WO2020107874A1 - 微发光二极管阵列器件、转移装置及转移方法 - Google Patents
微发光二极管阵列器件、转移装置及转移方法 Download PDFInfo
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- WO2020107874A1 WO2020107874A1 PCT/CN2019/092148 CN2019092148W WO2020107874A1 WO 2020107874 A1 WO2020107874 A1 WO 2020107874A1 CN 2019092148 W CN2019092148 W CN 2019092148W WO 2020107874 A1 WO2020107874 A1 WO 2020107874A1
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- emitting diode
- micro light
- diode array
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- array device
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/15—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
- H01L27/153—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars
- H01L27/156—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission in a repetitive configuration, e.g. LED bars two-dimensional arrays
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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- H01L21/67—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere
- H01L21/683—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping
- H01L21/6835—Apparatus specially adapted for handling semiconductor or electric solid state devices during manufacture or treatment thereof; Apparatus specially adapted for handling wafers during manufacture or treatment of semiconductor or electric solid state devices or components ; Apparatus not specifically provided for elsewhere for supporting or gripping using temporarily an auxiliary support
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L27/00—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate
- H01L27/15—Devices consisting of a plurality of semiconductor or other solid-state components formed in or on a common substrate including semiconductor components having potential barriers, specially adapted for light emission
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L33/0095—Post-treatment of devices, e.g. annealing, recrystallisation or short-circuit elimination
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L33/00—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L33/44—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the coatings, e.g. passivation layer or anti-reflective coating
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
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- H01L33/48—Semiconductor devices having potential barriers specially adapted for light emission; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof characterised by the semiconductor body packages
- H01L33/52—Encapsulations
Definitions
- the present application relates to the transfer of micro light-emitting diode array devices, in particular to a micro light-emitting diode array device, a transfer device and a transfer method.
- Micro-LED Micro-Light-emitting Diodes
- the technical problem mainly solved by the present application is to provide a micro light emitting diode array device, a transfer device and a transfer method, so as to protect the micro light emitting diode from being damaged when a large number of micro light emitting diodes are transferred, and it is easy to clean the micro light emitting diode after the transfer is completed The purpose of the surface.
- micro light-emitting diode array device including:
- the magnetic material layer on the side of the support layer away from the micro light-emitting diode array.
- a transfer device including:
- a number of electromagnetic blocks located on the surface of the bearing plate located on the surface of the bearing plate
- a plurality of coils located in the bearing plate and correspondingly connected to the electromagnetic quick-to-ones;
- a control circuit connected to the coils is used to control the coils to generate electricity and generate a magnetic field.
- Another technical solution adopted by the present application is to provide a method for transferring a micro light emitting diode array device, including:
- the micro light emitting diode array device is placed in the receiving area of the receiving substrate.
- a support layer and a magnetic material layer are formed on the micro light-emitting diode.
- a support layer and a magnetic material layer are formed on the micro light-emitting diode.
- FIG. 1 is a schematic structural diagram of a first embodiment of a micro light-emitting diode array device of the present application
- FIG. 2 is a schematic structural diagram of a second embodiment of a micro light-emitting diode array device of the present application
- FIG. 3 is a schematic flow chart of the manufacturing method of the first embodiment of the micro light-emitting diode array device of the present application.
- FIG. 4 is a schematic flow chart of a manufacturing method of a second embodiment of a micro light-emitting diode array device of the present application.
- FIG. 5 is a schematic structural diagram of a transfer device of a micro light-emitting diode array device of the present application
- FIG. 6 is a schematic flow chart of a method for manufacturing a transfer device of a micro light-emitting diode array device of the present application
- FIG. 7 is a schematic structural diagram of a micro-light emitting diode array device transfer system of the present application.
- FIG. 8 is a schematic flow chart of a first embodiment of a method for transferring a micro light-emitting diode array device of the present application
- FIG. 9 is a schematic flowchart of a second embodiment of a method for transferring a micro light-emitting diode array device of the present application.
- FIG. 1 is a schematic structural diagram of a first embodiment of a micro-light emitting diode array device 10 of the present application.
- the micro light emitting diode array device 10 includes a micro light emitting diode array 100; a support layer 104 on the micro light emitting diode array 100 and covering the micro light emitting diode 103, the support layer 104 is a material that is easily sublimated after being heated; The supporting layer 104 is away from the magnetic material layer 105 on the side of the micro LED array 100.
