WO2019218248A1 - 一种墙板系统 - Google Patents

一种墙板系统 Download PDF

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Publication number
WO2019218248A1
WO2019218248A1 PCT/CN2018/087017 CN2018087017W WO2019218248A1 WO 2019218248 A1 WO2019218248 A1 WO 2019218248A1 CN 2018087017 W CN2018087017 W CN 2018087017W WO 2019218248 A1 WO2019218248 A1 WO 2019218248A1
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WO
WIPO (PCT)
Prior art keywords
groove
wall panel
water pipe
longitudinal
panel system
Prior art date
Application number
PCT/CN2018/087017
Other languages
English (en)
French (fr)
Inventor
杨泓斌
李缙
陈祥祥
颜旺龙
梁建新
Original Assignee
增城市碧桂园物业发展有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 增城市碧桂园物业发展有限公司 filed Critical 增城市碧桂园物业发展有限公司
Priority to PCT/CN2018/087017 priority Critical patent/WO2019218248A1/zh
Priority to CN201880000561.8A priority patent/CN110730850A/zh
Publication of WO2019218248A1 publication Critical patent/WO2019218248A1/zh

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Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/44Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
    • E04C2/52Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/30Installations of cables or lines on walls, floors or ceilings

Definitions

  • the invention belongs to the field of building technology, and in particular relates to a wallboard system.
  • domestic hydropower construction mostly uses pipelines in the pre-buried way, such as water pipes, strong electric wires (for example, fire wires, neutral wires, ground wires, etc.) and weak wires (for example, network cables, telephone lines, digital TVs). Cables for transmitting information, such as wires, are pre-buried in the main structural wall panels and floor slabs.
  • the service life of equipment and pipelines is generally around 10-20 years. It needs to be replaced several times during the service life of the house, resulting in multiple damages.
  • the main structure reduces the service life of the house.
  • the interior modification is carried out, it is also necessary to destroy the main structure and re-lay the pipeline to reduce the durability of the house.
  • the traditional hydropower pre-buried method needs to destroy the main structure during maintenance, and the maintenance is difficult, the cost is high, and the maintenance efficiency is low. At the same time, a large amount of construction waste and noise pollution are generated during maintenance, which will greatly affect the downstairs users. Because the main structure is damaged, it is not conducive to the modification of the internal decoration, the cost of repairing and the time-consuming is long.
  • the pipeline adopts the pre-buried mode, the pipeline and the main structure are integrated, and the pipeline and the structure main body are inconvenient to be separated, which is not conducive to the modification of the later household type. Meet the needs of residents' diverse and flexible.
  • the technical problem to be solved by the present invention is to provide a wall panel system, which aims to solve the problem that the main structure is damaged during pipeline maintenance caused by installing the pipeline in the main structure by using the pre-buried method in the prior art, and the maintenance is troublesome and the noise is large. And the problem of plastering.
  • An embodiment of the present invention provides a wall panel system, including a wall panel and a weak electric wire, the wall panel including a center plate body and a cover plate; the center body plate is provided with at least one groove, and at least one groove of the groove One end is in communication with at least one edge of the center plate body; the weak electric wire is fixedly mounted in the groove, and two outer side covers of the center plate body are provided with the cover plate; At least one of the cover plates is provided with a window, the position of the window corresponding to the position of the output end of the weak electric wire.
  • both sides of the center plate body are provided with a plurality of spaced grooves, and the plurality of grooves comprise longitudinal grooves and lateral grooves which are vertically and horizontally staggered.
  • the wall panel system further includes a strong electric wire fixedly installed in the recess, and a groove for mounting the strong electric wire is different from a groove for mounting the weak electric wire .
  • the wallboard system further includes a water pipe fixedly installed in the recess, and the groove in which the water pipe is installed is different from the groove in which the weak electric wire and the strong electric wire are installed.
  • the wall panel system further includes a cable wiring member; the cable wiring member is fixedly mounted in the recess, the cable routing member includes a base, an outer contour of the base and the The shape of the groove is matched, and the base is provided with at least one wire slot that can be embedded in the cable, the wire slot runs through the length direction of the base, and the weak electric wire and the strong electric wire are embedded in different cables.
  • the wire of the wiring member is made of a material such as a certain amount of PVC matrix resin, wood powder of the same quality as the PVC matrix resin, and 1.5% to 2% of the foaming agent of the quality of the PVC matrix resin. 40% calcium carbonate of PVC matrix resin, 4% stabilizer of PVC matrix resin quality and 0.7%-1% lubricant of PVC matrix resin quality.
  • the cable routing component comprises an upper cover, the upper cover has a buckle structure matched with the wire slot, and the buckle structure of the upper cover is snap-connected with the slot of the wire slot.
  • the cable routing member includes a longitudinal cable wiring member fixed in the longitudinal groove, and a lateral cable wiring member fixed to the lateral direction a groove is formed in a side surface of the longitudinal cable wiring member; one end of the through hole communicates with the wire groove thereon, and the other end communicates with the outside of the base; and some or all of the weak electric wires pass through the longitudinal cable a through hole of the wiring member protrudes outside the longitudinal cable wiring member and protrudes into a slot of the lateral cable wiring member; or the lower end of the longitudinal cable wiring member has a port, and the port is connected to a corner One end of the connector is oppositely connected, and the other end of the corner connector is opposite to a port of the transverse cable routing member; some or all of the weak electric wires pass through the corner connector and extend into the transverse cable Inside the wire slot of the wiring piece.
