WO2019200499A1 - Probiotic microcapsule for maintaining strain activity, and preparation method thereof - Google Patents
Probiotic microcapsule for maintaining strain activity, and preparation method thereof Download PDFInfo
- Publication number
- WO2019200499A1 WO2019200499A1 PCT/CN2018/000171 CN2018000171W WO2019200499A1 WO 2019200499 A1 WO2019200499 A1 WO 2019200499A1 CN 2018000171 W CN2018000171 W CN 2018000171W WO 2019200499 A1 WO2019200499 A1 WO 2019200499A1
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- WIPO (PCT)
- Prior art keywords
- polysaccharide
- wall material
- probiotic
- temperature
- vacuum
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Images
Classifications
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
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- A—HUMAN NECESSITIES
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L29/00—Foods or foodstuffs containing additives; Preparation or treatment thereof
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- A23L29/206—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin
- A23L29/238—Foods or foodstuffs containing additives; Preparation or treatment thereof containing gelling or thickening agents of vegetable origin from seeds, e.g. locust bean gum or guar gum
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
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- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Definitions
- probiotics For probiotics to exert their health effects and produce probiotic functions, they must maintain sufficient biological activity when ingested by the human body.
- the number of probiotics ingested must be 106 cfu/g, and the official standard proposed by the World Food Organization is 106. ⁇ 107 cfu/g.
- liquid probiotic live bacteria can be stored for 3 to 14 days below 4 ° C.
- the method of using traditional process skim milk powder to embed probiotics has a shelf life of 42 days at 4 ° C, which is difficult to improve significantly.
- the first wall material comprises the following components: casein, malt extract and xylooligosaccharide;
- the mass ratio of the probiotic to the first wall material is 1: (0.5 to 2), and the casein is 5 to 15 parts by weight, and the malt extract is 1 by weight. ⁇ 6 parts, oligosaccharide sugar is 0.5 to 3 parts.
- the mass ratio of the probiotic to the second wall material is 1: (0.5-1.5), and the second wall material is 2-8 parts of the white fungus polysaccharide, and the white and polysaccharide is 2-5 parts, atractylodes
- the polysaccharide is 3-6 parts, the guar gum is 0.2-0.6 parts, and the pectin is 0.6-1.2 parts.
- the invention optimizes and adjusts the mass ratio of the probiotic bacteria to the first wall material and the second wall material and the ratio of the raw materials in the wall materials, so that the prepared microcapsules have good biological activity of the strain, so that the wall material It can completely envelop probiotics without causing the low number or waste of live bacteria. At the same time, it improves the stability of microcapsules in freeze-drying, high-temperature storage, production and processing, improves the survival rate of the strains, and improves the strains. Activity, reducing waste and the production of defective products.
- the probiotic microcapsules prepared by the above preparation method have a particle size of 75-150 ⁇ m, uniform particle size distribution and controllable quality, and the microcapsule embedding rate is greater than 96%.
- the probiotic is one or more of Lactobacillus, Bifidobacterium, Streptococcus, wherein the Lactobacillus may be a strain of Lactobacillus acidophilus, Lactobacillus casei, Lactobacillus bulgaricus, Streptococcus
- the bifidobacteria may be Bifidobacterium bifidum, Bifidobacterium infantis, Bifidobacterium longum, Bifidobacterium breve, Bifidobacterium adolescentis and the like.
- a method for preparing a probiotic microcapsule for maintaining the activity of the above-mentioned bacteria characterized in that the method comprises the following steps
- microcapsules are obtained by vacuum freeze-drying to obtain a probiotic microcapsule dry powder.
- the probiotic microcapsules prepared by the above preparation method have a particle size of 75-150 ⁇ m, uniform particle size distribution and controllable quality, and the microcapsule embedding rate is greater than 92%, so that the obtained microcapsules have good strain activity. It can adapt to changes in light, heat, oxygen, metal ions, pH and other environmental factors, and has good stability.
- the pre-freezing initial temperature of the vacuum freeze-drying in the step (4) is -30 to -40 ° C
- the pre-freezing rate is 0.4-0.8 ° C/min
- the pre-freezing end temperature is -60 ° C
- the drying chamber pressure is 40-100 Pa.
- the heating plate temperature is 30 to 40 ° C
- the drying time is 12 to 20 hours.
- the malt extract is prepared as follows:
- (c) Enzymatic hydrolysis: heating and maintaining the temperature of the dispersion between 40 and 50 ° C, then adding ⁇ -amylase, ⁇ -amylase and neutral protease to the dispersion, stirring uniformly and then enzymolysis for 2 h ⁇ 4h, wherein the amount of ⁇ -amylase added is 0.3% to 0.5% of the substrate content, the amount of ⁇ -amylase added is 0.1% to 0.3% of the substrate content, and the amount of neutral protease added is 0.2% of the substrate content. ⁇ 0.4%, after the end of enzymatic hydrolysis, the enzyme is subjected to high temperature;
- the above-mentioned malt extract is selected from high-quality barley malt/barley as raw material, which is pulverized, pulped and enzymatically decomposed into wort, and then subjected to centrifugal filtration, vacuum concentration, spray drying and other production processes to obtain high-quality malt extract.
- the malt extract has an enzymatic hydrolysis rate of more than 90%, and the energy efficiency improves the absorption and utilization rate of the above-mentioned extracts, and the effect can be absorbed without digesting or slightly digesting.
- the white and polysaccharide/Atractylodes polysaccharide are obtained by the following steps
- the polysaccharide extraction rates of white and polysaccharide/Atractylodes polysaccharides were 35% and 8%, respectively.
- White and polysaccharide/Atractylodes polysaccharides are prepared by pulverizing, dynamic countercurrent extraction, centrifugation, concentrated alcohol precipitation, ion exchange, vacuum concentration and spray drying.
- Dynamic countercurrent extraction can make full use of the concentration gradient of solid-liquid two-phase, and diffuse the active ingredient to the stripping solution with lower initial concentration step by step, so that the extract of the discharged material reaches a higher equilibrium concentration, which can ensure the extraction.
- the extraction rate of the material can save energy, shorten the extraction time, and greatly reduce the workload and energy consumption of the subsequent concentration process, and comprehensively solve the problems existing in the intermittent leaching of the single can currently widely used.
- the tremella polysaccharide is obtained by the following steps
- Vacuum concentration the ion exchanged solution is concentrated in a vacuum, the concentration temperature is 60-80 ° C, the degree of vacuum is -0.07 - -0.09 Mpa, and the tremella polysaccharide concentrate is obtained, and the relative density is controlled between 1.02 and 1.04;
- Tremella polysaccharide powder is prepared by vacuum freeze-drying technique, wherein the initial temperature of pre-freezing is -35 to -45 ° C, the pre-freezing rate is 0.2-0.5 ° C / min, and the pre-freezing end temperature - 65 ° C, drying chamber pressure 50 ⁇ 120pa, heating plate temperature 30 ⁇ 40 ° C, drying time is 16 ⁇ 24h.
- Tremella polysaccharides are prepared by a production process such as pulverization, enzymatic hydrolysis, extraction, ion exchange, vacuum concentration, and vacuum freeze-drying.
- the polysaccharide extraction rate of Tremella polysaccharides is as high as 36%.
- the invention has the advantages that the probiotic microcapsules for maintaining the activity of the invention adopt the composite wall structure composed of the first wall material and the second wall material, and the first wall material is composed of casein.
- the protein plant polysaccharide composite gel made of malt extract and xylooligosaccharide can well prevent the damage of the core material such as light, heat, oxygen and metal ions, and positively affect the stability of the embedded material.
- the second wall material is a plant polysaccharide complex made of Tremella polysaccharide, white and polysaccharide, Atractylodes polysaccharide, guar gum and pectin, which can greatly reduce the vacuum freeze-drying process to the core probiotic bacteria
- the effect of biological activity meanwhile, when the first wall material is coated with the second wall material, the first wall material containing a large amount of protein can increase the film forming property and embedding effect of the second wall material, thereby improving the whole
- the performance of the composite wall material enables the composite wall material to better protect the core material activity and significantly improve the stability of the core material, so that the prepared microcapsule has strong acid resistance and can withstand the test of stomach acid in the intestine. Fixed point release To improve the bioavailability of probiotics.
- the preparation method of the invention adopts dynamic countercurrent extraction, vacuum concentration, enzymolysis separation and purification, ion exchange, microcapsule embedding, vacuum freeze-drying to prepare probiotic microcapsules, and the natural raw materials together with the probiotics are made into microcapsules, Maximize the biological activity of probiotics, improve the performance of probiotics, and extend shelf life.
- Traditional probiotic microencapsulation methods mostly use gum arabic, polyamide, polyvinyl alcohol, polyethylene glycol, sodium alginate and sodium carboxymethyl cellulose as capsule materials. These embedding agents have strong mechanical strength and mass transfer.
- the performance is poor, and some of the raw materials have certain toxicity, and there is a certain food safety risk, and the present invention uses natural raw materials to improve the storage conditions of the probiotics, thereby achieving the purpose of maintaining the activity of the strain and improving the function of the gastrointestinal tract.
- white and dry tubers are rich in sticky polysaccharides, which are bitter, sweet, glutinous, slightly cold, and belong to the lungs, liver and stomach.
- the effect is astringent hemostasis, swelling and muscle growth, for internal and external bleeding, sore swollen, skin chapped. It has a good therapeutic effect on gastrointestinal damage and gastric ulcer, and can protect and repair the gastric mucosa.
- Atractylodes macrocephala is the dry rhizome of plants, rich in polysaccharides, bitter, sweet, warm, spleen, stomach. The effect is to spleen and qi, dampness and water, antiperspirant and fetus.
- Tremella is a fruiting body of the fungus Tremella fuciformis, rich in polysaccharides, sweet, light, and non-toxic. It not only has the effect of strengthening the kidney, invigorating the stomach, but also benefiting the blood and blood. It can nourish the lungs, improve the body's immunity, and enhance the tolerance of cancer patients to radiotherapy and chemotherapy.
- Casein is a phosphorus-calcium-binding protein widely found in mammals including cows, sheep and human milk. Casein is both a source of amino acids and a source of calcium and phosphorus.
- Casein forms a curd in the stomach. digestion. Casein can treat dental caries, prevent and treat osteoporosis and rickets, regulate blood pressure, treat iron deficiency anemia, magnesium deficiency neuritis and other physiological effects, and promote the efficient absorption of minerals and trace elements.
- Malt extract is a natural food derived from selected high-quality barley malt (barley), which is completely derived from cereals. It contains vitamins, minerals and soluble dietary fiber. It is rich in glucose, maltose, oligosaccharides, small molecular peptides and more. It is an essential nutrient for human essential and non-essential amino acids and contains active polysaccharide ⁇ -glucan.
- Xylooligosaccharide is a prebiotic, a functional polymeric sugar composed of 2 to 7 xylose molecules combined with ⁇ -1,4 glycosidic bonds. It is difficult for xylooligosaccharides to be decomposed by human digestive enzymes and has reduced toxicity. Fermentation products and harmful bacterial enzymes, inhibit pathogens and diarrhea, protect the liver, lower serum cholesterol, lower blood pressure, enhance immunity, stimulate intestinal peristalsis to prevent constipation, promote the reproduction of beneficial bacteria in the digestive tract of animals, and improve the balance of microbial flora The effect. Guar gum is a highly purified natural polysaccharide extracted from the widely grown leguminous guar.
- Guar gum is a macromolecular natural hydrophilic colloid, belonging to natural galactomannan, a natural thickener.
- Pectin is widely found in the fruits and roots of plants and is a component of the cell wall. When the pectin is dissolved in water, it forms a milky white viscous colloidal solution, which is weakly acidic and has strong heat resistance, and can form a gel with elasticity.
- the invention adopts traditional Chinese medicines such as white fungus, white and atractylodes, such as nourishing yin and moistening the lungs, moistening the intestines and tonifying the stomach, and combining with casein, malt extract, xylooligosaccharide, pectin, guar gum and other natural sources of raw materials, can form a good
- the microencapsulation of microcapsules greatly enhances the activity of probiotics, prolongs the shelf life, increases the ability of probiotics to resist stomach acid, and can smoothly transfer to the intestines and release them.
- the protein and active polysaccharide in the wall material can provide sufficient nutrients for the probiotics, and can also play the role of moistening the intestines and benefiting the stomach.
- the invention subverts the traditional single-layer embedding process of probiotic microcapsules, and adopts a double-layer microcapsule embedding process of natural raw materials.
- protein, xylooligosaccharide, malt extract, etc. are wrapped on the probiotic bacteria to form stable condensed tuberculosis, and then natural plant polysaccharides and natural polymer compounds are used to continue embedding on the above condensed nodules.
- the curing process forms a stable microcapsule shell outside the probiotic.
- the probiotic microcapsules prepared by the above double-layer microcapsule embedding process have extremely stable biological activity, can resist the corrosion of gastric acid, and dissolve the capsule shell fully and rapidly after reaching the pH value of the intestinal tract.
- a large number of probiotics are released, which have a release rate of more than 86% in intestinal fluid and provide sufficient nutrition for the intestines.
- the microencapsulated probiotics have stable biological activity and durability, and have superior performance in high temperature resistance, freezing resistance, light resistance and high oxygen activity. Compared with the non-microencapsulated probiotics, the shelf life is prolonged. 2.5 times or more.
- the capsule material of the invention adopts white and polysaccharide, tremella polysaccharide, atractylodes polysaccharide and xylooligosaccharide as a polysaccharide composition to introduce a wall material system, wherein the white and viscous polysaccharide can converge to stop bleeding, reduce swelling and build muscle, protect and repair gastrointestinal mucosa, Tremella polysaccharides benefit Qi and blood, strong invigorous kidney, Runchangyiwei, Atractylodes polysaccharide can strengthen the spleen and stomach, this combination of Chinese herbal medicine extract and strong benefit of oligo-oligosaccharide, while maintaining the activity of probiotic microcapsules It can also protect the gastrointestinal tract, promote the rapid proliferation of probiotics, and greatly improve the actual effect and bioavailability of the above microcapsules.
- the preparation method of the probiotic microcapsule of the invention has universal applicability, and is suitable for the production and processing of microcapsules of one or several probiotics of Lactobacillus, Bifidobacterium and Streptococcus, and the operation is simple and easy, and the process is simple and stable.
- the quality is controllable, the production efficiency is high, and the economic added value is high, which is suitable for large-scale industrialized production.
- Example 1 is a graph showing a change trend of the amount of probiotic bacteria in the yogurt during the shelf life in Example 6 of the present invention
- FIG. 2 is a graph showing changes in the viable environment viability of probiotic bacteria and microcapsule powder of the present invention
- Fig. 3 is a graph showing the results of an accelerated test of the activity of probiotic bacteria and microcapsule powders of the present invention.
- the first wall material comprises the following components: casein, malt extract and xylooligosaccharide; the second wall material comprises the following components; Tremella polysaccharide, white and polysaccharide, atractylodes
- the polysaccharide, guar gum and pectin, the probiotic bacteria are Lactobacillus acidophilus, and the first and second wall materials are diluted into a mixed solution by using 4 times sterile water as a solvent, and then embedded.
- the mass ratio of the Lactobacillus acidophilus cells to the first wall material was 1:1, the casein in the first wall material was 12 parts, the malt extract was 6 parts, and the xylooligosaccharide was 0.5 parts.
- the mass ratio of Lactobacillus acidophilus cells to the second wall material is 1:1.5, the amount of Tremella polysaccharides in the second wall material is 3 parts, the white and polysaccharides are 5 parts, the atractylodes polysaccharide is 3 parts, and the guar gum is 0.2 parts.
- the pectin is 1 part.
- the malt extract is obtained by pulverizing, slurrying, enzymatic hydrolysis, centrifugal filtration, vacuum concentration, and spray drying, and the specific preparation steps are as follows:
- the above malt extract has an enzymatic hydrolysis rate of more than 90%, and the energy efficiency improves the absorption and utilization rate of the above-mentioned extract by the body, and the effect can be absorbed without digesting or slightly digesting.
- the white and polysaccharides and Atractylodes polysaccharides are prepared by the same preparation method, which is prepared by pulverizing, dynamic countercurrent extraction, centrifugation, concentrated alcohol precipitation, ion exchange, vacuum concentration and spray drying. .
