WO2020000545A1 - 一种新型废气治理环保堆料装置 - Google Patents
一种新型废气治理环保堆料装置 Download PDFInfo
- Publication number
- WO2020000545A1 WO2020000545A1 PCT/CN2018/096472 CN2018096472W WO2020000545A1 WO 2020000545 A1 WO2020000545 A1 WO 2020000545A1 CN 2018096472 W CN2018096472 W CN 2018096472W WO 2020000545 A1 WO2020000545 A1 WO 2020000545A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- stacking
- gas treatment
- exhaust gas
- boom
- stacking device
- Prior art date
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G69/00—Auxiliary measures taken, or devices used, in connection with loading or unloading
- B65G69/20—Auxiliary treatments, e.g. aerating, heating, humidifying, deaerating, cooling, de-watering or drying, during loading or unloading; Loading or unloading in a fluid medium other than air
Definitions
- the invention relates to the technical field of stacking devices, in particular to a new type of stacking device for environmental protection of exhaust gas treatment.
- Domestic garbage and dehydrated sludge are generally in a closed state during the collection and transportation process. There are a large number of toxic and harmful gases inside, and a lot of unpleasant gases are generated.
- the exhaust gas is generated by the action of organic matter by microorganisms. Microbial influence, forming a comprehensive flora of organic microorganisms, and the unpleasant gases of the comprehensive flora of organic microorganisms can drift several kilometers or even tens of kilometers away, causing serious pollution to the atmosphere, causing harm and affecting people's lives.
- the present invention provides a new crawler mobile bucket wheel reclaiming device.
- An environmentally friendly stacking device for exhaust gas treatment includes a stacking system, a deodorizing system, a perfume spraying system, a control system, and an electrical system; the stacking system, the deodorizing system, the perfume spraying system, and the control system are all installed in a mobile type On the platform, the stacking system includes: a walking mechanism, a feeding device, a belt conveyor system, a boom pitching, a slewing mechanism, a discharge barrel system, and a hydraulic control system 7.
- the slewing mechanism of the stacking system uses a large rotary bearing.
- the feeding device adopts a bucket wheel reclaiming device.
- the bucket wheel reclaiming device includes a spoon bucket, a driving wheel, and a driving motor.
- the spoon bucket is symmetrically arranged around the driving wheel, and a frame is arranged in the annular cavity of the driving wheel.
- the drive motor is installed on the frame;
- the belt conveyor system is composed of drive rollers and redirecting rollers, idlers, conveyor belts, cleaning devices, safety protection devices, tensioning devices and metal structure frames; it also includes arm frames Tilt and slewing mechanism,
- the boom tilt mechanism includes two parts: a hydraulic system and a fixed bracket.
- the hydraulic system is installed between the boom and the carriage of the trolley. It uses a dual-cylinder rod for pitching motion.
- the boom is relative to the horizontal line.
- the deodorizing system 4 includes: micro-nano ion superconducting infrasound purification equipment; the deodorizing system is installed on the upper part of the feeding device and has a negative pressure device; the perfume spraying system includes: a perfume pump, a pipe, and a spray head And liquid reservoir; the perfume spraying system is arranged on the upper part of the chute; the electrical equipment includes a power supply and distribution part, a motor drive part, a control part, a lighting part, a signal display and a safety signal protection part, and is compatible with a ship loading machine and a matching Material device connected.
- the power distribution system adopts a mobile power station and a cable drum to receive shore power dual mode; the control system includes a cab and a power distribution system, and the power
- an environmentally friendly stacking device for exhaust gas treatment is a box type, the feeding opening is a rubber curtain cover, and the cantilever belt conveyor is provided with a protective cover.
- an environmentally friendly stacking device for exhaust gas treatment, and a heavy-duty automobile tire used for the traveling wheels of the traveling mechanism are provided.
- an environmentally friendly stacking device for exhaust gas treatment the belt conveyor system adopts a linear type.
- the boom pitching mechanism adopts a hydraulic oil cylinder cantilever rod or a hydraulic oil cylinder to push up and down.
- an environmentally friendly stacking device for exhaust gas treatment the feeding device is integrated with the conveying cantilever, and both are installed on a common chassis to form an integrated mobile stacker.
- an environmentally friendly stacking device for exhaust gas treatment uses a combination of high-energy ion technology and superconducting proton technology, specifically high-energy superconducting protons. purifyer.
- an exhaust gas treatment and environmental protection stacking device the walking mechanism is a tire type and / or a crawler type.
- an exhaust gas treatment and environmental protection stacking device the tire type comprises a driving device composed of a tire, a shaft and a bearing, a hydraulic motor, and the like, and the wheel is a heavy-duty automobile tire.
- an exhaust gas treatment and environmental protection stacking device the crawler type includes a driving wheel, a sprocket, a track roller, a track frame, a track, a tensioning device, a guide wheel, and a hydraulic motor.
- an environmentally friendly stacking device for exhaust gas treatment adopts a bucket wheel feeding device, and the driving device of the bucket wheel mechanism is directly driven by a low-speed high-torque hydraulic motor, which is provided with over-force protection.
- the structure of the bucket wheel body is a straight-inserted plain bucket, the bucket blade with teeth is wear-resistant, the bucket, teeth and bucket wheel body have sufficient rigidity and wear resistance; the bucket blade is made of wear-resistant alloy material, and the bucket teeth are made of Cast steel material.
- an exhaust gas treatment and environmentally friendly stacking device the boom rotation and pitching mechanism includes a hydraulic oil cylinder, a hoisting device, and a fixed bracket.
- the boom is 10 ° -25 ° relative to the horizontal line.
