WO2019149231A1 - 多核传感器中异常子传感器隔离和恢复的方法 - Google Patents
多核传感器中异常子传感器隔离和恢复的方法 Download PDFInfo
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Definitions
- the invention relates to a multi-core sensor system and a method thereof for isolating, recovering and rotating, especially a multi-core sensor for moving vehicles; and belongs to the field of environmental monitoring.
- Indicators for monitoring atmospheric pollutants in environmental monitoring are sulfur dioxide, nitrogen oxides, ozone, carbon monoxide, PM 1 (particles with aerodynamic particle size less than 1 ⁇ m) and PM 2.5 (particles with aerodynamic particle size less than 2.5 ⁇ m). ), PM 10 (particles with aerodynamic particle size less than 10 microns), PM 100 (particles with aerodynamic particle size less than 100 microns) and VOCs (volatile organic compounds) or TVOC (total volatile organic compounds).
- the atmospheric environment monitoring system can collect and process the monitored data, and timely and accurately reflect the regional ambient air quality status and changes.
- atmospheric environmental monitoring equipment mainly has fixed monitoring stations and mobile monitoring equipment.
- the current fixed monitoring stations are mainly divided into large fixed monitoring stations and small stations.
- Mobile monitoring equipment mainly includes dedicated atmospheric environment monitoring vehicles, drones and handheld devices.
- Air quality sensors are used in these small monitoring stations and handheld devices to measure atmospheric pollutants. Small sensors are characterized by low cost, miniaturization and online monitoring and can be used on a large scale. The air quality sensor itself may have errors in the measured values that are inconsistent with the true values for various reasons. Compared with large precision instruments or manual monitoring methods, air quality sensors are characterized by lower accuracy, poor stability, large errors, and frequent calibration.
- the airborne particulate matter sensor of the laser scattering method has a broad market prospect because of its low cost and portability.
- the portable analysis device using the scattering method has disadvantages such as poor measurement consistency, high noise, and low measurement accuracy.
- the core device is susceptible to various environmental factors, and the fluctuation is likely to cause misjudgment.
- the sensor data suddenly changes greatly, it can intelligently determine whether the cause of the change is sensor failure or sudden pollution, which will greatly improve the reliability of the data, and is of great value for ensuring the quality of environmental monitoring data.
- the equipment fails, if the automatic repair can be done, the online rate of the data can be greatly improved, which is of great value for the continuous monitoring required for the treatment work. At the same time, it can save manpower and material resources in equipment maintenance and reduce social waste.
- Patent CN 105823856 A discloses an air quality monitoring method based on multi-sensor fusion, which combines multiple sets of measurement data of multiple sensors to optimize the pseudo-random error problem introduced by the volatility of light.
- the data fusion method can select an existing fusion algorithm according to the needs.
- the paper discloses that when the scattering method measures the pollutants in the air, the emitted laser light ranges from several hundred nanometers to more than one thousand nanometers, and the particle size of the pollutant to be tested is 2500 nanometers for PM 2.5 .
- the particle diameter is below 10000 nm, and the visible laser wavelength is equivalent to the particle size of the pollutant to be tested.
- the laser exhibits both volatility and particle properties at the same wavelength, and the light scattering method utilizes The scattering effect can only be measured by the particle properties of light, so a single measurement cannot fully accurately represent the number of particles in the space to be measured.
- Patent CN 101763053 A discloses a detection system with real-time self-diagnosis function capable of recognizing sensor failure, signal anomaly, subsystem function failure or system abnormality. In the event of a fault, the system can immediately upload the fault message and activate the alarm; it also isolates the fault sensor.
- Patent CN 102480783A discloses a wireless sensor system, which can delay the redundant nodes in the network by a duty-keeping scheduling mechanism to prolong the life.
- the sensor is a detection device that can sense the pollutant concentration information and can transform the sensed information into an electrical signal or other required form of information output to meet the information transmission, processing, storage, Requirements for display, recording, and control.
- the pollutants herein mainly include particulate matter (PM 1 , PM 2.5 , PM 10 , PM 100 ), nitrogen oxides, sulfur dioxide, ozone, VOCs/TVOC and carbon monoxide.
- Sub-sensor Also known as sub-sensor unit, the sub-sensor unit in this paper includes a fan, a sensing element, an MCU, a signal conversion component and a signal amplifying circuit, which can independently collect and calculate the pollutant data, and can also transmit the local stored data.
- the sensor module is a sensor device composed of a plurality of sub-sensors, which are also referred to as cores in the sensor module.
- a sensor module consisting of four sub-sensors is also called a quad-core sensor, and a sensor module consisting of five sub-sensors is also called a five-core sensor.
- Sub-sensor abnormal fluctuation It means that the measurement result is more discrete than the normal range when the sensor is continuously measured.
- the sub-sensor is abnormally drifted: it means that the average value of the measurement result of the sensor during continuous measurement is out of the normal range.
- Sub-sensor correlation anomaly Indicates that the sensor's correlation with other sensors is lower than the normal range when continuously measuring.
