WO2019174183A1 - 一种储坯器驱动部件及储坯器 - Google Patents

一种储坯器驱动部件及储坯器 Download PDF

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Publication number
WO2019174183A1
WO2019174183A1 PCT/CN2018/101797 CN2018101797W WO2019174183A1 WO 2019174183 A1 WO2019174183 A1 WO 2019174183A1 CN 2018101797 W CN2018101797 W CN 2018101797W WO 2019174183 A1 WO2019174183 A1 WO 2019174183A1
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WO
WIPO (PCT)
Prior art keywords
drive
assembly
blank
driving
head
Prior art date
Application number
PCT/CN2018/101797
Other languages
English (en)
French (fr)
Inventor
吕国锋
李树高
吴娟娥
Original Assignee
广东科达洁能股份有限公司
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Application filed by 广东科达洁能股份有限公司 filed Critical 广东科达洁能股份有限公司
Publication of WO2019174183A1 publication Critical patent/WO2019174183A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/74Feeding, transfer, or discharging devices of particular kinds or types
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0214Articles of special size, shape or weigh

Definitions

  • the invention relates to the technical field of ceramic tile production equipment, in particular to a blanker driving component and a blanker.
  • a blanker In the building materials ceramic equipment industry, a blanker will be used.
  • the blanker is mainly used for pre-kiln storage.
  • the brick placed in the blanker can be used, or the brick can be temporarily stored in the blank, the role of which is to ensure the continuity of production.
  • the storage box steel tube drive in the blanker is the most critical part, the stocker has the storage box steel tube and the blank drive unit, the storage box steel tube is used for placing the brick blank, the blank drive unit and the blank box
  • the steel pipes are connected and drive the steel tubes of the storage box to rotate, so that the bricks on the steel tubes of the storage box are transported into or out of the blank.
  • the conventional blanker drive unit includes a case 10, a plurality of first drive head assemblies 20, a first motor assembly 30, and a first The drive assembly, all of the first drive head assemblies 20 are disposed within the housing 10, the drive head of each of the first drive head assemblies 20 extends out of the housing 10, and the drive head of the first drive head assembly 20 is used for storage with the housing
  • the box steel tube is connected, the first drive head assembly 20 is also coupled to a first transmission assembly located within the housing 10, the first transmission assembly is coupled to the first motor assembly 30, and the first motor assembly 30 drives the first drive through the first transmission assembly
  • the drive head of the head assembly 20 rotates about the axis of the drive head to thereby rotate the bulkhead steel tube about its axis to allow the slabs on the storage box steel tubes to enter or exit the blank.
  • the invention provides a blanker driving component, which solves the problems of long maintenance time and high maintenance cost when the existing blanker driving component is replaced or the first driving head component is broken.
  • the present invention provides a blanker drive component comprising: a frame body, a second motor component, a second transmission component and a plurality of second drive head assemblies;
  • the frame body has a fixing portion and a connecting portion connected to the fixing portion, and each of the second driving head assemblies is detachably connected to the connecting portion, and the fixing portion is used for supporting all the Two drive head assembly;
  • the second motor assembly is coupled to all of the second drive head assemblies by the second drive assembly, and the second motor assembly is configured to drive all of the second drive head assemblies to rotate in the same direction by the second drive assembly
  • the second driving head assembly is used to drive the steel box steel tube to rotate.
  • the present invention provides a blank drive unit, wherein all of the second drive head assemblies are evenly spaced along the length of the connecting portion, and all of the second drive head assemblies are located on the same horizontal plane.
  • the present invention provides a blank drive unit, the second drive head assembly including a mount, a drive head, a drive wheel and a drive shaft, the drive shaft being mounted on the mount, the drive shaft
  • the driving head and the driving wheel are respectively installed at two ends
  • the mounting seat is detachably connected to the connecting portion
  • the bottom of the mount has a mounting slot
  • the connecting portion has a mounting bracket on the mounting slot.
  • the present invention provides a blank drive unit
  • the second drive assembly is a chain drive assembly
  • the second drive assembly includes a drive sprocket, a driven sprocket and a roller chain, the drive sprocket and The driven sprocket is driven by the roller chain wound on the driving sprocket and the driven sprocket, and the driving sprocket and the driven sprocket are both coupled to the roller Chain meshing;
  • the driving sprocket is connected to the second motor assembly through a first rotating shaft
  • the drive wheel meshes with the roller chain.
  • the present invention provides a blank drive member having a chain bracket along a longitudinal direction of the fixing portion, the chain bracket for supporting the roller chain; the roller chain Located between the chain carrier and the drive wheel.
  • the blank drive unit has a plurality of driven sprockets, and all of the driven sprockets are located above the drive wheels.
  • the present invention provides a blank drive unit that further includes a cover assembly for covering the second drive assembly.
  • the present invention provides a blanker drive component, the second motor component being located on the cover assembly.
  • the present invention provides a blank drive unit that is coupled to the cover assembly by a second rotational axis.
  • the present invention also provides a stocker comprising the above described stocker drive member.
  • the present invention provides a blank drive unit and a blanker, which are respectively detachably connected to the joint portion of the frame by each second drive head assembly, and when a single or several second drive head assemblies are broken or broken When it is necessary to replace, it is only necessary to disassemble the broken or faulty second drive head assembly from the connecting portion, and it is not necessary to integrally disassemble the blank drive member, thereby saving the time for repairing the second drive head assembly and reducing the maintenance. The cost of the two drive head assembly.