- the specific preparation process is as follows:
- Vacuum concentration The ion exchanged solution is concentrated in a vacuum, the concentration is 60 ° C, the degree of vacuum is -0.09 MPa, and the polysaccharide concentrate is obtained, and the relative density is controlled between 1.04:
- the polysaccharide extraction rates of white and polysaccharide and Atractylodes polysaccharide were 35.2% and 8.28%, respectively.
- the Tremella fuciformis polysaccharide is prepared by the production process of the Tremella by pulverization, enzymatic hydrolysis, extraction, ion exchange, vacuum concentration and vacuum freeze drying.
- the specific preparation process is as follows;
- Tremella polysaccharide powder is prepared by vacuum freeze-drying technique, wherein pre-freezing initial temperature is -45 ° C, pre-freezing rate is 0.2 ° C / min, pre-freezing end temperature is -65 ° C, drying chamber The pressure was 50 Pa, the heating plate temperature was 30 ° C, and the drying time was 24 h.
- the polysaccharide extraction rate of Tremella polysaccharides was as high as 37.4%.
- Lactobacillus acidophilus was planted in MRS liquid medium for activation and proliferation culture at a culture temperature of 37 ° C and a culture time of 24 h.
- the medium is subjected to low temperature centrifugation, the supernatant is removed, and the obtained Lactobacillus acidophilus cells are collected, wherein the centrifugation temperature is 4 ° C, the centrifugal speed is 5000 r / min, and the centrifugation time is 10 min;
- Vacuum freeze-drying the above microcapsules were obtained by vacuum freeze-drying to obtain a dry powder of Lactobacillus acidophilus microcapsules, wherein the initial temperature of pre-freezing was -35 ° C, the pre-freezing rate was 0.6 ° C / min, and the pre-freezing end temperature was -60 ° C.
- the drying chamber pressure was 60 Pa, the heating plate temperature was 35 ° C, and the drying time was 18 h.
- the solvent used in the above mixed solution and washing water is sterile water, and the above MRS medium, wall material mixed solution, gallic acid solution and calcium lactate solution are subjected to high temperature moist heat sterilization, and the sterilization temperature is 121 ° C, and the sterilization time is 20min.
- the dry powder of Lactobacillus acidophilus microcapsules prepared by the above preparation method has a viable cell count of 1.92 ⁇ 1011 CFU/mL, a particle size of 100 ⁇ m, uniform particle size distribution and controllable quality, and the microcapsule embedding rate is greater than 92%.
- the obtained microcapsules have good bacterial activity and can adapt to changes in various environmental factors such as light, heat, oxygen, metal ions and pH, and have good stability.
- Example 2 The preparation method of the probiotic microcapsules for maintaining the activity of the strain in the present embodiment is the same as that of the first embodiment, except that the probiotics in the present embodiment are Bifidobacterium longum, and the first and second wall materials are both
- the mixture was diluted with a sterile water having a wall material of 5 times as a solvent to form a mixed solution, and then embedded.
- the mass ratio of the probiotic to the first wall material was 1:0.75, the casein in the first wall material was 15 parts, the malt extract was 6 parts, and the oligomeric sugar was 3 parts.
- the mass ratio of probiotics to the second wall material is 1:1.2, the white wall polysaccharides are 8 parts, the white and polysaccharides are 5 parts, the atractylodes polysaccharide is 6 parts, the guar gum is 0.6 parts, and the pectin is 1.2. Share.
- the malt extract is obtained by pulverizing, slurrying, enzymatic hydrolysis, centrifugal filtration, vacuum concentration, and spray drying, and the specific preparation steps are as follows:
- the above malt extract has an enzymatic hydrolysis rate of more than 90%, and the energy efficiency improves the absorption and utilization rate of the above-mentioned extract by the body, and the effect can be absorbed without digesting or slightly digesting.
- the white and polysaccharides and Atractylodes polysaccharides are prepared by the same preparation method, which is prepared by pulverizing, dynamic countercurrent extraction, centrifugation, concentrated alcohol precipitation, ion exchange, vacuum concentration and spray drying. .
- the specific preparation process is as follows:
- the polysaccharide extraction rates of white and polysaccharides and Atractylodes polysaccharides were 35.4% and 8.24%, respectively.
- the Tremella fuciformis polysaccharide is prepared by the production process of the Tremella by pulverization, enzymatic hydrolysis, extraction, ion exchange, vacuum concentration and vacuum freeze drying.
- the specific preparation process is as follows:
- Tremella polysaccharide powder is prepared by vacuum freeze-drying technique, wherein pre-freezing initial temperature is -40 ° C, pre-freezing rate is 0.3 ° C / min, pre-freezing end temperature is -65 ° C, drying chamber The pressure was 50 Pa, the heating plate temperature was 35 ° C, and the drying time was 24 h.
- the polysaccharide extraction rate of Tremella polysaccharides was as high as 36.9%.
- Bifidobacterium longum was planted into MRS liquid medium for activation and proliferation culture at a culture temperature of 36 ° C and a culture time of 36 h.
- the medium is subjected to low temperature centrifugation, the supernatant is removed, and the obtained Bifidobacterium longum cells are collected, wherein the centrifugation temperature is 10 ° C, the centrifugal speed is 4000 r / min, and the centrifugation time is 8 min;
- Vacuum freeze-drying the above microcapsules are obtained by vacuum freeze-drying to obtain a dry powder of Bifidobacterium longum microcapsules, wherein the initial temperature of pre-freezing is -30 ° C, the pre-freezing rate is 0.8 ° C / min, and the pre-freezing end temperature is -60 ° C.
- the drying chamber pressure was 80 Pa, the heating plate temperature was 30 ° C, and the drying time was 20 h.
- the solvent used in the above mixed solution and washing water is sterile water, and the above MRS medium, wall material mixed solution, gallic acid solution and calcium lactate solution are subjected to high temperature moist heat sterilization, and the sterilization temperature is 125 ° C, and the sterilization time is 15min.
- the number of live bacteria of the Bifidobacterium longum microcapsules prepared by the above preparation method is 1.39 ⁇ 1011 CFU/mL, the particle size is 80 ⁇ m, the particle size distribution is uniform and the quality is controllable, and the microcapsule embedding rate is greater than 92%,
- the obtained microcapsules have good strain activity and can adapt to various environmental factors such as light, heat, oxygen, metal ions and pH, and have good stability.
- Lactobacillus acidophilus microcapsule powder and the Bifidobacterium longum microcapsule powder prepared in the above Examples 1 and 2 were mixed in a ratio of 2:1, and 10% of the total weight of the probiotic microcapsule powder was weighed. A 1% magnesium stearate was put into the above mixture and stirred for 5 minutes, and the pellet was tableted with 0.45 g/tablet to prepare a probiotic microcapsule tablet. After the 2-year shelf life, the above-mentioned tablets had a total viable cell count of 31% at the time of production, and the strain activity was good and the survival rate was high.
- Lactobacillus acidophilus microcapsule powder and the Bifidobacterium longum microcapsule powder prepared in the above Examples 1 and 2 were mixed in a ratio of 1:1, and 15% of the total weight of the probiotic microcapsule powder was weighed. 1.5% magnesium stearate was put into the above mixture, and stirred for 5 minutes, that is, the granules were filled with 0# capsules, 0.35 g/granules to prepare probiotic microcapsule capsules. After the 2-year shelf life, the capsule has a total viable cell count of 34% at the time of production, and the activity of the strain is good and the survival rate is high.
- Lactobacillus acidophilus microcapsule powder and the Bifidobacterium longum microcapsule powder prepared in the above Examples 1 and 2 were mixed in a ratio of 3:1, and the oligomeric wood of 1% of the total weight of the probiotic microcapsule powder was weighed.
- Sugar, 25% maltodextrin, 1% silica was put into the above mixture, and stirred for 5 minutes, that is, the granules were filled with an aluminum foil strip packaging bag, 5 g/bag, to prepare probiotic microcapsule granules. After the 2-year shelf life, the granules have a total viable cell count of 29% at the time of production, and the strain activity is good and the survival rate is high.
- the Lactobacillus acidophilus microcapsule powder and the Lactobacillus casei microcapsule powder prepared in the above Examples 1 and 2 were added, and the amount of each added was 1% by weight of the yoghurt, and the mixture was uniformly stirred to obtain a probiotic microbe.
- Capsule yoghurt by sampling the yoghurt of different storage dates, the viable count of the two probiotics is measured, reflecting the change of the number of live probiotics within the shelf life of the yoghurt added with the probiotic microcapsules, as shown in Figure 1 below. The trend of the amount of live bacteria of Lactobacillus acidophilus and Lactobacillus casei over time.
- Yogurt has a low PH value and is not suitable for the survival of most probiotics. Due to the special microcapsule embedding layer of the present invention, the probiotic microcapsules form agglomerates in the yogurt, fully protecting the internal probiotics until after drinking. Into the small intestine, the pH is significantly improved, the aggregation phenomenon gradually disappears, the capsule shell dissolves into nutrients such as protein and polysaccharide, and the probiotics are fully released to produce the proper effect in the intestine.
- Lactobacillus acidophilus decreased from the initial 1.86 x 109 CFU/mL viable count to 1.45 x 109 CFU/mL, a decrease of only 22.1%.
- Lactobacillus casei decreased from the initial 1.48 x 109 CFU/mL viable count to 1.1 x 109 CFU/mL, a decrease of only 25.7%. From the above data, it can be seen that the survival rate of probiotics in the shelf life of yogurt is high, and the amount of live bacteria is not in the order of magnitude.
- the invention also tests the acid stability, durable storage property and thermal stability of the probiotic microcapsules prepared in Examples 1 and 2, specifically:
- the microcapsule shell of the probiotic microcapsule of the invention is mainly composed of protein and compound plant polysaccharide, and the aggregate structure formed by them is not dissolved in an acidic environment, and the core probiotic can be protected from being safely passed through the gastric juice into the intestinal tract for dissolution and colonization.
- the released nutrients in the capsule shell can quickly provide nutrients to the probiotic bacteria, and the probiotics can rapidly multiply. Therefore, the significance of microcapsule embedding is to isolate the direct contact between the probiotics and the external harsh environment, control the place where the probiotics are released, and provide a nutrient source for the probiotics, and maintain the stability of the strain activity to a large extent.
- the bioavailability of probiotics is to isolate the direct contact between the probiotics and the external harsh environment, control the place where the probiotics are released, and provide a nutrient source for the probiotics, and maintain the stability of the strain activity to a large extent. The bioavailability of probiotics.
- the durability test was carried out by using Lactobacillus acidophilus, Bifidobacterium longum, Lactobacillus casei unembedded cells and microencapsulated dry powder as experimental materials, and focusing on microcapsule embedding for accelerated test environment (40 ° C, The effect of survival rate within 35 days under humidity 75%) is shown in Figure 3 below. It can be seen from Fig. 3 that after three weeks of accelerated test environment, the three probiotic microcapsule powders reduced the number of live bacteria of the strain by only one log, the survival rate of the strain was higher, and the three probiotics were not embedded. At least 5 to 6 logs were lost to the cells, and the survival rate of the strains was low. It can be seen from the above that the microcapsule embedding method of the present invention can significantly increase the survival rate of the strain and maintain the activity of the strain.
- the invention not only has excellent acid resistance and durability, but also has excellent high temperature resistance and good thermal stability.
- Lactobacillus acidophilus microcapsule powder, Bifidobacterium longum microcapsule powder and Lactobacillus casei microcapsule powder were used as test materials to investigate the changes of their species survival rate under different temperature and time conditions. The specific data are shown in Table 1 below. Show.
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Abstract
Provided are a probiotic microcapsule for maintaining strain activity and preparation method thereof; the probiotic microcapsule uses a composite wall structure constituted by a first wall material and a second wall material; the first wall material is a protein plant polysaccharide composite gel made of casein, malt extract, and xylooligosaccharide which can prevent damage to a core material caused by light, heat, oxygen, metal ions, and the like, and positively promote the stability of an embedded material; the second wall material is a plant polysaccharide compound made of Tremella fuciformis polysaccharide, Bletilla striata polysaccharide, Atractylodes macrocephala polysaccharide, guar gum, and pectin which can reduce the impact of vacuum freeze-drying processing technology on the biological activity of core probiotic bacteria; at the same time, when the outside of the first wall material is covered with the second wall material, the first wall material, which contains a large amount of protein, increases the film-forming effectiveness and embedding effect of the second wall material, thereby improving the performance of the composite wall material as a whole such that the composite wall material better protects the core material from biological activity and improves the stability of the core material.
Description
本发明涉及生物技术领域,具体指一种保持菌种活性的益生菌微胶囊及其制备方法。The invention relates to the field of biotechnology, in particular to a probiotic microcapsule for maintaining the activity of a strain and a preparation method thereof.
肠道是人体最大的消化器官及排毒器官,肠道的状态决定了人的容颜和美丽。人体的消化道展开面积相当于一个网球场那么大,其中小肠长约4-6米,大肠长约1.5米。肠道也是人体最大的免疫器官,有着人体最大的微生态环境,产生约80%的抵抗力,其中正常菌群重量约1.5kg,个数达100万亿个,菌群种类500~1000个。人体肠道实际上是自身器官与寄居微生物群共生的一个有机组成,其中,肠道有益菌群和有害菌群维持着一个动态平衡,可以帮助对食物进行消化、产生免疫成分、提升机体自身免疫力、促进某些维生素的合成、改善乳糖的吸收、保护人体不受病原菌侵害、促进肠蠕动、抑制肠内腐败。肠道屏障是人体重要的生物屏障,肠道菌群的失衡会造成肠道屏障遭到破坏,有害细菌或内毒素进入体内,导致炎症反应及各种不适。现代医学证据告诉我们“老化由肠道开始”、“肠癌、乳癌、心脏病、高血压、老年痴呆等重要成人疾病皆与肠道健康密切相关”。The intestine is the largest digestive organ and detoxification organ in the human body. The state of the intestine determines the appearance and beauty of the human body. The digestive tract of the human body is as large as a tennis court. The small intestine is about 4-6 meters long and the large intestine is about 1.5 meters long. The intestine is also the largest immune organ of the human body. It has the largest micro-ecological environment of the human body and produces about 80% of the resistance. The normal flora is about 1.5kg, the number is 100 trillion, and the flora is 500-1000. The human intestine is actually an organic component of the symbiosis between the self organ and the resident microbial group. Among them, the beneficial bacteria and harmful bacteria in the intestine maintain a dynamic balance, which can help digest food, produce immune components, and enhance the body's own immunity. Force, promote the synthesis of certain vitamins, improve the absorption of lactose, protect the human body from pathogens, promote bowel movements, and inhibit intestinal corruption. The intestinal barrier is an important biological barrier of the human body. The imbalance of the intestinal flora causes the intestinal barrier to be destroyed, and harmful bacteria or endotoxins enter the body, leading to inflammation and various discomforts. Modern medical evidence tells us that "aging begins with the intestines" and "important adult diseases such as bowel cancer, breast cancer, heart disease, high blood pressure, and senile dementia are closely related to intestinal health."
随着社会的发展,人们的生活方式和饮食结构正发生着巨大的变化,长时间使用电脑、手机及其它电子设备,工作压力大,熬夜加班,极少参加运动或锻炼,经常食用生、冷、辣等刺激性食物,生活饮食不规律或过量饮酒,这些都会导致胃肠道供血不足、免疫力下降、肠道有益菌群减少,从而产生亚健康状态。With the development of society, people's lifestyle and diet structure are undergoing tremendous changes. Long-term use of computers, mobile phones and other electronic devices, work pressure, staying up late to work overtime, rarely participating in sports or exercise, often eating raw and cold Irritating foods such as spicy foods, irregular eating and drinking, or excessive drinking, can lead to insufficient blood supply to the gastrointestinal tract, decreased immunity, and reduced beneficial intestinal flora, resulting in a sub-health state.
