WO2019218249A1 - 一种墙板系统的施工方法 - Google Patents
一种墙板系统的施工方法 Download PDFInfo
- Publication number
- WO2019218249A1 WO2019218249A1 PCT/CN2018/087018 CN2018087018W WO2019218249A1 WO 2019218249 A1 WO2019218249 A1 WO 2019218249A1 CN 2018087018 W CN2018087018 W CN 2018087018W WO 2019218249 A1 WO2019218249 A1 WO 2019218249A1
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- WO
- WIPO (PCT)
- Prior art keywords
- slot
- groove
- plate body
- center plate
- pipeline
- Prior art date
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04C—STRUCTURAL ELEMENTS; BUILDING MATERIALS
- E04C2/00—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
- E04C2/44—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose
- E04C2/52—Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by the purpose with special adaptations for auxiliary purposes, e.g. serving for locating conduits
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/30—Installations of cables or lines on walls, floors or ceilings
Definitions
- the invention belongs to the technical field of construction, and in particular relates to a construction method of a wallboard system.
- domestic hydropower construction mostly uses pipelines in the pre-buried way, such as water pipes, strong electric wires (for example, fire wires, neutral wires, ground wires, etc.) and weak wires (for example, network cables, telephone lines, digital TVs). Cables for transmitting information, such as wires, are pre-buried in the main structural wall panels and floor slabs.
- the service life of equipment and pipelines is generally around 10-20 years. It needs to be replaced several times during the service life of the house, resulting in multiple damages.
- the main structure reduces the service life of the house.
- the interior modification is carried out, it is also necessary to destroy the main structure and re-lay the pipeline to reduce the durability of the house.
- the traditional hydropower pre-buried method needs to destroy the main structure during maintenance, and the maintenance is difficult, the cost is high, and the maintenance efficiency is low. At the same time, a large amount of construction waste and noise pollution are generated during maintenance, which will greatly affect the downstairs users. Because the main structure is damaged, it is not conducive to the modification of the internal decoration, the cost of repairing and the time-consuming is long.
- the pipeline adopts the pre-buried mode, the pipeline and the main structure are integrated, and the pipeline and the structure main body are inconvenient to be separated, which is not conducive to the modification of the later household type. Meet the needs of residents' diverse and flexible.
- the technical problem to be solved by the present invention is to provide a construction method of a wallboard system, which aims to solve the problem that the main structure is damaged when the pipeline maintenance caused by installing the pipeline in the main structure by using the pre-buried method in the prior art, and the maintenance is troublesome. , noise and the need to plaster.
- Embodiments of the present invention provide a method for constructing a wallboard system, including the following steps:
- the pipeline is loaded into the groove of the center plate body, or penetrates into the groove from the port of the groove;
- step S10 the following steps are specifically included:
- a plurality of longitudinal grooves and lateral grooves are formed on both sides of the center plate body.
- step S14 may be replaced by the following steps:
- the wiring member includes a base and an upper cover; opening or forming a wire groove extending through a length direction thereof on a long plate, forming a snap structure at a notch of the wire groove, and preparing the a base; a structure that is fastened or formed with the slot of the slot on another long block to obtain the upper cover;
- S142' presses the pipeline from the slot of the slot into the slot, or penetrates into the slot from a port at both ends of the slot; and snaps the cover to the slot a slot on the slot and forming a snap connection with the base;
- S143' installs the wiring member on which the pipeline is installed in the recess of the center plate body.
- steps S142', S143' may also be replaced by the following steps:
- the base is placed in the recess of the center plate body, and the base is fixedly mounted in the groove by screws;
- the preparation of the center plate further includes the following steps:
- the sidewall of the slot of the base is a continuously extending wall or a plurality of gaps are formed along the length of the sidewall.
- the prepared wiring component includes a water pipe fixing component
- the pipeline prepared or purchased includes a water pipe
- the water pipe fixing component water pipe is used to connect the water pipe Fixedly installed in the groove.
- preparation of the wiring member further includes the following steps:
- the material of the base comprising a certain amount of PVC matrix resin, wood powder of the same quality as the PVC matrix resin, 1.5%-2% foaming agent of the quality of the PVC matrix resin, and 40 mass of the PVC matrix resin % of calcium carbonate, 4% stabilizer for PVC matrix resin and 0.7% to 1% lubricant for PVC matrix resin.