  • the side wall of the wire groove of the cable wiring member is a continuously extending wall body or a plurality of gaps are arranged along the length direction of the wire groove.
  • the wallboard system further includes a water pipe clamping assembly for clamping the water pipe, the water pipe clamping assembly including a bottom plate, a card holder, an upper cover, and a screw, the bottom plate and the upper cover are both shaped and The shape of the groove is matched; the bottom plate is fixedly mounted in the groove by the screw, the card holder is fixed on a top surface of the bottom plate, and the card holder has an elastic holding portion, the water pipe Embedded in the elastic retaining portion, the upper cover is fastened to the two side walls of the bottom plate and covers the water pipe.
  • a water pipe clamping assembly for clamping the water pipe
  • the water pipe clamping assembly including a bottom plate, a card holder, an upper cover, and a screw, the bottom plate and the upper cover are both shaped and The shape of the groove is matched; the bottom plate is fixedly mounted in the groove by the screw, the card holder is fixed on a top surface of the bottom plate, and the card holder has an elastic holding portion, the water pipe
  • the wallboard system further includes a water pipe pressing assembly
  • the water pipe pressing assembly includes a pressing plate and a screw
  • the pressing plate is provided with a pressure groove at an intermediate position, and the shape of the pressure groove matches the shape of the water pipe
  • the two sides of the pressure plate are provided with mounting holes, and the screws pass through the mounting holes and are fixed on the groove bottom of the groove.
  • the present invention has the beneficial effects that the wall panel system of the present invention can form a groove when the side surface of the center plate body is manufactured at the factory, so that the weak electric wire can be disposed in the groove, and the cover plate can be disposed. It is placed on the side of the center plate to cover the groove and weak electric wires. It overcomes the disadvantages of the need to excavate the floor and wall panels during the maintenance of the traditional pre-buried pipelines, and realizes the separation of the pipeline from the main structure (SI separation); it can reduce the damage to the structural main body and greatly increase the safety and durability of the house. Thanks to the cover plate, the surface of the cover plate is smooth, and it can be decorated with its own, no need to plaster again, avoiding wet work.
  • the separate design is adopted by the pipeline and the main structure to provide more space for interior installation and equipment renewal.
  • the pipeline and equipment can be updated without destroying the main structure, which greatly saves the cost of later maintenance and modification. It greatly reduces the construction waste and noise pollution generated during the later maintenance and renovation, and reduces the damage to the natural environment. Reducing the impact on the downstairs users during maintenance can greatly improve the satisfaction of the occupants.
  • the occupants can modify the unit according to the needs of each individual to maximize the satisfaction of residential use requirements.
  • FIG. 1 is a schematic view showing a pipeline disposed in a longitudinal groove of a center plate body according to an embodiment of the present invention
  • FIG. 2 is a side view of a wall panel system according to an embodiment of the present invention.
  • FIG. 3 is a schematic view showing a pipeline installed in a groove through a wiring member according to an embodiment of the present invention
  • FIG. 4 is a schematic cross-sectional view of a weak electric wiring member provided with a weak electric wire according to an embodiment of the present invention
  • FIG. 5 is a schematic cross-sectional view of a strong electric wiring member provided with a strong electric wire according to an embodiment of the present invention
  • FIG. 6 is a schematic diagram of a wire slot of a weak current wiring member according to an embodiment of the present invention.
  • FIG. 7 is a schematic diagram of another type of wire slot of a weak current wiring member according to an embodiment of the present invention.
  • FIG. 8 is a schematic view of a longitudinal groove and a horizontal groove disposed in a central plate body according to an embodiment of the present invention.
  • FIG. 9 is a schematic view of a pipeline provided by an embodiment of the present invention installed in a groove through longitudinal and lateral wiring members;
  • FIG. 10 is a schematic structural view of a water pipe clamping assembly according to an embodiment of the present invention.
  • FIG. 11 is a schematic structural view of a water pipe pressing assembly according to an embodiment of the present invention.
  • a wallboard system including a wall panel 10, a water pipe 2, a weak electric wire 3, a strong electric wire 4, a weak electric wiring member 5, and a strong The electric wiring member 6 and the water pipe clamping assembly 7.
  • the wall panel 10 includes a center panel 11 and a cover plate 12; the center panel 11 is provided with at least one recess, at least one end of which is in communication with at least one edge of the center panel 11 to facilitate entry of the pipeline into the recess.
  • the weak electric wire 3 and the high electric wire 4 are fixedly mounted in the groove, and the outer side cover of the center plate body 11 is provided with the cover plate 12.
  • At least one of the cover plates 12 on the side of the center plate body 11 is provided with a window, the position of which corresponds to the position of the output end of the weak electric wire 3 or the strong electric wire 4, or corresponds to the position of the output end of the water pipe 2.