- the tower slewing mechanism boom is mounted on a slewing bearing and is pushed by a hydraulic oil cylinder, which can rotate at ⁇ 30 °.
- an environmentally friendly stacking device for exhaust gas treatment the belt conveyor system comprises a driving roller and a redirecting roller, a support roller, a conveyor belt, a cleaning device, a safety protection device, a tensioning device, and a metal Structure and other parts.
- a fixed shaft is provided in the driving roller and the redirecting roller, and the fixed shaft is connected, and the supporting roller is fixedly installed on the frame, which is perpendicular to the longitudinal centerline of the conveying tape.
- an environmentally friendly stacking device for exhaust gas treatment the control equipment includes a mobile power station, a motor driving part, a control part, a lighting part, the mobile power station diesel generator set, and the control A part of the boom tilting mechanism and the tower pivoting mechanism are partially controlled, and the lighting part is installed on the tower, one in each of the front and rear.
- an exhaust gas treatment and environmentally friendly stacking device the reclaiming system includes a sliding plate, the sliding plate is connected to the belt conveyor system 13, and the sliding plate is a wear-resistant alloy Lining plates and sliding plates are provided with a large grid in addition.
- an environmentally friendly stacking device for exhaust gas treatment the hydraulic system 7 satisfies the whole machine for walking, reclaiming, and conveying power, and the boom performs pitching and slewing motion.
- an environmentally friendly stacking device for exhaust gas treatment the lubricating system has corresponding lubricating facilities at each rotating part of the machine, the reclaiming system, slewing mechanism, boom tilting mechanism,
- the track walking mechanism adopts two sets of lubrication methods: electric centralized lubrication and backup manual distributed lubrication.
- an environmentally friendly stacking device for exhaust gas treatment includes a support frame and a scraping frame located above a non-bearing surface of the belt, and the scraping frame is provided by the
- the scraper frame is supported by a support frame, and the scraper frame has a square structure, and is surrounded by a scraper plate made of high-molecular-weight polyurethane material with a dust-removing brush disposed perpendicular to the non-bearing surface of the belt;
- the center of the material frame is aligned with the center line of the width of the non-bearing surface of the belt, and the bottom surface of the scraper plate is in contact with the non-bearing surface of the belt.
- an environmentally friendly stacking device for exhaust gas treatment Compared with the prior art, the beneficial effects of the present invention are: (1) Extensive application: the device is suitable for domestic garbage, dewatering sewage Mud types of materials, the stacking capacity can reach 600m 3 / hour. (2) Flexibility in use: Materials can be stacked at any location on the site to expand the utilization space of the yard. The device can be easily migrated to other places to increase the utilization of the device. (3) Scientific design: the feeding device has a steady flow function to ensure continuous, uniform and stable feeding; the entire system realizes environmentally friendly stacking, the feeding device is designed as a box type, and a rubber curtain is added at the feeding port.
- the supporting mobile feeding device allows the dump truck or loader to unload at the fastest speed, which greatly improves the operating capacity, and the power or mobile power station can adapt to different working environments.
- Benefits of investment the height of one-time stacking can reach 15 meters and the stacking width can reach 72 meters, which can improve the efficiency by more than 200% and save operating costs by more than 300%.
- the mobile stacking device is independent. If the transaction ends, the options can be freely transferred and even resold. The strong secondary market effectively protects the residual value of these machines and reduces investment risks.
- the organic gas can be chemically reacted, which can complete the degradation of sulfide, methane, dust reduction, deodorization and sterilization at one time.
- the comprehensive purification rate is 99.7%, without secondary pollution.
- This device has the following characteristics: (1) Deodorization, desulfurization, dust removal and sterilization can be completed in one time.
- FIG. 1 is a schematic structural diagram of the present invention
- Fig. 2 is a plan view of the present invention.
- 1-climbing system 2-cylinder support system, 3-feeding device, 4-deodorizing system, 5-rear wheel lifting system, 6-perfume spraying system, 7-hydraulic control system, 8-chassis, 9 -Electrical system, 10-turn system, 11-travel drive system, 12-pitch system, 13-belt system, 14-cab, 15-gantry, 16-ladder walkway system
- the present invention provides an environmentally friendly stacking device for exhaust gas treatment, including: a stacking system, a deodorizing system 4, a perfume spraying system 6, a control system and an electrical system 9; the stacking system, deodorizing System 4, perfume spraying system 6 and control system are all installed on the mobile platform; the stacking system includes: walking mechanism 11, feeding device 3, belt conveyor system 13, boom tilting, slewing mechanism 10, and discharge barrel System, hydraulic control system 7; the slewing mechanism 10 of the stacking system uses slewing large bearings.
- the feeding device 3 adopts a bucket wheel reclaiming device.
- the bucket wheel reclaiming device includes a spoon bucket, a driving wheel, and a driving motor.
- the spoon bucket is symmetrically arranged around the driving wheel, and an annular cavity is provided in the driving wheel.
- the frame, the drive motor is installed on the frame;
- the belt conveyor system 13 is composed of a driving roller and a redirecting roller, a idler roller, a conveyor belt, a cleaning device, a safety protection device, a tensioning device, a metal structure frame, and the like; It includes a boom pitching and slewing mechanism 10.
- the boom pitching mechanism 12 includes a hydraulic system and a fixed bracket. The hydraulic system is installed between the boom and the trolley.
