WO2020054557A1 - Machine à coudre permettant de coudre un câble et procédé de commande de couture externe de câble - Google Patents

Machine à coudre permettant de coudre un câble et procédé de commande de couture externe de câble Download PDF

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Publication number
WO2020054557A1
WO2020054557A1 PCT/JP2019/034846 JP2019034846W WO2020054557A1 WO 2020054557 A1 WO2020054557 A1 WO 2020054557A1 JP 2019034846 W JP2019034846 W JP 2019034846W WO 2020054557 A1 WO2020054557 A1 WO 2020054557A1
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WO
WIPO (PCT)
Prior art keywords
cord
sewing
sewn
cutting
needle
Prior art date
Application number
PCT/JP2019/034846
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English (en)
Japanese (ja)
Inventor
真功 江上
健次 日下部
Original Assignee
株式会社Tism
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社Tism filed Critical 株式会社Tism
Priority to CN201980059357.8A priority Critical patent/CN112689693A/zh
Priority to KR1020217008421A priority patent/KR20210052476A/ko
Priority to JP2020545960A priority patent/JPWO2020054557A1/ja
Publication of WO2020054557A1 publication Critical patent/WO2020054557A1/fr

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    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B29/00Pressers; Presser feet
    • D05B29/02Presser-control devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B35/00Work-feeding or -handling elements not otherwise provided for
    • D05B35/06Work-feeding or -handling elements not otherwise provided for for attaching bands, ribbons, strips, or tapes or for binding
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05CEMBROIDERING; TUFTING
    • D05C7/00Special-purpose or automatic embroidering machines
    • D05C7/08Special-purpose or automatic embroidering machines for attaching cords, tapes, bands, or the like

Definitions

  • the present invention relates to appropriately controlling sewing of a cord material in a sewing machine capable of sewing a cord material to a material to be sewn, and further combined with automatic cutting of a cord material at the end of a sewing operation of the cord material. Accordingly, the present invention relates to a technique suitable for fully automating all processes from sewing of a cord material to completion.
  • an embroidery sewing machine that can sew a decorative cord material to a material to be sewn (a workpiece such as a cloth) are conventionally known.
  • an embroidery sewing machine disclosed in Patent Literature 1 below has a needle bar case provided with a plurality of needle bars, and one of the plurality of needle bars is moved according to the sliding movement of the needle bar case in the left-right direction. It is configured to be selected in the operating position, and corresponding to one or a plurality of needle bars, respectively, lifting rods that are moved up and down by a driving source different from the driving source of the needle bar are provided, and each of the lifting rods is At the lower end, a cord guide for guiding the cord material to the needle drop position is attached.
  • a needle bar provided with an elevating bar for guiding the desired cord material is selected so as to be set to an operating position, and In synchronization with the sewing operation by the needle bar and the sewing needle set at the operating position, the corresponding elevating bar is moved up and down to send out the cord material, and the cord material guided to the needle drop position is sewn (fabric). Sew on.
  • the lifting stroke of the lifting rod By changing the lifting stroke of the lifting rod, the amount (length) of the cord material sent out in one stitching operation is adjusted, and thereby, the optimal pattern according to the sewing pattern of the cord material with respect to the material to be sewn (cloth) is adjusted. A large amount (length) of cord material can be sent out.
  • the lifting stroke of the lifting rod it is possible to perform "code sewing” in which the cord material is sewn so as to be stuck flat along the material to be sewn. Is caused to move up and down with a stroke length greater than zero, so that "loop stitching" can be performed in which the cord material is formed into a loop and sewn to the material to be sewn. Further, it is also possible to form a three-dimensional code pattern by sewn the cord material while changing the elevating stroke of the elevating bar.
  • a needle bar case is slid while a series of code embroidery patterns is being sewn, so that a needle bar (and a vertical bar) used at a predetermined operating position is moved.
  • a needle bar and a vertical bar used at a predetermined operating position is moved.
  • Patent Document 2 discloses an embroidery material cutting device for automatically cutting a cord-like material such as a cord material.
  • a cord-like material such as a cord material.
  • Patent Documents 3 and 4 below also disclose sewing machines that sew a cord material, but do not show that a special device is used when sewing the cord material.
  • the sewing operation normal sewing operation
  • the sewing operation is merely performed from the beginning, and a special code operation is performed before performing the normal sewing operation. It does not control the sewing of the material.
  • the sewing machine includes a sewing mechanism configured to drive a sewing needle to perform sewing on a material to be sewn, and a sewing machine configured to be movable up and down.
  • a cord guide body for guiding to a position, wherein the cord guide body has a hole at the bottom for passing the sewing needle and the cord material, and the cord material guided to the needle drop position is formed by the sewing mechanism.
  • the code material sewing control is performed before the sewing operation (normal sewing operation) according to an arbitrary code material sewing pattern is performed.
  • this sewing control first, the sewing needle is lowered and the code guide body is lowered, so that the portion of the cord material passing through the hole at the bottom of the code guide body that moves down in the process of lowering the sewing needle. Is pierced by the descending sewing needle, descends, and falls on the material to be sewn. Next, by operating the sewing needle a plurality of times while holding the lower limit position of the lowered cord guide, the portion of the cord material dropped onto the material to be sewn was firmly held by the cord guide.
  • the cord material guided by the cord guide body and sewn on the material to be sewn is cut at a position between the cord guide body and the material to be sewn.
  • a cord cutting device wherein the control device further moves the cord guide upward when the sewing operation of the cord material is completed, and removes the cord material extending downward from the cord guide.
  • the cord may be controlled to be cut by the cord cutting device, so that the tip portion of the cut cord material hangs downward from the cord guide.
  • a sewing machine includes a sewing mechanism configured to drive a sewing needle to perform sewing on a material to be sewn, and a cord configured to be vertically movable and fed from a supply source.
  • a cord guide for guiding a material to a needle drop position, wherein the cord material guided to the needle drop position is sewn on the material to be sewn by a sewing operation by the sewing mechanism, At the time of thread cutting at the end of the sewing operation, the upper thread hook which is advanced on the vertical movement line of the sewing needle to hook the upper thread extending from the sewing needle to the material to be sewn, and the sewing of the cord material is completed.
  • a cord cutting device that cuts the cord material, and a control device that controls the cord guide to move to a standby position before a hooking operation of the upper thread by the upper thread hook is performed, the cord comprising: Guide body
  • the standby position is a position lower than a position where the upper thread hook advances on a vertical movement line of the sewing needle, and the control device is configured to perform the cutting operation of the cord material by the cord cutting device. It is characterized in that an upper thread hooking operation by an upper thread hook and a thread cutting operation by a thread cutting device are executed.
  • the cord guide is controlled to move to the standby position, and the standby position of the code guide is set by the upper thread hook being stitched by the sewing thread. Since the position is lower than the position where the needle advances on the vertical line of movement, the cord material connected to the sewing material from the code guide body is displaced from the advance position of the upper thread hook, and the cord material is hooked by the upper thread hook. Without being left on the vertical line of movement of the sewing needle. Therefore, when cutting the cord material, the cord material left on the vertical movement line of the sewing needle can be appropriately cut, and a cutting error does not occur.
  • the thread is cut by the thread cutting device before cutting the cord material
  • the upper thread is not cut at the cord material cutting position above the material to be sewn, and the thread is cut below the material to be sewn. Since it is cut by the device, it is possible to secure a remaining upper thread length sufficient for sewing.
  • FIG. 1 is a front view of an embroidery head of a multi-head embroidery sewing machine according to an embodiment of the present invention.
  • FIG. 2 is a right side view of the embroidery head of FIG. 1.
  • (A) and (b) are enlarged perspective views showing an attached state of the cord guide,
  • (c) is a perspective sectional view of the cord guide,
  • (d) is a plan view of the cord guide.
  • FIG. 2 is an exploded perspective view showing main components of the cord cutting device in an enlarged manner.
  • FIG. 2 is an enlarged plan view of the cord cutting device.
  • FIG. 5 is a left side view of the cutter unit at a retracted position.
  • FIG. 5 is a left side view of the cutter unit at a cutting preparation position.
  • FIG. 4 is a right side view of the cutter unit at a retracted position.
  • FIG. 4 is a right side view of the cutter unit at a cutting preparation position.
  • FIG. 4 is a right side view of the cutter unit at a cutting position.
  • FIG. 4 is a right side view of the cutter unit during a cutting operation.
  • FIG. 2 is a block diagram schematically showing an electronic control system provided in the embroidery sewing machine.
  • FIG. 4 is an enlarged side view showing a standby position of a cord guide at the time of thread cutting.
  • 9 is a flowchart illustrating an example of a fully automatic process of a code embroidery-related operation.
  • FIG. 9 is a perspective view showing a modified example of the first moving body, the second moving body, and the cutting device in the cutter unit.
  • the present invention is not limited to an embroidery sewing machine, and is applicable to a normal sewing machine.
  • FIG. 1 is a front view of one embroidery head (sewing machine head) 1 of the multi-head embroidery sewing machine
  • FIG. 2 is a right side view of the embroidery head 1.
  • a needle bar case 4 is supported on the front surface of a sewing machine arm 3 attached to the front surface of the main body frame 2 so as to be slidable in the left-right direction.
  • a plurality of needle bars 5 are provided in the needle bar case 4 so as to be vertically movable.