  • a socket is embedded in the window, and the socket is electrically connected to the weak electric wire 3 or the strong electric wire 4.
  • Both sides of the central plate body 11 are provided with a plurality of spaced grooves, and the plurality of grooves include longitudinal grooves 111 and transverse grooves 112 which are vertically and horizontally staggered.
  • the water pipe 2, the weak electric wiring member 5, and the strong electric wiring member 6 are fixedly mounted in the longitudinal groove 111 and the lateral groove 112, and the weak electric wire 3 is disposed in the weak electric wiring member 5, and the high electric electric wire 4 is disposed in the strong electric wiring Within item 6.
  • the weak electric wiring member 5 includes a base 51 and an upper cover 52.
  • the outer contour of the base 51 matches the shape of the longitudinal groove 11.
  • the base 51 is provided with at least one embedding line.
  • a cable slot 511 of the cable the slot 511 extends through the length direction of the base 51, and the upper cover 52 has a latching structure matched with the slot 511, and the latching structure of the upper cover 52 is
  • the slot of the slot 511 is snap-fitted.
  • the weak electric wire 3 is embedded in the wire groove 511 of the weak electric wiring member 5.
  • the high-power wiring member 6 includes a base 61 and an upper cover 62.
  • the outer contour of the base 61 matches the shape of the longitudinal groove 11.
  • the base 61 is provided with at least one capable of being embedded.
  • a cable slot 611 of the cable, the wire slot 611 extends through the length direction of the base 61, and the upper cover 62 has a latching structure matched with the wire slot 611, and the snap structure of the upper cover 62
  • the slot of the slot 611 is snap-fitted; the strong electric wire 4 is embedded in the slot 611 of the high-voltage wiring member 6.
  • the side walls of the slot 511 are continuously extending walls to provide better electrical isolation of adjacent cables.
  • the sidewall of the slot 511 may also be provided with a plurality of spaced-apart gaps along the length thereof, thereby saving material while fixing the pipeline, and facilitating the disassembly of the cable.
  • the side walls of the wire slot 611 can also be arranged in a similar structure.
  • the water pipe 2 and the weak electric wire 3 are disposed in different longitudinal grooves 111; the water pipe 2 and the strong electric wire 4 are disposed in different longitudinal grooves 111. Since the water pipe 2 is taken out from the ceiling of the ceiling of the wall panel 1, the water pipe 2 projects from the top port of the longitudinal groove 111 into the longitudinal groove 111.
  • the weak electric wires 3 and the high electric wires 4 are disposed in different inner longitudinal grooves 111, and may be respectively disposed at both ends of the same longitudinal groove 111.
  • the weak electric wire 3 and the high electric wire 4 are disposed in the same longitudinal groove 11, since the high electric wire 4 is taken out from the ceiling of the ceiling of the wall panel 10, the high electric wire 4 is from the top of the longitudinal groove 111.
  • the port extends into the longitudinal groove 111, and the weak electric wire 3 is drawn from the skirting of the bottom of the wall panel 10, so that the weak electric wire 3 projects into the longitudinal groove 111 from the bottom port of the longitudinal groove 111.
  • the lead-out position of the weak electric wire 3 and the strong electric wire 4 needs to be connected to the socket, and the outlet position of the water pipe 2 needs to be connected to the faucet. Since only the longitudinal groove 111 is provided, the position of the socket or the faucet cannot be adjusted in the horizontal direction, when the user wants When installing a socket or faucet at a certain location, it may limit the specific needs of the user. To this end, referring to FIG. 8 , the water pipe 2 , the weak electric wire 3 , and the strong electric wire 4 of the present embodiment may be sequentially arranged in the longitudinal groove 111 and the lateral groove 112 .
  • the above-mentioned weak electric wiring member 5 includes a longitudinal weak electric wiring member 5a and a lateral weak electric wiring member 5b, and the longitudinal weak electric wiring member 5b is fixed in the longitudinal groove 111, and the lateral weak electric wiring member 5b It is fixed in the lateral groove 112.
  • a through hole is formed in a side surface of the base 51 of the longitudinal weak electric wiring member 5a, one end of the through hole communicates with the wire groove 511 thereon, and the other end communicates with the outside of the base 51; part or all of the weak electric wires 3 pass through the longitudinal weak electric wiring
  • the through hole of the piece 5a protrudes outside the longitudinal weak electric wiring member 5a and protrudes into the wire groove 511 of the lateral weak electric wiring member 5b; or the lower end of the longitudinal weak electric wiring member 5a has a port, the port and a corner One end of the connector is oppositely connected, and the other end of the corner connector is in contact with a port of the lateral strong electric wiring member 5b; some or all of the weak electric wires 3 pass through the corner connector and extend into the The inside of the wire groove 511 of the lateral weak electric wiring member 5b is described.