- Sub-sensor anomalies sub-sensor anomalies, sub-sensor anomalies, and sub-sensor correlation anomalies are sub-sensor anomalies.
- Abnormal sub-sensor Also known as a fault sub-sensor, it is a sub-sensor with sub-sensor anomalies.
- Suspected abnormal sub-sensor also known as a suspected sub-sensor; in the sensor module, the sub-sensor with the largest fluctuation or the largest drift, but the fluctuation or offset has not triggered the isolation condition; that is, the degree of fluctuation or offset is not enough It is considered as a sub sensor abnormality.
- the suspected abnormal sub-sensor is the sub-sensor closest to the abnormality in the normal sub-sensor. For example, the measured value deviates from the normal value by 20% and is judged to be abnormal. It is assumed that the sub-sensors of No. 1, No. 2, and No. 3 deviate from the normal value by 5% and 6%, respectively. 16%, then we judge the No. 3 sub-sensor as a suspected fault sub-sensor.
- Isolation The case where a sub-sensor does not participate in the operation of the control module to upload a value is called sub-sensor isolation.
- the isolation condition is a condition for judging whether to isolate a suspected abnormal sub-sensor. Such as the degree of dispersion in the abnormal fluctuation of the sub-sensor, the offset value in the abnormal drift of the sub-sensor, and the like.
- Recovery condition The recovery condition is the basis for judging whether to restore the sub-sensor in the isolation area.
- the criteria for recovery conditions should be appropriately higher than the isolation conditions, and there should be at least a 10% difference between them to avoid the sub-sensors that have just been restored from being isolated.
- Wheel break It is a working mode of the sub-sensor, which means that the sub-sensors are alternately started and stopped.
- the first method is to use a single high-cost and high-precision sensor, but the problem is obvious. In addition to the high cost problem, it is impossible to judge whether the sensor is abnormal by the data output by the sensor itself.
- the second method is a dual-core sensor that measures and outputs the results independently by two sensors. In this way, the output of the two sub-sensors can be compared according to a certain judgment standard to judge whether the sub-sensor is abnormal, but this method cannot determine which sub-sensor is abnormal.
- the third type is a three-core sensor. By comparing the output results of the three sub-sensors, it is determined which sub-sensor has a problem, and then isolates the sub-sensor of the problem; however, since the sensor module is operated in dual-core mode after isolation There is a problem that the abnormal sub-sensor cannot be judged, so once the sub-sensor of the three-core sensor has an abnormality, the reliability of the entire sensor module is greatly degraded.
- 1 shows the operational state of the sub-sensors
- sub-sensor 100 represents a normal sub-sensor
- sub-sensor 101 and sub-sensor 102 are both suspected abnormal sub-sensors
- sub-sensor 104 represents an abnormal sub-sensor.
- 1U indicates a nuclear sensor mode.
- 2U indicates a dual-core sensor module.
- the dual-core sensor module has a sub-sensor output abnormality, it cannot be judged. Which one is abnormal, so the dual-core sensor module has a sub-sensor abnormality, and the entire module cannot work normally.
- 3U represents a three-core sensor module.
- the present invention provides a multi-core sensor system and a method for the same, isolation, recovery and rotation.
- the invention adopts at least four sub-sensor units to form a sensor module, which realizes complementary data deviation and mutual verification, and improves reliability, consistency, precision and life of the sensor module.
- 4U represents a quad-core sensor module.
- a sub-sensor When a sub-sensor is found to have a suspected abnormality and the suspected abnormal sub-sensor is an abnormal sub-sensor, it can be isolated, and the quad-core sensor module can be isolated. Downgraded to a three-core sensor module, the three-core sensor module can still work normally; 5U represents a five-core sensor module, when a sub-sensor is found to have a suspected abnormality, and the suspected abnormal sub-sensor is an abnormal sub-sensor, the five-core The sensor module is downgraded to a quad-core sensor module, and the quad-core sensor module can still work normally; such as a six-core sensor module, a seven-core sensor module, and more nuclear sensor modules.
- the multi-core sensor system includes a gas distribution box, a main control module, and a detection module.
- a gas distribution box is used to distribute the gas to be measured to each individual sub-sensor.
- the gas inlet of the gas distribution box is connected to the gas sampling head, and the gas outlet of the gas distribution box is connected with the inlet of each sub sensor of the detection module.
- the detection module is a sensor module with four or more sub-sensors built in, and the detection module is used to detect the concentration of atmospheric pollutants.
- the main control module is configured to receive, analyze, and upload data detected by the detection module, and supply power to the detection module.
- the types of sub-sensors include PM 1 sensor, PM 2.5 sensor, PM 10 sensor, PM 100 sensor, sulfur dioxide sensor, nitrogen oxide sensor, ozone sensor, carbon monoxide sensor, VOCs sensor, TVOC sensor and other sensors that can measure the concentration of environmental pollutants. .
- Sensor accuracy is related to a variety of factors, such as the measured gas flow rate, temperature, and so on.
- the invention further improves the accuracy of the sensor module by designing in various ways.
