WO2019065074A1 - Système entièrement automatique d'héliogravure et de fabrication de plaque d'héliogravure - Google Patents

Système entièrement automatique d'héliogravure et de fabrication de plaque d'héliogravure Download PDF

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Publication number
WO2019065074A1
WO2019065074A1 PCT/JP2018/032285 JP2018032285W WO2019065074A1 WO 2019065074 A1 WO2019065074 A1 WO 2019065074A1 JP 2018032285 W JP2018032285 W JP 2018032285W WO 2019065074 A1 WO2019065074 A1 WO 2019065074A1
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WO
WIPO (PCT)
Prior art keywords
plate
industrial robot
printing
plate cylinder
making
Prior art date
Application number
PCT/JP2018/032285
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English (en)
Japanese (ja)
Inventor
重田　龍男
Original Assignee
株式会社シンク・ラボラトリー
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 株式会社シンク・ラボラトリー filed Critical 株式会社シンク・ラボラトリー
Priority to CN201880050821.2A priority Critical patent/CN111032356A/zh
Priority to KR1020207004798A priority patent/KR20200030583A/ko
Priority to JP2019544464A priority patent/JPWO2019065074A1/ja
Publication of WO2019065074A1 publication Critical patent/WO2019065074A1/fr

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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41C—PROCESSES FOR THE MANUFACTURE OR REPRODUCTION OF PRINTING SURFACES
    • B41C1/00—Forme preparation
    • B41C1/18—Curved printing formes or printing cylinders
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F13/00—Common details of rotary presses or machines
    • B41F13/08—Cylinders
    • B41F13/24—Cylinder-tripping devices; Cylinder-impression adjustments
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F9/00—Rotary intaglio printing presses
    • B41F9/02—Rotary intaglio printing presses for multicolour printing
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
    • B41F—PRINTING MACHINES OR PRESSES
    • B41F9/00—Rotary intaglio printing presses
    • B41F9/06—Details
    • B41F9/18—Auxiliary devices for exchanging forme cylinders

