particularly limited, but is preferably 40 or less, more preferably 30 or less, still more preferably 20 or less. , And more preferably 10 or less.
- the polysiloxane (A1) contains the polyorganosiloxane (a1) and the polyorganosiloxane (a2), but the alkenyl group contained in the polyorganosiloxane (a1) and the polyorganosiloxane (a2).
- the hydrogen atoms (Si-H groups) thus formed form a crosslinked structure by a hydrosilylation reaction with the platinum group metal-based catalyst (A2) and are cured. Therefore, the mechanism of its curing is different from the reaction via a silanol group, for example, and therefore, the siloxane used in the present invention is functionalized by forming a silanol group by hydrolysis such as a silanol group or an alkyloxy group. It need not contain groups.
- the polyorganosiloxane (a1) contains one or more units selected from the group consisting of Q'units, M'units, D'units and T'units, as well as the M'units, D'units and It contains at least one selected from the group consisting of T′ units.
- the polyorganosiloxane (a1) two or more kinds of polyorganosiloxane satisfying such conditions may be used in combination. Preferred combinations of two or more selected from the group consisting of Q'units, M'units, D'units and T'units are (Q' units and M'units), (D' units and M'units), (T′ unit and M′ unit), (Q′ unit, T′ unit and M′ unit), but not limited thereto.
- the polyorganosiloxane (a2) contains one or more units selected from the group consisting of Q′′ units, M′′ units, D′′ units and T′′ units, and the M′′ units, D′′ units and It contains at least one selected from the group consisting of T′′ units.
- the polyorganosiloxane (a2) two or more polyorganosiloxanes satisfying such conditions may be used in combination. Preferred combinations of two or more selected from the group consisting of Q′′ unit, M′′ unit, D′′ unit and T′′ unit include (M′′ unit and D′′ unit), (Q′′ unit and M′′ unit), (Q′′ unit, T′′ unit, M′′ unit), but not limited thereto.
- the polyorganosiloxane (a2) is composed of a siloxane unit in which an alkyl group and/or a hydrogen atom is bonded to the silicon atom, but all the substituents and the substituents represented by R 1 ′′ to R 6 ′′.
- the proportion of hydrogen atoms in the atoms is preferably 0.1 mol% to 50.0 mol%, more preferably 10.0 mol% to 40.0 mol%, and the remaining R 1 ′′ to R 6 ′′ are It can be an alkyl group.
- the amount of the functional group (Si—H) of the polyorganosiloxane (a2) used in the present invention is 5.0 mol/kg or more, preferably 5.5 mol/kg or more, more preferably 6.0 mol/kg or more. , And more preferably 6.5 mol/kg or more, and further preferably 7.0 mol/kg or more.
- the amount of the functional group (Si—H) can be calculated, for example, by 1 H-NMR measurement based on the proton of the functional group.
- the polysiloxane (A1) contains the polyorganosiloxane (a1) and the polyorganosiloxane (a2), but in a preferred embodiment of the present invention, the alkenyl group and the polyorganosiloxane contained in the polyorganosiloxane (a1).
- the molar ratio with the hydrogen atoms constituting the Si—H bond contained in (a2) is in the range of 1.0:0.5 to 1.0:0.66.
- the weight average molecular weight of each of the polyorganosiloxane (a1) and the polyorganosiloxane (a2) is usually 500 to 1,000,000, but preferably 5,000 to 50,000.
- the weight average molecular weight in the present invention is, for example, GPC device (EcoSEC, HLC-8320GPC manufactured by Tosoh Corp.) and GPC column (Shodex (registered trademark), KF-803L, KF-802 manufactured by Showa Denko KK, and KF-801), the column temperature was 40° C., tetrahydrofuran was used as an eluent (elution solvent), the flow rate (flow rate) was 1.0 mL/min, and polystyrene (manufactured by Sigma-Aldrich) was used as a standard sample. , Can be measured.
- GPC device EcoSEC, HLC-8320GPC manufactured by Tosoh Corp.
- GPC column Shodex (registered trademark), KF-803L, KF-802 manufactured by Showa Denko KK, and KF-801
- the column temperature was 40° C.
- tetrahydrofuran was used as an elu
- the component (A) contains a platinum group metal-based catalyst (A2).
- a platinum-based metal catalyst is a catalyst for promoting the hydrosilylation reaction between the alkenyl group of the polyorganosiloxane (a1) and the Si—H group of the polyorganosiloxane (a2).
- Specific examples of the platinum-based metal catalyst include platinum black, secondary platinum chloride, chloroplatinic acid, a reaction product of chloroplatinic acid and a monohydric alcohol, a complex of chloroplatinic acid and an olefin, platinum bisacetoacetate, and the like. Platinum-based catalysts, but are not limited thereto.
- Examples of the complex of platinum and olefins include, but are not limited to, a complex of divinyltetramethyldisiloxane and platinum.
- the amount of the platinum group metal-based catalyst (A2) is usually in the range of 1.0 to 50.0 ppm with respect to the total amount of the polyorganosiloxane (a1) and the polyorganosiloxane (a2).
- the component (A) may contain a polymerization inhibitor (A3) for the purpose of suppressing the progress of the hydrosilylation reaction.
- a polymerization inhibitor in the adhesive composition of the present invention, it becomes possible to suitably control the curing by heating at the time of bonding, and it is possible to reproducibly obtain a composition that gives an adhesive layer excellent in adhesiveness and releasability. it can.
- the polymerization inhibitor is not particularly limited as long as it can suppress the progress of the hydrosilylation reaction, and specific examples thereof include 1-ethynyl-1-cyclohexanol and 1,1-diphenyl-2-propion-1-. Examples thereof include alkynylalkyl alcohols such as oats, but are not limited thereto.
- the amount of the polymerization inhibitor is usually 1000.0 ppm or more with respect to the polyorganosiloxane (a1) and the polyorganosiloxane (a2) from the viewpoint of obtaining the effect, and from the viewpoint of preventing excessive suppression of the hydrosilylation reaction. To 10000.0 ppm or less.