  • Each needle bar 5 is arranged so that the axial direction extends in the vertical direction (vertical direction), and a sewing needle 6 is attached to a lower end of each needle bar 5.
  • the needle bar case 4 is provided with a slide shaft 7 penetrating therethrough.
  • the needle shaft case 4 slides in the left and right direction by sliding the slide shaft 7 in a lateral direction (right and left direction as viewed from the front) by driving a motor.
  • any one of the plurality of needle bars 5 is located at a predetermined operating position, whereby one needle bar 5 to be operated is selected.
  • a well-known lower thread shuttle (not shown) is provided below the sewing machine table 10, and the upper part of the shuttle is covered by the needle plate 11.
  • the needle plate 11 is provided with a needle hole through which the sewing needle 6 of the selected needle bar 5 can be inserted.
  • the main shaft 8 is inserted through the sewing machine arm 3.
  • a main shaft motor first drive source
  • the main shaft 8 is rotated by a rotation of the main shaft 8 via a cam mechanism (not shown) in the sewing machine arm 3.
  • the needle bar driving body 9 moves up and down.
  • the needle bar 5 selected to the operating position is caught by the needle bar driver 9, and is moved up and down along the axial direction by the vertical movement of the needle bar driver 9.
  • a known sewing operation is performed by moving the needle bar 5 (the sewing needle 6 at the tip) selected at the operation position up and down.
  • the needle bar case 4 is provided with an elevating bar (elevating member) 12 at the rear of each needle bar 5 so as to be vertically movable.
  • the elevating bar 12 is arranged so that its axial direction extends in the vertical direction (vertical direction).
  • the lifting rod 12 is driven by a motor 13 (second driving source) fixed to the sewing machine arm 3.
  • a link mechanism (not shown) is linked to the motor 13.
  • the cloth pressing drive 14 provided to be able to move up and down with respect to the sewing machine arm 3 moves up and down through the link mechanism. .
  • the lifting bar (elevating member) 12 corresponding to the needle bar 5 selected at the operating position is caught by the presser foot driving body 14, and the presser foot drive is performed.
  • the vertical movement of the body 14 is caused by the vertical movement of the body 14.
  • a sensor for detecting the drive position of the motor 13 is appropriately provided, and the output of the sensor is used for motor drive control.
  • a cloth presser 15 or a cord guide 20 is attached to a lower end of each of the plurality of lifting rods 12.
  • the cloth presser body 15 may have a well-known structure for pressing the material to be sewn from above when performing normal embroidery stitching, and the needle bar 5 used for performing normal embroidery stitching may be used. It is attached to the lower end of the corresponding lifting rod 12.
  • the cord guide body 20 guides the cord material C on the material to be sewn and presses the cord material C on the material to be sewn from above when the cord material C is sewn. Is attached to the lower end of an elevating bar 12 corresponding to the needle bar 5 used for performing the cord material sewing operation.
  • one needle bar case 4 is provided with twelve needle bars 5, of which a cord guide is provided at the lower end of an elevating bar 12 corresponding to the six needle bars 5 in the center. 20 are respectively attached, and the cloth presser 15 is attached to the lower end of the elevating bar 12 corresponding to each of the three needle bars 5 on the left and right portions.
  • an upper thread hook 16 for hooking the upper thread after cutting, and the upper thread hook 16 are provided.
  • An upper thread holder 17 for holding the hooked upper thread is provided.
  • each member and / or each device and / or each mechanism for the sewing operation provided on the embroidery head 1 having the above-described configuration causes the sewing needle 6 to perform sewing on the material to be sewn.
  • the combination of the lifting rod 12 and the cord guide body 20 corresponds to a cord guide device 21 for guiding the cord material C to the needle drop position, and the code material C guided to the needle drop position is By the sewing operation by the sewing needle 6 in the sewing mechanism, sewing is performed on the material to be sewn.
  • FIG. 3A is an enlarged perspective view of the code guide body 20 as viewed obliquely from the front right.
  • the code guide body 20 is attached to the lower end of the lifting rod 12 via an attachment member 18.
  • the mounting member 18 has a mounting portion 18a projecting forward at the lower end thereof, and the main body of the cord guide body 20 is detachably fixed to the mounting portion 18a with screws 19.
  • a push-down portion 18b which projects to the left and extends downward.
  • the pressing portion 18b functions to press a cutter unit 50 described below to a cutting position.
  • FIG. 3B is an enlarged perspective view of the code guide body 20 as viewed obliquely from the front left to clearly show the push-down portion 18b.
  • the main body of the cord guide body 20 includes a cup-shaped pressing portion 20a disposed below the needle bar 5. As shown in the perspective sectional view of FIG. 3C and the plan view of FIG. 3D, the cord material C is sewn on the bottom surface of the holding portion (main body portion) 20a while allowing the sewing needle 6 to pass therethrough.
  • An outlet hole 20b is formed as an opening for guiding the material.
  • a supply port 20c for guiding the cord material C to the lead-out hole 20b is formed in a substantially central wall portion of the pressing portion 20a. As shown in FIG. 3D, the outlet hole 20b has a substantially drop shape tapering toward the supply port 20c.
  • the lead-out hole 20b has a tapered opening portion (around the base of the drop shape) and other opening portions.
  • the needle drop position (the position where the sewing needle 6 passes) in the lead-out hole 20b corresponds to substantially the center of the bottom surface of the holding portion 20a, and is located in the tapered opening portion (around the base of the droplet).
  • a regulation structure for regulating the movement of the cord material C in the left-right direction at the needle drop position in the lead-out hole 20b is integrally formed.
  • a cylindrical portion 20e for guiding the cord material C into the holding portion 20a extends horizontally forward (toward the front of the sewing machine) at the supply port 20c of the wall portion.
  • An introduction port 20d is provided.
  • each of the cord guides 20 is attached to the lower end of the corresponding lifting rod 12, and also includes a holding portion 20 a for holding the material to be sewn, the passage of the sewing needle 6, and the material to be sewn.
  • An opening (lead-out hole 20b) for guiding the cord material C is provided above.
  • the code guide body 20 is not limited to a mode in which the main body and the mounting member 18 can be separated as shown in the figure, and the main body and the mounting member 18 may be integrally formed. Therefore, in the present invention, the “code guide body 20” is a concept that also includes the mounting member 18 (particularly, the pressing portion 18b). In other words, the pressing portion 18b that functions to press the cutter unit 50 to the cutting position may be included on the main body side of the cord guide 20.
  • the lead-out hole 20b of the code guide body 20 has a tapered opening portion (around the base of the drop shape) tapering toward the cylindrical portion 20e (that is, the introduction port 20d or the supply port 20c). , And other openings.
  • a tapered shape pointing toward the cylindrical portion 20e that is, the inlet 20d or the supply port 20c
  • a specific cord material sewing direction in the case of the present embodiment, the direction of the cylindrical portion 20e, ie, the front). Sewing errors (sewing spills) can be prevented.
  • FIG. 4 is an enlarged cross-sectional view of the code guide body 20, and shows an example of "code sewing" which is sewn up by moving the embroidery frame (that is, the sewing material W) toward the front of the sewing machine. .
  • the embroidery frame moves in the direction of the tubular portion 20e, that is, forward
  • the direction of the cord material C above and below the outlet hole 20b is directed to the tubular portion 20e (that is, the introduction port 20d or the supply port 20c).
  • the upper direction is the same as the lower direction connected to the sewn cord material portion, and the cord material C is bent at the location of the lead-out hole 20b.
  • a portion closer to the outside of the bent portion of the cord material C corresponds to a needle drop position, and this is a sewing position.
  • a good-looking cord material is sewn such that the sewn place is hidden behind.
  • the hole (outlet hole 20b) at the bottom of the main body includes an opening having a regulating structure provided near the supply port 20c. Since the bent portion of the cord material C is regulated by the regulating structure, the cord material C does not easily move. Further, as in the example shown in FIG. 4, the portion of the upper thread U where the tension is generated deviates from the needle drop position, which adversely affects the sewn portion of the cord material C (the portion closer to the outside of the bent portion). Absent.
  • the lead-out hole 20b of the cord guide body 20 is a perfect circle
  • the cord material C becomes an arc of the lead-out hole. It is easy to move to the left and right along the stitches, deviating from the needle drop position, and causing sewing errors (sewing misses).
  • the outlet hole 20b has a substantially drop-shaped shape tapering toward the cylindrical portion 20e, the outlet hole 20b is drawn out from the supply port 20c at the rear end of the cylindrical portion 20e.
  • a part of the cord material C that bends into the hole 20b is restricted from both sides by the tapered opening portion (around the base of the drop shape), so that the cord material C does not move in the outlet hole 20b, and from the needle drop position. It does not come off. Further, since the needle drop position comes within the tapered opening portion of the lead-out hole 20b, the cord material C regulated by the tapered opening portion is always located at the needle drop position, and sewing errors (sewing misses) occur. Absent.
  • the opening area of the lead-out hole 20b is sufficient to facilitate passage of the cord material C which is relatively considerably thicker than the needle 6.
  • the location of the code guide body 20 in the lead-out hole 20b becomes unstable, resulting in a problem that the above-described sewing error (sewing miss) occurs.
  • the opening shape of the outlet hole 20b is devised, that is, the opening shape of the outlet hole 20b is tapered toward the inlet 20d (the cylindrical portion 20e) (that is, the cylindrical shape).
  • the regulating structure that is, the tapered opening portion near the shape portion 20e).