Definitions

  • the present invention can perform fully automatic and consistent from manufacture of the gravure printing roll used as a printing cylinder to multicolor gravure printing using it, and full automatic gravure printing which made it possible to replace the printing cylinder automatically. It relates to a printing system.
  • Patent Document 2 discloses a method and apparatus for replacing a printing element such as a engraved cylinder mounted on a carriage as a method and apparatus for replacing printing equipment in a printing unit of a printing press described.
  • Patent Document 3 even if there are a large number of printing units constituting a printing line or a plurality of printing lines, a traveling type industry having a printing roll automatic exchange function that can be commonly used for printing roll replacement A printing plant equipped with a robot has also been proposed.
  • the present invention has been made in view of the above-mentioned current state of the prior art, and can perform fully automatically and consistently from manufacture of a gravure printing roll serving as a printing cylinder to multicolor gravure printing using the same. It is an object of the present invention to provide a fully automatic gravure printing system capable of automatically and quickly replacing a plate cylinder in a plurality of printing units.
  • a fully automatic gravure plate-making printing system comprises a plurality of plate-making processing units, a non-traveling type first industrial robot that chucks and handles a plate-making roll, and a plate-making roll.
  • a plurality of plate-making processing units which are a first processing unit group, disposed in a handling area of the first industrial robot, having a non-traveling type second industrial robot for chucking and handling
  • a plurality of plate making processing units which are a second processing unit group, are disposed in the handling area of the industrial robot, and the plate making roll is carried to the plate making processing unit by the first industrial robot and the second industrial robot
  • a fully automatic gravure plate processing system in which plate making processing is performed to be a plate cylinder which is a gravure plate making roll, and a plurality of printing units
  • at least one non-traveling non-traveling industrial robot for plate cylinder replacement which has a circular handling area and in which the plate cylinders of the printing unit can be replaced by chucking and handling the plate cylinders.
  • the plurality of printing units are installed in the handling area of the non-traveling type industrial robot for plate cylinder replacement, and the plate cylinders are set in each printing unit, and colors are superimposed and printed on the substrate.
  • Multi-color gravure printing including a multi-color gravure rotary press in which multi-color printing is performed and the plate cylinder set in the printing unit is replaced by the non-traveling type industrial robot for plate cylinder replacement. It is a printing system.
  • the first industrial robot, the second industrial robot, and the non-traveling type industrial robot for plate cylinder replacement have a fixed pedestal and a pivotable arm connected to the fixed pedestal. Is preferred.
  • the at least one plate cylinder replacement non-traveling industrial robot includes a first plate cylinder replacement non-traveling industrial robot and a second plate cylinder replacement non-traveling industrial robot.
  • the centers of the handling areas of the non-traveling type industrial robot for plate cylinder replacement and the non-traveling type industrial robot for second plate cylinder replacement are positioned on the same axis, and the same axis line of the handling area It is preferable that the plurality of printing units be installed in parallel so that the rotation axes of the printing cylinder are orthogonal to each other.
  • the present invention it is possible to perform fully automatically and consistently from production of a gravure printing roll to be a printing cylinder to multicolor gravure printing using the same, and automatic replacement of the printing cylinder in a plurality of printing units.
  • the present invention has the remarkable effect of being able to provide a fully automatic gravure printing system which can be carried out more quickly than in the prior art.
  • FIG. 1 is a schematic plan view showing an embodiment of a fully automatic gravure printing system according to the present invention. It is a principal part schematic side view of a plurality of printing units of a fully automatic gravure printing system shown in FIG.
  • FIG. 6 is a schematic side view showing how the printing plate cylinder in the printing unit of the embodiment of FIG. 1 is replaced.
  • reference numeral 10 denotes one embodiment of a full-automatic gravure printing system according to the present invention.
  • the fully automatic gravure printing system 10 is a system including a fully automatic gravure processing system 13 and a multicolor gravure rotary press 15.
  • a multi-color gravure rotary press is a gravure rotary printing press for performing multi-color printing.
  • the fully automatic gravure plate processing system 13 handles a plurality of plate making processing units 12, 14, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34 and 36 by chucking the plate-making roll 38 for handling.
  • a non-traveling type first industrial robot 40, and a non-traveling type second industrial robot 42 for chucking and handling the plate-making roll 38, and the handling area P of the first industrial robot 40 A plurality of plate-making processing units 12, 14, 16, 18, 20, 22 which are the first processing device group are arranged in a plurality, and a plurality of second processing device groups are arranged in the handling area Q of the second industrial robot 42.