- the material of the support layer 104 is selected from materials with a sublimation temperature of 100°C to 200°C, such as any one or combination of trimethylolethane, anthracene, pyrene, phenanthrene, naphthacene, and pentacene, If a material with an excessively high sublimation temperature is used as the support layer 104, during the formation of the sublimation process, the micro-light-emitting diode 103 may be damaged due to an excessively high temperature.
- the support layer 104 is formed by vapor deposition.
- the material of the support layer 104 (such as trimethylolethane) is placed in a vacuum to evaporate or sublime to cause it to precipitate on the micro LED array 100 In this way, it can be ensured that the micro-light emitting diode is not damaged during the formation of the support layer; the support layer 104 may also be formed by other methods, which is not limited herein.
- the magnetic material layer 105 is a soft magnetic material, and the soft magnetic material is any one or any combination of Fe, Ni, Mn; the magnetic material layer 105 is formed by low-temperature sputtering to avoid the use of magnetic materials During the formation of the layer 105, the temperature is too high to sublimate the support layer 104, and the magnetic material layer 105 may also be formed by other methods, which is not limited herein.
- the micro LED array 100 includes: a growth substrate 101; an adhesive layer 102 on the growth substrate 101; a number of micro LEDs 103 on the adhesive layer 102; the micro LEDs 103 is connected to the growth substrate 101 through the adhesive layer 102.
- the material of the growth substrate 101 may be conventional Any growth substrate material for the manufacture of light-emitting diodes, such as ZnSe, Zn0, sapphire (Al203), SiC, Si, GaN, GaAs, GaP, aluminum indium gallium phosphide (AlInGaP), aluminum gallium arsenide (AlGaAs) and other materials .
- the type of light-emitting diode in this embodiment is not limited, that is, the micro-light-emitting diode 103 may be a blue-green light-emitting diode, may also be an ultraviolet light-emitting diode, etc., and the micro-light-emitting diode structure may be a horizontal-structure light-emitting diode or a vertical-structure light-emitting diode.
- the light-emitting diode may be a light-emitting diode with a front-mounted structure or a light-emitting diode with a flip-chip structure.
- the surface of the adhesive layer 102 has viscosity and ductility, and the material thereof may be organic materials or inorganic materials.
- the material of the adhesive layer may be epoxy resin, polyethylene PE, polymethyl methacrylate PMMA , UV curable glue, polysiloxane and silicone resin any one or any combination.
- the thickness of the adhesive layer can be in the range of 1 micron to tens of microns, or even thicker, as long as the micro light emitting diode can be well pasted.
- one side of the support layer 104 may be thinned before the magnetic material layer 105 is formed.
- the thickness of the thinned layer may be based on the flatness of the surface of the support layer 104 Wait for the actual adjustment. After thinning the side of the support layer 104 far away from the micro-light emitting diode 103 to make the surface flat, processes such as sputtering, electron beam evaporation, ion beam evaporation, etc. may be used.
- the magnetic material layer 105 is formed on one side.
- the material of the magnetic material layer is preferably a ferromagnetic substance. Further, the material of the magnetic material layer 105 is a soft magnetic material In order to remove the magnetism as soon as possible after being magnetized, such as any one or any combination of Fe, Ni, Co, Mn and Fe 3 O 4 .
- FIG. 2 is a schematic structural diagram of a second embodiment of a micro light-emitting diode array device 20 of the present application.
- the difference is that: a protective layer 106 is added between the support layer 104 and the magnetic material layer 105; the protective layer is a material that is not easily sublimated after being heated, such as silicon oxide, silicon nitride, etc.
- the protective layer 106 is added on the support layer 104 to block the impact force generated during the formation of the magnetic material layer and protect the support layer 104 from being affected.
- the protective layer 106 can be formed by sol or gel In this way, the bonding force between the support layer 104 and the magnetic material layer 105 can also be enhanced.
- FIG. 3 is a schematic flowchart of the manufacturing method of the first embodiment of the micro-light emitting diode array device of the present application.
- the method includes:
- Step S1 Provide a growth substrate.
