WO2019095583A1 - 一种用于人造石板纹理加工的层间混料装置 - Google Patents

一种用于人造石板纹理加工的层间混料装置 Download PDF

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Publication number
WO2019095583A1
WO2019095583A1 PCT/CN2018/077367 CN2018077367W WO2019095583A1 WO 2019095583 A1 WO2019095583 A1 WO 2019095583A1 CN 2018077367 W CN2018077367 W CN 2018077367W WO 2019095583 A1 WO2019095583 A1 WO 2019095583A1
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WO
WIPO (PCT)
Prior art keywords
assembly
disposed
sheet
stirring
cloth
Prior art date
Application number
PCT/CN2018/077367
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English (en)
French (fr)
Inventor
邱建平
朱诗阳
潘业忻
Original Assignee
邓飞舟
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Publication date
Application filed by 邓飞舟 filed Critical 邓飞舟
Priority to EP18879486.1A priority Critical patent/EP3711916B1/en
Publication of WO2019095583A1 publication Critical patent/WO2019095583A1/zh
Priority to US16/858,946 priority patent/US20200282596A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C3/00Apparatus or methods for mixing clay with other substances
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B1/00Producing shaped prefabricated articles from the material
    • B28B1/005Devices or processes for obtaining articles having a marble appearance
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/02Controlling the operation of the mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/001Applying decorations on shaped articles, e.g. by painting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/047Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by pooring, e.g. curtain coating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • B28B11/048Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers by spraying or projecting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0215Feeding the moulding material in measured quantities from a container or silo
    • B28B13/027Feeding the moulding material in measured quantities from a container or silo by using a removable belt or conveyor transferring the moulding material to the moulding cavities
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B13/00Feeding the unshaped material to moulds or apparatus for producing shaped articles; Discharging shaped articles from such moulds or apparatus
    • B28B13/02Feeding the unshaped material to moulds or apparatus for producing shaped articles
    • B28B13/0295Treating the surface of the fed layer, e.g. removing material or equalization of the surface
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B17/00Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
    • B28B17/0063Control arrangements
    • B28B17/0081Process control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B3/00Producing shaped articles from the material by using presses; Presses specially adapted therefor
    • B28B3/12Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material
    • B28B3/123Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein one or more rollers exert pressure on the material on material in moulds or on moulding surfaces moving continuously underneath or between the rollers, e.g. on an endless belt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
    • B28B5/02Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type
    • B28B5/021Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length
    • B28B5/022Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping on conveyors of the endless-belt or chain type the shaped articles being of definite length the moulds or the moulding surfaces being individual independant units and being discontinuously fed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B5/00Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping
    • B28B5/04Producing shaped articles from the material in moulds or on moulding surfaces, carried or formed by, in or on conveyors irrespective of the manner of shaping in moulds moved in succession past one or more shaping stations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/12Supplying or proportioning liquid ingredients
    • B28C7/126Supply means, e.g. nozzles
    • B28C7/128Nozzles; Valves; Valve-actuating means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C67/00Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
    • B29C67/24Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
    • B29C67/242Moulding mineral aggregates bonded with resin, e.g. resin concrete
    • B29C67/243Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B5/00Presses characterised by the use of pressing means other than those mentioned in the preceding groups
    • B30B5/04Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band
    • B30B5/06Presses characterised by the use of pressing means other than those mentioned in the preceding groups wherein the pressing means is in the form of an endless band co-operating with another endless band
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/04Designs imitating natural patterns of stone surfaces, e.g. marble

Definitions

  • the invention relates to the field of artificial stone texture processing, in particular to an interlayer mixing device for artificial stone board texture processing.
  • Synthetic quartz stone is composed of more than 90% natural quartz and about 10% colorant, resin and other additives to adjust adhesion, curing and the like.
  • Artificial quartz stone is a plate processed by vacuum vacuum, high-frequency vibration molding and heating curing production method.
  • a texture template can only make a texture line effect, and to change the texture line, the texture template must be re-created; 2. Filling the texture line with the color material can only rely on manual operation. Can not achieve production automation; 3, the texture effect is single, can not achieve a variety of color material combination gradient texture effect, and the real natural stone texture effect is very different.
  • an object of the present invention is to provide an interlayer mixing device for artificial stone slab texture processing.
  • An interlayer mixing device for processing artificial slate texture comprising a pressing assembly, a cloth coloring assembly, a stirring assembly, a moving assembly and a control system, wherein the sheet is conveyed by the conveyor belt to the pressing assembly and the cloth color a working area of the material assembly and the agitating assembly, the binder assembly, the coloring assembly, the moving assembly and the agitating assembly are respectively connected to the control system;
  • the control system adjusts the binder assembly such that the binder assembly applies a pressing force to the sheet; the cloth coloring assembly applies at least one layer of color to the surface of the sheet to which the pressing force is applied Or according to the design path of the final product texture, at least one layer of color material is applied at a corresponding position on the surface of the sheet;
  • the control system adjusts the moving assembly and the agitating assembly such that the moving assembly drives the agitating assembly to move over a sheet after the pressing force is applied, and moves according to a set route of the final product texture, while The agitation assembly is agitated at all corresponding locations or local corresponding locations on the surface of the sheet, and agitation occurs between the colorant and the stock mixture of the sheet.
  • the press assembly and the agitating assembly are disposed independently of each other at two stations, and before the sheet to which the pressing force is applied enters the working area of the stirring assembly, The surface of the sheet is coated with a colorant.
  • the cloth coloring assembly is disposed on a conveying path of the conveyor belt, and includes a cloth hopper, a discharging drum and a screen; the discharging drum is disposed at an outlet of the cloth bucket for driving The coloring material falls to the surface of the sheet of the conveyor belt, the screen is disposed below the discharge drum, and the control system drives the discharge roller to rotate.
  • the cloth coloring component is disposed on a conveying path of the conveyor belt, and includes a coloring head and a storage bucket; the interior of the storage bucket is divided into a plurality of relatives along a width direction of the conveyor belt.
  • the colorant head is disposed at the bottom of the interval, and the control system adjusts opening and closing of the switch control valve of the colorant head.
  • the binder assembly comprises a cloth belt for tiling a storage mass, a rolling belt and a walking device, the cloth belt and the rolling belt are disposed on the same traveling device, and the rolling belt Receiving disposed below the fabric belt;
  • the traveling device can be disposed linearly reciprocally above the cloth table, and during its movement, the roller belt can push and squeeze the mass on the cloth platform.
  • the cloth color component and the agitation component are disposed at the same station.
  • the cloth coloring component is disposed on the moving component and is carried by the moving component together with the stirring component; the cloth coloring component comprises a coloring head and a color storage bucket, The colorant nozzle communicates with the color storage tank through a conveying pipe.
  • the binder assembly, the coloring material assembly and the agitating assembly are disposed on a frame, and the coloring material assembly comprises a coloring head, a colorant pump and a color storage tank, wherein the coloring nozzle is disposed at the In the moving component, the color storage tank is independently disposed on one side of the rack, and the color material pump is disposed on a conveying pipe between the color storage tank and the color head.
  • the interlayer mixing device is disposed on a frame, and the frame is provided with a platform for receiving the sheet material;
  • the binder assembly is slidably disposed in the frame along a conveying direction of the sheet, and includes a nip roller and a rotating seat; the nip roller has a longitudinal direction perpendicular to a conveying direction of the sheet, and The two ends are rotatably disposed on the rotating seat, and the rotating seat is disposed on the frame through the wheel body, so that the nip roll is slid when the ram is slid along the conveying direction of the sheet The end surface of the sheet is squeezed and rolled over.