- the present invention has the beneficial effects that the present invention provides a method for constructing a wallboard system, wherein the center plate body is formed with a groove during the forming process, so that it can be fixedly installed in the groove through the pipeline.
- the cover is placed on the side of the center plate to cover the groove and the pipeline. It overcomes the drawbacks of the need to excavate the floor and wall panels during the maintenance of the traditional pre-buried line, and realizes the separation of the line from the main structure (SI separation); it can reduce the damage to the main body of the structure and greatly increase the safety, reliability and durability of the house. Thanks to the cover plate, the surface of the cover plate is smooth, and it can be decorated with its own, no need to plaster again, avoiding wet work.
- the separate design is adopted by the pipeline and the main structure to provide more space for interior installation and equipment renewal.
- the pipeline and equipment can be updated without destroying the main structure, which greatly saves the cost of later maintenance and modification. It greatly reduces the construction waste and noise pollution generated during the later maintenance and renovation, and reduces the damage to the natural environment. Reducing the impact on the downstairs users during maintenance can greatly improve the satisfaction of the occupants.
- the occupants can modify the unit according to the needs of each individual to maximize the satisfaction of residential use requirements.
- FIG. 1 is a flow chart of a method for constructing a wallboard system according to an embodiment of the present invention
- FIG. 2 is a schematic side view showing a wall panel system according to an embodiment of the present invention.
- FIG. 3 is a schematic diagram showing the internal structure of a wall panel system according to an embodiment of the present invention.
- FIG. 4 is a schematic diagram showing the internal structure of a wall panel system using a wiring member according to an embodiment of the present invention
- FIG. 5 is a schematic diagram of a wiring member according to an embodiment of the present invention.
- Figure 6 is a schematic view of a wire groove of the wiring member shown in Figure 5;
- FIG. 7 is a schematic diagram of another type of wire slot of a wiring member according to an embodiment of the present invention.
- FIG. 8 is a schematic diagram showing the internal structure of another wall panel system according to an embodiment of the present invention.
- FIG. 9 is a schematic diagram showing the internal structure of another wall panel system using a wiring member according to an embodiment of the present invention.
- FIG. 10 is a cross-sectional view showing a weak electric wiring member provided with a weak electric wire according to an embodiment of the present invention.
- FIG. 11 is a cross-sectional view showing a high-voltage wiring member provided with a strong electric wire according to an embodiment of the present invention
- FIG. 12 is a schematic structural view of a water pipe clamping assembly according to an embodiment of the present invention.
- FIG. 13 is a schematic structural view of a water pipe pressing assembly according to an embodiment of the present invention.
- a method of constructing a wallboard system including the following steps:
- the size and shape of the cover plate 12 are matched with the size and shape of the side surface of the center plate body 11, and a window matching the size of the socket or the water outlet is formed on the cover plate 12;
- the pipeline is loaded into the groove of the center plate body 11, or penetrates into the groove from the port of the groove;
- the two cover plates 12 are respectively adhered and fixed on the two side faces of the center plate body 11 by a viscous material, such as a cement slurry, and the window of the cover plate 12 is corresponding to the exit position of the pipeline, that is, the manufacturing site is manufactured.
- a viscous material such as a cement slurry
- step S14 can also be replaced by the following steps:
- the wiring member 2 is prepared.
- the wiring member 2 includes a base 21 and an upper cover 22; a slot 211 extending through the longitudinal direction thereof is formed or formed on a long block, and is disposed in the slot 211.
- the notch is formed with a snap-fit structure, the base 21 is formed; and the other long strip is opened or formed with a structure that snaps with the slot of the wire slot 211, and the upper cover 22 is obtained;
- S142' presses the pipeline from the slot of the slot 211 into the slot 211, or penetrates into the slot 211 from a port at both ends of the slot 211; and snaps the cover 22 On the slot of the slot 211, and the upper cover 22 and the base 21 form a snap connection;
- S143' mounts the wiring member 2 on which the pipeline is installed in the recess of the center plate body 11.
- the base 21 is placed in the recess of the center plate body 11, and the base 21 is fixedly mounted in the groove by screws;
- the upper cover 22 is snapped onto the slot of the slot 211, and the upper cover 22 is snap-connected with the base 21.
