WO2020044493A1 - 意匠糸製造装置 - Google Patents
意匠糸製造装置 Download PDFInfo
- Publication number
- WO2020044493A1 WO2020044493A1 PCT/JP2018/032121 JP2018032121W WO2020044493A1 WO 2020044493 A1 WO2020044493 A1 WO 2020044493A1 JP 2018032121 W JP2018032121 W JP 2018032121W WO 2020044493 A1 WO2020044493 A1 WO 2020044493A1
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- WIPO (PCT)
- Prior art keywords
- yarn
- decorative
- main
- twisting device
- jet nozzle
- Prior art date
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Classifications
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02J—FINISHING OR DRESSING OF FILAMENTS, YARNS, THREADS, CORDS, ROPES OR THE LIKE
- D02J1/00—Modifying the structure or properties resulting from a particular structure; Modifying, retaining, or restoring the physical form or cross-sectional shape, e.g. by use of dies or squeeze rollers
- D02J1/08—Interlacing constituent filaments without breakage thereof, e.g. by use of turbulent air streams
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/22—Yarns or threads characterised by constructional features, e.g. blending, filament/fibre
- D02G3/34—Yarns or threads having slubs, knops, spirals, loops, tufts, or other irregular or decorative effects, i.e. effect yarns
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/04—Devices for imparting false twist
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/02—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics by twisting, fixing the twist and backtwisting, i.e. by imparting false twist
- D02G1/04—Devices for imparting false twist
- D02G1/06—Spindles
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G1/00—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics
- D02G1/16—Producing crimped or curled fibres, filaments, yarns, or threads, giving them latent characteristics using jets or streams of turbulent gases, e.g. air, steam
-
- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H1/00—Creels, i.e. apparatus for supplying a multiplicity of individual threads
Definitions
- the following disclosure relates to an apparatus for producing a design yarn comprising a main yarn, and a decorative fiber cut intermittently and entangled with the main yarn.
- Periodic or aperiodic changes such as loops and slabs may be given to the yarn in advance for the purpose of giving a decorative effect to the woven or knitted fabric.
- Yarns given such a change are often called design yarns.
- Many design yarns have been proposed so far.
- the method of manufacturing a design yarn is not constant, and a change may be given at the stage of the spinning process, or a yarn may be processed after spinning to give a change. Even in the processing, one yarn may be processed, or one yarn may be entangled with another yarn.
- Patent Document 1 discloses a related technique.
- an apparatus for manufacturing a design yarn including at least a main yarn and a decorative yarn intermittently cut and entangled with the main yarn comprises: A main yarn creel for supplying the main yarn to the merging region, a jet nozzle for supplying the decorative yarn to the merging region together with the air flow, and the decorative yarn intermittently. A cutter for cutting, and a twisting device for giving false twist or real twist to the main yarn with the decorative yarn.
- FIG. 1 is a schematic elevation view of an apparatus for manufacturing a design yarn according to one embodiment.
- FIG. 2 is a schematic elevation view of an apparatus for manufacturing a design yarn according to another embodiment.
- FIG. 3 is a schematic elevation view for explaining in detail the relationship between the jet nozzle and the confluence area for causing the decoration fiber to follow the main yarn.
- FIG. 4 is a schematic elevation view of a jet nozzle according to another example.
- FIG. 5 is an elevational sectional view showing an air nozzle which is an example of a twisting device and a yarn being processed.
- FIG. 6A is a schematic diagram illustrating an aspect of the main yarn and the decoration fiber after passing through the merging region.
- FIG. 6B is a schematic view showing the form of the main yarn, the sub yarn, and the decoration fiber after passing through the air nozzle.
- FIG. 6C is a schematic diagram showing an aspect of the design yarn after passing through the twisting device.
- the device according to the present embodiment includes at least the main yarn 1 and the decorative fibers 5c which are intermittently cut and entangled therewith, and can further include the auxiliary yarn 3. It can be suitably used for the purpose of manufacturing the design yarn 10.
