WO2020015593A1 - 一种形成用于洗涤机装置的装运支撑件的方法 - Google Patents

一种形成用于洗涤机装置的装运支撑件的方法 Download PDF

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Publication number
WO2020015593A1
WO2020015593A1 PCT/CN2019/095865 CN2019095865W WO2020015593A1 WO 2020015593 A1 WO2020015593 A1 WO 2020015593A1 CN 2019095865 W CN2019095865 W CN 2019095865W WO 2020015593 A1 WO2020015593 A1 WO 2020015593A1
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WO
WIPO (PCT)
Prior art keywords
corrugated sheet
elongated
frame
attached
corrugated
Prior art date
Application number
PCT/CN2019/095865
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English (en)
French (fr)
Inventor
约瑟夫·杜安·托比
斯科特·杰弗里·科西安
理查德·迈克尔·托马斯
Original Assignee
青岛海尔洗衣机有限公司
海尔美国电器解决方案有限公司
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Application filed by 青岛海尔洗衣机有限公司, 海尔美国电器解决方案有限公司 filed Critical 青岛海尔洗衣机有限公司
Priority to CN201980047332.6A priority Critical patent/CN112424076B/zh
Publication of WO2020015593A1 publication Critical patent/WO2020015593A1/zh

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    • D—TEXTILES; PAPER
    • D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06F—LAUNDERING, DRYING, IRONING, PRESSING OR FOLDING TEXTILE ARTICLES
    • D06F39/00—Details of washing machines not specific to a single type of machines covered by groups D06F9/00 - D06F27/00 
    • D06F39/001—Arrangements for transporting, moving, or setting washing machines; Protective arrangements for use during transport
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D85/00—Containers, packaging elements or packages, specially adapted for particular articles or materials
    • B65D85/68—Containers, packaging elements or packages, specially adapted for particular articles or materials for machines, engines or vehicles in assembled or dismantled form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/0004—Rigid pallets without side walls
    • B65D19/0006—Rigid pallets without side walls the load supporting surface being made of a single element
    • B65D19/003—Rigid pallets without side walls the load supporting surface being made of a single element forming discontinuous or non-planar contact surfaces
    • B65D19/0032—Rigid pallets without side walls the load supporting surface being made of a single element forming discontinuous or non-planar contact surfaces the base surface being made of a single element
    • B65D19/0034—Rigid pallets without side walls the load supporting surface being made of a single element forming discontinuous or non-planar contact surfaces the base surface being made of a single element forming a continuous plane contact surface
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D19/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D19/38—Details or accessories
    • B65D19/44—Elements or devices for locating articles on platforms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D81/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D81/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B65D81/05—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage maintaining contents at spaced relation from package walls, or from other contents
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2519/00—Pallets or like platforms, with or without side walls, for supporting loads to be lifted or lowered
    • B65D2519/00004—Details relating to pallets
    • B65D2519/00736—Details
    • B65D2519/0081—Elements or devices for locating articles
    • B65D2519/00815—Elements or devices for locating articles on the pallet
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2581/00—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents
    • B65D2581/02—Containers, packaging elements, or packages, for contents presenting particular transport or storage problems, or adapted to be used for non-packaging purposes after removal of contents specially adapted to protect contents from mechanical damage
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D2585/00—Containers, packaging elements or packages specially adapted for particular articles or materials
    • B65D2585/68—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form
    • B65D2585/6802—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles
    • B65D2585/6845—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles other household devices
    • B65D2585/6855—Containers, packaging elements or packages specially adapted for particular articles or materials for machines, engines, or vehicles in assembled or dismantled form specific machines, engines or vehicles other household devices washing machine

Definitions

  • This subject relates generally to shipping supports for washing machine devices.
  • a washer device typically includes a shroud or cabinet.
  • a tub containing washing fluid is installed inside the cabinet during operation of the washing machine device.
  • the basket inside the tub holds items for washing and can be rotated in the tub while the items are being washed.
  • the tub is suspended from the cabinet so that the tub can move relative to the cabinet.
  • the movement of the tub relative to the cabinet may be problematic when the washing machine device is shipped.
  • the washer device After manufacturing, the washer device is usually packaged in a shipping box.
  • the shipping box can limit damage to the washer unit during transportation.
  • known shipping boxes have various disadvantages. For example, when one shipping box is "close" or pushed against another shipping box, known packaging for washing machine units may allow the cabinet to bend. As another example, when using a clamp to lift a shipping box, known packaging for washing machine devices may allow the cabinet to bend.
  • a method of forming a shipping support for a washing machine device includes attaching an elongated post to a corrugated board. The method also includes attaching the corrugated sheet to the frame.
  • the frame has a truncated pyramid base at the center of the frame.
  • the frustoconical base may be formed with a plurality of supports attached to a plurality of folded plates of the frame.
  • FIG. 1 is a front elevation view of a shipping support for a washing machine apparatus according to an exemplary embodiment of the present subject matter.
  • FIG. 2 is a top plan view of the exemplary shipping support of FIG. 1.
  • FIG. 2 is a top plan view of the exemplary shipping support of FIG. 1.
  • FIG. 3 to 8 illustrate the exemplary shipping support of FIG. 1 at various stages of assembly.
  • FIG. 9 is a front elevation view of a shipping support for a washing machine device according to a second exemplary embodiment of the present subject matter.
  • FIG. 10 is a top plan view of the exemplary shipping support of FIG. 9.
  • FIG. 11 is a bottom plan view of the exemplary shipping support of FIG. 9.
  • FIG. 12 is a front elevation view of a shipping support for a washing machine device according to a third exemplary embodiment of the present subject matter.