  • the opening shape of the outlet hole 20b is not limited to a tapered shape such as a substantially drop shape, and may be any other tapered shape. While making it as wide as necessary to facilitate the passage of the needle, an appropriate regulating structure (small-sized opening) is formed around the needle drop position, and the regulating structure (small-sized opening) is formed in another opening. Any shape may be used as long as the shape is set closer to the supply port 20c or the introduction port 20d (that is, the cylindrical portion 20e).
  • the opening shape of the outlet hole 20b is shaped like a darma or a gourd composed of a combination of a small opening (for example, a small diameter circle) and a large opening (for example, a large diameter circle), and the small opening is a needle drop position.
  • the shape may be such that it is closer to the supply port 20c or the introduction port 20d (that is, the cylindrical portion 20e), and the same effect as described above can be obtained.
  • the code guide body 20 it may have a feature of the outlet hole 20b having the unique opening shape as described above, but may not have a feature of the cylindrical portion 20e. In that case, the cord material C supplied from above can be directly introduced through the supply port 20c provided on the side wall surface of the main body 20a.
  • FIGS. 1 and 2 mounting brackets are fixed to the left and right sides of the adjustment table 30 provided above the needle bar case 4 in a substantially inverted L shape when viewed from the side.
  • Each of the mounting brackets includes first brackets 23a and 23b that are long upward and second brackets 24a and 24b that project diagonally forward.
  • Each of the second brackets 24a and 24b is rotatably supported by a screw 24c. By changing the fixing position of the screw 24d, the mounting angle with respect to the corresponding first bracket 23a and 23b can be adjusted. .
  • Each of the second brackets 24a and 24b has a shape in which the upper side protrudes largely toward the front and the lower side slightly protrudes toward the front, between the upper and lower ends of the left and right second brackets 24a and 24b.
  • Support plates (upper / lower) 25 and 26 are bridged.
  • a bobbin (cord material storage section) 27 around which the cord material C is wound is rotatably supported by pins 28 erected on the support plates 25 and 26.
  • a holding plate 29 for attaching a flexible tube 31 (for example, a spiral tube) through which the cord material C passes is bridged at the lower end between the left and right first brackets 23a and 23b.
  • a support bar 33 is bridged between brackets 32a and 32b fixed to the left and right side surfaces of the case 4 at the lower front portion of the needle bar case 4, and a holding plate 34 is fixed to the support bar 33.
  • Each of the upper and lower holding plates 29 and 34 has a plurality of tube connection ports 35 and 36 corresponding to the individual needle bars 5 having the cord guides 20.
  • the upper and lower ends of the tube 31 for preventing the cord material C from interfering with each other are connected to the tube connection ports 35 and 36 of the holding plates 29 and 34, respectively.
  • each tube 31 extends vertically on the front surface of the embroidery head (sewing machine head) 1, and a plurality of tubes 31 are arranged in parallel on the front surface of the embroidery head (sewing machine head) 1. Be placed.
  • a flexible resistance member 37 is disposed near (closely above) the tube connection port 35 on the upper holding plate 29.
  • the resistance member 37 is provided at a position of the resistance member 37 before the cord material C, which is excessively pulled out when the cord material C is strongly pulled out, etc. This is to make it loose.
  • the flexible resistance member 37 includes fluffy fibers (or a soft brush or the like), and gives a slight resistance to the cord material C by bringing the fluffy fiber into contact with the supplied cord material C. Therefore, when the cord material C is pulled out strongly, the cord material C is excessively pulled out from the bobbin 27 by the momentum, but the movement of the cord material C is weakened at the resistance member 37 where the resistance is applied. The cord material C that has been excessively fed is loosened immediately above the resistance member 37. This makes it possible to prevent the cord material C from being loosened near the end of the needle.
  • One guide frame 38 is provided corresponding to the plurality of bobbins 27 on the upper side, and a plurality of guide frames 39 are provided individually corresponding to the plurality of bobbins 27 on the lower side.
  • One small loop 39a is formed in each lower guide frame 39, and a large loop 39b is formed by the remaining portion.
  • the cord material C pulled out from the upper bobbin 27 passes through the inside of the upper guide frame 38, passes through the small loop 39 a of the lower guide frame 39, and further passes through the corresponding tube 31. Then, it passes through the inlet 20d (FIG. 3) of the corresponding code guide body 20.
  • the cord material C pulled out from the lower-stage bobbin 27 is passed through the large loop 39b of the lower-side guide frame 39, further passes through the corresponding tube 31, and passes through the inlet 20d of the corresponding code guide body 20. (FIG. 3).
  • the cord material C pulled out from the bobbin 27 hangs down almost without bending, and is smoothly introduced into the cord guide 20.
  • the cord guide body 20 shown in FIG. 3 the cord material C introduced from the introduction port 20d passes through the cylindrical portion 20e, enters the inside of the cup-shaped pressing portion 20a from the supply port 20c, and is inserted into the cup-shaped pressing portion 20a.
  • the lead-out hole 20b at the bottom is pulled out downward and pulled out of the cord guide 20.
  • the upper guide frame 38 and the lower guide frames 39 each having a small loop 39a and a large loop 39b are provided at the upper end of the tube 31 to which the cord material C fed from each bobbin (cord material storage) 27 corresponds.
  • the cords function as guide frames for guiding the cords so that the cords do not interfere with each other.
  • the supply source (bobbin 27) of the code material C is arranged above the embroidery head (sewing head) 1, and the supply source (bobbin 27) Is supplied to the code guide body 20 in a substantially straight line without a change of direction in a path crossing from the upper side to the lower side on the front surface of the embroidery head (sewing head) 1.
  • the cord material C introduced from the front end (inlet 20d) of the cylindrical portion 20e extending forward and led out from the rear end (supply port 20c) is moved to the needle drop position of the lead-out hole 20b.
  • the cord material C is not largely turned or bent.
  • the cord guide body 20 includes a tubular portion 20e extending forward, and the cord material C is introduced from the front end (inlet 20d) of the tubular portion 20e and derived from the rear end (supply port 20c).
  • the inlet 20d of the cord material C is kept away from the outlet hole 20b (needle drop position).
  • the introduction port 20d of the code guide body 20 is appropriately separated from the vertical movement line of the sewing needle 6, and the portion of the cord material C above the introduction port 20d of the code guide body 20 is removed. Therefore, it does not interfere with the sewing operation of the cord material, and the various inconveniences described below are solved.
  • the portion of the cord material C on the supply side (the cord material C descending from the tube 31 before entering the cord guide body 20) swings as the cord guide body 20 moves up and down. There is no possibility that the portion of the cord material C on the side crosses the vertical movement line of the sewing needle 6. Therefore, there is no inconvenience that the swinging supply-side cord material C is sewn by the sewing needle 6 by mistake.
  • the cord material C on the supply side near the inlet 20d of the cord guide body 20 and the portion of the cord material C sewn at the needle drop position are appropriately separated, the cord material C is made of a fluffy material. Even if it does, there is no risk of pilling. Assuming that the cylindrical portion 20e is not provided in the cord guide body 20 and the distance between the cord material portion on the supply side near the inlet of the cord guide body 20 and the cord material portion sewn at the needle drop position is relatively short.
  • the cord material portion on the supply side entering the inlet contacts the cord material portion sewn on the fabric, so that the fluff is entangled and fed to the inlet while being entangled, and as the sewing continues, It becomes a ring-shaped hair ball that passes through the inlet and the outlet hole and adheres to the pressing portion of the cord guide body. If the hair ball becomes large, the outlet hole may be blocked.
  • the tubular portion 20e extending forward in the cord guide body 20 as in the present embodiment, the portion of the cord material C on the supply side that enters the inlet 20d and the exit from the outlet hole 20b are sewn to the fabric. There is no risk of contact with the attached portion of the cord material C, and therefore there is no risk of producing pills.
  • a known code embroidery technique may be appropriately applied.
  • the code embroidery technique disclosed in Patent Document 1 can be preferably applied to this embodiment.
  • the needle bar 5 corresponding to the elevating bar 12 to which the cord guide body 20 for guiding the desired cord material C is attached is set to the operating position.
  • the slide position of the stick case 4 is selected.
  • the corresponding lifting / lowering bar 12 is moved up and down to send out the cord material C, and the cord material C guided to the needle drop position.
  • the elevating stroke of the elevating rod 12 By changing the elevating stroke of the elevating rod 12, the amount (length) of the cord material C sent out in one sewing operation is adjusted, whereby the pattern of the cord material C sewn on the material to be sewn (cloth) is obtained.
  • the cord material C of the optimum amount (length) according to the amount is sent out.
  • the adjustment of the lifting stroke of the lifting rod 12 is performed by controlling the motor 13 (second drive source).
  • An arbitrary code material sewing pattern (code embroidery pattern) can be selected. According to the selected code material sewing pattern (code embroidery pattern), XY driving of the embroidery frame for each stitch is performed in a known manner.
  • the sewing mode of the cord material (such as the above-mentioned "cord sewing" or "loop sewing") is controlled based on the variable control of the elevating stroke of the elevating rod 12 according to the present embodiment. Embroidery operation) proceeds.
  • the position of the bottom dead center of the code guide 20 and the amount of vertical stroke of the vertical bar 12 are set in advance on the operation panel for each embroidery step.
  • the bottom dead center can be set at a position within a predetermined range according to the thickness of the cord material C to be sewn, the thickness of the material to be sewn (cloth), and the like.
