WO2019242281A1 - 一种自动磁力辊筒模切机 - Google Patents

一种自动磁力辊筒模切机 Download PDF

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Publication number
WO2019242281A1
WO2019242281A1 PCT/CN2018/124577 CN2018124577W WO2019242281A1 WO 2019242281 A1 WO2019242281 A1 WO 2019242281A1 CN 2018124577 W CN2018124577 W CN 2018124577W WO 2019242281 A1 WO2019242281 A1 WO 2019242281A1
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WO
WIPO (PCT)
Prior art keywords
die
magnetic roller
conveyor belt
waste discharge
cutting machine
Prior art date
Application number
PCT/CN2018/124577
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English (en)
French (fr)
Inventor
张占平
李建国
裴明辉
张志勇
王爱云
Original Assignee
深圳市哈德胜精密科技股份有限公司
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Application filed by 深圳市哈德胜精密科技股份有限公司 filed Critical 深圳市哈德胜精密科技股份有限公司
Publication of WO2019242281A1 publication Critical patent/WO2019242281A1/zh

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/18—Means for removing cut-out material or waste
    • B26D7/1845—Means for removing cut-out material or waste by non mechanical means
    • B26D7/1863—Means for removing cut-out material or waste by non mechanical means by suction
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/27—Means for performing other operations combined with cutting
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B26—HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26F—PERFORATING; PUNCHING; CUTTING-OUT; STAMPING-OUT; SEVERING BY MEANS OTHER THAN CUTTING
    • B26F1/00—Perforating; Punching; Cutting-out; Stamping-out; Apparatus therefor
    • B26F1/38—Cutting-out; Stamping-out
    • B26F1/44—Cutters therefor; Dies therefor

Definitions

  • the invention relates to the field of die-cutting equipment, in particular to an automatic magnetic roller die-cutting machine.
  • Die cutting machine is mainly used for die cutting (full break, half break), creasing and automatic waste disposal of corresponding non-metal materials, stickers, EVA, double-sided tape, electronics, mobile phone pads, etc.
  • the die-cutting machine includes upper and lower round shafts, which can realize full break and half break functions by adjusting the distance between the two shafts, and can also realize the use of different tool blades by adjusting the distance between the two shafts.
  • the form of the upper round shaft can be a whole engraving tool, or it can include a magnetic knife roller and a blade skin adsorbed on the outer surface of the magnetic knife roll;
  • the form of the lower round shaft can be a whole optical shaft, or it can include a magnetic roller and an outer surface of the magnetic roller.
  • the blade of the knife realizes different technological functions by changing the form of the round shaft.
  • the die cutting machine is applied to products that need die cutting after printing.
  • the existing die cutting equipment is single station die cutting, which cannot complete the die cutting process and waste effect of complex products, and cannot directly work with the printer.
  • the invention provides an automatic magnetic roller die-cutting machine, which can complete the process requirements of complex products while being connected to a printing device, thereby reducing labor costs more effectively.
  • the technical scheme of an automatic magnetic roller die cutting machine of the present invention includes:
  • a printer, a conveyor belt, a paper feeding mechanism, a correction mechanism, a die-cutting station 1, a deviation-correcting and small-hole waste disposal mechanism, a die-cutting station 2, a waste disposal mechanism, and a product collection mechanism are sequentially arranged along the moving direction.
  • the conveyor belt is located at the exit of the printer, and the conveyor belt and the paper feeding mechanism are offset from each other.
  • the deviation correcting mechanism includes an inclined conveyer belt and a stopper plate, the stopper plate is located at one side of the inclined conveyer belt, and the inclined conveyer belt is inclined in a direction close to the stopper plate in a moving direction.
  • the die-cutting station 1 and the die-cutting station 2 each include an upper die-cutting magnetic roller and a lower die-cutting magnetic roller.
  • the upper die-cutting magnetic roller is equipped with an RFID reader and the upper die-cutting magnetic force.
  • a magnetic blade skin is wrapped on the outer circular surface of the roller, and an RFID chip is mounted on the magnetic blade skin.