  • FIG. 13 is a front elevation view of a shipping support for a washing machine device according to a fourth exemplary embodiment of the present subject matter.
  • FIG. 14 is a front elevation view of a shipping support for a washing machine device according to a fifth exemplary embodiment of the present subject matter.
  • FIG. 15 is a front elevation view of a shipping support for a washing machine device according to a sixth exemplary embodiment of the present subject matter.
  • FIG. 16 is a partial top plan view of the exemplary shipping support of FIG. 15.
  • FIG. 17 is a front elevation view of a shipping support for a washing machine device according to a seventh exemplary embodiment of the present subject matter.
  • FIG. 1 is a front view of a shipping support 100 for a washing machine apparatus according to an exemplary embodiment of the present subject matter.
  • FIG. 2 is a top plan view of the shipping support 100. 3 to 8 show the shipping support 100 at various stages of assembly.
  • the shipping support 100 may be used in the packaging of a vertical axis washer device to reduce damage to the vertical axis washer device during transportation.
  • the shipping support 100 may be used in or with any suitable vertical axis washer device.
  • the shipping support 100 may be used in or in conjunction with a washer device described in Davis, US Patent No. 9,598,809, the contents of which are incorporated herein by reference in its entirety for all purposes.
  • the shipping support 100 includes a frame 110 having a truncated pyramid base 112, a corrugated sheet 120, an elongated pillar 130, and a plurality of spacer blocks 140.
  • the shipping support 100 and the method of forming the shipping support 100 are described in more detail below. It should be understood that the various steps shown in FIGS. 3 to 8 may be performed in any suitable order. Therefore, it can be understood that the specific order shown in FIGS. 3 to 8 is provided only as an example.
  • FIGS. 3 and 5 a molded structure of a frame 110 having a truncated pyramid base 112 is shown.
  • the fiber slab may be cut or formed into the shape shown in FIG.
  • the frame 110 may be cut into a substantially square shape.
  • the corners 118 of the frame 110 may be notched, as shown in FIG. 3.
  • the outer edge of the frame 110 may be substantially square, while also including a notch 119 at a corner 118 of the frame 110.
  • a square-shaped cutout 114 may also be formed at the center 111 of the frame 110. Through the square-shaped cutout 114 at the center 111, the cutting line 116 can be processed to form a plurality of folded plates 150, such as four folded plates. The cutting line 116 may be cut such that each folded plate 150 has an isosceles trapezoidal shape.
  • the folding plate 150 may be bent with respect to the rest of the frame 110 so as to form a truncated pyramid base 112.
  • a plurality of supports 115 eg, two supports 115
  • the folding plate 150 may also have a score line or a folding line 154 so that the folding plate 150 collectively has a truncated pyramid shape when being bent along the folding line 154.
  • the folded plate 150 may all be bent relative to the flat portion 117 of the frame 110, and the support 115 may then be attached to the folded plate 150 to form the frustoconical base 112.
  • each support 115 may be adhered and / or nailed to the folded plate 150 such that the support 115 and the folded plate 150 support each other and form a truncated pyramid base 112.
  • each support 115 may have a folding line 154 forming one isosceles trapezoidal portion 156 and two right-angled trapezoidal portions 158, where the isosceles trapezoidal portion 156 is positioned between the two right-angled trapezoidal portions 158, as shown 4 shown.
  • the frame 110 may be formed with a truncated pyramid base 112.
  • the frustum pyramid base 112 When the frustum pyramid base 112 is formed on the frame 110, the frustum pyramid base 112 may extend away from the flat portion 117 of the frame 110. As an example, the truncated pyramid base 112 may extend upward from the planar portion 117 of the frame 110 as shown in FIG. 5. In addition, the truncated base 112 may be hollow, as shown in FIG. 2. A plurality of frames 110 having a truncated pyramid base 112 may be stacked on top of each other before being subsequently incorporated into the shipping support 100. Thus, for example, the frame 110 having the truncated pyramid base 112 may be formed at one location and then easily transported to another location where the frame 110 is assembled into the shipping support 100.
  • FIGS. 6 and 7 a molded structure of a corrugated sheet 120 having an elongated pillar 130 and a spacer block 140 is shown.
  • the fiber slab may be cut or formed into a shape as shown in FIG.
  • the frame 110 may be cut into a substantially square shape.
  • the corrugated plate 120 has grooves 122 extending longitudinally within the corrugated plate 120 (only a part of the grooves in the corrugated plate 120 is shown by a dotted line in FIG. 7).
  • the corrugated plate 120 may be formed of a grooved corrugated plate and one or two flat linerboards, and the grooved corrugated plate may define a groove 122 within the corrugated plate 120.
  • the corrugated sheet 120 may be a double-walled (or more-walled) corrugated sheet. Corrugated fiberboard is well known to those skilled in the art and will not be described in detail herein.
  • an elongated pillar 130 and a spacer block 140 are attached to the corrugated board 120.
  • the elongated pillars 130 and the spacer blocks 140 may be adhered and / or nailed to the corrugated sheet 120.
  • the elongated pillar 130 may be oriented perpendicular to the groove 122 within the corrugated sheet 120.
  • the groove 122 in the corrugated sheet 120 may extend longitudinally in the lateral direction L
  • the elongated pillar 130 may extend longitudinally in a lateral direction T perpendicular to the lateral direction L.
  • the elongated pillar 130 may also be positioned at the center 121 of the corrugated sheet 120.
  • the spacer blocks 140 may be distributed along an outer edge of the corrugated sheet 120.