  • the lifting stroke can also be set within a predetermined range. For example, when the vertical stroke amount is set to zero, the code guide body 20, that is, the vertical rod 12 does not make a stroke movement, and the code material C is transferred to the code guide body 20 while the code guide body 20 is located at the bottom dead center.
  • the well-known "cord sewing” is advanced while being pressed onto the material to be sewn by the bottom surface of the pressing portion 20a.
  • the code guide body 20 is set from the bottom dead center in synchronization with each stroke of the needle bar 5.
  • a stroke between the top dead centers is performed, and well-known “loop sewing” is performed.
  • the cord material C is automatically cut near the sewing end position by the operation of the cord cutting device 40 described below.
  • a cord cutting device 40 is provided below the sewing machine arm 3, and the cord cutting device 40 is detachably attached to the sewing machine arm 3.
  • the cord cutting device 40 has a cutter unit 50 for cutting the cord material C.
  • the cutter unit 50 is disposed at a predetermined retracted position during the sewing operation, and cuts the cord material C after the sewing of the cord material C is completed. Is configured to be moved to the position.
  • FIG. 2 shows a state in which the code cutting device 40 is disposed at the retracted position.
  • the retreat position is a position away from the movement locus (the vertical movement path) of the sewing needle 6 and a position where the cord cutting device 40 does not hinder the sewing operation by the sewing needle 6.
  • the cord cutting device 40 further includes a moving mechanism that moves the cutter unit 50 between the retracted position and a cutting preparation position that enters the movement locus of the sewing needle 6.
  • FIG. 5 is an exploded perspective view showing the main components of the cord cutting device 40 in an enlarged manner.
  • the cord cutting device 40 has a flat supporting (mounting) base 41 at the top.
  • the left and right ends of the front edge of the support base 41 are projections 41a and 41b, and an L-shaped bracket 42 (see FIG. 2) is fixed below the projections 41a and 41b via a spacer.
  • connection bracket 42a is fixed to the inner side surface of each L-shaped bracket 42, and the connection bracket 42a is screwed to each of the brackets 42b on the sewing machine side attached to the left and right side surfaces of the sewing machine arm 3, thereby cutting the cord.
  • the device 40 is attached to the sewing machine arm 3 via the support base 41.
  • Two guide rods 43 and 44 are arranged at predetermined intervals below the projecting portions 41a and 41b of the support base 41, and are guided by the linear bushes 45 and 46 and penetrate slidably in the vertical direction. are doing.
  • a coil spring 47 is fitted on the front guide rod 43, and a spring seat 48 is screwed to the upper end.
  • An elevating base 49 is bridged over the lower ends of the left and right guide rods 43 and 44, and is fixed from below by screws.
  • the support base 41 is fixed to the sewing machine arm 3, but the lifting base 49 is supported by the support base 41 so as to be able to move up and down along the guide rods 43 and 44, and is attached upward by the coil spring 47. It is being rushed. That is, the lifting base 49 descends when a downward force is applied against the urging force of the coil spring 47, and rises by the restoring force of the coil spring 47 when the downward force is released.
  • the moving mechanism includes a driving device 60 for conveying the cutter unit 50, and first and second moving bodies provided on the side of the cutter unit 50 for transmitting the conveying motion of the driving device 60 to the cutter unit 50. 70 and 80 are required.
  • the driving device 60 is fixed to the lower surface of the support base 41 via a mounting bracket 61.
  • a part of the mounting bracket 61 is formed as a bent portion that hangs downward, and a drive motor 62 is fixed to a vertical surface of the bent portion.
  • the drive motor 62 functions as a drive source for reciprocating the cutter unit 50 in the horizontal direction, and as a preferred example, is also used as a drive source for operating a moving knife in the cutter unit 50.
  • a drive pulley 63a is provided on the rotation shaft of the drive motor 62, and a driven pulley 63b is supported at the tip of the mounting bracket 61.
  • a timing belt 64 is stretched between the drive pulley 63a and the driven pulley 63b.
  • a guide rail 61A is fixed along the longitudinal direction (the moving direction of the timing belt 64).
  • a moving body 65 is fixed to a predetermined portion of the timing belt 64, and the moving body 65 is slidably fitted to the guide rail 61A inside the mounting bracket 61. Therefore, when the drive motor 62 operates, the moving body 65 linearly reciprocates in the horizontal direction along the guide rail 61A with the reciprocating movement of the timing belt 64.
  • a driving piece 66 is formed integrally with the moving body 65.
  • the driving piece 66 is long in the up-down direction, and is engaged with four rollers of the cutter unit 50 which will be described later.
  • a detection target 67 for detecting the position of the moving body 65 is fixed to the moving body 65, and the position of the moving body 65 is detected by an optical sensor 68 fixed to the mounting bracket 61.
  • the optical sensor 68 is not blocked by one or more slits provided in the detection target 67, the code cutting device 40 is located at the predetermined retreat position or the cutting preparation position or the like. Is detected.
  • the cutter unit 50 roughly includes a first moving body 70, a second moving body 80, and a cutting device 90, and is slidable in the horizontal direction with respect to the elevating base 49, but is integrally moved up and down in the vertical direction.
  • a mounting member 51 is fixed at a predetermined position on the lifting base 49, and a horizontal slide guide 52 is fixed to the mounting member 51.
  • the cam base 72 and the guide rail 73 are fixed to the moving base 71 in a predetermined arrangement.
  • the guide rail 73 is slidably fitted to the slide guide 52 on the lifting base 49 side in a horizontal direction (a front-back direction with respect to the front of the sewing machine).
  • a bent portion 73a is formed at both ends in the longitudinal direction of the member to which the guide rail 73 is attached so as to contact the end of the slide guide 5 to limit the slide movement.
  • FIGS. 7 and 8 are left side views of the cutter unit 50, and in order to clearly show the state of the cam base 72 of the first moving body 70, the illustration of the guide rail 73 is omitted for convenience.
  • 7 shows the cutter unit 50 placed at the retracted position
  • FIG. 8 shows the cutter unit 50 placed at the cutting preparation position.
  • the hatched portions indicate cross sections.
  • a cam groove 74 is formed in the cam base 72, and a cam roller 54 (see FIG. 2) supported by a bracket 53 fixed to the lower surface of the support base 41 is fitted into the cam groove 74. 7 and 8, the bracket 53 and the cam roller 54 are also shown for convenience.
  • the cam groove 74 includes an inclined portion 74a that is inclined obliquely upward toward the rear, a bent portion 74b that is vertically bent from the rear end of the inclined portion 74a, and a vertical portion 74c that extends vertically from the bent portion 74b. Since the position of the cam roller 54 is fixed on the support base 41, when the first moving body 70 moves in the horizontal direction (front-back direction), the cam base 72 of the first moving body 70 moves in the horizontal direction (front-back direction) along the cam groove 74. Direction) and the vertical direction, whereby the first moving body 70 can move not only in the horizontal direction (front-back direction) but also in the vertical direction. When the slide guide 52 of the elevating base 49 is fitted to the guide rail 73 of the first moving body 70, the first moving body 70 and the elevating base 49 move up and down in conjunction with each other. Does not move (forward and backward).
  • a guide groove 75 is formed in the moving base 71 of the first moving body 70, and an engaging pin 81a provided on the left side surface of the moving base 81 of the second moving body 80 is provided. It engages with the guide groove 75.
  • a guide shaft 76 is fixed to the upper surface of the movable base 71 in the horizontal direction (front-back direction).
  • the movable base 81 of the second moving body 80 is inserted through the guide shaft 76, and the second moving body 80 is slidably supported along the guide shaft 76.
  • the engagement (guide) at two places by the guide groove 75 and the guide shaft 76 maintains the posture of the second moving body 80 along the guide shaft 76 during horizontal movement (forward and backward). That is, the second moving body 80 moves horizontally (forward and backward) along the guide shaft 76 while its rotation is restricted by the engaging pins 81a fitted into the guide grooves 75.
  • a pair of rollers 82 are provided side by side on the right side surface of the moving base 81 of the second moving body 80 so as to engage with the driving pieces 66 of the moving body 65 of the driving device 60. Also, in the first moving body 70, a pair of rollers 77 that engage with the driving pieces 66 of the moving body 65 of the driving device 60 are provided side by side on the right side surface of the moving base 71. As shown in FIG. 5, the pair of rollers 82 on the second moving body 80 side is disposed above the pair of rollers 77 on the first moving body 70 side.
  • the horizontal position (front-back direction) of the pair of upper rollers 82 and the pair of lower rollers 77 is aligned as shown in FIG.
  • the driving piece 66 of the moving body 65 enters between each pair of rollers. Therefore, when the moving body 65 of the driving device 60 reciprocates in the horizontal direction (front-back direction), the first moving body 70 and the second moving body 80 move forward by the driving piece 66 pushing the front rollers 77 and 82. Then, when the driving piece 66 pushes the rollers 77 and 82 on the rear side, the first moving body 70 and the second moving body 80 move backward.
  • the rollers 77 and 82 of the first moving body 70 and the second moving body 80 are both engaged with the driving piece 66, the first moving body 70 and the second moving body 80 move together.
  • the cutter unit 50 is moved between the retracted position and the cutting preparation position in accordance with the driving of the driving motor 63, as described later. Therefore, the combination of the driving device 60 and the first and second moving bodies 70 and 80 on the cutter unit 50 side functions as a moving mechanism for moving the cutter unit 50 between the retracted position and the cutting preparation position.