  • the moving component is an XYZ three-axis driving device, which can drive the stirring assembly to linearly reciprocate in three directions of the X-axis, the Y-axis and the Z-axis with respect to the frame, the XYZ three-axis driving device Electrically connected to the control system;
  • the agitating assembly includes a stirring blade and a driving device, and the driving device can drive the stirring blade to perform a rotary motion in a vertical plane;
  • the driving device includes a spindle driving motor, a stirring spindle, a spindle reducer, a hollow rotating table and a C-axis motor, wherein the spindle driving motor drives the stirring spindle to rotate, and the stirring spindle passes through the hollow rotating table and drives the driving
  • the output shaft of the spindle reducer rotates; the output shaft of the spindle reducer is horizontally horizontally arranged, and drives the stirring knife to rotate in a vertical plane;
  • the C-axis motor is disposed at one side of the agitating spindle, and an output shaft thereof can drive the spindle reducer to rotate relative to the agitating spindle, and the agitating blade rotates relative to the agitating spindle with the spindle reducer .
  • the press assembly and the agitating assembly may be disposed at the same station, or may be respectively disposed at two relatively independent stations, and the two relatively independent stations are connected by a conveyor belt.
  • the binder assembly Moving under the driving of the conveyor belt to the working area of the binder assembly, the binder assembly applies a certain pressing force to the sheet material, and then the cloth coloring assembly applies at least one layer of color to the surface of the sheet material, or according to The design path of the final product texture is to apply at least one layer of color uniformly or unevenly at the corresponding position on the surface of the sheet.
  • the sheet After the application of the coloring material, the sheet reaches the working area of the stirring assembly, and the moving assembly drives the stirring assembly to move according to the extension path of the final product texture, while the stirring assembly is stirred at the corresponding position on the texture of the sheet. Stirring occurs between the colorant and the raw material mixture.
  • the depth of the agitation may involve the thickness of the entire sheet.
  • the agitated position after the agitation produces a color difference from the unstirred position, and the agitation causes the color material to penetrate into the material of the sheet.
  • the texture processing and the subsequent curing pressing and thickening processes are completed, leaving a transparent texture effect on the surface of the sheet.
  • FIG. 1 is a schematic structural view of an embodiment in which a stirring assembly and a binder assembly are not in the same station in the present invention
  • FIG. 2 is a schematic structural view of another embodiment of the stirring assembly and the binder assembly in the same station in the present invention
  • FIG. 3 is a schematic structural view of an embodiment in which a stirring assembly and a binder assembly are disposed at the same station in the present invention
  • Figure 4 is a side elevational view of the first embodiment of the coloring assembly of the present invention.
  • Figure 5 is a front elevational view showing a first embodiment of the coloring assembly of the present invention.
  • Figure 6 is a front elevational view showing a second embodiment of the coloring assembly of the present invention.
  • Figure 7 is a plan view of a second embodiment of the coloring assembly of the present invention.
  • Figure 8 is a side elevational view of a fourth embodiment of the coloring assembly of the present invention.
  • Figure 9 is a front elevational view showing a fourth embodiment of the coloring assembly of the present invention.
  • Figure 10 is a schematic structural view of an embodiment of a moving assembly of the present invention.
  • Figure 11 is a perspective view of one embodiment of the agitation assembly of the present invention.
  • Figure 12 is a front elevational view of one embodiment of the agitation assembly of the present invention.
  • Figure 13 is a side elevational view of one embodiment of the agitation assembly of the present invention.
  • Figure 14 is a side elevational view of one embodiment of a stirring knife of the present invention.
  • Figure 15 is a front elevational view showing one embodiment of the stirring blade of the present invention.
  • Figure 16 is a perspective view of another embodiment of the stirring blade of the present invention.
  • moving component 1 spindle mounting plate 12, drive reducer 13, drive gear 14, drive rack 15, Z-direction drive reducer 16, screw assembly 17, Z-direction mounting plate 18, fast moving mechanism 19, linear guide Slider assembly 191;
  • stirring blade 21 tool holder 211, cutter body 212, stirring spindle 22, spindle drive device 23, spindle drive motor 231, spindle reducer 232, hollow rotary table 233, C-axis motor 234, return scraper 24 ;
  • a coloring material assembly 4 a cloth hopper 41, a discharge drum 42, a screen 43, a storage drum 44, a spacing section 441, a coloring head 442, a moving frame 45, a traveling driving member 46, a color storage tank 47;
  • the binder assembly 5 The binder assembly 5, the nip roller 51, the rotating seat 52, the cloth belt 53, the rolling belt 54, and the traveling device 55.
  • an interlayer mixing device for artificial stone slab processing comprising a binder assembly 5, a cloth coloring assembly 4, a stirring assembly 2, a moving assembly 1 and a control system, wherein the sheets are conveyed by belt Carrying to the working area of the binder assembly 5, the coloring material assembly 4 and the agitating assembly 2, the binder assembly 5, the cloth coloring assembly 4, the moving assembly 1 and the agitating assembly 2 are respectively connected to the control system;
  • the control system adjusts the binder assembly 5 such that the binder assembly 5 applies a pressing force to the sheet; the cloth coloring assembly 4 applies at least one to the surface of the sheet to which the pressing force is applied. Layer layer or according to the design path of the final product texture, at least one layer of color material is applied at a corresponding position on the surface of the sheet;
  • the control system adjusts the moving assembly 1 and the agitating assembly 2 such that the moving assembly 1 drives the agitating assembly 2 above the sheet after the pressing force is applied, and according to the final product texture setting
  • the route moves while the agitating assembly 2 is agitated at all corresponding locations or local corresponding locations on the surface of the sheet, and agitation occurs between the colorant and the stock mixture of the sheets.
  • the press assembly 5 and the agitating assembly 2 may be disposed at the same station, or may be respectively disposed at two relatively independent stations, and the two relatively independent stations are connected by a conveyor belt.
  • the binder assembly 5 Moving to the working area of the binder assembly 5 under the driving of the conveyor belt, the binder assembly 5 applies a certain pressing force to the sheet material, and then the coloring material assembly 4 applies at least one layer of coloring material to the surface of the sheet material.
  • at least one layer of color material is uniformly or unevenly applied at a corresponding position on the surface of the sheet.
  • the sheet After the finishing of the coloring, the sheet reaches the working area of the agitating assembly 2, and the moving assembly 1 drives the agitating assembly 2 to move according to the extension path of the final product texture, while the agitating assembly 2 is agitated at the corresponding position on the texture of the sheet.
  • Stirring occurs between the colorant and the raw material mixture.
  • the depth of the agitation may involve the thickness of the entire sheet.
  • the agitated position after the agitation produces a color difference from the unstirred position, and the agitation causes the color material to penetrate into the material of the sheet.
  • the texture processing and the subsequent curing pressing and thickening processes are completed, leaving a transparent texture effect on the surface of the sheet.
  • the binder assembly 5 and the agitating assembly 2 are disposed independently of each other at two stations, and the cloth coloring assembly 4 enters the sheet material to which a pressing force is applied. Before the working area of the agitating assembly 2, the color of the surface of the sheet is applied.
  • the pressing assembly 5 and the stirring assembly 2 are disposed on two relatively independent working stations, and the sheet passes through the working areas of the two components in sequence to complete the corresponding processing process, and the two components are relatively disposed on the same station. , can reduce the time that the sheet stays at a station, that is, reduce the waiting time of the next sheet processing, compact the product process, and improve the production efficiency; in addition, in a relatively independent station, according to the process A flexible combination arrangement is required, and a plurality of binder assemblies 5 and/or agitating assemblies 2 may be added in the middle according to the process requirements, thereby achieving a richer texture effect.
  • the setting mode of one of the corresponding coloring components of the embodiment is performed by a common dusting method, as shown in FIG. 4 and FIG.
  • a common dusting method On the conveying path of the conveyor belt, it comprises a cloth hopper 41, a discharge drum 42 and a screen 43; the discharge drum 42 is arranged at the outlet of the cloth hopper 41 for driving the color material to fall to The surface of the sheet of the conveyor belt, the screen 43 is disposed below the discharge drum 42, and the control system drives the discharge drum 42 to rotate.