  • the deviation correction and small hole waste discharge mechanism includes a small hole waste discharge module, which is located on a side close to the die-cutting station two, and the small hole waste discharge module includes a plurality of blowpipes arranged movably.
  • the air blowing pipe is connected to an external air source.
  • the waste discharge mechanism includes a primary conveyor, a waste component, and a secondary conveyor.
  • the waste component is located between the primary conveyor and the secondary conveyor.
  • the waste discharge component includes a slide rail and a fixed waste discharge part and a cylinder waste discharge part slidably installed on the slide rail.
  • the primary conveyor belt and the secondary conveyor belt are provided with through holes, and vacuum boxes are respectively provided below.
  • the product collection mechanism includes a product collection table and a plurality of product collection positioning plates placed thereon, and the product collection table is inclined downward.
  • the spacing of a plurality of the product collection positioning plates is adjustable.
  • the above automatic magnetic roller die cutting machine is a dual die cutting station, which can perform two sets of knife position die cutting for complex processes; it can be connected to a standard printer through a conveyor belt to complete the work of printing, die cutting, waste disposal and product collection. the way. After removing the die-cutting station 2 and the deviation correction and small hole waste discharge mechanism, the equipment is a single-station automatic magnetic roller die-cutting machine, which can complete relatively simple process work.
  • FIG. 1 is a structural diagram of an automatic magnetic roller die cutting machine according to the present invention
  • 2 (a), 2 (b), and 2 (c) are a structural diagram, a top view, and a front view of a waste discharge mechanism and a product collection mechanism of an automatic magnetic roller die cutting machine;
  • 3 (a), 3 (b), and 3 (c) are a front view, a top view, and a structural view of a primary conveyor of a waste discharge mechanism;
  • 4 (a), 4 (b), and 4 (c) are a structural diagram, a top view, and a front view of a waste discharge component in a waste discharge mechanism;
  • 4 (d), 4 (e), and 4 (f) are structural diagrams of a slide rail, a fixed waste discharge part, and a cylinder waste discharge part in a waste discharge component;
  • FIG. 4 (g) is a working principle diagram of a waste discharge component
  • FIG. 5 is a structural diagram of a product collecting mechanism of an automatic magnetic roller die cutting machine
  • FIG. 6 is a structural diagram of an upper die cutting magnetic roller of an automatic magnetic roller die cutting machine.
  • the invention provides an automatic magnetic roller die-cutting machine, which can complete the process requirements of complex products while being connected to a printing device, thereby reducing labor costs more effectively.
  • the technical scheme of an automatic magnetic roller die cutting machine of the present invention includes:
  • the printer 1 completes the online printing according to the needs of the user, and enters the subsequent automatic cutting process of die cutting and product collection.
  • the remaining devices are determined according to the model parameters of the printer 1.
  • the conveyor belt 2 is located at the exit of the printer 1, and the semi-finished products printed by the printer 1 are moved in a direction close to the paper feeding mechanism 3 by the movement of the conveyor belt 2.
  • Conveyor belt 2 is driven by the main power shaft.
  • the main power shaft is powered by an external power source such as a motor.
  • the motor drives the main power shaft to rotate.
  • the main power shaft drives the conveyor 2 to move.
  • the conveyor 2 moves the semi-finished product toward the paper feed mechanism 3. Move in the direction.
  • the conveyor belt 2 is provided with through holes, and the lower surface of the conveyor belt 2 is provided with a vacuum box.
  • the air inlet of the vacuum box corresponds to any of the through holes on the conveyor belt 2.
  • the vacuum box is in a negative pressure state. Air needs to enter the vacuum box through the corresponding hole of the air inlet, and the semi-finished product is covered on the through-hole of the conveyor belt 2, so that the semi-finished product is adsorbed and runs forward on the conveyor belt 2.
  • the paper feeding mechanism 3 is located above the conveyor belt 2 and extends in a direction close to the correction mechanism 4.
  • the paper feeding mechanism 3 is used to adsorb the semi-finished products located on the conveyor belt 2 below the paper feeding mechanism 3 and continue to run forward. It can be understood that the paper feeding mechanism 3 and the conveyer belt 2 are arranged upside down.
  • the paper feeding mechanism 3 includes a paper feeding belt.