- the accuracy of the sensor is related to temperature. As shown in Figure 8, the sensor has an optimal operating temperature range. When the temperature is higher than the optimal operating temperature, the accuracy will decrease.
- the invention adjusts the sensor temperature and the intake air temperature through the temperature control device, and can also compensate the temperature by an algorithm to improve the detection precision.
- the accuracy of the sensor is also related to the flow rate of the gas being measured flowing through the sensor.
- the measured gas has the highest accuracy at the optimum flow rate V 0 , and the measured gas flow rate is too fast or too slow to affect the accuracy.
- the internal wind resistance of the sensor or other reasons may cause the flow rate of the measured gas to change.
- the present invention controls the flow rate of the measured gas within the optimal flow rate range by adjusting the internal fan speed or other flow rate adjustment, thereby improving the sensor. Accuracy.
- the multi-core sensor solves the problem that the sampling sensors are out of synchronization due to the multiple sub-sensors caused by the different lengths of the intake pipeline, thereby obtaining more accurate detection data.
- the multi-core sensor simultaneously measures the air quality by using a plurality of sensors, and the output value is an average value of a plurality of sensors, and the data accuracy is high.
- Figure 5 shows the output data of the quad-core sensor module.
- U1, U2, U3 and U4 are the output data of the four sub-sensors respectively.
- the solid line Average is the average of the four sensors. The data is smoother, more stable and more accurate. high.
- the performance of a laser sensor is affected by the light decay of the laser.
- Semiconductor lasers will have a problem of optical power attenuation caused by semiconductor materials and production processes due to the prolonged use time. When the optical power attenuation reaches a certain level, the accuracy of the sensor detection data will be affected.
- the present invention provides a calibration basis for the high frequency group by using the sensor components as a high frequency group and a low frequency group as a redundant unit.
- the invention discloses another multi-core sensor system, which comprises a main control module and a detection module; the detection module comprises at least two homogeneous sub-sensor units to form a sensor module; the sub-sensor unit works in a normal state working frequency.
- the detection module further comprises at least one sub-sensor unit similar to the sensor module to form a low-frequency calibration module; the sub-sensor unit in the low-frequency calibration module works far below the operating frequency of the sensor module. Therefore, the low frequency calibration module is also called a low frequency group.
- sensor modules are also referred to as high frequency groups.
- the sensor module operates 10 times or more the frequency of the low frequency calibration module.
- the ratio of the operating frequencies of the high frequency group and the low frequency group can be selected as: 2:1, 3:1, 4:1, 5:1, 6:1, 7:1, 8:1 , 9:1, 10:1, 15:1, 20:1.
- the operating frequency of the low frequency group can be consistent with the rhythm of the abnormal judgment. That is to say, when it is necessary to judge whether there is a sub-sensor abnormality in the sensor module, the low-frequency group performs the detection work.
- the low frequency group detection data is used as a reference to calibrate the high frequency group detection data, and the calibration coefficient can use the detection data of the high frequency group sensor.
- the ratio of the average value to the average value of the low frequency group detection data is obtained.
- the data weight of the low frequency group can be increased to make a more reliable judgment.
- a simple solution is that all low frequency group data participate in suspected abnormality judgments with twice the weight.
- the low frequency group participates in the suspected abnormality judgment and can also adopt the following schemes for different situations:
- a single low frequency sensor the data weight of the low frequency sensor is 2; the data weight of each sensor unit in the sensor module is 1;
- Two low frequency sensors based on the average value of the sensor module, a low frequency sensor closer to the reference value has a data weight of 2 and another weight of 1;
- Three or more low-frequency sensors Based on the average of the data of the low-frequency group, the farthest deviation from the reference in the high-frequency group is a suspected abnormality.
- the main control module finds that a sub-sensor unit in the sensor module has a suspected abnormality, and determines that the suspected abnormal sub-sensor is an abnormal sub-sensor, the abnormal sub-sensor is isolated, and the abnormal sub-sensor is classified into the isolation area. After the multi-core sensor module is downgraded, it will continue to work normally.
- the invention also discloses a method for identifying the working state of a sub-sensor and isolating and recovering the sub-sensor.
- the method is shown in FIG. 11.
- the sensor module obtains a set of detection data at a time, and the main control module filters out the data of the suspected abnormality from the data of the group, and further determines whether the corresponding sub-sensor satisfies the isolation condition.
- the abnormal sub-sensor is classified into the isolation area; after the sub-sensor that is suspected of being abnormal does not satisfy the isolation condition, the sub-sensor continues to work normally. It is judged whether the sub-sensor entering the isolation zone can self-heal.
- the self-healing sub-sensor is subjected to frequency-down operation, but the data output by the sub-sensor does not participate in the calculation of the output data of the main control module.
- the main control module detects the data of the output, determines whether it has reached the recovery condition, and transfers the sub-sensor that has reached the recovery condition away from the isolation area, resumes the work, and outputs data to participate in the sensor module data or main control. Data calculation; for the abnormal sub-sensor that does not meet the recovery condition, it is judged whether it can be self-healing.