益生菌是具有生物活性的有益微生物,在服用足够数量后会改善宿主肠道的微生态平衡,进而对宿主身体健康产生有益影响。近几年来,益生菌产业快速发展,现已应用于医药、食品、保健品等多个领域。在医药领域,益生菌主要用于治疗腹泻、便秘和阴道炎等疾病;在食品行业,益生菌被广泛应用于发酵风味食品,如传统的酸奶、乳酸菌饮料、泡菜、食醋、白酒等;在保健食品行业,益生菌被制成片剂、胶囊剂、颗粒剂、粉剂等以期达到多种保健功能。Probiotics are biologically active beneficial microorganisms that, when taken in sufficient amounts, improve the micro-ecological balance of the host's gut and thus have a beneficial effect on the health of the host. In recent years, the probiotics industry has developed rapidly and is now used in many fields such as medicine, food, and health care products. In the field of medicine, probiotics are mainly used to treat diseases such as diarrhea, constipation and vaginitis; in the food industry, probiotics are widely used in fermented flavor foods, such as traditional yogurt, lactic acid bacteria beverages, kimchi, vinegar, liquor, etc.; In the health food industry, probiotics are made into tablets, capsules, granules, powders, etc. in order to achieve a variety of health functions.
益生菌要想发挥其健康作用、产生益生功能,在被人体摄入时必须保持足够的生物活性,摄入的益生菌活细胞数量需要达到106cfu/g,世界食品组织提出的官方标准是最低106~107cfu/g。目前液态益生菌活菌在4℃以下可以保存3~14天,使用传统工艺脱脂奶粉包埋益生菌的方法,其保质期一般为4℃下储存42天,很难再有显著的提升。益生菌中使用最广泛的为乳杆菌类(例如嗜酸乳杆菌、干酪乳杆菌、保加利亚乳杆菌等)、链球菌类(例如嗜热链球菌等)和双歧杆菌类(例如两歧双歧杆菌、婴儿双歧杆菌、长双歧杆菌、短双歧杆菌、青春双歧杆菌等),它们在保存中极易受到外界环境的影响而失活,如何保持菌种活性、延长保质期,成为此类产品公认的技术难题。For probiotics to exert their health effects and produce probiotic functions, they must maintain sufficient biological activity when ingested by the human body. The number of probiotics ingested must be 106 cfu/g, and the official standard proposed by the World Food Organization is 106. ~107 cfu/g. At present, liquid probiotic live bacteria can be stored for 3 to 14 days below 4 ° C. The method of using traditional process skim milk powder to embed probiotics has a shelf life of 42 days at 4 ° C, which is difficult to improve significantly. The most widely used probiotics are Lactobacilli (such as Lactobacillus acidophilus, Lactobacillus casei, Lactobacillus bulgaricus, etc.), Streptococcus (such as Streptococcus thermophilus, etc.) and Bifidobacteria (such as bifidus). Bacillus, Bifidobacterium infantis, Bifidobacterium longum, Bifidobacterium breve, Bifidobacterium adolescentis, etc., which are extremely susceptible to the influence of the external environment during storage, how to maintain the activity of the strain and prolong the shelf life, become this Recognized technical problems in products.
发明内容Summary of the invention
本发明所要解决的技术问题是针对现有技术的现状,提供一种能减少环境因素对益生菌活性的不良影响、长久保持菌种活性从而提高益生菌制品品质的益生菌微胶囊。The technical problem to be solved by the present invention is to provide a probiotic microcapsule which can reduce the adverse effects of environmental factors on the activity of probiotics, and maintain the activity of the strain to improve the quality of probiotic products, in view of the current state of the art.
本发明所要解决的另一个技术问题是针对现有技术的现状,提供一种上述益生菌微胶囊的制备方法,该方法能减少环境因素对益生菌活性的不良影响、长久保持菌种活性从而提高益生菌制品品质。Another technical problem to be solved by the present invention is to provide a method for preparing the above probiotic microcapsules according to the state of the art, which can reduce the adverse effects of environmental factors on the activity of probiotics and maintain the activity of the strain for a long time. Probiotic product quality.
本发明解决上述技术问题所采用的技术方案为:一种保持菌种活性的益生菌微胶囊,包括芯材及包覆在芯材外的壁材,所述芯材为益生菌,其特征在于:所述的壁材包括包覆在芯材外的第一壁材及包覆在第一壁材外的第二壁材。The technical solution adopted by the present invention to solve the above technical problems is: a probiotic microcapsule that maintains the activity of a strain, comprising a core material and a wall material coated on the outside of the core material, wherein the core material is a probiotic bacteria, and is characterized in that The wall material includes a first wall material coated on the outside of the core material and a second wall material wrapped on the outside of the first wall material.
所述第一壁材包括以下组分:酪蛋白、麦芽提取物及低聚木糖;The first wall material comprises the following components: casein, malt extract and xylooligosaccharide;
所述第二壁材包括以下组分:银耳多糖、白及多糖、白术多糖、瓜尔胶及果胶。The second wall material comprises the following components: Tremella polysaccharide, white and polysaccharide, atractylodes polysaccharide, guar gum and pectin.
所述第一、第二壁材均使用壁材质量3~5倍的无菌水作为溶剂稀释成混合溶液后进行包埋。The first and second wall materials are each diluted with a mixture of 3 to 5 times the mass of the wall material as a solvent to form a mixed solution, and then embedded.
在上述方案中,所述益生菌与第一壁材的质量比为1∶(0.5~2),按重量计,所述第一壁材中酪蛋白为5~15份,麦芽提取物为1~6份,低聚术糖为0.5~3份。所述益生菌与第二壁材的质量比为1∶(0.5~1.5),按重量计,所述第二壁材中银耳多糖为2~8份,白及多糖为2~5份,白术多糖为3~6份,瓜尔胶为0.2~0.6份,果胶为0.6~1.2份。本发明通过优化调整了益生菌菌体与第一壁材、第二壁材的质量比及各壁材中原料的配比,使制得的微胶囊具有良好的菌种生物活性,使得壁材能完全包裹益生菌,且不造成活菌数偏低或浪费现象;同时提升了微胶囊在冷冻干燥、高温贮存、生产加工过程中的稳定性,提升了其菌种存活率,改善了菌种活性,减少浪费及不良品的产生。通过上述制备方法制得的益生菌微胶囊粒径大小为75-150μm,粒径分布均匀且质量可控,微胶囊包埋率大于96%。In the above aspect, the mass ratio of the probiotic to the first wall material is 1: (0.5 to 2), and the casein is 5 to 15 parts by weight, and the malt extract is 1 by weight. ~6 parts, oligosaccharide sugar is 0.5 to 3 parts. The mass ratio of the probiotic to the second wall material is 1: (0.5-1.5), and the second wall material is 2-8 parts of the white fungus polysaccharide, and the white and polysaccharide is 2-5 parts, atractylodes The polysaccharide is 3-6 parts, the guar gum is 0.2-0.6 parts, and the pectin is 0.6-1.2 parts. The invention optimizes and adjusts the mass ratio of the probiotic bacteria to the first wall material and the second wall material and the ratio of the raw materials in the wall materials, so that the prepared microcapsules have good biological activity of the strain, so that the wall material It can completely envelop probiotics without causing the low number or waste of live bacteria. At the same time, it improves the stability of microcapsules in freeze-drying, high-temperature storage, production and processing, improves the survival rate of the strains, and improves the strains. Activity, reducing waste and the production of defective products. The probiotic microcapsules prepared by the above preparation method have a particle size of 75-150 μm, uniform particle size distribution and controllable quality, and the microcapsule embedding rate is greater than 96%.
优选地,所述益生菌为乳杆菌、双歧杆菌、链球菌中的一种或几种,其中,乳杆菌可以是嗜酸乳杆菌、干酪乳杆菌、保加利亚乳杆菌等菌种、链球菌可以为嗜热链球菌等菌种,双歧杆菌可以是两歧双歧杆菌、婴儿双歧杆菌、长双歧杆菌、短双歧杆菌、青春双歧杆菌等菌种。Preferably, the probiotic is one or more of Lactobacillus, Bifidobacterium, Streptococcus, wherein the Lactobacillus may be a strain of Lactobacillus acidophilus, Lactobacillus casei, Lactobacillus bulgaricus, Streptococcus For strains such as Streptococcus thermophilus, the bifidobacteria may be Bifidobacterium bifidum, Bifidobacterium infantis, Bifidobacterium longum, Bifidobacterium breve, Bifidobacterium adolescentis and the like.
一种上述保持菌种活性的益生菌微胶囊的制备方法,其特征在于:包括以下步骤A method for preparing a probiotic microcapsule for maintaining the activity of the above-mentioned bacteria, characterized in that the method comprises the following steps
(1)将经活化增殖培养的益生菌培养液离心处理,处理完毕后去除上清液得到益生菌菌体;(1) Centrifugally treating the probiotic culture medium in the activated proliferation culture, and removing the supernatant after the treatment to obtain the probiotic bacteria;
(2)将酪蛋白、麦芽提取物及低聚木糖加入水中混合得到第一壁材的混合溶液,将上述益生菌菌体加入到第一壁材的混合溶液中,搅拌制得菌悬液,将该菌悬液用喷雾器缓慢喷入PH=3.0~5.0的没食子酸溶液中,静置5~20min,收集小颗粒沉淀,将收集的小颗粒在PH为3.8~4.2的无菌水中洗涤;(2) adding casein, malt extract and xylooligosaccharide to water to obtain a mixed solution of the first wall material, adding the probiotic bacteria to the mixed solution of the first wall material, and stirring to obtain a bacterial suspension The bacterial suspension is slowly sprayed into a gallic acid solution having a pH of 3.0 to 5.0 by a sprayer, allowed to stand for 5 to 20 minutes, and a small particle precipitate is collected, and the collected small particles are washed in a sterile water having a pH of 3.8 to 4.2;
(3)将银耳多糖、白及多糖、白术多糖、瓜尔胶及果胶加入水中混合得到第二壁材的混合溶液,将步骤(2)所得小颗粒投入到第二壁材的混合溶液中,搅拌制得菌悬液,再将该菌悬液用喷雾器缓慢喷入0.05~0.5mol/L的乳酸钙溶液中固化,洗涤、过滤制得微胶囊;(3) adding Tremella polysaccharide, white and polysaccharide, Atractylodes polysaccharide, guar gum and pectin to water to obtain a mixed solution of the second wall material, and the small particles obtained in the step (2) are put into the mixed solution of the second wall material. The bacterial suspension is prepared by stirring, and the bacterial suspension is slowly sprayed into a 0.05-0.5 mol/L calcium lactate solution by a sprayer to be solidified, washed, and filtered to obtain microcapsules;
(4)将上述微胶囊通过真空冷冻干燥制得益生菌微胶囊干粉。(4) The above microcapsules are obtained by vacuum freeze-drying to obtain a probiotic microcapsule dry powder.
上述益生菌培养液所使用培养基为MRS液体培养基,其培养温度为36~40℃,培养时间为24-36h,离心温度为0~10℃,离心转速4000~6000r/min,离心时间为5~12min。The medium used for the probiotic culture solution is MRS liquid medium, the culture temperature is 36-40 ° C, the culture time is 24-36 h, the centrifugation temperature is 0-10 ° C, the centrifugal speed is 4000-6000 r/min, and the centrifugation time is 5 to 12 minutes.
上述混合溶液、洗涤用水所用溶剂均为无菌水,上述MRS培养基、壁材混合溶液、没食子酸溶液、乳酸钙溶液均经过高温湿热灭菌处理,灭菌温度为115~125℃,灭菌时间为15~30min。The solvent used in the above mixed solution and washing water is sterile water, and the above MRS medium, wall material mixed solution, gallic acid solution and calcium lactate solution are subjected to high temperature moist heat sterilization, and the sterilization temperature is 115 to 125 ° C, sterilization. The time is 15 to 30 minutes.
通过上述制备方法制得的益生菌微胶囊粒径大小为75~150μm,粒径分布均匀且质量可控,其微胶囊包埋率大于92%,以使所得的微胶囊具有良好的菌种活性,能适应光、热、氧、金属离子、酸碱度等多重环境因素变化,具有良好的稳定性。The probiotic microcapsules prepared by the above preparation method have a particle size of 75-150 μm, uniform particle size distribution and controllable quality, and the microcapsule embedding rate is greater than 92%, so that the obtained microcapsules have good strain activity. It can adapt to changes in light, heat, oxygen, metal ions, pH and other environmental factors, and has good stability.
优选地,步骤(1)中所述离心处理的离心转速为4000~6000r/min,离心时间为5~12min。Preferably, the centrifugation speed of the centrifugation in the step (1) is 4000 to 6000 r/min, and the centrifugation time is 5 to 12 min.
优选地,步骤(4)中所述真空冷冻干燥的预冻初始温度-30至-40℃,预冻速率0.4~0.8℃/min,预冻终点温度-60℃,干燥室压力40~100pa,加热板温度30~40℃,干燥时间为12~20h。Preferably, the pre-freezing initial temperature of the vacuum freeze-drying in the step (4) is -30 to -40 ° C, the pre-freezing rate is 0.4-0.8 ° C/min, the pre-freezing end temperature is -60 ° C, and the drying chamber pressure is 40-100 Pa. The heating plate temperature is 30 to 40 ° C, and the drying time is 12 to 20 hours.
优选地,所述麦芽提取物的制备方法如下Preferably, the malt extract is prepared as follows
(a)粉碎:将大麦芽或大麦通过超微粉碎技术粉碎成90~110μm的超细大麦芽粉或大麦粉;(a) pulverization: pulverizing barley malt or barley into ultrafine barley malt powder or barley flour of 90-110 μm by ultrafine pulverization technology;
(b)调浆;将大麦芽粉或大麦粉用纯净水配制成蛋白分散液,调节分散液的pH至6~7之间;(b) pulping; the barley malt powder or barley flour is prepared into a protein dispersion with pure water, and the pH of the dispersion is adjusted to between 6 and 7;
(c)酶解:加热并使分散液温度保持在40~50℃之间,接着在该分散液中分别加入α-淀粉酶、β-淀粉酶及中性蛋白酶,搅拌均匀后酶解2h~4h,其中α-淀粉酶加入的量为底物含量的0.3%~0.5%,β-淀粉酶的加入量是底物含量0.1%~0.3%,中性蛋白酶的加入量是底物含量0.2%~0.4%,酶解结束后进行高温灭酶;(c) Enzymatic hydrolysis: heating and maintaining the temperature of the dispersion between 40 and 50 ° C, then adding α-amylase, β-amylase and neutral protease to the dispersion, stirring uniformly and then enzymolysis for 2 h~ 4h, wherein the amount of α-amylase added is 0.3% to 0.5% of the substrate content, the amount of β-amylase added is 0.1% to 0.3% of the substrate content, and the amount of neutral protease added is 0.2% of the substrate content. ~0.4%, after the end of enzymatic hydrolysis, the enzyme is subjected to high temperature;
(d)离心过滤:将灭酶后的酶解液进行离心去杂,保持12000~16000r/min的离心转速,蠕动泵上料速度1.5~3.5L/min,收集上清液,启动膜过滤设备,上清液经过微孔滤膜过滤,滤膜厚度为90~150μm,过滤的粒径为4~8μm,操作压力为0.01~0.2MPa,确保滤液澄清透明,去除滤渣;(d) Centrifugal filtration: Centrifugation of the enzymatic hydrolysate after inactivation of the enzyme, maintaining a centrifugal speed of 12000 to 16000 r/min, feeding speed of the peristaltic pump of 1.5 to 3.5 L/min, collecting the supernatant, and starting the membrane filtration device. The supernatant is filtered through a microporous membrane, the membrane thickness is 90-150 μm, the filtered particle size is 4-8 μm, and the operating pressure is 0.01-0.2 MPa, ensuring that the filtrate is clear and transparent, and the filter residue is removed;
(e)真空浓缩:将滤液进行真空浓缩,浓缩温度65~85℃,真空度-0.07~-0.09Mpa,得浓缩液,相对密度控制在1.04~1.08之间;(e) vacuum concentration: the filtrate is concentrated in a vacuum, concentrated at 65-85 ° C, vacuum -0.07 ~ -0.09Mpa, to obtain a concentrated liquid, the relative density is controlled between 1.04 ~ 1.08;
(f)喷雾干燥:将上述浓缩液进行喷雾干燥,工艺参数为喷口温度175~190℃,出口温度80-95℃,上料速度1.5~3.5L/min,得到所述的麦芽提取物。(f) Spray drying: The above concentrated liquid was spray-dried, and the process parameters were a nozzle temperature of 175 to 190 ° C, an outlet temperature of 80 to 95 ° C, and a feeding speed of 1.5 to 3.5 L/min to obtain the malt extract.