  • the cloth color component 4 is fixed on the frame 3, and the sheet material is continuously driven by the conveyor belt.
  • the control system drives the discharge roller 42 to rotate, and the cloth is rotated.
  • the colorant inside the bucket 41 is taken up by the discharge roller 42 to provide a natural drop to the surface of the sheet to apply the colorant.
  • the cloth color component 4 can apply at least one layer of colorant over the entire surface of the sheet.
  • the screen 43 disposed under the discharge drum 42 performs the final step of filtering the coloring material to ensure that there is no large agglomerate sprayed onto the sheet coloring material to ensure the cloth effect.
  • the conveying path of the belt includes a coloring head 442 and a storage tank 44; the interior of the storage tank 44 is divided into a plurality of relatively independent spacing sections 441 along the width direction of the conveyor belt, and the color nozzle 442 is disposed at the bottom of the interval section 441, and the control system adjusts opening and closing of the switch control valve of the color toner head 442.
  • the cloth color component 4 is fixed on the frame 3, and the sheet material is continuously driven by the conveyor belt.
  • the control system drives the switch control valve of the color material nozzle 442 to open.
  • the color material in the storage tank 44 is dropped to the surface of the sheet through the coloring head 442 to apply the coloring material.
  • the interval 441 of the storage drum 44 of the cloth color component 4 can be placed with different colors or different types of color materials, and the plurality of color material nozzles 442 are respectively disposed in the plurality of interval sections 441 and arranged along the transverse direction of the belt conveyor. Therefore, the arrangement can ensure that the color material is covered in the width direction of the sheet, and each fixed nozzle is disposed under the storage barrel 44 to ensure that the material of the storage tank 44 can be completely sprayed out.
  • the binder assembly 5 includes a fabric belt 53, a roller belt 54 and a traveling device 55 for tiling the storage mass, the cloth belt 53 and the rolling device.
  • the belt 54 is disposed on the same traveling device 55, and the rolling belt 54 is disposed under the cloth belt 53;
  • the running device 55 can be disposed linearly reciprocally above the cloth platform, and during its movement, the roller belt 54 can push and squeeze the mass on the cloth platform.
  • the traveling device 55 moves forward with the cloth belt 53 and the rolling belt 54 over the cloth platform.
  • the cloth belt 53 is conveyed forward, and the rubber sand thereon falls onto the rolling belt 54, and the rolling belt 54 is conveyed forward so that the obtained rubber sand material falls onto the mold on the cloth table.
  • the cloth coloring assembly 4 and the stirring assembly 2 may be disposed at the same station.
  • the process of applying the coloring material and the stirring process is completed at the same station, and the compacting components can also be disposed at the same working position, or can be relatively independently disposed at another working position, thereby reducing the sheet material in the same position.
  • the transfer steps between different processes save time.
  • the arrangement manner of one of the corresponding coloring component assemblies of the embodiment is performed by moving the powder by the XYZ axis, and is disposed on the moving component 1, And carried by the moving assembly 1 together with the stirring assembly 2;
  • the cloth coloring assembly 4 includes a coloring head and a color storage tank 47, and the coloring nozzle passes through the conveying pipe and the color storage material The barrel 47 is connected.
  • Another corresponding arrangement of the coloring component of the embodiment is also performed by moving the powder by XYZ axis, as shown in FIG. 8 and FIG.
  • the binder assembly 5, the cloth coloring assembly 4 and the agitating assembly 2 are disposed on the frame 3, and the cloth coloring assembly 4 includes a coloring head, a colorant pump, and a color storage tank 47, and the coloring nozzle is disposed.
  • the color storage tank 47 is independently disposed on one side of the frame 3, and the color is disposed on the conveying pipe between the color storage tank 47 and the color head Material pump.
  • the storage tank 47 does not follow the movement of the moving nozzle, can reduce the weight of the moving frame 45 and its motion inertia, and improve the positioning accuracy when the moving nozzle starts and stops and moves and bends.
  • the inter-layer mixing device is disposed on the frame 3, and the frame 3 is provided with a platform for receiving the sheet material;
  • the binder assembly 5 is slidably disposed in the frame 3 along the conveying direction of the sheet, and includes a nip roller 51 and a rotating seat 52; the nip roller 51
  • the length direction is perpendicular to the conveying direction of the sheet, and both ends thereof are rotatably disposed at the rotating seat 52, and the rotating seat 52 is disposed at the frame 3 through the wheel body such that the press assembly 5 is along
  • the nip roll 51 is pressed and rolled from the end surface of the sheet.
  • the nip roller 51 is disposed above the conveyor belt in parallel with the conveyor belt, and the sheet material is pressed by the nip roller under the nip roller 51 as the conveyor belt enters the working region of the agitation assembly 2, further
  • the height of the nip rolls in the vertical direction can be adjusted to meet the processing of different thickness sheets.
  • the moving component 1 is an XYZ three-axis driving device, which can drive the stirring assembly 2 to make a straight line in the three directions of the X-axis, the Y-axis and the Z-axis with respect to the frame 3.
  • the XYZ triaxial drive device is electrically connected to the control system;
  • the agitating assembly 2 includes a stirring blade 21 and a driving device 22 that can drive the agitating blade 21 to perform a rotational motion in a vertical plane.
  • the moving assembly 1 is a driving device having a degree of freedom in three directions of the X-axis, the Y-axis, and the Z-axis, and any conventional structure capable of linearly reciprocating in the above three directions with the stirring assembly 2 should be Falling into the scope of protection of the present invention, such a conventional structure includes a plurality of forms of a combination of one or more of a conventional device such as a motor, a cylinder, a rack and pinion, a slide slider, a cam, a sprocket, a screw, and the like. .
  • a conventional device such as a motor, a cylinder, a rack and pinion, a slide slider, a cam, a sprocket, a screw, and the like.
  • a specific embodiment of the moving assembly 1 is as shown in FIG. 10, including a traveling frame 11, an X-direction driving member, a Y-direction driving member, a Z-direction driving member, and a spindle mounting plate 12, an X-direction driving member, and a Y-direction driving.
  • the Z-direction driving member are respectively electrically connected with the control system;
  • the X-direction driving member drives the traveling frame 11 to linearly reciprocate with respect to the frame 3 in the X direction
  • the stirring assembly 2 is set by the spindle mounting plate 12
  • the Y-direction driving member drives the spindle mounting plate 12 to linearly reciprocate in the Y direction with respect to the frame 3;
  • the agitating assembly 2 is disposed on the spindle mounting plate 12 through a Z-direction driving member.
  • the linear reciprocating motion in the Z-axis direction is respectively electrically connected with the control system;
  • the X-direction driving member drives the traveling frame 11 to linearly reciprocate with respect to the frame 3 in the X direction
  • the stirring assembly 2 is set by the spindle mounting plate 12
  • the Y-direction driving member drives the spindle mounting plate 12 to linearly reciprocate in the Y direction with respect to the frame 3;
  • the agitating assembly 2 is disposed on the spindle mounting plate 12 through
  • the X-direction driving member and the Y-direction driving member both include a structure for driving the speed reducer 13, the driving gear 14, and the driving rack 15, and the driving rack 15 in the X-direction driving member is disposed on the frame 3 and Extending along the X-axis direction, the driving reducer 13 and the driving gear 14 are mounted on the traveling frame 11, and the driving reducer 13 drives the driving gear 14 to rotate and linearly reciprocates along the driving rack 15;
  • the driving rack 15 is disposed on the traveling frame 11 and extends along the Y-axis direction, and the driving reducer 13 and the driving gear 14 are mounted on the spindle mounting plate 12, and the driving reducer 13 drives the driving gear 14 to rotate along the driving rack. 15 for linear reciprocating motion.
  • the Z-direction driving member is a Z-direction driving reducer 16, a screw assembly 17 and a Z-direction mounting plate 18.