- preparing the center plate body 11 further includes the following steps:
- Forming a mold (not shown) that cooperates with the shape of the center plate body 11 in advance, the mold having at least one rib on one side, the rib extending to at least one edge of the mold;
- the center plate body 11 is molded by the mold.
- the side walls of the wire slot 211 are continuously extending walls to provide better electrical isolation of adjacent cables.
- the sidewall of the wire slot 211 may also have a plurality of spaced-apart gaps along its length to save material while fixing the pipeline.
- step S141' the preparation of the base 21 can be carried out in the following two ways:
- the material of the base 21 comprising a certain amount of PVC matrix resin, wood powder of the same quality as the PVC matrix resin, 1.5%-2% foaming agent of the quality of the PVC matrix resin, and the quality of the PVC matrix resin 40% calcium carbonate, 4% stabilizer for PVC matrix resin and 0.7%-1% lubricant for PVC matrix resin.
- a metal mold that matches the shape of the base 21 is prepared, and then the base 21 is injection molded using the above materials in combination with the metal mold.
- the base 21 made of the material has a certain structural strength, which effectively ensures the durability of the product, and is light in weight, and is convenient for production and installation.
- Method 2 Cutting the wire groove 211 on a plate-shaped profile, and then cutting the buckle structure on the side of the profile, that is, the base 21 is prepared.
- the socket or the faucet that is connected to the pipeline can be accurately positioned according to requirements.
- the center plate body 11 is formed with a lateral groove during molding. 112, the lateral grooves 112 are interleaved with the longitudinal grooves 111 such that the pipeline can be angled/turned between the two.
- the notch width of the opening or molding of the wire groove 211 is smaller than the width of the space inside the groove, so that the pipe which is pressed or penetrated into the wire groove 211 is not easily detached from the wire groove 211.
- the lateral groove 112 and the longitudinal groove 111 can accommodate one or a combination of two or more of the weak electric wire 3, the strong electric wire 4, and the water pipe 5, and can also accommodate weak electric wires of different specifications. 3. Strong electric wires 4 and water pipes 5.
- the prepared wiring member 2 includes the weak electric wiring member 2a
- the prepared or purchased pipeline includes the weak electric wire 3
- the weak electric wire 3 is removed from The notch of the wire groove 211 of the weak electric wiring member 2a is pressed into the wire groove 211, or the wire groove 211 of the weak electric wiring member 2a is penetrated from the port at both ends of the wire groove 211 of the weak electric wiring member 2a.
- the prepared wiring member 2 includes a strong electric wiring member 2b
- the prepared or purchased pipeline includes a strong electric wire 4
- the strong electric wire is used in the step S142′. 4 is pressed into the wire groove of the high-voltage wiring member 4 from the notch of the wire groove 211 of the high-voltage wiring member 2b, or penetrates from the port at both ends of the wire groove 211 of the high-voltage wiring member 4 The inside of the wire slot 211 of the high-voltage wiring member 4 is described.
- the base 21 of the prepared wiring member 2 has at least two different sizes of the wire slots 211, and the prepared or purchased pipeline includes at least two types of electric wires of different sizes, in the step S142′, Different types of electric wires are pressed into the wire grooves 211 from the slots of the matching wire grooves 211, or penetrate into the wire grooves 211 from the ports at both ends of the matching wire grooves 211.
- the prepared wiring member includes a water pipe fixing assembly
- the prepared or purchased pipeline includes a water pipe.
- the water pipe fixing assembly water pipe is used to fix the water pipe in the groove.
- the present embodiment provides two water pipe fixing components:
- a water pipe clamping assembly 7 which includes a bottom plate 71, a card holder 72, an upper cover 73 and a screw 74.
- the shape of the bottom plate 71 and the upper cover 73 are both centered.
- the shape of the groove of the plate body 11 is matched; the bottom plate 71 is fixedly mounted in the groove of the center plate body 11 by screws 74, and the card holder 72 is fixed on the top surface of the bottom plate 71, the card holder 72 has an elastic retaining portion 721, the water pipe 2 is embedded in the elastic holding portion 721, and the upper cover 73 is buckled on both side walls of the bottom plate 71, and covers the water pipe 5.
- the other is a water pipe pressing assembly 8 including a pressure plate 81 and a screw 82.