  • the above-mentioned strong electric wiring member 6 includes a longitudinal high-voltage wiring member 6a and a lateral high-voltage wiring member 6b, and the longitudinal high-voltage wiring member 6a is fixed in the longitudinal groove 111, and the lateral high-voltage wiring member 6b
  • the side surface of the base 61 of the longitudinal high-voltage wiring member 6a is provided with a through hole, and one end of the through hole communicates with the wire groove 611 on the other end, and the other end communicates with the outside of the base 61; All of the high-voltage electric wires 4 protrude from the outside of the longitudinal high-voltage wiring member 6a through the perforations of the longitudinal high-voltage wiring member 6a, and protrude into the wire grooves 611 of the lateral high-voltage wiring member 6b;
  • the lower end of the longitudinal high-voltage wiring member 6a has a port which is opposite to one end of a corner connector, and the other end of the corner connector is opposite to a port of the lateral high
  • the present embodiment provides two types of water pipe 2 fixing components:
  • one form is to provide a water tube clamping assembly 7 including a bottom plate 71, a card holder 72, an upper cover 73 and a screw 74.
  • the shape of the bottom plate 71 and the upper cover 73 are both Matching the shape of the longitudinal groove 111; the bottom plate 71 is fixedly mounted in the longitudinal groove 111 by a screw 74, and the card holder 72 is fixed on the top surface of the bottom plate 71, the card holder 72 has an elastic retaining portion 721, the water pipe 2 is embedded in the elastic holding portion 721, and the upper cover 73 is buckled on both side walls of the bottom plate 71, and covers the water pipe 2.
  • a water pipe pressing assembly 8 including a pressure plate 81 and a screw 82.
  • the pressure plate 81 is provided with a pressure groove 811 at an intermediate position, and the shape of the pressure groove 811 is
  • the water tubes 2 are matched in shape, and the two sides of the pressure plate 81 are provided with mounting holes, and the screws 82 are passed through the mounting holes and fixed on the groove bottom of the longitudinal groove 111, optimally,
  • a filling strip 9 can be embedded in the gap.
  • the base 51 and the cover 52 of the weak electric wiring member 5 are made of plastic and can be injection molded.
  • the base 61 and the cover 62 of the electric wiring member 6 are made of plastic. It can also be molded by injection. Of course, in practical applications, other materials, such as wood, may be used for cutting.
  • This embodiment provides a preferred material for the material of the base 51, the cover 52, the base 61, and the cover 62.
  • the formulation of the material includes a certain amount of PVC (polyvinyl chloride) matrix resin, and the quality of the PVC matrix resin.
  • the same wood powder, 1.5%-2% foaming agent of PVC matrix resin quality, 40% calcium carbonate of PVC matrix resin quality, 4% stabilizer of PVC matrix resin quality and 0.7% of PVC matrix resin quality - 1% lubricant, the base and cover plate made of this material have certain structural strength, which effectively guarantees the durability of the product, and its quality is light, which is convenient for production and installation.
  • the weak electric wiring member 5 and the high-voltage wiring member 6 are fixed by the screw 20, and the mounting position is provided at an intermediate position of the base 51 and the base 61, and the bottom of the mounting groove is provided with a mounting hole for fixing the groove of the wall plate.
  • the screw 20 is screwed into the mounting hole to fix the base 51 and the base 61 in the longitudinal groove 111 or the lateral groove 112.
  • the central plate body is provided with a longitudinal groove 111 and a lateral groove 112, so that the water pipe 2, the weak electric wiring member 5 and the strong electric wiring member 6 can be disposed in the longitudinal groove 111 and the lateral concave In the groove 112, the weak electric wire 3 and the high electric wire 4 can be disposed in the weak electric wiring member 5 and the high electric wiring member 6, respectively.
  • It overcomes the disadvantages of the need to excavate the floor and wall panels during the maintenance of the traditional pre-buried pipelines, and realizes the separation of the pipeline from the main structure (SI separation); it can reduce the damage to the structural main body and greatly increase the safety and durability of the house.
  • the cover 12 is provided, the surface of the cover 12 is smooth, and the cover 12 itself can be decorated with a decorative effect, and no need to be plastered again, thereby avoiding wet work.
  • the separate design is adopted by the pipeline and the main structure to provide more space for interior installation and equipment renewal.
  • the pipeline and equipment can be updated without destroying the main structure, which greatly saves the cost of later maintenance and modification. It greatly reduces the construction waste and noise pollution generated during the later maintenance and renovation, and reduces the damage to the natural environment. Reducing the impact on the downstairs users during maintenance can greatly improve the satisfaction of the occupants.