  • the stirring assembly 2 is disposed on the Z-direction mounting plate 18, and the Z-direction mounting plate 18 is fixedly connected with the nut of the screw assembly, the wire
  • the screw of the rod assembly 17 is rotatably disposed on the spindle mounting plate 12, and extends in the direction of the Z-axis and is rotated by the Z-direction drive reducer 16, which is used to realize the moving position. Fine-tuning, accurate positioning.
  • a fast moving mechanism 19 is disposed above the spindle mounting plate 12, and the rapid moving mechanism 19 can drive the stirring assembly 2 to move up and down in a vertical direction, that is, when the stirring spindle 222 is not in operation, with the stirring component 2 rapid rise and reset; can be quickly lowered to the position close to the working surface with the stirring assembly 2 during work, and then descended by the Z-direction driving member with the spindle mounting plate 12, so that the mixing knife 21 accurately falls to the processing position, thereby improving the processing efficiency.
  • the rapid moving mechanism 19 herein may be one or more of mechanical structures such as cylinders, cylinders, gears, cams, sprockets, and the like.
  • the driving gear 14 and the driving rack 15 are helical gear racks, and the helical gear rack has large tooth coincidence, which reduces the force of each tooth, so that the driving gear 14 and the driving rack 15 are more durable, and the transmission is driven. Smooth and low noise.
  • the linear guide slider assembly 191 is disposed at a position where the two are in contact with each other, wherein The linear guide has small frictional frictional resistance, long working wear and low precision.
  • the agitating assembly 2 applies at least one layer of color to the surface, or operates on a sheet of at least one layer of color applied at a corresponding position on the surface of the sheet in accordance with the design path of the final product texture.
  • the sheet is placed horizontally, and the driving device 22 drives the stirring knife 21 to rotate in a vertical plane.
  • the raw material mixture of the color material and the sheet material is stirred by the tangential force, and the depth of the stirring may involve the whole sheet.
  • the thickness, the position after being stirred and the position of the unstirred position produces a color difference, and after the stirring, the color material is infiltrated into the raw material mixture of the sheet material, the texture processing and the subsequent curing pressing and thickening processes are completed, and the board is finished.
  • the surface of the material leaves a transparent texture.
  • the technical solution can obtain a finer stirring path, the same width of the cutter, using
  • the agitating path obtained by the tangential force agitation is the thickness of the tool itself, and if the agitating path obtained by using the rotational force perpendicular to the sheet material is twice the width of the tool, no matter how the width of the tool is adjusted, the process of obtaining a fine texture is obtained.
  • the stirring blade 21 is impossible to make the fine texture too thin, too thin means the strength of the cutter itself is lowered, and the agitation has a certain adhesive force.
  • problems such as breakage are likely to occur.
  • the driving device 22 includes a spindle driving motor 221, a stirring spindle 222, a spindle speed reducer 223, a hollow rotating table 224, and a C-axis motor 225, and the spindle driving motor 221 drives the same.
  • the agitating spindle 222 rotates, the agitating spindle 222 passes through the hollow rotating table 224 and drives the output shaft of the spindle reducer 223 to rotate; the output shaft of the spindle reducer 223 is horizontally horizontally arranged and driven
  • the stirring blade 21 rotates in a vertical plane;
  • the C-axis motor 225 is disposed at one side of the agitating spindle 222, and the output shaft thereof can drive the spindle reducer 223 to rotate relative to the agitating spindle 222, and the agitating blade 21 follows the spindle reducer 223.
  • the rotation main shaft 222 is rotated.
  • the stirring blade 21 is rotated by the spindle driving motor 221, the stirring spindle 222 and the spindle speed reducer 223.
  • the output shaft of the spindle speed reducer 223 is horizontally arranged horizontally, and the stirring blade 21 is rotated horizontally, and the horizontal rotating stirring blade 21 is opposite to the plate.
  • the horizontally rotating mixing knife 21 can lift the agitated material upwards, and then fall back to the position of the agitating texture, and also a function of backfilling while stirring, to ensure The agitated texture position does not cause the density of the sheet to become small or the formation of small hole defects due to lack of material.
  • the movement trajectory of the agitating blade 21 is determined according to the set texture path.
  • the C-axis motor 225 drives the hollow rotating table 224 to rotate the angle, and the turning angle is determined by the turning angle of the set path, hollow
  • the rotation of the rotary table 224 drives the agitating blade 21 to follow the rotation, so that the cutting direction of the agitating blade 21 during the turning is always kept in a tangential direction with the moving track, and the path angle of the agitating and cutting path is smooth.
  • the agitating blade 21 includes a blade 211 and a blade body 212, and the blade bar 211 is combined with a plurality of the blade bodies 212 into a fully detachable petal structure, and the blade bar 211 One end is located at a center position of the petal structure, and the other end thereof extends outward in a direction perpendicular to an end surface of the cutter body 212, and an end of the cutter body 212 is from a center position of the petal structure Spread outwards.
  • the cutter body 212 is in the form of a sheet, and the end faces of all the cutter bodies 212 are in the same plane, and the middle portion of the cutter body 212 is detachably at one end of the cutter bar 211 by bolts.
  • the free end of the cutter body 212 is bent away from the side away from the cutter bar 211 to form a bent portion 2110.
  • the cutter body 212 is in the form of a sheet, and the end faces of all the cutter bodies 212 are in the same plane, and a finer texture range can be cut when the cutting sheet is stirred, and the cutter body 212 can also be bent at the end. (ie, the free end of the body 212 is provided with a bent portion 2110) so that a larger texture range can be stirred.
  • the cutter body 212 is in the form of a sheet, and the end faces of all the cutter bodies 212 are parallel to the extending direction of the cutter bar 211, and one end of the cutter body 212 is detachably inserted into the cutter.
  • the outer side wall of the rod 211 is detachably inserted into the cutter.
  • the cutter body 212 has a rectangular sheet shape or a wedge-shaped sheet shape or a sheet shape in which the outer contour is composed of a spiral curve.
  • the rear side of the agitating blade 21 is provided with a returning scraper 23 which is disposed at the front end of the spindle reducer 223 and whose plate surface is perpendicular to the stirring.
  • the plane of rotation of the knife 21 is disposed at the front end of the spindle reducer 223 and whose plate surface is perpendicular to the stirring.
  • part of the material may be scattered outside the setting range of the texture stripe, and the returning scraper 23 is disposed on the rear side of the stirring blade 21 to achieve the falling.
  • the outer material is backfilled into the set range of the texture stripe, and the height between the return scraper 23 and the end face of the sheet can be an adjustable structure. By adjusting the height of the return scraper 23, the amount of backfill is controlled. Improve the efficiency of use.
  • the return scraper 23 is an angular structure composed of a scraper plate 231 and a fixed plate 232, and the fixed plate 232 is disposed at the spindle reducer 223 such that the scraper plate 231 is located at the stirring blade 21. Back side.
  • the structure is simple, easy to install and use.
  • the height position of the return squeegee 23 on the spindle reducer 223 is adjustable.
  • a plurality of snap positions may be disposed in the height direction, and the return scraper 23 is fixed on different snap positions to achieve height adjustment, and may also pass the rack and pinion.
  • the adjustment method involving the automatic accessories such as the motor or the cylinder, such as the slider slide rail, that is, the height adjustment structure commonly used by those skilled in the art should fall within the protection scope of the present invention.