上述麦芽提取物为精选优质大麦芽/大麦为原料,经粉碎、调浆、酶解后制成麦汁,再经过离心过滤、真空浓缩、喷雾干燥等生产工艺,得到优质的麦芽提取物。麦芽提取物其酶解率高达90%以上,能效提高机体对上述提取物的吸收利用率,达到无需消化或稍加消化即能吸收的效果。The above-mentioned malt extract is selected from high-quality barley malt/barley as raw material, which is pulverized, pulped and enzymatically decomposed into wort, and then subjected to centrifugal filtration, vacuum concentration, spray drying and other production processes to obtain high-quality malt extract. The malt extract has an enzymatic hydrolysis rate of more than 90%, and the energy efficiency improves the absorption and utilization rate of the above-mentioned extracts, and the effect can be absorbed without digesting or slightly digesting.
优选地,所述白及多糖/白术多糖通过以下步骤获得Preferably, the white and polysaccharide/Atractylodes polysaccharide are obtained by the following steps
(a)动态逆流提取;取粉碎过的白及/白术,加入物料重量8~10倍的水,于90~100℃下动态逆流提取,得到提取液,提取次数为1~3次,每次提取时间为1~3小时;(a) Dynamic countercurrent extraction; take pulverized white and / atractylodes, add 8-10 times the weight of the material, and dynamically countercurrently extract at 90 ~ 100 ° C to obtain the extract, the number of extraction times is 1 to 3 times, each time The extraction time is 1 to 3 hours;
(b)离心分离:将提取液进行离心分离,获得澄清液;(b) centrifugation: the extract is centrifuged to obtain a clear liquid;
(c)浓缩醇沉:将澄清液进行真空浓缩,相对密度控制在1.10~1.20之间,浓缩液中加入食用酒精,使混合液中含醇量达到40~80%,充分搅拌均匀,静置过夜;上清液回收溶剂,留取沉淀备用;(c) Concentrated alcohol precipitation: The clear liquid is concentrated in a vacuum, the relative density is controlled between 1.10 and 1.20, and the edible liquid is added to the concentrated liquid to make the alcohol content in the mixed solution reach 40-80%, fully stirred and allowed to stand. Overnight; the supernatant recovers the solvent and leaves the precipitate for use;
(d)离子交换:将醇沉多糖溶解到4~8倍纯化水中,充分搅拌溶解后过滤,将过滤后的滤液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(d) ion exchange: the alcohol precipitation polysaccharide is dissolved in 4-8 times purified water, stirred well, dissolved, and filtered, and the filtered filtrate is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;
(e)减压真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度60~80℃,真空度-0.07~-0.09Mpa,得多糖浓缩液,相对密度控制在1.03~1.06之间;(e) vacuum concentration under vacuum: the ion exchanged solution is concentrated in a vacuum, concentrated temperature 60-80 ° C, vacuum -0.07 ~ -0.09Mpa, to obtain a polysaccharide concentrate, the relative density is controlled between 1.03 ~ 1.06;
(f)喷雾干燥:将多糖浓缩液灭菌过滤后进行喷雾干燥,工艺参数为喷口温度170~185℃,出口温度75-95℃,上料速度2.0~4.0L/min,得到所述的白及多糖/白术多糖。(f) spray drying: the polysaccharide concentrate is sterilized and filtered, and then spray-dried, the process parameters are nozzle temperature 170-185 ° C, outlet temperature 75-95 ° C, feeding speed 2.0-4.0 L / min, to obtain the white And polysaccharide / Atractylodes polysaccharide.
白及多糖/白术多糖的多糖提取率分别为35%及8%以上。白及多糖/白术多糖是将白及/白术经粉碎、动态逆流提取、离心分离、浓缩醇沉、离子交换、真空浓缩以及喷雾干燥等生产工艺后制备得到。动态逆流提取能够充分利用固液两相的浓度梯度,逐级将有效成分扩散至起始浓度较低的套提溶液中,使出料的提取液达到较高的平衡浓度,既可保证被提取物的提取率,又可节省能源,缩短提取时间,并大大减少后续浓缩工艺的工作量和能耗,可全面解决目前广泛使用的单罐间歇浸出存在的问题。The polysaccharide extraction rates of white and polysaccharide/Atractylodes polysaccharides were 35% and 8%, respectively. White and polysaccharide/Atractylodes polysaccharides are prepared by pulverizing, dynamic countercurrent extraction, centrifugation, concentrated alcohol precipitation, ion exchange, vacuum concentration and spray drying. Dynamic countercurrent extraction can make full use of the concentration gradient of solid-liquid two-phase, and diffuse the active ingredient to the stripping solution with lower initial concentration step by step, so that the extract of the discharged material reaches a higher equilibrium concentration, which can ensure the extraction. The extraction rate of the material can save energy, shorten the extraction time, and greatly reduce the workload and energy consumption of the subsequent concentration process, and comprehensively solve the problems existing in the intermittent leaching of the single can currently widely used.
优选地,所述银耳多糖通过以下步骤获得Preferably, the tremella polysaccharide is obtained by the following steps
(a)酶解;采用超微粉碎技术将银耳粉碎成90~110μm的银耳超细粉,加入物料重量30~50倍的水及0.5~2%的果胶酶,40~50℃恒温酶解30-90min,升温至95℃以上灭酶:(a) Enzymatic hydrolysis; the white fungus is pulverized into ultrafine powder of 90-110 μm by ultrafine pulverization technology, 30~50 times of water and 0.5~2% pectinase are added, and the temperature is 40-50 °C. 30-90min, warming up to 95 ° C or more to kill the enzyme:
(b)提取:于95~100℃温度下保温浸提,500目筛网过滤得到银耳多糖提取液,提取次数为1~2次,每次提取时间为1~3小时;(b) Extraction: immersion in 95-100 ° C temperature, 500-mesh sieve to obtain Tremella polysaccharide extract, the number of extraction times is 1-2 times, each extraction time is 1-3 hours;
(c)离子交换:将过滤后的银耳多糖提取液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(c) ion exchange: the filtered Tremella polysaccharide extract is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;
(d)真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度60~80℃,真空度-0.07~-0.09Mpa,得银耳多糖浓缩液,相对密度控制在1.02~1.04之间;(d) Vacuum concentration: the ion exchanged solution is concentrated in a vacuum, the concentration temperature is 60-80 ° C, the degree of vacuum is -0.07 - -0.09 Mpa, and the tremella polysaccharide concentrate is obtained, and the relative density is controlled between 1.02 and 1.04;
(e)真空冷冻干燥:将银耳多糖浓缩液通过真空冷冻干燥技术制成银耳多糖粉,其中预冻初始温度-35至-45℃,预冻速率0.2~0.5℃/min,预冻终点温度-65℃,干燥室压力50~120pa,加热板温度30~40℃,干燥时间为16~24h。(e) Vacuum freeze-drying: Tremella polysaccharide powder is prepared by vacuum freeze-drying technique, wherein the initial temperature of pre-freezing is -35 to -45 ° C, the pre-freezing rate is 0.2-0.5 ° C / min, and the pre-freezing end temperature - 65 ° C, drying chamber pressure 50 ~ 120pa, heating plate temperature 30 ~ 40 ° C, drying time is 16 ~ 24h.
上述银耳多糖将银耳经粉碎、酶解、提取、离子交换、真空浓缩以及真空冷冻干燥等生产工艺后制备得到。银耳多糖的多糖提取率高达36%以上。The above-mentioned Tremella polysaccharides are prepared by a production process such as pulverization, enzymatic hydrolysis, extraction, ion exchange, vacuum concentration, and vacuum freeze-drying. The polysaccharide extraction rate of Tremella polysaccharides is as high as 36%.
与现有技术相比,本发明的优点在于:本发明保持菌种活性的益生菌微胶囊采用由第一壁材、第二壁材构成的复合壁材结构,第一壁材为由酪蛋白、麦芽提取物及低聚木糖制成的蛋白质植物多糖复合凝胶,能很好地阻止光、热、氧和金属离子等对芯材的破坏,对包埋物的稳定性起到积极的促进作用;第二壁材为由银耳多糖、白及多糖、白术多糖、瓜尔胶及果胶制成的植物多糖复合物,能极大程度地减少真空冷冻干燥加工工艺对芯材益生菌菌种生物活性的影响;同时,在第一壁材外包覆第二壁材时,含有大量蛋白质的第一壁材能增加第二壁材的成膜性及包埋效果,从而在整体上提升复合壁材的性能,使复合壁材起到更好的保护芯材活性、显著提高芯材稳定性的作用,使所制备的微胶囊具有强的耐酸性能,从而能经受住胃酸的考验在肠道中定点释放增殖,提高益生菌 的生物利用度。Compared with the prior art, the invention has the advantages that the probiotic microcapsules for maintaining the activity of the invention adopt the composite wall structure composed of the first wall material and the second wall material, and the first wall material is composed of casein. The protein plant polysaccharide composite gel made of malt extract and xylooligosaccharide can well prevent the damage of the core material such as light, heat, oxygen and metal ions, and positively affect the stability of the embedded material. Promoting effect; the second wall material is a plant polysaccharide complex made of Tremella polysaccharide, white and polysaccharide, Atractylodes polysaccharide, guar gum and pectin, which can greatly reduce the vacuum freeze-drying process to the core probiotic bacteria The effect of biological activity; meanwhile, when the first wall material is coated with the second wall material, the first wall material containing a large amount of protein can increase the film forming property and embedding effect of the second wall material, thereby improving the whole The performance of the composite wall material enables the composite wall material to better protect the core material activity and significantly improve the stability of the core material, so that the prepared microcapsule has strong acid resistance and can withstand the test of stomach acid in the intestine. Fixed point release To improve the bioavailability of probiotics.
本发明的制备方法采用动态逆流提取、真空浓缩、酶解分离提纯、离子交换、微囊包埋、真空冷冻干燥对益生菌微胶囊进行制备,将天然原料同益生菌一起制成微胶囊,能最大限度地保留益生菌的生物活性,改善益生菌的性能,延长保质期。传统的益生菌微胶囊包埋方法多以阿拉伯胶、聚酰胺、聚乙烯醇、聚乙二醇、海藻酸钠及羧甲基纤维素钠作为囊材,这些包埋剂机械强度强、传质性能差,且其中有些原料有一定的毒性,存在一定的食品安全风险,而本发明使用天然原料改善益生菌的储存条件,从而实现保持菌种活性、改善胃肠道功能的目的。The preparation method of the invention adopts dynamic countercurrent extraction, vacuum concentration, enzymolysis separation and purification, ion exchange, microcapsule embedding, vacuum freeze-drying to prepare probiotic microcapsules, and the natural raw materials together with the probiotics are made into microcapsules, Maximize the biological activity of probiotics, improve the performance of probiotics, and extend shelf life. Traditional probiotic microencapsulation methods mostly use gum arabic, polyamide, polyvinyl alcohol, polyethylene glycol, sodium alginate and sodium carboxymethyl cellulose as capsule materials. These embedding agents have strong mechanical strength and mass transfer. The performance is poor, and some of the raw materials have certain toxicity, and there is a certain food safety risk, and the present invention uses natural raw materials to improve the storage conditions of the probiotics, thereby achieving the purpose of maintaining the activity of the strain and improving the function of the gastrointestinal tract.
具体的,白及为植物的干燥块茎,富含粘性多糖,性味苦、甘、涩,微寒,归肺、肝、胃经。功效为收敛止血,消肿生肌,用于内外伤出血,疮疡肿毒,皮肤皲裂。对胃肠道损伤、胃溃疡有很好的治疗作用,且能保护并修复胃粘膜。白术为植物的干燥根茎,富含多糖,味苦、甘、温,归脾、胃经。功效为键脾益气,燥湿利水,止汗安胎。用于脾虚食少,腹胀泄泻,痰饮眩悸,水肿,自汗,胎动不安,能健脾胃。银耳是门担子菌门真菌银耳的子实体,富含多糖类胶质成分,味甘、淡、性平无毒,既有强精补肾、润肠益胃的功效,又有益气和血、滋阴润肺、美容养颜的作用,且能提高人体免疫力,增强肿瘤患者对放、化疗的耐受能力。酪蛋白是一种含磷钙的结合蛋白,广泛存在于哺乳动物包括母牛,羊和人奶中,酪蛋白既是氨基酸的来源,也是钙和磷的来源,酪蛋白在胃中形成凝乳以便消化。酪蛋白可以治疗龋齿,防治骨质疏松与佝偻病,调节血压,治疗缺铁性贫血、缺镁性神经炎等多种生理功效,且能促进人体矿物质及微量元素的高效吸收。麦芽提取物是以精选优质大麦芽(大麦)为原料,完全源自谷物的天然食品,含有维生素、矿物质、可溶性膳食纤维,富含葡萄糖、麦芽糖、低聚糖、小分子蛋白肽、多种人体必需氨基酸和非必需氨基酸,而且含有活性多糖β-葡聚糖,是一种天然的营养物质。低聚木糖是一种益生元,由2~7个木糖分子以β-1,4糖苷键结合而成的功能性聚合糖,低聚木糖很难为人体消化酶所分解,具有减少有毒发酵产物及有害细菌酶的产生、抑制病原菌和腹泻、保护肝脏、降低血清胆固醇、降低血压、增强机体免疫力、刺激肠道蠕动防止便秘、促进动物消化道内有益菌的繁殖,改善微生物菌群平衡的功效。瓜尔胶是从广泛种植的豆科植物瓜尔豆中提取的一种高纯化天然多糖。瓜尔胶为大分子天然亲水胶体,属于天然半乳甘露聚糖,一种天然的增稠剂。果胶广泛存在于植物的果实、根茎叶中,是细胞壁的组成成分。果胶溶于水后形成乳白色粘稠状胶态溶液,呈弱酸性,耐热性强,能形成具有弹性的凝胶。Specifically, white and dry tubers are rich in sticky polysaccharides, which are bitter, sweet, glutinous, slightly cold, and belong to the lungs, liver and stomach. The effect is astringent hemostasis, swelling and muscle growth, for internal and external bleeding, sore swollen, skin chapped. It has a good therapeutic effect on gastrointestinal damage and gastric ulcer, and can protect and repair the gastric mucosa. Atractylodes macrocephala is the dry rhizome of plants, rich in polysaccharides, bitter, sweet, warm, spleen, stomach. The effect is to spleen and qi, dampness and water, antiperspirant and fetus. For spleen deficiency, less bloating, diarrhea, sputum, edema, edema, spontaneous sweating, fetal movement, spleen and stomach. Tremella is a fruiting body of the fungus Tremella fuciformis, rich in polysaccharides, sweet, light, and non-toxic. It not only has the effect of strengthening the kidney, invigorating the stomach, but also benefiting the blood and blood. It can nourish the lungs, improve the body's immunity, and enhance the tolerance of cancer patients to radiotherapy and chemotherapy. Casein is a phosphorus-calcium-binding protein widely found in mammals including cows, sheep and human milk. Casein is both a source of amino acids and a source of calcium and phosphorus. Casein forms a curd in the stomach. digestion. Casein can treat dental caries, prevent and treat osteoporosis and rickets, regulate blood pressure, treat iron deficiency anemia, magnesium deficiency neuritis and other physiological effects, and promote the efficient absorption of minerals and trace elements. Malt extract is a natural food derived from selected high-quality barley malt (barley), which is completely derived from cereals. It contains vitamins, minerals and soluble dietary fiber. It is rich in glucose, maltose, oligosaccharides, small molecular peptides and more. It is an essential nutrient for human essential and non-essential amino acids and contains active polysaccharide β-glucan. Xylooligosaccharide is a prebiotic, a functional polymeric sugar composed of 2 to 7 xylose molecules combined with β-1,4 glycosidic bonds. It is difficult for xylooligosaccharides to be decomposed by human digestive enzymes and has reduced toxicity. Fermentation products and harmful bacterial enzymes, inhibit pathogens and diarrhea, protect the liver, lower serum cholesterol, lower blood pressure, enhance immunity, stimulate intestinal peristalsis to prevent constipation, promote the reproduction of beneficial bacteria in the digestive tract of animals, and improve the balance of microbial flora The effect. Guar gum is a highly purified natural polysaccharide extracted from the widely grown leguminous guar. Guar gum is a macromolecular natural hydrophilic colloid, belonging to natural galactomannan, a natural thickener. Pectin is widely found in the fruits and roots of plants and is a component of the cell wall. When the pectin is dissolved in water, it forms a milky white viscous colloidal solution, which is weakly acidic and has strong heat resistance, and can form a gel with elasticity.