  • FIG. 1 is a schematic structural view of a conventional blanker driving component
  • FIG. 2 is a schematic structural view of a blank drive driving component according to an embodiment of the present invention.
  • FIG. 3 is an enlarged view of I in Figure 2;
  • FIG. 4 is a schematic structural view of another direction of a blank drive unit according to an embodiment of the present invention.
  • FIG. 5 is a schematic structural view of a second transmission component in a blank drive unit according to an embodiment of the present invention.
  • FIG. 6 is a schematic structural diagram of a second driving head assembly in a blank drive unit according to an embodiment of the present invention.
  • the embodiment of the present invention provides a blank drive unit for driving the rotation of the storage box steel tube to transport the bricks on the storage box steel tube into or out of the blank.
  • the conventional blanker drive unit includes a case 10, a plurality of first drive head assemblies 20, a first motor assembly 30, and a first The drive assembly, all of the first drive head assemblies 20 are disposed within the housing 10, the drive head of each of the first drive head assemblies 20 extends out of the housing 10, and the drive head of the first drive head assembly 20 is used for storage with the housing
  • the box steel pipe is connected, the first driving head assembly 20 is also connected to the first transmission component located in the casing 10, the first transmission component is connected to the first motor component 30, and the first motor component 30 drives the first driving head through the first transmission component.
  • the drive head of the assembly 20 rotates about the axis of the drive head to rotate the storage box steel tube about its axis to transport the bricks on the storage box steel tubes into or out of the blank.
  • the blank drive unit provided by the present invention is detachably connected to the joint of the frame by each of the second drive head assemblies, and when a single or several second drive head assemblies are broken or faulty, and need to be replaced, It is only necessary to disassemble and replace the broken or faulty second drive head assembly from the connecting portion, and it is not necessary to integrally disassemble the blank drive member, thereby saving the time for repairing the second drive head assembly and reducing the maintenance of the second drive. The cost of the head assembly.
  • the present invention provides a blanker drive component.
  • 2 is a schematic structural view of a blank drive unit according to an embodiment of the present invention
  • FIG. 3 is an enlarged view of FIG. 2
  • FIG. 4 is a schematic structural view of the blank drive member in another direction according to an embodiment of the present invention.
  • the blank drive unit of the present embodiment includes: a frame body 40, a second motor assembly 50, a second transmission assembly 60, and a plurality of second drive head assemblies 70;
  • the frame body 40 has a fixing portion 401 and a connecting portion 402 connected to the fixing portion 401, each of the second driving head assembly 70 is detachably connected to the connecting portion 402, the fixing portion 401 is used to support the second driving head assembly 70;
  • the second motor assembly 50 is coupled to all of the second drive head assemblies 70 by a second drive assembly 60 for driving all of the second drive head assemblies 70 to rotate in the same direction by the second drive assembly 60, the second drive The head assembly 70 is configured to rotate the steel tube of the storage box around the axis of the steel tube of the storage box to transport the bricks located on the steel tube of the storage box into or out of the blank.
  • the blanker driving component provided in this embodiment is detachably connected to the connecting portion of the frame body by each of the second driving head assemblies, and when the single or several second driving head assemblies are broken or damaged and need to be replaced It is only necessary to disassemble and replace the broken or faulty second drive head assembly from the connecting portion, and it is not necessary to integrally disassemble the blank drive member, thereby saving time for repairing the second drive head assembly and reducing maintenance second. The cost of the drive head assembly.
  • the driving head assembly 70 drives the steel tube of the storage box to rotate, so that the steel box of the storage box can drive the brick to move.
  • the number of second drive head assemblies 70 can be equal to the number of storage box steel tubes, each of which is coupled to a second drive head assembly 70 for driving its rotation.
  • all of the second driving head assemblies 70 are evenly spaced along the length of the connecting portion 402, all of the second driving head assemblies 70 are located at the same horizontal plane, and all of the second driving head assemblies 70 are located on the same level as the storage box steel tubes. , to achieve smooth transport of bricks, reduce the damage of bricks in the process of transporting bricks.
  • the second drive head assembly 70 can include a mount 701, a drive head 702, a drive wheel 703 and a drive shaft 704;
  • the drive shaft 704 is mounted on the mounting base 701.
  • the drive shaft 702 and the drive wheel 703 are respectively mounted on the two ends of the drive shaft 704.
  • the drive shaft 704 can pass through the mount 701 and be connected to the mount 701 through a bearing.
  • the shaft 704 can also pass through the bearing seat on the mounting base 701. That is, the driving shaft 704 is located on the side of the mounting base 701.
  • the present embodiment is not limited herein.
  • the mounting base 701 is detachably connected to the connecting portion 402.
  • the mounting base 701 and the connecting portion 402 are connected by the first screw 404.
  • the first screw 404 connected to the connecting portion 402 of the broken or faulty second driving head assembly 70 needs to be screwed out, so that the second driving head assembly 70 can be detached from the connecting portion 402 without the need for the blanker.
  • the drive unit is completely disassembled.
  • the mounting base 701 and the connecting portion 402 can be connected by a snap, as long as the mounting base 701 can be detachably connected to the connecting portion 402. This embodiment is not limited herein.
  • a countersunk hole may be disposed on the mounting seat 701 such that the head of the first screw 404 is located in the counterbore, that is, the head of the first screw 404 is located.
  • the inside of the mount 701 is space-saving, and a plurality of second drive head assemblies 70 are mounted in the longitudinal direction in which the connecting portion 402 is fixed.
  • the bottom of the mounting base 701 has a mounting groove 705.