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Abstract

一种用于人造石板纹理加工的层间混料装置;包括压料组件、布施色料组件、搅拌组件、移动组件和控制系统,板料被输送带依次运送到所述压料组件、布施色料组件和搅拌组件的工作区域,所述压料组件、布施色料组件、移动组件和搅拌组件分别与所述控制系统连接;所述控制系统调节所述移动组件和所述搅拌组件,使得所述移动组件带动所述搅拌组件在被施加过挤压力后的板料上方,并按照最终产品纹理的设定路线移动,同时所述搅拌组件在板料表面的所有对应位置或局部对应位置进行搅拌,且搅拌发生在色料与板料的原料混合物之间。搅拌之前先通过压料组件对色料与板料进行压制,宏观上使得最终产品上纹理的界限更清晰完整。

Description

一种用于人造石板纹理加工的层间混料装置 技术领域
本发明涉及人造石纹理加工领域,特别是一种用于人造石板纹理加工的层间混料装置。
背景技术
人造石英石是由90%以上的天然石英和10%左右的色料、树脂和其他调节粘结、固化等的添加剂组成。人造石英石是经过负压真空、高频振动成型,加温固化生产方法加工而成的板材。
现有人造石英石技术中,要制造出类似天然石的纹理走向效果,需要在布料工序中放入纹理模框,布料结束后,将纹理模框移开,布出的料呈现出纹理线条,而此技术的缺点在于:1、一个纹理模框只能做出一种纹理线条效果,而要改变纹理线条,必须重新制造纹理模框;2、往纹理线条内填充色料只能依靠人工操作,无法实现生产自动化;3、纹理效果单一,无法实现多种色料组合渐变的纹理效果,与真实天然石的纹理效果差异很大。
发明内容
针对上述缺陷,本发明的目的在于提出一种用于人造石板纹理加工的层间混料装置。
为达此目的,本发明采用以下技术方案:
一种用于人造石板纹理加工的层间混料装置;包括压料组件、布施色料组件、搅拌组件、移动组件和控制系统,板料被输送带依次运送到所述压料组件、布施色料组件和搅拌组件的工作区域,所述压料组件、布施色料组件、移动组件和搅拌组件分别与所述控制系统连接;
所述控制系统调节所述压料组件,使得所述压料组件向所述板料施加挤压力;所述布施色料组件向被施加过挤压力的板料表面布施至少一层色料或者按照最终产品纹理的设计路径,在板料表面的对应位置布施至少一层色料;
所述控制系统调节所述移动组件和所述搅拌组件,使得所述移动组件带动所述搅拌组件在被施加过挤压力后的板料上方,并按照最终产品纹理的设定路线移动,同时所述搅拌组件在板料表面的所有对应位置或局部对应位置进行搅拌,且搅拌发生在色料与板料的原料混合物之间。
优选的,所述压料组件与所述搅拌组件相对独立地设置在两个工位,所述布施色料组件在被施加过挤压力的板料进入所述搅拌组件的工作区域之前,向板料的表面布施色料。
优选的,所述布施色料组件设置在所述输送带的传送路径上,其包括布料斗、出料滚筒和筛网;所述出料滚筒设置于所述布料斗的出口处,用于带动色料的落下到所述输送带的板料表面,所述筛网设置于所述出料滚筒的下方,所述控制系统驱动所述出料辊筒转动。
优选的,所述布施色料组件设置在所述输送带的传送路径上,其包括色料喷头和存料桶;所述存料桶的内部沿所述输送带的宽度方向分隔为多个相对独立的间隔区间,所述色料喷头设置在所述间隔区间的底部,所述控制系统调节所述色料喷头的开关控制阀的开合。
优选的,所述压料组件包括用于平铺存放料团的布料皮带、碾压皮带和行走装置,所述布料皮带和碾压皮带设置在同一所述行走装置上,且所述碾压皮带承接设置在所述布料皮带的下方;
所述行走装置可直线往复运动地设置在布料平台的上方,且在其运动过程中,所述碾压皮带能推动并挤压所述布料平台上的料团。
优选的,所述布施色料组件和搅拌组件设置在同一工位。
优选的,所述布施色料组件设置在所述移动组件,并和所述搅拌组件一起被所述移动组件带着运动;所述布施色料组件包括色料喷头和储色料桶,所述色料喷头通过输送管与所述储色料桶连通。
优选的,所述压料组件、布施色料组件和搅拌组件设置在机架上,所述布施色料组件包括色料喷头、色料泵和储色料桶,所述色料喷头设置在所述移动组件,所述储色料桶独立设置在所述机架的一侧,所述储色料桶与所述色料喷头之间的输送管上设置有所述色料泵。
优选的,所述层间混料装置设置在机架上,所述机架设有承接所述板料的平台;
所述压料组件可沿着所述板料的运送方向滑动地设置在所述机架,其包括压料辊和转动座;所述压料辊的长度方向垂直于板料的运送方向,且其两端可转动地设置在所述转动座,所述转动座通过轮体设置在所述机架,使得所述压料组件沿着板料的运送方向滑动时,所述压料辊从所述板料的端面上挤压滚过。
优选的,所述移动组件为XYZ三轴驱动装置,可带动所述搅拌组件相对所述机架在X轴、Y轴和Z轴三个方向上作直线往复运动,所述XYZ三轴驱动装置与所述控制系统电连接;
所述搅拌组件包括搅拌刀和驱动装置,所述驱动装置可带动所述搅拌刀在竖直平面内作旋转运动;
所述驱动装置包括主轴驱动电机、搅拌主轴、主轴减速机、中空旋转台和C轴电机,所述主轴驱动电机带动所述搅拌主轴转动,所述搅拌主轴穿过所述中空旋转台并驱动所述主轴减速机的输出轴转动;所述主轴减速机的输出轴为水平卧式布置,且其带动所述搅拌刀在竖直平面内转动;
所述C轴电机设置所述搅拌主轴的一侧,且其输出轴可带动所述主轴减速机相对所述搅拌主轴转动,则所述搅拌刀随着所述主轴减速机相对所述搅拌主轴转动。
本技术方案中,压料组件和搅拌组件可以设置在同一工位,也可以分别设置在两个相对 独立的工位,两个相对独立的工位之间通过输送带连接。在输送带的带动下先运动到压料组件的工作区域,压料组件向板料施加一定的挤压力,再而,布施色料组件向板料的表面布施至少一层色料,或者按照最终产品纹理的设计路径,在板料表面的对应位置均匀或不均匀地布施至少一层色料。布施色料结束后,板料到达搅拌组件的工作区域内,移动组件带动搅拌组件按照最终产品纹理的延伸路径移动,同时搅拌组件在板料上纹理的对应位置进行搅拌。搅拌发生在色料与原料混合物之间,搅拌的深度可以涉及整块板料的厚度,搅拌后被搅拌过的位置与未被搅拌的位置产生色差,且经过搅拌使得色料渗入板料的原料混合物内部,纹理加工及后续的固化压制、定厚等工序完成后,在板料表面留下通透的纹理效果。
搅拌之前先通过压料组件向板料施加一定的挤压力,使得搅拌发生在较为紧实的板料的原料混合物与色料之间,被搅拌位置的物料重新变得松散,而与之相邻的未搅拌位置的物料由于之前的压制紧实,存在较大的能让色料渗入的阻隔,从而很好地将色料保持在了被搅拌的位置,宏观上使得最终产品上纹理的界限更清晰完整,且上下纹理的一致性和纹理通透性好,表面和底层的纹理效果都很清晰,真正达到自然的裂隙效果。
附图说明
图1是本发明中搅拌组件和压料组件不在同一工位的一个实施例的结构示意图;
图2是本发明中搅拌组件和压料组件不在同一工位的另一实施例的结构示意图;
图3是本发明中搅拌组件和压料组件设置在同一工位的一个实施例的结构示意图;
图4是本发明中布施色料组件的第一个实施方式的侧视图;
图5是本发明中布施色料组件的第一个实施方式的主视图;
图6是本发明中布施色料组件的第二个实施方式的主视图;
图7是本发明中布施色料组件的第二个实施方式的俯视图;