- the boom is tilted from 0 ° to 25 ° relative to the horizontal line;
- the boom slewing mechanism 10 includes hydraulic cylinders and slewing bearings, and the boom is pitched from -45 ° to + 45 ° relative to the center line;
- the ejector system is deflectable forward and backward And / or rotating materials;
- the deodorizing system 4 includes: micro-nano ion superconducting infrasound purification equipment;
- the deodorizing system 4 is installed on the upper part of the feeding device 3 and has a negative pressure device;
- the perfume spraying system 6 includes : Perfume pump, pipe, nozzle, liquid reservoir;
- the perfume spraying system 6 is arranged on the upper part of the chute;
- the electrical equipment includes a power supply and distribution part, a motor drive part, a control part, a lighting part, a signal display and a safety signal protection part It is connected with the ship loader and the matching feeding device 3.
- the power distribution system adopts
- the working principle of this application is as follows; the walking mechanism 11 of the stacking device adopts a self-driving drive system, and the wheel set uses heavy-duty automobile tires. According to the scale of the user's investment and the working conditions of the yard, the walking mechanism 11 has a vertical, horizontal, full There are several orientations. It is more convenient to use the longitudinal travel mechanism to move equipment. The horizontal travel mode is suitable for long yards, but the equipment is not convenient to move. It can solve the above problems in all aspects, but the cost is higher.
- the traveling mechanism 11 is controlled by a joystick in the cab 14 and is free to operate.
- a support point is designed for each of the front and back of the stacking device.
- the front and rear support points must be raised by hydraulic cylinders to protect the tires.
- the belt conveyor system 13 is installed on the arm of the stacking device.
- the rear feeder is connected to the feeding port of the belt conveyor and feeds the belt conveyor to the stacking device.
- the material is dropped through the belt conveyor to the swinging drum to realize the stacking device. Continuous operation.
- the dual-cylinder support boom or tie rod is used for pitching movement; the stroke of the oil cylinder is determined by the height of the stacking material.
- the stacking device By moving the stacking device and the drum to swing or rotate the material back and forth, the material is evenly distributed to various positions. Because of the convenience of the stacking device, the stacking device can be stacked at any position.
- Superconducting infrasound technology uses oscillating waves generated at ultra-low frequency to resonate biogas through a micro-sodium ion source, separates sulfur at ultra-high frequencies above 10 MHz, releases oxygen atoms therein, and crystallizes sulfur into elemental sulfur.
- the organic microbial comprehensive flora resonates, causing the organic microbial comprehensive flora to lyse and perish, the odor disappears, and the organic microbial comprehensive flora, the organic solids produced after the lysing group is destroyed can be used as fertilizer without secondary pollution.
- a nozzle group and a perfume spraying system 6 are arranged in the closed material guide groove of the feeding device 3, and the perfume water curtain formed is mixed with garbage, and the aroma of the landfill plant overflows.
- the stacking device itself is equipped with a mobile power station, which makes the application of the stacking device more free.
- the stacking device can work independently regardless of whether there is shore power or the frequency and voltage level of the shore power.
- the slewing mechanism 102 uses a slewing large bearing. Can withstand sufficient axial force, radial force, overturning moment and circumferential force, with high safety factor.
- the traveling wheels of the traveling mechanism 11 are driven by a crawler, and the reclaiming system adopts a bucket wheel reclaiming device, and the driving device of the bucket wheel mechanism adopts a low-speed high-torque hydraulic motor.
- the structure of the bucket wheel body is a straight-through plain bucket, the bucket blade with teeth is wear-resistant, the bucket, teeth and bucket wheel body have sufficient rigidity and wear resistance; Grinding alloy material, bucket teeth are made of cast steel.
- the reclaiming system adopts a scraper reclaiming device.
- the scraper reclaiming device includes a bucket, a driving wheel, and a driving motor.
- the bucket is symmetrically arranged around the driving wheel, and A frame is arranged in the ring-shaped cavity of the wheel, and the driving motor is installed on the frame.
- the boom slewing and pitching mechanism 12 includes a hydraulic oil cylinder, a hoisting device, and a fixed bracket.
- the boom is pitched 10 ° -25 ° relative to the horizontal line, and the tower slewing mechanism
- the 10-arm boom is mounted on a slewing bearing and is driven by a hydraulic cylinder, which can rotate at ⁇ 30 °.
- the belt conveyor system 13 is composed of a driving roller and a redirecting roller, a idler roller, a conveyor belt, a cleaning device, a safety protection device, a tensioning device, and a metal structure frame.
- a fixed shaft is provided in the driving roller and the redirecting roller, and the fixed shaft is connected, and the supporting roller is fixedly installed on the frame, which is perpendicular to the longitudinal centerline of the conveying tape.
- the control device includes a mobile power station, a motor driving part, a control part, and a lighting part
- the mobile power station is a solar battery power station
- the control part controls the boom tilting mechanism 12
- a tower turning mechanism 10 the lighting parts are installed on the tower, one in each of the front and rear.
- the reclaiming system includes a sliding plate, the sliding plate belt conveyor system 13 is connected, the sliding plate is a wear-resistant alloy liner, Block grill.
- a large-capacity buffer warehouse is designed in the middle of the reclaiming system.
- the belt conveyor system 13 adopts a linear belt conveyor, which has functions of pitching and turning; the conveying arm frame can rotate at 25 ° -35 °, covering a radius of 30 meters, and can convey height More than 12 meters.
- the hydraulic system 7 satisfies the power of the whole machine for walking, reclaiming, and conveying, and the boom performs pitching and slewing motion.
- the lubricating system has corresponding lubricating facilities at each rotating part of the machine, and the reclaiming system, the slewing mechanism 10, the boom slewing pitching mechanism 12, and the track walking mechanism 11 are all electrically operated.
- Centralized lubrication and backup manual distributed lubrication are two sets of lubrication methods.