  • the connecting portion 402 has a mounting groove 403 matched with the mounting groove 705.
  • the mounting groove 705 is inserted into the mounting groove 403 when the mounting base 701 is connected to the connecting portion 402. Prevent the mount 701 from moving.
  • a plurality of mounting brackets 403 may be disposed, and the plurality of mounting brackets 403 are parallel to each other and are perpendicular to the longitudinal direction of the connecting portion 402.
  • the mounting slots of the mounting brackets 701 in each of the second driving head assemblies 70 are illustrated.
  • the 705 is inserted into a mounting groove 403.
  • the length direction of the mounting groove 705 is parallel to the axial direction of the transmission shaft 704.
  • a mounting groove 403 can also be disposed along the length of the connecting portion 402, and all the second driving heads are provided.
  • the mounting groove 705 of the mounting seat 701 of the assembly 70 is inserted into the mounting groove bracket 403, and the length direction of the mounting groove 705 is perpendicular to the axial direction of the transmission shaft 704.
  • FIG. 6 is a schematic structural diagram of a second driving head assembly in a blank drive unit according to an embodiment of the present invention.
  • the blank drive driving component provided by the embodiment, the second driving head assembly 70 may include a mounting base 701, a driving head 702, a driving wheel 703, and a driving head spacer. 712, the drive shaft 704 and the spring 706;
  • the driving wheel 703 has a rotating body structure, and the driving wheel 703 has a mounting portion and a driving portion coaxially connected to the mounting portion.
  • the driving portion is located outside the mounting base 701, the driving portion is connected to the second transmission assembly 60, and the mounting portion is inserted into the mounting seat. 701 and partially extend out of the mount 701, between the inner wall of the mount 701 and the outer wall of the mounting portion has a bearing 707;
  • the driving wheel 703 has a stepped mounting through hole.
  • the mounting through hole is disposed along the axial direction of the driving wheel 703.
  • the spring 706 is located in the mounting through hole. One end of the spring 706 abuts the step in the mounting through hole, and the through hole is installed.
  • the step is for the blocking spring 706 to be disengaged from the driving wheel 703 when compressed, in other words, the step in the mounting through hole is for blocking the movement of one end of the spring 706; the other end of the spring 706 is connected to the spring seat 708, and the spring seat 708 is inserted and driven.
  • An end of the wheel 703 and opposite to the driving wheel 703 and the driving portion is connected by a second screw 709 and a spring seat gland 710;
  • the driving head spacer 712 is disposed on the mounting portion of the driving wheel 703, and the driving head spacer 712 is located between the spring seat pressing cover 710 and the end portion of the driving wheel 703 opposite to the driving portion;
  • the spring seat 708 has a flat key 711.
  • the flat key 711 extends into the spring seat 708 and is offset from the drive shaft 704. The reliability of the rotation of the spring seat 708 and the drive shaft 704 is increased.
  • the drive head spacer 712 and the spring seat 708 increase the contact area between the drive shaft 704 and the mount 701, reducing friction and making the drive shaft 704 less prone to wear and reduce The drive shaft 704 is broken or stuck.
  • the driving head 702 is a polyhedral structure.
  • the driving head 702 is a regular polyhedron, and the inner side wall of the end of the steel tube of the storage box can be arranged in a positive polyhedron shape matching the outer side surface of the driving head 702, that is, the end of the steel box of the storage box is vertical.
  • the cross section of the steel tube axis of the storage box is a regular polygon, and the driving head 702 is inserted into the end of the steel tube of the storage box, so that the driving head 702 drives the rotation of the steel tube of the storage box, and the driving head 702 is conveniently connected with the steel tube of the storage box.
  • the drive shaft 704 is a wire flexible shaft, and the other end of the drive shaft 704 is connected to the drive head 702. Alternatively, the other end of the drive shaft 704 is coupled to the drive head 702 by a set screw, and the screw head of the set screw is sunk into the drive.
  • the counterbore provided in the head 702 is such that the outer side of the drive head 702 is in full contact with the inner side of the casing steel tube.
  • the bearing 707 is a deep groove ball bearing, and at least two bearings 707 are disposed, and the two bearings 707 are respectively adjacent to both ends of the mounting seat 701.
  • the working principle of the second driving head assembly 70 is that the driving portion is driven to rotate by the driving of the second transmission component 60.
  • the driving portion drives the driving wheel 703, the spring seat 708, the driving head spacer 712, the spring seat gland 710, and the transmission shaft 704.
  • the driving head 702 rotates accordingly, and the driving head 702 drives the steel tube of the storage box to rotate around the axis of the steel box of the storage box, so that the bricks located on the steel tube of the storage box are transported into or out of the blank.
  • FIG. 5 is a schematic structural view of a second transmission component in a blank drive unit according to an embodiment of the present invention.
  • the blanker driving component provided by the embodiment is as shown in FIG. 2 to FIG. 5
  • the second transmission component 60 is a chain transmission component
  • the second transmission component 60 includes a driving sprocket. 604, the driven sprocket 602 and the roller chain 603, the drive sprocket 604 and the driven sprocket 602 are driven by a roller chain 603 wound on the drive sprocket 604 and the driven sprocket 602, the drive sprocket 604 And the driven sprocket 602 are both meshed with the roller chain 603;
  • the driving sprocket 604 is connected to the second motor assembly 50 through the first rotating shaft 601;
  • the drive wheel 706 is meshed with the roller chain 603.
  • the first screw 404 is unscrewed, and the broken or faulty second driving head assembly 70 is detached from the connecting portion 402.