  • the paper feeding belt has the same structure as the belt 2 mentioned in the above serial number (2), and can absorb semi-finished products. It should be noted that the semi-finished product is located above the conveyor belt 2 during the running on the conveyor belt 2, and the semi-finished product is located below the paper conveyor belt during the running on the paper feeding mechanism 3.
  • the deviation correcting mechanism 4 is located at the end of the paper feeding mechanism 3, and specifically includes an inclined conveyor belt and a baffle plate.
  • the baffle plate is located on one side of the inclined conveyor belt.
  • the semi-finished product is located between the ball and the inclined conveyor belt and moves in the direction close to the blanking plate, so that the semi-finished product is gradually flush with the blanking plate, so as to coordinate with the die-cutting station 5 cut.
  • the traction mechanism includes a traction power roller and a traction follower roller, and the semi-finished product is located between the traction power roller and the traction follower roller and is conveyed to the die cutting station # 5.
  • the die-cutting station 5 includes an upper die-cutting magnetic roller 23 and a lower die-cutting magnetic roller.
  • the outer circular surface of the upper die-cutting magnetic roller 23 is covered with a magnetic blade and is fixed by magnets.
  • a punching mechanism is provided on the magnetic blade for die-cutting small holes in semi-finished products.
  • An RFID reader is installed on the upper die-cutting magnetic roller 23, and sliders 25 are provided at both ends.
  • the RFID reader is built in a resin insulating block 24.
  • An RFID chip is installed on the magnetic blade, and the RFID reader is read by the chip. Information and transmit that information to the control agency.
  • the upper die-cutting magnetic roller and the lower die-cutting magnetic roller of the die-cutting station 5 die-cut the semi-finished product.
  • the thickness of the magnetic blade determines the depth of the die cut.
  • the deviation correcting and small hole waste removing mechanism 6 is located at the end of the die cutting station 1 and has a structure basically the same as that of the correcting mechanism of the serial number (3), but the correcting and small hole waste removing mechanism also includes a small hole waste component and a small hole.
  • the waste discharge component is located on the side close to the die-cutting station No. 2 and 7.
  • the small-hole waste discharge component includes a plurality of blowpipes that are movably arranged, the blowpipes are connected to an external air source, and the outlet of the blowpipes is aligned with the die-cutting material. The waste material in the small holes is discharged, and the die cutting material enters the next working procedure.
  • die-cutting station 2 7 The structure of die-cutting station 2 7 is the same as that of die-cutting station 1.
  • the magnetic blade of die-cutting station 2 7 is provided with a contour punching mechanism for die-cutting the frame.
  • the waste of the frame after die-cutting is discharged to the row. Waste institutions.
  • the waste discharge mechanism 8 includes a primary conveyor belt 10, a waste discharge component 11, and a secondary conveyor belt 12.
  • the waste discharge component 11 is located between the primary conveyor belt 10 and the secondary conveyor belt 12.
  • the first-level conveyor 10 accelerates the transfer to the second-level conveyor 12, and uses a waste discharge component 11 in the gap between the first-level conveyor 10 and the second-level conveyor 12 to discharge the waste to In the waste bin, the secondary conveyor belt 12 receives the discharged products and accelerates the delivery to the product collection mechanism 9.
  • the primary conveyor belt 10 has the same structure and function as the secondary conveyor belt 12 and has different speeds. Taking the first-level conveyor belt 10 as an example, the first-level conveyor belt 10 is provided on two transmission support shafts 13 arranged in front and back. Between the two transmission support shafts 13 is a main power shaft 14 which is driven to rotate by a motor. The main power shaft 14 and The primary conveyor belt 10 rotates synchronously, and the conveyor support shaft 13 rotates the primary conveyor belt 10 smoothly.
  • the first-stage conveyor 10 also runs forward using a vacuum suction method.
  • the primary conveyor belt 10 is provided with a through hole 15 and the lower surface of the primary conveyor belt 10 is provided with a vacuum box 16.
  • the air inlet of the vacuum box 16 corresponds to any of the through holes on the primary conveyor belt 10.
  • the suction box of the vacuum box is used for Connect the compressor.