- the material of the growth substrate may be any growth substrate material used in the manufacture of conventional light-emitting diodes, such as ZnSe, Zn0, sapphire (Al203), SiC, Si, GaN, GaAs, GaP, aluminum indium gallium phosphide (AlInGaP) , Aluminum gallium arsenide (AlGaAs) and other materials.
- Al203 sapphire
- SiC Si
- GaN GaN
- GaAs GaP
- AlInGaP aluminum indium gallium phosphide
- AlGaAs Aluminum gallium arsenide
- Step S2 forming an adhesive layer on one side of the growth substrate.
- the adhesive layer is used to fix several micro light-emitting diodes on the growth substrate, and the surface of the adhesive layer has adhesiveness and ductility.
- the material may be an organic material or an inorganic material, etc.
- the material of the adhesive layer may be epoxy resin, polyethylene PE, polymethyl methacrylate PMMA, ultraviolet curing adhesive, polysiloxane and silicone resin. Any one or any combination.
- the thickness of the adhesive layer can be in the range of 1 micron to tens of microns, or even thicker, as long as the micro light emitting diode can be well pasted.
- Step S3 disposing a plurality of micro light emitting diodes on the adhesive layer to form a micro light emitting diode array.
- the type of the micro-light emitting diodes is not limited, that is, the micro-light emitting diodes can be blue-green light-emitting diodes, ultraviolet light-emitting diodes, etc., the micro-light emitting diode structure can be a horizontal structure
- the light emitting diode may also be a light emitting diode with a vertical structure, a light emitting diode with a formal structure, or a light emitting diode with a flip structure.
- Step S4 forming a support layer covering the micro light emitting diodes on the micro light emitting diode array.
- the support layer is formed by vapor deposition, and its material is a material with a sublimation temperature of 100°C to 200°C, such as any one of trimethylolethane, anthracene, pyrene, phenanthrene, naphthacene, pentacene Or a combination, the support layer is used to protect the micro light emitting diode from damage during the transfer of the micro light emitting diode, and the support layer is heated to sublimate after the transfer is completed, so that it is easy to remove.
- Step S5 forming a magnetic material layer on the side of the support layer away from the micro light-emitting diode array.
- one side of the support layer may be thinned before the magnetic material layer is formed.
- the thickness of the thinned layer may be based on the actual flatness of the surface of the support layer, etc.
- make adjustments After thinning the side of the support layer away from the micro light-emitting diode to make the surface flat, processes such as sputtering, electron beam evaporation, ion beam evaporation, etc. can be used to form magnetic properties on the side of the support layer away from the micro light-emitting diode Material layer.
- the micro-LED array device needs to be transported by magnetoelectric induction.
- the material of the magnetic material layer is preferably a ferromagnetic substance. Further, the material of the magnetic material layer is a soft magnetic material. In order to remove the magnetism as soon as possible after being magnetized, for example, any one or any combination of Fe, Ni, Co, Mn and Fe 3 O 4 is selected.
- FIG. 4 is a schematic flowchart of a manufacturing method of a second embodiment of a micro light-emitting diode array device of the present application.
- the difference from the manufacturing method of the first embodiment is that between steps S4 and S5 further includes:
- Step S51 forming a protective layer on the side of the support layer away from the light emitting diode array.
- the protective layer is a material that is not easily sublimated after being heated, such as silicon oxide, silicon nitride, etc.
- the protective layer is added on the support layer to block the impact force generated during the sputtering process when the magnetic material layer is formed at low temperature sputtering, Protect the support layer from being affected.
- adding a protective layer can also enhance the bonding force between the support layer and the magnetic material layer.
- the protective layer can be prepared by a sol or gel method, which can increase the support layer and the magnetic material layer. The adhesion between.
- FIG. 5 is a schematic structural diagram of a micro-light emitting diode array device transfer device of the present application.
- the micro LED array device transfer device 200 includes: a robot arm 109, a carrier plate 107 connected to the robot arm 109, the materials of the carrier plate 107 and the robot arm 109 are insulating materials, and are located on the carrier plate A number of electromagnetic blocks 106 on the surface of 107; a number of coils 108 located inside the carrier plate 107 and connected to the number of electromagnetic blocks 106 in one-to-one correspondence; and a control located inside the carrier plate 107 and connected to the number of coils 108
- the circuit 110 is used to control the rotation of the coil 108 to generate a magnetic field, so that the electromagnetic block 106 generates magnetism.