- the release component (B) used in the present invention contains a component containing an epoxy-modified polyorganosiloxane.
- the epoxy-modified polyorganosiloxane include those containing a siloxane unit (D 10 unit) represented by R 11 R 12 SiO 2/2 .
- R 11 is a group bonded to a silicon atom and represents an alkyl group
- R 12 is a group bonded to a silicon atom, and represents an epoxy group or an organic group containing an epoxy group
- specific examples of the alkyl group include The above-mentioned examples can be mentioned.
- the epoxy group in the organic group containing an epoxy group may be an independent epoxy group without being condensed with other rings, and may be condensed with other rings such as a 1,2-epoxycyclohexyl group. It may be an epoxy group formed.
- Specific examples of the organic group containing an epoxy group include, but are not limited to, 3-glycidoxypropyl and 2-(3,4-epoxycyclohexyl)ethyl.
- a preferable example of the epoxy-modified polyorganosiloxane may include, but is not limited to, an epoxy-modified polydimethylsiloxane.
- the epoxy-modified polyorganosiloxane contains the siloxane unit (D 10 unit) described above, but may contain the Q unit, M unit and/or T unit in addition to the D 10 unit.
- specific examples of the epoxy-modified polyorganosiloxanes, and polyorganosiloxane, D 10 unit and M units containing polyorganosiloxane, D 10 and Q units comprising only D 10 units Containing polyorganosiloxane, polyorganosiloxane containing D 10 units and T units, polyorganosiloxane containing D 10 units, Q units and M units, polyorganosiloxane containing D 10 units, M units and T units , A polyorganosiloxane containing D 10 units, Q units, M units and T units, and the like.
- epoxy-modified polyorganosiloxane examples include a trade name ECMS-227 represented by the formula (B-1) (manufactured by Gerest Co., weight average molecular weight 27,000) and a formula (B-2).
- Name ECMS-327 (manufactured by Gelest, weight average molecular weight 28,800), trade name KF-101 (manufactured by Shin-Etsu Chemical Co., Ltd., weight average molecular weight 31,800) represented by formula (B-3), formula Trade name KF-1001 represented by (B-4) (manufactured by Shin-Etsu Chemical Co., Ltd., weight average molecular weight 55,600), trade name KF-1005 represented by formula (B-5) (Shin-Etsu Chemical Co., Ltd.) Manufactured by Shin-Etsu Chemical Co., Ltd., weight-average molecular weight 11,500, product name X-22-343 represented by formula (B-6), weight-average molecular weight 2,400, formula
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- R is an alkylene group having 1 to 10 carbon atoms.
- the adhesive composition of the present invention exhibits releasability such as a component containing an epoxy-modified polyorganosiloxane, a component containing a methyl group-containing polyorganosiloxane, and a phenyl group-containing polyorganosiloxane, as long as the effect of the present invention is not impaired. It may contain a component containing a polyorganosiloxane.
- the adhesive composition of the present invention may contain the component (A) and the component (B) in an arbitrary ratio, but in consideration of the balance between the adhesiveness and the releasability, the component (A) and the component (B) are combined.
- the ratio is% by mass, preferably 99.995:0.005 to 30:70, and more preferably 99.9:0.1 to 75:25.
- the adhesive composition of the present invention may contain a solvent for the purpose of adjusting viscosity, and specific examples thereof include, but are not limited to, aliphatic hydrocarbons, aromatic hydrocarbons and ketones. .. More specifically, hexane, heptane, octane, nonane, decane, undecane, dodecane, isododecane, menthane, limonene, toluene, xylene, methicylene, cumene, MIBK (methyl isobutyl ketone), butyl acetate, diisobutyl ketone, 2- Examples include, but are not limited to, octanone, 2-nonanone, 5-nonanone, and the like.
- Such solvents may be used alone or in combination of two or more.
- its content is appropriately set in consideration of the viscosity of the desired composition, the coating method to be used, the thickness of the thin film to be produced, etc. It is in the range of about 10 to 90% by mass with respect to the whole product.
- the viscosity of the adhesive composition of the present invention at 25° C. is usually 1,000 to 20,000 mPa ⁇ s, preferably 1,000 to 5,000 mPa ⁇ s.
- the viscosity of the adhesive composition of the present invention can be adjusted by changing the types of organic solvents to be used, their ratio, the concentration of film constituents, etc., in consideration of various factors such as the coating method used and the desired film thickness. Is.
- the adhesive composition of the present invention can be produced by mixing a film constituent component and a solvent.
- the adhesive composition for light irradiation peeling of the present invention can be produced by mixing the film constituent components.
- the mixing order is not particularly limited, but as an example of a method that can easily and reproducibly produce the adhesive composition of the present invention, for example, a method of dissolving all of the film constituents in a solvent or A method of dissolving a part of the membrane constituents in a solvent, dissolving the rest of the membrane constituents in the solvent, and mixing the resulting solutions can be mentioned. In this case, if necessary, a part of the solvent or a film constituent having excellent solubility can be added at the end. Further, when the composition is prepared, heating may be appropriately performed within a range in which the components are not decomposed or deteriorated.
- the adhesive composition is filtered using a sub-micrometer order filter or the like in the middle stage of producing the composition or after mixing all the components. May be.
- the laminated body of the present invention includes a first base body made of a semiconductor formation substrate, a second base body made of a support substrate, and an adhesive layer that releasably adheres between the first base body and the second base body. Since the adhesive layer is a laminated body which is a cured film formed using the adhesive composition, the laminated body of the present invention is a laminated body having an adhesive layer that peelably adheres between two substrates. Is not particularly limited as long as Therefore, for example, an optional functional layer may be provided between the base and the adhesive layer for the purpose of further reducing the load on the base during peeling. At this time, the functional layer is appropriately selected within a range that does not impair the effects of the present invention.