  • the occupants can modify the unit according to the needs of each individual to maximize the satisfaction of residential use requirements.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Installation Of Indoor Wiring (AREA)

Abstract

一种墙板系统,包括墙板(10)以及弱电电线(3),墙板(10)包括中心板体(11)以及盖板(12),中心体板(11)上开设有至少一个凹槽(111、112),凹槽(111、112)的至少一端与中心板体(11)的至少一边缘相通;弱电电线(3)安装在凹槽(111、112)内,中心板体(11)两外侧面盖设有盖板(12);中心板体(11)侧面上的盖板(12)开设有窗口,窗口的位置与弱电电线(3)的输出端的位置相对应。克服了传统预埋管线维修时需开凿楼板、墙板的弊端,实现了管线与主体结构分离,能减少对主体结构的破坏,大大增加了房屋安全可靠性、耐久性。

Description

一种墙板系统
本发明属于建筑技术领域,尤其涉及一种墙板系统。
推动建筑产业现代化最重要的是要促进建设发展方式的转变,必须要摆脱传统建造的模式,寻求一种建筑产业现代化为目标的发展路径。
目前,国内水电施工多采用在墙体预埋方式布设管线,如水管、强电电线(例如,火线、零线、地线等电力线缆)、弱电电线(例如,网线、电话线、数字电视线等用于传输信息的线缆)多预埋于主体结构墙板和楼板中,然而设备及管线使用年限一般在10-20年左右,在房屋使用年限内需要多次更换,导致多次破坏主体结构,降低房屋使用寿命。另外,在进行内装修改时,也需要破坏主体结构,重新铺设管线,降低了房屋耐久性。
可见,传统水电预埋方法,维修时需要破坏主体结构,且维修难度较大,成本高,维修效率较低;同时,维修时产生大量建筑垃圾及噪音污染,会对楼下用户影响较大。由于主体结构受到损害,不利于后期内装修改,改修成本及耗时较长,此外,由于管线采用预埋方式,管线与主体结构形成一体,管线与结构主体不便分离,不利于后期户型修改,难以满足居住者多样化及灵活化的需求。
发明内容
本发明所要解决的技术问题在于提供一种墙板系统,旨在解决现有技术中采用预埋方式将管线设置于主体结构中所导致的管线维修时会损害主体结构,且维修麻烦,噪音大以及需要抹灰的问题。
本发明实施例提供了一种墙板系统,包括墙板以及弱电电线,所述墙板包括中心板体以及盖板;所述中心体板上开设有至少一个凹槽,所述凹槽的至少一端与所述中心板体的至少一边缘相通;所述弱电电线固定安装在所述凹槽内,所述中心板体两外侧面盖设有所述的盖板;所述中心板体侧面上的至少一块盖板开设有窗口,所述窗口的位置与所述弱电电线的输出端的位置相对应。
进一步地,所述中心板体的两侧面均开设有若干间隔的凹槽,所述若干凹槽包括纵横交错分布的纵向凹槽以及横向凹槽。
进一步地,所述墙板系统还包括强电电线,所述强电电线固定安装于所述凹槽内,并且,安装所述强电电线的凹槽与安装所述弱电电线的凹槽不相同。
进一步地,所述墙板系统还包括水管,所述水管固定安装于所述凹槽内,并且,安装所述水管的凹槽与安装所述弱电电线以及强电电线的凹槽均不相同。
进一步地,所述墙板系统还包括线缆布线件;所述线缆布线件固定安装在所述凹槽内,所述所述线缆布线件包括底座,所述底座的外轮廓与所述凹槽的形状相匹配,所述底座上设置有至少一个能嵌入线缆的线槽,所述线槽贯穿所述底座的长度方向,所述弱电电线以及强电电线嵌置于不同的线缆布线件的线槽内;所述线缆布线件的底座的制作材料包括一定量的PVC基体树脂、与PVC基体树脂质量相同的木材粉末、PVC基体树脂质量的1.5%-2%的发泡剂、PVC基体树脂质量的40%的碳酸钙、PVC基体树脂质量的4%的稳定剂以及PVC基体树脂质量的0.7%-1%的润滑剂。
进一步地,所述线缆布线件包括上盖,所述上盖具有数量与线槽匹配的卡扣结构,所述上盖的卡扣结构与所述线槽的槽口卡扣连接。
进一步地,所述线缆布线件包括纵向线缆布线件以及横向线缆布线件,所述纵向线缆布线件固定于所述纵向凹槽内,所述横向线缆布线件固定于所述横向凹槽内;所述纵向线缆布线件的底座侧面上开设有穿孔,所述穿孔的一端与其上的线槽连通,另一端与底座外部连通;部分或所有的弱电电线通过所述纵向线缆布线件的穿孔伸出所述纵向线缆布线件外面,并伸入所述横向线缆布线件的线槽内; 或者,所述纵向线缆布线件下端具有端口,所述端口与一转角连接器的一端相对接,所述转角连接器的另一端与所述横向线缆布线件的一端口相对接;部分或所有的弱电电线穿过所述转角连接器,并伸入所述横向线缆布线件的线槽内。