  • a blanking shaft and a conveyor are arranged above the first-level conveyor belt 10. The function of the blanking shaft is to make the die-cut product be smoothly transferred to the waste disposal component through the conveyor belt.
  • the function of the conveyor is to read the product position, so that the feedback signal is Waste ejection action of the waste ejector of the cylinder.
  • a pressing shaft is arranged above the secondary conveyor belt 12 so that the products can be smoothly conveyed to the product collection mechanism 9 through the conveyor belt.
  • the waste discharge component 11 includes a slide rail 17 and a fixed waste discharge piece 18 and a cylinder waste discharge piece 19 slidably mounted on the slide rail 17.
  • the number of the fixed waste discharge pieces 18 may be set as required.
  • the slide rail 17 includes two upper and lower protrusions extending along the length direction.
  • the fixed waste discharge piece 18 is provided with a sliding bearing sleeve 181 corresponding to the protrusion.
  • Cylinder waste disposal part 19 is provided with a sliding bearing sleeve 191 corresponding to the protrusion.
  • the cylinder waste disposal part 19 is locked by the locking handwheel 192, and the cylinder waste disposal part 19 is also provided with a cylinder. 193 and a driving rod 194 connected to the air cylinder 93.
  • the slide rail 17 is also provided with a scale plate 171.
  • the position of the fixed waste piece 18 needs to be determined and adjusted according to the size of the die-cutting material and the position of the frame waste, and determined according to the position of the maximum width of the special-shaped frame.
  • the position of the cylinder waste exhaust 19 can accurately and effectively separate the frame waste 20 from the product materials, ensure the continuity of the overall work, and improve the work efficiency.
  • Cylinder waste discharge part 19 is a telescopic movable part connected to an external compressed air source.
  • the shape of its frame is irregular.
  • the side pressure is pressed down the frame waste, it can pass the control instant