- the crosslinking density of the adhesive layer provided in the laminate of the present invention is usually 0.50 mol/kg or more, preferably 0.60 mol/kg or more, more preferably 0.70 mol/kg or more, and even more preferably 0. It is at least 80 mol/kg, more preferably at least 0.90 mol/kg.
- [B] the addition amount (kg) of the polyorganosiloxane (a2)
- [C] the total weight (kg) of the adhesive composition excluding the solvent component).
- the laminated body of the present invention uses a first substrate composed of a semiconductor-forming substrate, a second substrate composed of a supporting substrate, and the adhesive composition between the two substrates.
- An adhesive layer made of a cured film formed as described above is provided in contact with the two substrates.
- the method for producing a laminate of the present invention comprises a step of applying the adhesive composition on the surface of a first substrate or a second substrate to form an adhesive coating layer, A load is applied to the first base and the second base in the thickness direction while aligning the first base and the second base via the adhesive coating layer and performing at least one of heat treatment and pressure reduction treatment.
- the adhesive coating layer is finally and suitably cured to form an adhesive layer.
- the first substrate is a wafer and the second substrate is a support.
- the target to which the adhesive composition is applied may be either or both of the first substrate and the second substrate, but the first substrate is preferable.
- the wafer include, but are not limited to, a silicon wafer and a glass wafer having a diameter of 300 mm and a thickness of about 770 ⁇ m.
- the support (carrier) is not particularly limited, and may be, for example, a silicon wafer having a diameter of 300 mm and a thickness of 700 ⁇ m, but is not limited thereto.
- the laser transmittance is usually 80% or more, preferably 90% or more.
- a silicon wafer having a diameter of 300 mm and a thickness of about 700 ⁇ m can be used, but the present invention is not limited to this.
- the thickness of the adhesive coating layer is usually 5 to 500 ⁇ m, but from the viewpoint of maintaining the film strength, it is preferably 10 ⁇ m or more, more preferably 20 ⁇ m or more, still more preferably 30 ⁇ m or more, which is caused by a thick film. From the viewpoint of avoiding non-uniformity, it is preferably 200 ⁇ m or less, more preferably 150 ⁇ m or less, still more preferably 120 ⁇ m or less, still more preferably 70 ⁇ m or less.
- the coating method is not particularly limited, but is usually spin coating.
- a method of separately forming a coating film by a spin coating method and attaching a sheet-shaped coating film may be adopted, which is also referred to as coating or coating film.
- the temperature of the heat treatment is usually 80°C or higher, and preferably 150°C or lower from the viewpoint of preventing excessive curing.
- the heat treatment time is usually 30 seconds or more, preferably 1 minute or more, from the viewpoint of reliably expressing the temporary adhesion ability, but usually 10 minutes or less from the viewpoint of suppressing deterioration of the adhesive layer and other members, It is preferably 5 minutes or less.
- the reduced pressure treatment may be performed by placing the two substrates and the adhesive coating layer between them under an atmospheric pressure of 10 to 10,000 Pa.
- the time for the pressure reduction treatment is usually 1 to 30 minutes.
- the two substrates and the layers between them are bonded, preferably by heat treatment, more preferably by a combination of heat treatment and reduced pressure treatment.
- the load in the thickness direction of the first base body and the second base body does not adversely affect the first base body and the second base body and the layers between them, and is a load capable of firmly adhering them. It is not particularly limited as long as it is present, but it is usually in the range of 10 to 1,000 N.
- the post-heating temperature is preferably 120° C. or higher from the viewpoint of obtaining a sufficient curing rate, and is preferably 260° C. or lower from the viewpoint of preventing alteration of the substrate or adhesive.
- the heating time is usually 1 minute or more from the viewpoint of realizing suitable bonding of the wafers by curing, and preferably 5 minutes or more from the viewpoint of stabilizing the physical properties of the adhesive and the like. From the viewpoint of avoiding adverse effects on the composition, it is usually 180 minutes or less, preferably 120 minutes or less.
- the heating can be performed using a hot plate, an oven or the like. It should be noted that one purpose of the post-heat treatment is to more suitably cure the adhesive composition containing the component (A) that is cured by a hydrosilylation reaction, for example.
- An example of processing performed on the laminated body of the present invention is processing of the back surface of the first substrate made of a semiconductor-formed substrate, which is opposite to the circuit surface, and typically, a wafer formed by polishing the back surface of the wafer.
- the thinning of Using such a thinned wafer a through silicon via (TSV) or the like is formed, and then the thinned wafer is peeled from the support to form a laminated body of wafers for three-dimensional mounting. Further, before and after that, formation of the wafer back surface electrode and the like is also performed.
- TSV through silicon via
- Heat of 250 to 350° C. is applied to the wafer thinning and TSV process while being adhered to the support, but the adhesive layer included in the laminate of the present invention has heat resistance to the heat. ..
- a wafer having a diameter of 300 mm and a thickness of about 770 ⁇ m can be thinned to a thickness of about 80 ⁇ m to 4 ⁇ m by polishing the back surface opposite to the circuit surface.
- the method for peeling a laminate of the present invention includes, but is not limited to, solvent peeling, laser peeling, mechanical peeling with a machine having a sharp portion, peeling peeling between a support and a wafer, and the like. Usually, peeling is carried out after the laminate of the present invention is manufactured and subjected to predetermined processing and the like.
- a peeling point is provided between the support substrate and the adhesive layer of the laminate of the present invention, and a predetermined force is applied to the peeling point, whereby the second substrate, the first substrate, and the adhesive layer are separated. Can be easily separated.
- the second substrate by irradiating the layered product of the present invention with a laser from, for example, the second substrate side that transmits the laser.
- the first substrate and the second substrate that transmits the laser are temporarily adhered to each other by the adhesive layer that absorbs the laser so that they can be preferably peeled off.
- the adhesive layer is irradiated with a laser
- the laser absorbs the laser to decompose the surface of the adhesive layer, and a small amount of gas that does not damage the substrate is generated between the adhesive layer and the second substrate to cause the adhesion.