- the pressure plate 81 is provided with a pressure groove 811 at an intermediate position, and the shape and shape of the pressure groove 811 are The shape of the water pipe 5 is matched, and both sides of the pressure plate 81 are provided with mounting holes through which the screws 82 are fixed to the groove bottom of the longitudinal groove 11 , optimally, Filling the gap between the pressure plate 81 and the inner wall of the longitudinal groove 111, a filling strip 9 can be embedded in the slit.
- the base 21 and the upper cover 22 of the wiring member 2 are both made of plastic or injection molded. Of course, in practical applications, other materials, such as wood, may be used for cutting.
- This embodiment provides a preferred material for the material of the base 21 and the upper cover 22.
- the formulation of the material includes a certain amount of PVC matrix resin, a certain amount of wood powder, and 1.5%-2% of the mass of the PVC matrix resin.
- Foaming agent, 40% calcium carbonate of PVC matrix resin, 4% stabilizer of PVC matrix resin quality and 0.7%-1% lubricant of PVC matrix resin quality, base 21 and cover made of this material 22 has a certain structural strength, effectively ensuring the durability of the product, and its quality is light, easy to produce and install.
- the embodiment provides a method for constructing a wallboard system.
- the center plate body 11 is formed with a groove during the molding process, so that it can be fixedly installed in the groove through the pipeline, and the cover plate 12 is covered on the center plate body 11.
- the groove and the line can be sealed. It overcomes the drawbacks of the need to excavate the floor and wall panels during the maintenance of the traditional pre-buried line, and realizes the separation of the line from the main structure (SI separation); it can reduce the damage to the main body of the structure and greatly increase the safety, reliability and durability of the house.