- the average value of the remaining sub-sensor output data is used as the output result of the sensor module, and the sensor module can continue to be used normally.
- the invention provides a working mode of the wheel-resting for the sensor module, and selecting one or more of the sub-sensors that work normally can solve the problem of the performance degradation caused by the fatigue of the sensor.
- the internal state will change. For example, the internal temperature will increase with the increase of working time.
- the mechanical components of the sampling device will have metal fatigue. Therefore, proper rest after working for a period of time will restore the sensor. Good working condition.
- the sensor After the sensor starts working for a period of time, it enters a stable working period, and after a long period of continuous work, the fatigue rises.
- the fatigue stage of the sensor select those sub-sensors that enter the fatigue state, put them into a rest state, and try to make the sensor unit work during stable working hours.
- the wheel rest can also keep the light decay of the same group of sensors substantially synchronized.
- the light-scattering particle sensor using the semiconductor laser as the light-emitting element needs to consider the light-fading synchronization problem between the sensors when the plurality of sub-sensors are included.
- the effect on the data is relatively small when the light decay is light, so that there is some difference in the data of each sensor, but according to the difference of these lightness, it is impossible to determine whether the sub-sensor is faulty. , will still participate in the calculation of the sensor's final test data, resulting in deviations in the final test data.
- the main control module of the multi-core sensor system should record and save the accumulated working time of each sub-sensor, adjust the rotation interval of each sub-sensor according to the accumulated working time, so that the light decay of each sub-sensor remains basically synchronized, which helps the sensor to detect data accuracy. Improvement.
- the invention is low in cost of use. Compared with expensive precision instruments, the sensor module only adds a few sub-sensors, and there is no significant cost increase for the whole device. However, due to the increased reliability and precision, this method can also be used in low-precision, low-reliability but low-cost sensors in scenarios where high-precision instruments can only be used.
- the multi-core sensor module also extends the life of the entire monitoring device, maintenance cycle, and reduces the cost of equipment replacement and maintenance.
- the judgment of the sensor failure can be completed by the local master control, and can also be completed by the data center online monitoring system.
- the online monitoring system is responsible for receiving data, storage, data processing, and generating a visualized pollution cloud map.
- Figure 1 is a schematic diagram of the state of the sub-sensor
- FIG. 2 is a schematic diagram of a single-core sensor module, a dual-core sensor module, a three-core sensor module, and a three-core sensor module having a sub-sensor failure;
- Figure 3 is a schematic diagram of the judgment of the suspected abnormal sub-sensor module.
- a nuclear and dual-core sensor module cannot determine an abnormal situation after a suspected abnormality; a sensor module with more than three cores can determine a sensor that is suspected to be abnormal.
- Figure 4 is a schematic diagram of the sensor error, between D 0 and D 1 is a fluctuation; D 0 and the actual value is a drift;
- Figure 5 is a schematic diagram of the output data of the quad-core sensor module and its sub-sensor output data. Average is the quad-core average output result, and the dotted line is the output result of each core;
- FIG. 6 is a schematic diagram of an isolation manner after a sub-sensor of a six-core sensor module is abnormal
- FIG. 7 is a schematic diagram of isolating and restoring an abnormal sub-sensor in a quad-core sensor module
- Figure 8 is a schematic diagram showing the relationship between sensor accuracy and temperature
- Figure 9 is a schematic diagram showing the relationship between sensor accuracy and measured gas flow rate
- Figure 10 is a schematic diagram showing the relationship between the fan speed, the wind resistance and the measured gas flow rate
- Figure 11 is a schematic diagram showing the flow of the isolation and recovery method of the multi-core sensor module
- Figure 12 is a schematic diagram of the structure of a six-core sensor
- Figure 13 is a schematic diagram of a quad-core sensor and its fault indicator light
- Figure 14 is a schematic diagram of the isolation and recovery process of the high and low frequency multi-core sensor module.
- 100-normal sensor 101-suspected abnormal sub-sensor (one), 102-suspected abnormal sub-sensor (2), 104-abnormal sub-sensor, U3-3 sensor, U3-d-status indicator ( Red-fault), U4-d-status indicator (green-normal);
- the multi-core sensor system includes a gas distribution box, a main control module, and a detection module.
- the gas distribution box is used to distribute the gas to be measured to each individual sub-sensor.
- the gas inlet of the gas distribution box is connected to the gas sampling head, and the gas outlet of the gas distribution box is connected with the inlet of each sub sensor of the detection module.
- the detection module includes a sensor module with four or more sub-sensors built in, and the detection module is used to detect the concentration of atmospheric pollutants.
- the main control module is configured to receive, analyze, and upload data detected by the detection module to the data center, and supply power to the detection module.
- the air inlet of the air distribution box is connected with the sampling head, and the air outlet is connected with the air inlet of the detection module.
- the gas distribution box has a buffering effect to relieve pressure fluctuations.
- the detection module may further comprise at least one sub-sensor unit similar to the sensor module to form a low-frequency calibration module; the sensor unit in the low-frequency calibration module works far below the operating frequency of the sensor module.
- the sensor module can be reduced to two or three sensor units.