  • the driving device 60 when only the rollers 82 of the second moving body 80 are engaged with the driving pieces 66 due to the lowering of the cutter unit 50, only the second moving body 80 is moved by the driving device 60. obtain.
  • the mounting arm 78 extends obliquely downward and forward from the moving base 71 of the first moving body 70, and similarly, the mounting arm 83 extends obliquely downward and forward from the moving base 81 of the second moving body 80.
  • a cutting device 90 is attached to the tips of the attachment arms 78 and 83.
  • the cutting device 90 is rotatable relative to a horizontal knife table 91, a fixed knife (first cutter part) 92 fixed to the upper surface of the knife table 91, and a fixed knife 92 on the knife table 91.
  • a moving knife (second cutter part) 93 pivotally supported via a pin 94, a contact member 95 provided at a rear portion of the knife table 91 at a slightly higher position, and a link mechanism for moving the moving knife 93; including.
  • the knife table 91 is attached to the tip of the attachment arm 78 of the first moving body 70, moves in the horizontal direction (front-back direction) together with the first moving body 70, and moves up and down.
  • the contact member 95 is a part where the pressing part 18b of the code guide body 20 contacts, and the pressing part 18b of the descending code guide body 20 contacts the corresponding contact member 95 and pushes it down. Is lowered, whereby the entire cutting device 90 is lowered. Note that the contact member 95 is fixed to the knife table 91 in a state of being arranged slightly above the moving knife 93 so as not to interfere with the moving knife 93.
  • the link mechanism for moving the moving knife 93 includes an oscillating link 96 and a rotating link 97, and one end of the oscillating link 96 is attached to the tip of the mounting arm 83 of the second moving body 80 by a shaft (linking pin). ) 98 so as to be swingable.
  • a torsion spring 100 (see, for example, FIG. 7) is fitted on the linking pin 98.
  • One end of the spring 100 is hooked on the mounting arm 83, and the other end is hooked on the swing link 96.
  • the other end of the swing link 96 is rotatably connected to one end of a rotation link 97 by a shaft (coupling pin) 99.
  • the other end of the rotating link 97 is rotatably connected to a free end of the moving knife 93.
  • FIG. 9 is an enlarged perspective view showing a scalpel table 91 in order to clearly show the form of the capturing structure 101.
  • the capturing structure 101 includes a guide portion 103 for contacting the code member C and guiding the code member C to the insertion port 102, an insertion path 104 connected from the guide portion 103 to an internal holding position (holding space), A regulating portion 105 is provided for preventing the cord material C from escaping from the holding position (holding space).
  • the guiding portion 103 has a contour line that is gradually receded (that is, oblique) rearward from the front end edge of the knife table 91.
  • the cutter unit 50 cutting device 90
  • the cord material C extending upward (to be cut) substantially along the up-and-down movement locus of the sewing needle 6 is scalpel.
  • the cord material C comes into contact with / abuts on the front edge of the table 91.
  • the position where the cord material C first comes into contact with the front edge of the knife table 91 is the position where the guiding portion 103 is formed. (Or so controlled by the additional control described below).
  • the sewing needle 6 When the sewing of the cord material is completed, the sewing needle 6 is naturally raised to a predetermined position, and the cord guide body 20 is moved by the control of the motor 13 through the lifting rod 12 to the cutting preparation position.
  • the cutter unit 50 which is raised to a predetermined upper position higher than that and moves to the cutting preparation position is not obstructed. Therefore, while the cutter unit 50 (cutting device 90) moves from the retracted position to the cutting preparation position, the cord material C to be cut is positioned above the sewing end position of the cord material C on the sewing material by a predetermined amount. It is in a state of extending upward to the code guide body 20 at the position, substantially along the vertical movement locus of the sewing needle 6.
  • the knife table 91 (especially, a cutting table 91) is provided at an intermediate portion of the cord material C to be cut (extending upward).
  • the cord material C is guided by the oblique contour line formed by the guiding portion 103, smoothly enters the insertion port 102, passes through the insertion path 104, and is held at the holding position (in the capturing structure 101). Space). Thereafter, even if the stretched cord material C is bent or moved (escapes) from the holding position when the cutter unit 50 (cutting device 90) is lowered, the movement of the cord material C is performed by the regulating unit 105 (the escape of the cord material C). Escape) is regulated.
  • the moving knife 93 is provided with a blade below a portion 93a, and in a different portion 93b, the cord material C is held at the holding position when cutting the cord material C.
  • a holding portion for holding the sheet is formed. Therefore, in this embodiment, appropriately holding the cord material C at the holding position (the space in the capturing structure 101) at the time of cutting is not limited to the regulating portion 105 of the capturing structure 101 of the knife table 91, but also to the moving knife 93. Is preferably achieved by cooperation with the holding portion 93b.
  • the height adjusting device for variably adjusting the height of the cutter unit 50 when cutting the cord material C.
  • the height adjusting device comprises at least a lifting member (for example, the lifting rod 12). That is, the height of the elevating member (for example, the elevating bar 12) is adjusted according to a desired height (cutting position) of the cutter unit 50, and the height of the elevating member (for example, the elevating bar 12) is lowered. By lowering the cutter unit 50, the cutter unit 50 is moved to a position (cutting position) defined by the lifting member (for example, the lifting rod 12).
  • the height adjusting device is constituted by a combination of the elevating member (elevating rod 12) and the cord guide 20. That is, the elevation member (elevation rod 12) and the code guide body 20 are operated so as to execute a height adjustment function of the cutter unit 50, which is different from the function at the time of the above-described sewing operation (code embroidery) of the code material. By functioning, a height adjustment device is realized.
  • the height adjusting device according to the present embodiment is configured to lower the elevating bar 12 to a certain set height (cutting position) after the completion of the sewing of the cord material C.
  • the height of the cutter unit 50 is adjusted by pushing the cutter unit 50 downward by the cord guide body 20 (specifically, the pressing portion 18b) attached to the lower end. More specifically, the pressing portion 18b of the cord guide body 20 abuts against the abutting member 95 (FIG. 5) fixed to the knife table 91 of the cutting device 90 of the cutter unit 50 and pushes downward, whereby The cutter unit 50 is lowered to the cutting position.
  • the elevating bar 12 and the cord guide 20 are not used for sewing the cord material (cord embroidery).
  • the body 20 can also be used as a lifting member (and a pressing body) for cutting the cord.
  • the height adjusting device adjusts the height of the cutter unit 20 in accordance with the height (bulk) of the cord material C sewn on the material to be sewn. That is, when the elevating bar 12 functions as an elevating member for cutting the cord, the height of the elevating bar 12 (that is, the lower limit position of the cord guide 20) is determined by the cord material C sewn on the material to be sewn. Is variably set according to the height (bulkyness) of the object. Specifically, adjustment of the height of the lifting rod 12 (that is, the lower limit position of the code guide body 20) is performed by setting the height as a stop target position of the motor 13 (second drive source) and setting the stop target position. It is performed by stopping the motor 13 when it reaches.
  • FIG. 10A is a side view showing a code pattern of “cord sewing” in which the height (bulk) of the cord material C sewn on the material to be sewn W is minimum.
  • the two-dot chain line with reference numeral 91 is the height of the knife table 91 of the cutting device 90 set at the lower limit position for cutting (cutting position) corresponding to such a sewn code pattern. Indicates the position.
  • Such a code pattern of "cord sewing” is obtained when the vertical stroke of the vertical rod 12 is set to zero in the above-described cord material sewing operation.
  • FIG. 10A is a side view showing a code pattern of “cord sewing” in which the height (bulk) of the cord material C sewn on the material to be sewn W is minimum.
  • the two-dot chain line with reference numeral 91 is the height of the knife table 91 of the cutting device 90 set at the lower limit position for cutting (cutting position) corresponding to such a sewn code pattern. Indicates the
  • FIG. 10B is a side view showing a code pattern in a case where the code material C is “loop-stitched” on the material to be sewn W, as shown in FIG.
  • the dashed two-dotted line indicates the height position of the knife table 91 of the cutting device 90 set to the lower limit position for cutting (cutting position) corresponding to such a code pattern of loop sewing.
  • Such a code pattern of "loop sewing” is obtained when the lifting stroke of the lifting rod 12 is set to an appropriate value other than zero for a desired "loop sewing” in the above-described cord material sewing operation. It is.
  • the height of the cutting position of the cutter unit 50 (that is, the height of the knife table 91) according to the height (height) of the sewn cord pattern. Is variably adjusted.
  • the height of the cutting position of the cutter unit 50 (that is, the height of the knife table 91) is determined according to the difference in the height (height) of the loop stitch after sewing. Is variably adjusted.
  • the height of the cutting position of the cutter unit 50 (in accordance with the difference in the bulk (height) of the sewn code pattern). That is, the height of the scalpel table 91 is variably adjusted.
  • the height of the cutting position of the cutter unit 50 (that is, the height of the knife table 91) is set according to the thickness of the cord material C and the height (height) of the sewn cord pattern.
  • the operation panel can be set for each needle bar of each sewing head.
  • the cutting position height data is programmed in the pattern data (sewing pattern data) for automatically sewing the code pattern, and when the automatic cord material sewing operation is performed, the cutting of the code pattern that has been sewn is completed.
  • the position height data may be called up, and the motor 13 may be controlled according to the cutting position height data.