- the bucket wheel reclaiming device has a mobile power station and is connected to shore power.
- a cleaning device may be further preferably provided.
- the cleaning device includes a support frame and a scraping frame located above a non-bearing surface of the belt.
- the frame is supported by the support frame, and the scraper frame has a square structure, and is surrounded by a scraper plate made of high-molecular-weight polyurethane material with a dust-removing brush disposed perpendicular to the non-bearing surface of the belt;
- the center of the scraper frame made of polyurethane is aligned with the center line of the width of the non-load bearing surface of the belt, and the bottom surface of the scraper plate is in contact with the non-load bearing surface of the belt.
- the invention relates to an exhaust gas treatment and environmental protection stacking device.
- the running mechanism 11 adopts a crawler self-driving drive system, which can realize walking at any position in the storage yard.
- the reclaiming structure adopts bucket wheels or scrapers to realize continuous reclaiming, and the retrieved materials are transferred to a middle large-capacity buffer bin for storage, buffering and conveying.
- the belt conveyor system 13 uses a linear belt conveyor with pitching and slewing functions.
- the one-time stacking height can reach 15 meters and the stacking width can reach 72 meters. It is more than 200% more efficient than the original process and saves operating costs. %the above.
- the mobile stacking device is independent. If the transaction ends, the options can be freely transferred and even resold.
- Micro and nano ion superconducting infrasound purification equipment using the principle of superconducting infrasound, to degrade organic waste gas. Without any additives, in a fully physical form, the organic gas can be chemically reacted, which can complete the degradation of sulfide, methane, dust reduction, deodorization and sterilization at one time.
- the comprehensive purification rate is 99.7%, without secondary pollution.
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Solid Wastes (AREA)
- Treating Waste Gases (AREA)
Abstract
一种废气治理环保堆料装置，具有堆料系统、除臭系统（4）、香水喷洒系统（6）、控制系统和电气系统（9），其中除臭系统（4）具有微纳离子超导次声净化设备，运用超导次声原理，降解有机废气，不加任何添加剂，以全物理的形式，使有机气体发生化学反应，可一次性完成降解硫化物、甲烷以及降尘、除臭、灭菌，综合净化率99.7％，无二次污染。该装置一次性堆料高度可达15米，堆料宽度可达72米，比原有工艺提高效率200％以上，节约运行成本300％以上。
Description
本发明涉及堆料装置技术领域，尤其涉及一种新型废气治理环保堆料装置。
生活垃圾、脱水污泥在搜集、运输过程中，一般处于密闭状态，内部存在大量度有毒、有害气体，产生了大量难闻气体，废气是由有机物经微生物作用下产生的，这种有机废气经微生物影响,形成有机微生物综合菌群，而有机微生物综合菌群的难闻气体，可飘移几公里甚至几十公里以外，给大气造成严重污染，形成危害，影响人民生活。
目前生活垃圾、脱水污泥一般通过自卸卡车运输至垃圾填埋厂，为提高堆场的利用率，通过挖掘机进行堆高。由于生活垃圾、脱水污泥含水率很高，每次只能堆高3-4米，自卸卡车进入堆场，需要铺设钢板路基，也只能堆积很狭的区域，需要通过挖掘机来回搬运，才能覆盖到远处。其存在以下缺点：堆料效率差；堆料高度低；物料会释放出难闻气体。
发明内容
为克服现有技术中存在的问题，本发明提供了一种新型履带移动式斗轮取料装置。