  • the length LP of the elongated pillar 130 may be approximately equal to the length LF of the groove 122, for example, along the lateral direction L.
  • the term "about” when used in the context of length means within ten percent of the stated length.
  • the thickness of the elongated pillar 130 may be smaller than the thickness of the spacer block 140, for example, wherein the thickness is defined to be perpendicular to the lateral direction L and the lateral direction T.
  • the thickness of the elongated pillar 130 may be at least about one-eighth of an inch (1/8 ") or about a quarter of an inch (1/4") smaller than the thickness of the spacer block 140.
  • the term "about" when used in the context of thickness means within ten percent of the stated thickness.
  • the corrugated sheet 120 having elongated pillars 130 and spacer blocks 140 can then be attached to a frame 110 having a frustoconical base 112.
  • a corrugated sheet 120 having elongated pillars 130 and spacer blocks 140 may be adhered and / or nailed to a frame 110 having a truncated pyramid base 112.
  • the elongated pillars 130 and the spacer blocks 140 may be adhered and / or nailed to the planar portion 117 of the frame 110.
  • the elongated pillar 130 and the spacer block 140 may be positioned between the truncated pyramid base 112 and the corrugated sheet 120.
  • the support assembly 100 may be assembled from a frame 110 having a truncated pyramid base 112 and a corrugated plate 120 having elongated pillars 130 and spacer blocks 140. Therefore, it should be understood that the corrugated sheet 120 having the elongated pillars 130 and the spacer block 140 may be formed or assembled separately from the frame 110 having the frustoconical base 112 and then assembled together to form the support assembly 100.
  • the term “attach” is widely used herein. Therefore, the term “attachment” may cover both direct and indirect mechanical couplings. Therefore, the various components of the supporter assembly 100 may be directly or indirectly attached together in any suitable order to form the supporter assembly 100. As a specific example, when the elongated pillar 130 is adhered and / or nailed to the corrugated sheet 120, the corrugated sheet 120 may be attached to the frame 110 by nailing the flat portion 117 of the frame 110 to the elongated pillar 130. The various components of the support assembly 100 may be similarly attached to each other to form the support assembly 100.
  • the various components of the shipping support 100 may be formed from a suitable material.
  • the frame 110 may be formed of a corrugated fiberboard.
  • the frame 110 may be formed of a thermoformed plastic.
  • the elongated pillar 130 may be formed of wood, metal, plastic, or the like.
  • the corrugated sheet 120 may be a corrugated fiberboard.
  • the spacer block 140 may be fiberboard, wood, foam plastic, such as expanded polystyrene, or the like.
  • the frusto-pyramid base 112 of the shipping support 100 can extend into the cabinet of the vertical axis washer device.
  • the frustum pyramid base 112 may be inserted into the cabinet until the motor on the tub of the washing machine device is received in the opening 113 at the top of the frustum pyramid base 112.
  • the motor may hit the sides of the frustum pyramid base 112 to restrict the barrel's movement within the cabinet, and thus prevent the barrel from hitting the cabinet and denting the cabinet, for example. Therefore, the truncated pyramid base 112 can help limit the movement of the tub inside the cabinet when the washing machine device is transported.
  • the truncated pyramid base 112 may also help to transfer the force of the bucket downward, for example, thereby reducing the amount of power transmitted through the cabinet during such a drop. The force of the barrel.
  • the elongated pillars 130 also protect the cabinet from damage during shipment of the washing machine unit.
  • the length LP of the elongated pillar 130 may be (for example, front to back) greater than the width of the cabinet and approximately equal to the internal width of the shipping box. Therefore, when the washing machine device and the support assembly 100 are located in a shipping box and the shipping box slides into another shipping box, the elongated pillar 130 transmits such a collision force through the elongated pillar 130 across the support assembly 100 In this way, damage to the housing, such as dents, is avoided.
  • the orientation of the grooves 122 in the corrugated sheet 120 can also help protect the cabinet of the washing machine device from damage during shipment of the washing machine device.
  • the grooves 122 in the corrugated sheet 120 may be oriented parallel to the clamping direction for lifting the shipping box.
  • the length LF of the groove 122 may be greater than the width of the cabinet, for example, from side to side, and is approximately equal to the internal width of the shipping box. Therefore, when the washing machine device and the supporter assembly 100 are in a shipping box and the shipping box is clamped by a jig, the corrugated sheet 120 may transmit a clamping force through the corrugated sheet 120 across the supporter assembly 100 and thereby avoid the cabinet Damage, such as dents.
  • the notch 119 at the corner 118 of the frame 110 may also be sized and positioned to receive the leveling legs of the washing machine device.
  • the leveling legs may rest within the notch 119 such that the bottom of the cabinet rests on the flat portion 117 of the frame 110 when the washer device and support assembly 100 is in the shipping box. If the shipping box falls on the edge of the box or hits the side of the box, the support assembly 100 can be used to prevent the case from being sunken.
  • FIG. 9 is a front elevation view of a shipping support 200 for a washing machine device according to a second exemplary embodiment of the present subject matter.
  • FIG. 10 is a top plan view of the shipping support 200.
  • FIG. 11 is a bottom plan view of the shipping support 200.
  • the shipping support 200 includes the same or similar features as the shipping support 100, and may be configured in the same or similar manners except the manner described.
  • the support assembly 200 includes a pair of elongated pillars 130.
  • the elongated pillars 130 are attached to the corrugated sheet 120 at, for example, lateral sides L at opposite sides of the corrugated sheet 120.
  • the two elongated pillars 130 are oriented perpendicular to the grooves 122 in the corrugated sheet 120.