- a design thread 10 is used, for example, in a woven or knitted fabric to provide a decorative effect thereto.
- such an apparatus generally comprises a main yarn creel 11 for delivering the main yarn 1, a decorative yarn creel 15 for delivering the decorative yarn 5, a twisting device 23, and a winder 31.
- the main yarn 1 travels from the main yarn creel 11 to the twisting device 23 through the merging area 17.
- a thread guide such as a ring or a roller can be appropriately arranged.
- the apparatus further comprises a jet nozzle 19 for guiding the air flow A1.
- the decorative yarn 5 is passed through the jet nozzle 19 and is intermittently cut by the cutter 21 to become the decorative fiber 5c.
- the decorative fiber 5c is supplied to the joining area 17 by the air flow A1 and merges with the main yarn 1.
- the apparatus can further include a sub-yarn creel 13 for feeding the sub-yarn 3.
- the sub-yarn 3 merges with the main yarn 1 downstream from the merging area 17.
- the twisting device 23 is disposed downstream from the confluence region 17 and further downstream when the sub-yarn 3 converges.
- the twisting device 23 is, for example, a false twisting device.
- the false twist is applied to the entire yarns 1 and 3 and the decorative fiber 5c to form the design yarn 10.
- the design yarn 10 is taken up by the winder 31. Alternatively, it may be a real twist as described later.
- the main yarn, the auxiliary yarn, and the decorative yarn are respectively sent from the three yarn creels, but the yarn creels are increased to increase the number of two or more main yarns or two or more auxiliary yarns. You may send it out.
- two or more decorative yarns may be used, and in that case, a combination of decorative yarn creel, jet nozzle, cutter, and merging area is added.
- the two or more decorative threads can each be of different colors and different thicknesses.
- the jet nozzle 19 is, for example, an elongated hollow tube, for example, connected at one end to a blower such as a blower, and opened at the other end to the junction area 17. I have.
- the air flow A1 from the blower flows from one end to the other end of the jet nozzle 19 during operation of the apparatus.
- the decorative thread 5 is drawn out from the decorative thread creel 15, is introduced into the jet nozzle 19 from near one end, and is discharged from the other end while riding on the air flow A1.
- the cutter 21 is arranged, for example, between the jet nozzle 19 and the confluence area 17.
- the cutter 21 is, for example, a sickle with a blade.
- the decorative thread 5 discharged from the jet nozzle 19 is constantly shaking, and is cut by touching the cutter 21.
- scissors or clippers can be applied to the cutter 21 instead of the sickle, and the cutter 21 may be provided with a driving device such as a motor mechanism or a solenoid mechanism to drive them.
- the decorative thread 5 may be cut using a thermal means or a laser.
- the main thread 1 is always running, vibrating, and making complicated movements such as turning, and the air flow A2 is generated along the movement.
- the air flow A1 discharged from the jet nozzle 19 mixes with the air flow A2 to create an air flow A3 having a complicated movement including stagnation and swirling around the main yarn 1.
- the cut decorative fibers 5c are merged along the main yarn 1 and possibly carried to the twisting device 23, possibly by riding on the air flow A3.
- the mode of the decorative fiber 5c with respect to the main yarn 1 is, for example, as shown in FIG. 6A, that is, it may be simply along the main yarn 1 or lightly entangled.
- the device may be provided with one or more walls 33 to rectify the air flow in the junction area 17. At least one of the walls 33 can be arranged, for example, in a direction and a position for rectifying the air flow A1 toward the main yarn 1. The other wall 33 can be arranged so as to rectify the air flow in a direction along the running of the main thread 1, for example. These serve to entangle the decorative fiber 5c with the main thread 1.
- the decorative thread 5 can be intermittently supplied, and for that purpose, for example, the decorative thread creel 15 can be provided with a servomotor.
