KR100938515B1 - 다중색 흐름무늬를 갖는 수지계 강화 천연석 및 그제조방법 - Google Patents
다중색 흐름무늬를 갖는 수지계 강화 천연석 및 그제조방법 Download PDFInfo
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B26/00—Compositions of mortars, concrete or artificial stone, containing only organic binders, e.g. polymer or resin concrete
- C04B26/02—Macromolecular compounds
- C04B26/10—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- C04B26/18—Polyesters; Polycarbonates
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- C04B14/00—Use of inorganic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of inorganic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B14/02—Granular materials, e.g. microballoons
- C04B14/04—Silica-rich materials; Silicates
- C04B14/14—Minerals of vulcanic origin
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C67/00—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00
- B29C67/24—Shaping techniques not covered by groups B29C39/00 - B29C65/00, B29C70/00 or B29C73/00 characterised by the choice of material
- B29C67/242—Moulding mineral aggregates bonded with resin, e.g. resin concrete
- B29C67/243—Moulding mineral aggregates bonded with resin, e.g. resin concrete for making articles of definite length
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- C04B24/00—Use of organic materials as active ingredients for mortars, concrete or artificial stone, e.g. plasticisers
- C04B24/24—Macromolecular compounds
- C04B24/28—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/009—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone characterised by the material treated
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/45—Coating or impregnating, e.g. injection in masonry, partial coating of green or fired ceramics, organic coating compositions for adhering together two concrete elements
- C04B41/4578—Coating or impregnating of green ceramics or unset concrete
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- C04B41/00—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone
- C04B41/60—After-treatment of mortars, concrete, artificial stone or ceramics; Treatment of natural stone of only artificial stone
- C04B41/61—Coating or impregnation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/005—Devices or processes for obtaining articles having a marble appearance
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
- B29C2043/3416—Feeding the material to the mould or the compression means using carrying means conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3405—Feeding the material to the mould or the compression means using carrying means
- B29C2043/3427—Feeding the material to the mould or the compression means using carrying means hopper, vessel, chute, tube, conveying screw, for material in discrete form, e.g. particles or powder or fibres
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
- B29C43/32—Component parts, details or accessories; Auxiliary operations
- B29C43/34—Feeding the material to the mould or the compression means
- B29C2043/3488—Feeding the material to the mould or the compression means uniformly distributed into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C43/00—Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2067/00—Use of polyesters or derivatives thereof, as moulding material
- B29K2067/06—Unsaturated polyesters
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/54—Substitutes for natural stone, artistic materials or the like
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/80—Optical properties, e.g. transparency or reflexibility
- C04B2111/82—Coloured materials
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- Ceramic Engineering (AREA)
- Structural Engineering (AREA)
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- Organic Chemistry (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Manufacturing & Machinery (AREA)
- Civil Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
Description
Claims (10)
- 천연광물 분말 88 ~ 89 중량%와 수지 11 ~12 중량%를 혼합하여 덩어리진 입자를 포함하는 다중색 베이스톤의 컴파운드(13)를 제조하는 제1 단계;상기 다중색 베이스톤의 컴파운드(13)를 별도의 분쇄 과정을 거치지 않고 적재 플레이트(14)에 시트(Sheet) 형태가 되도록 공급하는 제2 단계;상기 공급된 컴파운드 시트(15)에 다른 색상을 가진 복수 개의 안료를 분사하고 컴파운드 시트(15)를 그 두께 전체에 걸쳐 교반함으로써 다중색 물결무늬를 형성하는 제3 단계; 및상기 다중색 물결무늬가 형성된 컴파운드 시트(15)를 고압으로 압축, 성형하여 일정 강도를 갖는 수지계 강화 천연석을 제조하는 제4 단계를 포함하는 다중색 물결무늬를 갖는 수지계 강화 천연석의 제조방법.
- 청구항 1에 있어서,상기 제1 단계는, 상기 천연광물 분말과 수지를 혼합하여 하나의 색상을 나타내는 칩을 형성하는 1차 혼합 단계와, 상기 하나의 색상을 나타내는 칩을 3 종류 이상 혼합하여 상기 다중색 베이스톤의 컴파운드(13)를 제조하는 2차 혼합 단계로 이루어진 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석의 제조방법.