  • the downward pressure of the special-shaped waste material in the middle is applied to make the frame waste material 20 fall off quickly, which guarantees the normal operation of the equipment and improves the work efficiency.
  • the product collection mechanism 9 is located at the end of the secondary conveyor belt 12, and includes a product receiving table 21, which is arranged obliquely downward.
  • the secondary conveyor belt 12 transfers the waste products to the product receiving table 21, which can be used to collect the entire product that does not discharge waste after die cutting.
  • a plurality of receiving boxes may be provided on the receiving table 21.
  • the receiving box is composed of two adjacent product collection positioning plates 22, and the space between the product collection positioning plates 22 is adjustable.
  • the receiving box can collect the single-piece products after die cutting, so as to realize the collection function of different size products.

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  • Life Sciences & Earth Sciences (AREA)
  • Forests & Forestry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
  • Details Of Cutting Devices (AREA)

Abstract

一种自动磁力辊筒模切机，包括：沿运动方向依次设置的打印机（1）、传送带（2）、送纸机构（3）、纠偏机构（4）、模切工位一（5）、纠偏及小孔排废机构（6）、模切工位二（7）、排废机构（8）和产品收集机构（9）。该自动磁力辊筒模切机为双模切工位，可以对复杂工艺进行两套刀位模切；通过传送带可以与标准打印机连接，完成打印、模切、排废与产品收集为一体的工作方式。

Description

一种自动磁力辊筒模切机
本申请要求于2018年06月22日提交中国专利局、申请号为201810654791.8、发明名称为“一种自动磁力辊筒模切机”的中国专利申请的优先权，其全部内容通过引用结合在本申请中。
技术领域
本发明涉及模切设备领域，具体涉及一种自动磁力辊筒模切机。
背景技术
模切机主要用于相应的一些非金属材料、不干胶、EVA、双面胶、电子、手机胶垫等的模切(全断、半断)、压痕和自动排废。
模切机包括上圆轴和下圆轴，通过调整两轴的间距实现全断、半断功能，也可通过调整两轴间距实现不同刀具刀片的使用功能。上圆轴的形式可以为整体雕刻刀具，或包括磁性刀辊和吸附在磁性刀辊外表面的刀皮；下圆轴的形式可以为整体光轴，或包括磁性辊和吸附在磁性辊外表面的刀皮，通过更换圆轴的形式实现不同的工艺功能。
模切机应用在印刷后需要模切的产品上，现有的模切设备为单工位模切，不能完成复杂产品的模切工艺与排废效果，并无法与打印机直接连线工作。
发明内容
本发明提供一种自动磁力辊筒模切机，能够在完成复杂产品工艺需求的同时又能连线打印设备从而更有效的降低人工成本。
本发明一种自动磁力辊筒模切机的技术方案包括：
沿运动方向依次设置的打印机、传送带、送纸机构、纠偏机构、模切工位一、纠偏及小孔排废机构、模切工位二、排废机构和产品收集机构。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述传送带位于所述打印机的出口处，所述传送带与所述送纸机构上下错位设置。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述纠偏机构包括倾斜传送带和挡料板，所述挡料板位于所述倾斜传 送带的一侧，所述倾斜传送带沿运动方向向靠近所述挡料板的方向倾斜。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述模切工位一和所述模切工位二均包括上模切磁力辊和下模切磁力辊，所述上模切磁力辊上安装有RFID读写器，所述上模切磁力辊的外圆面上包有磁性刀皮，所述磁性刀皮上安装有RFID芯片。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述纠偏及小孔排废机构包括小孔排废组件，所述小孔排废组件位于靠近所述模切工位二的一侧，所述小孔排废组件包括若干活动设置的吹气管，所述吹气管连接外部气源。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述排废机构包括一级传送带、排废组件和二级传送带，所述排废组件位于所述一级传送带与所述二级传送带之间。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述排废组件包括滑轨和滑动安装在所述滑轨上的固定排废件和气缸排废件。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述一级传送带和所述二级传送带上均设有通孔，且下方分别设有真空箱。