  • the mounting seat 701 is disengaged from the connecting portion 402, and the driving wheel 706 is detached from the rolling.
  • the sub-chain 603 does not require the overall removal of the blank drive member, thereby saving time in repairing the second drive head assembly and reducing the cost of servicing the second drive head assembly.
  • the second transmission component 60 of the embodiment is not limited thereto, and the second transmission component 60 may also be a gear transmission component or a belt transmission component.
  • the fixing portion 401 has a chain stay 405 along the length direction of the fixing portion 401, the chain bracket 405 is used to support the roller chain 603; the roller chain 603 is located at the chain bracket 405 and the driving wheel Between 703.
  • the number of the driven sprocket 602 is plural, and all the driven sprocket 602 are located above the driving wheel 703, and the roller chain 603 is tightened by the driven sprocket 602, and the replacement is performed.
  • the roller chain 603 does not need to be re-tensioned, which shortens the time for repairing and disassembling the second driving head assembly 70, saves cost, and increases economic efficiency.
  • the blanker drive component further includes a cover assembly 80 for covering the second drive assembly 60 to prevent external dust and debris from falling into the second drive assembly 60. Thereby affecting the transmission performance of the second transmission assembly 60.
  • the second motor assembly 50 is located on the cover assembly 80 to make the overall blank drive unit compact and easy to use.
  • the second motor assembly 50 includes a motor and a motor mount.
  • the motor mount is coupled to the cover assembly 80, and the output shaft of the motor is coupled to the first rotating shaft 601.
  • the second motor assembly 50 has a function of forward rotation and reverse rotation, and can drive the second driving head assembly 70 to rotate, which is not limited herein.
  • the driven sprocket 602 is coupled to the cover assembly 80 via a second rotating shaft 801.
  • the cover assembly 80 has a bracket 802. One end of the second rotating shaft 801 is coupled to the bracket 802.
  • the driven sprocket 602 and The other end of the second rotating shaft 801 is coupled, and the bracket 802 and the driven sprocket 602 may be respectively located at opposite sides of the cover assembly 80.
  • the driven sprocket 602 can also be disposed in the motor mount.
  • the blanker driving component provided by the above embodiment is detachably connected to the connecting portion of the frame body by each of the second driving head assemblies, and when the single or several second driving head assemblies are broken or damaged and need to be replaced It is only necessary to disassemble and replace the broken or faulty second drive head assembly from the connecting portion, and it is not necessary to integrally disassemble the blank drive member, thereby saving time for repairing the second drive head assembly and reducing maintenance second.
  • the cost of the drive head assembly By setting the driven sprocket, there is no need to re-tension the roller chain, which shortens the time for repairing and disassembling the second drive head assembly, saving costs and increasing economic benefits.
  • the blank drive unit provided by the above embodiment has the advantages of simple structure, small size, reliable transmission, easy assembly, disassembly, convenient maintenance and replacement, and the labor cost caused by manual maintenance is greatly reduced.
  • the present invention also provides a stocker comprising the blanker drive member provided by the above embodiment.
  • the present invention provides a blanker by arranging a blanker drive member, and the blanker drive member detachably connects each of the second drive head assemblies to the joint of the frame body, when a single or several second drives
  • the head assembly breaks or fails to be replaced, it is only necessary to disassemble and replace the broken or faulty second drive head assembly from the connecting portion, and it is not necessary to integrally disassemble the blank drive member, thereby saving the maintenance of the second drive head.
  • the time of the assembly reduces the cost of servicing the second drive head assembly.
  • By setting the driven sprocket there is no need to re-tension the roller chain, which shortens the time for repairing and disassembling the second drive head assembly, saving costs and increasing economic benefits.
  • By providing a cover assembly for covering the second transmission assembly external dust and debris are prevented from falling into the second transmission assembly, thereby affecting the transmission performance of the second transmission assembly.
  • first and second are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicit indication of the number of technical features indicated.
  • features defining “first” and “second” may include one or more of the features either explicitly or implicitly.
  • connection and the like are to be understood broadly, and may be, for example, a fixed connection, a detachable connection, or an integral; a mechanical connection, or a mechanical connection, unless otherwise specifically defined and defined. It is an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, which can be the internal connection of two elements or the interaction of two elements.
  • intermediate medium which can be the internal connection of two elements or the interaction of two elements.