- the force is reduced, and the second substrate can be easily separated from the first substrate and the adhesive layer via the interface between the second substrate and the adhesive layer.
- the laser irradiation does not necessarily have to be performed on the entire region of the adhesive layer. Even if the laser-irradiated region and the laser-unirradiated region are mixed, if the adhesive strength of the entire adhesive layer is sufficiently reduced, a slight external force may be applied to pull up the second substrate, for example.
- the second substrate can be removed from the laminate at the interface between the adhesive layer and the second substrate.
- the ratio and positional relationship between the laser-irradiated region and the non-irradiated region differ depending on the type of adhesive used, its specific composition, the thickness of the adhesive layer, the intensity of the laser to be irradiated, etc. The conditions can be set appropriately without requiring an excessive test.
- a region not irradiated with laser may be provided next to a region irradiated with laser with the same width as the drawing line width of the laser.
- the present invention is a method of processing a laminate, which is joined (bonded) by the above method, the back surface of the wafer is polished, and then peeled by the method.
- the apparatus used is as follows.
- NMR NMR ECA500 manufactured by JEOL
- Stirrer Awtori Kentaro manufactured by Shinky Co., Ltd.
- Laminating apparatus XBS300 manufactured by SUSS Microtech (5)
- Peeling device Manual debonder manufactured by SUSS Microtec (6)
- Vacuum heating device VJ-300-S manufactured by Ayumi Industry Co., Ltd.
- SiH group-containing linear polydimethylsiloxane having a viscosity of 70 mPa ⁇ s manufactured by Wacker Chemie
- SiH group-containing linear polydimethylsiloxane having a viscosity of 30 mm/s manufactured by Wacker Chemie
- the amount of the functional group (Si-H) was calculated for each.
- the amount of the functional group (Si-H) of the linear polydimethylsiloxane containing SiH group having a viscosity of 100 mPa ⁇ s is 4.3 mol/kg, and the SiH group having a viscosity of 70 mPa ⁇ s.
- the amount of functional group (Si-H) of the contained linear polydimethylsiloxane is 7.4 mol/kg, and the linear polydimethylsiloxane containing SiH group having a viscosity of 30 mm/s (manufactured by Wacker Chemie).
- the amount of the functional group (Si-H) was 13.1 mol/kg.
- Example 1 50.0 g of a base polymer (manufactured by Wacker Chemie), which is a vinyl group-containing MQ resin as the polysiloxane (a1), the viscosity of the polysiloxane (a2) is 70 mPa ⁇ s, and the amount of the functional group (Si—H) is 4.29 g of SiH group-containing linear polydimethylsiloxane (manufactured by Wacker Chemi Ltd.) of 7.4 mol/kg, viscosity of polysiloxane (a2) is 30 mm/s, and amount of functional group (Si—H) is 13 SiH group-containing linear polydimethylsiloxane (Wacker Chem.
- Example 3 Preparation of laminate, peeling test and heat resistance test
- the composition obtained in Example 1 was applied to a 300 mm silicon wafer (thickness 770 ⁇ m) as a semiconductor formation substrate by spin coating, and a thin film (adhesive coating layer) having a thickness of about 10 ⁇ m was formed on the circuit surface of the silicon wafer. Obtained.