- each electromagnetic block 106 corresponds to a micro light-emitting diode.
- FIG. 6 is a schematic flowchart of the manufacturing method of the micro-light emitting diode array device transfer device of the present application.
- Step S6 Provide a bearing board.
- the material of the bearing plate is an insulating material, and the material of the bearing plate is an insulating non-magnetic material, and the bearing plate has a certain rigidity, and does not deform under a certain force, such as glass or hard plastic.
- Step S7 Set a plurality of electromagnetic blocks on a surface of the carrier board.
- the area of the electromagnetic block is slightly larger than the area of the micro light-emitting diodes, ensuring the accuracy of the alignment and preventing Offset position during adsorption.
- Step S8 A plurality of coils connected to each electromagnetic block in a one-to-one correspondence are provided inside the bearing plate.
- the coil is a material with good electrical conductivity, such as copper and iron.
- Step S9 Set a control circuit connected to the coils inside the carrier board.
- the control circuit can simultaneously control several coils to make the coils generate a magnetic field, that is, all the coils correspond to the same control circuit. In this case, the control circuit can connect all the coils.
- the control circuit may include a current or voltage supply source, and a switching circuit.
- a current or voltage supply source When working to absorb the Micro-LED array device to be transferred, it is only necessary to turn on the control circuit to provide current or voltage to the coils, rotate the coils to generate a magnetic field, and then magnetize the electromagnetic blocks.
- the control circuit may be uniformly controlled by a control chip, and the control circuit is integrated on the control chip. In order to ensure that the control process of all electromagnetic blocks is more consistent, that is, to ensure that the magnetic properties of all electromagnetic blocks are consistent, the coils connecting all the electromagnetic blocks are connected to the same control circuit.
- FIG. 7 is a schematic structural diagram of a micro-light emitting diode array device transfer system of the present application.
- the transfer system includes a micro light-emitting diode array device 10 and a transfer device 200.
- the micro light emitting diode array device 10 includes a micro light emitting diode array 100, a support layer 104 on the micro light emitting diode array 100 and covering the micro light emitting diode 103, and a support layer 104 located on the support layer 104 away from the micro light emitting diode
- the magnetic material layer 105 on the side of the array 100.
- the material of the support layer 104 is a material with a sublimation temperature of 100°C to 200°C, such as any one or a combination of trimethylolethane, anthracene, pyrene, phenanthrene, naphthacene, and pentacene, which is heated After easy sublimation;
- the magnetic material layer 105 is a soft magnetic material, and the soft magnetic material is any one or any combination of Fe, Ni, Mn.
- the micro LED array 100 includes: a growth substrate 101; an adhesive layer 102 on the growth substrate 101; a number of micro LEDs 103 on the adhesive layer; the micro LEDs 103 pass through The adhesive layer 102 is connected to the growth substrate 101.
- the transfer device 200 includes: a robot arm 109, a carrier plate 107 connected to the robot arm 109, the material of the carrier plate 107 and the robot arm 109 is an insulating material, and a number of electromagnetic waves on the surface of the carrier plate 107 Blocks 106; coils 108 located inside the carrier board 107 and connected to the electromagnetic blocks 106 in one-to-one correspondence; and a control circuit 110 located inside the carrier board 107 and connected to the coils 108 for The control coil 108 rotates to generate a magnetic field to make the electromagnetic block 106 magnetic.
- the control circuit 110 is energized to rotate the coil 108 to generate a magnetic field, and the electromagnetic block 106 generates magnetism under the induction of the magnetic field of the coil 108 to generate magnetic force with the magnetic material layer 105 on the micro light-emitting diode array.
- Each micro light emitting diode on the micro light emitting diode array 100 is adsorbed to be transferred to the receiving area corresponding to the receiving substrate.
- the magnetic force between the electromagnetic block 106 and the magnetic material layer 105 is greater than the adhesive force of the adhesive layer 102 between the micro LED 103 and the growth substrate 101.
- FIG. 8 is a schematic flowchart of a first embodiment of a method for transferring a micro light-emitting diode array device of the present application.
- Step S201 Move the transfer device above the micro LED array device.
- the transfer device of the Micro-LED array device is moved above the Micro-LED array device under the control of a mechanical arm.