进一步地,所述线缆布线件的线槽的侧壁为连续延伸的壁体或者沿线槽的长度方向开设有若干间距分布的空隙。
进一步地,所述墙板系统还包括用于卡紧水管的水管卡紧组件,所述水管卡紧组件包括底板、卡托、上盖以及螺钉,所述底板与上盖的形状均与所述凹槽的形状相匹配;所述底板通过所述螺钉固定安装于所述凹槽内,所述卡托固定在所述底板的顶面上,所述卡托具有弹性卡持部,所述水管嵌置于所述弹性卡持部内,所述上盖卡扣于所述底板的两侧壁上,并盖罩所述水管。
进一步地,所述墙板系统还包括水管压紧组件,所述水管压紧组件包括压板以及螺钉,所述压板中间位置设置有压槽,所述压槽的形状与所述水管的形状相匹配,所述压板的两侧边均设置有安装孔,所述螺钉穿过所述安装孔,固定在所述凹槽的槽底上。
本发明与现有技术相比,有益效果在于:本发明的墙板系统,其中心板体的侧面在工厂制作时即可形成凹槽,从而可以将弱电电线布设于凹槽内,盖板盖设于中心板体的侧面上,可以盖封凹槽和弱电电线。克服了传统预埋管线维修时需开凿楼板、墙板的弊端,实现了管线与主体结构分离(SI分离);能减少对结构主体的破坏,大大增加了房屋安全可靠性、耐久性。 由于具有盖板,盖板表面光滑,本身可自带装饰作用,无需再抹灰,避免了湿作业。
通过管线与主体结构采用分离式设计,为内装及设备更新提供更大空间,管线及设备可在不破坏主体结构情况下进行更新,大大节约后期维修及改装成本。极大减少了后期维修及改造时产生的建筑垃圾及噪音污染,减少对自然环境的破坏。减少维修时对楼下用户影响,可极大提升居住者满足度。另外,居住者可根据各人需求对户型进行改造,最大化满足住宅使用要求。
附图说明
一个或多个实施例通过与之对应的附图中的图片进行示例性说明,这些示例性说明并不构成对实施例的限定,附图中具有相同参考数字标号的元件表示为类似的元件,除非有特别申明,附图中的图不构成比例限制。
图1是本发明实施例提供的于中心板体的纵向凹槽内布设有管线的示意图;
图2是本发明实施例提供的墙板系统的侧面示意图;
图3是本发明实施例提供的管线通过布线件安装于凹槽内的示意图;
图4是本发明实施例提供的一种布设有弱电电线的弱电布线件的横截面示意图;
图5是本发明实施例提供的一种布设有强电电线的强电布线件的横截面示意图;
图6是本发明实施例提供的弱电布线件的线槽的示意图;
图7是本发明实施例提供的弱电布线件的另一种线槽的示意图;
图8是本发明实施例提供的于中心板体的纵向凹槽以及横向凹槽内均布设管线的示意图;
图9是本发明实施例提供的管线通过纵向以及横向布线件安装于凹槽内的示意图;
图10是本发明实施例提供的一种水管卡紧组件的结构示意图;
图11是本发明实施例提供的一种水管压紧组件的结构示意图。
具体实施方式
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
如图1至图3所示,为本发明的一较佳实施例,提供了一种墙板系统,包括墙板10、水管2、弱电电线3、强电电线4、弱电布线件5以及强电布线件6以及水管卡紧组件7。
墙板10包括中心板体11以及盖板12;中心体板11上开设有至少一个凹槽,凹槽的至少一端与中心板体11的至少一边缘相通,从而便于管线进入凹槽内。所述弱电电线3与强电电线4固定安装在所述凹槽内,所述中心板体11两外侧面盖设有所述的盖板12。所述中心板体11侧面上的至少一块盖板12开设有窗口,所述窗口的位置与弱电电线3或强电电线4的输出端的位置相对应,或者与水管2的输出端的位置相对应。进一步地,所述窗口内还嵌置有插座,所述插座与弱电电线3或强电电线4电连接。
上述中心板体11的两侧面均开设有若干间隔的凹槽,所述若干凹槽包括纵横交错分布的纵向凹槽111以及横向凹槽112。水管2、弱电布线件5以及强电布线件6固定安装在纵向凹槽111以及横向凹槽112内,而弱电电线3则布设于弱电布线件5内,强电电线4则布设于强电布线件6内。
请参见图4,所述弱电布线件5包括底座51以及上盖52,所述底座51的外轮廓与所述纵向凹槽11的形状相匹配,所述底座51上设置有至少一个能嵌入线缆的线槽511,所述线槽511贯穿所述底座51的长度方向,所述上盖52上具有数量与线槽511匹配的卡扣结构,所述上盖52的卡扣结构与所述线槽511的槽口卡扣连接。所述弱电电线3嵌置于所述弱电布线件5的线槽511内。
请参见图5,所述强电布线件6包括底座61以及上盖62,所述底座61的外轮廓与所述纵向凹槽11的形状相匹配,所述底座61上设置有至少一个能嵌入线缆的线槽611,所述线槽611贯穿所述底座61的长度方向,所述上盖62上具有数量与线槽611匹配的卡扣结构,所述上盖62的卡扣结构与所述线槽611的槽口卡扣连接;所述强电电线4嵌置于所述强电布线件6的线槽611内。