一种废气治理环保堆料装置,包括：堆料系统、除臭系统、香水喷洒系统、控制系统和电气系统；所述堆料系统、除臭系统、香水喷洒系统和控制系统都安装在移动式平台上；所述堆料系统包括：行走机构、进料装置、皮带机系统、臂架俯仰、回转机构、出料筒系统、 液压控制系统7；所述堆料系统回转机构采用回转大轴承。能承受足够大的轴向力、径向力、倾覆力矩和圆周力，安全系数较高；所述行走机构采用自行式驱动，整机的重量通过履带架、支重轮传到履带上；所述进料装置采用斗轮取料装置，所述斗轮取料装置包括勺斗、驱动轮、驱动电机，所述勺斗对称设置在驱动轮四周，在驱动轮环形空腔内设置有一机架，驱动电机安装在机架上；所述皮带机系统由传动滚筒和改向滚筒、托辊、输送胶带、清扫装置、安全保护装置、张紧装置及金属结构架等部分构成；还包括臂架俯仰、回转机构，所述臂架俯仰机构包括液压系统和固定支架两部分，所述液压系统安装在臂架和台车走行架之间，采用双油缸拉杆作俯仰运动，臂架相对于水平线0°至25°俯仰；所述臂架回转机构包括液压油缸和回转轴承，臂架相对于中心线-45°至+45°俯仰；所述出料筒系统为可前后偏摆和/或回转物料；所述除臭系统4包括：微纳离子超导次声净化设备；所述除臭系统安装在进料装置上部，有负压装置；所述香水喷洒系统包括:香水泵、管道、喷头、储液器；所述香水喷洒系统设置在溜槽上部；所述电气设备包括供配电部分、电机驱动部分、控制部分、照明部分、信号显示及安全信号保护部分，与装船机和配套进料装置相连。所述配电系统采用移动式电站和电缆卷筒接收岸电双模；所述控制系统包括：驾驶室、配电系统,所述配电系统包括:移动式电站和/或电缆卷筒。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述进料装置为厢式，进料口处为橡胶帘罩，且悬臂皮带机设置有防 护罩。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述行走机构的行走轮采用的重载汽车轮胎。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述皮带机系统采用直线式。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述臂架俯仰机构采用液压油缸悬臂拉杆或采用液压油缸推动升降。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述进料装置与输送悬臂集为一体，二者均安装于一个公共底盘之上，构成一体式移动堆料机。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述微纳离子超导次声净化设备采用高能离子技术和超导质子技术相组合的技术，具体为高能超导质子净化设备。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述行走机构为轮胎式和/或履带式。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述轮胎式包括轮胎、轴和轴承以及液压马达等组成驱动装置，车轮采用重载汽车轮胎。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述履带式包括驱动轮、托链轮、支重轮、履带架、履带、张紧装置、导向轮及液压马达。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述堆料系统采用斗轮进料装置，斗轮机构的驱动装置采用低速大扭矩液压马达直接驱动，设置超力保护装置；斗轮体结构形式为直插无格式勺斗，斗刃带齿耐磨，勺斗、齿和斗轮体有足够的刚度和耐磨性；斗刃采用耐磨合金材料，斗齿采用铸钢材料。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述臂架回转、俯仰机构包括液压油缸、卷扬装置和固定支架两部分，臂架相对于水平线10°—25°俯仰，所述塔架回转机构臂架安装在回转轴承上，采用液压油缸推动，可以在±30°旋转。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述皮带机系统由传动滚筒和改向滚筒、托辊、输送胶带、清扫装置、安全保护装置、张紧装置及金属结构架等部分构成。所述传动滚筒和改向滚筒内均设有固定轴，所述固定轴相连接，所述托辊固定安装在机架上，与输送胶带的纵向中心线垂直。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述控制设备包括移动式电站、电机驱动部分、控制部分、照明部分，所述移动式电站柴油发电机组，所述控制部分控制臂架回转俯仰机构、塔架回转机构，所述照明部分安装在塔架上，前后各一组。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述取料系统包括溜料板，所述溜料板与皮带机系统13相连，所述溜料板为耐磨合金衬板，溜料板上部设置除大块格栅。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置， 所述液压系统7满足整机行走、取料、输送动力，臂架作俯仰、回转运动。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述润滑系统在机上各转动部位均有相应的润滑设施，所述取料系统、回转机构、臂架回转俯仰机构、履带行走机构均采用电动集中润滑和备用手动分散润滑两套润滑方式。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述清扫装置包括：支撑架和位于所述皮带的非承载面上方的刮料框，所述刮料框由所述支撑架支撑，且所述刮料框为正方形结构，由与所述皮带的非承载面垂直设置的带除尘毛刷的高分子聚氨酯材质的刮料板围成；所述高分子聚氨酯材质的刮料框的中心与所述皮带的非承载面宽度中心线对正，所述刮料板的底面与所述皮带的非承载面接触。
进一步而言，在上述技术方案中，一种废气治理环保堆料装置，所述与现有技术相比，本发明的有益效果是：(1)应用的广泛性：装置适应生活垃圾、脱水污泥多种类型材料，堆料能力可达到600m
3/小时。(2)使用的灵活性：可以在场地任意位置堆料，扩大堆场的利用空间。该设备可以轻松迁移到其它地方，提升设备的利用率。(3)设计的科学性：进料装置具备稳流功能，保证连续、均匀、平稳地供料；整套系统实现了环保堆料，进料装置设计为厢式，进料口处增加橡胶帘罩；(4)系统的完整性：配套移动进料装置，让自卸卡车或装载 机以最快的速度进行卸料，极大提高了运营能力，电力或移动式电站可适应不同的工作环境。(5)投资的效益性：一次性堆料高度可达15米，堆料宽度可达72米，比原有工艺提高效率200％以上，节约运行成本300％以上。移动式堆料装置具有独立性，如果交易结束，期权可以自由的迁移，甚至转卖。强劲的二手市场有效保障这些机器的剩余价值从而减少投资风险。(6)技术的先进性：微纳离子超导次声净化设备，运用超导次声原理，降解有机废气。不加任何添加剂，以全物理的形式，使有机气体发生化学反应，可一次性完成降解硫化物、甲烷以及降尘、除臭、灭菌。综合净化率99.7％，无二次污染。本装置具有以下特点：(1)可一次性完成除臭、脱硫、除尘、灭菌。