  • Plate-making processing units 24, 26, 28, 30, 32, 32, 34, 36 are disposed, and a plate-making roll is formed by the first industrial robot 40 and the second industrial robot 42.
  • the plate making process is carried out by carrying 8 to the plate making processing units 12, 14, 16, 18, 20, 22, 24, 26, 28, 30, 32, 34, 36, and made into a plate cylinder 44 which is a gravure plate making roll.
  • the plate-making processing unit 12 is a grinding stone polishing apparatus
  • the plate-making processing unit 14 is a paper polishing apparatus
  • the plate-making processing unit 16 is a photosensitive film coating apparatus
  • the plate-making processing unit 18 is a laser exposure apparatus
  • the plate-making processing unit 20 is an ultrasonic cleaning apparatus with a drying function
  • the plate-making processing unit 22 is a roll relay mounting table
  • the plate-making processing unit 24 is a developing device
  • the plate-making processing unit 26 is a resist stripping device
  • the plate-making processing unit 28 is a corrosion device
  • the plate-making processing unit 30 is a surface hardened film forming device
  • a plate-making processing unit 32 Is an ultrasonic cleaning device
  • the plate-making processing unit 34 is a copper plating device
  • the plate-making processing unit 36 is a degreasing device.
  • the plate-making processing unit has a two-storey structure up and down as required depending on the installation arrangement.
  • Reference numerals 66a and 66b denote turn-table type roll stock devices.
  • the plate-making roll 38 before the plate-making processing and the plate cylinder 44, which is a gravure plate-making roll after the plate-making processing are placed on either one or both.
  • the surface hardened film forming apparatus of the plate-making processing unit 30 is preferably a chromium plating apparatus, a DLC (diamond like carbon) film forming apparatus, or a silicon dioxide film forming apparatus.
  • a chromium plating apparatus preferably a chromium plating apparatus, a DLC (diamond like carbon) film forming apparatus, or a silicon dioxide film forming apparatus.
  • a surface hardening film formation apparatus of the plate-making process unit 30 the example of the chromium plating apparatus was shown.
  • the multicolor gravure rotary press 15 has a plurality of printing units 46a to 46e and a circular handling area R, and the plate cylinder 44 of the printing units 46a to 46e is chucked and handled by chucking the plate cylinder 44.
  • a first plate cylinder replacement non-traveling type industrial robot 58 which is made exchangeable, and a circular handling area S, and the plate cylinder 44 is chucked and handled by the plate cylinder 44 of the printing unit.
  • a second plate cylinder exchange non-traveling type industrial robot 60 which is made replaceable.
  • FIG. 1 an example in which a first non-traveling industrial robot 58 for plate cylinder replacement and a second non-traveling industrial robot 60 for plate cylinder replacement are provided as at least one non-traveling industrial robot for plate cylinder replacement. Indicated. The use of two or more plate cylinder replacement non-traveling industrial robots 58, 60 enables speeding up. Note that, for simplification, a multi-color gravure rotary press provided with one non-traveling type industrial robot for plate cylinder replacement may be used.
  • the handling area R of the first plate cylinder replacement non-traveling type industrial robot 58 and the handling area S of the second plate cylinder replacement non-traveling type industrial robot 60 are adjacent or partially overlapped. It is comprised (it overlaps in the example of illustration).
  • the plurality of printing units 46a to 46e are disposed in the handling area R of the first plate cylinder replacement non-traveling type industrial robot 58 and the handling area S of the second plate cylinder replacement non-traveling type industrial robot 60.
  • the plate cylinder 44 installed in the printing units 46a to 46e is replaced by the first plate cylinder replacement non-traveling type industrial robot 58 or the second plate cylinder replacement non-traveling type industrial robot 60 It is configured to be.
  • the first industrial robot 40, the second industrial robot 42, the first non-traveling industrial robot 58 for plate cylinder replacement, and the second non-traveling industrial robot 60 for plate cylinder replacement are fixed. It is set as the structure which has the type
  • the centers of the handling areas R and S of the first plate cylinder replacement non-traveling type industrial robot 58 and the second plate cylinder replacement non-traveling type industrial robot 60 are positioned on the same axis.
  • the plurality of printing units 46a to 46e are arranged in parallel so that the rotation axis of the plate cylinder 44 is orthogonal to the same axis line of the handling areas R and S.
  • the multicolor gravure rotary press 15 has a plurality of printing units 46a to 46e, and the printing drums 44a to 44e are set in the respective printing units 46a to 46e to overlap and print colors on a web-like substrate. It is a multicolor gravure rotary press for multicolor printing.
  • a multicolor gravure rotary press for multicolor printing.
  • an example of five-color printing (C, M, Y, K, KP, etc.) is shown as an example of multi-color printing.
  • plate cylinders are required to correspond to the number of printing units 46a to 46e, so in the illustrated example, five plate cylinders are required as plate cylinders 44a to 44e.