  • the corrugated sheet 120 may be adhered and / or nailed to the flat portion 117 of the frame 110.
  • the corrugated sheet 120 may be positioned between the truncated pyramid base 112 and the elongated pillar 130.
  • the support assembly 200 does not include a spacer block 130.
  • the corners of the corrugated sheet 120 may be notched, as shown in FIG. 9.
  • the outer edges of the corrugated sheet 120 may be substantially square, while also including notches 129 at the corners of the corrugated sheet 120.
  • the shape of the corrugated plate 120 may substantially correspond to the shape of the frame 110 before the frustoconical base 112 is formed. Therefore, for example, the corrugated sheet 120 may have the same size and / or shape as the frame 110 except for the square-shaped cutout 114 and / or the folding line 154.
  • the notches 119 at the corners 118 of the frame 110 and / or the notches 129 at the corners of the corrugated sheet 120 may also be sized and positioned to receive the leveling legs of the washing machine device. As an example, each notch 119 may be aligned with a corresponding notch 129 to help receive a leveling leg.
  • FIG. 12 is a front view of a shipping support 300 for a washing machine device according to a third exemplary embodiment of the subject matter of the present invention.
  • the shipping support 300 includes the same or similar features as the shipping support 100, 200, and may be configured in the same or similar manner except the manner described.
  • the positions of the corrugated sheet 120 and the elongated pillar 130 are flipped into the support assembly 300.
  • the elongated pillars 130 may be adhered and / or nailed to the planar portion 117 of the frame 110.
  • the elongated pillar 130 may be positioned between the truncated pyramid base 112 and the corrugated sheet 120.
  • the support assembly 300 does not include a spacer block 130.
  • FIG. 13 is a front elevation view of a shipping support 400 for a washing machine apparatus according to a fourth exemplary embodiment of the present subject matter.
  • the shipping support 400 includes the same or similar features as the shipping support 100, 200, and may be configured in the same or similar manner except the manner described.
  • the support assembly 400 has the same configuration as the support assembly 200; however, the shipping support 400 includes an additional corrugated sheet 124.
  • the elongated pillars 130 When the elongated pillars 130 are attached to the additional corrugated sheet 124 in the manner described above for the corrugated sheet 120, for example, the elongated pillars 130 may be oriented perpendicular to the grooves in the additional corrugated sheet 124.
  • the elongated pillar 130 may also be positioned between the corrugated sheet 120 and the additional corrugated sheet 124.
  • an additional corrugated sheet 124 can be used to prevent the elongated pillars 130 (eg, when turning) from being caught between the rollers.
  • FIG. 14 is a front elevation view of a shipping support 500 for a washing machine apparatus according to a fifth exemplary embodiment of the present subject matter.
  • the shipping support 500 includes the same or similar features as the shipping support 100, 200, 400, and may be configured in the same or similar manner except the manner described.
  • the support assembly 500 has the same configuration as the support assembly 400; however, the elongated pillar 130 is positioned at the opposite outer edges of the corrugated sheet 120 and the additional corrugated sheet 124. Therefore, the elongated pillar 130 has a notch 132. Each notch 132 is aligned with a corresponding one of the notches 119 and / or the notches 129. Thus, the notch 132 may receive the leveling legs of the washing machine device in the manner described above for the notch 119.
  • FIG. 15 is a front elevation view of a shipping support 600 for a washing machine apparatus according to a sixth exemplary embodiment of the present subject matter.
  • FIG. 16 is a partial top plan view of the shipping support 600.
  • the shipping support 600 includes the same or similar features as the shipping support 100, 300, and may be configured in the same or similar manner except the manner described.
  • the supporter assembly 600 has the same configuration as the supporter assembly 300; however, the elongated pillars 130 are positioned at the opposite outer edges of the corrugated sheet 120. Therefore, the elongated pillar 130 has a notch 132. Each notch 132 is aligned with a corresponding one of the notches 119. Thus, the notch 132 may receive the leveling legs of the washing machine device in the manner described above for the notch 119.
  • FIG. 17 is a front elevation view of a shipping support 700 for a washing machine device according to a seventh exemplary embodiment of the present subject matter.
  • the shipping support 600 includes the same or similar features as the shipping support 100, and may be configured in the same or similar manner except the manner described.
  • the support assembly 700 has the same configuration as the support assembly 100; however, the shipping support 700 includes an additional corrugated sheet 124.