- the main control module is installed with a control module data communication interface, and the control module data interface and the sensor data communication interface are connected by wires.
- the sensor transmits the data to the control module via the control module data communication interface to which it is connected.
- the detection module is connected to the main control module through a data interface, and the main control module can process the detection data of the sub sensor, and has a data upload function and a positioning function.
- the master module can upload data to the data center over a wireless network.
- the data center is responsible for receiving data, storage, and data processing.
- the data center online monitoring system can manually control the secondary calibration of the abnormal sub-sensor.
- the invention adopts a plurality of sub-sensor units to form a sensor module, realizes data deviation complementary and mutual verification, and improves reliability, consistency, precision and life of the sensor module.
- 4U represents a quad-core sensor module.
- a sub-sensor When a sub-sensor is found to have a suspected abnormality and the suspected abnormal sub-sensor is an abnormal sub-sensor, it can be isolated and the quad-core sensor system is degraded.
- the three-core sensor system the three-core sensor system can still work normally; 5U represents the five-core sensor module.
- the quad-core sensor system the quad-core sensor system can still work normally; and so on, the six-core sensor module, the seven-core sensor module and more nuclear sensor modules.
- the accuracy of the sensor is related to temperature. As shown in Figure 8, the sensor has an optimal operating temperature range. When the temperature is higher than the optimal operating temperature, the accuracy will decrease.
- the present invention adjusts sensor intake air humidity and intake air temperature by a humidity control device.
- the gas distribution box may be provided with a semiconductor refrigeration sheet having a heating dehumidification function, the selected material is metal, and the semiconductor refrigeration sheet includes a hot end and a cold end.
- the heat exchanger is directly heated by the hot end of the semiconductor refrigerating piece, and the humidity sensor is installed before the air inlet of the air distribution box.
- the humidity of the gas measured by the humidity sensor is greater than the upper limit of the set value (the upper limit of the set value may be 60%, 65%) 70%, etc.)
- the system turns on the heating and dehumidifying function of the semiconductor cooling sheet; when the humidity is less than the lower limit of the set value (the lower limit of the set value can be 40%, 50%, etc.), the semiconductor cooling sheet is turned off.
- the gas distribution box may be provided with a semiconductor refrigeration sheet having a heating dehumidification function, the selected material is metal, and the semiconductor refrigeration sheet includes a hot end and a cold end.
- the heat transfer port of the semiconductor refrigerating sheet is directly heated to the gas distribution box, and the cold end of the semiconductor refrigerating piece is connected with the heat dissipating grid, and the heat is radiated to the gas distribution box through the heat dissipating grid.
- the dehumidification function is heated; when the humidity is less than the lower limit of the set value (the lower limit of the set value can be 40%, 50%, etc.), the semiconductor refrigerating sheet is turned off.
- the gas distribution box may be provided with a semiconductor refrigeration sheet having a heating dehumidification function, the selected material is metal, and the semiconductor refrigeration sheet includes a hot end and a cold end.
- the heat exchanger of the semiconductor refrigeration fin is used to heat the gas distribution box, and the cold end of the semiconductor refrigeration chip is connected to the air pump to dissipate heat for the air pump.
- the system turns on the heating and dehumidifying function;
- the humidity is less than the lower limit of the set value (the lower limit of the set value can be 40%, 50%, etc.)
- the semiconductor refrigerating sheet is turned off.
- the accuracy of the sensor is also related to the flow rate of the gas being measured flowing through the sensor.
- the measured gas is in the range of the optimum flow velocity V 0 from the center V 1 to V 2 , and the accuracy is optimal, and the measured gas flow rate is too fast or too slow to affect the accuracy.
- the internal wind resistance of the sensor or other reasons may cause the flow rate of the measured gas to change.
- the present invention controls the flow rate of the measured gas at the most by adjusting the internal fan speed (S 1 , S 2 ) or other flow rate adjustment. Improve sensor accuracy within the best flow rate range.
- the multi-core sensor compensates for the problem of multiple sub-sensor detection sampling out-of-synchronization caused by different lengths of the intake pipeline through the embedding algorithm, thereby obtaining more accurate detection data. Similar temperature and humidity are also compensated by corresponding algorithms to improve data accuracy.
- the sampling flow is compensated by controlling the fan speed.
- the flow rate of the sampled gas is obtained by using a flow meter and a differential pressure sensor, and a fan speed control circuit is added at the same time.
- the fan speed is controlled by the obtained gas flow rate information so that the sampling gas flow rate is stabilized near the flow rate suitable for the sensor, as shown by V 0 of FIGS. 9 and 10.
- the optimal flow rate of the sensor is empirically obtained based on experimental methods.
- a laser power detecting device and a laser power control circuit are added to compensate the laser power.
- the experimental method is used to obtain the change relationship of the particle concentration values corresponding to the respective laser power values (that is, the other conditions are fixed, and only the measured conditions are obtained to obtain the measurement results).
- the attenuated data is compensated by the laser power control circuit according to the detection result of the power detector.