(2)无需人工操作，全自动化管理。
(3)运行费用低，能耗小，阻力小，经久耐用。
(4)节电，可利用太阳能供电。
(5)节水，可循环使用。
(6)副产物可做肥料，不产生二次污染。
(7)可建成公园式、花园式结构。
(8)可改善空气质量。
(9)净化率高、零排放、杀菌和产生负氧离子。
(10)四位一体：脱硫、脱硝、除尘、除水雾。
图1是本发明的结构示意图；
图2是本发明的俯视图。
其中：1-爬坡系统、2-油缸支撑系统、3-进料装置、4-除臭系统、5-后轮抬升系统、6-香水喷洒系统、7-液压控制系统、8-底盘、9-电气系统、10-回转系统、11-行走驱动系统、12-俯仰系统、13-皮带机系统、14-驾驶室、15-门架、16-爬梯走道系统
以下结合附图和实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅用以解释本发明，并不用于限定本发明。
参照图1-图2，本发明提供一种废气治理环保堆料装置,包括：堆料系统、除臭系统4、香水喷洒系统6、控制系统和电气系统9；所述堆料系统、除臭系统4、香水喷洒系统6和控制系统都安装在移动式平台上；所述堆料系统包括：行走机构11、进料装置3、皮带机系统13、臂架俯仰、回转机构10、出料筒系统、液压控制系统7；所述堆料系统回转机构10采用回转大轴承。能承受足够大的轴向力、径向力、倾覆力矩和圆周力，安全系数较高；所述行走机构11采用自行式驱动，整机的重量通过履带架、支重轮传到履带上；所述进料装置3采用斗轮取料装置，所述斗轮取料装置包括勺斗、驱动轮、驱动电机，所述勺斗对称设置在驱动轮四周，在驱动轮环形空腔内设置有一机架，驱动电机安装在机架上；所述皮带机系统13由传动滚筒和改向滚筒、托辊、输送胶带、清扫装置、安全保护装置、张紧装置及金属结构架等部分构成；还包括臂架俯仰、回转机构10，所述臂架俯仰机构12包括液压系统和固定支架两部分，所述液压系统安装在 臂架和台车走行架之间，采用双油缸拉杆作俯仰运动，臂架相对于水平线0°至25°俯仰；所述臂架回转机构10包括液压油缸和回转轴承，臂架相对于中心线-45°至+45°俯仰；所述出料筒系统为可前后偏摆和/或回转物料；所述除臭系统4包括：微纳离子超导次声净化设备；所述除臭系统4安装在进料装置3上部，有负压装置；所述香水喷洒系统6包括:香水泵、管道、喷头、储液器；所述香水喷洒系统6设置在溜槽上部；所述电气设备包括供配电部分、电机驱动部分、控制部分、照明部分、信号显示及安全信号保护部分，与装船机和配套进料装置3相连。所述配电系统采用移动式电站和电缆卷筒接收岸电双模；所述控制系统包括：驾驶室14、配电系统,所述配电系统包括:移动式电站和/或电缆卷筒。
本申请的工作原理如下；堆料装置行走机构11采用自行式驱动系统，车轮组采用重载汽车轮胎，根据用户投资规模和堆场工况，行走机构11有纵向行式、横向行式、全方位几种，采用纵向行式行走机构11设备迁移比较方便；横向行式适用于长形堆场，但设备迁移不方便；全方位可解决上述问题，但造价较高。行走机构11在驾驶室14通过操纵杆控制，操作自如。
堆料装置前后各设计了一个支撑点，堆料装置移动到位后开始装载物料时，须通过液压油缸抬高前后支撑点，以保护轮胎。
皮带机系统13安装在堆料装置臂架上，后方喂料机与皮带机进料口相连，向堆料装置皮带机喂料，物料经由皮带机至摆动溜筒落料，从而实现堆料装置连续作业。
为降低落料点的高度，减少物料和物料之间的碰撞，采用双油缸支撑臂架或拉杆作俯仰运动；油缸行程由堆料高度确定。
通过移动堆料装置和溜筒前后摆动或回转物料，保证物料均匀分布到各个位置，因为堆料装置移动的方便性，可实现任意位置的堆料。
超导次声技术是利用超低频频率产生的震荡波，将沼气经微钠离子源谐振，以10MHZ以上的超高频将硫分离出来，将其中的氧原子释放掉，硫结晶成单质硫。同时使有机微生物综合菌群发生共振，使有机微生物综合菌群裂解灭亡，气味消失，有机微生物综合菌群，经裂解群灭后产生的有机固体可作为肥料，无二次污染。
在进料装置3的受料密闭导料槽内设喷嘴组，香水喷洒系统6，形成的香水水幕与垃圾混合，填埋厂香气四溢。
堆料装置自身配置移动式电站，使得堆料装置应用更加自如，无论是否有岸电，或岸电的频率电压等级如何，堆料装置都能独立工作。
进一步而言，在上述技术方案中，所述回转机构102采用回转大轴承。能承受足够大的轴向力、径向力、倾覆力矩和圆周力，安全系数高。
进一步而言，在上述技术方案中，所述行走机构11的行走轮采用的是履带自行式驱动，所述取料系统采用斗轮取料装置，斗轮机构的驱动装置采用低速大扭矩液压马达直接驱动，设置超力保护装置；斗轮体结构形式为直插无格式勺斗，斗刃带齿耐磨，勺斗、齿和斗轮体有足够的刚度和耐磨性；斗刃采用耐磨合金材料，斗齿采用铸钢材料。
进一步而言，在上述技术方案中，所述取料系统采用刮板取料装置，所述刮板取料装置包括勺斗、驱动轮、驱动电机，所述勺斗对称设置在驱动轮四周，在驱动轮环形空腔内设置有一机架，驱动电机安装在机架上。
进一步而言，在上述技术方案中，所述臂架回转、俯仰机构12包括液压油缸、卷扬装置和固定支架两部分，臂架相对于水平线10°—25°俯仰，所述塔架回转机构10臂架安装在回转轴承上，采用液压油缸推动，可以在±30°旋转。
进一步而言，在上述技术方案中，所述皮带机系统13由传动滚筒和改向滚筒、托辊、输送胶带、清扫装置、安全保护装置、张紧装置及金属结构架等部分构成。所述传动滚筒和改向滚筒内均设有固定轴，所述固定轴相连接，所述托辊固定安装在机架上，与输送胶带的纵向中心线垂直。
进一步而言，在上述技术方案中，所述控制设备包括移动式电站、电机驱动部分、控制部分、照明部分，所述移动式电站为太阳电池电站，所述控制部分控制臂架回转俯仰机构12、塔架回转机构10，所述照明部分安装在塔架上，前后各一组。
进一步而言，在上述技术方案中，所述取料系统包括溜料板，所述溜料板皮带机系统13相连，所述溜料板为耐磨合金衬板，溜料板上部设置除大块格栅。
进一步而言，在上述技术方案中，所述取料系统中间设计大容量缓冲仓。
进一步而言，在上述技术方案中，所述皮带机系统13采用直线式皮带机，具有俯仰、回转功能；所述输送臂架可以在25°-35°旋转，覆盖半径30米，可输送高度12米以上。