  • An additional corrugated sheet 124 is attached to the planar portion 117 of the frame 110, the elongated pillars 130, and the spacer block 140. Accordingly, an additional corrugated sheet 124 may be positioned between the frame 110 and the elongated pillar 130 / spacer block 140. The additional corrugated sheet 124 may be notched in the manner described above for the shipping support 600.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Buffer Packaging (AREA)
  • Main Body Construction Of Washing Machines And Laundry Dryers (AREA)
  • Packaging Frangible Articles (AREA)
  • Accessory Of Washing/Drying Machine, Commercial Washing/Drying Machine, Other Washing/Drying Machine (AREA)

Abstract

一种形成用于洗涤机装置的装运支撑件的方法，包括将细长支柱（130）附接至波纹板材（120）。当细长支柱（130）附接至波纹板材（120）时，细长支柱（130）被定向成垂直于波纹板材（120）的沟槽（122）。该方法还包括将波纹板材（120）附接至框架（110）。框架（110）在框架（110）的中心处具有截头棱锥基部（112）。所述截头棱锥基部（112）形成有多个支撑件（115），所述多个支撑件（115）附接至所述框架（110）的多个折板（150）。

Description

一种形成用于洗涤机装置的装运支撑件的方法 技术领域
本主题总体上涉及用于洗涤机装置的装运支撑件。
背景技术
洗涤机装置通常包括围板或机壳。在洗涤机装置的操作期间包含洗涤流体的桶安装在机壳内。桶内的篮筐保持用于洗涤的物品，并且在洗涤物品时可在桶内旋转。为了减小当篮筐在洗涤桶内转动时的噪声振动，桶悬挂在机壳上，使得桶可相对于机壳移动。然而，在装运洗涤机装置时，桶相对于机壳的移动可能是有问题的。
在制造之后，洗涤机装置通常被包装在装运箱中。装运箱可以限制运输期间对洗涤机装置的损伤。然而，已知的装运箱具有各种缺点。例如，当一个装运箱“紧贴”或推靠另一个装运箱时，用于洗涤机装置的已知包装可能允许机壳的弯折。作为另一个示例，当使用夹具来提升装运箱时，用于洗涤机装置的已知包装可能允许机壳的弯折。
发明内容
本发明的方面和优点将部分地在以下描述中阐述，或者可以从描述中显而易见，或者可以通过本发明的实践来学习。
在示例性实施例中，一种形成用于洗涤机装置的装运支撑件的方法包括将细长支柱附接至波纹板材。该方法还包括将波纹板材附接至框架。框架在框架的中心处具有截头棱锥基部。所述截头棱锥基部可以形成有多个支撑件，所述多个支撑件附接至所述框架的多个折板。
参考以下描述和所附权利要求，将更好地理解本发明的这些和其它特征、方面和优点。包含在本说明书中并构成本说明书的一部分的附图示出了本发明 的实施例，并与说明书一起用于说明本发明的原理。
附图说明
参考附图，在说明书中阐述了本发明的完整的并且能够实现的公开内容，其包括本领域普通技术人员所针对的其最佳模式。
图1是根据本主题的示例性实施例的用于洗涤机装置的装运支撑件的前正视图。
图2是图1的示例性装运支撑件的俯视平面图。
图3至图8示出了处于组装的各个阶段的图1的示例性装运支撑件。
图9是根据本主题的第二示例性实施例的用于洗涤机装置的装运支撑件的前正视图。
图10是图9的示例性装运支撑件的俯视平面图。
图11是图9的示例性装运支撑件的仰视平面图。
图12是根据本主题的第三示例性实施例的用于洗涤机装置的装运支撑件的前正视图。
图13是根据本主题的第四示例性实施例的用于洗涤机装置的装运支撑件的前正视图。
图14是根据本主题的第五示例性实施例的用于洗涤机装置的装运支撑件的前正视图。
图15是根据本主题的第六示例性实施例的用于洗涤机装置的装运支撑件的前正视图。
图16是图15的示例性装运支撑件的局部俯视平面图。
图17是根据本主题的第七示例性实施例的用于洗涤机装置的装运支撑件的前正视图。
具体实施方式
现在将详细参考本发明的实施例，其一个或更多示例在附图中示出。提供 每个示例是为了解释本发明，而不是限制本发明。实际上，对于本领域技术人员来说显而易见的是，在不脱离本发明的范围或精神的情况下，可以在本发明中进行各种修改和变化。例如，作为一个实施例的一部分示出或描述的特征可以与另一个实施例一起使用，以产生又一个实施例。因此，本发明旨在覆盖落入所附权利要求及其等同物的范围内的这些修改和变化。
图1是根据本主题的示例性实施例的用于洗涤机装置的装运支撑件100的正视图。图2是装运支撑件100的俯视平面图。图3至图8示出了处于组装的各个阶段的装运支撑件100。如下面更详细地讨论的，装运支撑件100可以使用在竖直轴线洗涤机装置的包装中，以减小运输期间对竖直轴线洗涤机装置的损伤。装运支撑件100可以用在任何合适的竖直轴线洗涤机装置中或与其一起使用。例如，装运支撑件100可以用在Davis的美国专利No.9,598,809中描述的洗涤机装置中或与其一起使用，该专利内容通过引用整体并入本文，以用于所有目的。