  • the function of the height adjusting device is as described above, and the push-down mechanism comprising the elevating member (elevating rod 12) and the motor 13 and the cord guide 20 and the like.
  • the transfer mechanism of the cord cutting device 40 for appropriately moving the cutter unit 50 downward through the contact member 95 (FIG. 5) in response to the depression.
  • the transition mechanism on the side of the cord cutting device 40 will be further described with reference to FIGS.
  • the lifting base 49 also moves downward.
  • the vertical movement of the lifting base 49 is guided by the linear bushes 45, 46 (FIG. 2) of the support base 41 via guide rods 43, 44 (FIG. 2).
  • the combination of the contact member 95, the first moving body 70, the elevating base 49, the guide rods 43, 44, and the like provided in the cord cutting device 40 shifts the cutter unit 50 from the cutting preparation position to the cutting position. It functions as a transition mechanism.
  • the configuration in which the lifting base 49 supporting the cutter unit 50 can move up and down via the guide rods 43 and 44 functions as a transition guide for guiding the cutter unit 50 from the cutting preparation position to the cutting position.
  • the structure in which the cutter unit 50 is pushed down by the elevating member (the elevating bar 12) via the cord guide 20 functions as a means for pushing down the cutter unit 50.
  • the contact member 95 (FIG. 5) provided on the knife table 91 of the cutter unit 50 functions as a receiving portion that receives a pressing force applied from the outside.
  • the coil spring 47 (FIG. 2) that urges the lifting base 49 upward functions as a spring for returning the cutter unit 50 upward.
  • FIGS. 11 to 14 illustrate some main states in the operation process of the cord cutting device 40, and are diagrams illustrating a right side surface of the cutter unit 50 and the like. In the drawing, the hatched portions indicate cross sections. Note that this series of operations is performed under the control of the electronic control system provided in the embroidery sewing machine, similarly to the above-described sewing operation of the cord material (code embroidery operation).
  • FIG. 15 is a block diagram schematically showing an electronic control system provided in the embroidery sewing machine.
  • the electronic control system performs various sewing operations including a code material sewing operation (code embroidery operation) and the above-described series of operations (code operation) by processing of a computer (that is, a control device) including a CPU (processor) 110 and a memory device 111.
  • a computer that is, a control device
  • the memory device 111 is a semiconductor memory such as a ROM, a RAM, and a flash memory, a hard disk, a removable storage medium, and the like.
  • the operation panel 112 receives a user operation for performing various settings relating to the operation of the embroidery sewing machine, such as various sewing operations including a sewing operation of a cord material.
  • the XY drive device 113 drives the embroidery frame (not shown) in accordance with the embroidery pattern to be sewn.
  • the spindle motor 114 is a motor that drives the spindle 8.
  • the needle bar selection motor 115 is a motor that drives the slide shaft 7 for sliding the needle bar case 4 for needle bar selection.
  • the sensor group 116 is various sensors provided in association with the optical sensor 68 and each motor and the like, and these are shown comprehensively.
  • the motors 13 and 62 are also incorporated in the electronic control system via a bus.
  • the memory device 111 includes a program for executing a series of operations described in this specification (particularly, operations related to cutting the code material C) according to a predetermined procedure, the above-described sewing operation of the code material, and various other operations. Are stored, and these programs can be executed by the CPU 110 (processor).
  • FIG. 11 is a right side view showing the cutter unit 50 and the like similarly in the retracted position.
  • the sewing needle 6 is raised to a predetermined position, and the cord guide body 20 is higher than the cutting preparation position via the lifting rod 12 under the control of the motor 13. It has been raised to a predetermined upper position.
  • the control for moving the cutter unit 50 from the retracted position to the cutting preparation position is performed as in the following procedure 1. Then, the following procedures 2 to 6 are performed.
  • Procedure 1 The motor 62 of the driving device 60 is rotated forward, and the moving body 65 attached to the timing belt 64 is moved forward (forward). At this time, the driving piece 66 of the moving body 65 is engaged with both the pair of rollers 77 of the first moving body 70 and the pair of rollers 82 of the second moving body 80 as shown in FIG. Therefore, by pressing the front rollers 77 and 82 of both pairs, both the first moving body 70 and the second moving body 80 move forward.
  • Step 2 When the cutter unit 50 reaches the cutting preparation position, the fixed cam roller 54 engages with the bent portion 74b of the cam groove 74 as shown in FIG. The advance of the cutter unit 50 is mechanically stopped. As described above with reference to FIG. 9, when the cutter unit 50 reaches the cutting preparation position, the intermediate portion of the cord material C guided by the cord guide body 20 cuts the tip of the cutter unit 50. The intermediate portion of the held cord material C is properly held at the holding position (space) in the capturing structure 101 of the knife table 91 of the cutting device 90 of the device 90, and the fixed knife (first cutter) of the cutting device 90 Part) 92 and a moving knife (second cutter part) 93 (see FIG. 5).
  • the cooperation between the driving device 60 and the first and second moving bodies 70 and 80 on the cutter unit 50 side in the procedures 1 and 2 moves the cutter unit 50 between the retracted position and the cutting preparation position. Acts as a mechanism.
  • Step 3 When the cutter unit 50 reaches the cutting preparation position, control is performed so that the rotation of the motor 62 is stopped and the driving of the motor 13 is started so as to lower the lifting rod 12.
  • FIG. 12 is a right side view showing the cutter unit 50 and the like in the cutting preparation position, and shows a state in which the code guide body 20 is descending with the lowering of the lifting rod 12. Note that, in FIGS. 12 to 14, the illustration of the code material C is omitted for simplification of the illustration.
  • the entire cutter unit 50 descends, so that the height of the driving member 66 with respect to the roller 77 of the first moving body 70 and the roller 82 of The engagement relationship of the driving piece 66 changes, and finally, at the cutting position described below, only the roller 82 of the second moving body 80 is engaged with the driving piece 66. That is, as shown in FIG. 5, since the roller 77 of the first moving body 70 is disposed below the roller 82 of the second moving body 80, the driving piece 66 has a predetermined limited vertical size. When the first moving body 70 and the second moving body 80 move downward relative to the driving piece 66, the driving piece 66 engages with the roller 82 of the upper second moving body 80.
  • the position where the engagement of the drive piece 66 with the roller 77 of the lower first moving body 70 is released may be when the cutter unit 50 reaches the cutting preparation position (the state of FIG. 12). Then, it may be when the cutter unit 50 reaches the cutting position (the state of FIG. 13), or when the cutter unit 50 is located between the cutting preparation position and the cutting position.
  • the first moving body 70 and the second moving body 80 are horizontally moved together at least between the retracted position and the cutting preparation position in response to the driving of the driving piece 66, and the second moving body 80 is at least at the cutting position. It is sufficient that only 80 moves in response to the driving of the driving piece 66.
  • FIG. 13 is a right side view illustrating the cutter unit 50 and the like reaching the cutting position.
  • the function of the height adjusting device is realized by controlling the height of the elevating bar 12 (ie, the lower limit position of the cord guide 20) in the procedure 4.
  • the shift of the cutter unit 50 from the cutting preparation position to the cutting position in the procedures 3 and 4 is performed by the pressing mechanism including the elevating member (the elevating rod 12) and the cord guide body 20, the cord cutting device, and the like.
  • the pressing mechanism including the elevating member (the elevating rod 12) and the cord guide body 20, the cord cutting device, and the like.
  • Step 5 With the cutter unit 50 at the cutting position, the motor 62 of the driving device 60 is rotated forward by the amount necessary for the cutting operation, whereby the moving knife (second cutter part) 93 of the cutting device 90 is rotated. To cut the cord material C held at the holding position (space) in the capturing structure 101 of the knife table 91. That is, as shown in FIG. 13, when the cutter unit 50 reaches the cutting position, the engagement of the drive piece 66 with the roller 82 of the upper second moving body 80 is maintained, but the lower first movement The driving piece 66 is disengaged from the roller 77 of the body 70.
  • FIG. 14 is a right side view showing the cutter unit 50 and the like immediately after performing the cutting operation at the cutting position. During the cutting operation, the cord guide body 20 pushes down the cutter unit 50, so that the cord material C on the material to be sewn can be pressed by the lower surface of the knife table 91.
  • the motor 62 of the driving device 60 is reversely rotated by a predetermined amount, whereby the second moving body 80 is retracted to, for example, the position shown in FIG. 13, and the moving knife 93 is returned to the initial position. Thus, the cutting operation is completed.
  • Step 6 After the cutting operation is completed, the lifting rod 12 is raised by rotating the motor 13 in the reverse direction, and the cord guide 20 is moved upward (for example, returned to the predetermined upper position). As the cord guide 20 rises, the pressing force on the cutter unit 50 is released, and the restoring force of the coil spring 47 raises the cutter unit 50 together with the lift base 49. As a result, the cutter unit 50 moves up to a position as shown in FIG. At the same time, the driving piece 66 is moved backward by rotating the motor 62 of the driving device 60 in the reverse direction. In the position as shown in FIG.
  • both the roller 77 of the first moving body 70 and the roller 82 of the second moving body 80 engage with the driving piece 66, so that the cutter unit 50 also moves with the retreat of the driving piece 66. It retreats and returns to the retracted position shown in FIG. When returning to the retracted position, the motor 62 is stopped, and a series of operations ends.