本发明采用银耳、白及、白术等滋阴润肺、润肠益胃的中药,配合酪蛋白、麦芽提取物、低聚木糖以及果胶、瓜尔胶等天然来源的原料,能形成良好的微囊包埋,极大提升了益生菌的菌种活性,延长了保质期,增加了益生菌耐胃酸的能力,能顺利过渡到肠道从而释放出来,在改善肠道胃生态平衡的同时,壁材中的蛋白质、活性多糖能为益生菌提供充足的养分,更能起到润肠益胃的功效。The invention adopts traditional Chinese medicines such as white fungus, white and atractylodes, such as nourishing yin and moistening the lungs, moistening the intestines and tonifying the stomach, and combining with casein, malt extract, xylooligosaccharide, pectin, guar gum and other natural sources of raw materials, can form a good The microencapsulation of microcapsules greatly enhances the activity of probiotics, prolongs the shelf life, increases the ability of probiotics to resist stomach acid, and can smoothly transfer to the intestines and release them. While improving the balance of intestinal stomach and ecology, The protein and active polysaccharide in the wall material can provide sufficient nutrients for the probiotics, and can also play the role of moistening the intestines and benefiting the stomach.
本发明颠覆了传统的益生菌微胶囊单层包埋工艺,采用了天然原料双层微胶囊包埋工艺。首先使用蛋白质、低聚木糖、麦芽提取物等包裹在益生菌菌体上形成稳定的凝结核,然后再使用天然植物多糖及天然高分子化合物,继续在上述凝结核上二次包埋,通过固化工艺能在益生菌体外形成稳定的微胶囊壳。通过上述双层微胶囊包埋工艺制成的 益生菌微胶囊,具有极为稳定的菌种生物活性,能抵御住胃酸的腐蚀,在到达肠道PH值升高后胶囊壳自然充分迅速的溶解,释放出大量益生菌,其在肠液中的释放率高达86%以上,并为肠道提供充足的营养。微胶囊化后的益生菌具有稳定的生物活性及耐久存性,在耐高温耐冷冻耐光照耐高氧活度方面有更为优异的表现,较未微胶囊化的益生菌产品,其保质期延长2.5倍以上。The invention subverts the traditional single-layer embedding process of probiotic microcapsules, and adopts a double-layer microcapsule embedding process of natural raw materials. First, protein, xylooligosaccharide, malt extract, etc. are wrapped on the probiotic bacteria to form stable condensed tuberculosis, and then natural plant polysaccharides and natural polymer compounds are used to continue embedding on the above condensed nodules. The curing process forms a stable microcapsule shell outside the probiotic. The probiotic microcapsules prepared by the above double-layer microcapsule embedding process have extremely stable biological activity, can resist the corrosion of gastric acid, and dissolve the capsule shell fully and rapidly after reaching the pH value of the intestinal tract. A large number of probiotics are released, which have a release rate of more than 86% in intestinal fluid and provide sufficient nutrition for the intestines. The microencapsulated probiotics have stable biological activity and durability, and have superior performance in high temperature resistance, freezing resistance, light resistance and high oxygen activity. Compared with the non-microencapsulated probiotics, the shelf life is prolonged. 2.5 times or more.
本发明囊材选用白及多糖、银耳多糖、白术多糖、低聚木糖作为多糖组合物引入壁材体系,其中白及粘性多糖能收敛止血,消肿生肌,保护并修复胃肠道粘膜,银耳多糖益气和血、强精补肾、润肠益胃,白术多糖能健脾胃,这几味中药提取物与强效益生元低聚木糖组合,在保持益生菌微胶囊菌种活性的同时还能保护胃肠道,促进益生菌的快速增殖,较大程度提升了上述微胶囊的实际效果及生物利用度。The capsule material of the invention adopts white and polysaccharide, tremella polysaccharide, atractylodes polysaccharide and xylooligosaccharide as a polysaccharide composition to introduce a wall material system, wherein the white and viscous polysaccharide can converge to stop bleeding, reduce swelling and build muscle, protect and repair gastrointestinal mucosa, Tremella polysaccharides benefit Qi and blood, strong invigorous kidney, Runchangyiwei, Atractylodes polysaccharide can strengthen the spleen and stomach, this combination of Chinese herbal medicine extract and strong benefit of oligo-oligosaccharide, while maintaining the activity of probiotic microcapsules It can also protect the gastrointestinal tract, promote the rapid proliferation of probiotics, and greatly improve the actual effect and bioavailability of the above microcapsules.
本发明的益生菌微胶囊制备方法普遍适用性较强,适合于乳杆菌、双歧杆菌、链球菌中的一种或几种益生菌的微胶囊生产加工,操作简单易行,工艺简便稳定,质量可控,生产效率高,经济附加值高,适合规模化工业化大生产。The preparation method of the probiotic microcapsule of the invention has universal applicability, and is suitable for the production and processing of microcapsules of one or several probiotics of Lactobacillus, Bifidobacterium and Streptococcus, and the operation is simple and easy, and the process is simple and stable. The quality is controllable, the production efficiency is high, and the economic added value is high, which is suitable for large-scale industrialized production.
图1为本发明实施例6中保质期内酸奶中益生菌活菌量变化趋势图;1 is a graph showing a change trend of the amount of probiotic bacteria in the yogurt during the shelf life in Example 6 of the present invention;
图2为本发明益生菌菌体及微胶囊粉活菌酸环境存活率变化趋势图;2 is a graph showing changes in the viable environment viability of probiotic bacteria and microcapsule powder of the present invention;
图3为本发明益生菌菌体及微胶囊粉菌种活性加速试验结果图。Fig. 3 is a graph showing the results of an accelerated test of the activity of probiotic bacteria and microcapsule powders of the present invention.
以下结合附图实施例对本发明作进一步详细描述。The invention will be further described in detail below with reference to the embodiments of the drawings.
实施例1;Example 1;
本实施例中保持菌种活性的益生菌微胶囊包括芯材及包覆在芯材外的壁材,芯材为益生菌,壁材包括包覆在芯材外的第一壁材及包覆在第一壁材外的第二壁材,第一壁材包括以下组分:酪蛋白、麦芽提取物及低聚木糖;第二壁材包括以下组分;银耳多糖、白及多糖、白术多糖、瓜尔胶及果胶,益生菌为嗜酸乳杆菌,所述第一、第二壁材均使用4倍无菌水作为溶剂稀释成混合溶液后进行包埋。嗜酸乳杆菌菌体与第一壁材的质量比为1∶1,第一壁材中酪蛋白为12份,麦芽提取物为6份,低聚木糖为0.5份。嗜酸乳杆菌菌体与第二壁材的质量比为1∶1.5,第二壁材中银耳多糖为3份,白及多糖为5份,白术多糖为3份,瓜尔胶为0.2份,果胶为1份。The probiotic microcapsules for maintaining the activity of the strain in the embodiment include a core material and a wall material coated on the core material, the core material is a probiotic bacteria, and the wall material comprises a first wall material coated on the outside of the core material and coated. a second wall material outside the first wall material, the first wall material comprises the following components: casein, malt extract and xylooligosaccharide; the second wall material comprises the following components; Tremella polysaccharide, white and polysaccharide, atractylodes The polysaccharide, guar gum and pectin, the probiotic bacteria are Lactobacillus acidophilus, and the first and second wall materials are diluted into a mixed solution by using 4 times sterile water as a solvent, and then embedded. The mass ratio of the Lactobacillus acidophilus cells to the first wall material was 1:1, the casein in the first wall material was 12 parts, the malt extract was 6 parts, and the xylooligosaccharide was 0.5 parts. The mass ratio of Lactobacillus acidophilus cells to the second wall material is 1:1.5, the amount of Tremella polysaccharides in the second wall material is 3 parts, the white and polysaccharides are 5 parts, the atractylodes polysaccharide is 3 parts, and the guar gum is 0.2 parts. The pectin is 1 part.
本实施例中麦芽提取物将大麦芽(大麦)经粉碎、调浆、酶解、离心过滤、真空浓缩以及喷雾干燥等生产工艺后得到,具体制备步骤如下:In the present embodiment, the malt extract is obtained by pulverizing, slurrying, enzymatic hydrolysis, centrifugal filtration, vacuum concentration, and spray drying, and the specific preparation steps are as follows:
(a)粉碎:将大麦芽或大麦通过超微粉碎技术粉碎成100μm左右的超细粉;(a) pulverization: pulverizing barley malt or barley into ultrafine powder of about 100 μm by ultrafine pulverization technology;
(b)调浆:将大麦芽粉或大麦粉用纯净水配制成蛋白分散液,调节分散液的pH至6.5;(b) pulping: the barley malt powder or barley flour is prepared into a protein dispersion with pure water, and the pH of the dispersion is adjusted to 6.5;
(c)酶解:加热并使其温度保持在45℃,接着在该分散液中分别加入α-淀粉酶、β-淀粉酶及中性蛋白酶,搅拌均匀后酶解2h,其中α-淀粉酶加入的量为底物含量的0.3%, β-淀粉酶的加入量是底物含量0.3%,中性蛋白酶的加入量是底物含量0.2%,酶解结束后进行高温灭酶;(c) Enzymatic hydrolysis: heating and maintaining the temperature at 45 ° C, then adding α-amylase, β-amylase and neutral protease respectively in the dispersion, stirring and homogenizing for 2 h, wherein α-amylase The amount added is 0.3% of the substrate content, the amount of β-amylase added is 0.3% of the substrate content, and the amount of neutral protease added is 0.2% of the substrate content, and the enzyme is subjected to high temperature inactivation after the end of enzymatic hydrolysis;
(d)离心过滤:将灭酶后的酶解液进行离心去杂,保持14000r/min的离心转速,蠕动泵上料速度2.5L/min,收集上清液,启动膜过滤设备,上清液经过微孔滤膜过滤,滤膜厚度为90μm,过滤的粒径为8μm,操作压力为0.1MPa,确保滤液澄清透明,去除滤渣;(d) Centrifugal filtration: the enzymatic hydrolysate after the enzyme is centrifuged to remove impurities, maintain the centrifugal speed of 14000r/min, the peristaltic pump feed rate is 2.5L/min, collect the supernatant, start the membrane filtration equipment, and the supernatant After filtration through a microporous membrane, the membrane thickness is 90 μm, the filtered particle size is 8 μm, and the operating pressure is 0.1 MPa, ensuring that the filtrate is clear and transparent, and the filter residue is removed;
(e)真空浓缩:将滤液进行真空浓缩,浓缩温度75℃,真空度-0.08Mpa,得浓缩液,相对密度控制在1.04;(e) vacuum concentration: the filtrate is concentrated in vacuo, concentration temperature 75 ° C, vacuum -0.08Mpa, a concentrated solution, the relative density is controlled at 1.04;
(f)喷雾干燥:将上述浓缩液进行喷雾干燥,工艺参数为喷口温度175℃,出口温度90℃,上料速度2.5L/min,得所需符合质量要求的麦芽提取物。(f) Spray drying: The above concentrated liquid was spray-dried, and the process parameters were a nozzle temperature of 175 ° C, an outlet temperature of 90 ° C, and a feeding speed of 2.5 L/min, to obtain a malt extract required to meet the quality requirements.
上述麦芽提取物其酶解率高达90%以上,能效提高机体对上述提取物的吸收利用率,达到无需消化或稍加消化即能吸收的效果。The above malt extract has an enzymatic hydrolysis rate of more than 90%, and the energy efficiency improves the absorption and utilization rate of the above-mentioned extract by the body, and the effect can be absorbed without digesting or slightly digesting.
本实施例中白及多糖及白术多糖采用相同的制备方法,是将白及/白术经粉碎、动态逆流提取、离心分离、浓缩醇沉、离子交换、真空浓缩以及喷雾干燥等生产工艺后制备得到。具体制备流程如下:In the present embodiment, the white and polysaccharides and Atractylodes polysaccharides are prepared by the same preparation method, which is prepared by pulverizing, dynamic countercurrent extraction, centrifugation, concentrated alcohol precipitation, ion exchange, vacuum concentration and spray drying. . The specific preparation process is as follows:
(a)动态逆流提取:取粉碎过的白及或白术,加入物料重量10倍的水,于95℃下动态逆流提取,得到提取液,提取次数为2次,每次提取时间为2小时;(a) Dynamic countercurrent extraction: taking pulverized white and or atractylodes, adding 10 times the weight of the material, and dynamically countercurrently extracting at 95 ° C to obtain an extract, the extraction times are 2 times, each extraction time is 2 hours;
(b)离心分离:将提取液进行离心分离,获得澄清液;(b) centrifugation: the extract is centrifuged to obtain a clear liquid;
(c)浓缩醇沉:将澄清液进行真空浓缩,相对密度控制在1.12,浓缩液中加入食用酒精,使混合液中含醇量达到50%,充分搅拌均匀,静置过夜。上清液回收溶剂,留取沉淀备用;(c) Concentrated alcohol precipitation: The clear liquid was concentrated in a vacuum, the relative density was controlled at 1.12, and the edible liquid was added to the concentrated liquid to make the alcohol content in the mixed solution reach 50%, stirred well, and allowed to stand overnight. The supernatant is recovered from the solvent, and the precipitate is reserved for use;
(d)离子交换:将醇沉多糖溶解到6倍纯化水中,充分搅拌溶解后过滤,将过滤后的滤液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(d) ion exchange: the alcohol precipitation polysaccharide is dissolved in 6 times purified water, fully stirred and dissolved, and then filtered, and the filtered filtrate is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;
(e)真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度60℃,真空度-0.09Mpa,得多糖浓缩液,相对密度控制在1.04之间:(e) Vacuum concentration: The ion exchanged solution is concentrated in a vacuum, the concentration is 60 ° C, the degree of vacuum is -0.09 MPa, and the polysaccharide concentrate is obtained, and the relative density is controlled between 1.04:
(f)喷雾干燥:将多糖浓缩液灭菌过滤后进行喷雾干燥,工艺参数为喷口温度180℃,出口温度85℃,上料速度2.0L/min,得到白及多糖或白术多糖。(f) Spray drying: The polysaccharide concentrate was sterilized and filtered, and then spray-dried. The process parameters were a nozzle temperature of 180 ° C, an outlet temperature of 85 ° C, and a feed rate of 2.0 L/min to obtain a white polysaccharide or an Atractylodes polysaccharide.
白及多糖、白术多糖的多糖提取率分别为35.2%及8.28%。The polysaccharide extraction rates of white and polysaccharide and Atractylodes polysaccharide were 35.2% and 8.28%, respectively.
本实施例中银耳多糖是将银耳经粉碎、酶解、提取、离子交换、真空浓缩以及真空冷冻干燥等生产工艺后制备得到。具体制备流程如下;In this embodiment, the Tremella fuciformis polysaccharide is prepared by the production process of the Tremella by pulverization, enzymatic hydrolysis, extraction, ion exchange, vacuum concentration and vacuum freeze drying. The specific preparation process is as follows;
(a)酶解:取粉碎过的银耳超细粉,加入物料重量50倍的水及0.5%的果胶酶,50℃恒温酶解60min,升温至95℃以上灭酶;(a) Enzymatic hydrolysis: taking the pulverized Tremella ultrafine powder, adding 50 times of the weight of the material and 0.5% pectinase, thermolyzing at 50 ° C for 60 min, and heating to 95 ° C or above;
(b)提取:于95℃温度下保温浸提,500目筛网过滤得到银耳多糖提取液,提取次数为2次,每次提取时间为2小时;(b) Extraction: immersion in 95 ° C temperature, 500 mesh screen filtration to obtain Tremella polysaccharide extract, the number of extraction times is 2, each extraction time is 2 hours;
(c)离子交换:将过滤后的银耳多糖提取液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(c) ion exchange: the filtered Tremella polysaccharide extract is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;
(d)真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度65℃,真空度-0.09Mpa,得银耳多糖浓缩液,相对密度控制在1.02;(d) vacuum concentration: the ion exchanged solution is concentrated in a vacuum, the concentration of 65 ° C, the degree of vacuum -0.09Mpa, the Tremella polysaccharide concentrate, the relative density is controlled at 1.02;
(e)真空冷冻干燥:将银耳多糖浓缩液通过真空冷冻干燥技术制成银耳多糖粉, 其中预冻初始温度-45℃,预冻速率0.2℃/min,预冻终点温度-65℃,干燥室压力50pa,加热板温度30℃,干燥时间为24h。(e) Vacuum freeze-drying: Tremella polysaccharide powder is prepared by vacuum freeze-drying technique, wherein pre-freezing initial temperature is -45 ° C, pre-freezing rate is 0.2 ° C / min, pre-freezing end temperature is -65 ° C, drying chamber The pressure was 50 Pa, the heating plate temperature was 30 ° C, and the drying time was 24 h.