- a silicon wafer serving as a semiconductor forming substrate having a thin film and a 300 mm silicon wafer (thickness 770 ⁇ m) serving as a supporting substrate are bonded to each other with a bonding device so as to sandwich the thin film, and then used as a semiconductor forming substrate on a hot plate.
- the silicon wafer was heated downward at 200° C.
- the laminate manufactured by the same method as the above-mentioned method is heated by a vacuum heating device (conditions: reduced pressure degree 2.1 torr, heating temperature 350° C., heating time 30 minutes), The presence of defects such as voids on the wafer of the heated laminate was confirmed by an ultrasonic microscope. As a result, no such defects were found and good heat resistance was confirmed.
- Example 4 Thinning process Using a laminate manufactured by the same method as in Example 3, a back surface grinding machine was used to thin a silicon wafer as a semiconductor formation substrate. As a result, the silicon wafer can be thinned well, and no chipping was found on the edge of the thinned wafer even when observed by an optical microscope.
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Abstract
Description
この仮接着の取り外しに大きな力を加えると薄化された半導体ウエハーは、切断されたり、変形したりすることがある。そのようなことが起きないように、仮接着された支持体は、容易に取り外されなければならない。しかし、その一方で、半導体ウエハーの裏面研磨時に研磨応力によって仮接着された支持体が外れたりずれたりすることは好ましくない。従って、仮接着に求められる性能は研磨時の応力に耐えるが、研磨後に容易に取り外されることである。
例えば研磨時の平面方向に対して高い応力(強い接着力)を持ち、取り外し時の縦方向に対して低い応力(弱い接着力)を有する性能が求められる。
1.半導体形成基板からなる第1基体と支持基板からなる第2基体との間で剥離可能に接着する接着層を形成するための接着剤組成物であって、
ヒドロシリル化反応により硬化する成分(A)と、
エポキシ変性ポリオルガノシロキサンを含む成分を含む剥離成分(B)とを含み、
前記成分(A)が、SiO2で表されるシロキサン単位(Q単位)、R1R2R3SiO1/2で表されるシロキサン単位(M単位)、R4R5SiO2/2で表されるシロキサン単位(D単位)及びR6SiO3/2で表されるシロキサン単位(T単位)からなる群より選ばれる1種又は2種以上の単位を含むポリシロキサン(A1)(前記R1~R6は、ケイ素原子に結合する基又は原子であり、それぞれ独立して、アルキル基、アルケニル基又は水素原子を表す。)と、白金族金属系触媒(A2)とを含み、
前記ポリシロキサン(A1)が、SiO2で表されるシロキサン単位(Q’単位)、R1’R2’R3’SiO1/2で表されるシロキサン単位(M’単位)、R4’R5’SiO2/2で表されるシロキサン単位(D’単位)及びR6’SiO3/2で表されるシロキサン単位(T’単位)からなる群より選ばれる1種又は2種以上の単位を含むとともに、前記M’単位、D’単位及びT’単位からなる群より選ばれる少なくとも1種を含むポリオルガノシロキサン(a1)(前記R1’~R6’は、ケイ素原子に結合する基であり、それぞれ独立して、アルキル基又はアルケニル基を表すが、前記R1’~R6’の少なくとも1つは、前記アルケニル基である。)と、SiO2で表されるシロキサン単位(Q”単位)、R1”R2”R3”SiO1/2で表されるシロキサン単位(M”単位)、R4”R5”SiO2/2で表されるシロキサン単位(D”単位)及びR6”SiO3/2で表されるシロキサン単位(T”単位)からなる群より選ばれる1種または2種以上の単位を含むとともに、前記M”単位、D”単位及びT”単位からなる群より選ばれる少なくとも1種を含み、且つ、官能基(Si-H)の量が、5.0mol/kg以上であるポリオルガノシロキサン(a2)(前記R1”~R6”は、ケイ素原子に結合する基又は原子であり、それぞれ独立して、アルキル基又は水素原子を表すが、前記R1”~R6”の少なくとも1つは、水素原子である。)とを含む接着剤組成物、
2.前記エポキシ変性ポリオルガノシロキサンが、エポキシ価が0.1~5であるエポキシ変性ポリオルガノシロキサンである1の接着剤組成物、
3.半導体形成基板からなる第1基体と、支持基板からなる第2基体と、前記第1基体と前記第2基体との間で剥離可能に接着する接着層とを備える積層体であって、
前記接着層が、1又は2の接着剤組成物を用いて形成された硬化膜であることを特徴とする積層体、
4.半導体形成基板からなる第1基体又は支持基板からなる第2基体に1又は2の接着剤組成物を塗布して接着剤塗布層を形成する工程と、
前記第1基体と前記第2基体とを前記接着剤塗布層を介して合わせ、加熱処理及び減圧処理の少なくとも一方を実施しながら、前記第1基体及び前記第2基体の厚さ方向の荷重をかけることによって、前記第1基体と前記接着剤塗布層と前記第2基体とを密着させ、その後、後加熱処理を行う工程と、
を含む、積層体の製造方法、
5.半導体形成基板を薄化する方法であって、
半導体形成基板からなる第1基体又は支持基板からなる第2基体に1又は2の接着剤組成物を塗布して接着剤塗布層を形成する工程と、
前記第1基体と前記第2基体とを前記接着剤塗布層を介して合わせ、加熱処理及び減圧処理の少なくとも一方を実施しながら、前記第1基体及び前記第2基体の厚さ方向の荷重をかけることによって、前記第1基体と前記接着剤塗布層と前記第2基体とを密着させ、その後、後加熱処理を行って、積層体を製造する工程と、
前記積層体の前記第1基体に薄化処理を施す工程と、
を含む、半導体形成基板を薄化する方法