  • the cord material C can be automatically cut at an appropriately set arbitrary height. Therefore, by changing the height of the cut portion in accordance with the thickness of the cord material C, the thickness of the material to be sewn W (cloth), the bulkiness (overall thickness) of the sewn cord pattern, etc. Cutting can always be performed at a height position suitable for the finished state of sewing, whereby the remaining length of the cut cord material C on the side of the material to be sewn (fabric) W can be set to an appropriate length without excess. It becomes possible, and the process of cutting the end of the cord material C manually after sewing is not required. For example, FIG.
  • FIG. 10 illustrates the difference in the height of the cut portion of the cord material C according to the difference in the bulkiness (overall thickness) of the cord pattern according to the present embodiment. That is, when the bulkiness (overall thickness) of the cord pattern is low as shown in FIG. 10A, the height of the cut portion Ce1 of the cord material C is reduced accordingly, and as shown in FIG. When the bulkiness (overall thickness) of the pattern is high, the height of the cut portion Ce2 of the cord material C is increased accordingly.
  • the cutting of the upper thread (and the lower thread) before the cutting of the cord material C according to the present invention at the end of the sewing of the cord material is performed. Good to do.
  • a thread cutting device is provided below the table 10 to cut the upper thread and the lower thread.
  • the upper thread hook 16 and the upper thread holder 17 shown in FIG. 2 hold the upper thread on the upper thread holder 17 before or after the thread is cut by the thread cutting device. It is for. As described above, when the upper thread is held by the upper thread holder 17, there is no possibility that the upper thread is cut together when the cord material C is cut.
  • the code guide body 20 is positioned at a standby position (thread cutting position) having a predetermined height.
  • the standby position (thread cutting position) of the code guide body 20 is a position below the advanced position (movement trajectory) of the upper thread hook 16.
  • FIG. 16 is an enlarged side view showing an example of a preferable standby position (thread cutting position) of the code guide body 20 at the time of thread cutting.
  • the position of the cord guide body 20 shown in FIG. 16 specifies the standby position (thread cutting position), and reference numeral 16 ′ denotes an upper thread (not shown) extending from the sewing needle 6 to the material to be sewn.
  • the state where the upper thread hook 16 has advanced on the vertical movement line of the sewing needle 6 for hooking is indicated by a two-dot chain line.
  • the standby position (thread cutting position) of the code guide body 20 is a position where the code material C connected from the code guide body 20 to the sewing material does not interfere with the upper thread hooking operation by the upper thread hook 16.
  • the introduction port 20d of the code guide body 20 is kept away from the outlet hole 20b (needle drop position) due to the presence of the cylindrical portion 20e, the supply-side cord above the introduction port 20d.
  • the material C is prevented from entering the advanced position of the upper thread hook 16 (two-dot chain line 16 '). Therefore, the portion of the cord material C on the supply side above the inlet 20d of the cord guide body 20 does not interfere with the upper thread hooking operation by the upper thread hook 16.
  • the embroidery frame is moved from the sewing end position of the cord material. It moves by a predetermined distance in the right direction (X direction) when viewed from the front.
  • the predetermined distance means that the cord material C extending upward from the sewing end position of the cord material toward the cord guide body 20 is moved in the front-rear direction (Y direction) to the guiding portion 103 (FIG. 9) of the capturing structure 101. This is the distance at which they face each other.
  • the predetermined distance is generally determined in accordance with the amount of shift in the X direction between the needle drop position on the code guide body 20 and the position of the guide portion 103 on the knife table 91.
  • the embroidery frame is returned to the left (X direction) by a predetermined distance. Accordingly, the cord material C is guided to the holding position (the space in the capturing structure 101) through the insertion path 104, is returned to the original sewing end position, and is appropriately held at the holding position in the capturing structure 101. . Thereafter, steps 4 to 6 are executed, and the code cutting operation is performed as described above.
  • FIG. 17 is a flowchart showing one embodiment of the fully automatic processing of the code embroidery-related operation. For example, according to an instruction from a control device (such as the CPU 110 and the memory device 111) included in the electronic control system shown in FIG. It is executed by controlling the operation of each device in the embroidery sewing machine shown in the above embodiment.
  • a control device such as the CPU 110 and the memory device 111 included in the electronic control system shown in FIG. It is executed by controlling the operation of each device in the embroidery sewing machine shown in the above embodiment.
  • FIG. 17A shows the overall processing flow.
  • step S1 cord material sewing control is performed.
  • a cord guide 20 is attached to the lower end of an elevating bar 12 corresponding to the needle bar 5 selected for sewing. It is assumed that the cord material C is introduced through the shape portion 20e, and the leading end portion of the cord material C comes out of the lead-out hole 20b of the cord guide body 20 and hangs at an appropriate length.
  • the sewing of the cord material is started for the first time, of course, the state in which the leading end portion of the cord material C is hung from the lead-out hole 20b of the cord guide body 20 is performed manually.
  • the leading end portion of the cut cord material C (the remaining length of the sewing start) is the cord material C. Since it is in a state of being hung down from the guide hole 20b of the guide body 20, it is not necessary to perform extraordinary manual work to set such a precondition.
  • the cord material stitching control performed in step S1 is to automatically sew the leading end portion of the cord material C hanging from the lead-out hole 20b of the cord guide body 20 onto the material to be sewn W. This is the control to be performed.
  • FIG. 17 (b) shows a specific example of the cord material sewing control performed in step S1.
  • the sewing needle 6 and the cord guide body 20 which are at predetermined upper rest positions, respectively, are lowered.
  • the lowering control of both is performed in synchronization with each other so that the portion of the cord material C passing through the lead-out hole 20b of the cord guide body 20 is pierced by the descending sewing needle 6 and dropped onto the workpiece W. .
  • the sewn-down sewing is performed. Since the cord material C is pierced by the needle 6 and descends together, there is no inconvenience that the cord material comes out of the cord guide member while the cord guide member C is descending. The portion can be reliably dropped onto the material to be sewn W.
  • the sewing needle 6 is sewn a plurality of times while the lowered code guide body 20 is held at the lower limit position. Then, the portion of the cord material C dropped on the material to be sewn W is stitched on the material to be sewn W with a plurality of stitches. Therefore, a plurality of stitches are sewn in a state where the portion of the cord material C dropped onto the material to be sewn W is firmly held by the cord guide body 20, and the portion of the cord material C (that is, sewing out) is performed. End) is securely sewn.
  • the tension is released after cutting,
  • the length of the cord material C in the vicinity of the cut portion becomes considerably short (that is, the cord material C returns from the extended state to the normal length). Therefore, the length (remaining sewing start length) from the cord guide body 20 to the distal end portion of the cut cord material C extending downward therefrom is reduced.
  • the cord material C is pierced by the descending sewing needle 6 and descends together. The portion can be reliably dropped onto the material to be sewn W and stitched.
  • the sewing end of the cord material can be automatically sewn without manual operation, and any material (particularly, material having high contractility) can be used. Even with a cord material, a sewing error can be prevented.
  • step S2 the main processing, that is, the sewing control of the cord material (code embroidery control) is performed. That is, in step S2, XY driving of the embroidery frame for each stitch is performed in a known manner according to the selected cord material sewing pattern (code embroidery pattern), and the lifting rod 12 according to the present embodiment is moved up and down.
  • the sewing operation (code embroidery operation) of the code material proceeds in an arbitrary code material sewing style based on the variable stroke control (the above-mentioned "code sewing", "loop sewing” or "formation of three-dimensional code pattern"). Let it.
  • step S3 the control of the upper thread hooking operation by the upper thread hook 16 including the control of the cord guide body 20 to the standby position as described in the above embodiment and the control of the cutting operation of the upper thread and the lower thread by the known thread cutting device. I do.
  • step S4 code cut control is performed.
  • the code cutting control includes cutting the cord material C by the cord cutting device 40 after the sewing of the cord material C is completed.
  • step S4 for example, the code cut control including the procedures 1 to 6 is performed.
  • FIG. 18 is a perspective view extracting and showing a modification of the cutter unit 50, particularly, the parts of the first moving body 70, the second moving body 80, and the cutting device 90.
  • the first moving body 70, the second moving body 80, and the cutting device 90 shown in the modification of FIG. 18 are the same as the first moving body 70, the second moving body of the same reference numerals shown in the above embodiment (particularly, FIG. 5).
  • the differences between the body 80 and the cutting device 90 are as follows.
  • a compression spring 117 is provided on a guide shaft 76 of the first moving body 70, and a moving base 81 of the second moving body 80 that can move in the front-rear direction along the guide shaft 76 and the guide shaft 76.
  • the biasing force acts in a direction to increase the distance between the front end and the fixed end portion.
  • the front roller (indicated by reference numeral 77a in FIG. 18) of the pair of rollers 77 on the first moving body 70 side is arranged at a position shifted by an appropriate amount forward from the arrangement shown in FIG. You.
  • the arrangement of the rear roller of the pair of rollers 77 is not changed, and the arrangement of the pair of rollers 82 of the second moving body 80 is not changed. That is, the interval between the front roller (77a) and the rear roller of the pair of rollers 77 is wider than the interval shown in FIG. Further, in the modified example of FIG.
  • the shape of the holding portion 93c of the moving knife 93 provided in the cutting device 90 is slightly protruded from the shape of the holding portion 93b of the moving knife 93 shown in FIG. I am trying to be.
  • the other configuration in FIG. 18 is unchanged, and is the same as the configuration indicated by the same reference numeral in the above-described embodiment (particularly, FIG. 5).