银耳多糖的多糖提取率高达37.4%。The polysaccharide extraction rate of Tremella polysaccharides was as high as 37.4%.
本实施例中保持菌种活性的益生菌微胶囊的制备方法如下:The preparation method of the probiotic microcapsules for maintaining the activity of the strain in the present embodiment is as follows:
(1)菌种培养分离:将嗜酸乳杆菌菌种植入MRS液体培养基中进行活化增殖培养,培养温度为37℃,培养时间为24h。将上述培养基进行低温离心处理,去除上清液,收集得到的嗜酸乳杆菌菌体,其中离心温度为4℃,离心转速5000r/min,离心时间为10min;(1) Culture and isolation of the strain: Lactobacillus acidophilus was planted in MRS liquid medium for activation and proliferation culture at a culture temperature of 37 ° C and a culture time of 24 h. The medium is subjected to low temperature centrifugation, the supernatant is removed, and the obtained Lactobacillus acidophilus cells are collected, wherein the centrifugation temperature is 4 ° C, the centrifugal speed is 5000 r / min, and the centrifugation time is 10 min;
(2)包覆第一壁材:将上述嗜酸乳杆菌菌体加入到第一壁材的混合溶液中,充分搅拌制得菌悬液,搅拌时间为8min,再将上述菌悬液用离心式喷雾器缓慢喷入PH=4.0的没食子酸溶液中,静置15min,收集小颗粒沉淀,用调节PH至4.0的无菌水洗涤数次;(2) coating the first wall material: adding the above-mentioned Lactobacillus acidophilus cells to the mixed solution of the first wall material, fully stirring to obtain a bacterial suspension, stirring time is 8 min, and then centrifuging the above-mentioned bacterial suspension The sprayer was slowly sprayed into the gallic acid solution of pH=4.0, allowed to stand for 15 min, and the small particle precipitate was collected and washed several times with sterile water adjusted to pH 4.0;
(3)包覆第二壁材;将上述小颗粒投入到壁材二混合溶液中,均匀搅拌5min制得菌悬液,再将上述菌悬液用离心式喷雾器缓慢喷入0.2mol/L的乳酸钙溶液中,固化30min,洗涤过滤制得微胶囊;(3) coating the second wall material; putting the small particles into the mixed solution of the wall material, uniformly stirring for 5 minutes to prepare the bacterial suspension, and then slowly spraying the above-mentioned bacterial suspension into the 0.2 mol/L by a centrifugal atomizer. Calcium lactate solution, curing for 30 min, washing and filtering to obtain microcapsules;
(4)真空冷冻干燥:将上述微胶囊通过真空冷冻干燥制得嗜酸乳杆菌微胶囊干粉,其中预冻初始温度-35℃,预冻速率0.6℃/min,预冻终点温度-60℃,干燥室压力60pa,加热板温度35℃,干燥时间为18h。(4) Vacuum freeze-drying: the above microcapsules were obtained by vacuum freeze-drying to obtain a dry powder of Lactobacillus acidophilus microcapsules, wherein the initial temperature of pre-freezing was -35 ° C, the pre-freezing rate was 0.6 ° C / min, and the pre-freezing end temperature was -60 ° C. The drying chamber pressure was 60 Pa, the heating plate temperature was 35 ° C, and the drying time was 18 h.
上述混合溶液、洗涤用水所用溶剂均为无菌水,上述MRS培养基、壁材混合溶液、没食子酸溶液、乳酸钙溶液均经过高温湿热灭菌处理,灭菌温度为121℃,灭菌时间为20min。通过上述制备方法制得的嗜酸乳杆菌微胶囊干粉其活菌数为1.92×1011CFU/mL,粒径大小为100μm,粒径分布均匀且质量可控,其微胶囊包埋率大于92%,以使所得的微胶囊具有良好的菌种活性,能适应光、热、氧、金属离子、PH等多重环境因素变化,具有良好的稳定性。The solvent used in the above mixed solution and washing water is sterile water, and the above MRS medium, wall material mixed solution, gallic acid solution and calcium lactate solution are subjected to high temperature moist heat sterilization, and the sterilization temperature is 121 ° C, and the sterilization time is 20min. The dry powder of Lactobacillus acidophilus microcapsules prepared by the above preparation method has a viable cell count of 1.92×1011 CFU/mL, a particle size of 100 μm, uniform particle size distribution and controllable quality, and the microcapsule embedding rate is greater than 92%. The obtained microcapsules have good bacterial activity and can adapt to changes in various environmental factors such as light, heat, oxygen, metal ions and pH, and have good stability.
实施例2:本实施例中保持菌种活性的益生菌微胶囊制备方法与实施例1相同,区别在于:本实施例中益生菌为长双歧杆菌,所述第一、第二壁材均使用壁材质量5倍的无菌水作为溶剂稀释成混合溶液后进行包埋。益生菌与第一壁材的质量比为1∶0.75,第一壁材中酪蛋白为15份,麦芽提取物为6份,低聚术糖为3份。益生菌与第二壁材的质量比为1∶1.2,第二壁材中银耳多糖为8份,白及多糖为5份,白术多糖为6份,瓜尔胶为0.6份,果胶为1.2份。Example 2: The preparation method of the probiotic microcapsules for maintaining the activity of the strain in the present embodiment is the same as that of the first embodiment, except that the probiotics in the present embodiment are Bifidobacterium longum, and the first and second wall materials are both The mixture was diluted with a sterile water having a wall material of 5 times as a solvent to form a mixed solution, and then embedded. The mass ratio of the probiotic to the first wall material was 1:0.75, the casein in the first wall material was 15 parts, the malt extract was 6 parts, and the oligomeric sugar was 3 parts. The mass ratio of probiotics to the second wall material is 1:1.2, the white wall polysaccharides are 8 parts, the white and polysaccharides are 5 parts, the atractylodes polysaccharide is 6 parts, the guar gum is 0.6 parts, and the pectin is 1.2. Share.
本实施例中麦芽提取物将大麦芽(大麦)经粉碎、调浆、酶解、离心过滤、真空浓缩以及喷雾干燥等生产工艺后得到,具体制备步骤如下:In the present embodiment, the malt extract is obtained by pulverizing, slurrying, enzymatic hydrolysis, centrifugal filtration, vacuum concentration, and spray drying, and the specific preparation steps are as follows:
(a)粉碎;将大麦芽或大麦通过超微粉碎技术粉碎成110μm左右的超细粉;(a) pulverization; pulverizing barley malt or barley into ultrafine powder of about 110 μm by ultrafine pulverization;
(b)调浆;将大麦芽粉或大麦粉用纯净水配制成蛋白分散液,调节分散液的pH至6.0;(b) pulping; the barley malt powder or barley flour is prepared into a protein dispersion with pure water, and the pH of the dispersion is adjusted to 6.0;
(c)酶解:加热并使其温度保持在40℃,接着在该分散液中分别加入α-淀粉酶、β-淀粉酶及中性蛋白酶,搅拌均匀后酶解2h,其中α-淀粉酶加入的量为底物含量的0.4%,β-淀粉酶的加入量是底物含量0.2%,中性蛋白酶的加入量是底物含量0.3%,酶解结束后进行高温灭酶;(c) Enzymatic hydrolysis: heating and maintaining the temperature at 40 ° C, then adding α-amylase, β-amylase and neutral protease to the dispersion, stirring and homogenizing for 2 h, wherein α-amylase The amount added is 0.4% of the substrate content, the amount of β-amylase added is 0.2% of the substrate content, and the amount of neutral protease added is 0.3% of the substrate content, and the enzyme is subjected to high temperature inactivation after the end of enzymatic hydrolysis;
(d)离心过滤:将灭酶后的酶解液进行离心去杂,保持14000r/min的离心转速,蠕动泵上料速度3.0L/min,收集上清液,启动膜过滤设备,上清液经过微孔滤膜过滤,滤膜厚度为90μm,过滤的粒径为6μm,操作压力为0.15MPa,确保滤液澄清透明,去除滤渣;(d) Centrifugal filtration: Centrifugation of the enzymatic hydrolysate after inactivation of the enzyme, maintaining a centrifugal speed of 14000 r/min, feeding speed of the peristaltic pump 3.0 L/min, collecting the supernatant, starting the membrane filtration device, and the supernatant After filtration through a microporous membrane, the membrane thickness is 90 μm, the filtered particle size is 6 μm, and the operating pressure is 0.15 MPa, ensuring that the filtrate is clear and transparent, and the filter residue is removed;
(e)真空浓缩:将滤液进行真空浓缩,浓缩温度80℃,真空度-0.08Mpa,得浓缩液,相对密度控制在1.05;(e) vacuum concentration: the filtrate is concentrated in vacuo, concentration temperature 80 ° C, vacuum -0.08Mpa, to obtain a concentrated liquid, the relative density is controlled at 1.05;
(f)喷雾干燥:将上述浓缩液进行喷雾干燥,工艺参数为喷口温度180℃,出口温度85℃,上料速度2.0L/min,得所需符合质量要求的麦芽提取物。(f) Spray drying: The above concentrated liquid was spray-dried, and the process parameters were a nozzle temperature of 180 ° C, an outlet temperature of 85 ° C, and a feeding speed of 2.0 L/min, to obtain a malt extract required to meet the quality requirements.
上述麦芽提取物其酶解率高达90%以上,能效提高机体对上述提取物的吸收利用率,达到无需消化或稍加消化即能吸收的效果。The above malt extract has an enzymatic hydrolysis rate of more than 90%, and the energy efficiency improves the absorption and utilization rate of the above-mentioned extract by the body, and the effect can be absorbed without digesting or slightly digesting.
本实施例中白及多糖及白术多糖采用相同的制备方法,是将白及/白术经粉碎、动态逆流提取、离心分离、浓缩醇沉、离子交换、真空浓缩以及喷雾干燥等生产工艺后制备得到。具体制备流程如下:In the present embodiment, the white and polysaccharides and Atractylodes polysaccharides are prepared by the same preparation method, which is prepared by pulverizing, dynamic countercurrent extraction, centrifugation, concentrated alcohol precipitation, ion exchange, vacuum concentration and spray drying. . The specific preparation process is as follows:
(a)动态逆流提取:取粉碎过的白及或白术,加入物料重量9倍的水,于95℃下动态逆流提取,得到提取液,提取次数为2次,每次提取时间为1.5小时;(a) Dynamic countercurrent extraction: taking pulverized white or atractylodes, adding 9 times the weight of the material, and extracting it dynamically at 95 ° C to obtain the extract, the extraction times are 2 times, each extraction time is 1.5 hours;
(b)离心分离:将提取液进行离心分离,获得澄清液;(b) centrifugation: the extract is centrifuged to obtain a clear liquid;
(c)浓缩醇沉;将澄清液进行真空浓缩,相对密度控制在1.10,浓缩液中加入食用酒精,使混合液中含醇量达到60%,充分搅拌均匀,静置过夜。上清液回收溶剂,留取沉淀备用;(c) Concentrated alcohol precipitation; the clear liquid was concentrated in a vacuum, the relative density was controlled at 1.10, and the edible liquid was added to the concentrated liquid to make the alcohol content in the mixed solution reach 60%, stirred well, and allowed to stand overnight. The supernatant is recovered from the solvent, and the precipitate is reserved for use;
(d)离子交换:将醇沉多糖溶解到6倍纯化水中,充分搅拌溶解后过滤,将过滤后的滤液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(d) ion exchange: the alcohol precipitation polysaccharide is dissolved in 6 times purified water, fully stirred and dissolved, and then filtered, and the filtered filtrate is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;
(e)真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度70℃,真空度-0.09Mpa,得多糖浓缩液,相对密度控制在1.03之间;(e) vacuum concentration: the ion exchanged solution is concentrated in a vacuum, the concentration temperature is 70 ° C, the degree of vacuum -0.09 Mpa, the polysaccharide concentrate is obtained, the relative density is controlled between 1.03;
(f)喷雾干燥:将多糖浓缩液灭菌过滤后进行喷雾干燥,工艺参数为喷口温度180℃,出口温度85℃,上料速度2.0L/min,得到白及多糖或白术多糖。(f) Spray drying: The polysaccharide concentrate was sterilized and filtered, and then spray-dried. The process parameters were a nozzle temperature of 180 ° C, an outlet temperature of 85 ° C, and a feed rate of 2.0 L/min to obtain a white polysaccharide or an Atractylodes polysaccharide.
白及多糖、白术多糖的多糖提取率分别为35.4%及8.24%。The polysaccharide extraction rates of white and polysaccharides and Atractylodes polysaccharides were 35.4% and 8.24%, respectively.
本实施例中银耳多糖是将银耳经粉碎、酶解、提取、离子交换、真空浓缩以及真空冷冻干燥等生产工艺后制备得到。具体制备流程如下:In this embodiment, the Tremella fuciformis polysaccharide is prepared by the production process of the Tremella by pulverization, enzymatic hydrolysis, extraction, ion exchange, vacuum concentration and vacuum freeze drying. The specific preparation process is as follows:
(a)酶解:取粉碎过的银耳超细粉,加入物料重量50倍的水及1%的果胶酶,50℃恒温酶解80min,升温至95℃以上灭酶;(a) Enzymatic hydrolysis: taking the pulverized white fungus ultrafine powder, adding 50 times the weight of the material and 1% pectinase, and digesting at 50 °C for 80 min, and heating to 95 ° C or above;
(b)提取:于95℃温度下保温浸提,500目筛网过滤得到银耳多糖提取液,提取次数为2次,每次提取时间为2小时;(b) Extraction: immersion in 95 ° C temperature, 500 mesh screen filtration to obtain Tremella polysaccharide extract, the number of extraction times is 2, each extraction time is 2 hours;
(c)离子交换:将过滤后的银耳多糖提取液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(c) ion exchange: the filtered Tremella polysaccharide extract is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;
(d)真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度65℃,真空度-0.09Mpa,得银耳多糖浓缩液,相对密度控制在1.02;(d) vacuum concentration: the ion exchanged solution is concentrated in a vacuum, the concentration of 65 ° C, the degree of vacuum -0.09Mpa, the Tremella polysaccharide concentrate, the relative density is controlled at 1.02;
(e)真空冷冻干燥:将银耳多糖浓缩液通过真空冷冻干燥技术制成银耳多糖粉,其中预冻初始温度-40℃,预冻速率0.3℃/min,预冻终点温度-65℃,干燥室压力50pa,加热板温度35℃,干燥时间为24h。(e) Vacuum freeze-drying: Tremella polysaccharide powder is prepared by vacuum freeze-drying technique, wherein pre-freezing initial temperature is -40 ° C, pre-freezing rate is 0.3 ° C / min, pre-freezing end temperature is -65 ° C, drying chamber The pressure was 50 Pa, the heating plate temperature was 35 ° C, and the drying time was 24 h.
银耳多糖的多糖提取率高达36.9%。The polysaccharide extraction rate of Tremella polysaccharides was as high as 36.9%.