参照图1和2，装运支撑件100包括具有截头棱锥基部112的框架110、波纹板材120、细长支柱130和多个间隔物块140。在图3至8的上下文中，装运支撑件100及形成装运支撑件100的方法在下面被更详细地描述。应当理解，图3至8中所示的各个步骤可以以任何合适的顺序执行。因此，可以理解，图3至8所示的特定顺序仅作为示例提供。
在图3和5中，示出了具有截头棱锥基部112的框架110的成型结构。为了形成框架110，纤维板坯可以被切割或形成为图3所示的形状。因此，例如，框架110可以被切割成大致方形形状。然而，框架110的拐角118可以是有凹口的，如图3所示。因此，例如，框架110的外边缘可以是大致方形的，同时还在框架110的拐角118处包括凹口119。方形形状的切口114也可以形成在框架110的中心111处。通过中心111处的方形形状的切口114，可以加工切割线116以形成多个折板150，例如四个折板。切割线116可以被切割成使得每个折板150具有等腰梯形形状。
折板150可以相对于框架110的其余部分弯折，以便形成截头棱锥基部112。特别地，转至图4，多个支撑件115(例如，两个支撑件115)可以安装至折板150，以便形成截头棱锥基部112。折板150还可以具有刻痕线或折叠线154，使得折板150在沿着折叠线154弯折时共同地具有截头棱锥形状。转至图5，折板150全部可以相对于框架110的平面部分117弯折，并且支撑件115然后可以附接至折板150以形成截头棱锥基部112。例如，支撑件115可以粘附和/或钉到折板150上，使得支撑件115和折板150彼此支撑并形成截头棱锥基部112。因此，例如，每个支撑件115可以具有形成一个等腰梯形部分156和两个直角梯形部分158的折叠线154，其中，等腰梯形部分156定位在两个直角梯形部分158之间，如图4所示。以这种方式，框架110可以形成有截头棱锥基部112。
当截头棱锥基部112形成在框架110上时，截头棱锥基部112可以远离框架110的平面部分117延伸。作为示例，截头棱锥基部112可以从框架110的平面部分117向上延伸，如图5所示。另外，截头基部112可以是中空的，如图2所示。具有截头棱锥基部112的多个框架110可以在被随后结合到装运支撑件100中之前堆叠在彼此顶部上。因此，例如，具有截头棱锥基部112的框架110可以形成在一个位置处，并且然后容易地运送到另一位置，在所述另一位置处框架110被组装到装运支撑件100中。
转至图6和7，示出了具有细长支柱130和间隔物块140的波纹板材120的成型结构。为了形成波纹板材120，纤维板坯可以被切割或形成为图7所示的形状。因此，例如，框架110可以被切割成大致方形形状。
波纹板材120具有在波纹板材120内纵向延伸的沟槽122(在图7中仅用虚线示出了波纹板材120内的沟槽的一部分)。例如，波纹板材120可以由带沟槽的波纹板和一个或两个平坦挂面板(linerboard)形成，并且带沟槽的波纹板可以限定波纹板材120内的沟槽122。在某些示例性实施例中，波纹板材120可以是双壁(或更多壁)波纹板。波纹纤维板是本领域技术人员所熟知的，本文不作详细描述。
如图6和7所示，细长支柱130和间隔物块140附接至波纹板材120。例如，细长支柱130和间隔物块140可以粘附和/或钉到波纹板材120上。当细长支柱130附接至波纹板材120时，细长支柱130可以取向为垂直于波纹板材120内的沟槽122。例如，波纹板材120内的沟槽122可以沿侧向方向L纵向延伸，并且细长支柱130可以沿垂直于侧向方向L的横向方向T纵向延伸。细长支柱130也可以定位在波纹板材120的中心121处。间隔物块140可以沿着波纹板材120的外边缘分布。
细长支柱130的例如沿着横向方向T的长度LP可以大约等于沟槽122的例如沿着侧向方向L的长度LF。如本文所使用的，当使用在长度的上下文中时，术语“大约”意指在所陈述长度的百分之十以内。细长支柱130的厚度可以小于间隔物块140的厚度，例如，其中所述厚度被限定为垂直于侧向方向L和横向方向T。例如，细长支柱130的厚度可以比间隔物块140的厚度小至少大约八分之一英寸(1/8")或大约四分之一英寸(1/4")。如本文所使用的，当使用在厚度的上下文中时，术语“大约”意指在所陈述厚度的百分之十以内。
返回转至图1和2，具有细长支柱130和间隔物块140的波纹板材120然后可以附接到具有截头棱锥基部112的框架110上。例如，具有细长支柱130和间隔物块140的波纹板材120可以粘附和/或钉到具有截头棱锥基部112的框架110上。作为具体示例，细长支柱130和间隔物块140可以粘附和/或钉到框架110的平面部分117上。因此，例如，细长支柱130和间隔物块140可以定位在截头棱锥基部112和波纹板材120之间。
如从上面可以看到的，支撑件组件100可以由具有截头棱锥基部112的框架110与具有细长支柱130和间隔物块140的波纹板材120组装而成。因此，应当理解，具有细长支柱130和间隔物块140的波纹板材120可以与具有截头棱锥基部112的框架110单独地形成或组装，并且然后被组装在一起以形成支撑件组件100。
应当理解，术语“附接”在本文被广泛地使用。因此，术语“附接”可以 涵盖直接和间接的机械联接。所以，支撑件组件100的各个部件可以以任何合适的顺序直接或间接地附接在一起从而形成支撑件组件100。作为具体示例，当细长支柱130粘附和/或钉到波纹板材120上时，可以通过将框架110的平面部分117钉到细长支柱130上而将波纹板材120附接至框架110。支撑件组件100的各个部件可以类似地彼此附接以形成支撑件组件100。