请参见图6,线槽511的侧壁为连续延伸的壁体,从而可以使相邻的线缆得到更好的电气隔离。请参见图7,所述线槽511的侧壁也可以沿其长度方向开设有若干间距分布的空隙,从而在固定管线的同时可以节省材料,也能便于线缆的拆卸。同样的,线槽611的侧壁也可以设置成相样的结构。
优选地,为了避免水管2浸水干扰到电线,水管2与弱电电线3布设在不同的纵向凹槽111内;水管2与强电电线4布设在不同的纵向凹槽111内。由于水管2是从墙板1顶部的天花吊顶引出,所以,所述水管2从纵向凹槽111的顶部端口伸入纵向凹槽111。而所述弱电电线3与强电电线4布设在不同的内纵向凹槽111,也可以分别布设在同一纵向凹槽111的两端。当弱电电线3与强电电线4布设于同一纵向凹槽11时,由于强电电线4是从墙板10顶部的天花吊顶引出,所以所述强电电线4从所述纵向凹槽111的顶部端口伸入纵向凹槽111,而弱电电线3是从墙板10底部的踢脚线引出,所以弱电电线3从所述纵向凹槽111的底部端口伸入纵向凹槽111。
在实际应用中,弱电电线3、强电电线4的引出位置需要接插座,而水管2引出位置需要接水龙头,由于仅设置纵向凹槽111不能在水平方向调节插座或水龙头的位置,当用户想在某一位置安装插座或水龙头时,所以,有可能会限制用户的具体需求。为此,请参见图8,本实施例的水管2、弱电电线3、强电电线4可以先后排布于纵向凹槽111、横向凹槽112内。
具体的,请参见图9,上述弱电布线件5包括纵向弱电布线件5a以及横向弱电布线件5b,所述纵向弱电布线件5b固定于所述纵向凹槽111内,所述横向弱电布线件5b固定于所述横向凹槽112内。所述纵向弱电布线件5a的底座51侧面上开设有穿孔,所述穿孔的一端与其上的线槽511连通,另一端与底座51外部连通;部分或所有的弱电电线3通过所述纵向弱电布线件5a的穿孔伸出所述纵向弱电布线件5a外面,并伸入所述横向弱电布线件5b的线槽511内; 或者,所述纵向弱电布线件5a下端具有端口,所述端口与一转角连接器的一端相对接,所述转角连接器的另一端与所述横向强弱电布线件5b的一端口相对接;部分或所有的弱电电线3穿过所述转角连接器,并伸入所述横向弱电布线件5b的线槽511内。
同理,上述强电布线件6包括纵向强电布线件6a以及横向强电布线件6b,所述纵向强电布线件6a固定于所述纵向凹槽111内,所述横向强电布线件6b固定于所述横向凹槽112内;所述纵向强电布线件6a的底座61侧面上开设有穿孔,所述穿孔的一端与其上的线槽611连通,另一端与底座61外部连通;部分或所有的强电电线4通过所述纵向强电布线件6a的穿孔伸出所述纵向强电布线件6a外面,并伸入所述横向强电布线件6b的线槽611内;或者,所述纵向强电布线件6a下端具有端口,所述端口与一转角连接器的一端相对接,所述转角连接器的另一端与所述横向强电布线件6b的一端口相对接;部分或所有的强电电线4穿过所述转角连接器,并伸入所述横向强电布线件6b的线槽611内。
为了固定水管2,本实施例提供两种结构形式的水管2固定组件:
请参见图10,其中一种形式是设置水管卡紧组件7,所述水管卡紧组件7包括底板71、卡托72、上盖73以及螺钉74,所述底板71与上盖73的形状均与所述纵向凹槽111的形状相匹配;所述底板71通过螺钉74固定安装于所述纵向凹槽111内,所述卡托72固定在所述底板71的顶面上,所述卡托72具有弹性卡持部721,所述水管2嵌置于所述弹性卡持部721内,所述上盖73卡扣于所述底板71的两侧壁上,并盖罩所述水管2。
请参见图11,另一种形式是水管压紧组件8,所述水管压紧组件8包括压板81以及螺钉82,所述压板81中间位置设置有压槽811,所述压槽811的形状与所述水管2的形状相匹配,所述压板81的两侧边均设置有安装孔,所述螺钉82穿过所述安装孔,固定在所述纵向凹槽111的槽底上,优化地,为了填充压板81与纵向凹槽111内壁之间的缝隙,可以在缝隙内嵌入填充条9。
为了便于制作以及成型,所述弱电布线件5的底座51、盖板52均由塑料制成,可通过注塑成型,同样的,强电布线件6的底座61、盖板62均由塑料制成,也可通过注塑成型。当然,在实际应用中,也可能采用其他材料,如木材等切割成型。本实施例为底座51、盖板52、底座61、盖板62的制作材料提供了一种优选的材料,该材料的配方包括一定量的PVC(聚氯乙烯)基体树脂、与PVC基体树脂质量相同的木材粉末、PVC基体树脂质量的1.5%-2%的发泡剂、PVC基体树脂质量的40%的碳酸钙、PVC基体树脂质量的4%的稳定剂以及PVC基体树脂质量的0.7%-1%的润滑剂,通过该材料制作的底座、盖板具有一定的结构强度,有效地保证了产品的耐用性,并且其质量较轻,便于生产和安装。
本实施例采用螺钉20固定弱电布线件5和强电布线件6,所述底座51、底座61的中间位置设置安装槽,所述安装槽的底部开设有用于与墙板凹槽固定的安装孔,于安装孔内拧入螺钉20,可使底座51、底座61固定在纵向凹槽111或横向凹槽112内。