  • the body 80 moves forward, the moving base 81 of the second moving body 80 acts on the compression spring 117, and accordingly, the fixed end portion of the guide shaft 76 near the front moves forward, and as a result, The first moving body 70 moves forward, and the entire cutter unit 50 moves forward.
  • the advance of the first moving body 70 is stopped by the cam roller 54 abutting on the bent portion 74b of the cam groove 74 as shown in FIG.
  • the forward rotation of the motor 62 is not immediately stopped, and the second moving body 80 moves somewhat further forward. Due to the further forward movement of the second moving body 80, the holding portion 93c of the moving knife 93 disposed at the front end of the second moving body 80 moves somewhat forward. At this time, the forward movement of the moving base 81 of the second moving body 80 is absorbed by the compression spring 117, so that the first moving body 70 does not move.
  • the capturing structure 101 of the knife table 91 disposed at the front end of the first moving body 70 does not move, and the holding portion 93c of the moving knife 93 moves slightly forward relative to the capturing structure 101 of the knife table 91. Will move.
  • the intermediate portion of the cord material C guided by the cord guide body 20 is held at the holding position (space) in the capturing structure 101 of the knife table 91 of the cutting device 90. ), And the intermediate portion of the held cord material C is located between the fixed knife 92 and the moving knife 93 of the cutting device 90.
  • the holding portion 93c of the moving knife 93 moves slightly forward relative to the capturing structure 101 of the knife table 91. Then, the insertion port 102 (FIG. 9) of the capturing structure 101 is closed by the holding portion 93c of the moving knife 93, and the intermediate portion of the cord material C held at the holding position (space) in the capturing structure 101 is moved.
  • the scalpel 93 is surrounded by the holding portion 93c. That is, the forward rotation amount of the motor 62 that is further maintained even after the cutter unit 50 reaches the cutting preparation position is such that the holding portion 93c of the moving knife 93 closes the insertion opening 102 (FIG.
  • the intermediate portion of the cord material C is reliably held at the holding position (space) in the capturing structure 101, and does not protrude from the insertion port 102 (FIG. 9).
  • the minute movement amount of the holding portion 93c of the moving knife 93 after reaching such a cutting preparation position. May be regulated.
  • the rotation of the motor 62 is stopped, the driving of the motor 13 is started, and the lifting rod 12 is lowered.
  • the cutter unit 50 descends from the cutting preparation position to the cutting position, as in the above embodiment.
  • the motor 13 is stopped, and the motor 62 of the driving device 60 is rotated forward by an amount necessary for the cutting operation.
  • the (second cutter component) 93 is moved, thereby cutting the cord material C held at the holding position (space) in the capturing structure 101 of the knife table 91.
  • an operation is performed to adjust the height of the cutter unit 50 in accordance with the height (bulk) of the cord material C sewn on the material to be sewn.
  • a target position corresponding to the height (bulk) of the cord material C is set by a manual operation by a user or by data specified in advance in a sewing program, and the motor 13 is stopped at this target position.
  • the present invention is not limited to this, and other control methods may be adopted. For example, after the cord material is sewn and before the cord is cut, the motor 13 is driven at a low power to lower the lifting rod 12 so that the motor 13 when the cord guide body 20 comes into contact with the cord material C is moved.
  • the height (bulk) of the code material C is automatically determined based on the reading of the drive position of the motor 13 at that time by a sensor.
  • the detection (estimation) may be performed in an appropriate manner.
  • the height (bulk) of the cord material C automatically detected (estimated) as described above is set as a cutting position (target position), and the motor 13 for cutting the cord may be controlled.
  • the method for automatically detecting (estimating) the height (bulk) of the cord material C is not limited to the above, and may be another method.
  • the height adjusting device for variably adjusting the height of the cutter unit 50 includes a combination of an elevating member (elevating rod 12) for elevating and lowering the cord guide 20 and a motor 13. They share a device for sewing cord materials.
  • the invention is not limited thereto, and the height adjustment device may be configured by a lifting member dedicated to height adjustment and / or a driving device.
  • a mechanism may be adopted in which a drive source (for example, the motor 62 or a dedicated drive source) on the cord cutting device 40 side can be shared as a drive source for adjusting the height of the cutter unit 50.
  • the combination of the elevating member (elevating rod 12) for elevating and lowering the code guide body 20 and the motor 13 is particularly a transition mechanism for shifting the cutter unit 50 from the cutting preparation position to the cutting position.
  • the cutter unit 50 may be configured to shift from the cutting preparation position to the cutting position by using a driving source (for example, the motor 62 or a dedicated driving source) on the code cutting device 40 side.
  • a multi-head sewing machine having a plurality of sewing heads 1 has been described.
  • the present invention is not limited to this, and a sewing machine having a single sewing machine head 1 (single-head embroidery sewing machine) may be used.
  • the present invention can be applied.
  • one sewing head 1 includes a plurality of needle bars 5, but the present invention is not limited to this, and one sewing head 1 includes a single needle bar 5 (embroidery sewing machine).
  • the present invention can also be applied to Further, not only embroidery sewing machines for sewing cord materials for decoration, but also sewing machines for sewing heater wires, etc. The present invention can be applied.
  • the cord material storage portion (bobbin 27) for storing the cord material is disposed above the sewing machine head 1.
  • the present invention is not limited to this. You may.
  • a cord material storage section (bobbin 27) is arranged behind the sewing machine head 1, an appropriate supply path is provided so that the cord material fed from the code material storage section passes above the sewing machine head 1 and comes to the front. After that, the cord material may be supplied via a path (a path passing through the tube 31) that crosses from above to below on the front surface of the sewing machine head 1 as described above.
  • the cord material storage section is not limited to the winding type such as the bobbin 27, and may store the code material in any other storage format.

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

Selon la présente invention, lorsque la couture de câble a commencé, une aiguille de couture et un guide de câble sont d'abord abaissés de sorte qu'une partie du câble traversant un orifice dans le guide de câble est perforée par l'aiguille de couture descendante puis abaissée sur le matériau de base de couture. L'aiguille de couture est ensuite actionnée plusieurs fois tandis que le guide de câble abaissé est maintenu à la position la plus basse de telle sorte que ladite partie du câble est cousue en place sur le matériau de base de couture par l'intermédiaire de multiples points. Lorsque la couture du câble est terminée, le guide de câble est relevé, et le câble s'étendant vers le bas à partir du guide de câble est coupé par un dispositif de coupe de câble. Une partie distale du câble coupé pend vers le bas à partir du guide de câble, et est automatiquement cousue en place comme décrit ci-dessus lorsque la couture reprend. Avant la coupure du câble, un crochet de fil d'aiguille est actionné, et le fil est coupé. Par conséquent, il est possible d'effectuer automatiquement une commande appropriée de la couture externe du câble, et de favoriser l'automatisation d'opérations liées à la couture de câble.
PCT/JP2019/034846 2018-09-11 2019-09-04 Machine à coudre permettant de coudre un câble et procédé de commande de couture externe de câble WO2020054557A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201980059357.8A CN112689693A (zh) 2018-09-11 2019-09-04 能够缝制线材的缝纫机及对线材的缝出进行控制的方法
KR1020217008421A KR20210052476A (ko) 2018-09-11 2019-09-04 코드재를 봉착할 수 있는 미싱 및 코드재의 박음질 시작을 제어하는 방법
JP2020545960A JPWO2020054557A1 (ja) 2018-09-11 2019-09-04 コード材を縫着可能なミシン及びコード材の縫い出しを制御する方法

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JP2018-170056 2018-09-11
JP2018170056 2018-09-11

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WO2020054557A1 true WO2020054557A1 (fr) 2020-03-19

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JP2007068829A (ja) * 2005-09-08 2007-03-22 Tokai Ind Sewing Mach Co Ltd ミシンにおける切断装置
US20090235854A1 (en) * 2006-05-05 2009-09-24 Zsk Stickmaschinen Gmbh Separating and positioning device
JP2011224124A (ja) * 2010-04-19 2011-11-10 Tokai Ind Sewing Mach Co Ltd ミシン

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JPH04163361A (ja) 1990-10-24 1992-06-08 Tokai Ind Sewing Mach Co Ltd 刺繍機における刺繍素材切断装置
JP3762802B2 (ja) 1995-07-18 2006-04-05 株式会社バルダン コード縫付装置
JP3611866B2 (ja) 1998-04-03 2005-01-19 株式会社日本触媒 有機金属微粒子分散液、その製造方法およびその用途
JP4030864B2 (ja) * 2002-12-10 2008-01-09 Juki株式会社 ミシンの上糸保持装置
JP2010227374A (ja) * 2009-03-27 2010-10-14 Brother Ind Ltd ミシン
KR102039777B1 (ko) * 2014-03-27 2019-11-01 가부시키가이샤 티아이에스엠 코드재를 봉착할 수 있는 자수 미싱
JP6560913B2 (ja) * 2015-06-26 2019-08-14 Juki株式会社 ミシン

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Publication number Priority date Publication date Assignee Title
JP2007068829A (ja) * 2005-09-08 2007-03-22 Tokai Ind Sewing Mach Co Ltd ミシンにおける切断装置
US20090235854A1 (en) * 2006-05-05 2009-09-24 Zsk Stickmaschinen Gmbh Separating and positioning device
JP2011224124A (ja) * 2010-04-19 2011-11-10 Tokai Ind Sewing Mach Co Ltd ミシン

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