装运支撑件100的各个部件可以由合适的材料形成。例如，框架110可以由波纹纤维板形成。作为另一示例，框架110可以由热成型塑料形成。细长支柱130可以由木材、金属、塑料等形成。波纹板材120可以是波纹纤维板。间隔物块140可以是纤维板、木材、泡沫塑料，比如发泡聚苯乙烯等。用于装运支撑件100的各个部件的上述材料可以助于在装运期间保护竖直轴线洗涤机装置。
一旦装运支撑件100被组装，装运支撑件100的截头棱锥基部112就可以延伸到竖直轴线洗涤机装置的机壳中。特别地，截头棱锥基部112可以插入到机壳中，直到洗涤机装置的桶上的马达被接收在截头棱锥基部112的顶部处的开口113内。在运输期间，马达可能会碰撞截头棱锥基部112的侧部，以限制桶在机壳内的运动，并且例如由此防止桶碰撞机壳和使机壳产生凹陷。因此，截头棱锥基部112可以助于在运送洗涤机装置时限制桶在机壳内的运动。另外，当竖直轴线洗涤机装置在运输期间掉落时，截头棱锥基部112还可以助于将桶的力向下传递，例如，由此减小在这种掉落期间通过机壳传递的桶的力。
细长支柱130还保护机壳在洗涤机装置的装运期间免受损伤。例如，细长支柱130的长度LP可以(例如，从前到后)大于机壳的宽度，并且约等于装运箱的内部宽度。因此，当洗涤机装置和支撑件组件100位于装运箱内并且装运箱滑动到另一个装运箱中时，细长支柱130通过横跨支撑件组件100的细长支柱130传递这种碰撞的力，并且由此避免了机壳的损伤，比如，产生凹陷。
波纹板材120内的沟槽122的取向还可以助于保护洗涤机装置的机壳在洗涤机装置的装运期间免受损伤。例如，波纹板材120内的沟槽122可以取向为 平行于用于提升装运箱的夹持方向。另外，沟槽122的长度LF可以大于机壳的宽度，例如，从侧部到侧部，并且约等于装运箱的内部宽度。因此，当洗涤机装置和支撑件组件100在装运箱内并且装运箱被夹具夹紧时，波纹板材120可以通过横跨支撑件组件100的波纹板材120传递夹持力，并且由此避免机壳的损伤，比如产生凹陷。
在框架110的拐角118处的凹口119也可以定尺寸和定位成接收洗涤机装置的调平腿。因此，例如，调平腿可以搁置在凹口119内，使得当洗涤机装置和支撑件组件100在装运箱内时，机壳的底部搁置在框架110的平面部分117上。如果装运箱掉落在箱的边缘上或撞击在箱的侧部上，则可以通过支撑件组件100来防止机壳产生凹陷。
图9是根据本主题的第二示例性实施例的用于洗涤机装置的装运支撑件200的前正视图。图10是装运支撑件200的俯视平面图。图11是装运支撑件200的仰视平面图。装运支撑件200包括与装运支撑件100相同或相似的特征，并且，可以以除了所述方式以外的相同或相似的方式构造。
如图9至11所示，支撑件组件200包括一对细长支柱130。细长支柱130例如沿着侧向方向L在波纹板材120的相对侧部处附接至波纹板材120。两个细长支柱130取向成垂直于波纹板材120内的沟槽122。另外，波纹板材120可以粘附和/或钉到框架110的平面部分117上。因此，例如，波纹板材120可以定位在截头棱锥基部112和细长支柱130之间。支撑件组件200不包括间隔物块130。
波纹板材120的拐角可以是有凹口的，如图9所示。因此，例如，波纹板材120的外边缘可以大体上是方形的，同时还在波纹板材120的拐角处包括凹口129。波纹板材120的形状可以大致对应于框架110的在形成截头棱锥基部112之前的形状。因此，例如，除了方形形状的切口114和/或折叠线154之外，波纹板材120可以具有与框架110一样的尺寸和/或形状。在框架110的拐角118处的凹口119和/或在波纹板材120的拐角处的凹口129也可以定尺寸和定位成 接收洗涤机装置的调平腿。作为示例，每个凹口119可以与相应的凹口129对齐，以助于接收调平腿。
图12是根据本发明主题的第三示例性实施例的用于洗涤机装置的装运支撑件300的正视图。装运支撑件300包括与装运支撑件100、200相同或相似的特征，并且可以以除了所述方式以外的相同或相似的方式构造。
如图12所示，相对于支撑件组件200，波纹板材120和细长支柱130的位置翻转到支撑件组件300中。特别地，细长支柱130可以粘附和/或钉到框架110的平面部分117上。因此，例如，细长支柱130可以定位在截头棱锥基部112和波纹板材120之间。支撑件组件300不包括间隔物块130。
图13是根据本主题的第四示例性实施例的用于洗涤机装置的装运支撑件400的前正视图。装运支撑件400包括与装运支撑件100、200相同或相似的特征，并且可以以除了所述方式以外的相同或相似的方式构造。
如图13所示，支撑件组件400具有与支撑件组件200相同的构造；然而，装运支撑件400包括附加的波纹板材124。当细长支柱130例如以上述用于波纹板材120的方式附接到附加的波纹板材124时，细长支柱130可以取向为垂直于附加的波纹板材124内的沟槽。当细长支柱130附接到波纹板材120和附加的波纹板材124时，细长支柱130也可以定位在波纹板材120与附加的波纹板材124之间。当支撑件组件400在辊子上时，附加的波纹板材124可以用于避免细长支柱130(例如，在转向时)钩挂在辊子之间。
图14是根据本主题的第五示例性实施例的用于洗涤机装置的装运支撑件500的前正视图。装运支撑件500包括与装运支撑件100、200、400相同或相似的特征，并且可以以除了所述方式以外的相同或相似的方式构造。
如图14所示，支撑件组件500具有与支撑件组件400相同的构造；然而，细长支柱130定位在波纹板材120和附加的波纹板材124的相对的外边缘处。因此，细长支柱130具有凹口132。每个凹口132与凹口119和/或凹口129中的相应的一个对齐。因此，凹口132可以以上文针对凹口119所述的方式接收 洗涤机装置的调平腿。