本实施例的墙板系统,其中心板体上设置有纵向凹槽111以及横向凹槽112,从而可以将水管2、弱电布线件5以及强电布线件6布设于纵向凹槽111以及横向凹槽112内,而弱电电线3与强电电线4可以分别布设于弱电布线件5以及强电布线件6内。克服了传统预埋管线维修时需开凿楼板、墙板的弊端,实现了管线与主体结构分离(SI分离);能减少对结构主体的破坏,大大增加了房屋安全可靠性、耐久性。 由于具有盖板12,盖板12表面光滑,本身可自带装饰作用,无需再抹灰,避免了湿作业。
通过管线与主体结构采用分离式设计,为内装及设备更新提供更大空间,管线及设备可在不破坏主体结构情况下进行更新,大大节约后期维修及改装成本。极大减少了后期维修及改造时产生的建筑垃圾及噪音污染,减少对自然环境的破坏。减少维修时对楼下用户影响,可极大提升居住者满足度。另外,居住者可根据各人需求对户型进行改造,最大化满足住宅使用要求。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。

Claims (10)

  1. 一种墙板系统,其特征在于,包括墙板以及弱电电线,所述墙板包括中心板体以及盖板;所述中心体板上开设有至少一个凹槽,所述凹槽的至少一端与所述中心板体的至少一边缘相通;所述弱电电线固定安装在所述凹槽内,所述中心板体两外侧面盖设有所述的盖板;所述中心板体侧面上的至少一块盖板开设有窗口,所述窗口的位置与所述弱电电线的输出端的位置相对应。
  2. 如权利要求1所述的墙板系统,其特征在于,所述中心板体的两侧面均开设有若干间隔的凹槽,所述若干凹槽包括纵横交错分布的纵向凹槽以及横向凹槽。
  3. 如权利要求1所述的墙板系统,其特征在于,所述墙板系统还包括强电电线,所述强电电线固定安装于所述凹槽内,并且,安装所述强电电线的凹槽与安装所述弱电电线的凹槽不相同。
  4. 如权利要求1所述的墙板系统,其特征在于,所述墙板系统还包括水管,所述水管固定安装于所述凹槽内,并且,安装所述水管的凹槽与安装所述弱电电线以及强电电线的凹槽均不相同。
  5. 如权利要求3所述的墙板系统,其特征在于,所述墙板系统还包括线缆布线件;所述线缆布线件固定安装在所述凹槽内,所述所述线缆布线件包括底座,所述底座的外轮廓与所述凹槽的形状相匹配,所述底座上设置有至少一个能嵌入线缆的线槽,所述线槽贯穿所述底座的长度方向,所述弱电电线以及强电电线嵌置于不同的线缆布线件的线槽内;所述线缆布线件的底座的制作材料包括一定量的PVC基体树脂、与PVC基体树脂质量相同的木材粉末、PVC基体树脂质量的1.5%-2%的发泡剂、PVC基体树脂质量的40%的碳酸钙、PVC基体树脂质量的4%的稳定剂以及PVC基体树脂质量的0.7%-1%的润滑剂。
  6. 如权利要求5所述的墙板系统,其特征在于,所述线缆布线件包括上盖,所述上盖具有数量与线槽匹配的卡扣结构,所述上盖的卡扣结构与所述线槽的槽口卡扣连接。
  7. 如权利要求6所述的墙板系统,其特征在于,所述线缆布线件包括纵向线缆布线件以及横向线缆布线件,所述纵向线缆布线件固定于所述纵向凹槽内,所述横向线缆布线件固定于所述横向凹槽内;所述纵向线缆布线件的底座侧面上开设有穿孔,所述穿孔的一端与其上的线槽连通,另一端与底座外部连通;部分或所有的弱电电线通过所述纵向线缆布线件的穿孔伸出所述纵向线缆布线件外面,并伸入所述横向线缆布线件的线槽内; 或者,所述纵向线缆布线件下端具有端口,所述端口与一转角连接器的一端相对接,所述转角连接器的另一端与所述横向线缆布线件的一端口相对接;部分或所有的弱电电线穿过所述转角连接器,并伸入所述横向线缆布线件的线槽内。
  8. 如权利要求5至7中任意一项所述的墙板系统,其特征在于,所述线缆布线件的线槽的侧壁为连续延伸的壁体或者沿线槽的长度方向开设有若干间距分布的空隙。
  9. 如权利要求4所述的墙板系统,其特征在于,所述墙板系统还包括用于卡紧水管的水管卡紧组件,所述水管卡紧组件包括底板、卡托、上盖以及螺钉,所述底板与上盖的形状均与所述凹槽的形状相匹配;所述底板通过所述螺钉固定安装于所述凹槽内,所述卡托固定在所述底板的顶面上,所述卡托具有弹性卡持部,所述水管嵌置于所述弹性卡持部内,所述上盖卡扣于所述底板的两侧壁上,并盖罩所述水管。
  10. 如权利要求4所述的墙板系统,其特征在于,所述墙板系统还包括水管压紧组件,所述水管压紧组件包括压板以及螺钉,所述压板中间位置设置有压槽,所述压槽的形状与所述水管的形状相匹配,所述压板的两侧边均设置有安装孔,所述螺钉穿过所述安装孔,固定在所述凹槽的槽底上。
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