图8是本发明中布施色料组件的第四个实施方式的侧视图;
图9是本发明中布施色料组件的第四个实施方式的主视图;
图10是本发明中移动组件的一个实施例的结构示意图;
图11是本发明中搅拌组件的一个实施例的立体图;
图12是本发明中搅拌组件的一个实施例的正视图;
图13是本发明中搅拌组件的一个实施例的侧视图;
图14是本发明中搅拌刀的一个实施例的侧视图;
图15是本发明中搅拌刀的一个实施例的正视图;
图16是本发明中搅拌刀的另一个实施例的立体图。
其中:移动组件1,主轴安装板12,驱动减速机13,驱动齿轮14,驱动齿条15,Z向 驱动减速机16,丝杆组件17,Z向安装板18,快速移动机构19,直线导轨滑块组件191;
搅拌组件2,搅拌刀21,刀杆211,刀体212,搅拌主轴22,主轴驱动装置23,主轴驱动电机231,主轴减速机232,中空旋转台233,C轴电机234,回料刮板24;
机架3;
布施色料组件4,布料斗41,出料滚筒42,筛网43,存料桶44,间隔区间441,色料喷头442,移动架45,行走驱动件46,储色料桶47;
压料组件5,压料辊51,转动座52,布料皮带53,碾压皮带54,行走装置55。
具体实施方式
下面结合附图并通过具体实施方式来进一步说明本发明的技术方案。
如图1所示,一种用于人造石板纹理加工的层间混料装置;包括压料组件5、布施色料组件4、搅拌组件2、移动组件1和控制系统,板料被输送带依次运送到所述压料组件5、布施色料组件4和搅拌组件2的工作区域,所述压料组件5、布施色料组件4、移动组件1和搅拌组件2分别与所述控制系统连接;
所述控制系统调节所述压料组件5,使得所述压料组件5向所述板料施加挤压力;所述布施色料组件4向被施加过挤压力的板料表面布施至少一层色料或者按照最终产品纹理的设计路径,在板料表面的对应位置布施至少一层色料;
所述控制系统调节所述移动组件1和所述搅拌组件2,使得所述移动组件1带动所述搅拌组件2在被施加过挤压力后的板料上方,并按照最终产品纹理的设定路线移动,同时所述搅拌组件2在板料表面的所有对应位置或局部对应位置进行搅拌,且搅拌发生在色料与板料的原料混合物之间。
本技术方案中,压料组件5和搅拌组件2可以设置在同一工位,也可以分别设置在两个相对独立的工位,两个相对独立的工位之间通过输送带连接。在输送带的带动下先运动到压料组件5的工作区域,压料组件5向板料施加一定的挤压力,再而,布施色料组件4向板料的表面布施至少一层色料,或者按照最终产品纹理的设计路径,在板料表面的对应位置均匀或不均匀地布施至少一层色料。布施色料结束后,板料到达搅拌组件2的工作区域内,移动组件1带动搅拌组件2按照最终产品纹理的延伸路径移动,同时搅拌组件2在板料上纹理的对应位置进行搅拌。搅拌发生在色料与原料混合物之间,搅拌的深度可以涉及整块板料的厚度,搅拌后被搅拌过的位置与未被搅拌的位置产生色差,且经过搅拌使得色料渗入板料的原料混合物内部,纹理加工及后续的固化压制、定厚等工序完成后,在板料表面留下通透的纹理效果。
搅拌之前先通过压料组件5向板料施加一定的挤压力,使得搅拌发生在较为紧实的板料 的原料混合物与色料之间,被搅拌位置的物料重新变得松散,而与之相邻的未搅拌位置的物料由于之前的压制紧实,存在较大的能让色料渗入的阻隔,从而很好地将色料保持在了被搅拌的位置,宏观上使得最终产品上纹理的界限更清晰完整,且上下纹理的一致性和纹理通透性好,表面和底层的纹理效果都很清晰,真正达到自然的裂隙效果。
而对于压料组件和搅拌组件的具体设置,有大方向下的以下两种实施方式。
实施例1
如图1及图2所示,所述压料组件5与所述搅拌组件2相对独立地设置在两个工位,所述布施色料组件4在被施加过挤压力的板料进入所述搅拌组件2的工作区域之前,向板料的表面布施色料。
将压料组件5和搅拌组件2设置在相对独立的两个工位上,板料依次经过两个组件的工作区域以完成对应的加工工艺,相对将两个组件设置在同一个工位上完成,可以减少板料在一个工位上停留的时间,即减少了下一板料加工的等待时间,紧凑了产品的工艺流程,提高了生产效率;另外,在相对独立的工位,可以根据工艺需要作灵活组合排列,也可以根据工艺需要在中间增加多几个的压料组件5和/或搅拌组件2,从而能实现更为丰富的纹理效果。
本实施例的其中一种对应的布施色料组件的设置方式(即布施色料组件的第一种实施方式),采用的是普通撒粉方式进行,如图4及图5所示,其设置在所述输送带的传送路径上,其包括布料斗41、出料滚筒42和筛网43;所述出料滚筒42设置于所述布料斗41的出口处,用于带动色料的落下到所述输送带的板料表面,所述筛网43设置于所述出料滚筒42的下方,所述控制系统驱动所述出料辊筒42转动。
布施色料组件4是设置在机架3上不动的,是板料不断被输送带带动的,板料移动至布施色料组件4时,控制系统驱动所述出料辊筒42转动,布料斗41里面的色料被出料辊筒42带出从而提供自然地落到板料的表面以布施色料。
布施色料组件4可以在板料的整条表面上布施至少一层色料。出料滚筒42的下面设置的筛网43,对色料进行最后一步的过滤,以保证喷撒到板料上色料的没有大块的团块,保证布料效果。
另一种对应的布施色料组件设置方式是(即布施色料组件的第二种实施方式),采用的是矩阵撒粉方式进行,如图6及图7所示,其设置在所述输送带的传送路径上,其包括色料喷头442和存料桶44;所述存料桶44的内部沿所述输送带的宽度方向分隔为多个相对独立的间隔区间441,所述色料喷头442设置在所述间隔区间441的底部,所述控制系统调节所述色料喷头442的开关控制阀的开合。
布施色料组件4是设置在机架3上不动的,是板料不断被输送带带动的,板料移动至布 施色料组件4时,控制系统驱动色料喷头442的开关控制阀打开,存料桶44里面的色料通过色料喷头442落到板料的表面以布施色料。
所述布施色料组件4的存料桶44的间隔区间441可以放置不同颜色或不同类型的色料,多个色料喷头442分别设置在多个间隔区间441内,且沿皮带机的横向排列,这样排列能保证色料在板料的宽度方向上完成覆盖,每个固定喷头布置在存料桶44下方,保证存料桶44的料能全部喷撒出来。
如图1及图2所示,本实施例中,所述压料组件5包括用于平铺存放料团的布料皮带53、碾压皮带54和行走装置55,所述布料皮带53和碾压皮带54设置在同一所述行走装置55上,且所述碾压皮带54承接设置在所述布料皮带53的下方;
所述行走装置55可直线往复运动地设置在布料平台的上方,且在其运动过程中,所述碾压皮带54能推动并挤压所述布料平台上的料团。
布料皮带53上存放够了一个砖坯的物料后,行走装置55带着布料皮带53和碾压皮带54在布料平台上方向前运动。布料皮带53向前运送,其上的胶砂料落到碾压皮带54上,碾压皮带54向前运送,使得其上承接得到的胶砂料落到布料平台上的模具内。调整碾压皮带54与布料平台之间的高度差,使得碾压皮带54在布料过程中对胶砂料团形成推动和挤压,使胶砂料团不断地向模具的侧壁的方向挤压,胶砂料团之间的间隙消除并且使模具周边的胶砂料挤压成型,将现有技术中布料和坯料成型这两个工艺合在一起完成,提高工作效率,同时避免坯料的多次转移,提高坯料成型的质量。
实施例2