Abstract

一种储坯器驱动部件及储坯器,其中储坯器驱动部件包括架体(40)、第二电机组件(50)、第二传动组件(60)和多个第二驱动头组件(70);架体(40)具有固定部(401)和与固定部(401)连接的连接部(402),每个第二驱动头组件(70)分别可拆卸的连接在连接部(402)上,固定部(401)用于支撑所有第二驱动头组件(70);第二电机组件(50)通过第二传动组件(60)与所有第二驱动头组件(70)连接。该储坯器驱动部件将每个第二驱动头组件分别可拆卸地连接在架体的连接部上,当单个或几个第二驱动头组件发生断裂或故障需要更换时,只需要对其更换即可,不需要将储坯器驱动部件整体拆卸,节省了维修时间。

Description

一种储坯器驱动部件及储坯器 技术领域
本发明涉及瓷砖生产设备技术领域,尤其涉及一种储坯器驱动部件及储坯器。
背景技术
在建材陶瓷设备行业中,会用到储坯器。储坯器主要用于窑前储坯,瓷砖生产线某一环节需要维修时可利用放在储坯器里的砖坯,或者将砖坯放入储坯器暂存,其作用在于保证生产的连续性,方便排产。其中,储坯器中储坯箱钢管驱动是最为关键的部分,储坯器具有储坯箱钢管和储坯器驱动部件,储坯箱钢管用于放置砖坯,储坯器驱动部件与储坯箱钢管连接,并驱动储坯箱钢管转动,以使储坯箱钢管上的砖坯运入或者运出储坯器。
图1为现有储坯器驱动部件的结构示意图,如图1所示,现有的储坯器驱动部件包括箱体10,多个第一驱动头组件20、第一电机组件30和第一传动组件,所有第一驱动头组件20均设置在箱体10内,每个第一驱动头组件20的驱动头伸出箱体10外,第一驱动头组件20的驱动头用于与储坯箱钢管连接,第一驱动头组件20还与位于箱体10内的第一传动组件连接,第一传动组件与第一电机组件30连接,第一电机组件30通过第一传动组件驱动第一驱动头组件20的驱动头绕驱动头的轴线转动,从而带动储坯箱钢管绕其轴线转动,以使储坯箱钢管上的砖坯进入或者运出储坯器。
但是,现有的储坯器驱动部件,当单个或几个第一驱动头组件发生断裂或故障需要更换时,需要先将储坯器驱动部件整体拆卸,然后进行更换断裂或故障第一驱动头组件,从而导致维修时间长,维修成本高。
发明内容
本发明提供一种储坯器驱动部件,解决了现有的储坯器驱动部件更换断裂或故障第一驱动头组件时维修时间长,维修成本高的问题。
本发明提供了一种储坯器驱动部件,包括:架体、第二电机组件、 第二传动组件和多个第二驱动头组件;
所述架体具有固定部和与所述固定部连接的连接部,每个所述第二驱动头组件分别可拆卸的连接在所述连接部上,所述固定部用于支撑所有所述第二驱动头组件;
所述第二电机组件通过所述第二传动组件与所有所述第二驱动头组件连接,所述第二电机组件用于通过第二传动组件驱动所有所述第二驱动头组件绕同一方向自转,所述第二驱动头组件用于带动储坯箱钢管转动。
进一步的,本发明提供的储坯器驱动部件,所有所述第二驱动头组件沿所述连接部的长度方向均匀间隔设置,所有所述第二驱动头组件均位于同一水平面。
进一步的,本发明提供的储坯器驱动部件,所述第二驱动头组件包括安装座、驱动头、驱动轮和传动轴,所述传动轴安装在所述安装座上,所述传动轴的两端分别安装所述驱动头和所述驱动轮,
所述安装座与所述连接部可拆卸连接;
所述安装座的底部具有安装槽,所述连接部上具有与所述安装槽相匹配的安装槽托条。
进一步的,本发明提供的储坯器驱动部件,所述第二传动组件为链条传动组件,所述第二传动组件包括主动链轮、从动链轮和滚子链,所述主动链轮和所述从动链轮通过绕设在所述主动链轮上和所述从动链轮上的所述滚子链传动,所述主动链轮和所述从动链轮均与所述滚子链啮合;
所述主动链轮通过第一转动轴与所述第二电机组件连接;
所述驱动轮与所述滚子链啮合。
进一步的,本发明提供的储坯器驱动部件,所述固定部上沿所述固定部的长度方向具有链条托条,所述链条托条用于支撑所述滚子链;所述滚子链位于所述链条托条与所述驱动轮之间。
进一步的,本发明提供的储坯器驱动部件,所述从动链轮的数量为多个,所有所述从动链轮均位于所述驱动轮的上方。
进一步的,本发明提供的储坯器驱动部件,还包括罩盖组件,所述 罩盖组件用于覆盖所述第二传动组件。
进一步的,本发明提供的储坯器驱动部件,所述第二电机组件位于所述罩盖组件上。
进一步的,本发明提供的储坯器驱动部件,所述从动链轮通过第二转动轴与所述罩盖组件连接。
本发明还提供了一种储坯器,包括上述储坯器驱动部件。
本发明提供的储坯器驱动部件和储坯器,通过将每个第二驱动头组件分别可拆卸的连接在架体的连接部上,当单个或几个第二驱动头组件发生断裂或故障需要更换时,只需要将断裂或故障的第二驱动头组件从连接部拆卸即可,不需要将储坯器驱动部件整体拆卸,从而节省了维修第二驱动头组件的时间,降低了维修第二驱动头组件的成本。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作一简单地介绍,显而易见地,下面描述中的附图是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1为现有储坯器驱动部件的结构示意图;
图2为本发明实施例提供的储坯器驱动部件的结构示意图;
图3为图2中I的放大图;
图4为本发明实施例提供的储坯器驱动部件另一个方向的结构示意图;
图5为本发明实施例提供的储坯器驱动部件中第二传动组件的结构示意图;
图6为本发明实施例提供的储坯器驱动部件中第二驱动头组件的结构示意图。
附图标记说明:
10-箱体;