进一步而言，在上述技术方案中，所述液压系统7满足整机行走、取料、输送动力，臂架作俯仰、回转运动。
进一步而言，在上述技术方案中，所述润滑系统在机上各转动部位均有相应的润滑设施，所述取料系统、回转机构10、臂架回转俯仰机构12、履带行走机构11均采用电动集中润滑和备用手动分散润滑两套润滑方式。
进一步而言，在上述技术方案中，所述斗轮取料装置具有移动式电站，与岸电相连接。
进一步而言，在上述一种废气治理环保堆料装置，还可优选的提供清扫装置，所述清扫装置包括：支撑架和位于所述皮带的非承载面上方的刮料框，所述刮料框由所述支撑架支撑，且所述刮料框为正方形结构，由与所述皮带的非承载面垂直设置的带除尘毛刷的高分子聚氨酯材质的刮料板围成；所述高分子聚氨酯材质的刮料框的中心与所述皮带的非承载面宽度中心线对正，所述刮料板的底面与所述皮带的非承载面接触。
本发明一种废气治理环保堆料装置，行走机构11采用履带自行式驱动系统，可实现在堆场的任意位置行走。所述取料结构采用斗轮或刮板，可实现连续取料，所取物料过渡到中间大容量缓冲仓，用于储存、缓冲、输送。所述皮带机系统13采用直线式皮带机，具有俯 仰、回转功能，一次性堆料高度可达15米，堆料宽度可达72米，比原有工艺提高效率200％以上，节约运行成本300％以上。移动式堆料装置具有独立性，如果交易结束，期权可以自由的迁移，甚至转卖。强劲的二手市场有效保障这些机器的剩余价值从而减少投资风险。微纳离子超导次声净化设备，运用超导次声原理，降解有机废气。不加任何添加剂，以全物理的形式，使有机气体发生化学反应，可一次性完成降解硫化物、甲烷以及降尘、除臭、灭菌。综合净化率99.7％，无二次污染。
上述说明示出并描述了本发明的优选实施例，如前所述，应当理解本发明并非局限于本文所披露的形式，不应看作是对其他实施例的排除，而可用于各种其他组合、修改和环境，并能够在本文所述发明构想范围内，通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围，则都应在本发明所附权利要求的保护范围内。
Claims (10)
- 一种废气治理环保堆料装置,其特征在于,包括：堆料系统、除臭系统(4)、香水喷洒系统(6)、控制系统和电气系统9；所述堆料系统、除臭系统(4)、香水喷洒系统(6)和控制系统都安装在移动式平台上；所述移动式平台可以在场地内自由移动；所述堆料系统包括：行走机构(11)、进料装置(3)、皮带机系统(13)、臂架俯仰、回转机构(10)、出料筒系统、液压控制系统(7)；所述行走机构(11)采用自行式驱动，整机的重量通过履带架、支重轮传到履带上；所述堆料系统回转机构(10)采用回转大轴承；所述进料装置(3)采用斗轮取料装置，所述斗轮取料装置包括勺斗、驱动轮、驱动电机，所述勺斗对称设置在驱动轮四周，在驱动轮环形空腔内设置有一机架，驱动电机安装在机架上；所述皮带机系统(13)由传动滚筒和改向滚筒、托辊、输送胶带、清扫装置、安全保护装置、张紧装置及金属结构架等部分构成；还包括臂架俯仰、回转机构(10)，所述臂架俯仰机构(12)包括液压系统和固定支架两部分，所述液压系统安装在臂架和台车走行架之间，采用双油缸拉杆作俯仰运动，臂架相对于水平线0°至25°俯仰；所述臂架回转机构(10)包括液压油缸和回转轴承，臂架相对于中心线-45°至+45°俯仰；所述出料筒系统为可前后偏摆和/或回转物料；所述除臭系统(4)包括：微纳离子超导次声净化设备；所述除臭系统(4)安装在进料装置(3)上部，有负压装置；所述香水喷洒系统(6)包括:香水泵、管道、喷头、储液器；所述香水喷洒系统(6)设置在溜槽上部；所述电气设备包括供配电部分、电机驱动部分、控制部分、照明部分、信号显示及安全信号保 护部分，与装船机和配套进料装置(3)相连。所述配电系统采用移动式电站和电缆卷筒接收岸电双模；所述控制系统包括：驾驶室(14)、配电系统,所述配电系统包括:移动式电站和/或电缆卷筒。
- 如权利要求1所述的废气治理环保堆料装置，其特征在于，所述进料装置3为厢式，进料口处为橡胶帘罩，且悬臂皮带机设置有防护罩。
- 如权利要求1所述的废气治理环保堆料装置，其特征在于，所述行走机构(11)的行走轮采用的重载汽车轮胎。
- 如权利要求1所述的废气治理环保堆料装置，其特征在于，皮带机系统(13)采用直线式。
- 如权利要求1所述的废气治理环保堆料装置，其特征在于，所述臂架俯仰机构(12)采用液压油缸悬臂拉杆或采用液压油缸推动升降。
- 如权利要求1所述的废气治理环保堆料装置，其特征在于，所述进料装置(3)与输送悬臂集为一体，二者均安装于一个公共底盘(8)之上，构成一体式移动堆料机。
- 如权利要求1所述的废气治理环保堆料装置，其特征在于，所述微纳离子超导次声净化设备采用高能离子技术和超导质子技术相组合的技术，具体为高能超导质子净化设备。
- 如权利要求1所述的废气治理环保堆料装置，其特征在于，所述行走机构(11)为轮胎式和/或履带式。
- 如权利要求8所述的废气治理环保堆料装置，其特征在于，所述轮 胎式包括轮胎、轴和轴承以及液压马达等组成驱动装置，车轮采用重载汽车轮胎。
- 如权利要求8所述的废气治理环保堆料装置，其特征在于，所述履带式包括驱动轮、托链轮、支重轮、履带架、履带、张紧装置、导向轮及液压马达。
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810675355.9A CN108861683A (zh) | 2018-06-27 | 2018-06-27 | 一种新型废气治理环保堆料装置 |
| CN201810675355.9 | 2018-06-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2020000545A1 true WO2020000545A1 (zh) | 2020-01-02 |
Family
ID=64295133
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2018/096472 WO2020000545A1 (zh) | 2018-06-27 | 2018-07-20 | 一种新型废气治理环保堆料装置 |
Country Status (2)
| Country | Link |
|---|---|
| CN (1) | CN108861683A (zh) |