如图3所示,本实施例中,所述布施色料组件4和搅拌组件2可以设置在同一工位。
本实施例中,布施色料和搅拌的工艺在同一工位上完成,而压实组件也可以设置在同一工位上,也可以相对独立地设置在另一工位上,减少了板料在不同工艺间的转移步骤,从而节省了时间。
本实施例的其中一种对应的布施色料组件的设置方式(即布施色料组件的第三种实施方式),是采用XYZ轴移动撒粉的方式进行,其设置在所述移动组件1,并和所述搅拌组件2一起被所述移动组件1带着运动;所述布施色料组件4包括色料喷头和储色料桶47,所述色料喷头通过输送管与所述储色料桶47连通。
本实施例的另一种对应的布施色料组件设置方式(即布施色料组件的第四种实施方式),也是采用XYZ轴移动撒粉的方式进行,如图8及图9所示,所述压料组件5、布施色料组件4和搅拌组件2设置在机架3上,所述布施色料组件4包括色料喷头、色料泵和储色料桶47,所述色料喷头设置在所述移动组件1,所述储色料桶47独立设置在所述机架3的一侧,所述 储色料桶47与所述色料喷头之间的输送管上设置有所述色料泵。
储料桶47不跟随移动喷头移动,能减轻移动架45的重量及其运动惯性,提高移动喷头启停、移动拐弯时的定位精度。
本实施例中,所述层间混料装置设置在机架3上,所述机架3设有承接所述板料的平台;
如图3所示,所述压料组件5可沿着所述板料的运送方向滑动地设置在所述机架3,其包括压料辊51和转动座52;所述压料辊51的长度方向垂直于板料的运送方向,且其两端可转动地设置在所述转动座52,所述转动座52通过轮体设置在所述机架3,使得所述压料组件5沿着板料的运送方向滑动时,所述压料辊51从所述板料的端面上挤压滚过。
压料辊51平行于输送带设置在输送带的上方,板料随着输送带进入搅拌组件2的工作区域的过程中,经过压料辊51的下方被压料辊施加挤压力,进一步的,压料辊在竖直方向的高度可调节,以满足不同厚度板料的加工。
更进一步地,如图3所示,所述移动组件1为XYZ三轴驱动装置,可带动所述搅拌组件2相对所述机架3在X轴、Y轴和Z轴三个方向上作直线往复运动,所述XYZ三轴驱动装置与所述控制系统电连接;
所述搅拌组件2包括搅拌刀21和驱动装置22,所述驱动装置22可带动所述搅拌刀21在竖直平面内作旋转运动。
本实施例中,移动组件1为在X轴、Y轴和Z轴三个方向上存在自由度的驱动装置,凡是能带着搅拌组件2在上述三个方向作直线往复运动的常规结构应当都落入本发明的保护范围,这样的常规结构包括电机、气缸、齿轮齿条、滑轨滑块、凸轮、链轮、丝杆等常规设备中一个或多个组合而成的多种形式的结构。
移动组件1的一个具体的实施例为,如图10所示,包括行走架11、X向驱动件、Y向驱动件、Z向驱动件和主轴安装板12,X向驱动件、Y向驱动件和Z向驱动件分别与控制系统之间电连接;X向驱动件带动所述行走架11相对所述机架3在X向上作直线往复运动,所述搅拌组件2通过主轴安装板12设置在所述行走架11,所述Y向驱动件驱动所述主轴安装板12相对所述机架3在Y向上作直线往复运动;所述搅拌组件2通过Z向驱动件设置在主轴安装板12上,并在Z向驱动件的带动下在Z轴方向上作直线往复运动。
进一步的,所述X向驱动件和Y向驱动件都是包括驱动减速机13、驱动齿轮14和驱动齿条15的结构,X向驱动件中的驱动齿条15设置在机架3上并沿着X轴方向延伸,而驱动减速机13和驱动齿轮14安装在行走架11上,驱动减速机13带动驱动齿轮14旋转并沿着驱动齿条15作直线往复运动;Y向驱动件中的驱动齿条15设置在行走架11上并沿着Y轴方向延伸,而驱动减速机13和驱动齿轮14安装在主轴安装板12上,驱动减速机13带动驱动 齿轮14旋转并沿着驱动齿条15作直线往复运动。Z向驱动件为Z向驱动减速机16、丝杆组件17和Z向安装板18,搅拌组件2设置在Z向安装板18上,Z向安装板18与丝杠组件的螺母固定连接,丝杆组件17的螺杆可转动地设置在所述主轴安装板12,且其沿着Z轴的方向延伸,并在Z向驱动减速机16的带动下转动,丝杆组件17用以实现移动位置的微调,定位精确。进一步的,所述主轴安装板12的上方设有快速移动机构19,快速移动机构19能带动搅拌组件2快速地在竖直方向上下移动,即在搅拌主轴222的非工作时候,带着搅拌组件2快速上升复位;在工作时能带着搅拌组件2快速下降到接近加工面的位置,再通过Z向驱动件带着主轴安装板12下降,使得搅拌刀21精准落到加工位置,提高加工效率和精准度,而这里的快速移动机构19可以为气缸、油缸、齿轮、凸轮、链轮等机械结构的一个或多个。
优选的,这里的驱动齿轮14和驱动齿条15为斜齿轮齿条,斜齿轮齿条的齿重合度大,降低每个齿的受力,使得驱动齿轮14和驱动齿条15更耐用,传动平稳,噪声小。而为了进一步地提升各个方向运动的平稳性,行走架11与机架3之间,行走架11与主轴安装板12之前,都在两者相接触的位置设置了直线导轨滑块组件191,其中的直线导轨移动摩擦阻力小,长时间工作磨损小,精度好。
搅拌组件2在表面布施至少一层色料,或者按照最终产品纹理的设计路径,在板料表面的对应位置布施至少一层色料的板料上工作。板料水平放置,驱动装置22带动搅拌刀21在竖直平面内作旋转运动,经过板料的时候,以切向力搅动色料与板料的原料混合物,搅拌的深度可以涉及整块板料的厚度,搅拌后被搅拌过的位置与未被搅拌的位置产生色差,且经过搅拌使得色料渗入板料的原料混合物内部,纹理加工及后续的固化压制、定厚等工序完成后,在板料表面留下通透的纹理效果。
以切向力搅动色料和板料的原料混合物,相对于通过垂直于板料的旋转力对色料和原料混合物进行搅拌,本技术方案可以得到更细的搅拌路径,同样宽度的刀具,使用切向力搅动得到的搅拌路径为刀具本身的厚度,而如果使用垂直于板料的旋转力得到的搅拌路径则为刀具宽度的两倍,无论怎样的调整刀具的宽度,在得到细纹理的工艺上,本发明的方案突出的优势,且从实际使用的角度,搅拌刀21是不可能为了得到细纹理做得过于细的,太细意味着刀具本身强度的降低,搅动具有一定粘合力的原料混合物时极易发生折断等问题。
如图11、图12及图13所示,所述驱动装置22包括主轴驱动电机221、搅拌主轴222、主轴减速机223、中空旋转台224和C轴电机225,所述主轴驱动电机221带动所述搅拌主轴222转动,所述搅拌主轴222穿过所述中空旋转台224并驱动所述主轴减速机223的输出轴转动;所述主轴减速机223的输出轴为水平卧式布置,且其带动所述搅拌刀21在竖直平面内转动;
所述C轴电机225设置所述搅拌主轴222的一侧,且其输出轴可带动所述主轴减速机223相对所述搅拌主轴222转动,则所述搅拌刀21随着所述主轴减速机223相对所述搅拌主轴222转动。
搅拌刀21由主轴驱动电机221、搅拌主轴222和主轴减速机223带动旋转,主轴减速机223的输出轴为水平卧式布置,带动搅拌刀21卧式旋转,卧式旋转的搅拌刀21对板料进行纹理搅拌的过程中,卧式旋转的搅拌刀21能将搅动的物料往上方带动扬起,扬起后落回搅拌纹理的位置,搅动的同时还起到回填料的作用,以保证被搅拌过的出纹理位置不会因缺料而造成此处板材密度变小或形成小孔缺陷。