- the transfer device includes several pickup units, one pickup unit includes a coil and an electromagnetic block and an insulating window connected to the coil; one pickup unit further includes a control unit for the pickup unit
- the pickup unit as a whole is controlled by the same control circuit.
- Step S202 align each electromagnetic block on the transfer device with each light emitting diode on the micro light emitting diode array device.
- the way to align each electromagnetic block on the transfer device with each light-emitting diode on the micro light-emitting diode array device one by one is to place the pickup device in a plane parallel to the receiving substrate Horizontal movement is performed to align the electromagnetic block with the magnetic material layer on the Micro-LED array device one by one.
- the electromagnetic block and the magnetic material layer on the Micro-LED array device may be in direct contact during the alignment process To improve the accuracy of the alignment effect.
- Step S203 Turn on the control circuit in the transfer device.
- control circuit causes the coil to rotate at a high speed to generate a magnetic field, and makes the electromagnetic block corresponding to the coil magnetic.
- Step S204 controlling the coil in the transfer device to generate electricity to generate a magnetic field to make each electromagnetic block magnetic, and adsorb the magnetic material layer on the support layer covered above the Micro-LED array device.
- the magnetic force generated by the electromagnetic block in the transfer device and the magnetic force between the magnetic material layer are greater than the adhesive force of the adhesive layer between the micro light emitting diode and the growth substrate, so that the micro light emitting diode is separated from the growth substrate.
- Step S205 Move the transfer device that adsorbs the micro light-emitting diode to above the receiving substrate.
- the transfer device is moved above the receiving substrate under the control of a mechanical arm.
- Step S206 Align the micro light-emitting diode on the transfer device to the receiving area on the receiving substrate.
- the robotic arm controls the micro-LED transfer device to move slightly to align the transfer device with the receiving area of the receiving substrate.
- Step S207 Place the micro light-emitting diode on the receiving area on the receiving substrate.
- the mechanical arm is controlled to move slightly, and the micro light-emitting diode is placed on the receiving area on the receiving substrate, so as to prevent the micro-light emitting diode from being damaged by excessive force.
- Step S2071 heating the micro light emitting diode to sublimate the supporting layer.
- the micro light-emitting diode can be directly heated, and the material of the support layer is a material with a sublimation temperature of 100°C to 200°C, such as trimethylolethane, anthracene, pyrene, phenanthrene, naphthacene, pentacene In any one or combination of the two, when the temperature reaches the sublimation temperature, the support layer sublimates.
- Step S2072 the magnetic material layer and the protective layer above the micro light-emitting diode are sucked away by the electromagnetic block in the transfer device.
- the magnetic material layer covers the protective layer and is bonded to the protective layer, and the bonding force between the magnetic material layer and the protective layer is greater than the The magnetic force between the electromagnetic block and the magnetic material layer can directly suck away the magnetic material layer and the protective layer through the magnetic force of the electromagnetic block.
- Step S2073 Close the control circuit.
- control circuit is turned off, the magnetic field on the electromagnetic block is unloaded, and the electromagnetic block loses its magnetism.
- FIG. 9 is a schematic flowchart of a second embodiment of a method for transferring a micro light-emitting diode array device of the present application.
- the second embodiment has the following differences:
- Step 2081 Close the control circuit in the transfer device.
- control circuit is turned off, the magnetic field on the electromagnetic block is unloaded, and the electromagnetic block loses its magnetism.
- Step 2082 Heating the micro light-emitting diode to sublimate the support layer.
- the heating temperature reaches 100° C., the support layer will sublimate to gas removal.
- Step 2083 Clean the micro light-emitting diode to remove the magnetic material layer and the protective layer.
- the magnetic material layer is adhered to the protective layer and scattered on the micro light-emitting diode. At this time, the magnetic material layer can be removed by directly washing with clean water.
- the Micro-LED array device, manufacturing method, and transfer method of the present application form a support layer above the Micro-LED, and form a protective layer and a magnetic material layer on the side of the support layer away from the Micro-LED array, and An electromagnetic block, a coil and a control circuit are provided on the transfer device, the electromagnetic block is magnetically attracted by the control circuit to complete the transfer, and after the transfer, the support layer is sublimated by heating to remove the support layer and the magnetic material layer.