本实施例中保持菌种活性的益生菌微胶囊的制备方法如下:The preparation method of the probiotic microcapsules for maintaining the activity of the strain in the present embodiment is as follows:
(1)菌种培养分离:将长双歧杆菌菌种植入MRS液体培养基中进行活化增殖培养,培养温度为36℃,培养时间为36h。将上述培养基进行低温离心处理,去除上清液,收集得到的长双歧杆菌菌体,其中离心温度为10℃,离心转速4000r/min,离心时间为8min;(1) Culture and isolation: Bifidobacterium longum was planted into MRS liquid medium for activation and proliferation culture at a culture temperature of 36 ° C and a culture time of 36 h. The medium is subjected to low temperature centrifugation, the supernatant is removed, and the obtained Bifidobacterium longum cells are collected, wherein the centrifugation temperature is 10 ° C, the centrifugal speed is 4000 r / min, and the centrifugation time is 8 min;
(2)包覆第一壁材:将上述长双歧杆菌菌体加入到第一壁材混合溶液中,搅拌时间为10min,再将上述菌悬液用离心式喷雾器缓慢喷入PH=3.6的没食子酸溶液中,静置10min,收集小颗粒沉淀,用调节PH至4.0的无菌水洗涤数次;(2) coating the first wall material: adding the above Bifidobacterium longum cells to the first wall material mixing solution, stirring time is 10 min, and then slowly spraying the above-mentioned bacterial suspension into the PH=3.6 with a centrifugal sprayer. In the gallic acid solution, it was allowed to stand for 10 min, and the small particle precipitate was collected and washed several times with sterile water adjusted to pH 4.0;
(3)包覆第二壁材:将上述小颗粒投入到第二壁材混合溶液中,均匀搅拌8min制得菌悬液,再将上述菌悬液用离心式喷雾器缓慢喷入0.15mol/L的乳酸钙溶液中,固化50min,洗涤过滤制得微胶囊;(3) coating the second wall material: the small particles are put into the second wall material mixed solution, uniformly stirred for 8 minutes to prepare a bacterial suspension, and the above suspension is slowly sprayed into the 0.15 mol/L by a centrifugal atomizer. Calcium lactate solution, curing for 50 min, washing and filtering to obtain microcapsules;
(4)真空冷冻干燥:将上述微胶囊通过真空冷冻干燥制得长双歧杆菌微胶囊干粉,其中预冻初始温度-30℃,预冻速率0.8℃/min,预冻终点温度-60℃,干燥室压力80pa,加热板温度30℃,干燥时间为20h。(4) Vacuum freeze-drying: the above microcapsules are obtained by vacuum freeze-drying to obtain a dry powder of Bifidobacterium longum microcapsules, wherein the initial temperature of pre-freezing is -30 ° C, the pre-freezing rate is 0.8 ° C / min, and the pre-freezing end temperature is -60 ° C. The drying chamber pressure was 80 Pa, the heating plate temperature was 30 ° C, and the drying time was 20 h.
上述混合溶液、洗涤用水所用溶剂均为无菌水,上述MRS培养基、壁材混合溶液、没食子酸溶液、乳酸钙溶液均经过高温湿热灭菌处理,灭菌温度为125℃,灭菌时间为15min。通过上述制备方法制得的长双歧杆菌微胶囊干粉活菌数为1.39×1011CFU/mL,粒径大小为80μm,粒径分布均匀且质量可控,其微胶囊包埋率大于92%,以使所得的微胶囊具有良好的菌种活性,能适应光、热、氧、金属离子、PH等多重环境因素变化,具有良好的稳定性。The solvent used in the above mixed solution and washing water is sterile water, and the above MRS medium, wall material mixed solution, gallic acid solution and calcium lactate solution are subjected to high temperature moist heat sterilization, and the sterilization temperature is 125 ° C, and the sterilization time is 15min. The number of live bacteria of the Bifidobacterium longum microcapsules prepared by the above preparation method is 1.39×1011 CFU/mL, the particle size is 80 μm, the particle size distribution is uniform and the quality is controllable, and the microcapsule embedding rate is greater than 92%, The obtained microcapsules have good strain activity and can adapt to various environmental factors such as light, heat, oxygen, metal ions and pH, and have good stability.
实施例3;Example 3;
本实施例中益生菌微胶囊片剂的制备方法为:The preparation method of the probiotic microcapsule tablet in this embodiment is:
将上述实施例1、2中制得的嗜酸乳杆菌微胶囊粉、长双歧杆菌微胶囊粉按照2∶1的比例混合,称取上述益生菌微胶囊粉总重量10%的微晶纤维素,1%的硬脂酸镁投入上述混合物中,搅拌5min,即用此颗粒压片,0.45g/片,制得益生菌微胶囊片剂。上述片剂在2年保质期之后,其总活菌数为刚生产时的31%,菌种活性良好,存活率较高。The Lactobacillus acidophilus microcapsule powder and the Bifidobacterium longum microcapsule powder prepared in the above Examples 1 and 2 were mixed in a ratio of 2:1, and 10% of the total weight of the probiotic microcapsule powder was weighed. A 1% magnesium stearate was put into the above mixture and stirred for 5 minutes, and the pellet was tableted with 0.45 g/tablet to prepare a probiotic microcapsule tablet. After the 2-year shelf life, the above-mentioned tablets had a total viable cell count of 31% at the time of production, and the strain activity was good and the survival rate was high.
实施例4:Example 4:
本实施例中益生菌微胶囊胶囊剂的制备方法为:The preparation method of the probiotic microcapsule capsule in the embodiment is:
将上述实施例1、2中制得的嗜酸乳杆菌微胶囊粉、长双歧杆菌微胶囊粉按照1∶1的比例混合,称取上述益生菌微胶囊粉总重量15%的麦芽糊精,1.5%的硬脂酸镁投入上述混合物中,搅拌5min,即用此颗粒填充0#胶囊,0.35g/粒,制得益生菌微胶囊胶囊剂。上述胶囊剂在2年保质期之后,其总活菌数为刚生产时的34%,菌种活性良好,存活率较高。The Lactobacillus acidophilus microcapsule powder and the Bifidobacterium longum microcapsule powder prepared in the above Examples 1 and 2 were mixed in a ratio of 1:1, and 15% of the total weight of the probiotic microcapsule powder was weighed. 1.5% magnesium stearate was put into the above mixture, and stirred for 5 minutes, that is, the granules were filled with 0# capsules, 0.35 g/granules to prepare probiotic microcapsule capsules. After the 2-year shelf life, the capsule has a total viable cell count of 34% at the time of production, and the activity of the strain is good and the survival rate is high.
实施例5:Example 5:
本实施例中益生菌微胶囊颗粒剂的制备方法为;The preparation method of the probiotic microcapsule granule in the embodiment is:
将上述实施例1、2中制得的嗜酸乳杆菌微胶囊粉、长双歧杆菌微胶囊粉按照3∶1的比例混合,称取上述益生菌微胶囊粉总重量1%的低聚木糖,25%的麦芽糊精,1%的 二氧化硅投入上述混合物中,搅拌5min,即用此颗粒填充铝箔条包包装袋,5g/袋,制得益生菌微胶囊颗粒剂。上述颗粒剂在2年保质期之后,其总活菌数为刚生产时的29%,菌种活性良好,存活率较高。The Lactobacillus acidophilus microcapsule powder and the Bifidobacterium longum microcapsule powder prepared in the above Examples 1 and 2 were mixed in a ratio of 3:1, and the oligomeric wood of 1% of the total weight of the probiotic microcapsule powder was weighed. Sugar, 25% maltodextrin, 1% silica was put into the above mixture, and stirred for 5 minutes, that is, the granules were filled with an aluminum foil strip packaging bag, 5 g/bag, to prepare probiotic microcapsule granules. After the 2-year shelf life, the granules have a total viable cell count of 29% at the time of production, and the strain activity is good and the survival rate is high.
实施例6:Example 6
本实施例中益生菌微胶囊酸奶的制备方法为;The preparation method of the probiotic microcapsule yogurt in the embodiment is:
在制成的酸奶中,加入上述实施例1、2中制得的嗜酸乳杆菌微胶囊粉、干酪乳杆菌微胶囊粉,添加量各为酸奶重量的1%,搅拌均匀制得益生菌微胶囊酸奶,通过取样不同存放日期的酸奶,测定其两种益生菌的活菌数,反映了添加益生菌微胶囊的酸奶保质期以内益生菌活菌数的变化,如下图1所示可看出嗜酸乳杆菌和干酪乳杆菌的活菌量随着时间变化的趋势。In the prepared yoghurt, the Lactobacillus acidophilus microcapsule powder and the Lactobacillus casei microcapsule powder prepared in the above Examples 1 and 2 were added, and the amount of each added was 1% by weight of the yoghurt, and the mixture was uniformly stirred to obtain a probiotic microbe. Capsule yoghurt, by sampling the yoghurt of different storage dates, the viable count of the two probiotics is measured, reflecting the change of the number of live probiotics within the shelf life of the yoghurt added with the probiotic microcapsules, as shown in Figure 1 below. The trend of the amount of live bacteria of Lactobacillus acidophilus and Lactobacillus casei over time.
酸奶的PH值较低,不适合大多数益生菌的生存,由于本发明特殊微胶囊包埋层的影响,益生菌微胶囊在酸奶中会形成凝聚体,充分保护内部的益生菌,直到饮用后进入小肠内,PH显著提升,凝聚现象逐渐消失,胶囊壳溶解成蛋白质、多糖等营养物质,益生菌充分释放出来在肠道内产生应有的功效。Yogurt has a low PH value and is not suitable for the survival of most probiotics. Due to the special microcapsule embedding layer of the present invention, the probiotic microcapsules form agglomerates in the yogurt, fully protecting the internal probiotics until after drinking. Into the small intestine, the pH is significantly improved, the aggregation phenomenon gradually disappears, the capsule shell dissolves into nutrients such as protein and polysaccharide, and the probiotics are fully released to produce the proper effect in the intestine.
嗜酸乳杆菌由起始的1.86×109CFU/mL活菌数下降到1.45×109CFU/mL,仅下降了22.1%。干酪乳杆菌由起始的1.48×109CFU/mL活菌数下降到1.1×109CFU/mL,仅下降了25.7%。由以上数据可知益生菌在酸奶保质期内的存活率较高,其活菌量并没有掉数量级。Lactobacillus acidophilus decreased from the initial 1.86 x 109 CFU/mL viable count to 1.45 x 109 CFU/mL, a decrease of only 22.1%. Lactobacillus casei decreased from the initial 1.48 x 109 CFU/mL viable count to 1.1 x 109 CFU/mL, a decrease of only 25.7%. From the above data, it can be seen that the survival rate of probiotics in the shelf life of yogurt is high, and the amount of live bacteria is not in the order of magnitude.
本发明还对实施例1、2中制备的益生菌微胶囊的酸稳定性、耐久存放性及热稳定性进行了测试,具体为:The invention also tests the acid stability, durable storage property and thermal stability of the probiotic microcapsules prepared in Examples 1 and 2, specifically:
1.1益生菌微胶囊稳定性试验1.1 Probiotic microcapsule stability test
本发明益生菌微胶囊中的微胶囊壳主要成分为蛋白质及复合植物多糖,他们形成的凝聚体结构,在酸性环境下不会溶解,可以保护芯材益生菌安全通过胃液进入肠道中溶解定殖,胶囊壳中的释放出的营养物质可以给益生菌菌体迅速提供营养,益生菌借此快速繁殖。因此微胶囊包埋的意义在于隔绝益生菌和外部的恶劣环境直接接触,控制益生菌释放的地点及时机,还能为益生菌提供营养来源,较大程度维持了菌种活性的稳定性,提升了益生菌的生物利用度。The microcapsule shell of the probiotic microcapsule of the invention is mainly composed of protein and compound plant polysaccharide, and the aggregate structure formed by them is not dissolved in an acidic environment, and the core probiotic can be protected from being safely passed through the gastric juice into the intestinal tract for dissolution and colonization. The released nutrients in the capsule shell can quickly provide nutrients to the probiotic bacteria, and the probiotics can rapidly multiply. Therefore, the significance of microcapsule embedding is to isolate the direct contact between the probiotics and the external harsh environment, control the place where the probiotics are released, and provide a nutrient source for the probiotics, and maintain the stability of the strain activity to a large extent. The bioavailability of probiotics.
此酸稳定性试验以嗜酸乳杆菌、长双歧杆菌、干酪乳杆菌未包埋菌体和微胶囊包埋干粉作为试验材料,材料试验处理环境为人工胃酸溶液(PH=2.1),着重考察微胶囊包埋对菌种酸环境下存活率的影响,结果如下图2所示。由图2可知,未经微胶囊包埋的益生菌菌体在强酸性环境下迅速死亡,存活率极低,而微胶囊包埋的益生菌耐酸性能优异,存活率较高。由上可知,本发明的微胶囊包埋方式可以显著改善菌种的耐酸性能,提升存活率及菌种活性。The acid stability test was carried out with Lactobacillus acidophilus, Bifidobacterium longum, Lactobacillus casei unembedded cells and microcapsules as test materials. The material test environment was artificial gastric acid solution (pH=2.1), focusing on the investigation. The effect of microencapsulation on the survival rate of the acid environment of the strain was as shown in Fig. 2 below. It can be seen from Fig. 2 that the probiotic bacteria which have not been encapsulated by microcapsules rapidly die in a strong acidic environment, and the survival rate is extremely low, and the microcapsule-embedded probiotics have excellent acid resistance and high survival rate. It can be seen from the above that the microcapsule embedding method of the present invention can significantly improve the acid resistance of the strain and improve the survival rate and the activity of the strain.
1.2益生菌微胶囊耐久存性试验1.2 Probiotic microcapsule durability test
此耐久存性试验以嗜酸乳杆菌、长双歧杆菌、干酪乳杆菌未包埋菌体和微胶囊包埋干粉作为试验材料,着重考察微胶囊包埋对菌种加速试验环境(40℃,湿度75%)下35天内存活率的影响,结果如下图3所示。由图3可知,三种益生菌微胶囊粉在加速试验环境下5周后,菌种活菌数只降低了1个对数,菌种存活率较高,而未包埋的三种益生菌菌体,至少损失了5~6个对数以上,菌种存活率较低。由上可知,本发明的微胶囊 包埋方式可以显著提升菌种存活率,保持菌种活性。The durability test was carried out by using Lactobacillus acidophilus, Bifidobacterium longum, Lactobacillus casei unembedded cells and microencapsulated dry powder as experimental materials, and focusing on microcapsule embedding for accelerated test environment (40 ° C, The effect of survival rate within 35 days under humidity 75%) is shown in Figure 3 below. It can be seen from Fig. 3 that after three weeks of accelerated test environment, the three probiotic microcapsule powders reduced the number of live bacteria of the strain by only one log, the survival rate of the strain was higher, and the three probiotics were not embedded. At least 5 to 6 logs were lost to the cells, and the survival rate of the strains was low. It can be seen from the above that the microcapsule embedding method of the present invention can significantly increase the survival rate of the strain and maintain the activity of the strain.
1.3益生菌微胶囊热稳定性试验1.3 Probiotic microcapsule thermal stability test
本发明除了具有优异的耐酸、耐久存特性,还具有卓越的耐高温特性,热稳定性较好。以嗜酸乳杆菌微囊粉、长双歧杆菌微囊粉、干酪乳杆菌微囊粉作为试验材料,考察其在不同温度和时间条件下其菌种存活率的变化,具体数据如下表1所示。The invention not only has excellent acid resistance and durability, but also has excellent high temperature resistance and good thermal stability. Lactobacillus acidophilus microcapsule powder, Bifidobacterium longum microcapsule powder and Lactobacillus casei microcapsule powder were used as test materials to investigate the changes of their species survival rate under different temperature and time conditions. The specific data are shown in Table 1 below. Show.
表1益生菌微胶囊热稳定性试验结果Table 1 Results of heat stability test of probiotic microcapsules
由表1数据可知,微胶囊包埋后的益生菌具有卓越的耐高温特性,可以承受住严苛的加工工艺的考验后,仍存在较大的存活率,菌种活性优良,热稳定性良好,可以有更广阔的工业实际应用前景。It can be seen from the data in Table 1 that the probiotics embedded in the microcapsules have excellent high temperature resistance characteristics, can withstand the test of severe processing techniques, still have a large survival rate, excellent strain activity and good thermal stability. It can have a broader industrial application prospect.