- the multi-core sensor uses a plurality of sensors to simultaneously measure the air quality, and the output value is a result of comprehensive calculation of data of a plurality of sensors, and the data is smoother, more stable, and has higher precision.
- the eighth embodiment to the twelfth embodiment are the data calculation methods of the sensor module.
- the data of the abnormal sub-sensor needs to be eliminated during the data calculation.
- the data of the low frequency group can be used as more reliable detection data to participate in the calculation of the output data of the sensor module when generating data.
- the data of the low frequency group can be given a weight of 2 times to be added to the calculation.
- Mean method A sensor module output data calculation method; after rejecting the abnormal sub-sensor unit data, the average value of all normal sub-sensor unit data is taken as the output result.
- Median method a sensor module output data calculation method; after culling the abnormal sub-sensor unit data, sorting the values of all normal sub-sensor units, taking the intermediate value of the sort as the final result, if the sub-sensor unit participating in the sorting If the number is even, the average of the two sub-sensor units in the middle is taken as the final result.
- Correlation coefficient method a sensor module output data calculation method; after rejecting the abnormal sub-sensor unit data, the data of all normal sub-sensor units is calculated as follows to obtain the final result.
- the storage unit stores historical detection data of each sub-sensor unit, and calculates the values of the judging sub-sensor unit and other sub-sensor units by using time history data (1 minute, 10 minutes, 20 minutes, ... 1 hour) as time units.
- time history data (1 minute, 10 minutes, 20 minutes, ... 1 hour
- Variance method A method for calculating the output data of a sensor module; after rejecting the data of the abnormal sub-sensor unit, the data of all the normal sub-sensor units is calculated as follows to obtain the final result.
- the memory stores historical detection data of each sub-sensor unit, and calculates the variance Vi of each sub-sensor unit in the time unit by using time history data (1 minute, 10 minutes, 20 minutes, ... 1 hour) as time units. Or standard deviation), sum the variance of each sub-sensor unit, calculate the difference between the sum and the variance of each sub-sensor unit, and obtain the difference, then calculate the percentage of the sum of the differences of each sub-sensor unit, and each will be normal.
- the detection result of the sub sensor unit is multiplied by the percentage and summed to obtain the final detection result.
- Percentage method A method for calculating the output data of a sensor module. After the data of the abnormal sub-sensor unit is removed, the data of all the normal sub-sensor units is calculated as follows to obtain the final result.
- the sensor stores the historical detection data of each sub-sensor unit, and calculates the average value of the detected values in the time unit closest to the current time in a time unit (10 seconds, 20 seconds, etc.), and uses the average value to calculate, the above calculation method :
- Embodiment Twelf A Using the calculation method described in Embodiment Twelf A., calculating the percentage of each sub-sensor in a plurality of time units from the nearest time, and averaging the percentage of each sub-sensor unit in a plurality of time units, The average percentage of each sub-sensor unit in multiple time units that are closest to the current time,
- the detection result of each normal sub-sensor unit is multiplied by the percentage and summed to obtain the final detection result.
- the program invents a method for identifying the working state of the sub-sensor and isolating and recovering the sub-sensor. This method is shown in Figure 11.
- the sensor module obtains a set of detection data at a time, and the main control module selects data of the suspected abnormality from the data of the group, and further determines whether the corresponding sub-sensor satisfies the isolation condition.
- Isolation of the abnormal sub-sensor After determining that the sub-sensor is an abnormal sub-sensor, the abnormal sub-sensor is classified into the isolation area; the sensor module continues to work after being degraded.
- the sub-sensor entering the isolation zone can stop working, and can continue sampling and detection, but the data output by the sub-sensor does not participate in the calculation of the output data of the main control module.
- Recovery of abnormal sub-sensor monitor the data outputted by the sub-sensor entering the isolation area to determine whether it has reached the recovery condition, and adjust the sub-sensor that has reached the recovery condition to the isolation area to resume operation.
- Judgment of suspected sub-sensor anomaly and sub-sensor anomaly When the variance of the data of a sub-sensor exceeds the threshold, or when the drift of the data of the sub-sensor exceeds the threshold, the sub-sensor is not immediately identified as abnormal, first listed as suspect Abnormal subsensor. Finally, it is determined that the sub-sensor is abnormal according to whether a plurality of consecutive data are abnormal in a certain period of time.
- Sub-sensor average comparison method Take the quad-core sensor module as an example, compare the data of one sub-sensor with the average of the other three sub-sensors for a certain period of time (such as 5s mean, 30s mean, 60s mean, etc.) based on the current time. ).
- Sub-sensor anomalies include abnormal drift of sub-sensors, abnormal fluctuations of sub-sensors, and sub-sensor correlation anomalies.
- the storage unit stores historical detection data of each sub-sensor unit, and calculates the values of the determined sub-sensor unit and other sub-sensor units in units of time with historical data (1 minute, 10 minutes, 20 minutes, ... 1 hour) for a period of time.
- Correlation coefficient if the correlation coefficient is less than a certain value, such as 0.5 (non-strong correlation), it is judged that the sensor correlation is abnormal and does not participate in the calculation of the final result.