搅拌刀21的移动轨迹依据设定的纹理路径确定,当移动到路径的拐弯处时,C轴电机225带动中空旋转台224转过角度,转过的角度由设定路径的拐弯角度确定,中空旋转台224的转动带动搅拌刀21跟随转动,保证搅拌刀21在拐弯时的切割方向始终与移动轨迹保持切线方向,搅拌切割出的路径转角过渡顺滑。
如图14及图15所示,所述搅拌刀21包括刀杆211和刀体212,所述刀杆211与若干所述刀体212组合成可完全拆卸的花瓣式结构,所述刀杆211的一端位于所述花瓣式结构的中心位置,且其另一端沿着垂直于所述刀体212的端面的方向向外延伸,所述刀体212的端部从所述花瓣式结构的中心位置向外发散延伸。
能通过更换不同规格的刀体212与刀杆211搭配组合,组装出多种直径的花瓣式结构的刀具,满足多种纹理效果的搅拌需要。
所述刀体212为片状,所有所述刀体212的端面在同一平面内,所述刀体212的中部通过螺栓可拆卸地在所述刀杆211的一端。
所述刀体212的自由端向远离所述刀杆211的一侧弯折,形成弯折部2110。
刀体212为片状,且所有所述刀体212的端面在同一平面内,在搅拌切割板料时能切出较细的纹理范围,另外,还可以将刀体212做成端部折弯(即刀体212的自由端设有弯折部2110)的形式,从而能搅拌更大的纹理范围。
如图16所示,所述刀体212为片状,所有所述刀体212的端面平行于所述刀杆211的延伸方向,所述刀体212的一端可拆卸地插装在所述刀杆211的外侧壁。
所述刀体212为矩形的片状或者楔形的片状或者是外轮廓由螺旋曲线组成的片状。
如图11所示,所述搅拌刀21的后侧设有回料刮板23,所述回料刮板23设置在所述主轴减速机223的前端,且其的板面垂直于所述搅拌刀21的旋转平面。
搅拌刀21旋转搅拌物料的扬起、落下过程中,有部分物料会撒落到纹理条纹的设定范围之外,通过在搅拌刀21的后侧设置回料刮板23,以实现将撒落在外的物料回填到纹理条 纹的设定范围内,回料刮板23与板料端面之间的高度可以为可调节的结构,通过调整回料刮板23的高度,从而控制回填料量的多少,提高使用效率。
所述回料刮板23是由刮料板231和固定板232组成的角形结构,所述固定板232设置在所述主轴减速机223,使得所述刮料板231位于所述搅拌刀21的后侧。
结构简单,安装和使用方便。
所述回料刮板23在所述主轴减速机223上的高度位置可调节。
实现本实施例中高度可调节的方式,可以是在高度方向上设置多个卡扣位,回料刮板23通过固定在不同的卡扣位上以实现高度的调整,也可以通过齿轮齿条,滑块滑轨等有电机或气缸等自动化配件涉入的调节方式,即本领域技术人员常用的高度调节的结构都应落入本发明的保护范围内。
以上结合具体实施例描述了本发明的技术原理。这些描述只是为了解释本发明的原理,而不能以任何方式解释为对本发明保护范围的限制。基于此处的解释,本领域的技术人员不需要付出创造性的劳动即可联想到本发明的其它具体实施方式,这些方式都将落入本发明的保护范围之内。

Claims (10)

  1. 一种用于人造石板纹理加工的层间混料装置,其特征在于:包括压料组件、布施色料组件、搅拌组件、移动组件和控制系统,板料被输送带依次运送到所述压料组件、布施色料组件和搅拌组件的工作区域,所述压料组件、布施色料组件、移动组件和搅拌组件分别与所述控制系统连接;
    所述控制系统调节所述压料组件,使得所述压料组件向所述板料施加挤压力;所述布施色料组件向被施加过挤压力的板料表面布施至少一层色料或者按照最终产品纹理的设计路径,在板料表面的对应位置布施至少一层色料;
    所述控制系统调节所述移动组件和所述搅拌组件,使得所述移动组件带动所述搅拌组件在被施加过挤压力后的板料上方,并按照最终产品纹理的设定路线移动,同时所述搅拌组件在板料表面的所有对应位置或局部对应位置进行搅拌,且搅拌发生在色料与板料的原料混合物之间。
  2. 根据权利要求1所述的层间混料装置,其特征在于:所述压料组件与所述搅拌组件相对独立地设置在两个工位,所述布施色料组件在被施加过挤压力的板料进入所述搅拌组件的工作区域之前,向板料的表面布施色料。
  3. 根据权利要求2所述的层间混料装置,其特征在于:所述布施色料组件设置在所述输送带的传送路径上,其包括布料斗、出料滚筒和筛网;所述出料滚筒设置于所述布料斗的出口处,用于带动色料的落下到所述输送带的板料表面,所述筛网设置于所述出料滚筒的下方,所述控制系统驱动所述出料辊筒转动。
  4. 根据权利要求2所述的层间混料装置,其特征在于:所述布施色料组件设置在所述输送带的传送路径上,其包括色料喷头和存料桶;所述存料桶的内部沿所述输送带的宽度方向分隔为多个相对独立的间隔区间,所述色料喷头设置在所述间隔区间的底部,所述控制系统调节所述色料喷头的开关控制阀的开合。
  5. 根据权利要求1或2所述的层间混料装置,其特征在于:所述压料组件包括用于平铺存放料团的布料皮带、碾压皮带和行走装置,所述布料皮带和碾压皮带设置在同一所述行走装置上,且所述碾压皮带承接设置在所述布料皮带的下方;
    所述行走装置可直线往复运动地设置在布料平台的上方,且在其运动过程中,所述碾压皮带能推动并挤压所述布料平台上的料团。
  6. 根据权利要求1所述的层间混料装置,其特征在于:所述布施色料组件和搅拌组件设置在同一工位。
  7. 根据权利要求6所述的层间混料装置,其特征在于:所述布施色料组件设置在所述移动组 件,并和所述搅拌组件一起被所述移动组件带着运动;所述布施色料组件包括色料喷头和储色料桶,所述色料喷头通过输送管与所述储色料桶连通。
  8. 根据权利要求6所述的层间混料装置,其特征在于:所述压料组件、布施色料组件和搅拌组件设置在机架上,所述布施色料组件包括色料喷头、色料泵和储色料桶,所述色料喷头设置在所述移动组件,所述储色料桶独立设置在所述机架的一侧,所述储色料桶与所述色料喷头之间的输送管上设置有所述色料泵。
  9. 根据权利要求6所述的层间混料装置,其特征在于:所述层间混料装置设置在机架上,所述机架设有承接所述板料的平台;
    所述压料组件可沿着所述板料的运送方向滑动地设置在所述机架,其包括压料辊和转动座;所述压料辊的长度方向垂直于板料的运送方向,且其两端可转动地设置在所述转动座,所述转动座通过轮体设置在所述机架,使得所述压料组件沿着板料的运送方向滑动时,所述压料辊从所述板料的端面上挤压滚过。
  10. 根据权利要求1所述的层间混料装置,其特征在于:所述移动组件为XYZ三轴驱动装置,可带动所述搅拌组件相对所述机架在X轴、Y轴和Z轴三个方向上作直线往复运动,所述XYZ三轴驱动装置与所述控制系统电连接;
    所述搅拌组件包括搅拌刀和驱动装置,所述驱动装置可带动所述搅拌刀在竖直平面内作旋转运动;
    所述驱动装置包括主轴驱动电机、搅拌主轴、主轴减速机、中空旋转台和C轴电机,所述主轴驱动电机带动所述搅拌主轴转动,所述搅拌主轴穿过所述中空旋转台并驱动所述主轴减速机的输出轴转动;所述主轴减速机的输出轴为水平卧式布置,且其带动所述搅拌刀在竖直平面内转动;
    所述C轴电机设置所述搅拌主轴的一侧,且其输出轴可带动所述主轴减速机相对所述搅拌主轴转动,则所述搅拌刀随着所述主轴减速机相对所述搅拌主轴转动。
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