以上所述仅为本发明的优选实施例,并非因此限制本发明的专利范围,凡是利用本发明权利要求书内容所作的等效结构或流程变换,或在不脱离本发明原理的前提下做出的若干改进和润饰,或直接或间接运用在其他相关的技术领域,均同理包括在本发明的专利保护范围内。The above description is only a preferred embodiment of the present invention, and is not intended to limit the scope of the invention, and the equivalents of the embodiments of the present invention may be made without departing from the principles of the invention. A number of improvements and refinements, either directly or indirectly in other related technical fields, are included within the scope of the patent protection of the present invention.
Claims (10)
- 一种保持菌种活性的益生菌微胶囊,包括芯材及包覆在芯材外的壁材,所述芯材为益生菌,其特征在于:所述的壁材包括包覆在芯材外的第一壁材及包覆在第一壁材外的第二壁材,A probiotic microcapsule for maintaining the activity of a strain, comprising a core material and a wall material coated on the outside of the core material, the core material being a probiotic, characterized in that the wall material comprises a coating outside the core material a first wall material and a second wall material wrapped around the first wall material,所述第一壁材包括以下组分:酪蛋白、麦芽提取物及低聚木糖;The first wall material comprises the following components: casein, malt extract and xylooligosaccharide;所述第二壁材包括以下组分:银耳多糖、白及多糖、白术多糖、瓜尔胶及果胶。The second wall material comprises the following components: Tremella polysaccharide, white and polysaccharide, atractylodes polysaccharide, guar gum and pectin.
- 根据权利要求1所述的保持菌种活性的益生菌微胶囊,其特征在于:所述第一、第二壁材均使用无菌水作为溶剂稀释成混合溶液后进行包埋,所述第一、第二壁材稀释成混合溶液时使用的无菌水质量为壁材质量的3~5倍。The probiotic microcapsule for maintaining the activity of the strain according to claim 1, wherein the first and second wall materials are each diluted with a sterile water as a solvent to form a mixed solution, and then embedded. The quality of the sterile water used when the second wall material is diluted into a mixed solution is 3 to 5 times the mass of the wall material.
- 根据权利要求1所述的保持菌种活性的益生菌微胶囊,其特征在于:所述益生菌与第一壁材的质量比为1∶(0.5~2),按重量计,所述第一壁材中酪蛋白为5~15份,麦芽提取物为1~6份,低聚木糖为0.5~3份;所述益生菌与第二壁材的质量比为1∶(0.5~1.5),按重量计,所述第二壁材中银耳多糖为2~8份,白及多糖为2~5份,白术多糖为3~6份,瓜尔胶为0.2~0.6份,果胶为0.6~1.2份。The probiotic microcapsule for maintaining bacterial activity according to claim 1, wherein the mass ratio of the probiotic to the first wall material is 1: (0.5 to 2), the first by weight 5 to 15 parts of casein in the wall material, 1 to 6 parts of the malt extract, and 0.5 to 3 parts of the xylooligosaccharide; the mass ratio of the probiotic to the second wall material is 1: (0.5 to 1.5) According to the weight, the second wall material has 2 to 8 parts of Tremella polysaccharide, 2 to 5 parts of white and polysaccharide, 3 to 6 parts of atractylodes polysaccharide, 0.2 to 0.6 parts of guar gum, and 0.6 to pectin. ~ 1.2 parts.
- 根据权利要求1或2或3所述的保持菌种活性的益生菌微胶囊,其特征在于:所述益生菌为乳杆菌、双歧杆菌、链球菌中的一种或几种。The probiotic microcapsule for maintaining the activity of a strain according to claim 1 or 2 or 3, wherein the probiotic is one or more of Lactobacillus, Bifidobacterium, and Streptococcus.
- 一种权利要求1~4中任一权利要求所述保持菌种活性的益生菌微胶囊的制备方法,其特征在于:包括以下步骤A method for preparing a probiotic microcapsule for maintaining strain activity according to any one of claims 1 to 4, characterized in that it comprises the following steps(1)将经活化增殖培养的益生菌培养液离心处理,处理完毕后去除上清液得到益生菌菌体;(1) Centrifugally treating the probiotic culture medium in the activated proliferation culture, and removing the supernatant after the treatment to obtain the probiotic bacteria;(2)将酪蛋白、麦芽提取物及低聚木糖加入水中混合得到第一壁材的混合溶液,将上述益生菌菌体加入到第一壁材的混合溶液中,搅拌制得菌悬液,将该菌悬液用喷雾器缓慢喷入PH=3.0~5.0的没食子酸溶液中,静置5~20min,收集小颗粒沉淀,将收集的小颗粒在PH为3.8~4.2的无菌水中洗涤;(2) adding casein, malt extract and xylooligosaccharide to water to obtain a mixed solution of the first wall material, adding the probiotic bacteria to the mixed solution of the first wall material, and stirring to obtain a bacterial suspension The bacterial suspension is slowly sprayed into a gallic acid solution having a pH of 3.0 to 5.0 by a sprayer, allowed to stand for 5 to 20 minutes, and a small particle precipitate is collected, and the collected small particles are washed in a sterile water having a pH of 3.8 to 4.2;(3)将银耳多糖、白及多糖、白术多糖、瓜尔胶及果胶加入水中混合得到第二壁材的混合溶液,将步骤(2)所得小颗粒投入到第二壁材的混合溶液中,搅拌制得菌悬液,再将该菌悬液用喷雾器缓慢喷入0.05~0.5mol/L的乳酸钙溶液中固化,洗涤、过滤制得微胶囊;(3) adding Tremella polysaccharide, white and polysaccharide, Atractylodes polysaccharide, guar gum and pectin to water to obtain a mixed solution of the second wall material, and the small particles obtained in the step (2) are put into the mixed solution of the second wall material. The bacterial suspension is prepared by stirring, and the bacterial suspension is slowly sprayed into a 0.05-0.5 mol/L calcium lactate solution by a sprayer to be solidified, washed, and filtered to obtain microcapsules;(4)将上述微胶囊通过真空冷冻干燥制得益生菌微胶囊干粉。(4) The above microcapsules are obtained by vacuum freeze-drying to obtain a probiotic microcapsule dry powder.
- 根据权利要求5所述的保持菌种活性的益生菌微胶囊的制备方法,其特征在于:步骤(1)中所述离心处理的离心转速为4000~6000r/min,离心时间为5~12min。The method for preparing a probiotic microcapsule for maintaining the activity of a strain according to claim 5, wherein the centrifugation speed of the centrifugation in the step (1) is 4000 to 6000 r/min, and the centrifugation time is 5 to 12 min.
- 根据权利要求5所述的保持菌种活性的益生菌微胶囊的制备方法,其特征在于:步骤(4)中所述真空冷冻干燥的预冻初始温度-30至-40℃,预冻速率0.4~0.8℃/min,预冻终点温度-60℃,干燥室压力40~100pa,加热板温度30~40℃,干燥时间为12~20h。The method for preparing a probiotic microcapsule for maintaining bacterial activity according to claim 5, wherein the vacuum freeze-drying pre-freezing initial temperature in the step (4) is -30 to -40 ° C, and the pre-freezing rate is 0.4. ~0.8 °C / min, pre-freezing end temperature -60 ° C, drying chamber pressure 40 ~ 100pa, heating plate temperature 30 ~ 40 ° C, drying time is 12 ~ 20h.
- 根据权利要求5所述的保持菌种活性的益生菌微胶囊的制备方法,其特征在于:所述麦芽提取物的制备方法如下The method for preparing a probiotic microcapsule for maintaining strain activity according to claim 5, wherein the malt extract is prepared as follows(a)粉碎:将大麦芽或大麦通过超微粉碎技术粉碎成90~110μm的超细大麦芽粉或大麦粉;(a) pulverization: pulverizing barley malt or barley into ultrafine barley malt powder or barley flour of 90-110 μm by ultrafine pulverization technology;(b)调浆:将大麦芽粉或大麦粉用纯净水配制成蛋白分散液,调节分散液的pH至6~7之间;(b) pulping: the barley malt powder or barley flour is prepared into a protein dispersion with purified water, and the pH of the dispersion is adjusted to between 6 and 7;(c)酶解:加热并使分散液温度保持在40~50℃之间,接着在该分散液中分别加入α-淀粉酶、β-淀粉酶及中性蛋白酶,搅拌均匀后酶解2h~4h,其中α-淀粉酶加入的量为底物含量的0.3%~0.5%,β-淀粉酶的加入量是底物含量0.1%~0.3%,中性蛋白酶的加入量是底物含量0.2%~0.4%,酶解结束后进行高温灭酶;(c) Enzymatic hydrolysis: heating and maintaining the temperature of the dispersion between 40 and 50 ° C, then adding α-amylase, β-amylase and neutral protease to the dispersion, stirring uniformly and then enzymolysis for 2 h~ 4h, wherein the amount of α-amylase added is 0.3% to 0.5% of the substrate content, the amount of β-amylase added is 0.1% to 0.3% of the substrate content, and the amount of neutral protease added is 0.2% of the substrate content. ~0.4%, after the end of enzymatic hydrolysis, the enzyme is subjected to high temperature;(d)离心过滤:将灭酶后的酶解液进行离心去杂,保持12000~16000r/min的离心转速,蠕动泵上料速度1.5~3.5L/min,收集上清液,启动膜过滤设备,上清液经过微孔滤膜过滤,滤膜厚度为90~150μm,过滤的粒径为4~8μm,操作压力为0.01~0.2MPa,确保滤液澄清透明,去除滤渣;(d) Centrifugal filtration: Centrifugation of the enzymatic hydrolysate after inactivation of the enzyme, maintaining a centrifugal speed of 12000 to 16000 r/min, feeding speed of the peristaltic pump of 1.5 to 3.5 L/min, collecting the supernatant, and starting the membrane filtration device. The supernatant is filtered through a microporous membrane, the membrane thickness is 90-150 μm, the filtered particle size is 4-8 μm, and the operating pressure is 0.01-0.2 MPa, ensuring that the filtrate is clear and transparent, and the filter residue is removed;(e)真空浓缩:将滤液进行真空浓缩,浓缩温度65~85℃,真空度-0.07~-0.09Mpa,得浓缩液,相对密度控制在1.04~1.08之间;(e) vacuum concentration: the filtrate is concentrated in a vacuum, concentrated at 65-85 ° C, vacuum -0.07 ~ -0.09Mpa, to obtain a concentrated liquid, the relative density is controlled between 1.04 ~ 1.08;(f)喷雾干燥:将上述浓缩液进行喷雾干燥,工艺参数为喷口温度175~190℃,出口温度80-95℃,上料速度1.5~3.5L/min,得到所述的麦芽提取物。(f) Spray drying: The above concentrated liquid was spray-dried, and the process parameters were a nozzle temperature of 175 to 190 ° C, an outlet temperature of 80 to 95 ° C, and a feeding speed of 1.5 to 3.5 L/min to obtain the malt extract.
- 根据权利要求5所述的保持菌种活性的益生菌微胶囊的制备方法,其特征在于:所述白及多糖/白术多糖通过以下步骤获得The method for preparing a probiotic microcapsule for maintaining strain activity according to claim 5, wherein the white and polysaccharide/Atractylodes polysaccharide are obtained by the following steps(a)动态逆流提取:取粉碎过的白及/白术,加入物料重量8~10倍的水,于90~100℃下动态逆流提取,得到提取液,提取次数为1~3次,每次提取时间为1~3小时;(a) Dynamic countercurrent extraction: take pulverized white and / white atractylodes, add 8 to 10 times the weight of the material, and dynamically countercurrently extract at 90 ~ 100 ° C to obtain the extract, the number of extraction times is 1 to 3 times, each time The extraction time is 1 to 3 hours;(b)离心分离:将提取液进行离心分离,获得澄清液;(b) centrifugation: the extract is centrifuged to obtain a clear liquid;(c)浓缩醇沉:将澄清液进行真空浓缩,相对密度控制在1.10~1.20之间,浓缩液中加入食用酒精,使混合液中含醇量达到40~80%,充分搅拌均匀,静置过夜;上清液回收溶剂,留取沉淀备用;(c) Concentrated alcohol precipitation: The clear liquid is concentrated in a vacuum, the relative density is controlled between 1.10 and 1.20, and the edible liquid is added to the concentrated liquid to make the alcohol content in the mixed solution reach 40-80%, fully stirred and allowed to stand. Overnight; the supernatant recovers the solvent and leaves the precipitate for use;(d)离子交换:将醇沉多糖溶解到4~8倍纯化水中,充分搅拌溶解后过滤,将过滤后的滤液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(d) ion exchange: the alcohol precipitation polysaccharide is dissolved in 4-8 times purified water, stirred well, dissolved, and filtered, and the filtered filtrate is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;(e)减压真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度60~80℃,真空度-0.07~-0.09Mpa,得多糖浓缩液,相对密度控制在1.03~1.06之间;(e) vacuum concentration under vacuum: the ion exchanged solution is concentrated in a vacuum, concentrated temperature 60-80 ° C, vacuum -0.07 ~ -0.09Mpa, to obtain a polysaccharide concentrate, the relative density is controlled between 1.03 ~ 1.06;(f)喷雾干燥:将多糖浓缩液灭菌过滤后进行喷雾干燥,工艺参数为喷口温度170~185℃,出口温度75-95℃,上料速度2.0~4.0L/min,得到所述的白及多糖/白术多糖。(f) spray drying: the polysaccharide concentrate is sterilized and filtered, and then spray-dried, the process parameters are nozzle temperature 170-185 ° C, outlet temperature 75-95 ° C, feeding speed 2.0-4.0 L / min, to obtain the white And polysaccharide / Atractylodes polysaccharide.
- 根据权利要求5所述的保持菌种活性的益生菌微胶囊的制备方法,其特征在于:所述银耳多糖通过以下步骤获得The method for preparing a probiotic microcapsule for maintaining bacterial activity according to claim 5, wherein the tremella polysaccharide is obtained by the following steps(a)酶解:采用超微粉碎技术将银耳粉碎成90~110μm的银耳超细粉,加入物料重量30~50倍的水及0.5~2%的果胶酶,40~50℃恒温酶解30-90min,升温至95℃以上灭酶;(a) Enzymatic hydrolysis: The white fungus is pulverized into ultrafine powder of 90-110 μm by ultrafine pulverization technology, 30~50 times of water and 0.5~2% pectinase are added, and the temperature is 40-50 °C. 30-90min, the temperature is raised to above 95 °C to kill the enzyme;(b)提取:于95~100℃温度下保温浸提,500目筛网过滤得到银耳多糖提取液,提取次数为1~2次,每次提取时间为1~3小时;(b) Extraction: immersion in 95-100 ° C temperature, 500-mesh sieve to obtain Tremella polysaccharide extract, the number of extraction times is 1-2 times, each extraction time is 1-3 hours;(c)离子交换:将过滤后的银耳多糖提取液经过离子交换柱及活性炭柱,进行脱杂脱色处理;(c) ion exchange: the filtered Tremella polysaccharide extract is subjected to deionization and decolorization treatment through an ion exchange column and an activated carbon column;(d)真空浓缩:将离子交换后的溶液进行真空浓缩,浓缩温度60~80℃,真空度-0.07~0.09Mpa,得银耳多糖浓缩液,相对密度控制在1.02~1.04之间;(d) Vacuum concentration: the ion exchanged solution is concentrated in a vacuum, the concentration temperature is 60-80 ° C, the degree of vacuum is -0.07-0.09 Mpa, and the white fungus polysaccharide concentrate is obtained, and the relative density is controlled between 1.02 and 1.04;(e)真空冷冻干燥:将银耳多糖浓缩液通过真空冷冻干燥技术制成银耳多糖粉,其中预冻初始温度-35至-45℃,预冻速率0.2~0.5℃/min,预冻终点温度-65℃,干燥室压力50~120pa,加热板温度30~40℃,干燥时间为16~24h。(e) Vacuum freeze-drying: Tremella polysaccharide powder is prepared by vacuum freeze-drying technique, wherein the initial temperature of pre-freezing is -35 to -45 ° C, the pre-freezing rate is 0.2-0.5 ° C / min, and the pre-freezing end temperature - 65 ° C, drying chamber pressure 50 ~ 120pa, heating plate temperature 30 ~ 40 ° C, drying time is 16 ~ 24h.
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RU2755532C1 (en) | 2021-09-17 |
CN108618151A (en) | 2018-10-09 |
CN108618151B (en) | 2021-07-06 |
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