- the cover 12 is provided, the surface of the cover 12 is smooth, and the cover 12 itself can be decorated with a decorative effect, and no need to be plastered again, thereby avoiding wet work.
- the separate design is adopted by the pipeline and the main structure to provide more space for interior installation and equipment renewal.
- the pipeline and equipment can be updated without destroying the main structure, which greatly saves the cost of later maintenance and modification. It greatly reduces the construction waste and noise pollution generated during the later maintenance and renovation, and reduces the damage to the natural environment. Reducing the impact on the downstairs users during maintenance can greatly improve the satisfaction of the occupants.
- the occupants can modify the unit according to the needs of each individual to maximize the satisfaction of residential use requirements.
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Abstract
一种墙板系统的施工方法，其中心板体（11）在成型过程中形成有凹槽，从而可以通过管线固定安装于凹槽内，盖板（12）盖设于中心板体（11）的侧面上，可以盖封凹槽和管线。该施工方法可以将管线固定安装于墙板系统内部的凹槽内，克服了传统预埋线路维修时需要开凿楼板、墙板的弊端，实现了线路与主体结构分离，能减少对主体结构的破坏，增加了房屋安全的可靠性、耐久性。
Description
本发明属于建筑技术领域，尤其涉及一种墙板系统的施工方法。
推动建筑产业现代化最重要的是要促进建设发展方式的转变，必须要摆脱传统建造的模式，寻求一种建筑产业现代化为目标的发展路径。
目前，国内水电施工多采用在墙体预埋方式布设管线，如水管、强电电线（例如，火线、零线、地线等电力线缆）、弱电电线（例如，网线、电话线、数字电视线等用于传输信息的线缆）多预埋于主体结构墙板和楼板中，然而设备及管线使用年限一般在10-20年左右，在房屋使用年限内需要多次更换，导致多次破坏主体结构，降低房屋使用寿命。另外，在进行内装修改时，也需要破坏主体结构，重新铺设管线，降低了房屋耐久性。
可见，传统水电预埋方法，维修时需要破坏主体结构，且维修难度较大，成本高，维修效率较低；同时，维修时产生大量建筑垃圾及噪音污染，会对楼下用户影响较大。由于主体结构受到损害，不利于后期内装修改，改修成本及耗时较长，此外，由于管线采用预埋方式，管线与主体结构形成一体，管线与结构主体不便分离，不利于后期户型修改，难以满足居住者多样化及灵活化的需求。
本发明所要解决的技术问题在于提供一种墙板系统的施工方法，旨在解决现有技术中采用预埋方式将管线设置于主体结构中所导致的管线维修时会损害主体结构，且维修麻烦，噪音大以及需要抹灰的问题。
本发明实施例提供了一种墙板系统的施工方法，包括以下步骤：
S10、制备中心板体，所述中心板体是通过模具成型出的至少一侧面具有凹槽的预制墙板，所述凹槽的端部与中心板体的至少一边缘连通；
S11、制备盖板，所述盖板的大小、形状与所述中心板体侧面的大小、形状相匹配，于所述盖板上开设大小与插座或水管出口匹配的窗口；
S13、确定需要的管线类型，并制备或购买管线，所述管线包括线缆和/或水管；
S14、将所述管线装入所述中心板体的凹槽内，或者，从所述凹槽的端口穿入所述凹槽内；
S15、将两块盖板通过粘性材料分别粘贴固定在中心板体的两侧面上，并且，使所述盖板的窗口对应于管线的出口位置，即制造出所述墙板系统。
进一步地，所述的步骤S10中，具体包括以下步骤：
于中心板体的两侧面成型出若干纵横交错分布的纵向凹槽以及横向凹槽。
进一步地，所述的步骤S14还可以替换为以下步骤：