- 청구항 1 또는 청구항 2에 있어서,상기 천연광물 분말은 그 입자의 크기가 0.1mm 체망을 통과하는 것이 20% 이상이고, 0.1mm 체망을 통과하지 못하는 것이 35% 이상이 되도록 조절되는 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석의 제조방법.
- 청구항 1 또는 청구항 2에 있어서,상기 수지는 상기 덩어리진 입자의 형성을 촉진하기 위해 그 점도가 800 ~ 1000cps로 조절되는 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석의 제조방법.
- 청구항 1 또는 청구항 2에 있어서,상기 수지는 한 개 이상의 글리콜(Glycol)류를 갖고 포화산 및 불포화산을 포함하는 불포화폴리에스테르 40 ~ 90 중량%와 모노머(Monomer) 10 ~ 60 중량%가 중합된 UPE 수지인 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석의 제조방법.
- 청구항 5에 있어서,상기 UPE 수지는 그 중량 평균 분자량이 1100 ~ 5000인 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석의 제조방법.
- 천연광물 분말 88 ~ 89 중량%와 수지 11 ~12 중량%가 혼합되어 구성되고 덩어리진 입자를 포함하는 다중색 베이스톤의 컴파운드(13)에 다른 색상을 가진 복수 개의 안료가 분사되어 교반된 후 고압으로 압축 성형됨으로써 그 표면에 상기 덩어리진 입자의 모양과 다중색의 물결무늬가 나타나도록 형성된 것을 특징으로 하는 다중색 물결무늬를 갖는 강화 천연석.
- 청구항 7에 있어서,상기 천연광물 분말은 그 입자의 크기가 0.1mm 체망을 통과하는 것이 20% 이상이고, 0.1mm 체망을 통과하지 못하는 것이 35% 이상이 되도록 조절되는 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석.
- 청구항 7에 있어서,상기 수지는 한 개 이상의 글리콜(Glycol)류를 갖고 포화산 및 불포화산을 포함하는 불포화폴리에스테르 40 ~ 90 중량%와 모노머(Monomer) 10 ~ 60 중량%가 중합된 UPE 수지인 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석.
- 청구항 9에 있어서,상기 UPE 수지는 그 중량 평균 분자량이 1100 ~ 5000인 것을 특징으로 하는 다중색 물결무늬를 갖는 수지계 강화 천연석.
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KR1020080013516A KR100938515B1 (ko) | 2008-02-14 | 2008-02-14 | 다중색 흐름무늬를 갖는 수지계 강화 천연석 및 그제조방법 |
PCT/KR2008/002775 WO2009102091A1 (en) | 2008-02-14 | 2008-05-19 | Native rock combined with resin having multi color vein and manufacturing method thereof |
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Cited By (1)
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KR101743804B1 (ko) | 2014-05-30 | 2017-06-05 | 롯데첨단소재(주) | 수지계 강화 천연석용 입체질감 칩 및 이를 포함하는 수지계 강화 천연석 |
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JP2013536140A (ja) * | 2010-06-01 | 2013-09-19 | エルジー・ハウシス・リミテッド | 人造大理石及びその製造方法 |
KR101432270B1 (ko) * | 2014-04-07 | 2014-08-21 | 함영수 | 인조대리석 무늬 성형장치 |
CA2973652C (en) | 2015-01-13 | 2022-11-22 | Luca Toncelli | Programmable station and plant for the production of plates with chromatic effects |
CN107745541A (zh) * | 2017-11-17 | 2018-03-02 | 佛山慧谷科技股份有限公司 | 一种人造石板纹理的加工成形方法及其系统 |
CN107901445A (zh) * | 2017-11-17 | 2018-04-13 | 佛山慧谷科技股份有限公司 | 一种人造石板纹理的加工成形方法 |
CN107891522B (zh) * | 2017-11-17 | 2020-03-31 | 佛山慧谷科技股份有限公司 | 一种用于人造石板纹理加工的层间混料装置 |
IT201900021927A1 (it) * | 2019-11-22 | 2021-05-22 | Medical Soparfi S A | Procedimento ed impianto per la produzione di lastre in graniglie minerali legate con resine |
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KR101743804B1 (ko) | 2014-05-30 | 2017-06-05 | 롯데첨단소재(주) | 수지계 강화 천연석용 입체질감 칩 및 이를 포함하는 수지계 강화 천연석 |
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