20-第一驱动头组件;
30-第一电机组件;
40-架体;
401-固定部;
402-连接部;
403-安装槽托条;
404-第一螺钉;
405-链条托条;
50-第二电机组件;
60-第二传动组件;
601-第一转动轴;
602-从动链轮;
603-滚子链;
604-主动链轮;
70-第二驱动头组件;
701-安装座;
702-驱动头;
703-驱动轮;
704-传动轴;
705-安装槽;
706-弹簧;
707-轴承;
708-弹簧座;
709-第二螺钉;
710-弹簧座压盖;
711-平键;
712-驱动头隔套;
80-罩盖组件;
801-第二转动轴;
802-支架。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。
本发明实施例提供的储坯器驱动部件,用于驱动储坯箱钢管转动,以使储坯箱钢管上的砖坯运入或者运出储坯器。
图1为现有储坯器驱动部件的结构示意图,如图1所示,现有的储坯器驱动部件包括箱体10,多个第一驱动头组件20、第一电机组件30和第一传动组件,所有第一驱动头组件20均设置在箱体10内,每个第一驱动头组件20的驱动头伸出箱体10外,第一驱动头组件20的驱动头用于与储坯箱钢管连接,第一驱动头组件20还与位于箱体10的第一传动组件连接,第一传动组件与第一电机组件30连接,第一电机组件30通过第一传动组件驱动第一驱动头组件20的驱动头绕驱动头的轴线转动,从而带动储坯箱钢管绕其轴线转动,以使储坯箱钢管上的砖坯运入或者运出储坯器。
但是,现有的储坯器驱动部件,当单个或几个第一驱动头组件发生断裂或故障需要更换时,需要先将储坯器驱动部件整体拆卸,然后进行更换断裂或故障第一驱动头组件,从而导致维修时间长,维修成本高。
本发明提供的储坯器驱动部件,通过将每个第二驱动头组件分别可拆卸的连接在架体的连接部上,当单个或几个第二驱动头组件发生断裂或故障需要更换时,只需要将断裂或故障的第二驱动头组件从连接部拆卸和更换即可,不需要将储坯器驱动部件整体拆卸,从而节省了维修第二驱动头组件的时间,降低了维修第二驱动头组件的成本。
本发明提供了一种储坯器驱动部件。图2为本发明实施例提供的储坯器驱动部件的结构示意图;图3为图2中I的放大图;图4为本发明实施例提供的储坯器驱动部件另一个方向的结构示意图。如图2-图4所示,本实施例提供的储坯器驱动部件,包括:架体40、第二电机组件50、第二传动组件60和多个第二驱动头组件70;
架体40具有固定部401和与固定部401连接的连接部402,每个第二驱动头组件70分别可拆卸的连接在连接部402上,固定部401用于支撑第二驱动头组件70;
第二电机组件50通过第二传动组件60与所有第二驱动头组件70连接,第二电机组件50用于通过第二传动组件60驱动所有第二驱动头组件70绕同一方向自转,第二驱动头组件70用于带动储坯箱钢管绕储坯箱钢管的轴线转动,以使位于储坯箱钢管上的砖坯运入或者运出储坯器。
本实施例提供的储坯器驱动部件,通过将每个第二驱动头组件分别可拆卸的连接在架体的连接部上,当单个或几个第二驱动头组件发生断裂或故障需要更换时,只需要将断裂或故障的第二驱动头组件从连接部拆卸和更换即可,不需要将储坯器驱动部件整体拆卸,从而节省了维修第二驱动头组件的时间,降低了维修第二驱动头组件的成本。
需要说明的是,储坯箱钢管转动运输砖坯时,需要在同一个水平面上设置多个相互平行的储坯箱钢管,砖坯的大面至少与两个储坯箱钢管接触,因此,通过第二驱动头组件70间隔驱动储坯箱钢管转动,即可实现储坯箱钢管带动砖移动。优选的,可以将第二驱动头组件70的数量与储坯箱钢管的数量相等,每个储坯箱钢管均连接用于驱动其转动的第二驱动头组件70。
具体的,所有第二驱动头组件70沿连接部402的长度方向均匀间隔设置,所有第二驱动头组件70均位于同一水平面,所有第二驱动头组件70与储坯箱钢管均位于同一水平面上,实现平稳的运输砖坯,减少运输砖坯过程中砖坯的损坏。
作为一种可选的方式,本实施例提供的储坯器驱动部件,第二驱动头组件70可以包括安装座701、驱动头702、驱动轮703和传动轴704;
其中,传动轴704安装在安装座701上,传动轴704的两端分别安装驱动头702和驱动轮703,具体的,传动轴704可以穿过安装座701,通过轴承与安装座701连接,传动轴704也可以穿过安装座701上的轴承座,即传动轴704位于安装座701的侧面,只要能实现将传动轴704安装在安装座701上即可,本实施例在此不作限定。
安装座701与连接部402可拆卸连接,可选的,将安装座701与连接 部402通过第一螺钉404连接,当单个或几个第二驱动头组件70发生断裂或故障需要更换时,只需要将断裂或故障的第二驱动头组件70的安装座701与连接部402连接的第一螺钉404拧出,即可将第二驱动头组件70从连接部402拆卸,不需要将储坯器驱动部件整体拆卸。也可以将安装座701与连接部402通过卡扣连接,只要能实现安装座701与连接部402可拆卸连接即可,本实施例在此不作限定。
当安装座701与连接部402通过第一螺钉404连接时,可以在安装座701上设置沉头孔,使第一螺钉404的头部位于沉头孔内,即第一螺钉404的头部位于安装座701内,从而节省空间,在连接部402固定的长度方向,安装多个第二驱动头组件70。
安装座701的底部具有安装槽705,连接部402上具有与安装槽705相匹配的安装槽托条403,将安装槽705插入安装槽托条403内,在安装座701与连接部402连接时,防止安装座701移动。