- the roller for guiding the decorative thread 5 may include a servomotor.
- the servomotor When the servomotor is operated intermittently, the decorative thread 5 is intermittently supplied.
- the tip of the decorative thread 5 touches the main thread 1 and the servomotor stops, the tension is applied to the decorative thread 5 at that moment, so that cutting by the cutter 21 is promoted.
- the decorative thread 5 can optionally be cut without touching the cutter.
- the decorative thread 5 may be cut before the tip touches the main thread 1, and the cut decorative fiber 5c may be caused to fly toward the main thread 1 by the air flow A1 and entangled therewith.
- a clamp 19A that operates intermittently as shown in FIG. 4 can be used instead of or in addition to operating the servomotor intermittently.
- a driving device such as a solenoid can be used for the operation of the clamp 19A.
- the decorative thread 5 is intermittently pinched by operating the clamp 19A with a solenoid or the like, the decorative thread 5 is instantaneously stopped and cut by the cutter 21.
- the clamp 19A may be outside the jet nozzle 19, unlike FIG.
- the cutter 21 may be outside the jet nozzle 19 as shown in FIG. 3, or may be arranged inside the jet nozzle 19 as shown in FIG. Further downstream of the cutter 21, the device may include a second clamp 19B. According to this configuration, the decoration fibers 5c that have been cut in advance are prepared, and the decoration fibers 5c are sequentially supplied to the confluence region 17 when the second clamp 19B releases them.
- the decorative thread 5 may be cut outside the jet nozzle 19 in advance, and the cut decorative fiber 5c may be sequentially supplied to the jet nozzle 19.
- the main yarn 1 with the decorative fiber 5 c travels toward the twisting device 23, but the secondary yarn 3 is located downstream of the confluence region 17 and upstream of the twisting device 23.
- the device is configured to join.
- the decoration fiber 5c is entangled with the main yarn 1.
- the design yarn 10 can be provided with a design property or functionality.
- an air nozzle 23 such as a swirl nozzle for giving a false twist to the yarn by swirling an air flow can be used.
- the main and sub-yarns 1 and 3 are swirled to urge the decorative fiber 5c to be taken into the main and sub-yarns 1 and 3. This is advantageous in preventing the decorative fibers 5c from falling off.
- a hollow spindle may be used instead of the swirl nozzle.
- heating or the like may be applied.
- the decoration fiber 5c is likely to be wrapped around by passing through the air nozzle 23 together with the main and sub yarns 1 and 3.
- the air nozzle 23 is used exclusively for preventing the decorative fiber 5c from falling off, and does not necessarily require the yarns 1 and 3 to be bundled.
- the mode of the yarns 1 and 3 and the decoration fiber 5c that have passed through the air nozzle 23 will be as shown in FIG. 6B, for example.
- the entanglement device 25 can include a water application guide 27.
- the water application guide 27 is a yarn guide provided with a nozzle capable of spraying a small amount of water onto the yarn.
- a confounding nozzle 29 described later may include a water nozzle.
- the confounding device 25 includes an air nozzle such as a confounding nozzle 29.
- a known entangled nozzle can be applied to the entangled nozzle 29.
- the entanglement nozzle 29 includes a guide hole 41 through which the yarn passes, and an air duct 43 communicating with the guide hole 41.
- the air duct 43 is connected to an external blower such as a blower, and is narrowed at least on the side of the conducting hole 41, so that a relatively high-speed air flow A4 is blown into the conducting hole 41. Have been.
- the air flow A4 ejected into the guide hole 41 causes a relatively high-speed turbulence at the outlet thereof, which entangles the yarn passing through the guide hole 41.
- an interlaced nozzle may be used instead, or a yarn processing device such as a hollow spindle or a combination of a friction type twisting device and a heating device is used. You may. Further alternatively, instead of or in addition to using these yarn processing means, heating or bonding may be used. Examples of the heating unit include a heater, a laser, and an ultrasonic generator.