を提供する。
R1’~R6’は、ケイ素原子に結合する基であり、それぞれ独立して、アルキル基又はアルケニル基を表すが、R1’~R6’の少なくとも1つは、アルケニル基である。
R1”~R6”は、ケイ素原子に結合する基又は原子であり、それぞれ独立して、アルキル基又は水素原子を表すが、R1”~R6”の少なくとも1つは、水素原子である。
中でも、メチル基が好ましい。
Q’単位、M’単位、D’単位及びT’単位からなる群より選ばれる2種以上の好ましい組み合わせとしては、(Q’単位とM’単位)、(D’単位とM’単位)、(T’単位とM’単位)、(Q’単位とT’単位とM’単位)、が挙げられるが、これらに限定されない。
また、ポリオルガノシロキサン(a1)に包含されるポリオルガノシロキサンを2種以上含まれる場合、(Q’単位とM’単位)と(D’単位とM’単位)との組み合わせ、(T’単位とM’単位)と(D’単位とM’単位)との組み合わせ、(Q’単位とT’単位とM’単位)と(T’単位とM’単位)との組み合わせが好ましいが、これらに限定されない。
Q”単位、M”単位、D”単位及びT”単位からなる群より選ばれる2種以上の好ましい組み合わせとしては、(M”単位とD”単位)、(Q”単位とM”単位)、(Q”単位とT”単位とM”単位)が挙げられるが、これらに限定されない。
なお、官能基(Si-H)の量は、例えば、当該官能基のプロトンに基づく1H-NMR測定によって算出することができる。
白金系の金属触媒の具体例としては、白金黒、塩化第2白金、塩化白金酸、塩化白金酸と1価アルコールとの反応物、塩化白金酸とオレフィン類との錯体、白金ビスアセトアセテート等の白金系触媒が挙げられるが、これらに限定されない。
白金とオレフィン類との錯体としては、例えばジビニルテトラメチルジシロキサンと白金との錯体が挙げられるが、これに限定されない。
白金族金属系触媒(A2)の量は、通常、ポリオルガノシロキサン(a1)及びポリオルガノシロキサン(a2)の合計量に対して、1.0~50.0ppmの範囲である。
重合抑制剤は、ヒドロシリル化反応の進行を抑制できる限り特に限定されるものではないが、その具体例としては、1-エチニル-1-シクロヘキサノール、1,1-ジフェニル-2-プロピオン-1-オール等のアルキニルアルキルアルコール等が挙げられるが、これらに限定されない。
重合抑制剤の量は、ポリオルガノシロキサン(a1)及びポリオルガノシロキサン(a2)に対して、通常、その効果を得る観点から1000.0ppm以上であり、ヒドロシリル化反応の過度な抑制を防止する観点から10000.0ppm以下である。
エポキシ変性ポリオルガノシロキサンとしては、R11R12SiO2/2で表されるシロキサン単位(D10単位)を含むものが挙げられる。
また、エポキシ基を含む有機基におけるエポキシ基は、その他の環と縮合せずに、独立したエポキシ基であってもよく、1,2-エポキシシクロヘキシル基のように、その他の環と縮合環を形成しているエポキシ基であってもよい。
エポキシ基を含む有機基の具体例としては、3-グリシドキシプロピル、2-(3,4-エポキシシクロヘキシル)エチルが挙げられるが、これらに限定されない。
本発明において、エポキシ変性ポリオルガノシロキサンの好ましい一例としては、エポキシ変性ポリジメチルシロキサンを挙げることができるが、これに限定されない。
本発明の好ましい一態様においては、エポキシ変性ポリオルガノシロキサンの具体例としては、D10単位のみからなるポリオルガノシロキサン、D10単位とQ単位とを含むポリオルガノシロキサン、D10単位とM単位とを含むポリオルガノシロキサン、D10単位とT単位とを含むポリオルガノシロキサン、D10単位とQ単位とM単位とを含むポリオルガノシロキサン、D10単位とM単位とT単位とを含むポリオルガノシロキサン、D10単位とQ単位とM単位とT単位とを含むポリオルガノシロキサン等が挙げられる。
なお、本発明におけるエポキシ価は、例えば、エポキシ価を測定したいエポキシ変性ポリオルガノシロキサン0.5mgと、測定溶液(ジイソブチルケトン:酢酸:テトラエチルアンモニウムブロマイド=1000:1000:140(v/v/v))50gとを30分間撹拌して得られる溶液に、自動滴定装置(三菱化学(株)(現 (株)三菱ケミカルアナリテック)製 GT-100)を使用し、0.1mol/L過塩素酸-酢酸溶液を加えることにより測定することができる。
より具体的には、ヘキサン、へプタン、オクタン、ノナン、デカン、ウンデカン、ドデカン、イソドデカン、メンタン、リモネン、トルエン、キシレン、メチシレン、クメン、MIBK(メチルイソブチルケトン)、酢酸ブチル、ジイソブチルケトン、2-オクタノン、2-ノナノン、5-ノナノン等が挙げられるが、これらに限定されない。このような溶媒は、1種単独で又は2種以上組み合わせて用いることができる。
本発明の接着剤組成物が溶媒を含む場合、その含有量は、所望の組成物の粘度、採用する塗布方法、作製する薄膜の厚み等を勘案して適宜設定されるものではあるが、組成物全体に対して、10~90質量%程度の範囲である。
その混合順序は特に限定されるものではないが、容易にかつ再現性よく、本発明の接着剤組成物を製造できる方法の一例としては、例えば、膜構成成分の全てを溶媒に溶解させる方法や、膜構成成分の一部を溶媒に溶解させ、膜構成成分の残りを溶媒に溶解させ、得られた溶液を混合する方法が挙げられる。この場合において、必要であれば、一部の溶媒や、溶解性に優れる膜構成成分を最後に加えることもできる。更に、組成物を調製する際、成分が分解したり変質したりしない範囲で、適宜加熱してもよい。
ウエハーとしては、例えば直径300mm、厚さ770μm程度のシリコンウエハーやガラスウエハーが挙げられるが、これらに限定されない。
支持体(キャリア)は、特に限定されるものではないが、例えば直径300mm、厚さ700μm程度のシリコンウエハーを挙げることができるが、これに限定されない。
なお、レーザーの照射は、必ずしも接着層の全領域に対してなされる必要はない。レーザーが照射された領域と照射されていない領域とが混在していても、接着層全体としての接着強度が十分に低下していれば、わずかな外力を加えて第2基体を例えば引き上げることによって、第2基体を接着層と第2基体との界面で積層体から取り外すことができる。レーザーを照射する領域と照射しない領域との比率および位置関係は、用いる接着剤の種類やその具体的な組成、接着層の厚さ、照射するレーザーの強度等によって異なるが、当業者であれば、過度の試験を要することなく、適宜条件を設定できる。例えば、レーザーの描写線幅と同一幅でもって、レーザーを照射しない領域を、レーザーを照射する領域の隣に設けるようにしてもよい。
このように、接着層の一部にのみにレーザーを照射する場合であっても第2基体を分離することができるため、積層体1つ当たりのレーザーの照射時間を短くでき、その結果、剥離に要する総時間を短縮することができる。
本発明は前記方法で接合(接着)し、ウエハーの裏面を研磨後、前記方法で剥離する積層体の加工方法である。
(1)NMR:JEOL社製 NMR ECA500
(2)攪拌機:(株)シンキー製 あわとり練太郎
(3)熱重量分析(TGA):差動型示差熱天秤 NETZSCH社製 TG-DTA2020SR
(4)貼り合せ装置:ズースマイクロテック社製 XBS300
(5)剥離装置:ズースマイクロテック社製 マニュアルデボンダー