| WO (1) | WO2020000545A1 (zh) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110422655A (zh) * | 2019-07-30 | 2019-11-08 | 无锡华九机械设备有限公司 | 用于汽车卸料的移动式装船机 |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2813595A1 (fr) * | 2000-09-05 | 2002-03-08 | Sge Environnement | Ensemble de retournement et de deplacement de dechets fermentescibles |
| DE10112342A1 (de) * | 2001-03-13 | 2002-09-19 | Hermann Kurz | Haldenlager |
| CN102689797A (zh) * | 2011-03-21 | 2012-09-26 | 江苏万宝机械有限公司 | 一种新型轮胎式移动堆料装置 |
| CN105800327A (zh) * | 2016-05-16 | 2016-07-27 | 江苏万宝机械有限公司 | 一种履带式移动堆料装置 |
| CN106044275A (zh) * | 2016-07-21 | 2016-10-26 | 中冶焦耐(大连)工程技术有限公司 | 一种原态污泥储存、卸料、除味装置及方法 |
| CN106986194A (zh) * | 2017-05-16 | 2017-07-28 | 江苏万宝机械有限公司 | 一种轮胎式移动堆料装置 |
-
2018
- 2018-06-27 CN CN201810675355.9A patent/CN108861683A/zh active Pending
- 2018-07-20 WO PCT/CN2018/096472 patent/WO2020000545A1/zh active Application Filing
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2813595A1 (fr) * | 2000-09-05 | 2002-03-08 | Sge Environnement | Ensemble de retournement et de deplacement de dechets fermentescibles |
| DE10112342A1 (de) * | 2001-03-13 | 2002-09-19 | Hermann Kurz | Haldenlager |
| CN102689797A (zh) * | 2011-03-21 | 2012-09-26 | 江苏万宝机械有限公司 | 一种新型轮胎式移动堆料装置 |
| CN105800327A (zh) * | 2016-05-16 | 2016-07-27 | 江苏万宝机械有限公司 | 一种履带式移动堆料装置 |
| CN106044275A (zh) * | 2016-07-21 | 2016-10-26 | 中冶焦耐(大连)工程技术有限公司 | 一种原态污泥储存、卸料、除味装置及方法 |
| CN106986194A (zh) * | 2017-05-16 | 2017-07-28 | 江苏万宝机械有限公司 | 一种轮胎式移动堆料装置 |
Also Published As
| Publication number | Publication date |
|---|---|
| CN108861683A (zh) | 2018-11-23 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN103449193B (zh) | 斗轮取料机 | |
| CN112125222B (zh) | 煤矿井下搬家用多功能蓄电池车及井下工作面物资搬运方法 | |
| CN101879976A (zh) | 大型旋转式混凝土输送溜槽 | |
| CN208790617U (zh) | 一种皮带机连续出渣装置 | |
| WO2020000545A1 (zh) | 一种新型废气治理环保堆料装置 | |
| CN112253158A (zh) | 一种全煤巷道横轴掘进机、控制方法及应用 | |
| CN205555549U (zh) | 节能环保的顶堆门架取料场 | |
| CN101864781B (zh) | 清淤采掘机 | |
| CN208512148U (zh) | 一种新型升降抑尘雾炮装置及雾炮车 | |
| CN109650103B (zh) | 一种自走式清车机 | |
| CN202967590U (zh) | 一种节能全自动装料机 | |
| CN209081005U (zh) | 一种新型废气治理环保堆料装置 | |
| CN106621492A (zh) | 一种桁车式挖泥机 | |
| CN110697617A (zh) | 一种斗式卷扬提升上料装置 | |
| CN212245108U (zh) | 主运输皮带底部积煤清理装备 | |
| CN205995093U (zh) | 一种桁车式挖泥机 | |
| CN205616270U (zh) | 节能环保自动化封闭料场 | |
| CN220847750U (zh) | 一种矿用遥控装载机 | |
| CN112058467A (zh) | 一种低位给料颚破履带式移动破碎站 | |
| CN111301991A (zh) | 主运输皮带底部积煤清理装备 | |
| CN213676934U (zh) | 一种运输装置 | |
| CN201722692U (zh) | 自动入仓布料机 | |
| CN205418821U (zh) | 垃圾专用鳞板输送机 | |
| CN109018893B (zh) | 一种具有自移及旋转功能的带式输送机 | |
| CN205010852U (zh) | 一种垃圾输送小车 |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application |
Ref document number: 18924005 Country of ref document: EP Kind code of ref document: A1 |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| 122 | Ep: pct application non-entry in european phase |
Ref document number: 18924005 Country of ref document: EP Kind code of ref document: A1 |