- the correlation method judges the sub-sensor correlation anomaly. Taking the correlation calculation of a quad-core sensor module as an example, the correlation between the 100 sets of data of the sub-sensor and the average of the 100 sets of data of the other three sub-sensings is performed. If the R 2 ⁇ 0.8, the sub-sensor sub-sensor correlation is abnormal, and the sensor module selects the data of the other three sub-sensors to calculate and output the monitoring result.
- Embodiment 16 is a sub-sensor fluctuation abnormality determination method.
- the sensor stores historical detection data of each sub-sensor unit, and calculates the variance of each sub-sensor unit in the time unit by using time history data (1 minute, 10 minutes, 20 minutes, ... 1 hour) as time units. Standard deviation), by comparing the variance (or standard deviation) of the sub-sensor unit to the variance (or standard deviation) of other sub-sensor units, the above variance comparison method:
- a certain value of the average value such as 20%, 30%, etc., determines that the sub-sensor unit is abnormally undulated.
- Embodiment 17 is a sub-sensor drift abnormality determining method.
- the average value of the two adjacent time units of the past sub-sensor unit is judged to be a difference, and the percentage of the difference with respect to the average value in the latest time unit is calculated, and the percentage is used for the judgment.
- the above drift determination method :
- the data of the abnormal sub-sensor is isolated, but the fan or the air pump of the abnormal sub-sensor continues to operate, ensuring that the wind pressure and the flow rate are constant, and the pressure fluctuation is reduced.
- the status indicator is installed on the sub-sensor. After the abnormal sub-sensor is recognized, the status indicator at the corresponding position of the communication port of the circuit board changes color to a warning color (such as red); The status indicator corresponding to the sub sensor is green.
- the invention provides a working mode of the wheel-offset for the sensor module, and one or more of the sub-sensors that work normally are selected to perform the wheel-off, that is, the method of the active de-leveling operation solves the fatigue problem of the sensor.
- the wheel rest can also keep the light decay of the same group of laser sensors substantially synchronized.
- Sub-sensors screened by different rotation conditions may be inconsistent; in practical applications, multiple rotation conditions may be given weights or priorities to quantitatively determine which sub-sensors to enter the rotation.
- each sensor should get a rotation before it enters the fatigue state.
- the average stable working time of the sub-sensor unit is T; then, for the modules of the N sensor units, when the sequential rotation strategy is selected, that is, the sub-sensors in the sensor module are sequentially rotated, and the interval between the two rotations should not be Greater than T/N to ensure that each sensor can enter the shift in time.
- T 8 hours, for the sensor module composed of 4 sensor units, adopting the sequential wheel-off strategy, then every 2 hours, it can ensure that each sensor can enter the wheel rest before entering the fatigue state.
- a status indicator is installed on the sub-sensor unit.
- the status indicator color of the corresponding position changes to a warning color;
- the status indicator corresponding to the sub-sensor of the normal working state is continuous green.
- the status indicator corresponding to the sub-sensor entering the rotation state is alternately bright green.
- Embodiment 20 is a wheel-off mode of a sub-sensor.
- the wheeled finger turns off the sensing portion of one or more sub-sensors within a specified time. For example, using a laser particle sensor module of a fan, only the laser is turned off, and the fan is not turned off.
- the closing time of the sub-sensor may be a fixed time (eg, 1 hour, 2 hours, 3 hours, 4 hours, 5 hours, 6 hours, 7 hours, 8 hours, 9 hours, 10 hours, 11 hours, 12 hours, 24 hours, 2 days, 3 days, 4 days, 5 days, 6 days, or 7 days, etc.), after the closed sub-sensor reaches the off time, activate the closed sub-sensor, and then close the next sub-sensor that reaches the rotation condition;
- the time can also be determined according to the working status of other sub-sensors. For example, in the quad-core sensor module, one sub-sensor is in the off state. At this time, the system judges that one of the three sub-sensors that are running reaches the isolation condition and needs to be isolated. , then the sub-sensor in the off state is immediately enabled.
- the specific rotation conditions can be:
- Form 1 Select the sub-sensor with the highest temperature by the acquired sub-sensor temperature data
- Form 2 Select the closed sub-sensor according to the ambient temperature. If the ambient temperature is higher than the temperature set value (such as 40 degrees Celsius), the number is in order. Turn off the sub-sensors in turn;
- a single-core rotation plan can be adopted.
- the operating state of the sensor is greatly affected by temperature.
- the temperature is higher than 60 °C, the single-core wheel rest, the rest of the normal work after four hours, change the adjacent single-core wheel break, and then rotate in turn, reduce the working time of the sub-sensor under high temperature, and improve the working time limit of the quad-core sensor.