优选的，在上述自动磁力辊筒模切机的技术方案中，
所述产品收集机构包括产品收料台和放置在其上的多个产品收集定位板，所述产品收料台向下倾斜。
优选的，在上述自动磁力辊筒模切机的技术方案中，
多个所述产品收集定位板的间距可调。
采用上述技术方案的有益效果是：
上述自动磁力辊筒模切机为双模切工位，可以对复杂工艺进行两套刀位模切；通过传送带可以与标准打印机连接，完成打印、模切、排废与产品收集为一体的工作方式。在去掉模切工位二与纠偏及小孔排废机构后设备为单工位自动磁力辊筒模切机，可完成较简单工艺工作。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据提供的附图获得其他的附图。
图1为本发明一种自动磁力辊筒模切机的结构图；
图2(a)、图2(b)和图2(c)为自动磁力辊筒模切机的排废机构和产品收集机构的结构图、俯视图和主视图；
图3(a)、图3(b)和图3(c)为排废机构的一级传送带的主视图、俯视图和结构图；
图4(a)、图4(b)和图4(c)为排废机构中排废组件的结构图、俯视图和主视图；
图4(d)、图4(e)和图4(f)为排废组件中滑轨、固定排废件和气缸排废件的结构图；
图4(g)为排废组件的工作原理图；
图5为自动磁力辊筒模切机的产品收集机构的结构图；
图6为自动磁力辊筒模切机的上模切磁力辊的结构图。
具体实施方式
本发明提供一种自动磁力辊筒模切机，能够在完成复杂产品工艺需求的同时又能连线打印设备从而更有效的降低人工成本。
下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
本发明一种自动磁力辊筒模切机的技术方案包括：
(1)打印机1
打印机1根据使用者需求完成在线打印，并进入后续的模切与产品收集全自动工艺流程。
本实施例中，根据打印机1的型号参数，确定其余设备。
(2)传送带2
传送带2位于打印机1的出口处，经打印机1打印完成的半成品通过传送带2的移动沿靠近送纸机构3的方向移动。
传送带2由主动力轴带动，主动力轴通过外部的动力源如电机提供动力，电机带动主动力轴旋转，主动力轴带动传送带2运动，传送带2运动的同时带动半成品向靠近送纸机构3的方向移动。
为了保证半成品稳固吸附在传送带2上，传送带2上设有通孔，传送带2的下表面设有真空箱，该真空箱的进气口与传送带2上任一通孔相对应，真空箱的抽气口用于连接压缩机。在工作时，真空箱呈负压状态，空气需要通过与进气口相对应的通孔进入真空箱内，而半成品覆盖在传送带2的通孔上，从而半成品吸附在传送带2上向前运行。
(3)送纸机构3
送纸机构3位于传送带2上方并向靠近纠偏机构4的方向延伸，用于将位于传送带2上的半成品吸附在送纸机构3的下方并继续向前运行。可以理解的是，送纸机构3和传送带2上下错位设置。
送纸机构3包括送纸传送带，送纸传送带与上文序号(2)中提及的传送带2的结构相同，可吸附半成品。需要说明的是，半成品在传送带2上运行过程中位于传送带2的上方，半成品在送纸机构3上运行过程中位于送纸传送带的下方。
(3)纠偏机构4
纠偏机构4位于送纸机构3的末端，具体包括倾斜传送带和挡料板，挡料板位于倾斜传送带的一侧，倾斜传送带沿半成品输送方向向靠近挡料板的方向倾斜。
此外，倾斜传送带的上方设有若干滚珠，半成品位于滚珠和倾斜传送带之间沿靠近挡料板的方向运动，从而半成品逐渐与挡料板平齐，从而与模切工位一5配合对位模切。
(4)牵引机构
牵引机构包括牵引动力辊和牵引随动辊，半成品位于牵引动力辊和牵引随动辊之间并输送至模切工位一5。
(5)模切工位一5
模切工位一5包括上模切磁力辊23和下模切磁力辊，上模切磁力辊23的外圆面上包有磁性刀皮，由磁铁吸附固定。磁性刀皮上设有冲孔机构，用于对半成品模切小孔。
上模切磁力辊23上安装有RFID读写器，两端设有滑块25，RFID读写器内置在树脂绝缘块24中，磁性刀皮上安装有RFID芯片，RFID读写器读取芯片信息并将该信息传输至控制机构。
模切工位一5的上模切磁力辊和下模切磁力辊对半成品进行模切。磁性刀皮的厚度决定模切的深度。
(6)纠偏及小孔排废机构6
纠偏及小孔排废机构6位于模切工位一5的末端，结构基本与序号(3)的纠偏机构的结构相同，但纠偏及小孔排废机构还包括小孔排废组件，小孔排废组件位于靠近模切工位二7的一侧，小孔排废组件包括若干活动设置的吹气管，吹气管连接外部气源，吹气管的出气口对准模切材料，将模切材料的小孔内的废料排出，模切材料进入下一工作程序。
(7)模切工位二7