需要说明的是,安装槽托条403可以设置多个,多个安装槽托条403相互平行且均与连接部402的长度方向垂直,每个第二驱动头组件70中安装座701的安装槽705配合插入一个安装槽托条403中,此时安装槽705的长度方向与传动轴704的轴向平行;也可以沿连接部402的长度方向设置一个安装槽托条403,所有第二驱动头组件70中安装座701的安装槽705均插入该安装槽托条403中,此时安装槽705的长度方向与传动轴704的轴向垂直。
图6为本发明实施例提供的储坯器驱动部件中第二驱动头组件的结构示意图。如图6所示,作为另一种可选的方式,本实施例提供的储坯器驱动部件,第二驱动头组件70可以包括安装座701、驱动头702、驱动轮703、驱动头隔套712、传动轴704和弹簧706;
其中,驱动轮703为回转体结构,驱动轮703具有安装部和与安装部同轴连接的驱动部,驱动部位于安装座701外,驱动部与第二传动组件60连接,安装部插入安装座701并部分伸出安装座701外,安装座701的内壁和安装部的外壁之间具有轴承707;
驱动轮703上具有台阶状的安装通孔,安装通孔沿驱动轮703的轴向设置,弹簧706位于安装通孔内,弹簧706的一端与安装通孔内的台阶相 抵接,安装通孔内的台阶用于阻挡弹簧706压缩时脱离驱动轮703,换而言之,安装通孔内的台阶用于阻挡弹簧706一端的移动;弹簧706的另一端与弹簧座708连接,弹簧座708插入驱动轮703内并与驱动轮703与驱动部相对的端部通过第二螺钉709和弹簧座压盖710连接;
驱动头隔套712套设置驱动轮703的安装部上,驱动头隔套712位于弹簧座压盖710和驱动轮703与驱动部相对的端部之间;
传动轴704的一端依次穿过弹簧座压盖710和弹簧座708与弹簧706的另一端相抵接,弹簧座708上具有平键711,平键711伸入弹簧座708内并与传动轴704相抵接,增加了弹簧座708与传动轴704转动的可靠性,驱动头隔套712和弹簧座708增加了传动轴704与安装座701的接触面积,减少了摩擦,使传动轴704不易磨损,减少传动轴704出现断裂或者卡滞的现象。
驱动头702为多面体结构,优选的,驱动头702为正多面体,可以将储坯箱钢管端头的内侧壁设置与驱动头702的外侧面相匹配的正多面体状,即储坯箱钢管端头垂直于储坯箱钢管轴线的截面为正多边形,将驱动头702插入储坯箱钢管端头内,使驱动头702驱动储坯箱钢管转动的同时,方便驱动头702与储坯箱钢管连接。
传动轴704为钢丝软轴,传动轴704的另一端与驱动头702连接,可选的,传动轴704的另一端与驱动头702通过紧定螺钉连接,紧定螺钉的螺钉头部沉入驱动头702上设置的沉头孔内,使驱动头702的外侧面与储坯箱钢管的内侧面完全接触。
轴承707为深沟球轴承,轴承707至少设置两个,两个轴承707分别靠近安装座701的两端。
上述第二驱动头组件70的工作原理为:驱动部通过第二传动组件60的驱动转动,驱动部带动驱动轮703、弹簧座708、驱动头隔套712、弹簧座压盖710、传动轴704和驱动头702随之旋转,通过驱动头702带动储坯箱钢管绕储坯箱钢管的轴线转动,以使位于储坯箱钢管上的砖坯运入或者运出储坯器。
图5为本发明实施例提供的储坯器驱动部件中第二传动组件的结构示意图。在上述实施例的基础上,进一步的,本实施例提供的储坯器驱动 部件,如图2-图5所示,第二传动组件60为链条传动组件,第二传动组件60包括主动链轮604、从动链轮602和滚子链603,主动链轮604和从动链轮602通过绕设在主动链轮604上和从动链轮602上的滚子链603传动,主动链轮604和从动链轮602均与滚子链603啮合;
主动链轮604通过第一转动轴601与第二电机组件50连接;
驱动轮706与滚子链603啮合。
拆卸第二驱动头组件70时,拧开第一螺钉404,将断裂或故障的第二驱动头组件70从连接部402拆卸即可,此时安装座701脱离连接部402,驱动轮706脱离滚子链603,不需要将储坯器驱动部件整体拆卸,从而节省了维修第二驱动头组件的时间,降低了维修第二驱动头组件的成本。
需要说明的是,本实施例的第二传动组件60不限于此,第二传动组件60也可以为齿轮传动组件或带传动组件。
进一步的,在一些实施例中,固定部401上沿固定部401的长度方向具有链条托条405,链条托条405用于支撑滚子链603;滚子链603位于链条托条405与驱动轮703之间。
进一步的,在一个实施例中,从动链轮602的数量为多个,所有从动链轮602均位于驱动轮703的上方,通过从动链轮602张紧滚子链603,在更换第二驱动头组件70时,不需要重新张紧滚子链603,缩短了维修拆卸第二驱动头组件70的时间,节约了成本,增加了经济效益。
进一步的,在一些实施例中,储坯器驱动部件还包括罩盖组件80,罩盖组件80用于覆盖第二传动组件60,避免外部的灰尘和杂物落到第二传动组件60内,从而影响第二传动组件60的传动性能。
具体的,第二电机组件50位于罩盖组件80上,使整体储坯器驱动部件结构紧凑,使用方便。
其中,第二电机组件50包括电机和电机安装座,电机安装座与罩盖组件80连接,电机的输出轴与第一转动轴601连接。第二电机组件50具有正转和反转的功能,能实现驱动第二驱动头组件70转动即可,在此不作限定。
可选的,从动链轮602通过第二转动轴801与罩盖组件80连接,罩 盖组件80上具有支架802,第二转动轴801的一端连接在支架802上,从动链轮602与第二转动轴801的另一端连接,支架802和从动链轮602可以分别位于罩盖组件80的相对的侧面。