S141’、制备布线件，所述布线件包括底座以及上盖；于一长条板块上开设或成型出贯穿其长度方向的线槽，于线槽的槽口形成卡扣结构，制得所述底座；于另一长条板块上开设或成型出与所述线槽槽口相卡扣的结构，制得所述上盖；
S142’将所述管线从所述线槽的槽口压入线槽内，或者，从所述线槽两端的端口穿入所述线槽内；将所述盖板卡扣于所述线槽的槽口上，并使上盖与底座形成卡扣连接；
S143’将安装好管线的布线件安装于所述中心板体的凹槽内。
进一步地，所述步骤S142’、S143’还可以替换为以下步骤：
S15’、将底座放入所述中心板体的凹槽内，用螺钉将底座固定安装于所述凹槽内；
S16’、将所述上盖卡扣于所述线槽的槽口上，并使上盖与底座形成卡扣连接。
进一步地，所述的步骤S10中，制备中心板体还包括以下步骤：
预先制备出与所述中心板体的形状相配合的模具，所述模具的一侧面上具有至少一个凸条，所述凸条延伸至模具的至少一边缘；然后采用所述模具成型出所述中心板体。
进一步地，所述底座的线槽的侧壁为连续延伸的壁体，或者沿侧壁的长度方向开设若干空隙。
进一步地，所述步骤S141’中，制备的布线件包括水管固定组件，所述步骤S13中，制备或购买的管线包括水管，所述步骤S14之后，还包括采用所述水管固定组件水管将水管固定安装在凹槽内。
进一步地，所述的布线件的制备还包括以下步骤：
制备出所述底座的材料，所述材料包括一定量的PVC基体树脂、与PVC基体树脂质量相同的木材粉末、PVC基体树脂质量的1.5%-2%的发泡剂、PVC基体树脂质量的40%的碳酸钙、PVC基体树脂质量的4%的稳定剂以及PVC基体树脂质量的0.7%-1%的润滑剂。
本发明与现有技术相比，有益效果在于：本发明提供了一种墙板系统的施工方法，其中心板体在成型过程中形成有凹槽，从而可以通过管线固定安装于凹槽内，盖板盖设于中心板体的侧面上，可以盖封凹槽和管线。克服了传统预埋线路维修时需开凿楼板、墙板的弊端，实现了线路与主体结构分离(SI分离)；能减少对结构主体的破坏，大大增加了房屋安全可靠性、耐久性。由于具有盖板，盖板表面光滑，本身可自带装饰作用，无需再抹灰，避免了湿作业。
通过管线与主体结构采用分离式设计，为内装及设备更新提供更大空间，管线及设备可在不破坏主体结构情况下进行更新，大大节约后期维修及改装成本。极大减少了后期维修及改造时产生的建筑垃圾及噪音污染，减少对自然环境的破坏。减少维修时对楼下用户影响，可极大提升居住者满足度。另外，居住者可根据各人需求对户型进行改造，最大化满足住宅使用要求。
一个或多个实施例通过与之对应的附图中的图片进行示例性说明，这些示例性说明并不构成对实施例的限定，附图中具有相同参考数字标号的元件表示为类似的元件，除非有特别申明，附图中的图不构成比例限制。
图1是本发明实施例提供的一种墙板系统的施工方法的流程图；
图2是本发明实施例提供的一种墙板系统的侧面结构示意图；
图3是本发明实施例提供的一种墙板系统的内部结构示意图；
图4是本发明实施例提供的一种采用了布线件的墙板系统的内部结构示意图；
图5是本发明实施例提供的一种布线件的示意图；
图6是图5所示布线件的线槽的示意图；
图7是本发明实施例提供的布线件的另一种线槽的示意图；
图8是本发明实施例提供的另一种墙板系统的内部结构示意图；
图9是本发明实施例提供的另一种采用了布线件的墙板系统的内部结构示意图；
图10是本发明实施例提供的一种布设有弱电电线的弱电布线件的横截面示意图；
图11是本发明实施例提供的一种布设有强电电线的强电布线件的横截面示意图；
图12是本发明实施例提供的一种水管卡紧组件的结构示意图；
图13是本发明实施例提供的一种水管压紧组件的结构示意图。
为了使本发明所要解决的技术问题、技术方案及有益效果更加清楚明白，以下结合附图及实施例，对本发明进行进一步详细说明。应当理解，此处所描述的具体实施例仅仅用以解释本发明，并不用于限定本发明。
如图1及图4所示，为本发明的一较佳实施例，提供了一种墙板系统的施工方法，包括以下步骤：
S10、制备中心板体11，所述中心板体11是通过模具成型出的至少一侧面具有凹槽的预制墙板，所述凹槽的端部与中心板体11的至少一边缘连通；具体地，于中心板体11的两侧面成型出若干纵横交错分布的纵向凹槽111以及横向凹槽112。
S11、制备盖板12，所述盖板12的大小、形状与所述中心板体11侧面的大小、形状相匹配，于所述盖板12上开设大小与插座或水管出口匹配的窗口；
S13、确定需要的管线类型，并制备或购买管线，所述管线包括弱电电线3、强电电线4、水管5中的一种或两种以上的组合；
S14、将所述管线装入所述中心板体11的凹槽内，或者，从所述凹槽的端口穿入所述凹槽内；
S15、将两块盖板12通过粘性材料，例如水泥浆，分别粘贴固定在中心板体11的两侧面上，并且，使所述盖板12的窗口对应于管线的出口位置，即制造出所述墙板系统。