- FIG. 2 shows an example of actual twisting, in which the twisting device 23b is a real twisting device, for example, a combination of a twister and a spindle. In this case, the spindle also functions as a winder.
- the decorative fibers 5c are tightly entangled in the yarns 1 and 3, and the yarns 1 and 3 are more firmly bundled. Since the decorative fiber 5c can be tightly entangled with the main yarn 1 during actual twisting, the entanglement device 25 may be omitted.
- the yarn guide 23a can be provided downstream of the confluence area 17 and upstream of the twisting device 23b.
- the yarn guide 23a has a function of exclusively guiding the auxiliary yarn 3 so that the main yarn 1 and the decorative yarn 5 can be merged with each other, or has a configuration in which the yarn is turned or processed. Is also good.
- the design yarn 10 has a relatively long fluff-like structure made of decorative fibers cut short. Although each structure is fluffy, it does not fall off easily as fluff because it is tightly entangled with the main and subthreads.
- ⁇ ⁇ The size of such a structure can be freely changed depending on the cutting length of the decorative thread, and the interval between adjacent structures can be freely changed by the cutting interval of the decorative yarn. Of course, the size and spacing can be varied for each structure. Further, as described above, since two or more decorative yarns can be used, for example, a different color can be used for each structure.
- a continuous long fiber yarn is processed to form a structure such as a loop or a slab, so that the tip of the fiber is located outside the design yarn. It does not unfold and cannot form a structure like long fluff as in this embodiment. Further, in the conventional manufacturing method, it is not possible to control the space between the structures and the size of each structure so much. According to the present embodiment, these are easily realized. Further, according to the present embodiment, a different color can be given for each structure.
- a manufacturing device that provides a new option in the design yarn technology is provided.
Abstract
Description
Claims (8)
- 主糸条と、間歇的に切断されて前記主糸条に交絡した飾り糸条と、を少なくとも含む意匠糸を製造する装置であって、
前記飾り糸条を前記主糸条に沿わせる合流領域と、
前記主糸条を前記合流領域へ供給する主給糸クリールと、
前記飾り糸条を前記合流領域へ空気流と共に供給するジェットノズルと、
前記飾り糸条を間歇的に切断するカッタと、
前記飾り糸条を伴う前記主糸条に仮撚りまたは実撚りを与える加撚装置と、
を備えた製造装置。 - 前記加撚装置は、前記主糸条が走行する向きにおいて前記合流領域より下流に配置されている、請求項1の製造装置。
- 副糸条を供給する副給糸クリールをさらに備え、
前記加撚装置は、前記副給糸クリールから供給された前記副糸条が前記飾り糸条を伴う前記主糸条に合流するよりも下流に配置されている、請求項1の製造装置。 - 前記合流領域を通過して前記飾り糸条と合流した前記主糸条と、前記副糸条とを合流せしめる糸条ガイドであって、前記主糸条が走行する向きにおいて前記合流領域より下流であって前記加撚装置より上流に配置された糸条ガイドを、
さらに備えた請求項3の製造装置。 - 前記加撚装置は、旋回ノズル、中空スピンドル、実撚り装置よりなる群より選択された一以上を備える、請求項1乃至4の何れか1項の製造装置。
- 前記カッタは、前記ジェットノズル内、または前記ジェットノズルと前記合流領域との間に配置されている、請求項1の製造装置。