可选的,如图5所示,电机安装座内也可以设置从动链轮602。
上述实施例提供的储坯器驱动部件,通过将每个第二驱动头组件分别可拆卸的连接在架体的连接部上,当单个或几个第二驱动头组件发生断裂或故障需要更换时,只需要将断裂或故障的第二驱动头组件从连接部拆卸和更换即可,不需要将储坯器驱动部件整体拆卸,从而节省了维修第二驱动头组件的时间,降低了维修第二驱动头组件的成本。通过设置从动链轮,不需要重新张紧滚子链,缩短了维修拆卸第二驱动头组件的时间,节约了成本,增加了经济效益。通过设置罩盖组件用于覆盖第二传动组件,避免外部的灰尘和杂物落到第二传动组件内,从而影响第二传动组件的传动性能。上述实施例提供的储坯器驱动部件具有结构简单、体积小巧、传动可靠、易于装配、拆卸、维修更换方便等优点,大大减少人工维修带来的人力成本。
本发明还提供了一种储坯器,包括上述实施例提供的储坯器驱动部件。
其中,储坯器驱动部件的结构和原理已在上述实施例进行说明,在此不一一赘述。
本发明提供的储坯器,通过设置储坯器驱动部件,储坯器驱动部件将每个第二驱动头组件分别可拆卸的连接在架体的连接部上,当单个或几个第二驱动头组件发生断裂或故障需要更换时,只需要将断裂或故障的第二驱动头组件从连接部拆卸和更换即可,不需要将储坯器驱动部件整体拆卸,从而节省了维修第二驱动头组件的时间,降低了维修第二驱动头组件的成本。通过设置从动链轮,不需要重新张紧滚子链,缩短了维修拆卸第二驱动头组件的时间,节约了成本,增加了经济效益。通过设置罩盖组件用于覆盖第二传动组件,避免外部的灰尘和杂物落到第二传动组件内,从而影响第二传动组件的传动性能。
在本发明说明书的描述中,需要理解的是,术语“长度”、“外侧面”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅 是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。
在本发明中,除非另有明确的规定和限定,术语“连接”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明中的具体含义。
在本说明书的描述中,术语“一个实施例”、“一些实施例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或实例。而且,描述的具体特征、结构、材料或特点可以在任何的一个或多个实施例或示例中以合适的方式结合。
最后应说明的是:以上各实施例仅用以说明本发明的技术方案,而非对其限制;尽管参照前述各实施例对本发明进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本发明各实施例技术方案的范围。

Claims (10)

  1. 一种储坯器驱动部件,其特征在于,包括:架体、第二电机组件、第二传动组件和多个第二驱动头组件;
    所述架体具有固定部和与所述固定部连接的连接部,每个所述第二驱动头组件分别可拆卸的连接在所述连接部上,所述固定部用于支撑所有所述第二驱动头组件;
    所述第二电机组件通过所述第二传动组件与所有所述第二驱动头组件连接,所述第二电机组件用于通过第二传动组件驱动所有所述第二驱动头组件绕同一方向自转,所述第二驱动头组件用于带动储坯箱钢管转动。
  2. 根据权利要求1所述的储坯器驱动部件,其特征在于,所有所述第二驱动头组件沿所述连接部的长度方向均匀间隔设置,所有所述第二驱动头组件均位于同一水平面。
  3. 根据权利要求1或2所述的储坯器驱动部件,其特征在于,所述第二驱动头组件包括安装座、驱动头、驱动轮和传动轴,所述传动轴安装在所述安装座上,所述传动轴的两端分别安装所述驱动头和所述驱动轮,
    所述安装座与所述连接部可拆卸连接;
    所述安装座的底部具有安装槽,所述连接部上具有与所述安装槽相匹配的安装槽托条。
  4. 根据权利要求3所述的储坯器驱动部件,其特征在于,所述第二传动组件包括主动链轮、从动链轮和滚子链,所述主动链轮和所述从动链轮通过绕设在所述主动链轮上和所述从动链轮上的所述滚子链传动,所述主动链轮和所述从动链轮均与所述滚子链啮合;
    所述主动链轮通过第一转动轴与所述第二电机组件连接;
    所述驱动轮与所述滚子链啮合。
  5. 根据权利要求4所述的储坯器驱动部件,其特征在于,所述固定部上沿所述固定部的长度方向具有链条托条,所述链条托条用于支撑所述滚子链;所述滚子链位于所述链条托条与所述驱动轮之间。
  6. 根据权利要求4所述的储坯器驱动部件,其特征在于,所述从动 链轮的数量为多个,所有所述从动链轮均位于所述驱动轮的上方。
  7. 根据权利要求4所述的储坯器驱动部件,其特征在于,还包括罩盖组件,所述罩盖组件用于覆盖所述第二传动组件。
  8. 根据权利要求7所述的储坯器驱动部件,其特征在于,所述第二电机组件位于所述罩盖组件上。
  9. 根据权利要求7所述的储坯器驱动部件,其特征在于,所述从动链轮通过第二转动轴与所述罩盖组件连接。
  10. 一种储坯器,其特征在于,包括权利要求1-9任一项所述的储坯器驱动部件。
PCT/CN2018/101797 2018-03-12 2018-08-22 一种储坯器驱动部件及储坯器 WO2019174183A1 (zh)

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