上述的步骤S14还可以替换为以下步骤：
S141’、制备布线件2，请参见图5，所述布线件2包括底座21以及上盖22；于一长条板块上开设或成型出贯穿其长度方向的线槽211，于线槽211的槽口形成卡扣结构，制得所述底座21；于另一长条板块上开设或成型出与所述线槽211槽口相卡扣的结构，制得所述上盖22；
S142’将所述管线从所述线槽211的槽口压入线槽211内，或者，从所述线槽211两端的端口穿入所述线槽211内；将所述盖板22卡扣于所述线槽211的槽口上，并使上盖22与底座21形成卡扣连接；
S143’将安装好管线的布线件2安装于所述中心板体11的凹槽内。
上述步骤S142’、S143’还可以替换为以下步骤：
S15’、将底座21放入所述中心板体11的凹槽内，用螺钉将底座21固定安装于凹槽内；
S16’、将所述上盖22卡扣于所述线槽211的槽口上，并使上盖22与底座21形成卡扣连接。
上述的步骤S10中，制备中心板体11还包括以下步骤：
预先制备出与所述中心板体11的形状相配合的模具（图中未示出），所述模具的一侧面上具有至少一个凸条，所述凸条延伸至模具的至少一边缘；然后采用所述模具成型出所述中心板体11。
请参见图6，线槽211的侧壁为连续延伸的壁体，从而可以使相邻的线缆得到更好的电气隔离。请参见图7，所述线槽211的侧壁也可以沿其长度方向开设有若干间距分布的空隙，从而在固定管线的同时可以节省材料。
上述的步骤S141’中，制备底座21可采用以下两种方法：
方法一：
制备出所述底座21的材料，所述材料包括一定量的PVC基体树脂、与PVC基体树脂质量相同的木材粉末、PVC基体树脂质量的1.5%-2%的发泡剂、PVC基体树脂质量的40%的碳酸钙、PVC基体树脂质量的4%的稳定剂以及PVC基体树脂质量的0.7%-1%的润滑剂。制备出与所述底座21的形状相配合的金属模具，然后采用上述材料并结合所述金属模具注塑出所述底座21。通过该材料制作的底座21具有一定的结构强度，有效地保证了产品的耐用性，并且其质量较轻，便于生产和安装。
方法二：于一块板状的型材上切割出线槽211，然后于所述型材的侧面上切割出卡扣结构，即制得所述底座21。
为了实现纵横两个方向布线，使得与管线对接的插座或水龙头可以根据需求进行准确定位，请参见图8及图9，上述步骤S10中，所述中心板体11在成型时形成有横向凹槽112，所述横向凹槽112与所述纵向凹槽111相交错，从而管线能于两者之间转角/转弯布局。
上述步骤S141’中，开设或成型的线槽211的槽口宽度小于槽内空间的宽度，从而压入或穿入线槽211内的管线不容易脱离线槽211。
本实施例的墙板系统，横向凹槽112与纵向凹槽111内可收纳弱电电线3、强电电线4、水管5中的一种或两种以上的组合，也可以收纳不同规格的弱电电线3、强电电线4以及水管5。
具体地，上述步骤S141’中，请继续参见图10，制备的布线件2包括弱电布线件2a，制备或购买的管线包括弱电电线3，所述步骤S142’中，将所述弱电电线3从所述弱电布线件2a的线槽211的槽口压入线槽211内，或者，从所述弱电布线件2a的线槽211两端的端口穿入所述所述弱电布线件2a的线槽211内。
具体地，上述步骤S141’中，请参见图11，制备的布线件2包括强电布线件2b，制备或购买的管线包括强电电线4，所述步骤S142’中，将所述强电电线4从所述强电布线件2b的线槽211的槽口压入所述强电布线件4的线槽内，或者，从所述强电布线件4的线槽211两端的端口穿入所述强电布线件4的线槽211内。
具体地，上述步骤S141’中，制备的布线件2的底座21具有至少两个不同尺寸的线槽211，制备或购买的管线包括尺寸不同的至少两类电线，所述步骤S142’中，将不同类型的电线从与其匹配的线槽211的槽口压入线槽211内，或者，从与其匹配的线槽211两端的端口穿入所述线槽211内。
上述步骤S141’中，制备的布线件包括水管固定组件，制备或购买的管线包括水管，所述步骤S14之后，还包括采用所述水管固定组件水管将水管固定安装在凹槽内。
为了固定水管5，本实施例提供两种水管固定组件：
请参见图12，其中一种是水管卡紧组件7，所述水管卡紧组件7包括底板71、卡托72、上盖73以及螺钉74，所述底板71与上盖73的形状均与中心板体11的凹槽的形状相匹配；所述底板71通过螺钉74固定安装于中心板体11的凹槽内，所述卡托72固定在所述底板71的顶面上，所述卡托72具有弹性卡持部721，所述水管2嵌置于所述弹性卡持部721内，所述上盖73卡扣于所述底板71的两侧壁上，并盖罩所述水管5。
请参见图13，另一种是水管压紧组件8，所述水管压紧组件8包括压板81以及螺钉82，所述压板81中间位置设置有压槽811，所述压槽811的形状与所述水管5的形状相匹配，所述压板81的两侧边均设置有安装孔，所述螺钉82穿过所述安装孔，固定在所述纵向凹槽11的槽底上，优化地，为了填充压板81与纵向凹槽111内壁之间的缝隙，可以在缝隙内嵌入填充条9。