  • the first plate cylinder replacement non-traveling type industrial robot 58 and the second plate cylinder replacement non-traveling type industrial robot 60 are the same as the first industrial robot 40 and the second industrial robot 42 respectively. Is configured to chuck the plate cylinders 44a to 44e by holding the both ends of the plate cylinders 44a to 44e by widening and narrowing the distance between the arm tip portions 68 (see FIG. 3). reference).
  • the fixed pedestals 62 of the first industrial robot 40, the second industrial robot 42, and the non-traveling industrial robots 58 and 60 for plate cylinder replacement are fixed to the floor surface F.
  • the non-traveling type industrial robot 58, 60 for plate cylinder replacement is not a traveling type industrial robot in which the base moves as described in Patent Document 3, but a fixed type in which the base is fixed to the floor surface Because the robot is an industrial robot, the traveling lane for the industrial robot to travel is unnecessary. For this reason, more space can be secured than in the past, and there is no need for the industrial robot to move back and forth in the traveling lane, so the work of replacing the plate cylinder can be speeded up.
  • the time required for replacing the plate cylinder can be reduced by about 10 times.
  • the handling areas of the first industrial robot 40, the second industrial robot 42, the first plate cylinder replacement non-traveling type industrial robot 58, and the second plate cylinder replacement non-traveling type industrial robot 60 are the same.
  • the turning range of the robot arm of the non-traveling type industrial robot is a working area (or work range) of the non-traveling type industrial robot.
  • the robot arms of the first industrial robot 40, the second industrial robot 42, the first plate cylinder replacement non-traveling type industrial robot 58, and the second plate cylinder replacement non-traveling type industrial robot 60 turn A flexible multi-axis robot arm. These non-traveling type industrial robots are controlled by operating a control panel.
  • the plurality of printing units 46a to 46e are disposed in the handling area R of the first plate cylinder replacement non-traveling type industrial robot 58 and the handling area S of the second plate cylinder replacement non-traveling type industrial robot 60.
  • the plate cylinders 44a to 44e which are installed and set in the printing units 46a to 46e are the first plate cylinder replacement non-traveling type industrial robot 58 or the second plate cylinder replacement non-traveling type industrial robot 60. It is configured to be replaced by.
  • Any printing unit of the plurality of printing units 46a to 46e is installed in either the handling area of the first plate cylinder replacement non-traveling type industrial robot 58 and the second plate cylinder replacement non-traveling type industrial robot 60 It may be changed as appropriate.
  • reference numeral 48 is a cleaning tank for cleaning the plate cylinder with ink, and the cleaning tank 48 is installed in the handling area R of the first non-traveling type industrial robot 58 for plate cylinder replacement. It is done. It can be installed appropriately also in the handling area S of the second plate cylinder replacement non-traveling type industrial robot 60.
  • reference numeral 52 denotes a ladder.
  • control boards 50a to 50e are provided for the plurality of printing units 46a to 46e, respectively.
  • Reference numeral 56 denotes an automatic sheet splicing device, which serves as a sheet feeding device.
  • Reference numeral 54 denotes an automatic sheet cutting device, which serves as a winding device.
  • reference numerals 70a and 70b denote frame members.
  • the symbol O indicates an operator.
  • the plate-making process is performed on the plate-making roll 38, and the plate cylinder 44 which is the gravure plate-making roll is manufactured. Be done.
  • the plate cylinder 44 manufactured is stocked in the roll stock device 66a or 66b.
  • printing is performed by the plurality of printing units 46a to 46e in the multicolor gravure rotary press 15 using the plate cylinder 44 made by the full-automatic gravure plate processing system 13.
  • the first plate cylinder replacement non-traveling type industrial robot 58 and the second plate cylinder replacement are used.
  • the non-traveling type industrial robot 60 widens and narrows the distance between the respective arm tip portions 68, grips both ends of the plate cylinders 44a to 44e, and chucks the plate cylinders 44a to 44e.
  • the plate cylinders 44a to 44e are removed from the plurality of printing units 46a to 46e, washed in the washing tank 48, and stocked in the roll stock device 66a or 66b.
  • the plate cylinder 44 in which another pattern stocked in the roll stock device 66a or 66b is engraved is the first plate cylinder replacement non-traveling type industrial robot 58 and the second plate cylinder replacement non-traveling type After being chucked by the industrial robot 60 and set in the plurality of printing units 46a to 46e, the next printing is performed. When printing is finished and the plate cylinder 44 is replaced, the same process as described above is performed.
  • the manufacturing of the gravure printing roll to be the plate cylinder 44 to multicolor gravure printing using it can be performed fully automatically and continuously, and a plurality of printings can be performed
  • the plate cylinders 44a to 44e in the units 46a to 46e can be replaced automatically and more quickly than in the prior art.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Or Reproduction Of Printing Formes (AREA)
  • Rotary Presses (AREA)