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Abstract
Description
Claims (11)
- 一种多核传感器系统中异常子传感器隔离和恢复的方法,所述多核传感器系统包含主控模块和检测模块;所述检测模块包含至少四个同类子传感器单元组成的传感器模组;其特征在于,所述隔离和恢复的方法包含如下步骤:1)子传感器异常的判定:所述主控模块在接收传感器模组同时获得的一组检测数据后,从该组数据中筛选出疑似异常的数据,进而判断相应的子传感器是否满足隔离条件;2)异常子传感器的隔离:将满足隔离条件的子传感器归入隔离区,传感器模组降级后继续工作;3)判断隔离区的异常子传感器是否可以自愈:如果判断可以自愈,则对该可自愈的子传感器做降频工作处理,但是子传感器输出的数据不参与主控模块输出数据的计算;对于无法自愈的子传感器则通知运行维护方进行维修或者更换;4)异常子传感器的恢复:主控模块监测进入隔离区的子传感器输出的数据,判断其是否达到恢复条件;将达到恢复条件的子传感器调离隔离区,恢复工作。
- 一种多核传感器系统中异常子传感器隔离和恢复的方法,所述多核传感器系统包含主控模块和检测模块;所述检测模块包含至少两个同类子传感器单元组成的传感器模组,所述检测模块还包含至少一个同类子传感器单元组成的低频校准模组;其特征在于,所述隔离和恢复的方法包含如下步骤:1)子传感器异常的判定:所述主控模块在接收传感器模组同时获得的一组检测数据,并接收低频校准模组的检测数据后,将低频校准模组的数据按两倍权重加入到传感器模组的数据中;帮助筛选出疑似异常的数据,进而判断相应的子传感器是否满足隔离条件;2)异常子传感器的隔离:将满足隔离条件的子传感器归入隔离区,传感器模组降级后继续工作;3)判断隔离区的异常子传感器是否可以自愈:如果判断可以自愈,则对该可自愈的子传感器做降频工作处理,但是子传感器输出的数据不参与主控模块输出数据的计算;对于无法自愈的子传感器则通知运行维护方进行维修或者更换;4)异常子传感器的恢复:主控模块监测进入隔离区的子传感器输出的数据,判断其是否达到恢复条件;将达到恢复条件的子传感器调离隔离区,恢复工作。
- 如权利要求2所述的方法,其特征在于,所述低频校准模组内的子传感器单元的工作频率远低于传感器模组的工作频率。
- 如权利要求3所述的方法,其特征在于,传感器模组的工作频率与低频校准模组的工作频率的比率为:2∶1,3∶1,4∶1,5∶1,6∶1,7∶1,8∶1,9∶1,10∶1,15∶1,或者20∶1。
- 如权利要求1至4之一所述的方法,其特征在于,所述子传感器异常的判定标准为下列几种异常之一:1)子传感器异常波动;2)子传感器异常飘移;3)子传感器相关性异常。
- 如权利要求1至4之一所述的方法,其特征在于,在所述子传感器单元上安装状态指示灯,当异常子传感器被识别出后,与其对应位置的状态指示灯颜色改变为警示色;正常工作状态的子传感器对应的状态指示灯则为绿色。
- 如权利要求1至4之一所述的方法,其特征在于,所述检测模块用于检测大气污染物浓度;所述主控模块用于接收、分析和上传检测模块的检测数据。
- 如权利要求7所述的方法,其特征在于,所述主控模块在接收传感器模组同时获得的一组检测数据后,对该组检测数据进行分析和综合计算得出的结果作为输出数值;计算时剔除异常子传感器的数据;所述综合计算为如下计算方法之一:1)均值法;2)中值法;3)相关系数法;4)方差法;5)百分比法。
- 如权利要求7所述的方法,其特征在于,所述传感器系统通过下述方法之一来提高传感器模组检测数据的准确度:1)长度差异补偿:通过嵌入算法,补偿由于子传感器单元进气管长度不同造成的多个子传感器采样不同步问题;2)流速调节:利用流量计、压差传感器方式获取采样气体流速,同时添加风扇转速控制电路;通过调节内部风扇转速或者其他流速调节的方式,将被测气体流速控制在最佳流速范围内;3)温度补偿:对传感器或者被测气体安装温度采集探头;先通过采用实验法或者传感器温度特性数据,获得不同采样温度值对应的污染物浓度值的变化关系;根据采集的温度数据,对检测模块的输出数据进行补偿;4)湿度补偿:安装湿度采集设备采集被测气体湿度数据;先通过采用实验法或者传感器的湿度特性数据,获得不同采样湿度值对应的污染物浓度值的变化关系;根据采集的湿度数据,对检测模块的输出数据进行补偿。
- 如权利要求7所述的方法,其特征在于,所述子传感器单元为下列传感器之一:PM 1传感器、PM 2.5传感器、PM 10传感器、PM 100传感器、二氧化硫传感器、氮氧化物传感器、臭氧传感器、一氧化碳传感器、VOCs传感器或TVOC传感器。
- 如权利要求7所述的方法,所述子传感器单元为激光颗粒物传感器;其特征在于,所述传感器系统通过下述方法来提高传感器模组检测数据的准确度:添加激光功率检测装置和激光功率控制电路,对激光功率进行补偿;采用实验法获取各激光功率值对应的颗粒物浓度值的变化关系;根据功率检测器的检测结果通过激光功率控制电路对衰减后的检测数据做补偿。
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