- 前記ジェットノズルより供給された前記空気流を前記合流領域において滞留または旋回せしめるべく前記空気流を整流する壁、
をさらに備えた請求項1の製造装置。 - 前記飾り糸条を前記ジェットノズルへ供給する飾り糸条クリールと、
前記飾り糸条クリールを間歇的に動作させるサーボモータと、
をさらに備えた請求項1の製造装置。
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
KR1020217006495A KR102504358B1 (ko) | 2018-08-30 | 2018-08-30 | 의장사 제조 장치 |
CN201880096932.7A CN112639187B (zh) | 2018-08-30 | 2018-08-30 | 花式纱线制造装置 |
JP2020539948A JP7127887B2 (ja) | 2018-08-30 | 2018-08-30 | 意匠糸製造装置 |
EP18931898.3A EP3845692A4 (en) | 2018-08-30 | 2018-08-30 | FANTASY YARN PRODUCTION APPARATUS |
PCT/JP2018/032121 WO2020044493A1 (ja) | 2018-08-30 | 2018-08-30 | 意匠糸製造装置 |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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PCT/JP2018/032121 WO2020044493A1 (ja) | 2018-08-30 | 2018-08-30 | 意匠糸製造装置 |
Publications (1)
Publication Number | Publication Date |
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WO2020044493A1 true WO2020044493A1 (ja) | 2020-03-05 |
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Family Applications (1)
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PCT/JP2018/032121 WO2020044493A1 (ja) | 2018-08-30 | 2018-08-30 | 意匠糸製造装置 |
Country Status (5)
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EP (1) | EP3845692A4 (ja) |
JP (1) | JP7127887B2 (ja) |
KR (1) | KR102504358B1 (ja) |
CN (1) | CN112639187B (ja) |
WO (1) | WO2020044493A1 (ja) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112981650A (zh) * | 2021-03-01 | 2021-06-18 | 鲁泰纺织股份有限公司 | 仿段彩花式纱及其纺制方法 |
WO2022102092A1 (ja) | 2020-11-13 | 2022-05-19 | 株式会社Aikiリオテック | 意匠糸製造装置 |
WO2022102094A1 (ja) | 2020-11-13 | 2022-05-19 | 株式会社Aikiリオテック | 意匠糸製造装置 |
CN116752258A (zh) * | 2023-08-16 | 2023-09-15 | 江苏金夏纺织有限公司 | 一种混合纱及其制造方法 |
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2022102092A1 (ja) | 2020-11-13 | 2022-05-19 | 株式会社Aikiリオテック | 意匠糸製造装置 |
WO2022102094A1 (ja) | 2020-11-13 | 2022-05-19 | 株式会社Aikiリオテック | 意匠糸製造装置 |
TWI798921B (zh) * | 2020-11-13 | 2023-04-11 | 日商愛機力河科技股份有限公司 | 花式紗線製造裝置 |
KR20230079211A (ko) | 2020-11-13 | 2023-06-05 | 가부시키가이샤 아이키 리오테크 | 의장사 제조 장치 |
KR20230079212A (ko) | 2020-11-13 | 2023-06-05 | 가부시키가이샤 아이키 리오테크 | 의장사 제조 장치 |
CN112981650A (zh) * | 2021-03-01 | 2021-06-18 | 鲁泰纺织股份有限公司 | 仿段彩花式纱及其纺制方法 |
CN112981650B (zh) * | 2021-03-01 | 2022-11-11 | 鲁泰纺织股份有限公司 | 仿段彩花式纱的纺制方法 |
CN116752258A (zh) * | 2023-08-16 | 2023-09-15 | 江苏金夏纺织有限公司 | 一种混合纱及其制造方法 |
CN116752258B (zh) * | 2023-08-16 | 2023-10-20 | 江苏金夏纺织有限公司 | 一种混合纱及其制造方法 |
Also Published As
Publication number | Publication date |
---|---|
JP7127887B2 (ja) | 2022-08-30 |
KR20210038668A (ko) | 2021-04-07 |
JPWO2020044493A1 (ja) | 2021-08-10 |
EP3845692A4 (en) | 2021-09-01 |
KR102504358B1 (ko) | 2023-02-28 |
CN112639187A (zh) | 2021-04-09 |
EP3845692A1 (en) | 2021-07-07 |
CN112639187B (zh) | 2023-07-07 |
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