(6)超音波顕微鏡:Sonoscan社製 CSAMD9600
(7)真空加熱装置:アユミ工業(株)製 VJ-300-S
(8)裏面研削装置(薄化処理):(株)東京精密製バックグラインダー SS30
粘度が100mPa・sであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)0.02gを、測定溶媒(ジメチルスルホン:重クロロホルム=0.2:99.8)1.0gに溶解させ、測定溶液を調製した。
得られた測定溶液をNMR装置(条件:測定方法1HNMR、温度25℃、積算回数32回)にて測定し、測定結果の積分値から官能基(Si-H)の量を算出した。
同様の方法で、粘度が70mPa・sであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)と粘度が30mm/sであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)についても官能基(Si-H)の量をそれぞれ算出した。
その結果、粘度が100mPa・sであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)の官能基(Si-H)の量は4.3mol/kg、粘度が70mPa・sであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)の官能基(Si-H)の量は7.4mol/kg、粘度が30mm/sであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)の官能基(Si-H)の量は13.1mol/kgであった。
エポキシ変性ポリオルガノシロキサンのエポキシ価を後述の方法で測定した。結果を表1に示す。エポキシ価は、0.5mgのエポキシ変性ポリオルガノシロキサン(エポキシ化合物)と、測定溶液(ジイソブチルケトン:酢酸:テトラエチルアンモニウムブロマイド=1000:1000:140(v/v/v))50gとを30分間撹拌して得られる溶液に、自動滴定装置(三菱化学(株)(現 (株)三菱ケミカルアナリテック)製 GT-100)を使用し、0.1mol/L過塩素酸-酢酸溶液を加えることにより測定した。なお、各エポキシ化合物の構造等の情報は、前述の通りである。
[参考例1]
ポリシロキサン(a1)としてのビニル基含有のMQ樹脂であるベースポリマー(ワッカーケミ社製)50.0g、ポリシロキサン(a2)としての粘度が100mPa・sであり官能基(Si-H)の量が4.3mol/kgあるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)7.84g、ポリシロキサン(a1)としての粘度が200mPa・sであるビニル基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)17.88g、重合抑制剤(A3)としての1-エチニル-1-シクロヘキサノール(ワッカーケミ社製)0.19g、重合抑制剤(A3)としての1,1-ジフェニル-2-プロピオン-1-オール(東京化成工業(株)製)0.19g、溶媒としてのp-メンタン(富士フイルム和光純薬(株)製)11.64g、デカン(東京化成工業(株)製)1.21gおよび剥離成分(B)としてのエポキシ変性ポリオルガノシロキサン 前記商品名X-22-343(信越化学工業(株)製)0.76gを撹拌機で10分間撹拌した。
得られた混合物に、白金族金属系触媒(A2)としての白金触媒(ワッカーケミ社製)0.15g及びポリシロキサン(a1)としての粘度が1000mPa・sであるビニル基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)0.76gを撹拌機で10分間撹拌して別途得られた混合物のうちの0.46gを加え、さらに撹拌機で10分間撹拌して、組成物を得た。
ポリシロキサン(a1)としてのビニル基含有のMQ樹脂であるベースポリマー(ワッカーケミ社製)50.0g、ポリシロキサン(a2)としての粘度が70mPa・sであり官能基(Si-H)の量が7.4mol/kgであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)4.29g、ポリシロキサン(a2)としての粘度が30mm/sであり官能基(Si-H)の量が13.1mol/kgであるSiH基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)2.68g、ポリシロキサン(a1)としての粘度が200mPa・sであるビニル基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)1.61g、重合抑制剤(A3)としての1-エチニル-1-シクロヘキサノール(ワッカーケミ社製)0.18g、重合抑制剤(A3)としての1,1-ジフェニル-2-プロピオン-1-オール(東京化成工業(株)製)0.18g、溶媒としてのp-メンタン(東京化成工業(株)製)を10.93g、デカン(富士フイルム和光純薬(株)製)を1.21g、剥離成分(B)としてのエポキシ変性ポリオルガノシロキサン 前記商品名X-22-343(信越化学工業(株)製)0.71gを撹拌機で10分間撹拌した。
得られた混合物に、白金族金属系触媒(A2)としての白金触媒(ワッカーケミ社製)0.09g及びポリシロキサン(a1)としての粘度が1000mPa・sであるビニル基含有直鎖状ポリジメチルシロキサン(ワッカーケミ社製)15.4gを撹拌機で10分間撹拌して別途得られた混合物のうち12.9gを加え、さらに撹拌機で10分間撹拌して、組成物を得た。
[参考例2、実施例2]
得られた組成物を用いて耐熱性の分析を行った。組成物から溶媒を除去して得られる固体50.0mgを用い、差動型示差熱天秤によって重量が1%減少した温度を算出した。なお、温度範囲は室温から400℃までとし、昇温速度10℃/分とした。
その結果、参考例1で得られた組成物に関しては、架橋密度は0.44mol/kg、1%重量減少温度は359.5℃であったのに対し、実施例1で得られた組成物に関しては、架橋密度は0.92mol/kgであり、1%重量減少温度は391.0℃であった。このように、本発明の組成物に関しては、高い耐熱性が確認できた。
なお、架橋密度は、架橋密度=[A]×[B]/[C]([A]:ポリオルガノシロキサン(a2)であるSiH基含有直鎖状ポリジメチルシロキサンの官能基(Si-H)の量(mol/kg)、[B]:ポリオルガノシロキサン(a2)であるSiH基含有直鎖状ポリジメチルシロキサンの添加量(kg)、[C]:溶媒成分を除いた接着剤組成物の総重量(kg))との式に基づき算出した。
[実施例3]
実施例1で得られた組成物を半導体形成基板としての300mmのシリコンウエハー(厚さ770μm)にスピンコートで塗布し、シリコンウエハーの回路面に厚さ約10μmの薄膜(接着剤塗布層)を得た。
薄膜を有する半導体形成基板としてのシリコンウエハーと、支持基板としての300mmシリコンウエハー(厚さ770μm)とを、薄膜を挟むように貼り合せ装置にて貼り合わせ、その後、ホットプレート上で半導体形成基板としてのシリコンウエハーが下となるようにして200℃で10分間加熱して(後加熱処理)、積層体を得た。なお、貼り合せは、温度50℃、減圧度10mBarで、荷重500Nをかけて行った。