为了便于制作以及成型，所述布线件2的底座21、上盖22均由塑料制成，也可通过注塑成型。当然，在实际应用中，也可能采用其他材料，如木材等切割成型。本实施例为底座21、上盖22的制作材料提供了一种优选的材料，该材料的配方包括一定量的PVC基体树脂、一定量的木材粉末、PVC基体树脂质量的1.5%-2%的发泡剂、PVC基体树脂质量的40%的碳酸钙、PVC基体树脂质量的4%的稳定剂以及PVC基体树脂质量的0.7%-1%的润滑剂，通过该材料制作的底座21、盖板22具有一定的结构强度，有效地保证了产品的耐用性，并且其质量较轻，便于生产和安装。
本实施例提供了一种墙板系统的施工方法，其中心板体11在成型过程中形成有凹槽，从而可以通过管线固定安装于凹槽内，盖板12盖设于中心板体11的侧面上，可以盖封凹槽和管线。克服了传统预埋线路维修时需开凿楼板、墙板的弊端，实现了线路与主体结构分离(SI分离)；能减少对结构主体的破坏，大大增加了房屋安全可靠性、耐久性。 由于具有盖板12，盖板12表面光滑，本身可自带装饰作用，无需再抹灰，避免了湿作业。
通过管线与主体结构采用分离式设计，为内装及设备更新提供更大空间，管线及设备可在不破坏主体结构情况下进行更新，大大节约后期维修及改装成本。极大减少了后期维修及改造时产生的建筑垃圾及噪音污染，减少对自然环境的破坏。减少维修时对楼下用户影响，可极大提升居住者满足度。另外，居住者可根据各人需求对户型进行改造，最大化满足住宅使用要求。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等，均应包含在本发明的保护范围之内。
Claims (8)
- 一种墙板系统的施工方法，其特征在于，包括以下步骤：
S10、制备中心板体，所述中心板体是通过模具成型出的至少一侧面具有凹槽的预制墙板，所述凹槽的端部与中心板体的至少一边缘连通；
S11、制备盖板，所述盖板的大小、形状与所述中心板体侧面的大小、形状相匹配，于所述盖板上开设大小与插座或水管出口匹配的窗口；
S13、确定需要的管线类型，并制备或购买管线，所述管线包括线缆和/或水管；
S14、将所述管线装入所述中心板体的凹槽内，或者，从所述凹槽的端口穿入所述凹槽内；
S15、将两块盖板通过粘性材料分别粘贴固定在中心板体的两侧面上，并且，使所述盖板的窗口对应于管线的出口位置，即制造出所述墙板系统。 - 如权利要求1所述的施工方法，其特征在于，所述的步骤S10中，具体包括以下步骤：
于中心板体的两侧面成型出若干纵横交错分布的纵向凹槽以及横向凹槽。 - 如权利要求1所述的施工方法，其特征在于，所述的步骤S14还可以替换为以下步骤：
S141’、制备布线件，所述布线件包括底座以及上盖；于一长条板块上开设或成型出贯穿其长度方向的线槽，于线槽的槽口形成卡扣结构，制得所述底座；于另一长条板块上开设或成型出与所述线槽槽口相卡扣的结构，制得所述上盖；
S142’将所述管线从所述线槽的槽口压入线槽内，或者，从所述线槽两端的端口穿入所述线槽内；将所述盖板卡扣于所述线槽的槽口上，并使上盖与底座形成卡扣连接；
S143’将安装好管线的布线件安装于所述中心板体的凹槽内。 - 如权利要求3所述的施工方法，其特征在于，所述步骤S142’、S143’还可以替换为以下步骤：
S15’、将底座放入所述中心板体的凹槽内，用螺钉将底座固定安装于所述凹槽内；
S16’、将所述上盖卡扣于所述线槽的槽口上，并使上盖与底座形成卡扣连接。 - 如权利要求1所述的施工方法，其特征在于，所述的步骤S10中，制备中心板体还包括以下步骤：
预先制备出与所述中心板体的形状相配合的模具，所述模具的一侧面上具有至少一个凸条，所述凸条延伸至模具的至少一边缘；然后采用所述模具成型出所述中心板体。 - 如权利要求3或4所述的施工方法，其特征在于，所述底座的线槽的侧壁为连续延伸的壁体，或者沿侧壁的长度方向开设若干空隙。
- 如权利要求3所述的施工方法，其特征在于，所述步骤S141’中，制备的布线件包括水管固定组件，所述步骤S13中，制备或购买的管线包括水管，所述步骤S14之后，还包括采用所述水管固定组件水管将水管固定安装在凹槽内。
- 如权利要求3或4所述的施工方法，其特征在于，所述的布线件的制备还包括以下步骤：
制备出所述底座的材料，所述材料包括一定量的PVC基体树脂、与PVC基体树脂质量相同的木材粉末、PVC基体树脂质量的1.5%-2%的发泡剂、PVC基体树脂质量的40%的碳酸钙、PVC基体树脂质量的4%的稳定剂以及PVC基体树脂质量的0.7%-1%的润滑剂。
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