模切工位二7与模切工位一5的结构相同，模切工位二7的磁性刀皮上设有轮廓冲切机构，用于模切边框，模切后的边框废料排到排废机构。
(8)排废机构8
排废机构8包括一级传送带10、排废组件11和二级传送带12，排废组件11位于一级传送带10与二级传送带12之间。一级传送带10接收到模切工位二7模切好的产品后，加速传送给二级传送带12，在一级传送带10与二级传送带12中间空隙处使用排废组件11，把废料排到废料箱中，二级传送带12接收到排废后的产品，加速传送到产品收集机构9。
一级传送带10与二级传送带12结构和功能一样，速度不同。以一级传送带10为例，一级传送带10设在前后设置的两个传送支撑轴13上，两个传送支撑轴13之间设有通过电机带动旋转的主动力轴14，主动力轴14与一级传送带10同步旋转，传送支撑轴13使一级传送带10平整旋转。
同理，一级传送带10也采用真空吸附方式向前运行。一级传送带10上设有通孔15，一级传送带10的下表面设有真空箱16，该真空箱16的进气口与一级传送带10上任一通孔相对应，真空箱的抽气口用于连接压缩机。一 级传送带10上方设有压料轴与传送器，压料轴的功能是使模切后产品可以平整的通过传送带传送到排废组件；传送器的功能是读取产品位置，从而反馈信号给气缸排废件发生排废动作。二级传送带12上方设有压料轴，使产品可以平整的通过传送带送至产品收集机构9。
排废组件11包括滑轨17和滑动安装在滑轨17上的固定排废件18和气缸排废件19，固定排废件18的数量可根据需要设为多个。滑轨17包括两个沿长度方向延伸的上下设置的凸起，固定排废件18上设有与凸起相对应的滑动轴承套181，当位置确定后，固定排废件18通过锁紧手轮182锁紧，固定排废件18上设有排废片183。气缸排废件19上设有与凸起相对应的滑动轴承套一191，当位置确定后，气缸排废件19通过锁紧手轮一192锁紧，气缸排废件19上还设有气缸193和与气缸93连接的打料杆194。
滑轨17上还设有刻度板171，实际工作之初，需要根据模切材料的大小以及边框废料所在的位置，确定并调整固定排废件18的位置，根据异形边框最大宽度所在的位置确定气缸排废件19的位置，其能够准确有效的将边框废料20与产品材料分开，确保整体工作的连续性，提高工作效率。
气缸排废件19为伸缩活动件，连接外部压缩气源，当实际模切后的材料为异形时，其边框的形状也不规则，边侧的压力下压边框废料时，其能够通过控制瞬间施加中部异形废料的下压力，使边框废料20能够快速的全部脱落，保障了设备的正常工作运行，提高工作效率。
(9)产品收集机构9
产品收集机构9位于二级传送带12的末端，包括产品收料台21，产品收料台21向下倾斜设置。二级传送带12把排废后的产品传送到产品收料台21上，产品收料台21可用于收集模切后不排废料的整张产品。
当需要收集模切后的单片产品时，收料台21上可以设有多个收料盒。收料盒由两个相邻的产品收集定位板22构成，产品收集定位板22的间距可调。收料盒可收集模切后的单片产品，从而实现不同尺寸产品的收集功能。
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本 质脱离本发明各实施例技术方案的精神和范围。

Claims (10)

  1. 一种自动磁力辊筒模切机，其特征在于，包括沿运动方向依次设置的打印机、传送带、送纸机构、纠偏机构、模切工位一、纠偏及小孔排废机构、模切工位二、排废机构和产品收集机构。
  2. 根据权利要求1所述的自动磁力辊筒模切机，其特征在于，所述传送带位于所述打印机的出口处，所述传送带与所述送纸机构上下错位设置。
  3. 根据权利要求1所述的自动磁力辊筒模切机，其特征在于，所述纠偏机构包括倾斜传送带和挡料板，所述挡料板位于所述倾斜传送带的一侧，所述倾斜传送带沿运动方向向靠近所述挡料板的方向倾斜。
  4. 根据权利要求1所述的自动磁力辊筒模切机，其特征在于，所述模切工位一和所述模切工位二均包括上模切磁力辊和下模切磁力辊，所述上模切磁力辊上安装有RFID读写器，所述上模切磁力辊的外圆面上包有磁性刀皮，所述磁性刀皮上安装有RFID芯片。
  5. 根据权利要求1所述的自动磁力辊筒模切机，其特征在于，所述纠偏及小孔排废机构包括小孔排废组件，所述小孔排废组件位于靠近所述模切工位二的一侧，所述小孔排废组件包括若干活动设置的吹气管，所述吹气管连接外部气源。
  6. 根据权利要求1所述的自动磁力辊筒模切机，其特征在于，所述排废机构包括一级传送带、排废组件和二级传送带，所述排废组件位于所述一级传送带与所述二级传送带之间。
  7. 根据权利要求6所述的自动磁力辊筒模切机，其特征在于，所述排废组件包括滑轨和滑动安装在所述滑轨上的固定排废件和气缸排废件。
  8. 根据权利要求6所述的自动磁力辊筒模切机，其特征在于，所述一级传送带和所述二级传送带上均设有通孔，且下方分别设有真空箱。
  9. 根据权利要求1所述的自动磁力辊筒模切机，其特征在于，所述产品收集机构包括产品收料台和放置在其上的多个产品收料盒，所述产品收料台向下倾斜。
  10. 根据权利要求9所述的自动磁力辊筒模切机，其特征在于，所述产品收料台上设有多个产品收集定位板，每两个相邻所述产品收集定位板构成一所述收料盒。多个所述产品收集定位板的间距可调。
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