その後、剥離性を確認するために、得られた積層体を用いて、剥離装置によって剥離に要する力を測定した。なお、剥離箇所は、支持基板としてのシリコンウエハーと接着剤層との間とした。その結果、15Nの力で良好に剥離できた。
また、耐熱性を確認するために、前述の方法と同様の方法で製造した積層体を、真空加熱装置(条件:減圧度2.1torr、加熱温度350℃、加熱時間30分間)によって加熱し、加熱した積層体のウエハー上のボイド等の不具合の有無を超音波顕微鏡によって確認した。その結果、そのような不具合は発見されず、良好な耐熱性が確認された。
[実施例4]
実施例3の方法と同様の方法で製造した積層体を用いて、裏面研削装置によって、半導体形成基板としてのシリコンウエハーの薄化を実施した。その結果、シリコンウエハーは良好に薄化でき、また、光学顕微鏡による観察においても、薄化したウエハーのエッジにチッピングは発見されなかった。
Claims (5)
- 半導体形成基板からなる第1基体と支持基板からなる第2基体との間で剥離可能に接着する接着層を形成するための接着剤組成物であって、
ヒドロシリル化反応により硬化する成分(A)と、
エポキシ変性ポリオルガノシロキサンを含む成分を含む剥離成分(B)とを含み、
前記成分(A)が、SiO2で表されるシロキサン単位(Q単位)、R1R2R3SiO1/2で表されるシロキサン単位(M単位)、R4R5SiO2/2で表されるシロキサン単位(D単位)及びR6SiO3/2で表されるシロキサン単位(T単位)からなる群より選ばれる1種又は2種以上の単位を含むポリシロキサン(A1)(前記R1~R6は、ケイ素原子に結合する基又は原子であり、それぞれ独立して、アルキル基、アルケニル基又は水素原子を表す。)と、白金族金属系触媒(A2)とを含み、
前記ポリシロキサン(A1)が、SiO2で表されるシロキサン単位(Q’単位)、R1’R2’R3’SiO1/2で表されるシロキサン単位(M’単位)、R4’R5’SiO2/2で表されるシロキサン単位(D’単位)及びR6’SiO3/2で表されるシロキサン単位(T’単位)からなる群より選ばれる1種又は2種以上の単位を含むとともに、前記M’単位、D’単位及びT’単位からなる群より選ばれる少なくとも1種を含むポリオルガノシロキサン(a1)(前記R1’~R6’は、ケイ素原子に結合する基であり、それぞれ独立して、アルキル基又はアルケニル基を表すが、前記R1’~R6’の少なくとも1つは、前記アルケニル基である。)と、SiO2で表されるシロキサン単位(Q”単位)、R1”R2”R3”SiO1/2で表されるシロキサン単位(M”単位)、R4”R5”SiO2/2で表されるシロキサン単位(D”単位)及びR6”SiO3/2で表されるシロキサン単位(T”単位)からなる群より選ばれる1種または2種以上の単位を含むとともに、前記M”単位、D”単位及びT”単位からなる群より選ばれる少なくとも1種を含み、且つ、官能基(Si-H)の量が、5.0mol/kg以上であるポリオルガノシロキサン(a2)(前記R1”~R6”は、ケイ素原子に結合する基又は原子であり、それぞれ独立して、アルキル基又は水素原子を表すが、前記R1”~R6”の少なくとも1つは、水素原子である。)とを含む接着剤組成物。 - 前記エポキシ変性ポリオルガノシロキサンが、エポキシ価が0.1~5であるエポキシ変性ポリオルガノシロキサンである請求項1記載の接着剤組成物。
- 半導体形成基板からなる第1基体と、支持基板からなる第2基体と、前記第1基体と前記第2基体との間で剥離可能に接着する接着層とを備える積層体であって、
前記接着層が、請求項1又は2記載の接着剤組成物を用いて形成された硬化膜であることを特徴とする積層体。 - 半導体形成基板からなる第1基体又は支持基板からなる第2基体に請求項1又は2記載の接着剤組成物を塗布して接着剤塗布層を形成する工程と、
前記第1基体と前記第2基体とを前記接着剤塗布層を介して合わせ、加熱処理及び減圧処理の少なくとも一方を実施しながら、前記第1基体及び前記第2基体の厚さ方向の荷重をかけることによって、前記第1基体と前記接着剤塗布層と前記第2基体とを密着させ、その後、後加熱処理を行う工程と、
を含む、積層体の製造方法。 - 半導体形成基板を薄化する方法であって、
半導体形成基板からなる第1基体又は支持基板からなる第2基体に請求項1又は2記載の接着剤組成物を塗布して接着剤塗布層を形成する工程と、
前記第1基体と前記第2基体とを前記接着剤塗布層を介して合わせ、加熱処理及び減圧処理の少なくとも一方を実施しながら、前記第1基体及び前記第2基体の厚さ方向の荷重をかけることによって、前記第1基体と前記接着剤塗布層と前記第2基体とを密着させ、その後、後加熱処理を行って、積層体を製造する工程と、
前記積層体の前記第1基体に薄化処理を施す工程と、
を含む、半導体形成基板を薄化する方法。
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WO2022114112A1 (ja) * | 2020-11-30 | 2022-06-02 | 日産化学株式会社 | 積層体、積層体の製造方法、及び半導体基板の製造方法 |
WO2023008207A1 (ja) * | 2021-07-26 | 2023-02-02 | 日産化学株式会社 | 積層体の製造方法、及び接着剤組成物のキット |
WO2023008204A1 (ja) * | 2021-07-26 | 2023-02-02 | 日産化学株式会社 | 積層体の製造方法、及び接着剤組成物のキット |
WO2023032782A1 (ja) * | 2021-08-30 | 2023-03-09 | 日産化学株式会社 | 接着剤組成物、積層体、及び加工された半導体基板の製造方法 |
WO2023132229A1 (ja) * | 2022-01-06 | 2023-07-13 | 日産化学株式会社 | 接着剤組成物、積層体、積層体の製造方法、及び加工された基板の製造方法 |
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CN112074931A (zh) * | 2018-05-01 | 2020-12-11 | 日产化学株式会社 | 包含耐热性阻聚剂的含有聚硅氧烷的临时粘接剂 |
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KR20210096144A (ko) | 2021-08-04 |
EP3888909A4 (en) | 2022-08-24 |
US20220025236A1 (en) | 2022-01-27 |
TW202031854A (zh) | 2020-09-01 |
JPWO2020111069A1 (ja) | 2021-10-14 |
SG11202105574YA (en) | 2021-06-29 |
US11776837B2 (en) | 2023-10-03 |
CN113165344B (zh) | 2023-09-12 |
CN113165344A (zh) | 2021-07-23 |
EP3888909A1 (en) | 2021-10-06 |
TWI834767B (zh) | 2024-03-11 |
JP7460963B2 (ja) | 2024-04-03 |
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