图15是根据本主题的第六示例性实施例的用于洗涤机装置的装运支撑件600的前正视图。图16是装运支撑件600的局部俯视平面图。装运支撑件600包括与装运支撑件100、300相同或相似的特征，并且可以以除了所述方式以外的相同或相似的方式构造。
如图15所示，支撑件组件600具有与支撑件组件300相同的构造；然而，细长支柱130定位在波纹板材120的相对的外边缘处。因此，细长支柱130具有凹口132。每个凹口132与凹口119中的相应的一个对齐。因此，凹口132可以以上文针对凹口119所述的方式接收洗涤机装置的调平腿。
图17是根据本主题的第七示例性实施例的用于洗涤机装置的装运支撑件700的前正视图。装运支撑件600包括与装运支撑件100相同或相似的特征，并且，可以以除了所述方式以外的相同或相似的方式构造。
如图17所示，支撑件组件700具有与支撑件组件100相同的构造；然而，装运支撑件700包括附加的波纹板材124。附加的波纹板材124附接至框架110的平面部分117、细长支柱130和间隔物块140。因此，附加的波纹板材124可以定位在框架110与细长支柱130/间隔物块140之间。附加的波纹板材124可以以上文针对装运支撑件600所述的方式开凹口。
本书面描述使用示例来公开本发明，包括最佳模式，并且允许本领域任何技术人员实践本发明，包括制造和使用任何装置或系统以及执行任何结合的方法。本发明的专利范围由权利要求限定，并且可以包括本领域技术人员想到的其它示例。如果这样的其它示例包括不与权利要求的字面语言不同的结构元件或者如果它们包括与权利要求的字面语言无实质差异的等同结构元件，则这些其它示例意图在权利要求的范围内。

Claims (23)

  1. 一种形成用于洗涤机装置的装运支撑件的方法，包括：
    将细长支柱附接至波纹板材；并且
    将所述波纹板材附接至框架，所述框架在所述框架的中心处具有截头棱锥基部，所述截头棱锥基部形成有附接至所述框架的多个折板的多个支撑件。
  2. 根据权利要求1所述的方法，其中，所述波纹板材具有沿着侧向方向的宽度，所述细长支柱具有沿着垂直于所述侧向方向的横向方向的长度，并且所述波纹板材的宽度约等于所述细长支柱的长度。
  3. 根据权利要求1所述的方法，其中，当所述细长支柱附接至所述波纹板材时，所述细长支柱被取向成垂直于所述波纹板材的沟槽。
  4. 根据权利要求3所述的方法，其中，当所述细长支柱附接至所述波纹板材时，所述波纹板材的沟槽沿着侧向方向纵向延伸，并且当所述细长支柱附接至所述波纹板材时，所述细长支柱沿着垂直于所述侧向方向的横向方向纵向延伸。
  5. 根据权利要求1所述的方法，其中，所述细长支柱是多个细长支柱，所述多个细长支柱中的每个细长支柱附接至所述波纹板材。
  6. 根据权利要求5所述的方法，其中，当所述波纹板材附接至所述框架时，所述波纹板材被定位在所述框架与所述多个细长支柱之间。
  7. 根据权利要求5所述的方法，其中，所述多个细长支柱中的每个细长支柱限定了一对凹口，并且所述对凹口中的每个凹口定尺寸并定位成用于接收所述洗涤机装置的相应的调平腿。
  8. 根据权利要求5所述的方法，进一步包括将附加的波纹板材附接至所述多个细长支柱，当所述多个细长支柱附接至所述波纹板材和所述附加的波纹板材时，所述多个细长支柱定位在所述波纹板材和所述附加的波纹板材之间。
  9. 根据权利要求3所述的方法，进一步包括将附加的波纹板材附接至所述细长支柱，当所述细长支柱附接至所述波纹板材和所述附加的波纹板材时，所述细长支柱定位在所述波纹板材和所述附加的波纹板材之间。
  10. 根据权利要求1所述的方法，其中，所述细长支柱是木制细长支柱。
  11. 根据权利要求1所述的方法，其中，将所述细长支柱附接至所述波纹板材进一步包括将多个间隔物块附接至所述波纹板材或所述框架。
  12. 根据权利要求11所述的方法，其中，将所述细长支柱和多个间隔物块附接至所述波纹板材或所述框架包括将所述细长支柱和多个间隔物块钉到、粘附或同时钉到和粘附到所述波纹板材或框架。
  13. 根据权利要求11所述的方法，其中，所述多个间隔物块是泡沫间隔物块。
  14. 根据权利要求1所述的方法，其中，将所述细长支柱附接至所述波纹板材包括将所述细长支柱钉到、粘附或同时钉到和粘附到所述波纹板材。
  15. 根据权利要求1所述的方法，其中，将所述波纹板材附接至所述框架包括将所述波纹板材或所述细长支柱钉到、粘附到、或同时钉到和粘附到所述框架。
  16. 根据权利要求1所述的方法，其中，所述框架是波纹纤维板框架，并且 所述波纹板材是波纹纤维板板材。
  17. 根据权利要求1所述的方法，其中，所述截头棱锥基部是中空的。
  18. 根据权利要求1所述的方法，其中，所述波纹板材具有多个凹口，所述多个凹口中的每个凹口定位在所述波纹板材的相应的拐角处，并且所述多个凹口中的每个凹口定尺寸并定位成用于接收所述洗涤机装置的相应的调平腿。
  19. 根据权利要求1所述的方法，其中，所述框架具有多个凹口，所述多个凹口中的每个凹口定位在所述框架的相应的拐角处，并且所述多个凹口中的每个凹口定尺寸并定位成用于接收所述洗涤机装置的相应的调平腿。
  20. 根据权利要求1所述的方法，其中，当所述波纹板材附接至所述框架时，所述细长支柱被定位在所述波纹板材和所述框架之间。
  21. 根据权利要求1所述的方法，其中，所述细长支柱附接至所述波纹板材的中心。
  22. 一种形成用于洗涤机装置的装运支撑件的方法，包括：
    将细长支柱附接至波纹板材；并且
    将所述波纹板材附接至框架，所述框架在所述框架的中心处具有截头棱锥基部。
  23. 根据权利要求22所述的方法，其中，当所述细长支柱附接至所述波纹板材时，所述细长支柱被取向成垂直于所述波纹板材的沟槽。
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