- the magnetic material layer is a soft magnetic material, so as to remove the magnetism as soon as possible after being magnetized, such as any one or any combination of Fe, Ni, Co, Mn, and Fe 3 O 4 , the material of the support layer is a sublimation temperature of 100 °C ⁇ 200 °C material, such as trimethylolethane, anthracene, pyrene, phenanthrene, naphthacene, pentacene any one or combination, when the heating temperature reaches 100 °C, the support layer will Sublimation gas removal can protect the surface of Micro-LED array devices from damage.
- the micro light-emitting diode array only describes some related structures and functions, and the other structures and functions are the same as those of the micro-light emitting diode array in the prior art, which will not be repeated here.
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Abstract
Description
Claims (17)
- 一种微发光二极管阵列器件,其中,包括:微发光二极管阵列;位于所述微发光二极管阵列上且覆盖所述微发光二极管的支撑层,所述支撑层为受热后易升华材料;及位于所述支撑层远离所述微发光二极管阵列一侧的磁性材料层。
- 根据权利要求1所述的微发光二极管阵列器件,其中,所述微发光二极管阵列器件还包括:位于所述支撑层与所述磁性材料层之间的保护层,用于阻挡磁性材料层在形成过程中对所述支撑层的冲击。
- 根据权利要求2所述的微发光二极管阵列器件,其中,所述保护层的材料为氧硅、氮硅中任意一种或任意组合。
- 根据权利要求1所述的微发光二极管阵列器件,其中,所述支撑层材料为升华温度为100℃~200℃的材料。
- 根据权利要求1所述的微发光二极管阵列器件,其中,所述磁性材料层为软磁性材料。
- 根据权利要求5所述的微发光二极管阵列器件,其中,所述软磁性材料为Fe、Ni、Mn中的任意一种或任意组合。
- 根据权利要求1所述的微发光二极管阵列器件,其中,所述支撑层材料为三羟甲基乙烷、蒽、芘、菲、并四苯、并五苯中的任意一种或组合。
- 根据权利要求1所述的微发光二极管阵列器件,其中,所述微发光二极管阵列包括:生长衬底;位于所述生长衬底上的粘结层;位于所述粘结层上的若干微发光二极管,所述微发光二极管通过所述粘结层与所述生长衬底连接。
- 一种转移装置,其中,包括:承载板;位于所述承载板表面的若干电磁块;位于所述承载板内且与所述若干电磁快一一对应连接的若干线圈;及与所述若干线圈连接的控制电路,用于控制所述线圈通电产生磁场。
- 根据权利要求9所述的转移装置,其中,还包括:机械手臂,连接所述承载板,用于控制所述转移装置移动。
- 根据权利要求10所述的转移装置,其中,所述机械手臂与所述承载板为绝缘材料。
- 根据权利要求9所述的转移装置,其中,所述若干电磁块之间存在间隙,以形成绝缘窗口,用于在对微发光二极管阵列器件转移时使所述电磁块与所述微发光二极管一一对应。
- 根据权利要求9所述的转移装置,其中,所述线圈为导电性能好的材料,所述线圈为铜、铁等中一种或组合。
- 根据权利要求9所述的转移装置,其中,所述电磁块的面积大于所述微发光二极管的面积。
- 一种微发光二极管阵列器件转移方法,其中,所述方法包括:提供一种转移装置;将转移装置移动至微发光二极管阵列器件上方;将所述转移装置与所述微发光二极管阵列器件上的发光二极管对准;开启所述转移装置;控制所述转移装置通电产生磁性吸附微发光二极管的磁性材料;将吸附有所述微发光二极管阵列器件的转移装置移动至接收基板上方;将所述微发光二极管阵列器件对准所述接收基板上的接收区域;及将所述微发光二极管阵列器件放置在所述接收基板的接收区域。
- 根据权利要求15所述的微发光二极管阵列器件转移方法,其中,所述微发光二极管阵列器件放置在所述接收基板的接收区域之后还 包括:对所述微发光二极管阵列器件进行加热使所述支撑层升华;通过所述转移装置中的电磁块将所述微发光二极管上方的磁性材料与保护层吸走;关闭所述控制电路。
- 根据权利要求15所述的微发光二极管阵列器件转移方法,其中,关闭所述转移装置中的控制电路;对所述微发光二极管阵列器件进行加热使所述支撑层升华;清洗所述微发光二极管以去除保护层与磁性材料层。
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