Abstract

L'invention concerne un système entièrement automatique d'héliogravure et de fabrication de plaque d'héliogravure, permettant la fabrication continue et entièrement automatisée d'un rouleau de fabrication de plaque d'héliogravure, qui prend la forme d'un cylindre porte-plaque, pour une héliogravure multicolore effectuée à l'aide du rouleau de fabrication de plaque d'héliogravure, et permettant le remplacement automatique et plus rapide de cylindres porte-plaque dans une pluralité d'unités d'impression, par rapport à l'état de la technique. Ce système entièrement automatique d'héliogravure et de fabrication de plaque d'héliogravure (10) comprend : un système entièrement automatique de fabrication de plaque d'héliogravure (13) dans lequel une fabrication de plaque est effectuée et un rouleau de fabrication de plaque d'héliogravure prend la forme d'un cylindre porte-plaque; et une presse hélio rotative multicolore (15).
PCT/JP2018/032285 2017-09-26 2018-08-31 Système entièrement automatique d'héliogravure et de fabrication de plaque d'héliogravure WO2019065074A1 (fr)

Priority Applications (3)

Application Number Priority Date Filing Date Title
CN201880050821.2A CN111032356A (zh) 2017-09-26 2018-08-31 全自动凹版制版印刷系统
KR1020207004798A KR20200030583A (ko) 2017-09-26 2018-08-31 전자동 그라비어 제판 인쇄 시스템
JP2019544464A JPWO2019065074A1 (ja) 2017-09-26 2018-08-31 全自動グラビア製版印刷システム

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2017184423 2017-09-26
JP2017-184423 2017-09-26

Publications (1)

Publication Number Publication Date
WO2019065074A1 true WO2019065074A1 (fr) 2019-04-04

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PCT/JP2018/032285 WO2019065074A1 (fr) 2017-09-26 2018-08-31 Système entièrement automatique d'héliogravure et de fabrication de plaque d'héliogravure

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JP (1) JPWO2019065074A1 (fr)
KR (1) KR20200030583A (fr)
CN (1) CN111032356A (fr)
TW (1) TW201924947A (fr)
WO (1) WO2019065074A1 (fr)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11254639A (ja) * 1998-03-13 1999-09-21 Toyo Ink Mfg Co Ltd 刷版仕分け搬送方法およびその装置
JP2000168035A (ja) * 1998-12-11 2000-06-20 Toshiba Mach Co Ltd 複合型印刷装置
JP2001341276A (ja) * 2000-06-02 2001-12-11 Dainippon Printing Co Ltd グラビア印刷ユニット
JP2002265009A (ja) * 2001-03-08 2002-09-18 Think Laboratory Co Ltd ロール立体倉庫における被製版ロールの収納・取り出し方法
US20110072992A1 (en) * 2008-05-29 2011-03-31 Guentar Rogge System for gripping a cylinder conducting ink in a printing press
JP2015120311A (ja) * 2013-12-25 2015-07-02 アイマー・プランニング株式会社 印刷機
WO2015137072A1 (fr) * 2014-03-11 2015-09-17 株式会社シンク・ラボラトリー Unité de traitement de type module et système de fabrication totalement automatisé d'un cylindre d'héliogravure à l'aide de celle-ci

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JP2556785Y2 (ja) * 1991-09-19 1997-12-08 日立精工株式会社 版胴自動交換装置
WO1994023951A1 (fr) * 1993-04-16 1994-10-27 Nissha Printing Co., Ltd. Appareil et procede de formation de films minces
JP2000079677A (ja) * 1998-06-29 2000-03-21 Takeda Fumio 印刷金属板用の印刷装置
DE202007011576U1 (de) * 2007-08-17 2007-10-31 Brüder Neumeister GmbH Vorrichtung zur Bereitstellung von Druckformen
DE102008049855A1 (de) * 2008-10-01 2010-04-08 Manroland Ag Rollendruckmaschine
JP5757667B2 (ja) * 2010-04-06 2015-07-29 株式会社シンク・ラボラトリー 全自動グラビア製版用処理システム
CN102958697B (zh) * 2010-10-01 2014-11-05 株式会社新克 全自动凹版制版用处理系统

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH11254639A (ja) * 1998-03-13 1999-09-21 Toyo Ink Mfg Co Ltd 刷版仕分け搬送方法およびその装置
JP2000168035A (ja) * 1998-12-11 2000-06-20 Toshiba Mach Co Ltd 複合型印刷装置
JP2001341276A (ja) * 2000-06-02 2001-12-11 Dainippon Printing Co Ltd グラビア印刷ユニット
JP2002265009A (ja) * 2001-03-08 2002-09-18 Think Laboratory Co Ltd ロール立体倉庫における被製版ロールの収納・取り出し方法
US20110072992A1 (en) * 2008-05-29 2011-03-31 Guentar Rogge System for gripping a cylinder conducting ink in a printing press
JP2015120311A (ja) * 2013-12-25 2015-07-02 アイマー・プランニング株式会社 印刷機
WO2015137072A1 (fr) * 2014-03-11 2015-09-17 株式会社シンク・ラボラトリー Unité de traitement de type module et système de fabrication totalement automatisé d'un cylindre d'héliogravure à l'aide de celle-ci

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TW201924947A (zh) 2019-07-01
JPWO2019065074A1 (ja) 2020-09-17
CN111032356A (zh) 2020-04-17
KR20200030583A (ko) 2020-03-20

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